INSPECTION AND TEST PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: Erection of Boiler MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

CMEC (QC Inspector) TUV Austria Engro

Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
1 Documentation

1.1 Approval of Drawings ASME Section 1 Drawings R

1.2 Weld Matrix/Weld Map ASME Sec. IX, Drawings Weld Matrix/Weld Map H/R

1.3 WPS/PQR ASME Sec. IX, Drawings WPS/PQR H/R

1.4 Welder's Qualifications ASME Sec. IX WPQ/WOPQ H/R

1.5 NDE Procedure ASME Sec. V NDE Procedure H/R

List of Qualified Welders and NDE ASME SEC-V ASME NDE Procedures
1.6 H/R
Personnel SEC-IX WPQ/WOPQ

ASME SEC II PART C, Consumable Control

1.7 Consumable control Procedure ASME SEC I Procedure
H/R

2 MATERIAL INSPECTION AND CONTROL

Inspection of raw material (Pipe, tubes, MTC & Material

2.1 ASME SEC II PART A H/R
plates) Inspection Report

ASME SEC II PART-C/ MTC & Material

2.2 Inspection of consumables ASME SEC IX Inspection Report
H/R

ASME SEC II PART-C/

2.3 Electrode Baking Consumable Control Electrode Baking Log H/R
Procedure

CALIBRATION AND CONTROL OF

3
EQUIPMENT

©ONTROLLED, ©ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 1 of 6

 INSPECTION AND TEST PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: Erection of Boiler MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

CMEC (QC Inspector) TUV Austria Engro

Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
Calibration of inspection and measuring
3.1 Calibration Procedure Claibration Ceritifcates H/R
tools and equipment (IMTE's)

3.2 Calibration of Welding Machines Calibration Procedure Claibration Ceritifcates H/R

ALLIGNMENT OF DRUMS,TUBES &

4
HEADERS
ITP / Pre-Installation
4.1 Allignment of steam drum Drawings
Report
H

ITP / Pre-Installation
4.2 Allignment of front wall tubes Drawings
Report
H

ITP / Pre-Installation
4.3 Allignment of side wall tubes Drawings
Report
H

ITP / Pre-Installation
4.4 Allignment of back wall tubes Drawings
Report
H

ITP / Pre-Installation
4.5 Allignment of front wall header Drawings
Report
H

ITP / Pre-Installation
4.6 Allignment of side wall header Drawings
Report
H

ITP / Pre-Installation
4.7 Allignment of Back wall header Drawings
Report
H

©ONTROLLED, ©ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 2 of 6

 INSPECTION AND TEST PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: Erection of Boiler MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

CMEC (QC Inspector) TUV Austria Engro

Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
ITP / Pre-Installation
4.8 Allignment of super heater header Drawings
Report
H

5 Fit-UP INSPECTION

ITP / Fit-up Inspection

5.1 Fit of tube to tube (water walls) Drawings
Report
H

ITP / Fit-up Inspection

5.2 Fit-up of tubes with front wall header Drawings
Report
H

ITP / Fit-up Inspection

5.3 Fit-up of tubes with side wall header Drawings
Report
H

ITP / Fit-up Inspection

5.4 Fit-up of tubes with back wall header Drawings
Report
H

ITP / Fit-up Inspection

5.5 Fit-up of tubes with super heater header Drawings
Report
H

ITP / Fit-up Inspection

5.6 Fit-up of tubes with economiser header Drawings
Report
H

ITP / Fit-up Inspection

5.7 Fit-up of downcomers header Drawings
Report
H

ITP / Fit-up Inspection

5.8 Fit-up of downcomers with steam drum Drawings
Report
H

ITP / Fit-up Inspection

5.9 Fit-up of tubes with air chamber Drawings
Report
H

ITP / Fit-up Inspection

5.10 Fit-up of connections with headers Drawings
Report
H

ITP / Fit-up Inspection

5.11 Fit-up of tubes with cooling screen headers Drawings
Report
H

ITP / Fit-up Inspection

5.12 Fitup of down-comers/risers Drawings
Report
H

©ONTROLLED, ©ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 3 of 6

 INSPECTION AND TEST PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: Erection of Boiler MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

CMEC (QC Inspector) TUV Austria Engro

Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
ITP / Fit-up Inspection
5.13 Fitup of Cyclone Drawings
Report
H

ITP / Fit-up Inspection

5.14 Fit-up of tubes with tubes Drawings
Report
H

6 WELDING INSPECTION

Welding of tubes inside the steam drum ITP / Welding

6.1 ASME Sec 1/IX W
after expansion Inspection Report
Welding of tubes inside the water drum ITP / Welding
6.2 ASME Sec 1/IX W
after expansion Inspection Report

ITP / Welding
6.3 welding of tubes with front wall header ASME Sec 1/IX
Inspection Report
W

ITP / Welding
6.4 welding of tubes with side wall header ASME Sec 1/IX
Inspection Report
W

ITP / Welding
6.5 welding of tubes with back wall header ASME Sec 1/IX
Inspection Report
W

©ONTROLLED, ©ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 4 of 6

 INSPECTION AND TEST PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: Erection of Boiler MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

CMEC (QC Inspector) TUV Austria Engro

Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
ITP / Welding
6.6 welding of tubes with super heater header ASME Sec 1/IX
Inspection Report
W

ITP / Welding
6.7 Welding of down-comers/risers ASME Sec 1/IX
Inspection Report
W

ITP / Welding
6.8 Welding of Cyclone ASME Sec 1/IX
Inspection Report
W

ITP / Welding
6.9 Welding of tubes with tubes ASME Sec 1/IX
Inspection Report
W
QIP / Inspection
ASME SEC-V , ASME Request /
7 NDE SEC-I Dimensional
Inspection Report,
ASME SEC-V , ASME
7.1 100% RT of all Butt joints SEC-1
ITP / RT REPORT H/R

ASME SEC-V , ASME

7.2 Random DPT of bevel of non-RT welding SEC-1
ITP / DPT REPORT H/R

ASME SEC-V , ASME

7.3 PMI of super heater coils SEC-1
ITP / PMI REPORT H/R

8 PWHT ASME SEC-1 PWHT Report H

PWHT of super heater coil & header (if

8.1 ASME SEC-1 PWHT Chart & Report H/R
required)

9 Final Inspection H

Dimensional inspection as per last revision

9.1 Drawings Dimensional Report H/R
of drawing

©ONTROLLED, ©ONFIDENTIAL @ IKAN Engineering Services (Pvt) Ltd.-------------------------------------------- Page 5 of 6

 INSPECTION AND TEST PLAN

JOB NO: PROJECT NAME: CLIENT: DATE:

DRAWING No: _ DESCRIPTION: Erection of Boiler MANUFACTURER'S SERIAL NO.: QIP NO.: REV. No.: 0

H:Hold W:Witness point S:Surveillance Inspection R:Review of Record

CMEC (QC Inspector) TUV Austria Engro

Acceptance
Sr. No. Description of Inspection & Test Verifying Document Remarks
Criteria Check Check Check
Sign Sign Sign
Point Point Point
9.2 Hydrostatic test ASME SEC 1 Hydro test Report H/R

Note: After the final hydrostatic test Boiler shall Air Cleaning Inspection
9.3 be dried and cleaned completely. Report
H/R

10 SURFACE PREPARATION H

ITP / Surface Cleaning

10.1 Cleaning / Burushing SA 2 &1/2
Inspection Report
H

ITP/ Painting Inspection

10.2 Painting Manufacturer data sheet
Report
H

11 Review of Inspection Data Manual. H

12 NON CONFORMANCE (IF ANY) ASME SEC 1 NCR H

NAME: NAME: NAME:

DATE: DATE: DATE:
SIGNATURE: SIGNATURE: SIGNATURE:

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