‘SEBH537361 10f 14 TESTING METHODS FOR REBUILT UNITS DRAFT No. KIPFP97-002 (Tokyo internal use only} PROCEDURE oo APPLICATION es KIND OF PPM ‘MAINPUMP | There are many cases where the PPM units of above Model are mounted on other Machine Models and the applicable STANDARD VALUE varies depending on the case but note that the TESTING PROCEDURE and DIMENSIONS OF TEST PIECE are applicable in common to most of the cases as above. Therefore, the applicable Machine Model and Part No. described in the table below become effective only at the time when the table is prepared and may often be subject to change without notice. MACHINE MODEL PART No. PC200-6 #94999 and up PC210-6 #30916 and up PC220-6 #52741 and up PC230-6 #10169 and up 708-2L-00422 708-21-00412 PC228UU-1 #10022 and up 708-21-00431 Note: The Machine Models in the LIST OF FORM No.s are applicable even if not described in this procedure. _FILING INSTRUCTIONS: + FILE THIS SEQUENTLY BY FORM No. in the separator 3 KOMATSU eoPROCEDURE Bacay sense MAIN PUMP Dot at 1. INTRODUCTION 2) Test Specification (1) Oil Pressure (Maximum Pressure) 1) This manual describes mainly the test proce: Standard value test: 34.3 MPa(350 kg/cm?) dures for which the test stand KHT75 or its Converted value test : 34.3 MPa(350 kg/cm?) equivalent is used. (2) Flow Rate (Maximum) 2) This manual is common to PC200-6 Series Standard value test: 212 &/min, approx. (m/c) and PC220-6 Series (m/c) as well. Converted value test : 159 L/min. approx. ‘ Theoretical delivery Maximum :105cc/rev. 2. SCOPE Minimum : 13cc/rev. (3) Revolution per minute This manual applies to quality confirmation test of, Standard value test: 2000rpm reproduced ones of hydraulic piston pump Converted value test : 1500rpm HPV95+95 (corresponding to 105+108cc/rev.) as~ sembly for CLSS mounted on the following ma- chines (PC200-6 Series and PC220-6 Series) 1) Sample Specification See Table 2-1 Table 2-1. Sample Specifications Samples HPV95+95 (Corresponding to 105+105cc/rev.) Machines on which samples are mounted | PC200-6 Seri (mic) | PC220-6 Series (m/c) Pc228UU-1 Item Nos, 708-21-00412 708-21-00422 708-2L-00431 C2006: #94999 and up| PC220-6: #52741 and up | PC228UU-1 =#10022 and up ‘Applicable Serial Nos. | PC200L.C-6: #94999 and up| PC220LC-6: #52741 and up PC210-8: #30196 and up| PC220-8: #10169 and up | Pc210LC-6: #30196 and up| PC230LC-6: #10169 and up 3. TEST ITEMS Table 3-1. List of Test Items Test items Performance test of piston pump LS contol eh furning:in | Flow measurement | PC contro characteristic test |S Conte cha ~ || Fine taximum|Minimum| H mode mote mode | Normal | control Test classification Maxiemar Hmode | Smote | Lmode | "moge. | contr 5 7 a Jo Standord value test ° ° o | o | *o | o Converted valve test ° o[ of] of] o] a . “tached | Attached] Attached | Atached | Atached | tached | Atached | Atached Applicable crcut diagram | Growing t_|Orawing i[Drawing 1) Drawing 1] Drawing 1 [Drawing 1 Drawing 2 Drawing 2 x @ Test items marked with A are partly omitted due to the capacity of the hydraulic test stand KHT75, © For the test item marked with *, check if the filter is clogged. (The converted value test is not possible and this check is omitted.) So, be sure to clean or replace the filter after the end of the test. 4. FUNCTIONS AND CONDITIONS OF SAMPLES See Attached Table 1.PROCEDURE IP ‘SEBHS37361 MAIN PUMP: 3of 14 5. EQUIPMENT, DEVICES AND JIGS FOR TEST 1) Applicable Bench (1) Converted Value Test Komatsu General Purpose Hydraulic Test Stand KHT7S or its equivalent (2) Standard Value Test Hydraulic test stand with the same capacity as a test stand in production factory or its equivalent + Applicable oil shall be Komatsu genuine engine oil SAE10W-CD or its equivalent, and oil contamina- tion level shall be controlled to NAS Class 10 during the test. 2) Applicable Devices Prepare devices listed in Table 5-1. Table 5-1. List of Devices aves] tem Nos Measuring positions, Uses Pvc tem NeS 4) | temmames | ay | Specication ng positios yes 0vs120 | Gauge = | 0-302 Pato kgiems) | Pom outlet (PAL, LS pressure sre PLSl. Conol pressure _ Gatection see tl 798-101-5130 Gauge 1 | 0-5.9 MPa(60 kgiem*) EPC source pressure pick-up e bree (CEP) Pump suction area 3 Drainores & = Gauge 2 | 0-0 waa Kaiemm 3 | veeaorzr00 | Oilerntiat | + ser| 098.0 Po 00 salon [Power source (or allover é pressure gauge ° prea ge eatecn ume Eccput (pal and US prosoure 799-401.2000 | Transformer unit Input power source oueou 1OOVAC, (Pcsh utp power sourc ‘zvoc ‘G700-823060 | convo 2 | iter signal aon For PC valve ond 8 vaWve Wodie “so mApp | solenoid signala o700582.0800 2. | input curent 0014 FSC780 Flowmeter Working presaure mean Scen Tae 2ORM-100, Flow indicator Shea sokgFem | Measured tow Iproduced by Flow 3 to 100 hin | Thine! 3 Pants crea ~ 2 (Thread: | Stop valve 1 | Working pressure For generating LS differential PT se") 34.3MPa (350kg/cm’) min, | pressure ($1) Ihirose Vatve Maximum flow : 20min Indust Set pressure 4 3Pa reopte-140%60 | Relieve 2 ajataMee [torte vave [Uchida Oil Hydrau: | canane | Ties Industry) 760 flmins min @ The controller marked with © is used to operate PC and LS valves. ® @ Prepared two sets of them Other devices are the same as those for the test of pump HPV95495. For installation of pressure gauges and devices, see the hydraulic circuit diagrams (Attached Drawings 1 and 2) For devices marked with %, the maker types are shown and the maker names are in[ ]. These devices are not supplied. (Item numbers are not registered.) So, select any maker's equivalents satisfying the specifications