Professional Documents
Culture Documents
Table of Contents
1 Scope............................................................. 2
2 Conflicts and Deviations................................. 2
3 References..................................................... 3
4 Definitions....................................................... 4
5 General Requirements................................... 4
6 Design............................................................ 5
7 Electrical......................................................... 9
8 Testing and Inspection................................. 22
9 Shipment�������������...�. 23
1 Scope
This specification defines the requirements for instrument control panels, control
protection.
b) Vendor standard Security Alarm Panels / Cabinets.
c) System Cabinets for Distributed Control System (DCS) except as referenced in
23-SAMSS-010.
d) Consoles and server cabinets for Distributed Control Systems (DCS) except as
referenced in 23-SAMSS-010.
e) Control panels that are provided as part of packaged Units.
f) ESD System Cabinets except as referenced in 34-SAMSS-623.
g) RTU System Cabinets except as referenced in 23-SAMSS-030.
2 Conflicts and Deviations
2.1 Any conflicts between this specification and their applicable Saudi Aramco
Materials System Specifications (SAMSS), Engineering Standards (SAESs),
Standard Drawings (SASDs), or industry standards, codes and forms shall be
resolved in writing by the Company or Buyer Representative through the
Manager, Process & Control Systems Department of Saudi Aramco, Dhahran.
2.2 Direct all requests to deviate from this specification in writing to the
Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Process & Control Systems
Department of Saudi Aramco, Dhahran.
2.3 The designation �Commentary� is used to label a sub-paragraph that contains
comments that are explanatory or advisory. These comments are not mandatory,
except to the extent that they explain mandatory requirements contained in this
SAMSS.
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3 References
Referenced standards and specifications shall be the latest edition, revision or
addendum in effect on the date of the Purchase Order, unless stated otherwise.
3.1 Saudi Aramco References
Saudi Aramco Engineering Procedure
SAEP-302 Instructions for Obtaining a Waiver of a Mandatory
Saudi Aramco Engineering Requirement
Saudi Aramco Materials System Specifications
23-SAMSS-010 Distributed Control Systems
34-SAMSS-623 Programmable Controller Based ESD Systems
23-SAMSS-030 Remote Terminal Unit
Saudi Aramco Inspection Requirements
175-343100 Instrument Control Panels
3.2 Industry Codes and Standards
National Fire Protection Association
NFPA 70 (2011) National Electrical Code
National Electrical Manufacturers Association
NEMA ICS 6 Enclosures for Industrial Controls and Systems
NEMA 250 Enclosures for Electrical Equipment (1000 Volts
Maximum)
International Electro-Technical Commission
IEC 61000-4-3 Radiated Electromagnetic Field Requirements
International Society for Measurement and Control
ISA RP60.6 Nameplates, Labels and Tags for Control Centers
Underwriters Laboratories, Inc.
UL 94 UL Standard for Safety Test for Flammability of Plastic
Materials for Parts in Devices and Appliances
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4 Definitions
Control Panel: A surface with cut-out(s) used to mount control devices and/or
instrument indicators (e.g., totalizers, pushbuttons, pullbuttons, indicating
lights, meters,
annunciators, etc.).
Control Cabinet: An enclosed structure containing electronic equipment and wiring
for process control / status devices. (The front surface of a control cabinet may
include
a control panel.). Cabinets containing DCS field termination assemblies (FTAs)
should
be treated as control cabinets.
Marshalling Cabinet: A cabinet containing mainly terminal strips and wire
terminations. The field wiring is normally terminated in the Marshalling Cabinet.
Cabinets: Generically used within this specification; refers to all of the above.
5 General Requirements
5.1 Engineering Units
All dimensions and measurements shall be in the �International System of Units�
(SI), and may be followed by the equivalent value in English units between
brackets. When not critical, the equivalent dimensions may be rounded off to
their nearest practical value.
Exception:
This requirement does not apply to the vendor's standard documentation.
5.2 Environmental Conditions
All cabinet equipment and wiring shall be designed for continuous operation at
50�C, and relative humidity 80% maximum (non-condensing) and 20% minimum.
Commentary Note:
The temperature of 50�C allows for a 35�C room ambient plus a 15�C rise
within
the cabinet.
5.3 Heat dissipation calculations shall be submitted for any cabinet that houses
power supplies, PCs or other heat generating components. The calculations
shall show that the components installed inside the cabinet will not be exposed
to a temperature above their temperature rating.
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6 Design
6.1 Style
The cabinets shall be rigid and self-supporting. Unless otherwise specified, the
cabinets shall be free standing, floor mounted type. Instruments and electronic
accessories shall be wired in accordance with this specification. Indoor cabinets
shall be made of metal. When multiple cabinets are provided, it is highly
recommended that they are identical in construction and external appearance.
6.2 Drawings
6.2.1 The cabinet fabricator shall supply detailed drawings for review and
approval.
6.2.2 The detailed drawings, shall as a minimum, contain the following
information:
a) Cabinet fabrication drawings showing dimensions for exterior,
openings, removable plates, doors and door swings, internal
cabinet segregation, internal frame supports/bracing, ventilation
louvers, lifting bolts, and shipping breaks.
b) Cabinet layout drawings showing the locations and arrangements
of all electronic equipment, terminal strips, fuses, plastic ducts,
raceways, pushbuttons, switches, lamps, name plates,
annunciators, rack-mounted equipment, power supplies,
convenience outlets, lighting and grounding strips. Electronic
equipment manufacturer and model numbers shall be shown.
c) Wiring diagrams showing termination strips and all electronic
interconnections, with tag names and equipment/terminal
identification.
Items a) and b) shall be drawn to scale and supplied as vendor
drawings for the proponent�s review and approval. Item c) shall be
issued with proponent drawing numbers and completed in the
Intergraph or convertible format.
6.2.3 All instruction manuals and technical information supplied with
components received by the Cabinet Fabricator shall be placed in a
folder or binder and shipped with the cabinet.
6.2.4 All Vendor literature and drawings shall be of sufficient size and
quality to be clearly legible.
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6.3.11 The marshalling cabinets, from the front surface to the surface of rear
terminal blocks, shall not be more than 46 cm (18 inches) deep to
provide for safe access. The preferred design is to divide a 76 cm
(30 inch) deep cabinet into 38 cm (15 inch) sections with front and rear
access.
6.3.12 All doors shall be capable of opening at least 90 degrees, preferably
180 degrees, and shall be equipped with mechanical stops for holding
the doors open.
6.3.13 When front and rear access is provided, the central separation plate(s)
shall be full height. In addition, each section of the cabinet shall be
treated as a stand-alone cabinet that fully meets the requirement of this
material specification document.
6.3.14 Where practically possible, control cabinets and panels should only
have a single door access. Marshalling cabinets may have two door
access on each side (front and rear).
Exception:
With the approval of the proponent, control cabinets housing sub-
systems (such as such as VMS, PLC, turbo machinery control, etc.)
may have dual doors on both sides provided that the front and back
sections are treated per Paragraph 6.3.13 above. Typically, one side
would be used for marshalling and the other side for system chasses.
6.3.15 All doors shall be provided with integral lockable door handles with the
same lock and key combination, unless otherwise specified on the ISS.
6.3.16 Equipment that are installed within cabinets or panels and are normally
used by the operator shall be readable and operable with the operator in
a standing position.
6.3.17 The inside of each door shall be equipped with a pocket suitable for
holding A4 documents and/or cabinet drawings.
6.3.18 Cabinets intended for bottom cable entry shall be provided with a
gland plate at the bottom of the cabinet.
6.4 Cabinet Finish
6.4.1 The exterior and interior cabinet finish shall be the Cabinet Fabricator's
standard finish, unless otherwise specified in the Purchase Order.
A minimum of primer, undercoat and finishing coat of enamel or
lacquer is required. Electrostatic applied powder paint coatings which
are then baked (such as polyester urethane) is acceptable.
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6.4.2 Interior cabinet color shall be white or of a light color such as light gray,
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Signal Category Milli Volt T/C RTD 4-20 mA Analog 24 VDC 24 VDC
Power/ Digital 125 VDC 120 VAC Copper Network Cable
0
0 25 25 150 75 150 75 0
0
25
0 75
0
125 VDC 150
75
75 25 75
0 0
0 0
0 75 50
0
0 0
0 0
0 50 25 75 50 0
0
Notes:
1) Upper Value Spacing is for wires in plastic ducts. 2) Lower Value Spacing is
for wires separated by:
a) One metal conduit or
b) A 1/16-in. thick grounded steel divider.
3) Voltages shown are nominal.
7.2.3.1 Separate plastic ducts are preferable for all Signal Categories
that require separation for organization and noise reduction.
Signal Categories with upper values of zero separation may
be mixed in a plastic duct. Signal Categories shall not be
mixed within any single multicore cable.
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If the wire insulation cannot be color-coded as above, the wire must be sleeved
with the required color. The sleeve shall cover from the cut insulation end to a
point past where the conductor enters the plastic wire duct or a minimum of
4 inches, whichever is less. Sleeves shall not be used over green insulation.
Blue color shall not be used except in intrinsically safe circuits.
7.11 Wire Tagging
7.11.1 Cables with connector plugs shall be tagged at each end. Each cable tag
shall have two labels. The first label (closest to the plug connector) shall
identify the device and socket to which the plug is to be connected.
The second label shall identify the device and socket to which the
opposite end of the cable is connected. The two tags may be combined
into one tag with sufficient separation between the two labels.
7.11.2 The interconnecting wiring shall be tagged at each end with two
identification tags (or the two may be combined into one tag with
sufficient separation between wire numbers). The first tag (closest to
the end of the wire) shall identify the terminal number to which the
wire is physically connected. The second tag shall identify the
terminal number to which the opposite end of the wire is connected.
Commentary Notes:
Where jumpers are installed between terminal blocks in the same row or
column and are clearly visible, wire tagging is not necessary.
Identification shall be in accordance with designations shown on
instrument loop diagrams (ILDs). Where wires terminate on instrument
or device terminals, the instrument tag number and terminal designation
(+) or (-) (if applicable) will be used in lieu of terminal strip identification.
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7.13.6 Coil voltage shall be as specified in the Purchase Order. Pull-in voltage
shall be 80% or less of nominal voltage.
7.13.7 All relays shall be provided with suppression diodes.
7.13.8 Relay configuration and pertinent operating information shall be
imprinted on the case.
7.14 Push Buttons and Lights
Push buttons and lights shall be industrial quality. Push buttons shall have
protective mechanisms to prevent accidental activation as required by the
detailed design specification. Long-life type lamps or LED cluster lamps shall
be used. It shall be possible to access the lamp bulbs from the front for
replacement. The color of the pushbuttons or lights shall be green for
�ON�/�OPEN� and red for �OFF/�CLOSE� positions. Only screw terminals
shall be provided on push buttons.
Exception:
Existing facilities that currently deviate from the above light color
specification
may use other conventions in order to keep the lighting philosophy consistent
within the facility.
7.15 Lamp Test Facilities
For all control panels with indicating lights, a lamp test button shall be provided
per panel.
Exceptions:
LED or other lamps integral to a manufacturer's electronic instrumentation do
not
require the lamp test button.
Power status-indicating lights that are normally �on� where it is not
desirable to
�cross-feed� lamp test power from an alternative source (Such as UPS power
status).
7.16 Circuit Breakers and Fuses
7.16.1 Individual circuit breakers shall be provided for each power supply
unit.
7.16.2 Fuses and circuit breakers shall be readily accessible for maintenance
with sufficient clearance from obstructions.
7.16.3 Tandem type (dual) circuit breakers in a single molded case shall not
be used, as the failure of one breaker requires complete replacement of
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Buses that are slightly different in sizes are acceptable provided that
they are sized for the worst case ground currents.
7.18.4 The preferred location of the ground bus bars is at the bottom of the
cabinet.
7.18.5 A No. 2 AWG screw-type compression lug shall be provided on both
end of each ground bar for interconnection with the Master Instrument
Ground or Master Safety Ground.
7.18.6 The ground bus bars shall be labeled and wired as follows:
�AC SAFETY GROUND� for all exposed metal surfaces of cabinets,
racks, chassis GND connections, etc. Individual wiring interconnections
between the internal components and the bus shall be minimum
12 AWG copper wire, green with yellow tracer insulation. This bus
shall be directly bolted to the cabinet without the use of insulators.
�INSTRUMENT CIRCUIT GROUND� for connecting cable and wire
shields and DC Common. Interconnections between shield
consolidation points and the bus bar shall be minimum 12 AWG
copper wire, with green insulation. This bus bar shall be electrically
insulated from the cabinet structure.
7.18.7 When provided, AC power receptacle outlets shall be grounded using
ground wire terminated on the receptacle grounding terminal. (e.g., A
receptacle utilizing the faceplate as a ground path is not permitted.)
7.18.8 All enclosure doors and subpanels shall be electrically bonded to main
enclosure frame by a braided ground strap (wire size #8 AWG or
equivalent).
7.19 Lighting, Convenience and Power Distribution Receptacle Outlets
7.19.1 Cabinet lights shall be installed where practical and necessary, as
specified in the Purchase Order.
7.19.2 If specified, cabinet lights shall be 120 Volt, 60-watt incandescent
lamps, size IEC, type E27 or ES (Edison Medium Screw Base) fitting
or 15-watt minimum industrial grade, fluorescent lighting fixture(s)
oriented in such a manner that the majority of the interior portions of
the cabinet are illuminated.
7.19.3 Incandescent lamps shall have a guard to help protect the lamp from
accidental breakage. Fluorescent lamps shall have clear plastic sleeve
guards to help contain broken glass in case of an accident.
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The certificate(s) shall be for either the entire cabinet or for all the electronic
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9 Shipment
Adequate precautions should be exercised to prevent damage during shipment.
All openings shall be sealed and threaded connections shall be protected with
molded
plastic screwed plugs or caps. The cabinet crating shall be in accordance with
good
shipping practice; with the cabinet/panel adequately protected against corrosion,
mechanical damage or marring of the cabinet finish. Before crating, the
cabinet/panel
shall be boxed or covered with a suitable plastic sheet. Each panel box or crate
shall be
clearly identified with panel and order numbers and marked to show upright
position.
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