POWERPLUS 100
ENGINE SERVICE
MANUAL
OFFICIAL FACTORY MANUALOSes EYEE)
INDIAN POWERPLUS™ 100 ENGINE
SERVICE PROCEDURES
Introduction
‘Component and Systems Description
‘Component Locations
‘Troubleshooting occ
Symptom-Related Diagnostics, eres
Basic Engine Tests
Maintenance.
Maintenance Schedule.
Engine Maintenance Procedures
Changing Engine Oil.
il Fitter Replacement.
Cleaning the Tappet Screen
Spark Plug Replacement
Engine Removal and Installation ..
Tools required. .......-
Removing Chassis Components and Engine Accessories. ee :
Engine Removal pr A 10
Engine Installation, air : 13
Installing Chassis Components and Engine Accessories. ier mer
Engine Disassembly and Assembly ms 7 8
‘Tools required
Rocker Box Procedures
Pushrod and Tube Removal and Installation.
Cylinder Head Procedures.
Cylinder and Piston Assembly Procedures
Alternator Rotor/Stator Removal and Installation.
Lifter Block Removal and Installation
Oil Pump Removal and Installation
Ignition Cover Housing/Rotor Removal and Installation
Cam, Breather Valve and Pinion Gear Removal and Installation,
Crankease Disassembly and Assembly... 38
Specifications. 29 G 3
General po a 43
Fits and Tolerances. ee 3
Fastener Torque Values .. : eee 45
Lubricants and Sealants 46
Required Tools. 7
Available Special Tools . . 7
Tool Drawings 5 , 48