Nexgen 5000-System Overview PDF

TM
PLC
AN ICON OF THE FUTURE
SYSTEM OVERVIEW
Messung Systems is certified for ISO 9001:2000

(Standard for Quality Management System)
ISO 9001 : 2000

Manufacturer of PLCs, RIOs, HMIs
Certificate:44 100 047173/01-E3
NORD
PLC
AN ICON OF THE FUTURE
Messung Systems, a leading pioneer in indigenous PLC in India, has constantly innovated to achieve global
standards in designing and manufacturing PLC products. With pride, it has now launched a high performance
series of world class CPUs viz. Nexgen 5000; coupled with basic building blocks of its earlier launched and
established Nexgen 4000 PLC. This Nexgen 5000 PLC family offers a wide range of CPU variants, with
IEC 61131-3 compatibility, having performance excellence and Windows® based programming software.
In the earlier days of industrial automation, application specific machines or process plants were designed with
huge control panels having Relay Contactor Logic and Hardware Timers, Counters, Thumbwheels. These were
very bulky in size, complex for fault finding, less reliable with limited and unpredictable life. Similarly these
systems were very rigid in terms of any up-gradation.
This has evolved concept of Programmable Logic Controllers (PLC) which were compact in size, having better
edge over earlier electro-mechanical devices. PLC implementation has resulted in several benefits like:
minimized panel and wiring volume, expedited program development, reliability of operations with an improved
life, PLC re-usability across the applications (conditionally), easy and quick fault finding, and ease of interface
with HMIs, SCADA like external devices.
Over the time, only application specific hardware and software products were developed by various vendors,
which addressed the problem of compatibility and portability. This has initiated necessity of products
standardization in terms of hardware as well as software.
Similarly, with the growing Industrial Automation, industry has started facing typical problems of PLC
processing speed, memory, handling of a complex or very big program, logic re-usability, avoiding
duplicate variables in programming, choice of programming language selection as per application, user
friendly software along with documentation, standardized program interface.
Subsequently, International Electro-technical Commission worked upon complete design of PLC, which
comprised of hardware design, installation, testing, programming and documentation. Several inputs from
various machine manufacturers, end-users and research institutes has evolved five part IEC 61131 standard.
This international standard IEC 61131-3 is the first substantial endeavor to standardize programming languages
for industrial automation. It emphasizes on consistent method of PLC programming which encourages the
development of quality software. IEC 61131-3 provides tools to improve intrinsic quality of software in terms of its
persistent correctness, integrity, reliability, robustness, modularity, flexibility and safety. It also deals with
programming, installation and maintenance phases of software development projects in industrial control.
IEC 61131-3 compatible programming yields Rapid Application Development.
Nexgen 5000 series of CPU family is programmed with CoDeSys, the Windows® based, IEC 61131-3
compatible programming software.
1
NEXGEN 5000 PLC : AN ICON OF THE FUTURE Max. 32
A truly
l modular PLC modules
NEXGEN
More
l I/O Capacity - 1024 Inputs / 1024 Outputs
Enhanced
l Data Memory - 160 KB
64 KB - Data Memory (Selectively retainable)
32 KB - Marker Memory (Selectively retainable)
64 KB - File Marker Memory (Super retainable)
Better
l processing speed - Boolean - 0.4 µsec max.
Word - 1.2 µsec upto
9 mtrs.
Higher
l program memory -
Application Program Code - 256 KB
Application Source Code - 1 MB
Wide
l assortment of Analog modules - Thermocouple,
RTD, Fast Analog Input and Output Modules
Nexgen 5000 PLC with full capacity
IMPROVED PG PORT OPERATION

Supports
l RS-232C interface
Dual
l operation - Program mode or Open Protocol
Auto
l detect programming cable plug in & switch
to program mode
User
l memory cassette interface
Supports
l all protocol FBs
ENHANCED FILE MARKER MEMORY

Super
l retained battery backed up memory
Not cleared
l by cold start or even after program change
Large
l capacity of 64K bytes
PLUGGABLE KEYBOARD DISPLAY UNIT (OPTIONAL)

The Keyboard Display interface is a extremely user & maintenance
friendly tool, which provides 4-character alpha-numeric display
with 6 keys key-pad.
Highlights :
User
l has an optional choice of pluggable keyboard display
It has
l built-in freely programmable 6 functions keys &
4 character alphanumeric display
The keyboard
l display can be used as a self diagnostic tool.
This is helpful for assistance in :
Displaying
n fault messages
Displaying
n systems messages
Viewing
n / modifying PLC variables
Redirection
n of Digital I/O points
2
The display and keyboard are freely programmable for application specific functionality. Display
l
and keyboard is accessible in the application program through the system variables. Using these
system variables, the user can develop their own function blocks to handle display and keypad as
per the application need.
Standard FB library for I/O/M Monitoring, Redirection of Digital I/O points are also available.
l
The Keyboard Display Unit can be fixed to / removed from,
l the Processor module during the
module powered ON condition.
COMPACT & HANDY MEMORY CASSETTE :

The memory cassette is used to store an application program code and
source code. It is a flash PROM type of intelligent memory cassette.
The cassette is compatible with all the Nexgen 522x & 523x series
CPUs and it is available in various memory sizes. The application
program code and source code can be downloaded to processor
module (Nexgen CPU) from the cassette.
Application Program Transfer : CoDeSys to Memory Cassette
The front side provides a push button and two LED indications for user
interface. The backside provides 9-pin D female connector for the
interface with PC or processor module.
APPLICATION PROGRAM DOWNLOADING

First, cassette needs to be set using PC based software 'Bootstrap Loader Tool'.
l
For transferring a program, memory cassette is plugged in to serial port-1 of PLC. Now pressing a
l
push button twice, initiates the 'Program Transfer'.
If an application program code is valid, green LED will be ON. If the application program code
l
is blank, green LED blinks with 1Hz frequency. In case of invalid application program, red LED will
be ON.
Bootstrap
Loader Tool / CoDeSys
Memory PC COM
Cassette Programming cable 9910 Port
Cassette adapter
30 VAC to 5 VDC
power supply
5 VDC Power supply
To 230 VAC power supply
Fig : Set Up to download the Program to Memory Cassette
3
IEC 61131-3 : A GLOBAL STANDARD
Better Structuring of large programs
l
High Reusability
l
Combination of ladder program and high level programming language
l
VARIETY OF PROGRAM EDITORS

LD : Ladder Diagram
l ST : Structured Text
ST : Structured Text
l
FBD : Function Block
l
Diagram
IL : Instruction List
l
SFC : Sequential
l
Function Chart
CFC : Continuous
l
Function Chart
LD : Ladder Diagram
FBD :
Function
Block Diagram
HIGH PERFORMANCE EVENT TASK SUPPORT

Execution of POU on an event occurrence (Immediate action, as per priority)
l
Dynamic attach / detach POUs to events
l
Global masking via application program
l
INCREASED PROGRAMMING FUNCTIONALITY

Online functionality : Program modifications, Monitoring of all
l
variables, Power flow monitoring
Offline simulation now possible (limited)
l
Variable trace function with graphical display
l
Visualization (Limited for process monitoring)
l
ADVANTAGE - BUILT IN PROTOCOL FUNCTION BLOCKS

Modbus RTU Slave / RTU Master
l
Nexgen Slave
l
XMP8-10 Micro PLC Master
l
Frequrol - Inverter
l
Printer
l
4
REMOTE PROGRAMMING VIA MODEM
PSTN
Network PC
Port - 1,
RS-232 C CoDeSys
Dial-up modem Dial-up modem
Remote programming / on-line monitoring of Nexgen-5000

PLC via dial-up modem is possible on PG port. The PLC
programming software- CoDeSys can communicate with
Nexgen-5000 PLC via modem.
Highlights :
Users can remote Login via dial-up modems.
l
Project, source upload/download extended via modem
l
On-line project modification is possible
l
Configuration : Communication Parameters
Remote on-line debugging via modem support
l
The modem used at PC end could be internal modem or it
could be external modem. The communication speed
depends upon the line conditions and the link may establish
at lower Baud-Rate than default setting of 38.4kB.
REMOTE PROGRAMMING VIA LAN :
Nexgen 522x / 523x CPU

The PLC programming software-CoDeSys can
P : Port - 2 / 3, RS 485 communicate with Nexgen-5000 PLC via TCP/IP
connection.
P
PC2 PC1
In this setup, the programming software 'CoDeSys' is running on PC1 and the gateway server is
running on PC 2. The link between CoDeSys & Gateway Server is established via TCP/IP bus. The
Nexgen-5000 PLC is connected to COM port of PC2, the link between Gateway Server & PLC is
established via RS-232 bus. Or otherwise the PC2 can be directly interfaced with PLC via
programming cable.
Gateway Icon Following settings are to be set up in order to initiate the

Gateway Server - PC 2
In order to run the gateway server, double click on 'Start'
'Programs' 'CoDeSys V2.3' 'Communication' 'Gateway'. Then
instance of the gateway server run on PC 2 and its icon appears
in the task bar as shown.
5
MODBUS CONNECTIVITY MADE EASIER
MODBUS Master and MODBUS Slave

l
Nexgen 5000 series PLC provides MODBUS connectivity as software feature rather than any
l
hardware module. This is quite fascinating feature for every application developer.
While communicating with SCADA or other Nexgen 5000 PLC, one may implement MODBUS Slave.
l
Similarly, while communicating with the field devices like relays, energy meters (which implement
l
MODBUS), PLC implements MODBUS Master.
MODBUS MASTER
Master
Master : Nexgen 5000 PLC
Slave : Enercon Energy Meter
P : Port - 2 / 3, RS 485
Slave-1 Slave-2 Slave-31
Network having 31 nos. of Enercon Energy Meters as slave connected to one Master Nexgen-522x / 523x CPU, using MODBUS Master.
Master FB : This FB handles serial communication with MODBUS RTU Protocol as master device. It is
useful to interface HMI, SCADA as a slave with Nexgen 5000 PLC. PLC communication can be
established with one PLC as Master and other(s) as slave(s). It can also be used to have CPU as data
logger to collect the data from Energy meters, VFDs etc.
Highlights :
User need not know the MODBUS protocol.
l
Protocol implementation is physical layer independent i.e. it can be used with RS232C, RS422 or
l
RS485.
Communicates with any third party MODBUS RTU slaves inclusive of Messung PLCs with the
l
MODBUS RTU_Slave FB
Easy interface with various SCADA and HMI packages as slaves is possible with appropriate FBs. No
l
need to develop any special driver.
Easy connection to multiple Beijer E-terminals with it's MODBUS Slave driver
l
Easy application interface by defining data exchange records with various stations
l
Allows exchanging data via I, Q and M devices in Nexgen 5000 with MODBUS devices in various
l
stations
Data exchange records can be grouped and called in manual, auto-cyclic and super cyclic modes.
l
Flexibility in data exchange records programming.
l
Programmable Retry and Time-out facility if a station fails to respond.
l
Supports variety of baud rates to suit the application needs.
l
6
These FBs are useful -
To interface Beijer make E terminals as master or slave with MODBUS RTU Driver.
l
To interface any SCADA software as master or slave which supports MODBUS RTU protocol.
l
For PLC to PLC communication in Nexgen 5000 PLC. One PLC can be a Master PLC and other/s can
l
be slave/s.
MODBUS MASTER AND MODBUS SLAVE
Master
Master : Nexgen 5000 PLC
Slave : Nexgen 5000 PLC
OR P : Port - 2 / 3, RS 485
P
P P P
Converter for
RS 232C to RS 485
Slave-1 Slave-2 Slave-31
Network having 31 Nos. of Nexgen 522x / 523x PLCs as slave connected to one Master Nexgen 522x / 523x CPU, using MODBUS Master
and MODBUS Slave.
MODBUS Slave FB :
It emulates MODBUS slave functionality. This FB handles serial communication with MODBUS RTU
Protocol as slave device. The RTU slave FB is useful to communicate with any external master PLC,
SCADA or DCS systems. Communication speed can be up to 56Kbps.
Highlights :
User need not know the MODBUS protocol
l
Protocol implementation is physical layer independent i.e. it can be used with RS232C, RS422 or
l
RS485.
Communicates with any third party MODBUS RTU master or Messung PLC with MODBUS
l
RTU_Master FB Easy connection to various SCADA and HMI packages. No need to develop any
special driver.
Easy connection to Beijer E-terminals with it's MODBUS Master driver
l
Allows to exchange data via I, Q and M devices in Nexgen.
l
Ready to use FB with few parameters to define to go
l
Flexibility in station number programming.
l
Supports variety of baud rates to suit the application needs.
l
8 7
DATA EXCHANGE VIA MODEM
Multiple PLC Data Collection Via Modem
PLC : Nexgen 5000, with CPU 522x / 523x

PLC 1
PLC 2
Dial-up modem
Dial-up modem
PSTN
PLC 3 Network
PC
SCADA package with
SCADA protocol driver and
modem connectivity
Dial-up modem
Dial-up modem
Multiple PLCs can be connected to PSTN network via modem. Multiple PLCs can communicate with one
or more PC/PLC at a time through modem. Either of PLC / PC or both can initiate a communication.
Once the communication is established, Protocol FB like MODBUS, Nexgen or Micro can take over a
control for Data Exchange.
PLC to PLC Connection Via Modem
PLC 4 PLC : Nexgen 5000, with CPU 522x / 523x
PLC 1

PSTN
PLC 3 Network
PLC 2
PLC initiates a call via modem FB. Now, modem FBs establish a communication between any of the two
Nexgen-522x / 523x PLCs ( As shown in above figure ). Once the connection is established, the control
is passed to protocol FBs like MODBUS, Nexgen protocol.
The calling line / connection status can be monitored and failure of the link can be detected. In case of
lines getting busy or unreachable auto redial, auto retry is possible. Dial-In facility with auto connect
modems & Dial-Out predefined number is also feasible. Various communication speeds can be gained
based on line conditions. Connect, Initialize and Hang-up sequence for the modem can be also
controlled.
Nexgen-522x / 523x PLC, which initiates a call will implement Dial-Out FB. While PLC at other
end i.e.the responding PLC, will implement Dial-In FB.
Note : The calling PLC ( i.e. PLC which has initiated a communication call ) can be a Master or Slave.
8
CONVENIENT FAULT MESSAGE ALERT
User can be alerted, on occurrence of faults, by :
Sending SMS ( using GSM Modem ), Numeric Message or Mobile Ring Alert ( using dial-up Modem )
PLC : Nexgen 5000 with CPU 522x / 523x PLC : Nexgen 5000 with CPU 522x / 523x
P : Port 1 / 2 / 3 , RS-232C P : Port 1 / 2 / 3 , RS-232C
PLC Pager PLC

Mobile Mobile
Numeric
Message
P PSTN P
Network
Dial-up modem
GSM modem
with SIM card
Dial up modem connected to Nexgen 5000 CPU , sends GSM modem connected to Nexgen 5000 CPU, sends
Numeric Messages on pager, or only Ring Alert on mobile. SMS (text messages )
The relevant FBs can be implemented, as per application requirement.
SERVOS NOW CONNECTABLE
PLC : Nexgen 5000, with CPU 522x - P4

PLC
or 523x - P4
Interface Cable 4944
Patch Panel
4960 / 4962
MRJ2-S AC Servo Motor
A Typical Nexgen 5000 PLC Set-up with CPU-522x-P4 / CPU-523x-P4
Special CPU varieties with HSC/PTO and Motion Control :

The special features offered are High-speed counter (HSC) & Pulse train output (PTO). Processor
modules with following extensions support added functionalities. These functionalities are
summarized as below.
9
CPU 522x - P4 : 2 ch HSC + 2 ch PTO + Z Interrupt I/Ps
CPU 523x - P4 : 2 ch HSC + 2 ch PTO + Z Interrupt I/Ps
There are two variants in the patch panel
a. PNP type ( 4960 ) : The output of PTO is PNP type & can be interfaced to 24V signal level.
b. Differential type ( 4962) : The output of PTO is differential type & can be interfaced to
Rs422 differential signal level
HSC-PTO Function Library :
Nexgen 5000 CPU provides 2 channels of HSC I/P and 2 channels of PTO O/P. To handle these
hardware resources the OS of Nexgen 5000 CPU supports external FB library PTO lib.
Applicable for CPU 522x-P4 and CPU 523x-P4
MC-MoveAbsolute
HSC MC-MoveRelative Analog
MFIP MC-MoveVelocity Out
Axis1 MC-Stop
Analog MC-ReadActualPosition
MC-ReadParameter PWM
Pot MC-ReadBoolParameter
Data Data
In MC-WriteParameter Out
MC-WriteBoolParameter
PTO PTO
MC-MoveHome
Under Development
Axis2 2 Axis_Interpolation
Electronic_Gearing
CANbus Phasing CANbus
CAM_Control
H/W Axis_Ref PLC open H/W

Driver Data Motion Control Driver Schematic diagram
FBs FBs FBs depicting motion control
Its based on PLC open motion control FB guidelines. It's a universal method of motion control
irrespective of front-end interface.
HSC PTO features supported in Motion Control applications :

HSC, Potentiometer position input, Infrared position input
l
Pulse Train Output, Analog output, PWM output, Motorised potentiometer control
l
(PTO) features supported in Motion Control
l
Point To Point Positioning
l
Absolute and Relative Positioning
l
Acceleration / Deceleration control
l
Emergency stop with controlled deceleration
l
Velocity Control FBs
l
Positioning Profile Handling
l
Co-ordination Interrupts
l
These special modules can be used in variety of applications like Packaging, Printing, Cut to length,
Bottling, M/C tools etc.
10
NEXGEN SLAVE
Nexgen slave FB is provided in FB library. By defining input parameters of FB, user can select
communication port and communication parameters to establish communication with HMI. This FB
handles serial communication with Nexgen 5000 as slave device and interfaces HMI, SCADA as a
Master.
This FB is useful to interface -
Sr Jr
Messung make HMIs SMARTLINE and SMARTLINE
l
Beijer make E terminals with NEXGEN 4000 Driver
l
SCADA software which supports Nexgen protocol
l
HMI & E TERMINAL CONNECTIVITY

Master
It emulates Nexgen 4000 HMI port protocol
l F 940
F 930
Allows connection to Smartline, E-Terminals
l
and SCADA with Nexgen Drivers
Sr. HMI
The HMIs or E-Terminal can be attached to any
l E-Series Mitsubishi Make
Operator Terminal Graphic Operator
Com port and can be instantiated as desired Terminals
Communication speed can be set, up to
l
56K for connecting E-Terminals or SCADA
Slave
Graphic Operator Terminal ( GOT ) Connectivity

GOT-F Series and A Series are supported
l
Modbus RTU is used for serial Communication
l
Nexgen 5000 CPU works as Modbus Slave
l
Memory mapping of I(X), Q(Y), M(M&D) supported
l
MICRO PLCs IN MULTIDROP CONNECTIVITY
PC Master Master : Nexgen 5000 PLC or PC

Slave : Micro PLC
C : Converter for RS 232C to RS 485 ( 6010 )
OR P : Port - 2 / 3, RS 485
N : Network Adaptor ( 6011 )
N Slave-1 N Slave-2 N Slave-31
Network having 31 Micro PLCs (XMP81x Series i.e. XMP-8 11/12/13/15/16/17) are connected to a Master Nexgen 5000 PLC, where PLC
implements XMP8_10 Master block.
Here, 31 Micro PLCs are networked with one master, where master can be :
- Nexgen 5000 PLC using RS 485 port
- PC with SCADA
Here, FB used is XMP8_10Master.
11
VARIABLE FREQUENCY DRIVES IN MUTIDROP
Master HMI Master : Nexgen 5000 PLC or PC

Slave : Freqrol (Mitsubishi make Inverter)
P : Port - 2 / 3, RS 485
Slave 1 Slave 2 Slave 3 Slave 31
Nexgen 522x / 523x interfaced with Beijer HMI E-Terminal on 2'nd port and network of Mitsubishi make Inverter is interfaced with 3'rd port.
User need not know the Inverter interface protocol. It Reads/Writes data to multiple inverters.
l
It can have direct serial inverter control from user program
Transfer data to central SCADA / HMI on other port
l
Extendible to serial connection up to 31 inverters
l
Fast response to set point changes
l
Direct Inch, On/Off control
l
Cyclic updation of actual data from inverters
l
Individual Inverter Error handling
l
Automatic communication recovery as soon as Inverter is switched ON
l
Inverter data may be modified or controlled from HMI, SCADA or result of application program
l
Communication on 9.6K or 19.2K baud
l
Easy access to parameters via structured data for each inverter.
l
Support some On-demand command execution such as initialisations etc.
l
Predefined Parameters Handling (selectable)
l
- Write control : Start, Stop, Reset, Set Frequency.
- Read info : Frequency, Voltage, Current, Inv-status.
12
Automation of 'Two For One' (TFO) Twister
Two-for-one (TFO) Twister is used

to produce consistently high
quality for spun, filament and even
ply. This has a line of motors, for
producing a wide range of high-
grade knotless yarn.
Induction motor rotate bobbins with constant speed. Servo controls the traverse movement. PLC generates Pulse Train Output
(PTO), with preset maximum speed. Traverse stroke is controlled from encoder feedback. High-speed counter controls
interrupt, which facilitates the accurate control of traverse stroke and direction reversal. HMI provides setting options and
machine status.
Automation of 'Form Fill Seal' (FFS) Packaging Machine

The Form Fill Seal (FFS) machine can have two channels and
the machine operation speed is 5,000 Bags/ hour. Both the
drives move by a single motor. Each drive is having an
encoder.
High Speed Counter (HSC) and Interrupts are used here to

achieve desired frequency.
Entire recipe data is stored at *File Marker Memory of Nexgen

5000 PLC . Sr. HMI is used for operator friendly messages and
parameter setting.
And Many More Applications . . .
Machine Tools : SPMs for Welding, Drilling, Tapping, Grinding, Boring, Press, Die-casting,
Industrial Washing, Industrial Test Rigs, Axis Control applications, Cut to length etc.
Material Handling : Ash Handling, Coal Handling, Belt Conveyors, Electroplating Plants, Paint Shops,
‘ANDON’ Systems etc.
Plastics : Plastic Injection Moulding Machines, Blow Moulding, Extrusion, Sheet Line Lamination etc.
Textiles : TFO Twisters, Dyers & Jiggers, Winders, Sectional Warping Machines, Winders etc.
Pharmaceuticals : Sterilizers, Auto-clave, Liquid Injection, Lab Equipments-Chilers etc.
Packaging : FFS, Auger Filling, Coil Wrapping Machine
Food : Biscuit Making Lines, Ovens etc.
Utilities : DG Sets, Compressors, Energy Monitoring
13
Attributes Specifications Remarks
CPU 522x CPU 523x
Processor 16 bit Micro controller -
Execution Boolean 0.6 µSec 0.4 to 0.6 µSec

Time -
Word ( Move ) 1.2 µSec 1.2 µSec
Maximum Permissible up to 1 Sec User can modify

Scan Time Default setting 250 mSec with System variable _wLimitMaxScan
Standard IEC 61131-3 -

Software CoDeSys Windows ® based
(Version) Version 2.3* * Recommended Version 2.3 or onwards
LD Ladder Diagram
Programming IL Instruction List

Language ST Structured Text
FBD Function Block Diagram
SFC Sequential Function Chart
CFC Continuous Function Chart
Remote Programming Supported Supported, using dial-up modem
Application Memory 256 KB 320 KB For run time execution
Data 64 KB Used as application data memory.

(Retainable) Essentially consumed by instances of
Memory FBs (e.g.Timers,Counters etc.)
Configuration
Data Marker Memory available for HMI / SCADA
(RAM) 32,256 bytes
Memory (Retainable) Connectivity
File Marker Memory Retains after cold start or
64 KB
(Super even after a program change.
Retainable)
Memory Application Program
Code 256 KB 320 KB -
Configuration
( Flash : Application Program 1 MB Can be uploaded along with
On-board ) Source Code comments, with password protection
Automatic program transfer takes
Program Execution Program Execution is through RAM place from Flash to RAM, at
every power on.
Marker bits Supported Except MB0 to MB127
Retentivity Data Memory Supported
I/O Not Applicable
Memory Used for storing an application program
Cassette 256 KB 320 KB code and an application source code.
Type Ni-MH, 3.6 V Has on-board battery

DC, 800 mAH
Battery
Back-up Re-Chargeable Yes * If powered on, battery starts charging
Life 6 Months** ** If PLC is not powered on,
battery gets discharged
Source code Supported
Modifications
On-line Write / Force Supported -
Features Variables
Watch-Receipt Supported
for PLC Variables
14
Attributes Specifications Remarks
CPU 522x CPU 523x
Project File
Application
Program POU Password Facility Read / Write Password available
Security Source Code
Uploading
Cyclic Available
Task Periodic Event -
Supported Available
Interrupt Event Available
Numbers Unlimited *
*Limited by available data memory.
Resolution 1 ms
Timers TON, TOFF, TP, RTC
Max. Range 24.855 Days Supported by user definable retentive
feature
Retentivity User Selectable
Numbers Unlimited *
*Limited by available data memory.
Max. Count 65536 CTD, CTU, CTUD
Counters
Retentivity User Selectable
Input points 1024 2048* * 1024 as local
I/O Capacity
Output points 1024 2048* *1024 as remote
Rack Basic 1 Racks are available accommodating

Capacity Expansion 3 3 I/O / 5 I/O or 8 I/O Modules
6 Keys
Keyboard Keyboard & Display are programmable
Diagnostic User Configurable
Tools through an application program
Display 4 Character Alpha-numeric
Run, Stop, Run, Stop, Single

Operating Modes
Single Cycle Cycle, Bootstrap -
Run Green
CPU Red
Diagnostic LED Indications I/O Red
MEM Red
LOW BAT Red
Port 1 RS 232C Default as programming port(PG)
Communica- Port 2 RS 232C / RS 422 / 485 All these ports are with open protocol
tion Ports Port 3 (Identical Ports)
CAN Port NA CAN CANopen Protocol
Communica- All Serial ports Up to 57.6 Kbps
User selectable for Serial ports
tion Baud Rate CAN 10, 20, 50, 125, 250, 500, 1000 KBDS
Communica- For Transmission 256 Bytes
tion Buffer -
Memory For Reception 256 Bytes
Ambient Temperature 0 - 55°C -

Relative Humidity 5 - 95 % Non-condensing
Noise Power Supply As per 2 KV conductive noise
Immunity
Serial Ports IEC 1000 - 4 - 4 1 KV capacitive coupled noise
Current
Consumption At 5V DC 600 mA -
15
Nexgen 523x : CPU Variants And Communication Ports
Nexgen 523x is advanced PLC core CPU backed by internationally accepted CANopen protocol. The CAN bus connectivity is built
in and any CANopen device having NMT slave capability can be interfaced with this CPU. Apart from controlling remote stations, it
has got capability to interface & control Local I/Os also.
For CAN bus interface 5 pin removable connector is

provided on the topside of the module. The
connections from the front side are shown in the figure
8 as below:
Shield
CAN_H CAN_L
V+
12
V 34
5 4 3 2 1 5
1. V-
2. CAN_L
3. Shield
CP 5230-P4 CP 5230-B0 CP 5232-P4 CP 5232-B0
4. CAN_H
CPU with HSC PTO 1 port CPU CPU with HSC PTO 3 port CPU
5. V+
Ordering Code CP 5230 CP 5232

BO CAN Port, Port 1 CAN Port, Port 1, Port 2, Port 3
P4 CAN Port, Port 1 CAN Port, Port 1, Port 2, Port 3
2 HSC + 2 PTO + Z Interrupts 2 HSC + 2 PTO + Z Interrupts
* CP 523x P4 requires a patch panel and cables, for servo connectivity.
CAN Bus Connections:

The wiring topology of a CAN network should be as close as possible to a single line structure in order to avoid cable reflected
waves. Essentially it depends on the bit timing rates, trunk cable length (Lt) and drop cable length (Ld) where reflections will be
tolerated. In practice short stubs (Ld) are necessary to connect devices to the bus line successfully. They should be as short as
possible.
Node 2 Node 3 Node 4
Ld
Node 1 Node n
Lt
According to DN specifications the power supply to the CAN interface must be connected via V+ and V- terminals. Power
supply rated at +24V must be with in range of +15V to +30V.
Termination resistance:
A 120-ohm terminating resistor must be fitted at each end of trunk line between CAN_L and CAN_H terminals. BOTH END
TERMINATIONS IS MUST.
16
Nexgen 522x : CPU Variants And Communication Ports
Nexgen 522x series itself has 6 CPU variants. This wide range of CPU empowers user to select a CPU as per application specific
requirement, with enhanced memory viz. feature wise as well as capacity wise.
CP 5220-P4 CP 5220-B0 CP 5221-P4 CP 5221-B0 CP 5222-P4 CP 5222-B0

CPU with HSC PTO 1 port CPU CPU with HSC PTO 2 port CPU CPU with HSC PTO 3 port CPU
Ordering Code CP 5220 CP 5221 CP 5222

BO Port 1 Port 1, Port 2 Port 1, Port 2, Port 3
P4 Port 1 Port 1, Port 2 Port 1, Port 2, Port 3
2 HSC + 2 PTO + Z Interrupts 2 HSC + 2 PTO + Z Interrupts 2 HSC + 2 PTO + Z Interrupts
* CP 522x P4 requires a patch panel and cables, for servo connectivity.
The processor module supports three independent serial communication ports with well defined availability criteria as :
Port-1 is RS 232C only (Applicable to 5220, 5221, 5222, 5232 CPUs)

Port-2 is RS 232C/422/485 (Applicable to 5221, 5222 & 5232 only)
Port-3 is RS 232C/422/485 (Applicable to 5222 & 5232 only)
All the serial ports are provided on-board and are open for user to define communication parameters and handle serial
communication using function blocks as per requisite protocol.
The communication port-1 is RS 232C hardware interface port and it automatically gets assigned for programming through
programming software 'CoDeSys', if programming cable (having an ordering code 9910) is connected. Otherwise it is open for user
to define protocol and handle serial communication through application program. Port 1 is used to transfer an application program,
from memory cassette to PLC, when ever required.
The detailed pin configuration is illustrated in below diagram. For the communication port 1, 9-pin D male connector is provided on
the Processor module. The figure below shows front view of the connector.
Pin-1 provides carrier detection status when
5 modem is connected. This status is available in
GND : 5 9
9 : Modem Ring Indicator application program on activating
5V:4
8 : Reserved for programming PORT_STATUS. Pin-9 provides ring indicator
TxD : 3
7 : No Connection
RxD : 2
6 : No Connection
when modem is connected and if any controlling
Carrier Detect : 1 6 device is dialing. Pin-4 and Pin-5 provides 5 VDC*
1
Nexgen 522x / 523x : Port 1 and Ground, which is used for memory cassette
operation.
* This 5 V DC is strongly recommended only for restricted use. ( Not for driving the 5V DC operated external devices.)
17
Communication Port 2 and Port 3
Communication Port-2 and Port-3 are open for RS 232C/422/485 hardware interface. The signals are terminated on different pins
on 9 pin D connector. The processor module provides requisite hardware for serial interface. The operating system provides driver
functions and function blocks which directly controls the hardware interface. For a serial port, processor provides system buffer of
256 bytes each for reception and transmission. The relevant driver function blocks like Nexgen_Slave and RTU_Slave are
provided in the library Nexgen 522x.lib / 523x.lib.
For the communication ports 2 and port 3, 9-pin D male connectors are provided on the Processor module. The figure below
shows front view of the connector. The connections for both ports are identical.
5
GND : 5 9
9 : Rx+ (RS 422)
Tx+(RS 422) : 4
8 : Rx- (RS 422)
TxD (RS 232C) : 3
7 : Tx- (RS 422)
RxD (RS 232C) : 2
6 : No Connection
Carrier Detect (RS 232C) : 1 6
1
Nexgen 522x / 523x : Port 2 / 3
The detailed pin configuration is illustrated in above diagram. Pin-1 provides carrier detection status when modem is connected.
This status is available in application program on activating PORT_STATUS.
NEXGEN - 5000 : CPU SPECIFICATIONS
Instruction Execution
Nexgen 522x / 523x series CPUs are faster in execution, which makes it suitable for any sophisticated application, where
processing speed and computation matters. Nexgen 522x / 523x series CPUs are faster (about 30%) than 521x series. Due to
built -in optimization, it consumes 20 % less of Application Program Memory.
Execution Speed for Various Instructions and Data Types ( *Following Data is for CPU 522x )
INSTRUCTION DATA TYPE BOOLEAN BYTE WORD DWORD REAL

LOAD 0.4 to 0.6 -- -- -- --
MOVE (Load & Store) 00.80 00.80 00.80 01.50 01.50
ADD / SUB -- 01.40 01.40 02.70 11.80
MUL -- 01.90 01.70 04.20 17.60
DIV -- 02.60 02.40 09.30 21.30
Logical AND / OR / XOR -- 01.40 01.40 02.70 --
Compare -- 01.40 01.40 02.70 11.80
Above execution time is in micro seconds (µsec)
Memory Configuration
Nexgen 522x / 523x series CPU has two on-board memory resources viz. RAM and Flash PROM. This is similar to Nexgen 521x,
but it has enhanced memory capacity and also has file marker memory.
RAM
Nexgen 522x series CPU has 256 KB RAM with battery back-up, where this is further enhanced to 320 KB in Nexgen 523x series
CPU. This has various memory components like Input process image, Output process image, Application program code memory,
Data memory, Marker memory, File marker memory and system variable memory.
18
Address Specifier In Size
Memory Type Application Program CPU : 522x CPU : 523x
Input Process Image %I 128 Bytes 256 Bytes
Output Process Image %Q 128 Bytes 256 Bytes

Marker %M 32,256 Bytes 32,256 Bytes
Data Addressable by Name 64 KB 64 KB

File Marker Addressable Indirectly 64 KB 64 KB
System Variables Addressable by Name System Area System Area
Application Program Memory Not Addressable 256 KB 320 KB
Marker Memory is used to store the intermediate results and stored at addressable global memory area, accessible to external
devices like HMI, SCADA.
File Marker Memory is the data memory, which needs to retain after a PLC cold start or even after program change. Thus it is used
to store the reciepe, history and data logged. This memory is accessible to user only by using specific functions and function blocks
in application program. It is possible to access the file marker area for external devices also via serial communication by
MODBUS_RTU and Nexgen protocol.
Data Memory is used to store the intermediate results like instances of function blocks and variables used in application program.
Unlike marker memory, data memory addressing is not handled by application developer, but these addresses are generated by
compiler. Hence data memory is not accessible to external devices like HMI and SCADA.
System Variables are implicitly global and used to exchange the information with PLC operating system and its functionalities.
Flash PROM
Nexgen 522x / 523x series CPU has 512 KB Flash PROM. This serves as on-board backup memory.
Operating System Size

Description
CPU : 522x CPU : 523x
This contains core code of processor module which
Application Program Code 256 KB 320 KB
handles various functions of the processor. Operating
Application Program Source
system code can be upgraded by a software tool 1 MB 1 MB
Code Memory
'Bootstap loader’
Run-time Execution, Downloading and Boot Project
PLC run-time execution takes place through RAM only. PLC programming software downloads executable binary code in RAM
and the same is optionally transferred to Flash PROM, creating Boot Project.
Programming software (CoDeSys) facilitates user to select source code downloading option. Unless specified explicitly,
Executable Binary code will get transferred to RAM.
For every power ON operation, program gets transferred from Flash PROM to RAM. In case of no program in Flash PROM,
'MEMR' gets displayed on CPU Display.In case boot project is not created, RAM and Flash PROM will have two different programs.
On next power ON, this will cause copying of old program from Flash PROM to RAM.
On-Line Application Program Change
During run-time, program executes from RAM. When on-line change in an application program occurs, modified application
program is transferred to additional memory space in RAM. During this download, PLC continues to execute the earlier program
from standard memory location of RAM. When downloading is completed, from immediate next scan, latest (modified) program
gets executed.
Application Program Source Code
PLC programming software (CoDeSys) generates application program project file in a compressed format. This file gets
downloaded to Flash PROM as source code download occurs. This project file contains all project related data like ladder,
comments, variable name, variable declaration, password, libraries (optional).
19
Source Code Uploading
This uploads the complete project from CPU to PC. Here, password protection facilitates controlled access for uploading.
Battery Back Up
PLC variables are stored in RAM, which is of volatile nature, demands a battery backup to retain its contents. This battery also
serves as a backup to on-board RTC. Nexgen 522x / 523x CPUs use 3.6V Ni-MH (Nickel Metal Hydride) rechargeable battery,
which is mounted on board. The battery provides backup period around 6 months, from its fully charge status.
Keypad and Display Unit
Optional pluggable keyboard display unit can be used as diagnostic tool. It provides 4-character alpha-numeric display with
6 keys keypad. This is helpful for:
Displaying
l fault messages Displaying
l system messages
Viewing
l / modifying PLC Variables Redirection
l of I/O points
Display and keypad are accessible to application program and its information is available in form of system variables. User
can develop customized function blocks to handle the display and keypad routines as per required by application.
_BKEYSTATUS is the system variable (byte). Its first six bits access corresponding to key of the keypad.
_ADISPLAY is the system variable (array of 4 bytes). Each byte represents an individual character of the alpha-numeric
display.
SPECIAL CPUs WITH ADVANCED FEATURES

Nexgen-5000 series has introduced special CPUs viz. 522x-P4 ( 522x Series) and 523x-P4 (523x Series).These CPUs
facilitates 2 independent Channels for, High Speed Counter (HSC) and Pulse Train Output (PTO), each.
CPU 522x-P4 / 523x-P4 has an upper edge with its built-in support for 2Interrupts.
On-board Interrupt Inputs (Available with CPU 522x-P4 and CPU 523x-P4Only)
Industrial automation applications are ever demanding with increased level of sophistication. Especially real-time systems
demand flexible and configurable control over the execution of different parts of program, which can be in response to any
Interrupt Event.
Interrupts suspend the current (normal) execution, completes the interrupt-linked POU execution and then returns back to
suspended point, to resume normal execution.
In case of multiple interrupt events, these event needs to be prioritized. System interrupt events like serial communication
interrupt, internal timer interrupt are executed at highest priority. Here scheduler manages the execution of queued events as per
defined priority.
The general specifications are as:
Maximum Two Numbers

Event Number Enum Event Number Enum
No . of on-board inputs
2 EVENT_Z1_R_TRIG 5 EVENT_Z2_R_TRIG
3 EVENT_Z1_F_TRIG 6 EVENT_Z2_F_TRIG
Open collector Differential

Selectable by inputs at patch panel 18-30 V DC inclusive of ripple 5V DC
Current 7 mA 15 mA
Patch Panel Ordering code 4960 Ordering code 4962
Accessories Ordering code 4944 ( 0.5 Meter Length )

Interface cable
Ordering code 4945 ( 1.0 Meter Length )
Minimum ON and OFF time duration are 5 m

s
20
High Speed Counters (HSC)
522x - P4, CPU 523x - P4 provide 2 independent channels for high speed counters. Each channel provides three input interfaces
as A, B and Z. This channel provides hardware interface for open collector (PNP / NPN) inputs of 24 VDC or differential 5 V inputs.
To configure for its use, these CPUs provide driver function blocks for each channel in library PTO.lib. This facilitates application
developer to set the mode of operation and fetch the accumulated count and status of Z input. Counter provides pulse count in
double integer format.
High Speed Counter Input

Channels 2 nos.
Inputs A, B and Z
Frequency 100 KHz Maximum
Counting Range -2147483648 to 2147483647
Type (Selectable by input Open Collector* (18-30 VDC inclusive of ripple)
connections at Patch Panel) Differential / TTL (5V DC)
Current 7 mA For open collector type of Input.
15 mA For differential type of Input.
Min. ON time duration 5 µs
Min. OFF time duration 5 µs
522x 523x Pulse input,
Counts at rising edge of input
Mode 0 Mode 0 Direction input and
depending upon Direction.
(100 kHz) (20 kHz) Reset input
Mode of Operation Pulse input,
Mode 1 Mode 1 Counts at rising and falling edge
(Software Selectable) Direction input and
(100 kHz) (20 kHz) of input depending upon Direction.
Reset input
Phase A input,
Mode 2 Mode 2 Counts at rising and falling edge
Phase B input and
(50 kHz) (10 kHz) of phase A input and phase B input.
Zero Marker input
* Open collector : PNP / NPN
Pulse Train Output (PTO)

522x - P4, CPU 523x - P4 provide 2 independent channels for pulse train outputs. This channel provides two output interfaces
where output functionality depends on mode of operation selected. Relevant function blocks are located in PTO.lib. The driver
function block selects mode of operation, number of pulses, output frequency and direction.
Pulse Train Output

Channels 2 Nos.
Outputs FP and RP
100 KHz, ±1% maximum for differential output with patch panel 4962.
Frequency 522x
5 KHz, ±1% maximum for open collector (PNP) output with patch panel 4960.
20 KHz, ±1% maximum for differential output with patch panel 4962.
Frequency 523x
5 KHz, ±1% maximum for open collector (PNP) output with patch panel 4960.
Duty Cycle 50 %
Pulse output range 0 to 4294967296 with Direction
Open collector With patch panel 2 HSC & 2 PNP type PTO
(18-30 VDC including ripple) (Ordering Code-4960)
Type (Selectable by
type of patch panel) With patch panel 2 HSC & 2 RS 422 type PTO
Differential
(Ordering Code-4962)
60 mA maximum for differential output with patch panel 4962.
Current
1.5 Amp maximum for open collector (PNP) output with patch panel 4960.
Mode of Operation Mode 0 Pulses and Direction

(Software selectable)
Mode 1 Forward Pulses and Reverse Pulses
External Power For pulse output driving circuit.
Supply
24 VDC ( 18-30 VDC including ripple), 100 mA
21
IEC 61131-3 CoDeSys is a Windows ® based, an
international quality software which is IEC
61131-3 compatible.
CoDeSys is Controlled Development System

for Nexgen 5000 series of programmable logic
controllers. It is a PLC program developer's
suite.
Microsoft Windows® (32 bit) Platform

With the Windows® based platform, application developer can avail the inherent benefits like Copy, Cut, Paste
and Delete operations. Using Import-Export facility developer can copy/re-use the Program Organisation Unit
(POU) across the applications. Global Search and Global Replace are features for the ease of program
modifications.
Modular Programming
CoDeSys encourages use of modular programming. Developed application is called as project, which has .pro as
file extension. Every CoDeSys project must have at least one POU. POU stands for program organisation unit
which either could be a program, function-block (FB) or function. One project can have many POUs.
PLC_PRG is a program, which is mandatory POU in every project. This PLC_PRG is a master routine where from
all the other POUs (sub-routines) are called. In a way, PLC_PRG can be viewed as main function in C language.
Hence, rather than dumping the complete logic into one POU (PLC_PRG), multiple POUs are developed, as per
objectives. Thus any project can be developed into split components. This approach resembles with object
oriented programming in higher level languages like C++ or Java.
Powerful Library Management

CoDeSys provides a powerful way of library management. Modular programming facilitates having multiple
POUs in the same project. But it sensed more to have a provision of external storage of POUs, which are
application specific or required frequently i.e. just develop a POU once and for all, store it in application specific
library and implement it,as and when/where required.
This reduces development time for a machine manufacturer or end-user. Simply write it once and implement
many times. Password protection facility conceals the application logic in POUs (function & function blocks).
Modular programming and library management has indeed eased the task of application program development,
to a great extent.
Powerful Program Editor

CoDeSys has powerful program editor which facilitates a user set of six programming languages: two textual
languages and four graphical languages.
22
Ladder Diagram (LD)
It is the simplest graphical method of PLC
programming comprised of normally open and
normally closed contacts and coils, widely used in
discrete control applications. IEC ladder program
encourages, use of other program organization
units (POU) i.e. functions, function blocks and
programs. This has enhanced its wide acceptance
to process control applications also.
As per IEC 61131-3, symbolic addressing is

implemented rather than absolute addressing. IEC
ladder can deploy function, function block or
program, in a ladder irrespective of IEC
programming language, in which the POU is written.
Typical example of ladder programming comprised of normally open

contacts, normally closed contacts, coil outputs and Function Block.
Instruction List (IL)

It is a textual language which follows simple
microprocessor assembler level instructions, similar
to mnemonics used in earlier PLC program
development language. It is the most primitive and
fundamental level programming language; hence
every PLC programming language can be converted
to Instruction List. It is comprised of sequence of
instructions and operates single instruction per line.
It is a bit tricky and tedious for novice to implement. It
has its own unique grace and glory, especially while
dealing with compact and crucial applications, where
performance and optimization are of prime
importance.
Its program editor is characterized with line numbers

- visible for quick reference error messages and
comment mode to have programs translated by
non-programmers.
In a nutshell, Instruction List has a series of

instructions, where each instruction begins with new
line and contains an operator and one or more Example narrating series of instructions in a typical Instruction List Program
operands separated by comma.
23
Structured Text (ST)
It is a textual language resembling with high level
programming language like Ada, Pascal or C. It exhibits
its suitability for logic with complex algorithms or
mathematical computations. It can be used to build
POUs i.e. functions, function blocks or programs.
This can be very well harmonized with ladder.
ST supports powerful control structures like IF ELSE -

THEN, DO - WHILE, REPEAT, FOR and many more.
It eases use of data structures like ARRAY, STRUCTURE
and User Defined Data Types. It also supports SIZEOF
operator and Pointers for memory optimization.
Snapshot for typical POU with Structured Text (ST) as programming language
Function Block Diagram (FBD)

It provides graphical development of a program using
the basic building block from IEC Function Block
Library. It has wide acceptance in process control
application development as it expresses behavior of
functions, function blocks and the programs as a set of
interconnected graphical blocks.
In a nutshell, FBD works with a list of networks whereby

each network having a structure which represents
either a logical or an arithmetic expression, the call of
function block and the return instruction.
Typical network in function block diagram
Sequential Function Chart (SFC)

It is a graphic language which provides the
diagrammatic representation of a process. It provides
fragmenting of a program into manageable logical
sequences. This function chart is made up of steps and
transitions which are interconnected with directed links.
Steps are linked with action blocks and transitions.
Each state represents a particular state of system being
controlled. A transition is associated with a condition,
activating or deactivating an earlier and next step as per
status of condition. Steps are linked with action blocks,
which are performing a certain control action. Each
element can be programmed with IEC language,
including SFC itself. This snippet explains a program with various steps and,
an action for the 'init' step.
24
A simplified step consists of an action and flag to indicate whether the step is active. An IEC step has a flag and one or more
associated actions or Booleans. An action has series of instructions in either of IEC language. In addition to step action, there can
be an entry action and/or an exit action. These entry and exit steps get executed once only, right after the step is activated or just
before step is deactivated, respectively.
Continuous Function Chart (CFC)

Apart from these five programming languages,
CoDeSys also supports Continuous Function Chart
(CFC), which is of graphical type. In operates with freely
placeable elements, rather then network like in FBD.
This allows a feedback. The elements of sequential
process list includes boxes, input, output, jump, return,
label and comment. Inputs and outputs of the element
can be connected by dragging a connection with
mouse. The connection lines are automatically drawn
and automatically adjusted when elements are moved.
Graphical flexibility and ease of feedback makes it

suitable to use it in any process application or
application where SFC or FBD can be used. CoDeSys
has powerful program editors where toolbar icons,
menu items are automatically adjusted as per IEC
language selected.
Sample for CFC programming displays freely placed
blocks rather than a grid.
Off-line Simulation
CoDeSys has an off-line simulation facility. This is very vital utility for an application program developer, as one can develop
complete program logic independent of PLC. This feature helps the developer to complete the application program development
on or before scheduled time. Off-line simulation is built-in* feature of CoDeSys.
Please note that offline simulation does not support some of the CPU resource specific function / function blocks.
(e.g. it does not support RTC related, System variable related functions and function blocks.
*In case of some PLC vendors, Application program development software and simulation software are different.
On-line Functionality
CoDeSys has on-line program monitoring and on-line
program modifications features. This makes it suitable
for continuous process application, where program
modifications without process interrupt may be
required. Watch and Receipt window facilitates to
monitor multiple variables, simultaneously from
multiple program organization units (POUs). On-line
power flow monitoring serves as ready tool for fault
Watch & Receipt window, shows, different variables from, various POUs.
diagnostics.
25
PLC I/O Configuration
Hierarchical and Graphical method of PLC rack
configuration and module configuration minimises the
chance of errors in I/O addresses.
Once, user selects the module, I/O addresses are

automatically assigned to the selected module. Hence
the user is not required to calculate or memorise the I/O
addresses.
PLC configuration for 3 IO Rack System with module details
PLC Browser
CoDeSys facilitates use of PLC Browser for viewing or
setting certain PLC parameters. PLC Browser is textual
command monitor which is a analogous to DOS prompt.
It has command entry line cum result display window,
which is like a combo-box.
It has smart history of latest executed commands, which Sample for using PLC browser, a handy and quick tool for developer
displays it without repetition of command. User can
check /set RTC from PLC browser.
Dynamic Data Exchange

CoDeSys facilitates Dynamic Data Exchange utility. This
makes user to fetch the PLC variable information in
Microsoft® Excel Sheet or Microsoft® Word. The
concurrent and continual data logging is possible by
devising advanced programming techniques in
Microsoft Excel spreadsheet.
CoDeSys is responsible only for the displaying dynamic

values of PLC variables in Microsoft® Excel spreadsheet
cells. These values in Excel spreadsheet sheet cells get
overwritten, on very next pre-defined time interval in
CoDeSys project. This assists the handling and storing,
these dynamic values, with advanced programming
The above snippet depicts implementation of DDE, where a current value
techniques in Microsoft® Excel. of a counter in PLC project is monitored.
In case direct DDE Server is used, which works with symbols rather than addresses, CoDeSys is not required to read the variables
from PLC and transfer them to application with DDE interface. Direct Addresses are not read with DDE Server. One needs to use
symbolic variables.
CoDeSys has assured and tested DDE interface, with Microsoft® Excel 97 and Microsoft® Word 97, only with Microsoft
Windows® NT 4.0
26
Sample Trace Function with Graphical Display
This on-line feature of CoDeSys enables user to
monitor progression of maximum eight different
analog or digital variables, simultaneously in trace
window (graphical format). This sampling rate is user
settable. The sampled values are stored in internal
trace buffer. If this ring buffer gets full, data purging
takes place i.e. older values are overwritten with
newer ones.
Trace configuration facilitates user to set various

parameters for sample trace. The trace configuration
settings can be saved to a file, which can be reloaded
with option load trace feature. Similarly, sampled
data can be saved in text file. The detailed
parameters description for trace configuration is as
explained here.
Other features like stretch, compress, Y Scaling Typical example of sampled temperature and pressure,
in a process application
allows user to adjust the trace window for the
requisite visibility. Enabled show grid option makes
grid as well as X-Y axis values to be visible.
Parameter Description
Trigger Variable This terminates sampling activity. (Trigger OFF)
Trigger Level This initiates sampling activity. (Trigger ON)
This decides percentage of measured values, which will be recorded

Trigger Position
before Trigger On event occurs.
Positive Triggering occurs after the rising edge of Boolean

Negative Triggering occurs after the falling edge of Boolean
Triggering Edge
Both Triggering occurs both at, rising and falling edge of Boolean
None Triggering does not occur at all.
Number Minimum 32
of Samples Maximum 1024
Sampling Minimum 1 ms
Rate (ms) Maximum 20000 ms
Single Displays only once the samples 'Number of samples'
Recording Continuous Displays continuously selects 'Number of samples'
Manual Used to read trace recording with 'Read Trace' from ‘Extras'
Variables These are variable for sampling ( Maximum 8 )
This is a navigator to locate/select 'Variable' from the entire project,

Help Manager
for sample tracing.
Similarly the saved text file for sampled data can be readily transported to Microsoft Excel, where user can take further
analytical and database storage actions.
27
Process Visualisation for On-Line Testing
This on-line feature of CoDeSys facilitates a user for
designing interactive graphic user interface or screens.
This allows user to design application specific screens,
using various GUI elements or visualisation elements like:
rectangles, rounded rectangles, ellipse, polygon, polyline,
curves, BMP images, buttons (with limited events) and the
other visualisation itself. It also facilitates a user to have a
regular configuration of these elements. e.g. rectangle has
shape, text, line-width, color, motion-absolute, motion-
relative, variables, input and tool-tip. These configuration
parameters vary as per visualisation element.
This makes Visualisation as very handy tool for viewing the

dynamically changing data in textual or even graphical
form. User can simulate a mimic or even a process using
these visualisation elements.
Also user can force PLC outputs from this interactive

screen. Sample for Visualisation for PLC output and
PLC display scrolling speed control
In comparison with other front end tools (Visual Basic, Power Builder, Oracle Forms), this has limited capacity and features.
Even though it is comparable to SCADA, one should not use this feature as SCADA, as its response and performance are not
assured. It is strongly recommended to use this tool for test and monitoring purpose rather than control action.
POUs and Data Types

POU stands for Program Organising Unit and it can be either a program, function or a function block. Hierarchy of POU
entities is as :
i) Program ii) Function Block iii) Function
As a general rule, any POU (calling POU) can call other POU (called POU), which is hierarchically at equal or lower level of calling
POU. A POU can not call other POU, which is hierarchically above the calling POU. Thus, a function block can call other function
block or function and cannot call program.
CoDeSys supports standard data types, which are as:
Type Range Memory

BOOL TRUE or FALSE 8 Bit
BYTE 0 to 255 8 Bit
WORD 0 to 65535 16 Bit
DWORD 0 to 4294967295 32 Bit
SINT -128 to 127 8 Bit
USINT 0 to 255 8 Bit
INT -32768 to 32767 16 Bit
UINT 0 to 65535 16 Bit
DINT -2147483648 to 2147483647 32 Bit
UDINT 0 to 4294967295 32 Bit
+38 -38
-3.4 E to -1.176 E
REAL ±0 32 bit (IEEE floating point)
+1.176 E-38 to +3.4 E+38
It is a set of characters.
String ( '/0' is the termination character, User defined size ( default 80 Bytes )
automatically added by system )
28
CoDeSys supports other data types, which are specific to date and time.
Type Resolution Remark Example Memory
TIME 1 ms 25 Days ( Max Value ) t#23h02m12s247ms 32 Bit
DATE 1 sec Counts from 1'st Jan.1970 d#2003-05-23 32 Bit
DATE_AND_TIME 1 sec Counts from 1'st Jan.1970 dt#2003-05-12-15:36:57 32 Bit
TIME_OF_DAY 1 ms Counts from 12.00 am, everyday tod#14:27:09.986 32 Bit
CoDeSys supports special data types, which are as:

Type Remark
ARRAYS It is sequential storage of same type of data
STRUCTURE It is collection of different types of data in a record type approach
Similarly, an application developer can have, User defined Data Types.
Class
Class defines the scope of the variable viz. local and global. Global elements are accessible to all the POUs in a project. CoDeSys
compiler forcibly insists data type declaration for an every variable used in the project, except PLC addresses.
Local Variables:
These variables are declared & defined specifically for the POU, thus the scope is valid only for the declared POU.
Global Variables:
These variables are declared and defined for a POU, with its widen accessibility. Thus these variables can be referred in other
POUs of the same project.
VAR
These are the local variables, necessarily meant for storing intermittent results of any POU. VAR variables restrict their
accessibility to the POU itself.
VAR_IN
These are read only type local variables, acting as inputs to POU (e.g. function block). Value of the variable can be given along with
the call, in calling POU.
VAR_OUT
These are local variables, acting as output to POU (e.g. function block). Value of these variables are returned back at the calling
POU. These variables can be used further, in the POU.
VAR_IN_OUT
These are local variables, acting as input as well as output of any POU. Value of such a variable is always passed by reference
rather than value. These variables are not applicable to the function.
29
Nexgen 5000 Series of CPUs supports extensive instruction set to built the control logic across variety of applications, from
machine tools to process industry. The CPU is capable of handling various data types.
Data types supported are
Boolean
l String
l of sequential ASCII characters
8, 16,
l 32 bit signed / unsigned numbers 1-, 2-,
l 3- dimensional arrays
Real numbers
l (32 bit IEEE floating point format) Structures
l (User Defined Data Types)
Date,
l Time, Date and Time.
The CPU can handle various instructions like:

Boolean
l instructions String
l handling instructions compare, search, left,
Timer
l instructions right etc.
Counter
l instructions Real
l time clock handling instructions
Comparison
l instructions I/O module
l handling instructions
Data
l type conversion instructions Event
l interrupt handling instructions
Logical
l instructions like AND, OR, XOR, NOT Serial
l communication handling instructions
Application
l specific instructions like SHL, SHR, ROL, ROR High
l Speed Counter handling instructions
Arithmetic
l instructions like ADD, SUB, MUL, DIV, MOD, SQRT Pulse
l Train Output handling instructions
Trigonometric
l instructions like SIN COS, TAN, ASIN, ACOS, ATAN
Statistical
l instructions like MIN, MAX, MOD, variance etc.
Logarithmic
l instructions like EXP, LN
Variety of application specific libraries

Process
l FB libraries like P, PI, PID
Communication
l FB's like MODBUS RTU master, RTU slave, Mitsubishi Frequrol master, Mitsubishi UC24 slave, printer
and many more
FBs for
l data exchange via. modem interface, sending SMS via GSM modem etc.
Motion
l control FBs as per IEC61131 guidelines
COMMUNICATION BASICS
Communication is handled with seven layers. But, still most of the time communication is handled with Application Layer, Protocol
Layer, Data Link Layer and Physical Layer.
Physical Layer
Physical layer is comprised of several elements viz. media of transmission (like wires, fiber optics, wire-less), signal drivers, method
of transmission, inter connections, connectors and inter signal converters. Most commonly employed physical layer protocols are
RS 232C, RS 422 and RS 485.
RS 232C RS 422 RS 485

Basic Signals 3 Wires TXD,RXD,GND 4 Wires TX+,TX-,RX+,RX- 2 Wires Data +, Data -
Signal Voltage -12 V / +12 V 5 V Differential 5 V Differential
Distance 15 Feet Up to 1 KM * Up to 1 KM *
Communication 1:1 1:1, 1:N 1:1, 1:N, N:N
At Both ends, At Both ends,

Termination No resistor reqd.
4* 120 ohm RX,TX 4* 120 ohm (Data +, Data -)
* Isolator drivers are required for a distance more than 50 m. ( Maximum supported distance is 1 KM )
30
RS 422 to RS 485 Conversion
As a common practice, RX+ is shorted to TX+ and RX- is shorted to TX-. The RS 485 connected station is called as Half
Duplex as it either receives or transmits the signal. In some cases, TX needs to put to tri-state when receiving starts. Such
convertible ports are marked as RS 422 / RS 485.
Nexgen 522x / 523x series having serial 2'nd and 3'rd port, are convertible from RS 422 to RS 485 and vice versa.
Signal Converters Used in various Interface Schemes

RS 422 / RS 485 To RS 422 / RS 485 Isolator Conversions
These are used in high speed long distance serial communication as an isolated signal repeater, RS 422 ( 4 wire ) to RS 485
( 2 wire ) converter and vice versa conversion.
This is characterized by :
l
Optical isolation between input and output signals l
Auto detection of direction, in case of RS 485
l
Can be used as RS 422 isolated repeater l
Supports 3 baud rates viz. 9600,19.2,38.4 Kbps
l
Can be used as RS 485 isolated repeater l
Provides diagnostic LED indications
l
Operates directly on 85-260 V AC range l
DIN rail mountings
l
Does signal level correction l
Provides output signal short circuit protection
l
Provides auxiliary output power supply for local device connection
Item Description
Function RS 422(4 Wire) to RS 485(2 Wire) Conversion or Vice versa
Input supply voltage 85-260 VAC,15VA, 50/60Hz
Operating modes RS 422 (4-wire) or RS 485(2 wire ), set by switch settings
Auto direction sensing Facility available for RS 485(2-wire) interface
Baud rates supported 9600, 19200 and 38400 ( set by DIP Switch setting )
Signal isolation 1.5 KV optical isolation
Signal short circuit protection Applicable
Auxiliary power output Model 6012 24 V DC, 250 mA

Model 6013 12 V DC, 250 mA
Model 6014 5 V DC, 500 mA
Supply protection 2 Amp miniature glass fuse protection at input supply
Diagnostics Diagnostics LEDs for communication signals
TX ( Down Arrow ) , RX ( Up Arrow )
Mounting DIN rail
Dimensions (H x W x D) 100 mm X 60 mm X 75mm
RS 232 to RS 422 / RS 485 Conversions
These are used in various networking schemes where PC (RS 232) side is interfaced with RS 422 / RS 485
or vice versa.
This is characterized by:
lOptical isolation between input and output signals Auto detection of direction, in case of RS
l 485
lOperates directly on 85-260 V range Supports

l 3 baud rates viz. 9600,19.2,38.4 Kbps
lDoes signal level correction Provides

l diagnostic LED indications
lProvides auxiliary output power supply for DIN rail

l mountings
local device connection
Provides
l output signal short circuit protection
31
Item Description
Function RS 232(3 Wire) to RS 422/485(4/2 Wire) Conversion or Vice versa
Input supply voltage 85 260 VAC,15VA, 50/60Hz
Operating modes RS 422 (4-wire) or RS 485(2 wire ), set by DIP switch settings
Auto direction sensing Facility available for RS 485(2-wire) interface
Baud rates supported 9600, 19200 and 38400 ( set by DIP Switch setting )
Signal isolation 1.5 KV optical isolation
Signal short circuit protection Applicable
Model 6010 24 V DC, 250 mA
Auxiliary power output
Model 6015 12 V DC, 250 mA
Model 6016 5 V DC, 500 mA
Supply protection 2 Amp miniature glass fuse protection at input supply
Diagnostics Diagnostics LEDs for communication signals

TX ( Down Arrow ) , RX ( Up Arrow )
Mounting DIN rail
Dimensions (H x W x D) 100 mm X 60 mm X 75mm
Protocol
Protocol is synonymous to language as both the devices should communicate and understand the same language. It is predefined
sequence of codes for data exchange. By using protocol converter, two devices having un-identical protocols can communicate. A
protocol is command and response having, header, body and a trailer. Header is indicative of a new message begin, body is
comprised of command number, data and any other information need to communicate. Trailer has error checking checksum and
end of transmission character. Protocols work independent of physical layer.
MODBUS is a widely used protocol in industry being established and open for use. Messung Protocols are specific to Messung
products and are not open for its use. To communicate with Messung products, application developer has to write a protocol
converter like SCADA driver.
Typical communication string has Header, Station ID, Length, Command/Response byte, Data, Checksum and Trailer.
Communication parameters are Baud rate, Data bits, Parity bits and Number of stop bits. Typically one byte frame consumes 11
bits and at 9600 bits per seconds, it takes 1ms per byte frame.
Nexgen 5000 has an Application Layer and Protocol Layer, which are open to user, Data Link Layer which is implicitly handled by
PLC operating system and Physical Layer which is hardware dependent.
Function blocks for MODBUS master and slave are developed by Messung, for Nexgen 5000 PLCs.
Nexgen5000 has two buffers viz. RX buffer and TX buffer which simultaneously handle transmission and reception, functions
independently and in parallel to PLC scan. Data Link Layer handles conversion of Data Frame to Byte Frame.
Protocol Function Blocks

Protocol Purpose
MODBUS RTU
Master FB SCADA, E-series HMIs Connectivity, Compatible Field Devices
Slave FB Nexgen 5000 to Nexgen 5000 Network, SCADA Connectivity
Nexgen 4000
Slave FB HMI Connectivity Messung Smartline Sr, Jr and Beijer E Series
XMP8-10 PLC
Micro Master FB Network of Micro PLC Slaves with Nexgen 5000 Master PLC
Mitsubishi UC-24
Slave FB Mitsubishi GOT Connectivity
Freqrol
Freqrol Master FB Read/Write Data to Multiple Inverter, Serial control for inverter.
Transfer data to HMI/ SCADA on other port
32
Protocol FB get executed in logic scan and consumes application as well as data memory. It delivers same throughput, facilitates
variety of communication speeds and exerts complete control on communication scheme.
MODBUS Protocol
MODBUS protocol, introduced by MODICON, is open to 01 Read Coil Status ( 1 bit )
everybody for use, which has MODBUS RTU (binary),
03 Read Holding Register ( 16 bit )
MODBUS ASCII and MODBUS TCP protocols. Presently
Messung supports MODBUS RTU protocol, which is efficient 04 Read Input Register ( 16 bit )
being in binary format. Messung FB has MODBUS Master
05 Write Single Coil / Preset single holding register
and MODBUS Slave which support various commands as :
15 Write Multiple Coils / Preset multiple holding register
MODBUS RTU_Slave
It emulates MODBUS Slave functionality. User can create only single instance of the block and can be attached to any port . It is
interface able with SCADA, DCS, E Terminals, Nexgen PLC with MODBUS Master FB.
MODBUS RTU_Master
Its design is characterized by its facility to handle Cyclic, Super Cyclic and On-demand data updates, User defined exchange
requirements in source as well as destination formats of records and Error reporting with record number.
RTU_MAST
Port : BYTE Status : BYTE

ComSet : RTU_ComSet LastRec : BYTE
GrSel : BYTE LastResult : BYTE
RecNo : BYTE RecTable : RTU_RecStruct (VAR_IN_OUT)
Start : BOOL
MaxRec : BYTE
Rec Table : RTU_RecStruct (VAR_IN_OUT)
ModeSel can have values as 0, 1 or greater than 1. Its 0 value stands for on-demand or manual updation, only once but in
overriding mode. Its value 1 stands for cyclic execution but only once per network scan. When ModeSel has value greater than 1,
it can be grouped and gets executed along with cyclic.
MODBUS supporting devices may not support all the MODBUS commands, this emphasizes due care while putting such a device
to network. Nexgen 5000 to Nexgen 5000 communication can be established with MODBUS Master function block.
Nexgen_Slave
It emulates Nexgen 4000 HMI port protocol, facilitating connectivity for Smartline Sr., Smartline Jr., E-Series HMIs and SCADA
with Nexgen Drivers. Communication speed is selectable up to 56 Kbps, incase of E-series HMIs and SCADA only. This can be
attached to any of the Nexgen 5000 communication port.
Freqrol Inverter FB
This block facilitates a user to connect 31 freqrol Inverters and user need not know Inverter interface protocol. User can have
control over Direct Inch, ON/OFF operations, Cyclic data updation, Individual error handling and automatic communication
recover on Inverter switched ON. It reflects fast changes to set point changes. Communication speed is settable to 9.6 Kbps or
19.2 Kbps.
33
Base Plate
The base plate holds Power Supply, CPU and I/O modules. It is available in varieties to suit I/O and expansion requirement. The
base plate is available with or without expansion connector to offer economic solution. Both the base plates are available in 3 I/O, 5
I/O and 8 I/O slots. x mm
NEXGEN
Expansion Plate
161.5mm
190mm
In multi-rack system, the expansion plate can be mounted
next to each other or one below other. The expansion
plate is available in varieties to suit I/O and power supply
requirement. It is available with or without power supply
connection facility. Both the expansion plates are
available in 3 I/O, 5 I/O and 8 I/O slots. At the most 3 3 I/O Base Plate (248 mm) (Depth 145 mm)
expansion plates can be connected to the base plate. 5 I/O Base Plate (332 mm)
8 I/O Base Plate (458 mm)
(Base plate and Expansion plate are of the same size)

Base & Expansion Plate : Pin Hole to Pin Hole Length
Plate 3 I/O 5 I/O 8 I/O
x mm 230 mm 314 mm 440 mm
POWER SUPPLY MODULE

Power Supply Module, with 220VAC Supply Input
The power supply provides 5 V DC power to the processor, I/O modules and 12 V DC power for interfacing HMI Jr to HMI port. In
multi-rack system, additional power supplies can be connected into expansion plates.
Input supply 220VAC, ± 15 %,

50 Hz, ± 6%, 50VA
Inrush current 8A for 2 msec
Output voltages 5V DC - 5A, 12V DC - 0.5A
Fuse protection for 3A / 20 mm glass fuse
incoming mains
MOV
l for incoming over voltage
Protections
Output
l short circuit protection
Connector 8 pin (removable)

Ordering Code 4110
Power Supply Module, with 24VDC Supply Input

2
2 24VDC (18 TO 30 VDC including ripple)
24 VDC
24 VDC
Input supply
45 Watt
Inrush current 25A for 10 msec
Output voltages 5V DC - 5A, 12V DC - 0.5A
Fuse protection for 5A / 20 mm glass fuse
R1
NC
incoming supply
R2
+
24 V
NC DC
Protections provided Reverse polarity diode protection
l
-
Output short circuit protection
l
250V 5A Connector 8 Pin (removable)

Ordering Code 4112
34
Digital Input Modules
32 pt DC Input Module 16 pt DC Input Module 16 pt AC Input Module
Inputs Response Operating

Inputs Input Time (ms) Voltage (V) Backplane Ordering
Type Current(mA) Current Code
Total Per On Off On Off (mA)
Common
DC Sink/Source 32 8 6 @ 24V DC 15-20 15-20 18-30 0-5 110 4632
selectable
DC Sink/Source 16 8 6 @ 24V DC 15-20 15-20 18-30 0-5 110 4616
selectable
8 @ 230V AC
AC 16 8 4 @ 120V AC 15-35 15-35 79-265 0-40 90 4617
Digital Output Modules
16 pt DC Output 32 pt DC Output 8 pt AC Output 16 pt Relay (Potential Free)

Module Module Module Output Module
Output Load Current (A) Response

Back-
Time (ms)
plane Ordering
Output Type Per Max per Off State Current Code
Total Common Output Group Leakage On Off (mA)
DC Source 16 8 1.5 4.0 10m

A 0.1 0.4 200 4716
DC Source 32 8 0.2 1.5 10m
A 0.1 0.4 315 4732
AC 8 1 1.5 1.5 3mA 1.0 10.0 210 4711
Relay 16 1 0.75 Nil 3mA 10.0 5.0 185 4721
(Potential free) type
To use 16pt. Relay (Potential free) type module "4721" with "2 independent commons" arrangement,
we recommend to use Prewired Terminal Block, 38 pin 4910
35
MIXED DIGITAL I/O MODULES
Mixed 16 pt DC Input / Mixed 16 pt DC Input /
8 pt DC Output Module 8 pt Relay Output Module
Input Configuration Back- Order-

Inputs Input Response Time (ms) Operating Voltage (V) plane ing
Current (mA) Current Code
Inputs Type Total Per Common On Off On Off (mA)
DC Sink/ Source selectable 16 8 6 @ 24V DC 15-20 15-20 18-30 0-5
Output Configuration
Output Load Current (A) Response Time (ms)
Outputs Type
Max Per Off state Leakage
Total Per Common Output Group On Off
DC Source 8 4 1.5 4.0 10m A 0.1 0.4 220 4425
Relay (Potential free) 8 1 0.75 NA 3mA 10 5 220 4424
8 Channel Non-isolated Analog Input Module - (A successor module to 4308 with much improved performance)
n Converts analog voltage and current signal values No. of Input Channels 8 differential or single ended non isolated
into equivalent binary values. Conversion Method Sigma Delta with digital filter
Voltage Input type Output type
n User programmable filter and averaging feature.
Analog ± 10 VDC ± 32,000
input ± 5 VDC ± 32,000
4309 module can be used in Nexgen-4000 & Nexgen- type and ± 1 VDC ± 32,000
5000 CPU based PLC Systems. This module has output 1 to 5 VDC 6,400 to 32,000
range Current 0 to 20 mA 0 to 32,000
enhanced performance for 0-20 mA current signal 4 to 20 mA 6,400 to 32,000
interface on all 8 channels - in differential mode. High Input type Effective Significant Bits Resolution
(50 Hz filter)
voltage withstanding capability for a short duration on ± 10 VDC 15 bits + Sign 312.5 m V
any of the analog inputs. Resolution ± 5 VDC 15 bits + Sign 156.3 m V
± 1 VDC 14.7 bits + Sign 45 m V
1 to 5 VDC 15 bits 156.3 m V
0 to 20 mA 15 bits 0.625 m A
4 to 20 mA 14.7 bits 0.625 m A
Overall accuracy* At 25°C ± 5°C At 55°C ± 5°C
with 50 Hz filter ± 0.2 % of FSR ± 0.65 % of FSR
Analog to digital Filter freq. Channel update time Significant bits
conversion time 10 Hz 320 ms 15 bits + Sign
50 Hz 60 ms 15 bits + Sign
Absolute Voltage 220 VAC / 220 VDC if voltage signal is
maximum input connected across channel terminals Vn+
and Vn- i.e. for differential input connections
protection
Current ± 30 mA
Channel to Channel Nil
Isolation
Channel to internal circuit 1.5 KV optical
External power 24 VDC, 200 mA
supply requirement (18 to 30 VDC including ripple)
External power l 315 mA miniature glass fuse on module
n Accuracy is degree of correctness of ADC output supply protection l Reverse polarity protection
Indications l No 24V SUPPLY l Configuration Error
n Repeatability is degree of consistency between Channel Status (8 Nos.)
l CPU FAULT l
ADC output readings under the same condition. Back-plane current 210 mA
*Overall accuracy includes both accuracy and repeatability
I/O points consumed 8 Input Bits & 8 Output Bits
and is defined separately at 25°C and 58°C Ambient,
considering temperature drift. Terminal / Connection Removable 38 pin Terminal Block
Ordering Code 4309
36
8 Channel Thermocouple Input Module
The module converts thermocouple input mV values No. of Input Channels 8

o
into equivalent temperature values of 0.1 C resolution Conversion Method Sigma Delta with digital filter
with Cold Junction Compensation and Linearisation. From (°C) To (°C)
Thermocouple J -210.0 760.0
Input Types And K -270.0 1370.0
Output Range T -270.0 400.0
E -270.0 1000.0
R 0.0 1760.0
S 0.0 1760.0
B 0.0 1820.0
N -270.0 1300.0
Temperature Resolution 0.1°C
Thermocouple Linearization In Steps Of 10°C
Cold Junction Compensation LM 35 IC Sensor Mounted On
Terminal Block Itself
Analog to Digital 60 mSec per channel
Conversion Time
Isolation Channel to Channel Nil
Input Impedance 1 M Ohms
External Supply 24 V DC, 100 mA
Requirement (18-30 VDC Including Ripple)
External Supply Protection l 315 mA miniature glass fuse on module.
l Reverse polarity protection.
l No 24 V Supply
l CPU Fault
Indications l CJC Fault
l Channel Status(8)
Back-plane current 250 mA
I/O points consumed 8 Input Bits And 8 Output Bits
Terminal/Connection Removable 38 Pin Terminal Block
Ordering Code 4310
8 Channel RTD Input Module No. of Input Channels 8

The module converts RTD input resistance values into Conversion Method Sigma Delta with digital filter
equivalent temperature values of 0.1oC resolution with RTD Input Type -200°C To 850°C
and 3 Wire PT 100
Lead Compensation. Output Range (385) -200.00°C To 140.00°C
Temperature -200°C to 850°C range 0.1°C

Resolution -200.00°C to 140.00°C range 0.025°C
Overall -200°C to At 25°C ± 5°C At 55°C ± 5°C
Accuracy* 850°C range
± 0.2 % of FSR i.e ± 0.5% of FSR i.e.
± 2°C ± 5°C
-200.00°C to At 25°C ± 5°C At 55°C ± 5°C
140.00°C range
± 0.15 % of FSR i.e. ± 0.5 % of FSR i.e.
± 0.5°C ± 1.5°C
Analog To Digital Conversion Time 60 mS per Channel
Isolation Channel to Channel Nil

Excitation Current 1 mA
External Power 24 V DC, 100 mA
Supply Requirement (18-30 VDC Including Ripple)
External Power 315 mA miniature glass fuse on module.
l
Supply Protection Reverse polarity protection.
l
No 24 V Supply
l
n Accuracy is degree of correctness of ADC output Indications CPU Fault
l
Channel Status (8 Nos.)
l
n Repeatability is degree of consistency between Back-plane current 250 mA
ADC output readings under the same condition. I/O points consumed 8 Input Bits and 8 Output Bits
*Overall accuracy includes both accuracy and repeatability
and is defined separately at 25 °C and 58 °C Ambient, Ordering Code 4311 A
considering temperature drift.
37
4 Channel Non Isolated Analog Output Module
The module converts digital values data from CPU to
No. Of Output Channels 4 Non Isolated, 16 Bit
equivalent analog output voltage.It provides 4 non-
isolated channels with 16 bit resolution. Conversion Method R-2R Ladder
Input Range -32,000 To +32,000
Output Voltage Range -10 To +10 V DC
Resolution 312.5 m
V
Load Resistance > 1 K Ohm
Load Current 10 mA Maximum
Output Protection Infinite Short Circuit Protection.
Accuracy 0.5 % of Full Scale Reading.
50 mS (Irrespective of
Conversion Time No. of ON Channels)
Channel to Channel Nil

Isolation
24 V DC, 300 mA
External Power Requirement
18-30 VDC, Including Ripple)
External Supply Protection 315 mA miniature glass

fuse on module
l
No 24 V Supply
Indications l
Channel On (For Each Channel)

Ordering Code 4334
38
2 Channel Isolated Analog Output Module (Voltage/Current)
The module provides 2 isolated channels with 12-bit
No. Of Output Channels 2 Isolated, 12 Bit
resolution. Output type can be Voltage/Current. Conversion Method R-2R Ladder
Voltage -10 to +10 VDC
Types
Current 4 to 20 mA
Voltage / Current Significant Resolution
Range Bits per LSB
Resolution
-10 to +10 VDC 12 Bits 4.88 mV
4 to 20 mA 11 Bits 7.8 mA
Voltage > 1 K Ohms
Load Resistance 500 Ohms
Current
Conversion Time 20 m S
Isolation Channel to Channel 1.5 KV optical
Channel to internal circuit
External Power Requirement 24 V DC, 500 mA
External Supply Protection Reverse Polarity Protection
Indications No 24 V Supply
I/O points consumed 32 Input Bits and 32 Output Bits
Ordering Code 4332
Fast Analog I/O Module No. Of Input Channels 4 Differential

Conversion Method Sigma Delta with digital filter
This module converts 4 differential analog voltage inputs Input Range 0 - 10 VDC, 0 - 20 mA
Output Range 0 - 32000 (unipolar)
to equivalent binary numbers with ADC, 16 bit resolution.
Resolution 312.5 m V (15 bit)
Similarly it converts binary data from CPU to analog 625 m A (15 bit)
voltage output with DAC, 12 bit resolution. Analog To Digital Conversion Time 1 mS per Channel
Isolation Channel to Channel
Nil
(Input Channel to internal 1.5 KV optical
Channels) circuit
Voltage 1 M Ohms
Input Impedance
Current 250 Ohms
No. Of Analog
Output Channels 2 Non-Isolated
Conversion Method R-2R Ladder

Output Voltage 0 To 10 V DC
Output Voltage Range 0 - 32000 (unipolar)
Resolution 2.50 mV (12 bit)
Load Resistance > 1 K Ohm
Load Current 10 mA Maximum
Output Short Circuit Protection Yes
Maximum Conversion Time 200 m
S
Input Channel To
Isolation Output Channel Nil
Indications l
CPU Fault
l
Analog Input Channel Status (4)
Note: This module does not require any external power supply.
Ordering Code 4366A
39
4 Channel Counter Input Module
4 Channel Counter Input Modul provides: 4 channels for

counter inputs as A, B & Z. Four Z inputs can be
Inputs 12
configured individually either as normal inputs (with Type of Inputs Sink/source/differential selectable by
minium 10 mS pulse width) or as pulse catch input (with type of connections to module
minimum 10 mS pulse width) or reset to computer Counter Input Channels 4 maximum
Filter 10 mS
Minimum Pulse Width 10 mS for pulse catch type of input &
reset type of input
Maximum frequency 50 Khz in Counter Mode of Operation
25 Khz in Encoder Mode of Operation
ON time minimum 10 mS for counter inputs
OFF time minimum 10 mS for counter inputs
Indications l
GREEN LED for each input
l
Yellow LED for Error
Current l
7 mA for Sink/source input
l
17 mA for Differential input
Isolation Optical (1.5KV from internal bus)
Back Plane Current 205 mA
IO points consumed 16 Input bits and 8 output bits
Terminal Connections Removable 38 pin terminal block
Ordering code 4634
Multifunction Input Module
The Multifunction Input module provides mix of inputs with programmable filter
time, pulse catch input, interrupt input and counters with programmable 16 bit
operational mode. Programmable filter (10ms) and up counter is the default
configuration. In such case, the inputs are not available as normal inputs.
The pulse having minimum 500 m

sec ON time can be detected. Upon detection of
interrupt signal, the operating system of PLC branches to predefined interrupt
task.
The counters can be configured for :

i) 4 up counters or ii) 2 up/down counters or iii) 2 up & 1 up/down counter
The counters can be programmed for external reset using normal inputs.
Counting direction for up/down counter can be selected by external inputs
Input type Filter Time /

Channels Remark
Max freq.
100 msec
Programmable Delay 12 (max) 1ms, 10 ms
24 V field interface. These inputs
Discrete can be selected in groups of 4.
Programmable Delay
Pulse catch 2 500 m
sec
Up Counter with 10 msec / 12 / 24 V field interface. These are accumulating type

programmable reset 4 counters. The count is added to predefined register
10 Khz
Counter
Up-Down counter with direction 10 msec / 12 / 24 V field interface. The counter has external direction
input and programmable reset 2 10 Khz input. This count is available in predefined register.
Back plane current : 205 mA

I/O points consumed : 16 Input Bits and 16 Output Bits
Ordering code 4633
40
Human-Machine Interfaces (HMI) are panel mounted devices that provide effective dialogue between the operator and machine.
Equipped with programmable display and keys, HMIs allow easy operation and monitoring in the production area. HMIs display
operational and fault messages, enable machine specific parameters to be monitored and modified in suitable format. HMI keeps
the operator fully informed of the current status of operations at all times.
Benefits of using Human Machine Interface along with PLC
! Replaces conventional push button panel (and related wiring), indicating lamps etc.
! Connects to PLC via serial interface. So easy and quick installation
! Simple operation and control
! Clear display of information
! Fault messages and instructions help reduce down time thereby improving productivity directly
The table summarises key features of Smartline series of Human Machine Interfaces.
Item HMI - Jr. HMI - Jr. Ex (V2) HMI - Sr. Ex HMI - Sr

Display 16 charaters X 2 lines 20 characters X 2 lines 20 characters X 4 lines 20 characters X 4 lines
Blue Backlit LCD with Blue Backlit LCD with
Display type LCD with back-lit LCD with back-lit / VFD
white text display white text display
4 bicolour LEDs with
LEDs 2 flash frequencies 8 bicolour 8 bicolour 28 LEDs
User Configurable Keys 4 (+ fixed function keypad) 20-12 fixed + 8 function keys 24-12 fixed + 8 function keys 28
Buzzer - - - Potential free contact
Password - 3 levels 3 levels 3 levels
Memory 8 K EEPROM 16 K Flash 16 K Flash 16 K EEPROM
Maximum screens 256 256 256 256
PC Based
Software Package SFL V4.22 SFL V4.22 SFL V4.22 SFL V4.22
Programming Cables PRG CBA 03 00

9910 9910 SL CAB 0300
PRG CBA 04
Power Derives power from PLC External 24 V DC External 24 V DC External 24 V DC
Dimensions 125 x 75 x 45 155 x 109 x 34 160 x 113 x 34 200 X 180 X 55
W X H X D (mm) ( V2 Model)
Panel Cutout (mm) 117 x 67 125 x 82 125 x 82 186 x 141
Item Description Ordering Code

SMARTLINE Jr. HMI with 16 Ch. X 2 Lines LCD (Backlit) SL JR 1602 L “X”*
SMARTLINE Jr. HMI Ex with 20 Ch. X 2 Lines LCD (Backlit) SL JR Ex 2002
SMARTLINE Sr. HMI Ex with 20 Ch. X 4 Lines LCD (Backlit) SL SR Ex 2004
SMARTLINE Sr. HMI with 20 Ch. X 4 Lines LCD (Backlit) SL 2004 L “X”*
PC Based Software Package

SOFTLINE V4.02, DOS based HMI configuration software on IBM compatible PC-XT/AT SFL V4.02
* - “X” Stands for type of PLC Connectivity (e.g. N - for Nexgen PLC Connectivity)
Programming Cables For HMIs

HMI Description Ordering Code
1. Basic programming cable ( for Micro / Mini PLC and HMI Smartline Jr.) PRG CAB 03 00
*Smartline Jr. 2. Programming cable for HMI Smartline Jr. PRG CAB 04
Smartline Sr. Programming cable for HMI Smartline Sr. SL CAB 03 00
Smartline Jr. Ex & Programming cable for HMI Smartline Jr. Ex & Sr. Ex 9910
Smartline Sr. Ex
* For HMI SmartlineJr both the cables are required, as specified in above table.
Product development is a continuous process. Consequently specifications are subject to change without prior notice.
For latest information please contact our nearest sales office.
41
E50 E100 E150 E200 E300 E600 E610
Display type LCD Backlit STN Backlit STN Backlit STN Backlit STN Backlit STN Backlit STN, Backlit STN,
black / white 16 grays, touch
Presentation form Text Text Text Text Graphic + Text Graphic + Text Graphic + Text
Display size 2 rows x 2 rows x 2 rows x 4 rows x 240 x 64 pixels 240 x 128 pixels 320 x 240 pixels
16 characters 20 characters 20 characters 20 characters
Active area of display
W x H (mm) 55.7 x 11.0 73.5 X 11.5 73.5 X 11.5 70.4 x 20.8 (5.2”) (5.3”) (5.7”)
Backlight Lifetime (h) 50,000 50,000 50,000 50,000 50,000 15,000 25,000
Text height (mm) 5 5 5 5 Variable Variable Variable
LEDs -- -- -- 5 (two colors) 16 (two colors) 16 (two colors) --
Function keys 4 4 6 (text strip) 5 (text strip) 8 (text strip) 16 ( 8 with text strip) --
Dual drivers -- · · · · · ·
Transparent mode (1) -- · · · · · ·
Passthrough mode -- · · · · · ·
Web functionality -- -- -- -- · · ·
Terminal reflection -- -- -- -- · · ·
via Internet
Multi Language / Unicode -- ·
/- ·
/- ·
/- ·
/· ·
/· ·
/·
Recipe handler -- · · · · · ·
Alarm management -- -- - 1 group Up to 4 groups Up to 4 groups Uup to 5 groups
Time channels -- · · · · · ·
Real-time clock -- · · · · · ·
Trend graphs -- -- -- -- Real time Historic Historic
Report printouts -- · · · · · ·
Password for security -- 8 levels 8 levels 8 levels 8 levels 8 levels 8 levels
Buzzer -- -- -- -- -- -- --
400 kb Flash / 400 kb Flash / 400 kb Flash /
Memory for application 16 kb Flash 64 kb Flash 64 kb Flash 64 kb Flash 8 Mb expansion 8 Mb expansion 8 Mb expansion
Number of expansion -- -- -- -- 1 1
card positions 1
RS485, RS422,
Communication interfaces RS422 or RS 232C RS422 and RS 232C RS422 and RS 232C RS422 and RS 232C RS422 and RS 232C RS422 and RS 232C RS 232C (4)
Support for PalmTMhandhelds · · · · · · ·
Support for extended -- -- -- -- · · ·
keyboard
Ambient temperature 0 ºC - + 50 ºC 0 ºC - + 50 ºC 0 ºC - + 50 ºC 0 ºC - + 50 ºC 0 ºC - + 50 ºC 0 ºC - + 50 ºC 0 ºC - + 50 ºC
Waterproof front IP65, NEMA 4X (2) IP65, NEMA 4X (2) IP65, NEMA 4X (2) IP65, NEMA 4X (2) IP65, NEMA 4X (2) IP65, NEMA 4X (2) IP65, NEMA 4X (2)
EN 50081 -1, EN 50081 -1, EN 50081 -1, EN 50081 -1, EN 50081 -1, EN 50081 -1, EN 50081 -1,
EMC
EN 61000-6-2 EN 61000-6-2 EN 61000-6-2 EN 61000-6-2 EN 61000-6-2 EN 61000-6-2 EN 61000-6-2
UL UL 508, UL 1604 (3) UL 508, UL 1604 (3) UL 508, UL 1604 (3) UL 508, UL 1604 (3) UL 508, UL 1604 (3) UL 508, UL 1604 (3) UL 508, UL 1604 (3)
DNV · · · · · · ·
Power supply + 5 V DC ± 5 % + 5 V DC ± 5 % + 5 V DC ± 5 % +24 V DC, 20-30 V +24 V DC, 20-30 V +24 V DC, 20-30 V +24 V DC, 20-30 V
Power consumption 200 mA (5 V) 200 mA (5 V) 200 mA (5 V) 150 mA (24 V) 450 mA (24 V) 450 mA (24 V) 400 mA (24 V)
104 X 69 X 38 142 X 100 X 29 142 X 100 X 29 147 X 163.5 X 38 211 X 198 X 69 214 X 232 X 879 200 X 150 X 69
Dimensions W x H x D (mm)
(401” X 2.7” X 1.5”) (5.6” X 3.5” X 1.1”) (5.6” X 3.5” X 1.1”) (5.8” X 6.4” X 1.5”) (8.3” X 7.8” X 2.7”) (8.4” X 9.1” X 3.4”) (7.8” X 5.9” X 2.7”)
Weight (kg) 0.2 0.5 0.5 0.7 1.5 1.4 1.5
42
E615 / E615T E1071 E1101 E1151 E1070 E1100
Backlit STN / TFA
Graphic 60K color TFT-LCD, resistive touch Graphic 64K color TFT-LCD Graphic 64K color TFT-LCD
colour, touch
Graphic + Text Graphic Graphic Graphic Graphic Graphic
320 x 240 pixels 640 x 4800 pixels 800 x 600 pixels 1024 x 768 pixels 640 x 480 pixels 800 x 600 pixels
(5.7”) (6.5”) (10”) (15”) (6.5”) (10.4”)
40,000 / 50,000 -- -- -- -- --
Variable Variable Variable Variable Variable Variable
-- -- -- -- 16 (8with integrated 22 (10with integrated
-- -- -- -- LED and text strip LED and text strip
· · · · · ·
· ·
( dependent on driver) ·
( dependent on driver)
· ·
( dependent on driver)
· · · · · ·
· · · · · ·
·
/· With upto 10 languages in one project
· · · · · ·
Up to 5 groups Up to 16 groups Up to 16 groups Up to 16 groups Up to 16 groups Up to 16 groups

· · · · · Yes
· · · · · ·
Historic Historic Historic Historic Historic Historic
· · · · · ·
8 levels Up to 8 levels Up to 8 levels Up to 8 levels Up to 8 levels Up to 8 levels
-- · · · · ·
400 kb Flash / 32MB (Intel strataFlash) 32MB (Intel strataFlash) 32MB (Intel strataFlash) 32MB (Intel strataFlash) 32MB (Intel strataFlash)
8 Mb expansion Application Memory: 4MB Application Memory: 4MB Application Memory: 4MB Application Memory: 4MB Application Memory: 4MB
1 1 1 1 1 1
RS485, RS422, Ethernet 10/100 Nbit/sec Rj45 connector, USB host, USB device, RS485/RS422 25-pin D-sub contact)RS485 available through Rs422 with software setting),
RS 232C (4) Rs232 9-pin D-sub contact
· · · · · ·
· · · · · ·
0 ºC - + 50 ºC 0 ºC - + 50 ºC 0 ºC - + 50 ºC 0 ºC - + 50 ºC 0 ºC - + 50 ºC 0 ºC - + 50 ºC
IP65, NEMA 4X (2) IP66 IP66 IP66 IP66 IP66
EN 50081-2, EN 61000-6-2 / EN 61000-6-2 immunity, EN 61000-6-2 immunity, EN 61000-6-2 immunity, EN 61000-6-2 immunity, EN 61000-6-2 immunity,
EN 50081-1, EN 61000-6-2 / EN 61000-6-4 emission EN 61000-6-4 emission EN 61000-6-4 emission EN 61000-6-4 emission EN 61000-6-4 emission
UL 508, UL 1604 (3) / - UL 1604 Class I, UL 1604 Class I, UL 1604 Class I, UL 1604 Class I, UL 1604 Class I,
Div. 2,UL 508, Ul50 Div. 2,UL 508, Ul50 Div. 2,UL 508, Ul50 Div. 2,UL 508, Ul50 Div. 2,UL 508, Ul50
·
/- · · · · ·
+24 V DC, 20-30 V +24 V DC, 20-30 V +24 V DC, 20-30 V +24 V DC, 20-30 V +24 V DC, 20-30 V 100-240 V AC
+24 V DC, / V
20-30
24 V DC, 20-30 V
450 mA (24 V) Max 0.9 A Max 1.0 A Max 1.7 A Max 0.9 A Max 1.0 A
200 X 150 X 69 219 X 154 X 61 302 X 228 X 64 398 X 304 X 66 285 X 177 X 62 382 X 252 X 64
(7.8” X 5.9” X 2.7”) (8.6” X 6” X 2.4”) (11.89” X 8.97” X 2.52”) (15.66” X 11.96” X 2.59”) (11.22” X 6.96” X 2.44”) (15” X 9.92” X 2.52”)
1.5 1.7
-- 1.7
-- 1.7
-- 3.5
-- 3.3
--
43
GT 1595-XTBA GT 1585-STBA GT 1575-STBA GT 1575-VTBA GT 1575-VNBA GT 1572-VNBA
Performance Specifications
Specifications
Item GT1585-STBA GT1575-STBA GT1575-VTBA GT1575-VNBA GT1572-VNBA GT1565-VTBA GT1562-VNBA
GT1595-XTBA
GT1585-STBD GT1575-STBD GT1575-VTBD GT1575-VNBD GT1572-VNBD GT1565-VTBD GT1562-VNBD
TFT color display TFT color display
Type TFT color display (Highbrightness, TFT color display
(High-brightness, wide viewing angle) wide viewing angle)
Screen size 15” 12.1” 10.4” 8.4”
Resolution XGA:1024 x 768 [dot] SVGA:800 x 600 [dot] VGA:640 x 480 [dot]
Display size 304.1(W) x 228.1(H) [mm] 246(W) x 184.5(H)[mm] 211(W) x 158(H) [mm] 171(W) X128(H) [mm]
For 16-dot standard font For 16-dot standard font
Number of :64 chars. x 48 lines( two bytes) :50 chars. x 37 lines (two bytes) For 16-dot standard font : 40 chars. x 30 lines (two bytes)
Display display For 12-dot standard font For 12-dot standard font For 12-dot standard font : 53 chars. x 40 lines (two bytes)
characters :85 chars. x 64 lines(two bytes) :66 chars. x 50 lines(two bytes)
Display color 256 colors / 65536 colors*1 256 colors 16 colors 256 colors / 65536 colors*1 16 colors
View angle Right/Left:75o, Up:50o, Down:60o Right/Left:60o,Up:40o, Down:50o Right/Left:50o,Up:35o, Down:45o Right,Left,Up,Down:85o Right/Left:45o,Up:30o, Down:20o Right/Left:65o,Up:50o, Down:60o Right/Left:45o,Up:20o, Down:20o
Contrast adjustment 450[cd/m2] 350[cd/m2] 280[cd/m2] 380[cd/m2] 200[cd/m2] 380[cd/m2] 150[cd/m2]
Intensity 8-step adjustment 4-step adjustment 8-step adjustment 4-step adjustment
Approx.52,000hours(operating Approx.50,000 hours Approx.41,000 hours
Life ambient temperature:25oC) (operating ambient temperature: 25°C) (operating ambient temperature: 25°C)
Cold cathode fluorescent tube (replaceable) with backlight OFF detection function, and selectable backlight OFF / screen save time
Back
light Life *2 Approx.50,000hours or more Approx.40,000hours or more
(time for display intensity to become 50 % at operating ambient temperature of 25°C)
Number of 3072 keys per screen 1900 keys per screen 1200 keys per screen
touch keys (481ines x 64 columns ) (38 lines x 50 columns matrix resistive type) (30 lines x 40 columns matrix resistive type)
Touch Key size Min. 16 x 16 [dots] Min. 16 x 16 [dots] Min. 16 x 16 [dots]
panel (per key) (per key) (16 x 8 at final line only) (per key)
No. of simultaneous Simultaneous touch
touch points prohibited*3 (1 point only) Max. 2 points
Life 1,000,000 or more operations (pressing force of 0.98N or less)

Detection distance 1(m) --
Human Detection range Right, left, up, down: 70° --
Sensor
Detection delay time 0 to 4[sec] --
5 MB built-in flash memory 9 MB built-in flash 5 MB built-in flash
C drive 9 MB built-in flash memory (for saving project data, extended memory (for saving memory (for saving
(for saving project data, extended function OS/optional function OS) function OS/optional function OS) project data,extended project data,extended
Memory function OS/ function OS/
*4 optional function OS) optional function OS)
Life (number of writings) 100,000 writings
GT15-BAT type lithium battery (optional)
Battery Backed up data Clock and maintenance schedule notification data
Life Approx. 5 years (operating ambient temperature: 25°C)
RS-232 RS-232, 1ch, Transmission speed: 115200, 57600, 38400, 19200, 9600, 4800 bps Connector shape: D-sub 9-pin (male)
Application: Communication with connected devices, connection to personal computer (for project data uploads/downloads, OS installation, FA transparent function)
USB USB (Full Speed 12Mbps), device, 1ch, Connector shape: Mini-B
Built-in Application: Connection to personal computer (for project data uploads/downloads, OS installation, FA transparent function)
interface CF card Compact Flash slot: 1ch, Connector shape: TYPE I, Application: For data transmission and data saving
Optional Function board 1 ch for optional function board installation
-- 1ch for multi-color --
Multi-color display 1ch for multi-color display board installation display board installation
Extension unit 2ch for communication unit installation
Buzzer output Single tone (tone length is adjustable)
Environmentally JEM1030 Front face:IP67f*5 Inside paneI:IP2X
protective construction
External dimensions
303(W) x 214(H) x 49(D) [mm] 241(W) x 190(H) x52(D) [mm]
(without USB port cover) 397(W) x 296(H) x 61(D) [mm] 316(W) x 242(H) x 52(D) [mm]
Panel cut dimensions 383.5(W) x 282.5(H) [mm] 302(W) x 228(H) [mm] 289(W) x 200(H) [mm] 227(W) x 176(H) [mm]
4.9 [kg] 2.8 [kg] 2.4 [kg] 2.3 [kg] 1.9 [kg]
Weight
(excluding the mounting bracket) (excluding the mounting bracket) (excluding the mounting bracket) (excluding the mounting bracket) (excluding the mounting bracket)
Supported Drawing software GT Designer2 Version 2.18U or later
software package Simulator function GT Designer2 Version 2.18U or later
*1: 65,536 colors when multi-color display board is installed. *4: The internal memory is a ROM that permits new data overwriting without having to delete the existing data.
*2: Using the GOT screen save / backlight OFF functions prevents screen burn-in and extends the backlight life. *5: Conforms to the IP67f (JEM1030) standard when the USB port cover is installed.
*3: Analog resistance film type screen. When 2 points on the screen are touched simultaneously, if a switch is located in (The USB interface conforms to IP2X (JEM1030) when a USB cable is connected.)
the middle of the 2 points then the switch will be activated. Therefore, avoid touching 2 points on the screen simultaneously. However, this does not guarantee protection in all user environments.
On LCD screens, bright dots (permanently lit) and black dots (not to be lit) generally appear. Because the large number of display elements exist on an LCD screen, it is not possible to reduce appearance of the bright and black dots to zero.
Note that the existence of bright and black dots is a standard characteristic of LCD screens, and it does not mean that the products are defective or damaged.
44
GT 1565-VTBA GT 1562-VNBA GT1155HS-QSBD GT1150-QLBD GT1155HS-QSBD GT1155-QSBD
Performance Specifications
Specification
Item
GT1155-QSBD GT1150-QLBD GT1155HS-QSBD GT1150HS-QLBD
Type STN color display STN monochrome (black/white)display STN coIor display STN monochrome (black/white)display
Screen Size 5.7"
Resolution QVGA:320 x 240 [dot]
Display size 115(W) x 86(H) [mm]
Number of display characters For 16-dot standard font: 20 chars. x 15Lines (two bytes), For 12-dot standard font: 26 chars. x 201ines (two bytes)
Display color 256 colors 16-tone gray scales 256 colors 16-tone gray scales
Right / Left: 50°, Right / Left: 45°, Right / Left: 50°, Right / Left: 45°,
View angle Up: 50°, Down: 60° Up: 20°, Down: 40° Up: 50°, Down: 60° Up: 20°, Down: 40°
Display Contrast adjustment 16-step adjustment
Contrast adjustment 350 [cd/m2] 220 [cd/m2] 350 [cd/m2] 220 [cd/m2]
Intensity 8step adjustment
Life Approx. 50,000 hours (operating ambient temperature: 25°C)
Cold cathode fluorescent tubel(not replaceable) with backlight OFF detection function and selectable backlight OFF / screen save time
Backlight
Approx. 75,000 hours or more Approx. 54,000 hours or more Approx. 75,000 hours or more Approx. 54,000 hours or more
Life*1
(time for display intensity to become 50 % at operating ambient temperature of 25°C)
Number of touch keys 300 keys per screen (15 lines x 20 columns matrix resistive type)
Touch
panel Key size Min. 16 x 16 [dots] (per key)
No. of simultaneous touch points Max- 2 points
Life 1.000,000 or more operations (pressing force of 0.98N or less)
C drive 3 MB built-in flash memory (for saving project data)
Memory*2
Life (number of writings) 100,000 writings
GT11-50BAT type lithium battery
Battery Backed up data Clock, alarm history, recipe data
Life Approx. 5 years (operating ambient temperature: 25°C)
RS-422, 1 ch, Transmission speed: 115200,
57600,38400,19200,9600,4800 bps --
RS-422 Connector shape : D-sub 9 pin (female)
Application: Communication with connected devices
RS-422/232, 2 ch (select 1ch when using
Transmission speed: 115200, 57600, 38400,
RS-422/232 -- 19200, 9600, 4800 bps
Connector shape : Round 32- pin (male)
Application: Communication with connected devices
RS-232, 1ch, Transmission speed. 115200, RS-232, 1ch, Transmission speed: 115200,
Built-in
57600, 38400, 19200, 9600, 4800 bps 57600, 38400, 19200, 9600, 4600 bps
interface
Connector shape: D-sub 9 pin (male) Connector shape: Mini-DIN6-pin (female)
RS-232 Application: Communication with connected devices, Application: Communication with connected devices,
connection to personal computer (for project data uploads/ connection to personal computer (for project data uploads/
downloads, OS installation, FA transparent function) downloads, OS installation, FA transparent function)
USB USB (Full Speed 12Mbps), device, 1ch Connector shape: Mini-B Application: communication with
personal computer (for project data uploads/downloads, OS installation, FA transparent function)
CF card Compact Flash slot 1ch. Connector shape: TYPE I, Application: For data transmission and data saving
Optional Function board 1 ch for optional function board installation
Buzzer output Single tone (tone length is adjustable)
Environmentally protective construction JEM1030 Front face:IP67f*3 Inside paneI:IP2X JEM1030 IP65f*4
External dimensions(without USB port cover) 164(W) x 135(H) x 56(D) [mm] 176(W) x 220(H) x 93(D) [mm]
Panel cut dimensions 153(W) x 121(H) [mm] --
Weight 0.7 [kg] (excluding the mounting bracket) 1.0 [kg] (Main unit only)
Supported Drawing software GT Designer2 Version 2.18U or later
software package Simulator function GT Simulator2 Version 2.18U or late
*1: Using the GOT screen save / backlight OFF functions prevents screen burn-in and extends the backlight life.
*2: The internal memory is a ROM that permits new data overwriting without having to delete the existing data.
*3: Conforms to the IP67f (JEM1030) standard when the USB port cover is installed. (The USB interface conforms to IP2X(JEM1030) when a USB cable is connected.)
However, this does not guarantee protection in all user environments.
*4: Does not apply when IP65f-rated interface covers on top and rear face are removed.
On LCD screens, bright dots (permanently lit) and black dots (not to be lit) generally appear. Because the large number of display elements exist on an LCD screen, it is not possible to reduce appearance
of the bright and black dots to zero. Note that the existence of bright and black dots is a standard characteristic of LCD screens, and it does not mean that the products are defective or damaged.
45
General Specifications
*1: Wet bulb temperature for STN display type is 39°C or lower
Item Specification *2:Refer to the Communication Unit User's Manual for
Operating ambi- Display 0 to 50°C*6 vibration re-sistance specifications when using a
ent temperature Other than display 0 to 55°C*6 MELSECNET/10 communication unit
(GT15-75J71LP23-Z, GT15-75J71BR13-Z) or a CC-Link
Storage ambient temperature -20 to 60°C Communication unit (GT15-75J61 BT13-Z).
Operating ambient humidity*1 10 to 90 % RH, no condensing Communication units specs. are different from GOT specs.
Storage ambient humidity*1 10 to 90 % RH, no condensing *3: Do not operate or store the GOT unit in pressurized
Frequency Acceleration Single amplitude Sweep count environments where the pressure exceeds the 0m elevation
Based on atmospheric pressure, as this could result in abnormal
If intermittent 5 to 9Hz -- 3.5mm 10 times operation.
JIS B 3502,
Vibration resistance*2 IEC61131-2
vibration occurs 9 to 150Hz 9.8m/s2 -- in each *4: Assuming that the device is connected at some point
If continuous 5 to 9Hz 4.9m/s2 1.75mm of X, Y, and Z between a public power distribution network and local
vibration occurs 9 to 150Hz directions system equipment. Category II applies to devices that are
-- --
supplied with power from fixed equipment. The surge
Impact resistance Based on JIS B 3502, IEC 61131-2 (147m/s2, 3 times in X, Y and Z directions) withstand voltage is 2500V for devices with ratings up to
Operating atmosphere No corrosive gas 300V.
2000m or less *5: Index that indicates the level of foreign conductive matter in
Altitude*3 the operating environment of device. Contamination level 2
Installation location Inside the control panel denotes contamination by non-conductive matter only,
Overvoltage category*4 II or lower though momentary conductivity may occur due to occasional
Contamination*5 2 or less condensation.
Self cooling *6: 0 to 40°C for GT115 HS.
Cooling method
*7: Excluding GT115 HS.
Power supply specifications

Specifications
GT1575-STBA GT1575-STBD
Item GT1575-VTBA GT1575-VTBD GT1155-QSBD GT1150-QLBD
GT1575-VNBA GT1585-STBD GT1575-VNBD
GT1595-XTBA GT1585-STBA GT1572-VNBA GT1572-VNBD GT1155HS-QSBD GT1150HS-QLBD
GT1565-VTBA GT1565-VTBD
GT1562-VNBA GT1562-VNBD
Input power supply voltage 100 to 240VAC (+10 % , -15 % ) 24VDC (+25 % , -20 % ) 24VDC (+10 % , -15 % )
Input frequency 50/60Hz±5 % -- --
Input maximum voltampere 110VA (at max. load) 90VA (at max. load) -- --
Power consumption 51W or less 28W or less 26W or less 31 W or less (1290mA/24VDC)26 W or less (1080mA/24VDC) 9.84W or less (410mA/24VDC) 9.36W or less (390mA/24VDC)
with backlight off 28W or less 20W or less 20W or less 20W or less (830mA/24VDC) 4.32W or less (180mA/24VDC)
Rush current 50A or less (4ms, at max. load) 45A or less (4ms, at max. load) 40A or less (4ms, at max. load) 115A or less (1 ms, at max. load) 15A or less (2ms, at max. load)
Permissible instantaneous failure time Within 20ms (100VAC or more) Within 10ms Within 5ms
Noise width 1 µs, and noise frequency 25 to 60 Hz, Noise width 1 µs, and noise frequency 25 to 60 Hz, Noise width 1 µs, and noise frequency 30 to 100 Hz,
Noise resistance by noise simulation with noise voltage 1,500 Vp-p by noise simulation with noise voltage 500 Vp-p by noise simulation with noise voltage 1,000 Vp-p
Dielectric withstand voltage 1500VAC between power supply terminal and ground for 1 minute 500VAC between power supply terminal and ground for 1 minute 500VAC between power supply terminal and ground for 1 minute
Insulation resistance 10M W or higher with an insulation resistance tester (500VDC between power supply terminal and ground) 10MW or higher with an insulation resistance tester
(500VDC between power supply terminal and ground)
Applicable wire size 0.75 to 2[mm2] 0.75 to 2[mm2]*1
Crimp terminal Crimp terminal for M3 screw RAV1.25-3, V2-S3.3, V2-N3A, FV2-N3A Crimp terminal for M3 screw RAV1.25-3, V2-S3.3, V2-N3A, FV2-N3A*1
Tightening torque (terminal
0.5 to 0.8 [N.m] 0.5 to 0.8 [N.m]*1
block's terminal screws)
*1 : Excluding GT115 HS.
Component Names
46
F940WGOT-TWD-E F940GOT-SWD-E F940GOT-LWD-E F930GOT-BWD-E F930GOT-BBD-K-E
Item F940WGOT F940GOT F930GOT
Product model name ([ ] 0 or 3) F940WGOT-TWD-E F940GOT-SWD-E F940GOT-LWD-E F930GOT-BWD-E F930GOT-BBD-K-E

General specifications
Supply voltage 24V DC +10, -15 %(service power supply of PLC or separately prepared DC power supply)
24V DC current consumption 650mA/24V DC *1 410mA/24V DC 390mA/24V DC 200mA/24V DC 220mA/24V DC
(Backlight OFF) (400mA/24V DC)
Fuse Built-in (non-replaceable)
Allowable momentary power failure time Operation continues after power failure for 5ms or less
Built-in lithium battery PM-20BL (Iife: Approx. 5 years) FX2NC-32BL (life: Approx. 3 years)
Ambient temperature 0-50°C*2 0-50°C*3 0-50°C
Ambient humidity 35 to 85 % RH (no condensation)
Working atmosphere Free from corrosive gas and excessive dusts
Vibration resistance Frequency Acceleration Amplitude
10-57Hz - 0.075mm
In conformance to JIS B3502 With intermittent vibration - 10 times in each of X, Y and Z directions
57-150Hz 9.8m/s2 (for 80 min)
and IEC 61131-2
10-57Hz - 0.035mm
With continuous vibration
57-150Hz 4.9m/s2 -
Impact resistance 2,
In conformance to JIS B3502 and IEC 61131-2 (147 m/s 3 times in each of X, Y and Z directions)
Noise resistance By noise simulator of 1,000 Vp-p in noise voltage, 1µs in noise width and 30 to 100 Hz in frequency
Withstand voltage 500V AC for 1 min (between all power terminals and ground termlnal )
Insulation resistance 5 MW
or more by 500V DC megger (between all power terminals and ground terminal)
Grounding Class D grounding (If grounding is impossible. it can be omitted)
Protective Rating Equivalent to IP65f *7*8
Screen display specifications
Display Device TFT color LCD STN color LCD STN monochrome LCD STN monochrome LCD
Number of Colors 256 colors 8 colors 2 colors (White and Black) 2 colors (White and Blue)
Resoution 480 x 234 dot 60 characters x 14 lines 320 x 240 dot 40 characters x 15 lines 240 x 80 dot 30 characters x 5 lines
Dot Pitch 0.324mm (0.013") Horizontal x 0.36mm (0.014" ) Horizontal x 0.47mm(0.019") Horizontal x
0.375 mm (0.015") Vertical 0.36mm (0.014") Vertical 0.47 mm (0.019") Vertical
Effective Display Size 7"(6.7") diagonal 6"(5.7") diagonal 4"(4.4) diagonal
155mm (6.12") x 87.8 mm ( 3.46") 115 mm(4.53") x 86mm( 3.39") 117 mm ( 4.61") x 42 mm ( 1.65 ")
Range of view angle Left and right: 50° Left and right: 30°, Left and right: 30°,
--
Upper: 45°, lower: 60° Upper and Lower: 30° Upper: 20°, lower: 30°
Max. Number of Screens 500 User screens 500 User screens 500 User screens
30 System screens No. 1001-1030 System screens allocated No. 1001-1030 System screens allocated
Language displayed on the English,Western Europe*4 English,Western Europe*4, English,Western Europe *4,
User screen Korean, Chinese (Simplified, Traditional), Korean,Chinese (Simplified,Traditional), Korean. Japanese (Shift JIS level 1)
Japanese (Shift JIS level 1, 2) Japanese (Shift JIS level 1)
Life Display element Approx. 50,000 hours or more (working temperature: 25°C) Guarantee period is 1 year
Backlight *5 50,000 hours or more 40.000 hours or more 50,000 hours or more
Cold cathode fluorescent tube backlight (working temperature: 25°C), Guarantee period is 1 year
User Screen data Flash memory 1 MB (built-in) Flash memory 512kB (built-in) Flash memory 256kB (built-in)
Memory Other data RAM (Keeps Recipe. Alarm frequency. Alarm hlstory and Sampling data)
ROM transfer (F9GT-40FMB only) -
Touch keys Max. 50 touch keys / screen, Max. 50 touch keys / screen, Max. 50 touch keys / screen,
30 x 12 matrix 20 x 12 matrix 15 x 4 matrix
Communications
Serial RS-232C 9-pin D-Sub, male port, 2 channels,
9-pin D-Sub, male port, #4-40UNC Inch screw thread
interface #4-40UNC Inch screw thread
RS-422 9-pin D-Sub, female port., M2.6 Metric screw thread
*1 When the power is turned ON a maximum current of 750 mA/24V DC is consumed. *5 The life of the backlight above indicates the value at 25°C.
*2 0 to 50°C when the screen is installed laterally. 0 to 40°C when the screen is installed vertically or horizontally. *6 Between all power terminals of the PLC and ground terminal.
*3 0 to 40°C when the extension interface is used. *7 This test result does not provide any guarantees that the
*4 Italian, Dutch, Swedish, Spanish, German, Portuguese, French product stands against use in all types of environment
*8 As regarding the front panel
47
Nexgen 5000 PLCs and HMI Interface
CPU 522x / 523x 1st port Setup (RS 232 C) CPU 522x / 523x - 2nd / 3ndport Setup (RS 422)
Master Master
6016
(Port converter)
+ 12V Supply
+ 12V Supply
Smartline Jr. Smartline Jr.
+ 24V Supply + 24V Supply
Smartline Sr. Smartline Sr.

Smartline Jr. Ex & Smartline Jr. Ex &

Sr. Ex Sr. Ex
Mitsubishi E50 / Mitsubishi E50 /

E100 / E150 E100 / E150
Mitsubishi E200 Mitsubishi E200

Cable Length ( Max 3 mtrs.) onwards Cable Length ( Upto 25 mtrs.) onwards
When an HMI Smartline Jr. is to be interfaced with CPU 522x / 523x-1st / 2nd / 3rd Port:
+An external 5VDC / 12VDC power needs to be provided.
+The same is also true for Beijer make HMI models E-50, E-100, E-150.
Nexgen 522x / 523x Series of CPU Connectivity to Messung HMI
5221-B0 / P4, 5222-B0 / P4 &

522x / 523x - B0 / P4
5232-B0 / P4
HMI Features
Port 1 Port 2 / Port 3
Jr. HMI U CAB 03 09 6016 SL JR U CAB ü

üSL JR CAB PS ü
ü
09 23
Sr. HMI SL CAB 03 09 23 SL CAB ü

ü
09 23 ü
ü: 3, 5, 10, 15, 20, 25 Mtrs.
Jr. Ex SL SR / JR EX CAB 03 09 01 SL SR / JR EX CAB ü

ü
09 23
Sr. Ex SL SR / JR EX CAB 03 09 01 SL SR / JR EX CAB ü

ü
09 23
Nexgen 522x / 523x Series of CPU Connectivity to Beijer HMI & Mitsubishi GOT
5221-B0 / P4 & 5222-B0 / P4
HMI Features
Port 2 / Port 3
Beijer Port 1 : RS 422 ECAB ü
ü
09 23
E50,
E100,
E150 Port 2 : RS 232 C ECAB 020 05 09 123
Port 1 : RS 422 ECAB ü

ü
09 23 ü
ü: 3, 5, 10, 15, 20, 25 Mtrs.
Beijer E200
onwards
Port 2 : RS 232 C ECAB 020 05 09 123
Mitsubishi GOT F930 / 940 GOT CAB ü

ü
09 23
Mitsubishi GOT A 900 Series GOT A CAB ü

ü
09 23
48
Sr.
No.
Item Description Ordering
Code
* Back Plane
Current (mA) at 5 V DC
I Processor Series : 522x

1 Basic CPU with Only PG Port . CP 5220-B0 600
2 CPU with PG Port & 2HSC+2PTO. CP 5220-P4 600
3 Basic CPU with 1 AUX Port. CP 5221-B0 600
4 CPU with 1 AUX Port & 2HSC+2PTO. CP 5221-P4 600
5 Basic CPU with 2 AUX Ports. CP 5222-B0 600
6 CPU with 2 AUX Ports & 2HSC+2PTO. CP 5222-P4 600
7 Pluggable Keyboard + Display for CPU 522x / 523x Series. 5910
8 Blanking Module for CPU 522x Series. 5911
II Processor Series : 523x
1 Basic CPU with 1 PG Port, and 1 CAN Port CP 5230-B0 600
2 Basic CPU with 1 PG Port + 2 AUX Ports + 1 CAN Port CP 5232-B0 600
3 Basic CPU with 1 PG Port + 2 AUX Ports + 1 CAN Port & 2 HSC + 2 PTO CP 5232-P4 600
Accessories to be used along with CPU 522x-P4 as well as with CP 523x-P4,

as per the application requirements...
1 Patch Panel, 2 Ch.,100 KHz Max. HSC & 2 Ch.,5 KHz Max. PNP Type PTO 4960
2 Patch Panel, 2 Ch.HSC,100 KHz Max. & 2 Ch.,100 KHz RS-422 Type PTO 4962
3 Interface Cable (0.5 Meter Length) 4944
4 Interface Cable (1 Meter Length) 4945
1 Program Memory Cassette - 256 KB 9904

2 Serial Communication Cable between 4806
CPU 521x series & PC, for programming purpose
3 Serial Communication Cable between 9910
CPU 522x / 523x series & PC, for programming purpose
4 Docking Station 9911
5 'CoDeSys' - Windows based Programming & Documentation Software 9920
Ordering Ordering
Item Description Code Item Description Code
BASE PLATES EXPANSION PLATES
8 I/0 without expansion connector 4906 8 I/0 without Slot for Aux Power Supply 4934
8 I/0 with expansion connector 4937 8 I/0 with Slot for Aux Power Supply 4907
The expansion cable is used in multi-rack system for connecting

base or expansion plate to expansion plate. These cables are
available in different lengths.
Expansion Cable (Length) Ordering Code
0.5 meter 4940
1 meter 4941
2 meters 4942
3 meters 4943
49
POWER SUPPLY MODULE Ordering Code
PSU 220 V AC, 5 V DC - 5 A, TERMINAL BLOCKS Ordering Code

4110
12 V DC - 0.5 A Terminal block - 20 pin 4908
PSU 24 V DC, 5 V DC - 5 A, Terminal block - 38 pin 4909
4112 Prewired Terminal block - 38 pin 4910
12 V DC - 0.5 A
PSU 95 - 265 V AC,

4113
5 V DC - 3 A, 24 V DC - 0.4 A
I/O MODULES
Ordering * Back Plane
Current (mA)
Terminal
Block
Code Required
at 5 V DC
DISCRETE INPUT MODULES

16 I/Ps 24 V DC, Source/Sink Selectable 4616 110 20 pin
16 I/Ps, 110/220 V AC: 4617 90 20 pin
32 l/Ps, 24 V DC, Source/Sink Selectable 4632 110 38 pin
16 Channels, Multifunction Input, Source/Sink Selectable 4633 205 38 pin
4 Channel Counter Input Module 4634 205 38 pin
DISCRETE OUTPUT MODULES

8 Triac O/Ps, 110/220 V AC @ 1.5 A with fuse protection 4711 210 20 pin
32 DC O/Ps, 24 V DC @ 0.2 A with short circuit protection, Source Type 4732 315 38 pin
16 DC O/PS 24 V DC @ 1.5 A with short circuit protection, Source Type 4716 200 20 pin
16 Relay O/Ps (Potential Free) 24-250 V AC @ 750 mA 4721 185 38 pin
MIXED DIGITAL INPUT-OUTPUT MODULES

16 DC I/Ps, 24 V Source/Sink Selectable, 8 Relay O/Ps (Potential Free) 4424 220 38 pin
24-250 V AC @ 0.75 A
16 DC I/Ps, 24 V Source/Sink Selectable, 8 DC O/Ps 24 V @ 1.5 A 4425 220 38 pin
with shot circuit protection, source type
ANALOG INPUT MODULES

8 Channel, V/I selectable, 16 bit Analog Input Module 4309 400 38 pin
8 Channel, 16 bit, Thermocouple Input Module, 4310 250 38 pin
For Interfacing J,K,T,E,N,R,S,B type of thermocouples
8 Channel, RTD 850°C / RTD 140°C Interface Analog Input Module 4311A 250 38 pin
ANALOG OUTPUT MODULES

2 Channel, 12 bit, Isolated Output Module (Voltage/Current Type) 4332 150 20 pin
4 Channel, 16 bit, Non-Isolated Output Module 4334 300 20 pin
FAST ANALOG INPUT & OUTPUT MODULES

4 Channel, High Speed , Non-isolated, 16 Bit Analog Input (V / I) & 4366A 1000 38 pin
2 Channel, Non-isolated, 12 Bit, Analog Output (Voltage type)
* Please note that if current consumption at 5 V DC of CPU, for all Digital & Analog Module I/O modules exceeds 5 A,
an additional power supply is required to be ordered.
4366A is superceded version of 4366
50
Nexgen 5232-B0 With CANOpen Interface
Base Expansion1 Expansion2 Expansion3
CANopen Network
Node ID 2
Node ID 31
PLC
OR
Base Expansion1 Expansion2 Expansion3
PLC : Nexgen 5232-B0 as Master
CP 5232-B0 + 5910 CP 5232-B0 + 5911
RiX Hardware Specifications

Module Specifications
CPU CP 523x with 16 bit Micro Controller
Memory Same as Nexgen 522x Series ( Exception : Application Memory is enhanced to 320 KB )
Module Power Supply Specifications
Module Power Supply 11 to 30 V through 5 - Pin Network connector
Operating Temperature 0 to 55 deg. C
Relative Humidity 5 to 90 % Non Condensing
Protection Structure IP 20
Reverse Polarity Protection Yes
Mounting DIN rail or Panel Mount
Dimension (Base / Expansion) 140mm x 54mm x 46mm (W x H x D)
Networking Specifications
Distributed Nodes 31 Maximum (Each node can have of base unit & maximum 3 expansion units) i.e. Up to 64 I/O point
Network Supply 24V DC
Shielded cable with two twisted pairs ( One for Data, One for Network Supply )
Network Cable LAPP Cable LI2YCY 2 x 2 x 0.22 for Network upto 100 mtr.
Leoni/Belden/Helukabel Thick CAN cable for Network above 100 mtrs.
Termination Resistor 120 Ohm, 1/4 Watt ( Required at both ends of network )
T-Junction 5 A Current carrying capacity of Network power lines
Communication Baud Rate ( KB ) 125 250 500 1000 Default Value is
Network Length ( Meters ) 500 250 100 25 125 KB
Master : Configurable Settings

EDS Interface, Network Baud Rate, PDO parameters, Default SDO parameters, Guard Time, Life Time Factor Setting
RIO : CANOpen Field Bus Specifications
CANopen Trans-receiver, As per ISO 11898
Physical Layer
NMT Slave
Error Control Service Node Guarding
Settings for Node ID 2 to 99 - Through two 10-position rotary switches.
Total Numbers One TPDO and One RPDO
Transmission Modes Synchronous cyclic & acyclic, event drive
PDOs Linking No
Mapping Variable as per expansion/s connected
SDOs One Server SDO
Emergency Producer
Sync Consumer
CANOpen Version CIA Standard DS 301 Version 4.2
Device Profile CIA Standard DS 401 Version 2.1
51
RiX CANopen Remote I/O Module
Dimensional Details:
140
C6616
Base Unit : 16pt. 24 VDC Input
Node Id
x10 x1
Inputs
46
PWR STS
RUN ERR
0
10
1
11
2
12
3
13
4
14
5
15
6
16
7
17
50
Inputs
17
50
54
16
16 } Optional
Note : All Dimensions are in mm
Ordering Information : CANopen Slave

Ordering Code Item Description
C6616 RiX CANopen Base Unit 16 Point, 24 VDC sink/source Input
C6609 RiX CANopen Base Unit 8 Point, 110 VAC/ 220 VAC Input
C6709 RiX CANopen Base Unit 8 Point, 1 A, Relay Output, 24 VDC/ 110 VAC/ 220 VAC Potential free Contact Type
C6710 RiX CANopen Base Unit 8 Point, 24 VDC Source, 1.5 A Output
C6716 RiX CANopen Base Unit 16 Point, 24 VDC Source, 250 mA Output
C6418 RiX CANopen Base Unit 8 Point, 24 VDC sink/source Input + 8 Point, 24 VDC Source, 250 mA Output
C6417 RiX CANopen Base Unit 8 Point, 24 VDC sink/source Input + 6 Point, 500 mA,
Relay Output, 24 VDC/ 110 VAC/ 220 VAC
C6419 RiX CANopen Base Unit, 4 Point, 24 VDC sink/source Input + 4 Point 24VDC/250 mA Source Output
+ 8 Point programable Input/Output (Input: 24VDC sink type only. Output: 24VDC/250 mA Source type.)
X6616 Expansion Unit - 16 Point, 24 VDC sink/source Input
X6609 Expansion Unit - 8 Point, 110 VAC/ 220 VAC Input
X6709 Expansion Unit - 8 Point, 1 A, Relay Output, 24 VDC/ 110 VAC/ 220 VAC Potential free Contact Type
X6710 Expansion Unit 8 Point, 24 VDC Source, 1.5 A Output
X6716 Expansion Unit 16 Point, 24 VDC, Source, 250 mA Output
X6418 Expansion Unit 8 Point, 24 VDC sink/source Input + 8 Point, 24 VDC Source, 250 mA Output
X6417 Expansion Unit 8 Point, 24 VDC sink/source Input + 6 Point,
500 mA, Relay Output, 24 VDC/ 110 VAC/ 220 VAC
Ordering Information : RiX Spares & Accessories

6929 RiX Spare Part - RiX 5 Pin Connector, for Network Connection
6920 RiX Accessory - RiX I/O Wiring Arm, 20 Pin Terminals (Push Type)
6121 RIO Network Cable 4 Core Shielded, (LAPP Make) Li2YCy(TP) 2 x 2 x 0.22 Unitronic
6930 RiX T - Junction for Easy Multidrop Connections
6931 RiX Power Junction for Easy Power Connections
6940 RiX Spare Part - RiX Cable Between Base/ Expansion & Expansion, FRC Type, L = 70 mm
6941 RiX Spare Part - RiX Cable Between Base/ Expansion & Expansion, FRC Type, L = 350 mm
Benefits and Applications

Distributed I/O system can have numerous applications, almost in every industrial sector, because of it's inherent benefits like:
! Distributed development approach simplifies and expedites the application development
! Reduces the cabling cost due to distribution of nodes near the field elements, inside Junction Boxes
! Easier integration or removal of distributed nodes for existing system
This justifies its suitability for numerous applications like:
Material Handling : Ash Handling, Coal Handling, Belt Conveyors, Electroplating Plants, Paint Shops,
Assembly lines, ‘ANDON’ Systems etc.
Food Process : Biscuit Making Lines, Edible Oil Processing, Ovens etc.
Utilities : Energy Monitoring, Machine Supervisory Management Systems, MCC Panels Monitoring Systems
Machine Tools : Various SPMs, Presses, Industrial Washing Machines, Ultrasonic Cleaning Machines etc.
Many More Applications : Building Automation, Elevators, Furnace Control, Boiler Control, Asbestos Sheet Mfg. Plant etc.
52 * Introducing Soon ! RiX Modbus Remote I/O Series * Also Available - RiX DeviceNet Remote I/O Series
Version : 2.3
Release Date : May, 2008
Kohinoor House, EL-2, J Block, M.I.D.C. Bhosari, Pune - 411 026. India Manufacturer of PLCs, RIOs, HMIs
MESSUNG SYSTEMS Tel. : +91(020) 27102000 / 27102125 Fax: +91(020) 27102100
email: corpgroup@messung.com Website: www.messung.com
MESSUNG AREA OFFICES AREA DISTRIBUTORS

PUNE MUMBAI BANGALORE NEW DELHI BANGALORE CHENNAI
MESSUNG SYSTEMS MESSUNG SYSTEMS MESSUNG SYSTEMS MESSUNG SYSTEMS LEONARDO AUTOMATION C/MOS AUTOMATION
TEL:+91(20)27123130 TEL:+91(22)26674308 / TEL:+91(80)41732564 TEL:+91(11)29216128 / TEL:+91(80)23287161 INDIA PVT.LTD.
27128927 66949564 41732592 29226129 23283030 TEL:+91(44)52060145
FAX:+91(20)27128108 FAX:+91(22)26674309 FAX:+91(80)41320758 FAX:+91(11)29226130 FAX:+91(80)23282613 52060146
NAGPUR FAX:+91(44)52060148
TELEFAX: +91(712) 2284020
HYDERABAD BARODA COIMBATORE SERVICE CENTRE KOLKATA NASHIK
MESSUNG SYSTEMS MESSUNG SYSTEMS MESSUNG SYSTEMS TTS SYSTEMATIX PVT. LTD DIGILOG SYSTEMS
TEL:+91(40)27722519 / TEL:+91(265)2314699 / TEL:+91(422)4385606 GURGAON TEL:+91(33)24814921/22 TEL:+91(253)6610070/
27720308 2358137 TEL:+91(124)4267466/67 6615976
FAX:+91(40)27722519 FAX:+91(265)2333307 FAX:+91(422)4385606 FAX:+91(124)4267466 FAX:+91(33)24814921
AHMEDABAD
DOCUMENT NO: 6317 (1000;05/2008) www.intericsdesigns.com

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Messung Systems is certified for ISO 9001:2000

ISO 9001 : 2000

IEC 61131-3 compatible programming yields Rapid Application Development.

Nexgen 5000 PLC with full capacity

IMPROVED PG PORT OPERATION

ENHANCED FILE MARKER MEMORY

PLUGGABLE KEYBOARD DISPLAY UNIT (OPTIONAL)

COMPACT & HANDY MEMORY CASSETTE :

APPLICATION PROGRAM DOWNLOADING

To 230 VAC power supply

Fig : Set Up to download the Program to Memory Cassette

VARIETY OF PROGRAM EDITORS

HIGH PERFORMANCE EVENT TASK SUPPORT

INCREASED PROGRAMMING FUNCTIONALITY

ADVANTAGE - BUILT IN PROTOCOL FUNCTION BLOCKS

Dial-up modem Dial-up modem

Remote programming / on-line monitoring of Nexgen-5000

REMOTE PROGRAMMING VIA LAN :

Nexgen 522x / 523x CPU

Gateway Icon Following settings are to be set up in order to initiate the

MODBUS Master and MODBUS Slave

Slave-1 Slave-2 Slave-31

MODBUS MASTER AND MODBUS SLAVE

Slave-1 Slave-2 Slave-31

Multiple PLC Data Collection Via Modem

PLC : Nexgen 5000, with CPU 522x / 523x

PLC to PLC Connection Via Modem

PLC 4 PLC : Nexgen 5000, with CPU 522x / 523x

Dial-up modem Dial-up modem

Dial-up modem Dial-up modem

PLC Pager PLC

The relevant FBs can be implemented, as per application requirement.

SERVOS NOW CONNECTABLE

PLC : Nexgen 5000, with CPU 522x - P4

Interface Cable 4944

MRJ2-S AC Servo Motor

A Typical Nexgen 5000 PLC Set-up with CPU-522x-P4 / CPU-523x-P4

Special CPU varieties with HSC/PTO and Motion Control :

Applicable for CPU 522x-P4 and CPU 523x-P4

H/W Axis_Ref PLC open H/W

HSC PTO features supported in Motion Control applications :

HMI & E TERMINAL CONNECTIVITY

Graphic Operator Terminal ( GOT ) Connectivity

MICRO PLCs IN MULTIDROP CONNECTIVITY

PC Master Master : Nexgen 5000 PLC or PC

N Slave-1 N Slave-2 N Slave-31

Master HMI Master : Nexgen 5000 PLC or PC

Slave 1 Slave 2 Slave 3 Slave 31

Two-for-one (TFO) Twister is used

Automation of 'Form Fill Seal' (FFS) Packaging Machine

High Speed Counter (HSC) and Interrupts are used here to

Entire recipe data is stored at *File Marker Memory of Nexgen

And Many More Applications . . .

Execution Boolean 0.6 µSec 0.4 to 0.6 µSec

Maximum Permissible up to 1 Sec User can modify

Standard IEC 61131-3 -

Programming IL Instruction List

Remote Programming Supported Supported, using dial-up modem

Application Memory 256 KB 320 KB For run time execution

Data 64 KB Used as application data memory.

Type Ni-MH, 3.6 V Has on-board battery

Rack Basic 1 Racks are available accommodating