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ME340A: Prof.

Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Introduction to
Vapor Compression
Refrigeration
Systems – Part II
Sameer Khandekar

Sameer Khandekar
Sir M. Visvesvaraya Chair Professor
Department of Mechanical Engineering
Indian Institute of Technology Kanpur
Kanpur (UP) 208016 INDIA
Webpage: home.iitk.ac.in/~samkhan/ 1

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

In this presentation…
◉ Performance measurement
◉ Ideal vapor compression system
◉ Real/Practical system
◉ Refrigerators and Heat Pumps
Sameer Khandekar

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 1
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Measuring performance of
1 refrigeration systems
Rating, Carnot cycle, Ideal and real cycles
Sameer Khandekar

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Refrigeration effect
Refrigerating effect (N): It is defined as the quantity of heat extracted
from a cold body or space to be cooled in a given time.
N = Heat extracted from the cold space/(time taken)

Note:
1 Metric ton = 1000 kg (also referred to as ‘tonne’, to distinguish it with
a ‘short ton’
Sameer Khandekar

1 Short ton = 2000 pounds = 907 kg (in US a short ton is called as ‘ton’)

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 2
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Refrigeration Capacity or Tonnage rating


◉ Capacity of refrigerating machines are expressed by their cooling
capacity. The commonly used unit for expressing the capacity of a
refrigerating machine is Ton of refrigeration.
◉ One ton of refrigeration is defined as the quantity of heat extracted
(refrigerating effect) to freeze one metric ton of water at 0°C into ice in
24 hours.
◉ Latent heat of ice = 334 kJ/kg i.e., 334 kJ of heat should be extracted
from one kg of water at 0°C to convert it into ice.
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◉ One ton of refrigeration = 334 x 1000 kJ/24 hrs.


= 336 x 1000/(24 X 60 X 60) kJ/s
= 3.86 kW (or = 3.5 kW if we use a short ton)
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ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Coefficient of performance

◉ How to estimate the efficiency of the system?


Sameer Khandekar

for fixed values of QL and QH

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 3
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Reversed Carnot cycle


◉ The reversed Carnot cycle is the most
efficient refrigeration cycle operating
between TL and TH.
◉ However, it is not a suitable model for
refrigeration cycles since processes 2-3
and 4-1 are not practical because:
○ Process 2-3 involves the compression
of a liquid–vapor mixture, which
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requires a compressor that will handle


two phases, and,
Schematic of a Carnot refrigerator and T-
○ Process 4-1 involves the expansion of s diagram of the reversed Carnot cycle.
high-moisture-content refrigerant in a
turbine.
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ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

COP of reversed Carnot cycle

◉ Both COPs increase as the


difference between the two
temperatures decreases, that is,
as TL rises or TH falls.
Sameer Khandekar

Schematic of a Carnot refrigerator and T-s


diagram of the reversed Carnot cycle.
8

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 4
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Ideal vapor compression refrigeration cycle


◉ The vapor-compression
refrigeration cycle is the ideal
model for refrigeration systems.
◉ Unlike the reversed Carnot cycle,
the refrigerant is vaporized
completely before it is
compressed and the turbine is
replaced with a throttling device.
Sameer Khandekar

◉ This is the most widely used


cycle for refrigerators, A-C
systems, and heat pumps. Schematic and T-s diagram for the ideal
vapor-compression refrigeration cycle. 9

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Ideal vapor compression cycle

◉ The ideal vapor-compression


refrigeration cycle involves an
irreversible (throttling) process to
make it a more realistic model for
the actual systems.

◉ Replacing the expansion valve by


a turbine is not practical since the
added benefits cannot justify the
Sameer Khandekar

added cost and complexity.

10

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 5
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Ideal vapor compression refrigeration cycle


Sameer Khandekar

Steady-flow energy balance

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ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

A refrigeration cycle drawn on T-s diagram

1-2: Compression
2-3: Condenser
3-4: Expansion
4-5: Evaporator
Sameer Khandekar

12

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 6
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Refrigeration cycle on a P-v diagram


Sameer Khandekar

13

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Example: A household refrigerator


Sameer Khandekar

General Electric: 1927


Sulphur dioxide/ Methyl formate) Modern: 21st century Fridge advert of 1905
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Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 7
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Example: A household refrigerator

◉ −18 °C (0 °F) (freezer)


◉ 0 °C (32 °F) (meat zone)
◉ 5 °C (41 °F) (cooling zone)
◉ 10 °C (50 °F) (crisper)
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An ordinary household refrigerator.


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ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Actual vapor compression cycle


◉ An actual vapor-compression
refrigeration cycle differs from
the ideal one in several ways,
owing mostly to the
irreversibilities that occur in
various components, mainly due
to fluid friction (causes pressure
drops) and heat transfer to or
Sameer Khandekar

from the surroundings.


◉ The COP decreases as a result of
irreversibilities. Schematic and T-s diagram of actual vapor
compression refrigeration cycle.
16

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 8
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Actual vapor compression cycle


DIFFERENCES
◉ Non-isentropic compression
◉ Superheated vapor at
evaporator exit
◉ Subcooled liquid at condenser
exit
Sameer Khandekar

◉ Pressure drops in condenser


and evaporator
Schematic and T-s diagram of actual vapor
compression refrigeration cycle.
17

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Practical refrigeration cycle


Sameer Khandekar

18

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 9
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Practical refrigeration cycle


Sameer Khandekar

19

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Practical refrigeration cycle


Sameer Khandekar

20

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 10
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

2 The Heat Pump


Extracting heat from cold space
Sameer Khandekar

21

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

A heat pump

◉ A heat pump is a device that transfers heat energy from a “source” of


heat to a "heat sink".

◉ Heat pumps move thermal energy in the opposite direction of


spontaneous heat transfer, by absorbing heat from a cold space (usually
atmospheric air/ground water) and releasing it to a warmer one
(conditioned space/house).

◉ A heat pump uses a small amount of external power to accomplish the


Sameer Khandekar

work of transferring energy from the heat source to the heat sink.

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Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 11
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

A heat pump
◉ When a heat pump is used for heating, it employs the same basic
refrigeration cycle used by an air conditioner or a refrigerator, but in the
opposite direction – releasing heat into the conditioned space rather
than the surrounding environment.
◉ In heating mode, heat pumps are three to four times more effective at
heating than simple electrical resistance heaters using the same amount
of electricity.

Sameer Khandekar

However, the typical cost of installing a heat pump is also higher than
that of a resistance heater.

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ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

A heat pump
◉ The most common energy source for heat pumps is atmospheric air
(air-to-air systems).
◉ Water-source systems usually use well water and ground-source
(geothermal) heat pumps use earth as the energy source. They typically
have higher COPs but are more complex and more expensive to install.
◉ Both the capacity and the efficiency of a heat pump fall significantly at
low temperatures. Therefore, most air-source heat pumps require a
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supplementary heating system such as electric resistance heaters or a


gas furnace.

24

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 12
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Same machine – cooling/heating


◉ A heat pump can be used to heat a
house in winter and to cool it in
summer.

◉ Heat pumps are most competitive


in areas that have a large cooling
load during the cooling season and
a relatively small heating load
during the heating season. In these
Sameer Khandekar

areas, the heat pump can meet the


entire cooling and heating needs of
residential or commercial buildings.
25

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Reversing valve design


Sameer Khandekar

26

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 13
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Winter/Summer operation of the same machine


Sameer Khandekar

27

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Practical layouts

Between atmospheric air to room air


Sameer Khandekar

Between ground and room air


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Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 14
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Practical layouts: Geothermal heat pump


Sameer Khandekar

29

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

3 Gas Refrigeration Cycle


Reversing the Brayton Cycle…
Sameer Khandekar

30

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 15
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Brayton cycle
◉ In general, the Brayton cycle describes the workings of a constant-
pressure heat engine. Today, modern gas turbine engines and air
breathing jet engines are also a constant-pressure heat engines
Sameer Khandekar

31

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Reversing the Brayton cycle


◉ A Brayton cycle that is driven in reverse direction is known as the
reverse Brayton cycle. It is similar to the ordinary Brayton cycle but
it is driven in reverse, via net work input.
◉ This cycle is also known as the gas refrigeration cycle or Bell
Coleman cycle.
◉ It is widely used in jet aircrafts for air conditioning systems using
air from the engine compressors.
◉ It is also widely used in the LNG industry where the largest reverse
Sameer Khandekar

Brayton cycle is for subcooling LNG using of the order of 100 MW


of power from a gas turbine-driven compressor and nitrogen
refrigerant.
32

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 16
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Gas refrigeration cycles


◉ The reversed Brayton cycle
(the gas refrigeration cycle)
can be used for refrigeration.
Sameer Khandekar

Simple gas refrigeration cycle.


33

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Gas refrigeration cycles


◉ The gas refrigeration cycles have lower
COPs relative to the vapor-compression
cycles or the reversed Carnot cycle.
◉ The reversed Carnot cycle consumes a
fraction of the net work (area 1A3B) but An open-cycle aircraft
cooling system.
produces a greater amount of
refrigeration (triangular area under B1).

Sameer Khandekar

Despite their relatively low COPs, the


gas refrigeration cycles involve simple,
lighter components, which make them
suitable for aircraft cooling, and they
can incorporate regeneration 34

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 17
ME340A: Prof. Sameer Khandekar
http://home.iitk.ac.in/~samkhan

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Gas refrigeration cycles


◉ Without regeneration, the lowest
turbine inlet temperature is T0, the
temperature of the surroundings
or any other cooling medium.
◉ With regeneration, the high-
pressure gas is further cooled to
T4 before expanding in the
turbine. Gas refrigeration cycle with regeneration.
Sameer Khandekar

◉ Lowering the turbine Tinlet Extremely low temperatures can


automatically lowers the turbine be achieved by repeating
Texit, which is the minimum regeneration process.
temperature in the cycle. 35

ME340A: Refrigeration and Air Conditioning Department of Mechanical Engineering


Instructor: Prof. Sameer Khandekar Indian Institute of Technology Kanpur
Tel: 7038; e-mail: samkhan@iitk.ac.in Kanpur 208016 India

Thanks!
Any questions ?
You can find me at
◉ samkhan@iitk.ac.in
Sameer Khandekar

36

Department of Mechanical Engineering


Indian Institute of Technology Kanpur
208016 Kanpur India 18

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