ClassNI( 員

IS0 9001 MBMISYG

RvA[1]

EENTRIFUEAL PUMPS
INSTRUGT10NMANUAL

TAIKO KIKAI INDUSTRIES CQ・ LTD

CENTRIFUGAL PUMPS

Contents

１ ２ ２ ２ ２ ２ ２ ４ ５ ６
Safety instructions・・ ・
・………・中中●
●●●
1.Scope of Application。 "・・…
・ ・
・"""・・………・・
・・・¨¨中中"¨ ●
● ・
………・
2.Transport
3.Prevention of Vibration
4.insta‖ ation・ "・・
・・・
・・・
・・・¨
・ ・………
・ ・・""・・
・中●
・●●・中中●
●
● ●…●
●"・・
・・中●
●"●

5.Piping
6.Connection・ 中●●
●●
7.Operation
8.Maintenance "・・・・¨
・・・
・・ ●
・""・・中●"● ●
"¨ ¨・・・
・・・・
・・ ・
・"… ……・・¨……。
・
9.inspection
10.Troubles and Remedies ・ ・
・・中●●中"● ●
●●
・・…・・"・・¨・市●
・ ●●●
"・・
・・
・・・14

ジ
 CENTRIFUGAL PUMPS
Safety lnstructions
△ CAUT10NS FOR YOUR SAFビ lY C〉 WARNING
Before operating the pump,read the TRANSPORTAT10N and INSTALLAT10N:
instruction r￢ anual and folow the ● TRANSPORTAT10N work must be cartted
o Wa「 ning iabel(s) by onty a LiCENSED o「 AUTHORIZED
・ instruction(s) PER30N(3)who haS enough knowiedge on
。Caution panel(s) his or her profession:special attention and
in order to use it correctly・
caution are required when fitting a
HANGINe WiRE in relation to its weight
Keep the instruction rrlanual(s)at the
and g「 avity center.
same place for easy access,
DROPPING or FALLING→ DEATH o「
Wa阿 ling iabel(S)and Sing in the instRJCtiOn SERIOUS IN」 URY.
manual are ctassified into
o Warning
o Caution
OPERAT10N and MANIPULAT10N
● NEVER ALLOW an UNAUTHORIZED
・Notice PER30N to ope「 ate the pump.DO NOT
TOUCH or contact to ROTATINe parts Or
〉WARNING portion(s).

indicates a potentia‖ y hazardous

ROTATING→ ROLLED IN,BIT,PINCHED
and SPILLED(contaCted things).
situation whichtif not avoided,could resuit in
death or serious iniury.

＼CAUT10N
indicates a potentia‖ y hazardous
situation which,if not avoided,may resuit in
minor or mode「 ate injury. △ CAUT10N
OPERAT10N and MANIPULAT10N
△ NOTICE ● DO NOT TOUCH orcontactto SEALING
part or HOT parts while the pump is IN
indicates a potentia‖ y hazardous OPERAT10N.
situation which,if not avoided,may resuit in HOT→ BURNED andIN」 URED
damaging Or defecting a product.It wi‖ be
onty used for protecting the property】 but not INSPECT10N and MAINTENANCE
fo「 personal safety. OWhen OVERHAULINe the pump,carefully
Footnote:ANSiZ 535 handle the HEAVY weighted parts i
especially,fitting a HANGINe WIRE.
The fo‖ owing work rrlust be done by onty DROPPINC o「 FALLING→ IN」 URY.
a licensed and authorized person(s)WhO haS ● Before starting a r￢ aintenance work,
・ Sing in r￢ aintenance work
enough knowiedge on health and safety o Cut electric supply
regulaton.
Electric shock― → death
Transportation,insta‖ ation,
Unintended Rotation― → Ro‖ ed in,bit,and
piping,wiring〕 operationlinspection,and
Pinched・
maintenance

in any respect,we、 Ⅳ not guarantee any

i‖

death,iniures,damages and losses resuitin

to‖ owing reason.
・ Modification、 Ⅳithout ou「 written perrnission
・ Using and assembling unauthorized parts.
When disposing a pump,any sccesso「
used parts and oil should be treated as Ceneral
industrial waste.
les,
△ NOTICE
Operation and rrlanipulation
Do not rnanipulate the valves and cocks for
the pump without any specific purpOse.
W「 ong manipulation―→ Damaging or
Defecting the pump.

1
 CENTRIFUGAL PUMPS
1日 SCOpe of Application 6日 COnnection
This r￢ anualis applicable to centrifugal On completing insta‖ ationi alignment
pumps in gene「 at horizontal,vertical and must be checked and care rrlust be taken so
selfpriming. that no rnisalignment occu「 s,「 eadjustment
must be rnade carefu‖ y by loosening boits in
2日 TranSport each part.
a.Horizontal pump
in transportit is necessary to proceed
it is desirable that adjustment be rrlade by
as fo‖ ows:
inse「 tliner between co口lrnon bedplate and
a.When tifting,pay attention to the weight pump foundation base,but if
lifted and the r￢ ethod of using wires. necessa「 y,liner can be placed between
b.Be carefuito avoid damage to accessories cornmon bedplate and motor base.
such as pipingi valvesi cocks,ctc. b.Vertical pump
Adjustmentis made by placing line「
3日 PreVention of Vibration between rrlotor and motor base.
in o「 der to avoid vibration of pump and
piping,pay sutticient attention to the 6.l in case of Flexible Coupling
reinfo「 cement of pump foundation and piping
6.1.l Case when alignmentis checked by
supports.
disconnecting pump and『れotor.
a.As shown in the figure,after removing
4口 insta‖ ation coupling bolts,check alignment by
insta‖ ation,pay attention as fo‖ ows: measuring pa「 a‖ el and angular
a.Pump foundation must be rigid and strong. rnisalignment at 4 point:90° apart,on the
coupling periphe「 y.
b.Considering operation and overhaul,give as
wide space as possible.
c.insta‖ ation face rnust be horizontal. Fig.1

5日 Piping
Sufficient attention must be given to
piping since it has g「 eat ettect on pump
perfOrrYlanCe.
a.Suction pipe rYlust be as sho「 L as pOssible.
b.Suction pipe rnust be f「 ee frorn air pocket
or alr invaslon.
c.Valves on the suction side r1lust be
guarded against al「 invaslon th「 ough the
giand.
d.Flanges connecting to the suction and
discharge nozzles should be rnatched
correctly in o「 de「 to avoid disturbance of This「 !lethod is used chiefly at the tirrle of
pump alignment when fiange boits a「 e repair and interr￢ ediary as we‖ as periodic
unduly tightened. inspection,butin the case of checkup afte「
e.Precautions rrlust be taken so that new insta‖ ation and piping,use of a dial
gage is preferable.
expansion and contraction due to
temperature and weight of piping and
valves rnay not abnor「 rla‖ y affect the pump.
f. interior of the piping must be thoroughiy
cteaned.
g.Strainer should be insta‖ ed on the suction
side.

2
 CENTRIFUGAL PUMPS
b.Check alignment according to the Table l
6.2 in case of Rigid coupling.

Table l The Table 2 below shows ① the

a‖ owable value of run‐ out of shaft center
Moto「 output Coupling Coupling end between impe‖ er shaft and motor shaft when
i「 npe‖ er shaFL and rnotor are connected】 and
kVV pettphery(mm扶 faCe(mm)
② the valuc ofrun― out ofimpe‖ er shaft
Below 3フ Below O.05 Below O.10 cente「 from the casing center when impe‖ er
shaft and rnotor are connected.
Above 3フ Below O.0フ Below O,16

Table 2
c.Confirr￢ the rotating direction of the rY10tO「 .

Run‐ out of shaft

d.Fit the coupling bOlts. Run‐ out of cente「
Motor output center between of impelle「 f「 om
e.Turn by hands to checkifit tu「 ns smoothly. kVV impeller and motor
casing center(mm)
f. Take care to avoid rust or damage on the shaft(mm)
coupling periphery and face. Below 3フ Below O.03 Below O.03
6.1.2 Case when alignmentis checked with Above 3フ Below O.05 Below O.05
pump and rnotor coupled.

a.Fo「 measurement on the shaft coupling

pe「 iphery,a dial gage is fixed on the rnoto「
end coupling periphery and the pump end Shaft alignmentis rrleasured by the
coupling is given one complete tu「 ning. follvving r￢ anner
The value is going to be half of the
difference of the highest and the lowest a.Connect rnotor and shaft and fix dial
gage on the rnotorflangel and tu「 n the
value,which rrlust comply with the value in
the Table‐ 1. shaft once. The value is going to be
half of the difference of the highest and
b.Fo「 measurement on the coupling end face〕
the lowest value.
the coupling is given one complete turning
as above at specified points using a b.Connect rllotor and shaft and fix dial
gage on the edge ofthe shaft. Set the
thickness gauge,etc.,and the difference
point of the dial gage on the inner
between maximum and minimum readings
is taken as the value of rneasurementi surface of casing ring and turn the shaft
which must comply with the value in Table once. The value is going to be half of
l.
the indicator reading as shown in a.
c.For otherst the procedures shown in 6.1.1.
Fig.2
ettf are foWowed.
d.On completing the adjustment of
alignment,knock pins are inserted.

※ For centering of gear coupling,referto item 9‐ 5

(c‐ 2)

note i Exercise care not to damage motor when you

carry out the above

3
 CENTRIFUGAL PUMPS
フロOperation
Operation afterinsta‖ ation or
「eassembly rYlust be carried out in the
fo‖ owing Order:
フ.l Preparation before operation
a,Open the air vent valve on top of the
casing and fili the casing with water untilit
comes out ofthe vent.
b.In case of the reseⅣ oir‐ type seif‐ prirning
pump(MOdel EHS and TMS type),fi‖ the
casing with water by removing the plug on
top of the casing.
Howeveri after the fi「 st starting there is no
need of pouring if water「 emains in the
casing.
c.in case of the seif― prirning pump with a
vacuu「 rl pump,fi‖ wate「 into the supply
water tank.
d.Open fu‖ y the valve on the suction side
and close completely that on the discharge
side.
e.In case of the seif‐ prirning pump(Model
EHS type),open a slightly the valve on the
discharge side in o「 der to discharge the
separated air without close completely its
valve.
f. Be sure of bearing lubricant.
g.Turn the pump shaft by hand to see
whetherit turns smoothiy.
4
フ.2 0peration ^
a.Start motor,but firstly ON and OFF should
be repeated once or twice to confirrn that
therels no abnorr￢ al condition,when
operating the pump.
b.When pump revolutions and pressure have
risen,open gradua‖ y the valve on the
discharge side until the pressure drops
down to the specified pressure.
c.Avoid absolutely dry operationi especia‖ y
be careful when a rnechanical sealis used.
Even though a vacuur1l pump is provided,
stop the pump if self‐ pttming(Model EHS
type)iS not effected with in 5 rYlinutes.
d.The bearing for pump and moto「 of stand―
by pump or pump thatis not operated for
iong tirne wili be caused a fretting
phenomenon by the vibration so that there
is need to hand turning of pump once per a
week.If there is stand― by pump,there is
need changeover operation of pumps about
once pertwo(2)weekS.
フ.3 Stopping
a.CIose the vaive on the discharge side.
b.Stop the r￢ otor.
c.When the pump stops suddeniy during
operation,turn off the switch first and then
close the valve on the discharge side.
 CENTRIFUGAL PUMPS
8B Maintenance
in order to maintain efficient operation
overiong periods,utmost care rnust be taken
8.l Cautions during,operation
a.Be careful t0 0perate at the design point.
lf pump is Operated atiess than design
point,we recoΠ lrrlend to fit orifice and etc.
on the pump to close to design point.
b.Pay attention to vibration and operating
noise,and watch the pressure gauge and
arnr1leter. If abnorr￢ al condition is noticed〕
stop the pump irnrnediately, Particularly!
for the pump provided with a rTlechanical
seal,guard against vibration in view Of the
seⅣ ice life of the rnechanical seal.
k.in the case of automatic ope「 ation under
centralized control〕 pay attention to the
indication of gauges on the gauge boa「 d.
￨. in case of pump、Alith Vacuurn pump type
seif― prirning unit,if there is positive
pressure on pump suction side,the valve
on the p「 irlling line should be ciosed.
m.Check up the sealing tankis water
periodica‖ y for u「 gent use ifit attached to
emergency fire pumps.
8.2 Cautions during standsti‖
a.Keep the valves ciosed on the suction and
discharge sides.
b.In cold regions,keep the pumps at
standstill and standby completely drained.

c.Pay attention to bearing tempe「 atu「 e rise. c.in case of pump thatis not ope「 ated for
If the bearing case can be feit by hand iong time as Air Cooler or Cooling Pump
safely there is no fea「 ,othettise,insta‖ a
and etc.,the pump should be cteaned by
fresh water enough and kept by carefu‖ y
therr￢ omete「 to measure the temperature.
Keep the perr￢ issible bearing temperature
at Wambient temperature plusと 年0て,or liquid
‖
temperatu「 e plus 20℃
d.Since excessive greasing can result in
ove「 heati g「 ease up while operation by
taking off the exhaust plug This〕 however,
does not apply where g「 eased bearings are
used.
e.Be sure to keep sma‖ amount of
continuous teakage th「 ough the giand,
which rnust be in the forrn of d「 ops. TOO
much tightening Of the packing wili cause
p「 emature wea「 of the shaft and

overheating,(See par.9.5)
f. When a rvlechanical sealis usedi the「 e is
alr￢ ost no leakagei so if continuous
teakage occu「 s,t「 ace it cause・
g.Never throttle the valve on the suction
side. Adiust the flow by rneans of the valve
on the discharge side.
h・ Never operate the pump continuously
with the valve ciosed on the discha「 ge
side,othettise the rise of the Ⅵlater
temperatu「 e in the casing wili cause
seizure.
i. See whethe「 the stand by pumpis
「eversing due to the leakage ofit non―
「eturn valve.
j. in the case of a pump with automatic
starting and stopping device,such as
hydrophOr systerTl pay attention to the
p「 essure at the time of starting,and if the

cycle is too rrttuch,take rrleasures such as

adjustment of ai「 amount,level,etc.

5
■ CENTRIFUGAL PUMPS
inspection pe「 iodica‖ yin the foHowing way,
9日 inSpection but since it varies according to the「 rlethod of
mounting,place ofinsta‖ ation and liquid
￨
9.l Periodic inspection handled,it is preferable that the operato「
Excepting the case of abnorrnal should r￢ ake a final plan ofinspection in
conditions,it is desi「 able to carry out acco「 dance with conditions.
Table 3
Period

Location Details Every 3 Every 6 Every 1 2 Every 4

months months months or years or
8000h 20000h
Replace lubricant
※Replace lub「 icant first time in 3 months ater
operation sta「 t up.
※Type oflub両 canti ○
Ro‖ er bearing
・ Lubricant:Turbine ISO VG46,o「 equivalent
・ erease:Ro‖ er bea「 ing grease Type l No.2,or equivalent.
For greased bearings,replace thenl with new items.

Check up sliding surfaces fo「 points of contact and

▲ ｙ
in,ury. Measure inside diameter and if this is about

﹁
double than fo‖ ow list.
Submerged
diameter clearance by metal(in diameter) ○
line
bearing 30∼ 50 008∼ 0.10
50∼ 80 010∼ 0.15
80ヘ ン120 0.15∼ 0.25
Check up condition of fitting and amount ofleak
Gland Packing Renew itifleakis too much ○

Check up condition of mating faces. ○

Mechanical
seal Renew h. ○

Check up contact points and iniury in portions facing

packing and bearing. Measure outside diameter and
○
renew itin the case of this is defaced about 2 Rlm by
Shaft the diameter

Check up points of contact,damage and bend in sliding face ○

Check up surface damage and condition of deterioration.

○
‖ Renew it tt deformed,
0‖ Hng
Renew it. ○

Check up wear and condition of corrosion of a‖ parts,

and measu「 e sliding faces in contact with casing rings
and a bore of casing rings. Based on the Table 4
sea clean
npe‖ er water water
I「
(Ctearances Between impe‖ er Mouth and Casing Ring), ○ O
renew casing rings,if clearances were off from Limit
Clearance in SeⅣ ice.

Check up contact points,wear and condition of corrosion. sea clean

Casing ring Measure the interion diameter and renew it by the foIIow water water
Table 4 O O
Shaft coupling
Check up condition of wear and renew if abnormal
boits and points are found. ○
rubber ring

Replace grease.
※Replace grease first time in one month ater operation
start up,or 500 hours operation.
Gear coupling ※Type of grease: ○
」IS K 2220 centrallubrication grease Type 4 No.],
or equivalent.
※Grease amounti See Table 5.

6
 CENTRIFUGAL PUMPS
Table 4
Clearances Between lmpe‖ er MOuth and casing Ring
● Unh[mm]
Dia of
SIiding Face
Ctearance in Manufactunngぐ n Dia.)
Linnit Ctearance
in Ser、 lice(Repl)
Over Up to ① ◎ ⑥ ◎
30 50 02フ ∼ 0.38 0.40∼ 051 035∼ 0.46 050∼ 0.61 15
50 80 0.30∼ 042 045∼ 05フ 0,40∼ 05フ 0.55∼ 06フ 16
80 120 035∼050 0.50∼ o.65 045∼060 0,60∼ 0.フ 5 1.9
120 180 0.40∼ 0.5フ 055∼ 0.フ 2 0.55∼ 0.フ 2 0フ 0∼ 0.8フ 20
180 250 050∼ 0.69 065∼ 0,84 065∼ 0.84 0.80∼ 0,99 24
250 315 0.60∼ 082 0.80∼ 102 0.80へ´102 0,95∼ 1.17 2.8
315 400 0,70∼ 093 090∼ ].13 0,90へ´1 13 105∼ 1.28 3.0
400 500 080へ ´].06 110へ ″136 1 10∼ .1.36 125∼ 1.51 3.4

④ :Standard CЮ arance(which applies in all ③ :A‖ vertical ESC‐ D models and ESD/EMD
● cases,except for the fo‖ owing◎ ,⑥ modeis.
and◎ )
◎ :Relevant modeis of ③ where the matettal
⑧ :The matettal ofimpelle「 and casing ttng is ofimpe‖ e「 and casing「 ing is scs
SCS cOmbined with SUS. combined wvith suS.

Table 5
Grease Amountin Cear cOupling
卜10deis Grease Amount(g)
NSE‐ 103 29
Note l. The number of hOu「 s in the previOus
…115 5フ page is the hours of operation ti「 ne.
-125 フ0 Note 2. Forthe pump casing p「 Ocessing sea
‐13フ water,its internal surface sha‖ be
90
coated,ifit is made of cast iron,during
‐可60(S) 168 the pumpis Open(tar epoxy resin
● 引 フ5 1フ 5
coating).

‐190 206
-224 313

7
■ CENTRIFUGAL PUMPS
9.2 0verhaul
When overhauling the pump attention
must be paid as fo‖ ows:
a.Understand the construction we‖ by
referring to the assembly draWing and
make no r￢ istake in the order of overhaul.
b.When separating sockets and parting
faces,use push bolts and wooden
ha口lrYnerSi and neve「 apply force with chisel
and d「 ivers.
c.When removing the rotating element,take
care to avoid damage on stiding faces and
machined surfaces.
Particularly,never damage rnechanical seal
mating faces.
d.When removing rotating patts from the
shaft,drawv off each one carefu‖ y after
removing anti―「otation device.
e.Long parts such as shaft should be
handled carefu‖ y so thatit rYlay nOt bend.
f. Handie parts carefu‖ y,ar「 anging thenl on
sheets of paper or cioth in g00d order.
g.At overhauling,put suitable r￢ a「 ks asr￢ uch
as possible to avoid rr、 istakes when
reassembling.
9.3 Checkup
Measure each stiding pa「 L and take
steps acco「 ding to r￢ anufactureド s standard
9.4 Assembly
Carry out assembly:reversing the order
of disassembly and paying attention as
foHows:
a.Remove dust and stain frorll each pa「 L by
washing it thoroughly with kerosene.Repair
itif damage is found.
b.Fit anti‐ rotation device perfectly in each
「otating part if necessa「 y・
c.When fitting parts with rrlatch rYlarkS,be
sure to foHow them.
d.Insta‖ the rnechanicai seal carefu‖ y and
confir「 YlitS rrlovement by hand after
instanation.
e.Insett each packing rings in gOOd order
softly one by one f「 om the bottom,
staggettng each iOint by 90° o「 120° .
(Refe「 to 9.5)
f. Check the center of shaft(see item 6).
g.Tu「 n the shaft by hand to see whetherit
tu「 ns smoothiy.
h.Check that the amount oflubricantis
appropriate.As for the amountirefer to the
lubricant list in‖ Specification of SupplyW.
8
9.5 0ther instructions
￨
a.Gland Packing
a-l Assembling instructions(Division
Tightening)
(1)Set the cut end of packing to fitin,
and check ifit is inserted smoothly by
hand while stretching its back.
(2)insert One packing first to the extent
of depth,and set the old packing
instead of toolsi and tighten therrtt by
the nut on giand.
(3)insert another packing and tighten it in
the same rnanner as above(to suCh
an extent that the shaft can turn by
hand.
・ Fu‖ compression of packings on inner
side wili rnake the sealing effect
better and prevent two or rY10re
packings from tu「 ning at one timei so
￨
that no bearing resuiting fror1l coerce
tightening wili be applied on the
packing.AIsoi in generali tightening
of the packings by using the giand wi‖
make the inner packings within the
packing bOx have lower shaft bearingsi
in which case,therefo「 e,a tightening
fo「ce tends to be ineffective. Such
being the caseithe packings at the
inne「 part should be compressed
sufficiently when they are inserted・
・ The cut end of each packing should
not be located at the same point,but
should be apart by 1 20 degrees.
(Z年 )Then,inse「 t the air side packing
carefuHy,and tighten the giand nut by
hand togethe「 (finger tight).
・Take care not to tighten the giand
ヽ担
，
one‐ sidedly and also not to have itin
contact with the shaft.
(5)Operate the pump for an initial「 un(30
min.)While paying attention to any
egularity,e.g.leak f「 om the giand,
ir「
generation of heat or sound.Then,
tighten the nut littie by tittle for a
properieak amount.When the
operation has become stablei take
care forthe giand nut not to become
loose.
 CENTRIFUGAL PUMPS
a-2 Refe「 ence Leak Amount (4)Reference Leak Amount
ハ
(1)Itis necessary that the pump
operation should go on with the giand Table 6
packing being ensured to leak in sma‖
Reference Leak Amount(cc/min)
quantities. Shaft Dia(mm)
・ The leak amount depends upon the in operat,on in standstiII

service conditions(shaFL diameter, 24∼ 40 12∼ 20 24∼ 34

「evolutions,suction condition,etc.),
and therefore it is dif￢ cuit fo「 the
41∼ 60 15∼ 25 30∼ 40
pumps under ditterent cOnditiOns to 61∼ フ0 18∼ 30 35∼ 45
have the same leak amount.
(2)Ifthe leak amountis tOo sma‖ ,then
the「 1lore heat is generated,thus the
packing tends to be damaged heavily. ※The listed values are for reference ontyI
As the resuit,the leak amOuntis ※ Fo「 referencei
inc「 eased with the tirne gradua‖ y.
・ 2 cc//min.:a leak amOunt such that
(3)The giand packing is a clea「 ance seal about one drop fa‖ sin 3 sec.
having a very little clearance,but
・ 20 ccノ /min.:a leak amount such that
during the pump is in operation,the
suction pressu「 e is「 educed by the ad「 op fa‖ s frorll a th「 ead― like for「 Yl.

amount of resistance in the suction

pipeline,and alsO the tu「 ning etto武
arising from Operation w‖ Ibe app‖ ed,
so that the leak amountis sma‖ er
than that in standstill.
・ When the leak amount in standstillis
not perr￢ issible,shut the suction
valve,and open it before operatiOn・

a-3 Troubleshooting
Tableフ

T「 oubles Causes Troubleshootings

Too much ieak at the stattt up. 。Packing is 100sened

オ ︲縄

・ Retighten the nut.

・ Too much run_Out. ・ Re‐ center and adiuSt
・ Fluid is slurry ・ P「 ovide a lantern ring tO feed
water froR1 0utSide

Lcak is inc「 eased gradua‖ y inner packings are not ettective. ・ Re‐ insta‖ packings
FIuid is slurry ・Provide a lantern ring to feed
water f「 o日 1 0utSide.
Too little leak. ・Refer to WReference Leak Amount‖

Packing life is shOrt. ,SIeeve is worn. ・ Replace sieeve.

(Frequency of retightening is high.) ・Too much run‐ out 。Re‐ center,and replace bea「
ing
,Too little leak. o Refer to‖ Reference Leak Amount‖
・ Packing is used up. ・Too much ctearance at the neck
bush.
・ Use the teflon sheet bush.

Leak at the circumference Of ・Turning of packing together with Refer to‖ Assembling
packing. the shaft(tightening fail). instruct,ons‖ .

9
 CENTRIFUGAL PUMPS
b.MechanicaI Seal
b‐ l initial Leak
lt is ideal that the profile of ctearance in No「 r￢ a‖ yi the initialleak tends to be
the sliding surface is always kept pa「 a‖ el and decreased with a ce「 tain time(f「 om SOme
fiat. However,it is difficult to keep such a rrlinutes to some days depending on the
profile due to the ettects bf pressure〕 heat or existing cOnditions)beCause the ctearance
strainl or inclusion of fine foreign substances wi‖ turn to an ideal profile because of the
in the liquid under service conditions.And, interactive f「 iction of the stiding surface
this is true even when machining Of each「 ing (running in)・
is finished p「 ecisely.As the resuit,a little leak
may exist du「 ing the initial operationi that is
so― ca‖ ed an initialleak.

b‐ 2 Leak Amount and Dete「「￢ination of Replacing Tirne

Table 8
SIurry
FIuid A‖ owable Leak Time for M S.Replacement
Yes//No
N 3 cc/H「 (l drop/min,) Continuous dripping
VVate「
Y 5 cc//H「 (l drOp//30‐ 40 sec) Do.

N 3 cc/H「 (l drop/min.) Do.

Hot water
・ When 3 cc/Hr(l drop/Sec,)
room temp.
continues more than 24 H「 s,
fresh vvater
andit does not seems to be
external N Do dec「 eased.
seif flushing
When lcc//H「 (l drOp//3
&partial
SeC.)0「 more is increased
circulation
Y 5 cc//Hr(ld「 Op//30‐ 40 sec.) Do

c.Cear Coupling
c‐ l Construction

Table 9
Fig.3
Part No Part Name
3 8 5 2 1 Sieeve A
2 Solid fiange
3 Hub
4 Reamer boit
5 Ctass l nut
6 Side cover
フ Hexagon head cap screw
8 0‐ 両ng
9 0‐ 耐ng
10 0‐ 耐ng

11 0‖ plug
]2 Grease nipple

10
 CENTRIFUEAL PUMP S
c-2 Assembling sequence Figi 5
(1)Cleaning View ⑥ View◎
Ctean the inner and oute「 cylinders
thoroughly.
(2)insettiOn of O― 画ng
insert Ofing in the sё al g「 OOve On the
side cover. ￢
(3)insertiOn ofinner and Oute「 Cylinders
in the Shaft
Put the side cove「 in the shaft,and (7)Assembling Of outer Cylinder
then afte「 checking the di「 ection of Tighten the outer cylinde「 A and the
inne「 cylinde「 ,fit it in the shaft, At fiange of so‖ d flange by r￢ eans of
this tirrle,use care not tO impair the O― reamer bolt.
ring.
in this casei be carefui not tO fOrget to
(4)Drive‐ in of Key inse「to― 画ng in the flange face. After
Oil can teak frorYl the key on the part this wo「 k,insta‖ the side cove「 .

chamfered. 8o,apply key sealant fu‖ y

before driving it in. Fig.6
/
(5)Mounting of MOtO「
Mount the rnotor to putitin place.
(6)Centering
Mount a dial gage on One inner
cylinder,and put the rneasuring needle
on the「 efe「 ence face fo「 centering.
Then,turn the shaft on the side where (8)Greasing
a dial gage is insta‖ ed ca「 efu‖ y to Apply grease on the tooth faces of
take reading Ofits run‐ outs. inner and outer cylinders thOrOughly
(For centeringi reconlr￢ ended run― outs before assembling,and g「 ease up to
are as shown in the fo‖ Owing table.) the specified level f「 orn the g「 ease
port.
Fig.4
(See Table‐ 5)
※The above g「 easing is critical fOr the
perforrnance of gear coupling.
Because grease is to fO「「￢ an oil film
on the gear contact facei which is
︱ ︱ ︱ 劇

effective in prevention of the rnetal

surfaces fronl contacting each other
●
and the「 eby the wear resistance of
gea「 tooth is improvedi as vve‖ as
noise and temperature「 ise and also
some extent of seif― excited vibration
Table 1 0 a「 e prevented.
Reco阿 lrnended Run‐ outs in Centering in this way,g「 easc has a ve「 y
Unh[mm] irnportant function,so that a proper
Para‖ el Ax,al type grease rれ ust be used.(see p6)
Angie DeMation
Model DeMation Ctea「 ance (Grease rnay be deteriorated
°
(σ ) θ C2‐ Cl (C) depending On the service conditions,
NSE‐ 103 004 0.05° 0.04 8 and the「efore it should be「 eplaced at
‐115 approp「 iate inte「 valst which rYlakeS the
0.04 0.05° 0.05 8
life of coupling extended.)
-125 005 0.05° 0,06 8 Supply procedure of grease:
‐13フ 005 0.05° 006 8 Please remove the(D Oil plug.Andi
‐160(S) 006 0,05° 0.08 10 please supply the grease of
‐1フ 5 006 005° 0.09 10
appropriate quantity from the grease
nipple by using the grease. FDleaSe
‐190 0.06 005 0.可 0 10 insta‖ the ⑫ oil plug afte「 supplying
224
‐ 0,0フ 005° 0.12 12 g「 ease. イ

11
■ CE NTRIFUGAL PUMPS
d.Combining of Pump with MotOrfOr Semト
open Type impe‖ e「
FoE TMS-40A,50B(4P),65B(4P),80B
(1)Pu‖ Out the pump shaftinto the rnotor
side,and take rrleasu「 ement of A by
means of depth gage、
(2)Check the rYlovement value by pushing
the rY10tOr shaft into the fan cover.
(Generally,it「 anges from l.O to l.5
mm.)
(3)After mounting the ttgid coupling on the
motor shaft,take rYleaSurement of the
distance between the fiange face of
(4)Combine the pump With the mOtor.After
motor and the end of couplingi where it
is pushed toward the fan coverfu‖ y,and
σ
adiuStit tO be A+0,6 to O.7 mm.
Then】 fix it with a hexagon head Cap
screw securely.(At this time,the
clearance betWeen the back ofimpe‖ er
and the casing cover should be O.6 to
O.7 mm.)
[Note]if thiS setting is fa‖ ed,the back of
come in
irnpe‖ er and Casing cover vvi‖
contact with each other,which can be
cause of overioad.
combiningi check if they can turn

Fig.フ

フmm
￨

ヽ ′

Fig.8

ヽ十
Ｖ
e.Method of removing bearing
FoE ESC,ESD
in order to remove a bearing,use long boits
to the tap of coupling portion of shaft,and
push out the bearing and the beaHng cover
at the same time.Refer to fig.8

12
 CENTRIFUGAL PUMPS
f, separation and connection of modeis using Fig.9
fttction,oint Fori EMD,2p(3600rpm),EMS
f-l Sepa「 ation
(1)MOVe the coupling set,ig tO underthe
Friction nt
friction coupling in order to prevent the
ing set,ig Coupling set,ig
d「 op ofthe「 otation part.(Refer to Fig.9)

(2)Rotate the pressure screw counte「

ciockwise.(Refer to Fig.11)
The connection of the shaft cOupling h/1ech cover
and the shaftis「 eleased.
Take the motor off.
[Warning]When rotating the pressure screwv,do
not unscrevv beyond stOpper and do
not remove screw from Friction,oint
if unscrevved beyond stopper,
pressure medium will spiII Fig.lo Roto「 unit
The Friction ioint Wi‖ be dest「 oyed
Coupling set iig
and have to be replaced.
f-2 Connection
(1)Ctean and degrease the surface of the
friction,oint,the shaft,and the hub that
is coupled by using fabric.
(2)insert the friction,oint on to the pump
shaft and fix them with c― type retaining
ring.

(3)insert the「 oto「 unit into the

casing,(Refer to Fig.lo)
At this tirrlel be sure to r￢ ove the
coupling set,ig tO unde「 the friction
,Oint.
By doing this,「 otation pa「ts can be
instatted on the p「 oper position.
(4)insta‖ the coupling at the rnotor shaft―
Figi l l Friction joint
end.and connect the pump and the
motor.
Pressure medium Steeve
(5)Rotate the pressure screw of the friction
iOint tO CiOckwise(tightening),and
connect the coupling and the staft.
(Refer to Fig.11)After the connection,
move the coupling set iig frorrl under the
friction,oint to the outside and fix it・ Pressure screw
(Refe「 to Fig.9)
[Note]・ Never tighten the pressure screw until
the friction ioint iS insta‖ ed to the shat
and the hub.
・ When rotation the pressure screw tO
c'ockwise(tightening),be sure to use a
torque vvrench and maintain the torque
of 24N・ m

(6)Turn the shaft by hand to confirrn ifit

tu「 ns smoothly.
・ Fricution ioint structure
This friction ioint iS a double wa‖ ed hardened steel
sieeve that filled with a pressure medium.
Pressurizing mechanism that consists of a screw
and piston with dOuble sealing function is provided
at flange part when the pressurizing scre、 Al iS
tightened,double wva‖ steeve uniformly expands
against shah and cOup‖ ng and rigidly,oint them.
Dismantling is dOne by loOsing the pressurizing
screw that a‖ Ows steeve tO back original dimens,on

13
 司︱ ︱︱ ︱ ︱︱ ︱
10日 TrOubles and Remedies
Should troubles occu「 itheir causes must be traced and necessary remedies rnust be reso「 ted to
As kinds of troubles the fo‖ owing can be conceivable:
Table ll
Troubles Causes Remedies
Pump does not start Motor out of operation. Repair motor.
Pump is seized. Repair pump
No pOwer source. Check up electric system
Wiring is broken,or relay,etc,are in trouble Repal「 .

Lack in voitage. Check up electric system.

Pump starts,but Pump is not primed orinsufficiently primed Prrne pump once more
does not discharge Valves are not open. Open valves.
water, Vaives cannot be opened. Repai「 valves
Pump is sucking air. Check up suction system and ctean up inside,
Suction pipe or straineris clogged Clean suction pipe or strainer
irnpe‖ eris clogged. Clean impe‖ er
VaCuURl pump out of operation Repair vacuum pump.
Motor rotating direction is wrong. Change wittng.
Pump starts,but Pump is sucking air Check up suction system
specified discharge Pump revolutions are too lowv Correct electric source.
head is not reached Discharge pressure is too high. Check up discharge piping.
Suction pipe or straineris clogged. Ctean suction pipe or st「 ainer.
Irnpe‖ eris clogged. Ctean impe‖ er.
Worn casing ring. Renew casing ring.
Cavitation exists, Throttie valve on discharge side.
Gauges not in function Replace gauges by new ones.
lrnpe‖ eris worn ‖er by new one,
Pump starts and Priming is insufficient. Prime pump
discharges water, Air pOckets exist in suction line. Correct piping.
but soon ceases to Pump is sucking air Check up suction system.
discharge water. Pump is sucking air th「 ough stuffing box. Check up sealing pipe,adlust mechanical
seal and and packing.
Pump starts,but Abnormai contact exists in interior of pump Remove contact
moto「 gets Connection is wrong. Check up alignment
overloaded Packing is too tight. Loosen giand orrenew packing,
Pump shaftis bent. Renew shaft.
Pump casing is deformed Arnend pump foundation base and piping
Pump discharge is too much. Throttle valve on discharge side
Pump bearings are w「 ong. _ Renew bearin
Pump starts,but Lubricant is in shortage Supply lubricant,
bearings get Lubricantis too much. Draw outiubHcant.
overheated Lubricant is unsuitable or incorrect. Replace lubricant by specified one
Connection is wrong Check up alignment.
Beattngs are wrong. Renew beanngs.
Shaftis bent Renew shaR.
Thrust has increased. Check up whether one― sided wear exists or
irnpe‖ er balance holes are clogged,and
reassemble if necessary.
npe‖ er balance is wrong
i「
Repair orrenew impe‖ er
Beattng assembly is wrong. ReadiuSt bearings.
Pump starts,but sw「 ong Check up alignment
vibration occurs shat is bent Renew shaft.
insta‖ ation is wrong Correct instaWatin condition.
Pump foundation is weak Reinforce pump foundation base
Other vibration is transnlitted Reinforce piping.
Cavitation exists. Th「 ottievalve on discharge side.
Bearings are worn Renew ba‖ bearing or submerged beattng.
irnpe‖ er balance is w「 ong Repair or renew impe‖ er

in case troubles cannot be remedied in accordance with the above table,the causes may be in the design
conditions of the pump,so it is preferable to consult the shipyard or manufacturer

TAIKO KIKAl lNDUSTRIES CQ,LTE URL http://wwWitalko‐ kk.com

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2012/07 MUTSUMI