Component Locations (Volume 1) FLUID POWER SYMBOLS

Item
Number
Description
Part
Number
Schematic
Location 20 19 1 17
RENR3680-01
August 2005
BASIC COMPONENT SYMBOLS

1 Pump Gp - Steering / Cooling 139-4151 F-4 MAIN AUX.

PUMP: VARIABLE and
2 Motor Gp - Steering 159-7162 F-7 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED

3 Pump Gp - Implement 9T-8346 D-3

21 (FIXED)

32
Valve Gp - Dozer & Ripper Imp 160-5951
4 D-5
Dozer Only 160-5952
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

2
5 Manifold Gp - Inlet & Relief 163-0829 D-5 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
6 Valve Gp - Dozer Lift Section 160-5953 D-5
VALVES
7 Valve Gp - Tilt Section 160-5954 C-5 VALVE ENVELOPES VALVE PORTS
8
10
Valve Gp - Ripper Lift & Tilt Sections
Cover - End
169-3323
169-9119
B-5
A-5
18
11 Valve Gp - Dozer Pilot Control 200-0189 A-3 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
12 Valve Gp - Ripper Pilot Control 184-5321 A-8
CONTROL VALVES CHECK VALVES
14 Valve Gp - Implement Lockout 130-4531 B-8
15
16
Accumulator - Pilot Circuit
Valve Gp - Pressure Reg Manifold
200-0750
162-0162
C-8
C-8
12 14 22 AB AB

17 Valve Gp - Cooler Bypass 126-0747 E-3 P T P T

BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

15 16
18 Cooler - Hydraulic Oil 153-1271 D-2
19 Filter Gp - Steering Charge 177-6979 F-3 MEASUREMENT ROTATING SHAFTS
20 Valve Gp - Steering Pilot 9T-8693 E-3
21 Valve Gp - Pressure Control 163-0057 E-7
22 Valve Gp - Quick Drop 109-6942 D-2
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
23 Cylinder Gp - Lift 6E-1102 D-1
24 Cylinder Gp - Dual Tilt 6E-0397 C-1
25 Cylinder Gp - Single Tilt 6E-1175 B-1 4 5 6 30 3 FLUID STORAGE RESERVOIRS

26 Cylinder Gp - Ripper Tip (LH) 155-3652 D-8

27
28
Cylinder Gp - Ripper Tip (RH)
Cylinder Gp - Ripper Lift
165-0102
155-3653
D-8
D-7 7 8 10 D8R Track-Type Tractor VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Hydraulic System
29 Cylinder Gp - Pin Puller 6E-3113 D-7
COMBINATION CONTROLS

19 30 11
30 Tank Gp - Hydraulic Oil 164-3700 C-3
32 Valve Gp - Dual Tilt 106-9648 C-1

12 14
20 AKA1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

Tap Locations
Pressure, Sampling, and Sensor
15 16 6YZ1-UP MANUAL CONTROL SYMBOLS

Tap
Description
Schematic 22
Number Location
HB
F
Implement Pump Signal Pressure
Charge Pump Discharge Pressure
D-4
E-7
4 5 6 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

7 8 10
G Case Return E-7
RELEASED PRESSURE REMOTE SUPPLY PRESSURE

32
H Filter Outlet Pressure F-3
HA Implement Pump Discharge At Pump E-7
HC Left Steering Loop F-7
HD Right Steering Loop F-7 21 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

18
J Hydraulic Oil Cooler Inlet Pressure D-2
K Filter Inlet Pressure (SOS) F-3 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
X1 Right Steer Actuator Signal Pressure F-4
X2 Left Steer Actuator Signal Pressure F-4
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Y1 Left Steer Pilot Signal E-3
Y2 Right Steer Pilot Signal E-3
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
CP Pilot Oil Supply Pressure B-8
Non Tap Location Points Of Reference
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO
INFINITE
A Implement Pump Discharge Pressure D-4 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
E Charge Pump Relief Pressure E-5
UNIDIRECTIONAL UNIDIRECTIONAL
MA Right Steer Loop At Pump F-5

2 1 3 17
MB Left Steer Loop At Pump E-5 FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
PS Steer Pump Control Supply E-5

Volume 1 - with Ripper

© 2005 Caterpillar Printed in U.S.A.
26 All Rights Reserved

28 27

Electrical Symbols Table

X2 1
28 3 Hydraulic Symbols (Electrical)

29 HD
2 G M
X1 HB
HC

RENR3680-01 VOL 1
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

RIPPER Pressure Switch Pressure Switch

(Adjustable)
Temperature Switch Electrical Wire

23 Electrical Symbols (Electrical)

K
H
21

16 Page
23 HA CP T

24 25 Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
FW

19
D
F
G Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color

18
Identification

325-AG135 PK-14

Y2 Y1 IMPLEMENT SYSTEM Circuit Identification Wire Color Wire Gauge

325-PK
Number

Previous Standard
24
21
Wire Color
J Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

DOZER BLADE STEERING SYSTEM

 8 7 6 5 4 3 2 1

HD MA X2 X1 K 19
2 1 H LINES GROUP COLOR DESCRIPTIONS
STEER PUMP OUTPUT
IMPLEMENT PUMP OUTPUT
TILT CYLINDER CONTROL CIRCUIT
IMPLEMENT PUMP SIGNAL
RIPPER TIP CYLINDER CONTROL CIRCUIT
SUPPLY LINE
DRAIN / RETURN LINE

F STEERING LOOP CIRCUIT F

WINCH FREE SPOOL CONTROL CIRCUIT
LIFT CYLINDER CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
20 WINCH CONTROL CIRCUIT

29 CONTROL PRESSURE
SUPPLIED BY
STEERING PILOT CONTROL CIRCUIT

TRANSMISSION

F
Y1

PS
HC
MB E Y2

G
E 17 E

21

HA

4
28 HB

RIPER TIP
MARGIN

26 5 CUT-OFF 3 J
18
D D

27
B A

23
RIPPER LIFT 6
22
28 A

LIFT

16
7
C 32 24 C

PILOT
SUPPLY

30
RENR3680-01 VOL 1

TILT
DUAL TILT OPTION

15
8
SINGLE TILT OPTION
25
16 Page, Color 2

14 RAISE LOWER B
B LINE PATTERNS
LOWER RAISE Pressure Line
RIPER LIFT TILT LEFT
Pilot / Load Sensing Pressure
CP
TILT RIGHT Drain / Return Lines

Component Group
8 RAISE TILT

RAISE TIP
1 2 3 4
11 Attachment
1 2 3 4 Air Line
ELEC. DET.

CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter

52 Components by number
TIP/IN

12 TIP/OUT 1 T S 2 3 T S 4
RIPER TIP
1 T S 2 3 T S 4

A 10 A

FLOAT PILOT BOOST SIGNAL

THIS SCHEMATIC IS FOR THE D8R TRACK-TYPE TRACTOR

PILOT DRAIN Part #: 163-5975 CHG 06 (RIPPER VERSION) VOLUME 1 OF 2
PILOT SUPPLY
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

8 7 6 5 4 3 2 1
 FLUID POWER SYMBOLS
Component Locations (Volume 2) 20 19 1 17 RENR3680-01 BASIC COMPONENT SYMBOLS
Item Part Schematic August 2005
Description
Number Number Location MAIN AUX.
PUMP: VARIABLE and
1 Pump Gp - Steering / Cooling 139-4151 F-4
21 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
2 Motor Gp - Steering 159-7162 F-6
3 Pump Gp - Implement 9T-8346 D-3 32
Valve Gp - Dozer & Winch Imp 160-8612
2
4 D-6 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Dozer Only 160-5952 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

5 Manifold Gp - Inlet & Relief 163-0829 D-6

VALVES

18
6 Valve Gp - Dozer Lift Section 160-5953 D-6 VALVE ENVELOPES VALVE PORTS
7 Valve Gp - Tilt Section 160-5954 C-6
9 Valve Gp - Winch Section 124-2906 B-6
10 Cover - End 169-9119 A-6 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

11 Valve Gp - Dozer Pilot Control 200-0189 A-3

CONTROL VALVES
22
CHECK VALVES
13 14
13 Valve Gp - Winch Pilot Control 160-0766 A-8
AB AB
14 Valve Gp - Implement Lockout 130-4531 B-8
15 Accumulator - Pilot Circuit 200-0750 B-8
P T P T
16 Valve Gp - Pressure Reg Manifold 162-0162 C-8 BASIC SPRING SHUTTLE PILOT

15 16
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
17 Valve Gp - Cooler Bypass 126-0747 E-3
18 Cooler - Hydraulic Oil 153-1271 D-2 MEASUREMENT ROTATING SHAFTS
19 Filter Gp - Steering Charge 177-6979 F-3
20 Valve Gp - Steering Pilot 9T-8693 F-3
21 Valve Gp - Pressure Control 163-0057 E-6
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
22 Valve Gp - Quick Drop 109-6942 D-2
23
24
Cylinder Gp - Lift
Cylinder Gp - Dual Tilt
6E-1102
6E-0397
D-1
C-1
4 5 6 30 3 FLUID STORAGE RESERVOIRS

7 9 10
25 Cylinder Gp - Single Tilt 6E-1175 B-1
30
31
Tank Gp - Hydraulic Oil
Winch Unit
164-3700
160-5555
C-3
E-8 D8R Track-Type Tractor VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Hydraulic System
32 Valve Gp - Dual Tilt 106-9648 C-1

19 30 11
COMBINATION CONTROLS

13 14
20 AKA1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

15 16
or MANUAL and PILOT PILOT or MANUAL

6YZ1-UP
22
MANUAL CONTROL SYMBOLS
Tap Locations
Pressure, Sampling, and Sensor
Tap
Number
Description
Schematic
Location
4 5 6 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

7 9 10
HB Implement Pump Signal Pressure D-4 PILOT CONTROL SYMBOLS

32
F Charge Pump Discharge Pressure E-6 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
G Case Return E-6

21
H Filter Outlet Pressure F-3
HA Implement Pump Discharge At Pump E-6
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

18
HC Left Steering Loop E-6 SUPPLY PRESSURE
HD Right Steering Loop F-6
ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
J Hydraulic Oil Cooler Inlet Pressure D-2
K Filter Inlet Pressure (SOS) F-3
X1 Right Steer Actuator Signal Pressure F-4 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
X2 Left Steer Actuator Signal Pressure F-4
Y1 Left Steer Pilot Signal E-3 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Y2 Right Steer Pilot Signal E-3
CP Pilot Oil Supply Pressure B-8 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO
INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION
Non Tap Location Points Of Reference POSITION

A Implement Pump Discharge Pressure D-4 UNIDIRECTIONAL UNIDIRECTIONAL

2 1 3 17
E Charge Pump Relief Pressure E-5
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
MA Right Steer Loop At Pump F-5 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

MB Left Steer Loop At Pump E-5

PS Steer Pump Control Supply E-5

Volume 2 - with Winch

© 2005 Caterpillar Printed in U.S.A.
All Rights Reserved

Electrical Symbols Table

X2 1
3 Hydraulic Symbols (Electrical)

HD
31 2 G M
X1 HB
HC

RENR3680-01 VOL 2
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

WINCH Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

23 Electrical Symbols (Electrical)

K
H
21

16 Page
23 HA CP T

24 25 Pressure Temperature Level Flow

Symbol
FW Symbol Symbol Symbol
D
F 19
G Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color

18
Identification

325-AG135 PK-14
325-PK
Y2 Y1 IMPLEMENT SYSTEM Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
24
21
Wire Color
J
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification
DOZER BLADE STEERING SYSTEM
(EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

HD 1 MA
X2 X1
K 19
2 H

31

F F
20

LINES GROUP COLOR DESCRIPTIONS

STEER PUMP OUTPUT
G IMPLEMENT PUMP OUTPUT
TILT CYLINDER CONTROL CIRCUIT
X IMPLEMENT PUMP SIGNAL
RIPPER TIP CYLINDER CONTROL CIRCUIT
SUPPLY LINE
HC F Y1 DRAIN / RETURN LINE
STEERING LOOP CIRCUIT
WINCH FREE SPOOL CONTROL CIRCUIT
LIFT CYLINDER CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT

G WINCH CONTROL CIRCUIT

MB E PS STEERING PILOT CONTROL CIRCUIT

Y2

E 17 E
21

HA

HB

4 MARGIN
3
J
CUT-OFF 18
D D
5 B A

23

22
6 A

LIFT

C C

7
30
32 24
RENR3680-01 VOL 2

16 PILOT
SUPPLY

TILT DUAL TILT OPTION

16 Page, Color 2

15 9

B SINGLE TILT OPTION 25 B

LOWER

RAISE
14

WINCH TILT LEFT

CP
TILT RIGHT

13 FREE SPOOL HAUL IN/PAY OUT 10 RAISE TILT

LINE PATTERNS
1 2 3 4 1 2 3 4 Pressure Line

Pilot / Load Sensing Pressure

ELEC. DET. Drain / Return Lines

ELEC. DET.
FLOAT PILOT BOOST SIGNAL
11 Component Group

Attachment

Air Line

PILOT SUPPLY CALLOUTS

A A
YY Taps (Pressure, Sampling,Sensor) by letter
1 T S 2 3 T S 4 PILOT DRAIN 1 T S 2 3 T S 4
52 Components by number

THIS SCHEMATIC IS FOR THE D8R TRACK-TYPE TRACTOR

Part #: 163-5975 CHG 06 (WINCH VERSION) VOLUME 2 OF 2
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

8 7 6 5 4 3 2 1