Commissioning Test Results for Oil-Immersed Transformer

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No: Revision: Date: Page:

ELE/TSS/AT 300 X 4
Dept.:
COMMISSIONING
ELECTRICAL TEST SHEET Language:
E
Project: STANDARD COMMISSIONING PROCEDURES
Equipment Description : LINE TRAP TEST SHEET NO. AT301X

sh. 1 of 1
Description :
Item :
Single Line : FCD :
Test : 1) Visual Inspection

2) Pre-commissioning Checks
Note : Test Procedure from sheet 2
______________________________________________________________________________
STEP CHECK DESCRIPTION

1. Visual Inspection (Ref. . Dwg. __________)
1.1 Installation completeness
Serial Number :
R_______ Y __________ B ____________
1.2 Equipment integrity (no visual damages)
1.3 Internal Pot completeness
1.4 Connections tight
2. Pre-operational checks
Following nameplate data shall match design characteristics :
2.1 Nominal frequency
2.2 Nominal inductance
2.3 Nominal current
2.4 H.F. band frequency
The equipment is ready for energizing.
TEST METHOD
1. Visual Inspection
Visual Inspection shall be carried out to ensure that the equipment is completed,
correctly installed and without damaged parts.
2 Pre-operational Checks
Pre-operational Checks ensure that the equipment is ready for operation.
Company Name Signature Date

Performed By :
Witnessed By :
Witnessed By :
Doc.No: Revision: Date: Page:
ELE/TSS/AT 300 X 5
Dept.:
COMMISSIONING
E
Equipment Description : LIGHTNING ARRESTER TEST SHEET NO. AT302X

sh. 1 of 1
Description :
Item :
Single Line : FCD :

2) Insulation resistance measurement

______________________________________________________________________________

1. Visual Inspection (Ref. Dwg. _____________________)
1.1 Installation completed
Serial Number :
R ___________ Y ____________ B ___________
1.2 Steel structure galvanizing painting
Isolator integrity and cleaning
Ground terminal properly connected
Connections tight
Data plate checked
Surge counter : Manufacturer _________________Type ________________
Serial Number :
R ___________ Y ____________ B ___________
Readings / Date :
R ___________ Y ____________ B ___________
____/____/____ ____/____/____ ___/___/___
R ___________ Y ____________ B ___________
____/____/____ ____/____/____ ___/___/___
2. Insulation Resistance Measurement
Between main terminals (lightning arrester)
TEST METHOD
1. Visual Inspection
Visual Inspection shall be carried out of ensure that it is complete, correctly installed and
without any damaged parts.
During visual inspection, surge counter readings shall be checked and recorded.
2. Insulation Resistance Measurement
The test shall be performed applying the voltage of 5000 Vdc between the line terminal
and the ground terminal.

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 6
Dept.:
COMMISSIONING
E
Equipment Description : OIL IMMERSED TRANSFORMER (MAIN) TEST SHEET NO. AT303AX
sh. 1 of 1
Description :
Item :
Single Line : FCD :

________________________________________________________________________________________

1. Visual Inspection must be carried out to check for the correct installation of the equipment, and
that it is complete and undamaged.
2. Equipment installation according to assembly dwg. _______________________
3. Completion
4. Cleaning
5. Visual Damage
6. Rating according to drawing
7. H.V. connections
8. M.V. connections
9. Connections according to rating plate
10. Isolators
11. Lighting arrester (if applicable)
12. Arching horns gap check (if applicable)
13. Wheel-locking (if applicable)
14. Ground connection
15. Star-point grounding
16. Silicagel breather Transformer tank
17. Buchholz relay Transformer tank
18. Oil level Transformer tank
19. Silicagel breather O.L.T.C.
20. Buchholz relay O.L.T.C.
21. Oil level O.L.T.C.
22. Auxiliary services panel
23. Oil valves
24. Oil pipes
25. Oil leaks
26. Dial type thermometer
27. Thermal image relay
28. Sufficient oil quantity in the pocket of thermal sensors
29. Safety valves (overpressure)
30. Auxiliary cable connections
31. Oil pumps
32. Cooling fans
33. Fire fighting system
34. Painting checks

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 7
Dept.:
COMMISSIONING
E
Equipment Description : OIL IMMERSED TRANSFORMER (MAIN) TEST SHEET NO. AT303BX
sh. 1 of 2
Description :
Item :
Single Line : FCD :
Test : 1) Oil Dielectric Strength

2) Insulation Test
______________________________________________________________________________
TEST RESULT
1) Oil Dielectric Strength

Sample Trans. Oil OLTC Oil OLTC Oil Ambient
Test Bottom Top Bottom Temperature Note
0
No. kV kV kV C
1.
2.
3.
4.
5.
6.
Average
Date
2) Insulation Resistance
Date Test Readings after Note Date Test Readings after Note
1 min 2 min 3 min 1 min 2 min 3 min
No. Mohm Mohm Mohm No. Mohm Mohm Mohm
2.1) 2.4)
2.2) 2.5)
2.3) 2.6)
Oil temperature : ____ 0 C Ambient temperature : _____ 0 C

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 8
Dept.:
COMMISSIONING
E
Equipment Description : OIL IMMERSED TRANSFORMER (MAIN) TEST SHEET NO. AT303BX
sh. 2 of 2
TEST PROCEDURE
Test is carried out in accordance with Standards :

I.E.C. 156-1963; I.E.C. 296-1969
The two oil samples must be taken from the bottom of each transformer compartment.
The oil from the transformer tank and the O.L.T.C. (if mounted) must be tested.
Particular care must be taken to avoid pollution by air moisture or dust when the oil
samples are taken.
Glass containers must be used to move the samples. Six tests must be carried out at
reasonable interval on each oil sample (10 minutes interval is suggested). After each
test, the oil must be stirred with a clean glass rod in order to remove any suspended
matter which has formed between the electrodes after the discharge. Value of the
dielectric strength voltage must be given by the average of the above values.
a) ___ 30 kV with spherical electrodes at 2.5 mm. distance on new untreated oil
b) ___ 50 kV with spherical electrodes at 2.5 mm distance on treated oil
c) ___ kV with ______ electrodes at _____ mm distance j
2) Insulation Test
The test must be carried out to check insulation conditions of windings.
The test shall be carried out by applying a voltage of :
2.1) 5000 V dc between H.V. & M.V. winding connected to ground
2.2) 5000 V dc between M.V. & H.V. winding connected to ground
2.3) 5000 V dc between second M.V. & H.V. winding connected to ground (if
applicable)
2.4) 2500 V dc between L.V. & M.V. / H.V. windings connected
2.5) _______ V dc between _____________________________________________
2.6) _______ V dc between _____________________________________________
______________________________________________
Note : After each test, the tested circuits must be grounded. Minimum recommended
winding insulation resistance value is between 300 & 1000 Mohm, unless
otherwise specified by the Manufacturer.

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 9
Dept.:
COMMISSIONING
E
Equipment Description : OIL IMMERSED TRANSFORMER (MAIN) TEST SHEET NO. AT303CX
sh. 1 of 2
Description :
Item :
Single Line : FCD :
Test : Ratio measurement

_________________________________________________________________________
TEST PROCEDURE
The test must be carried out by applying voltage (low voltage 380 or 220 V.A.C.
normally) of ____ V to H.V. winding at rated frequency.
The test must be carried out by using two volt-meters; one to read voltage of H.V.
winding and the other to read L.V. winding.
The two voltmeters must be read at the same time.
The test must be carried out on all phases and for each position of the tap changer.
TEST CIRCUIT

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 10
Dept.:
COMMISSIONING
E
Equipment Description : OIL IMMERSED TRANSFORMER (MAIN) TEST SHEET NO. AT303CX
sh. 2 of 2
TEST RESULT
OLTC Theoretical Voltmeter Voltmeter Measured

pos. Ratio K ____ side ____ side Ratio
(T) (V1) V (V2) V K (M) = V1
V2
VAB= Vab=
VBC= Vbc=
VCA= Vca=
VAB= Vab=
VBC= Vbc=
VCA= Vca=
VAB= Vab=
VBC= Vbc=
VCA= Vca=
VAB= Vab=
VBC= Vbc=
VCA= Vca=
VAB= Vab=
VBC= Vbc=
VCA= Vca=
VAB= Vab=
VBC= Vbc=
VCA= Vca=
VAB= Vab=
VBC= Vbc=
VCA= Vca=

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 11
Dept.:
COMMISSIONING
E
Equipment Description : OIL IMMERSED TRANSFORMER (MAIN) TEST SHEET NO. AT303EX
sh. 1 of 5
Description :
Item :
Single Line : FCD :
Test : Operating commissioning tests

______________________________________________________________________________
STEP COMMISSIONING TEST DESCRIPTION
1) Power Plant (Ref. Dwg ____________________ )

1.1) Electric power supply OLTC
1.2) Electric power supply to aux.
1.3) Electric power supply to fans
1.4) Electric power supply to pumps
1.5) Electric power supply to heating elements and lamps
2) On-load Tap Changer (if provided)
(Ref. Dwg.____________________)
2.1) Gear box oil level
2.2) Manual operation
2.3) Local electric step-by-step operation
2.4) Limit switches operation
2.5) Remote operation
2.6) Voltage regulating relay tested (if provided)
2.7) Motor overload protection value visual check

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 12
Dept.:
COMMISSIONING
E
sh. 2 of 5
3) Cooling Circuit
3.1) ONAF 3.2) OFAF 3.3) ODAF
FANS OIL CIRCULATING PUMPS

No Motor Dir. Nomin. Over Absorb. No Motor Dir. Nomin. Over Absorb.
Insul. of Power Load Current Insul. of Power Load Pr. Current
Mohm Rot. kW Pr. Sett A Mohm Rot. kW Sett A
A A
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
15 15

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 13
Dept.:
COMMISSIONING
E
sh. 3 of 5
4) Control, Signalling and Alarm Circuit
4.1) Winding temperature relay 1st step (pump start)

2nd step (fan start)
3rd step (alarm)
4th step (lock)
4.2) Winding temperature relay 1st step (pump start)
2nd step (fan start)
3rd step (alarm)
4th step (lock)
4.3) Oil thermometer 1st step (alarm)
2nd step (lock)
4.4) Transformer gas relay - Air drainage
1st step (1st alarm)
2nd step (lock)
4.5) O.L.T.C. gas relay - Air drainage
1st step (alarm)
2nd step (lock)
4.6) Transformer oil level max. (alarm)
min. (alarm)
4.7) O.L.T.C. oil level max. (alarm)
min. (alarm)
4.8) Safety valve 1st step (lock)
2nd step (lock)
4.9) Temperature detector : 1st step
2nd
3rd
4th
5th
6th
5) Metering and Protection Circuit

5.1) Bushing CTs secondary circuits short circuit jumpers (where necessary)
5.2) Metering Circuits & Protective relays
6) Heating Elements and Compartment Lighting

6.1) Auxiliary board heating element
6.2) Auxiliary board thermostat

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 14
Dept.:
COMMISSIONING
E
sh. 4 of 5
6.3) Auxiliary board lighting lamps

6.4) O.L.T.C. oil level
6.5) O.L.T.C. board thermostat
6.6) O.L.T.C. board lighting lamps
Transformer ready for energizing
TEST PROCEDURE
All tests listed below must be carried out with transformer OUT OF SERVICE.
All control components and external connections must be tested in normal operating
conditions.
Their operation must be checked according to relevant diagram.
1. Power Supplies
Polarity & Voltage supply must be checked, and setting value of associated
protective devices visual checked.
2. On-load Tap Changer
A complete manual scan must be carried out to check the correspondence of each
position and the control device indication.
2.1) Check the oil level in the gear box.

2.2) Check that with the handle inserted local/remote electrical control is not
possible (if possible).
2.3) With control switch in LOCAL position, check relevant indication in Control
Room.
Check that the device runs correctly from one position to the next, step by
step, by means of local buttons INCREASE - DECREASE. Check also that
no operation is possible from distance push buttons.
2.4) Check the correct operation of end limit switches.
2.5) With control switch in REMOTE position, check that no local control is
possible.
Check remote control, remote signalization & steps indicator.
2.6) Check voltage regulating relay (if provided).
2.7) Motor overload protection setting value visual check.

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 15
Dept.:
COMMISSIONING
E
sh. 5 of 5
3) Cooling Circuit
3.1) ONAF cooling system.
Check rating plate, motor insulation, connections at motor terminals, visually

overload protection setting value, direction of rotation and current absorbed
by the electric fans and oil circulating pumps.
3.2) ONAF or ODAF cooling system.
Check rating plate, motor insulation, connections at motor terminals, visually

overload protection setting value, direction of rotation and current absorbed
by the electric fans and oil circulating pumps.
4) Control, Signalling & Alarm Circuits
Check that each component carries out its operative sequence correctly, according
to logic and / or schematic diagrams.
The correct operation of alarms and signals, must be checked and / or simulated.
All devices that when tested are not operative must be manually or electrically
actuated.
5) Metering and Protection Circuit
5.1) Short circuit jumper on CT’s secondary terminals must be removed only
when secondary circuit is a closed loop.
5.2) Metering & Protection circuits shall be tested according to relevant dwg. &
specs.
6) Control Cubicles Heating Elements and Lighting
It shall be checked that heating elements and lighting lamps operate correctly by
actuation of their control equipment.

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 16
Dept.:
COMMISSIONING
E
Equipment Description : OIL IMMERSED TRANSFORMER (AUX.) TEST SHEET NO. AT304X
sh. 1 of 4
Description :
Item :
Single Line : FCD :
Test : 1) Visual Inspection/Pre-commissioning

3) Insulation Test
4) Ratio Measurement

______________________________________________________________________________
STEP PRE COMMISSIONING CHECK DESCRIPTION
Visual Inspection/Pre-commissioning
1. - Equipment installation according to assembly dwg.
2. - Completion / Cleaning / Painting.
3. - Visual damages
4. - Rating according to drawing
5. - M.V. / L.V. connections according to rating
plate
6. - Wheel-locking (if applicable)
7. - Ground connection (tank)
8. - Star-point grounding (if applicable)
9. - Silicagel breather
10. - Buchholz relay checks
11. - Oil level and checks
12. - Oil leaks
13. - Dial type thermometer and setting
14. - Safety valves (overpressure)
15. - Auxiliary cable connections
16. - Fire fighting system

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 17
Dept.:
COMMISSIONING
E
sh. 2 of 4
Sample Test Trans. Oil Trans. Oil Trans. Oil Trans. Oil Note
No. Bottom kV Bottom kV Bottom kV Bottom kV
1
2
3
4
5
6
Average
Amb. Temp.
C
Date
3) Insulation Resistance
Date Test Readings after Note Date Test Readings after Note
No. No.
1 min 2 min 3 min 1 min 2 min 3 min
Mohm Mohm Mohm Mohm Mohm Mohm
3.1)
3.2)
3.3)
Oil temperature : _____ 0 C Ambient temperature : _________ 0 C

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 18
Dept.:
COMMISSIONING
E
sh. 3 of 4
No-Load Tap Theoretical Voltmeter Voltmeter Measured

Changer Pos. Ratio K _____ side _____ side Ratio
(T) (v1) V (v2) V K (M) = V1
V2
VAB = Vab =
+5 VBC = Vbc =
VCA = Vca =
VAB = Vab =
+ 2, 5 VBC = Vbc =
VCA = Vca =
VAB = Vab =
0 VBC = Vbc =
VCA = Vca =
VAB = Vab =
- 2, 5 VBC = Vbc =
VCA = Vca =
VAB = Vab =
-5 VBC = Vbc =
VCA = Vca =
TEST PROCEDURE
1) Visual Inspection
Visual Inspection must be carried out to check for the correct installation of the
equipment, and that it is complete and undamaged.
Test is carried out in accordance with Standards :

I. E. C. 156-1963; I E.C 296 - 1969
Two oil samples must be taken from the bottom of each transformer compartment.
The oil from the transformer tank and the O.L.T.C. (if mounted) must be tested.
Particular care must be taken to avoid pollution by air moisture or dust when the oil
samples are taken.
Glass containers must be used to move the samples.
Six tests must be carried out at reasonable interval on each oil sample (10 minutes
interval is suggested).

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 19
Dept.:
COMMISSIONING
E
sh. 4 of 4
After each test, the oil must be stirred with a clean glass rod in order to remove any
suspended matter which has formed between the electrodes after the discharge.
Value of the dielectric strength voltage must be given by the average of the above values.
The minimum value of oil dielectric strength shall be :

a) ___ 30 kV with spherical electrodes at 2.5 mm. distance on new untreated oil
b) ___ 50 kV with spherical electrodes at 2.5 mm. distance on treated oil
c) ___ kV with _________ electrodes at ____ mm. distance
3) Insulation Test
The test must be carried out to check insulation conditions of windings.

Test shall be carried out by applying a voltage of :
3.1) 5000 Vdc between M.V. & L.V. winding connected to ground
3.2) 1500 Vdc between L.V. & M.V. winding connected to ground
3.3) ______ Vdc between ________________________________
NOTE : After each test, the tested circuits must be grounded. Minimum recommended
winding insulation resistance value is between 300 & 1000 Mohm, unless
otherwise specified by the Manufacturer.
The test must be carried out by applying voltage (low voltage 380 or 220 V. A. C. normally)
of ___ V to M.V. winding at rated frequency.
The test must be carried out by using two voltmeters; one to read voltage of M.V. winding
and the other to read L.V. winding.
The two voltmeters must be read at the same time. The test must be carried out on all
phases and for each position of the tap changer.

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 20
Dept.:
COMMISSIONING
E
Equipment Description : AERIAL INSTALLATION & SUPPORTS TEST SHEET NO. AT306X
sh. 1 of 2
Description :
Item :
Single Line : FCD :
Test : 1) Pre-commissioning & Measurements

______________________________________________________________________________
STEP TEST DESCRIPTION DESIGN ACTUAL REMARKS

VALUE READING
1) Equipment inspected
2) Installation completeness
(ref. dwg. _____________________________
_____________________________________)
3) Busbar checks : Quantity Check Phase

R Y B
3.1) Clamps bottle tightness
3.2) Sliding supports free
3.3) Oscillation dampers
3.4) Minimum clearance
3.5) Welding checks
If special tests are required, enclose
reports :
3.6) Insulation measure (ph./gnd.) R Y B
(if required)
3.7) D.C. resistance (if required)

Performed By :
Witnessed By :
Witnessed By :
ELE/TSS/AT 300 X 21
Dept.:
COMMISSIONING
E
Equipment Description : AERIAL INSTALLATION & SUPPORTS TEST SHEET NO. AT306X
sh. 2 of 2
4) Supports checks : R Y B
4.1) Structure integrity
4.2) Painting & galvanizing
4.3) Ground connection
4.4) Insulator cleanliness
4.5) Insulator integrity
4.6) Bolts tightness
4.7) Labelling (if required)
5) Aerial Conductors checks : R Y B

5.1) Oscillation dampers
5.2) Minimum clearance
5.3) Insulation measure (ph. /gnd.) if required
5.4) D.C. ohmic resistance (if required)
5.5) Homopolar impedance Xo (if required)
5.6) Guard conductor connection to ground (if
applicable)
- Ambient temperature
TEST METHOD
Visual Inspection shall be carried out to ensure that the equipment is complete, correctly
installed and without damaged parts.

Performed By :
Witnessed By :
Witnessed By :

Commissioning Test Results for Oil-Immersed Transformer

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Commissioning Test Results for Oil-Immersed Transformer

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No: Revision: Date: Page:

Equipment Description : LINE TRAP TEST SHEET NO. AT301X

Single Line : FCD :

Test : 1) Visual Inspection

STEP CHECK DESCRIPTION

Company Name Signature Date

Equipment Description : LIGHTNING ARRESTER TEST SHEET NO. AT302X

Single Line : FCD :

Test : 1) Visual Inspection

Note : Test Procedure from sheet 2

STEP CHECK DESCRIPTION

Company Name Signature Date

Single Line : FCD :

Test : 1) Visual Inspection

STEP CHECK DESCRIPTION

Company Name Signature Date

Single Line : FCD :

Test : 1) Oil Dielectric Strength

1) Oil Dielectric Strength

Oil temperature : ____ 0 C Ambient temperature : _____ 0 C

Company Name Signature Date

1) Oil Dielectric Strength

Test is carried out in accordance with Standards :

Company Name Signature Date

Single Line : FCD :

Test : Ratio measurement

Company Name Signature Date

OLTC Theoretical Voltmeter Voltmeter Measured

Company Name Signature Date

Single Line : FCD :

Test : Operating commissioning tests

Note : Test Procedure from sheet 4

STEP COMMISSIONING TEST DESCRIPTION

1) Power Plant (Ref. Dwg ____________________ )

Company Name Signature Date

3.1) ONAF 3.2) OFAF 3.3) ODAF

FANS OIL CIRCULATING PUMPS

Company Name Signature Date

4) Control, Signalling and Alarm Circuit

4.1) Winding temperature relay 1st step (pump start)

5) Metering and Protection Circuit

6) Heating Elements and Compartment Lighting

Company Name Signature Date

6.3) Auxiliary board lighting lamps

Transformer ready for energizing

Their operation must be checked according to relevant diagram.

2. On-load Tap Changer

2.1) Check the oil level in the gear box.

Company Name Signature Date

3.1) ONAF cooling system.

Check rating plate, motor insulation, connections at motor terminals, visually

3.2) ONAF or ODAF cooling system.

Check rating plate, motor insulation, connections at motor terminals, visually

4) Control, Signalling & Alarm Circuits

5) Metering and Protection Circuit

6) Control Cubicles Heating Elements and Lighting

Company Name Signature Date

Single Line : FCD :

Test : 1) Visual Inspection/Pre-commissioning

Note : Test Procedure from sheet 3

STEP PRE COMMISSIONING CHECK DESCRIPTION

Company Name Signature Date

Oil temperature : 0 C Ambient temperature : _ 0 C

Oil temperature : _ 0 C Ambient temperature : _____ 0 C