Engineering Project

TK-4094 Prarancangan Pabrik Kimia

Semester 2 – 2015/2016
Tahapan-tahapan Pengembangan Proyek
Pengembangan suatu proyek umumnya dibagi menjadi beberapa fasa:

1 Technology/Process Screening.

2 Conceptual Study.

3 Process Engineering Study.

4 Basic Engineering.

5 Front-End Engineering (FEED).

6 Detail Engineering.
Apa perbedaannya? (1)
Technology/Proce Process Front End Detailed

Deliverable!!
ss Screening Conceptual Study Engineering Study Basic Engineering Engineering Engineering
Manhour Manhour Manhour Manhour Manhour Manhour
1 Project Engineering
1.1 Basic of Contract/Scope of Work x x x x x x
1.2 Project Execution Strategy x x x

• Tahapan/fasa suatu engineering dapat 1.3 Project Quality Manual

1.4 Project Risk Register
x x x x
x
x
x
x
x
1.5 Project Progress Report x x x
dilihat dari dokumen-dokumen yang 1.6 Project programme
1.7 Project Risk Analysis
x x
x
x
x

ada dan kedalaman studi yang 1.8 Project Cost Estimate *1

1.9 Estimate Risk Analysis
x x x x
x
x
x

dilakukan!
1.10 Life Cycle Costing *6 x x x
1.11 Value Engineering activities *6 x x x
2 Process Engineering
2.1 Process Design basis x x x x x x
2.2 Process Selection and Option Evaluation x x x x x x
2.3 Process Description x x x x x
2.4 Block Flow Diagram x x x x x
2.5 Process Flow Diagram x x x x
2.6 Overall Plant Material Balance x x x x x
2.7 Process Simulation Outputs x x x x
2.8 Heat and Material Balance by Stream x x x x
2.9 P&I Diagrams *2 x x x x
2.10 Product Specification x x x x x
2.11 Utility Consumption x x x x x
2.12 Major Equipment Schedule x x x x x
2.13 Equipment Process Datasheets x x x x
2.14 Linesizing Calculation x x x
2.15 Process Control Philosophy x x x
2.16 Flow Instrument Process Data x
2.17 Control Valve Process Data x x
2.18 Relief Valve Process Data x x
2.19 Preparation of Enquiry Packages x
2.20 Technical Bid Evaluations x
2.21 Preparation of Consumables Requisitions x
2.22 Plant Operating Instructions x x
2.23 Review of Vendor Documentation x
Apa perbedaannya? (2)

Technology/Proce Process Front End Detailed

ss Screening Conceptual Study Engineering Study Basic Engineering Engineering Engineering
Manhour Manhour Manhour Manhour Manhour Manhour
3 Safety/Environmental Engineering
3.1 Design Pressure and Temperature Review x x x
3.2 Conceptual Safety Review x x x
3.3 HAZOP Study x x
3.4 SAFOP Study x x
3.5 Hazardous Area Classification Datasheets x x
3.6 Material Safety Datasheets x x
3.7 Heavy Lift Study x x
3.8 Noise Studies x
3.9 Vibration Studies x
3.10 Emission Modeling x
3.11 Health and Safety Plan x x
3.12 Environmental Plan x x
3.13 Passive Fire Protection Specifications x
3.14 Preparation of Safety Cases x
4 Mechanical Engineering
4.1 Mechanical Design Criteria x x
4.2 Mechanical General Specification x x
4.3 Mechanical Datasheets *3 x x x
4.4 Preparation of Mechanical Enquiry Packages *3 x x x
4.5 Technical Bid Evaluations *3 x x x
4.6 Preparation of Mechanical Requisitions x
4.7 Mechanical Equipment Manuals x
4.8 Review of Vendor Documentation x
Apa perbedaannya? (3)

Technology/Proce Process Front End Detailed

ss Screening Conceptual Study Engineering Study Basic Engineering Engineering Engineering
Manhour Manhour Manhour Manhour Manhour Manhour
5 Piping Engineering
5.1 Piping Design Criteria x x
5.2 Piping General Specification x x
5.3 Piping Class Specifications x x
5.4 Insulations Specifications x
5.5 Painting Specifications x
5.6 Line Schedule *4 x x
5.7 General Plot Plan *5 x x x
5.8 Equipment Layouts *4 x x
5.9 Piping GA's x
5.10 Valve Schedule x
5.11 Valve Specifications x
5.12 Accessories Schedule x
5.13 Accessories Specifications x
5.14 Piping Isometrics x
5.15 Bill of Material *4 x x
5.16 Critical Line Stress Analysis x x
5.17 Pipe Stress Analysis x
5.18 Pipe Support Details x
5.19 Preparation of Enquiry Packages x
5.20 Technical Bid Evaluations x
5.21 Preparation of Requisitions x
5.22 Review of Vendor Documentation x
5.23 Piping, Valve and Accessories Manuals x
Apa perbedaannya? (4)

Technology/Proce Process Front End Detailed

ss Screening Conceptual Study Engineering Study Basic Engineering Engineering Engineering
Manhour Manhour Manhour Manhour Manhour Manhour
6 Instrument and Control Engineering
6.1 Instrument and Control Design Criteria x x
6.2 Instrument General Specification x x
6.3 Instrument Schedule x x
6.4 Instrument Datasheets *7 x x
6.5 Flow Instrument Sizing x
6.6 Control Valve Sizing x x
6.7 Relief Valve Sizing x x
6.8 SIL Assessment x
6.9 Control and Safety System Description *5 x x x
6.10 Control System Specification *4 x x
6.11 ESD System Specification *4 x x
6.12 F&G System Specification *4 x x
6.13 EDP System Specification *4 x x
6.14 Cause and Effect Diagrams x
6.15 Logic Diagrams x
6.16 Loop Diagrams x
6.17 Control and Safety System Layout Drawings *4 x x
6.18 Instrument Hook-up Drawings *4 x x
6.19 Instrument Installation Details x
6.20 Instrument Power Supply Diagram *4 x x
6.21 Cable Routing Drawings *4 x x
6.22 Cable Schedule x
6.23 Cable Connection Schedule x
6.24 Bill of Material *4 x x
6.25 Preparation of Enquiry Packages x
6.26 Technical Bid Evaluations x
6.27 Preparation of Requisitions x
6.28 Review of Vendor Documentation x
6.29 Instrument and Control System Manuals x
 Urutan Engineering & Konstruksi

Process Engineering Process Engineering

Mechanical Engineering Mechanical Engineering

Electrical Engineering Electrical Engineering

Piping Engineering Piping Engineering

Instrument Engineering Instrument Engineering

Above ground structure Above ground structure

Under ground system Under ground system

Long Lead Items
Long Lead Items harus dipesan secepatnya. Kenapa?

• Turbo Expander

• Gas Turbine

• Gas Engine

• Large Cladded Column

EPC Stages

• FEED

• EPC Tender

• Penunjukan Pemenang

• Contract Formation

• Contract Signing

• KOM

• Project Execution Plan

• Engineering Major Items

• Procurement Major items