51

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^ CBE108A Assignment Dr. Pang

Multi-level Steam System by MoUier Chart.

Objective: (1) Design a multi-level steam system by the Mollier Chart

Assignment:
Design a steam system based on the following specifications
Three steam headers at 1400, 600, and 55 psia
Three compressor systems requiring 30,000, 2,100 and 12,000 hp respectively, are driven by steam turbmes
One pump requiring 1461 hp is also driven by a steam turbine.
Three heat exchangers require duties of 50, 25 and 30 million Btu/hr respectively to be supplied by the 600
psia steam.
Two exchangers require 100 and 50 million Btu/hr respectively to be supplied by 55 psia steam
All condensates are saturated at 55 psia.
High pressure steam at 1400 psia and 9 0 0 ° F are generated by a boiler.
All turbines and pumps have adiabatic efficiencies of 70%
Draw a P F D and complete mass and energy balances by hand.

Procedure
Step (1) Use the Mollier chart to calculate the total horsepower and flow rates.
Step (2) Hand-draw a P F D complete with stream numbers, flow rates in Ibs/hr, known pressures and
temperatures.
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 T a b l e 2: Saturated S t e a m : Pressure Table

Specific Volume Enthalpy Entropy

Abs Press. Temp Sat. Sat Sat. Sat Sat Sat Abs Press.
Ib/Sq I n . Fahr liquid Evap Vapor liquid Evap Vapor liquid Evap Vapor U),/Sq I n .
P t h| P

32.018 0016022 33024 3302.4 00003 1075 S 1075S ooooo 2.1872 21872 OIUIS
593?3 0016032 12355 12355 27 382 10601 1087 4 0,0542 2.0425 2 0967 tJS
0.50 79586 0016071 5415 641 5 47 623 1048 6 1096 3 00925 1.9446 2 0370 g.M
1 g 10!,74 0016136 333,59 333 60 69 73 1036 1 i 105 8 1.8455 1,9781
0,1326 1.1
50 162,24 0016407 73515 73532 130 20 10009 1131 1 0 2349 1.6094 1,8443 58
100 :93,2I 0 016592 38,404 38420 161 2 6 982 1 1143 3 02836 1.5043 1.7879 10 0
14 M 8 212.00 0016719 26 782 26 799 180,17 970 3 1150,5 0312! 14447 1,7568 14 896
150 21303 0016726 26274 26 290 131 2 1 969 7 1150,9 03137 14415 1.755? 190
:o.e 227.96 0016834 20070 20.087 196 2 7
30.0 250.34 0017009 13,7266 13 7 4 3 6 218,9
9601
945 2
1156 3 0 3358 1.3962 1.7320 211
1164! 0 3682 13313 1.6995 H.I
40.0 267,25 001715! 104794 104965 236 ! 933 6 1169 8 0 3921 12844 1.6765 4«.l
500 28102 0 017274 8,4967 8 5140 9239 1174 1 04112 1 2474 1 6586 H.I
600 29271 0 017383 7 1562 71736 9154 11776 04273 12167 i.6440 M.I
it.i 302 93 aOl/482 61875 62050 272 7 907,8 11806 0.4411 1.1905 I63I6 7 M
312.04 0017573 5 4536 54/11 282,1 9009 1183 1 0,4534
80.0 1 1675 1.6208 M.I
320.28 0017559 48779 4 8953 290 ? 8946 11853 0.4643
900 1 1470 16113 N.I

too.o 327.82 0 017740 4,4133 4 4310 2985 8886 118/2 0.4743 1.1284 16027 1M.I
110.3 334.79 001782 40306 4,0484 3058 883 1 11889 04834 1 !115 1,5950 111.1
120.1 341.27 0.01789 3,7097 3 72^5 312 6 877,6 11904 04919 10960 1 5879 120.1
1300 347.33 0 01796 3 4384 3 4544 3190 8/2,8 1191.7 0 4998 10815 1,5813 n e t
140.0 353.04 0.01803 3,2010 32190 325 0 868,0 1193 0 0.5071 10681 1 5752 148.1
150.1 358.43 001809 2 9958 3,0139 330,6 863 4 1194! 05141 10554 1 5695 tM.I
I N I 363.55 0.01815 2,8155 2 8336 336 1 859,0 05206
11951 1 0435 1 564!
WO.I 368.42 00182! 2,6556 2 6738 3412 854,8 11960 05269 10322 1.5591
iiaj
1U.0 373.08 0.01827 2,5129 0.5328 n i . i
2 5312 3462 850 7 1196.9 10215 1.5543
IM.O 37753 001833 2.3847 05384 1 M I
2 4030 350 9 846,7 1197 6 10113 1 5498 1M.I
?eco 38180 001839 22689 2,2873 355,5 842 8 1198.3 0 5438 1.5454
10016 2 N I
210.0 38591 0.01844 2.16373 2,18217 3599 839 ! 11990 05490 1,5413
220.0 38988
0 9923 218.1
001850 2 06779 2D8629 364 2 8354 1199.6 0 5540 0,9834 1.5374
393 70 22J8
231.1 001855 1 97991 1 99846 368 3 8318 12001 0 5588 1,5336
241.1 397 39
09748 23t.l
0,01860 1 89909 191769 372 3 8284 12006 0.5634 0,9665 1,5299
400.97 240.1
2M.0 0 01865 1 82452 I Mill 376 1 825.0 1201 1 0.5679 0,9585 1 5264
404 44 2 M I
2M.g 0.01870 1 75548 1 77418 379,9 821.6 12015 0,5722 0 9508 1,5230
407 80 2M.I
2I0.0 001875 169137 1 7101,1 383 6 8183 1201 9 0.5764 0,9433 1,5197 278.1
2M0 41107 001880 1 63169 1,65049 387 1 815.1 0 5805 15166
1202 3 09361 2 H I
2M0 41425 001885 1 57597 1 59482 3906 812 0 05844 15135
1202 6 09291 2M.a
3MB 41735 001889 1 52384 1 54274 394,0 808.9 1202 9 0 5882 09223 1 5105 31(0
350 0 431 73 001912 130642 1 32554 409 8 794,2 1204 0 06059 0 8909 1 4968 150.0
400 0 444 60 0 01934 1 14162 1,;6095 424 2 7804 1204.6 06217 0 8630 1484? m»

a
456,28 001954 1.01224 1,031/9 437,3 76/5 1204 8 0.6360 0 8378 1 4738 450.0
467.01 0 01975 090/8/ 0,92752 449 5 7551 1204.7 0.6490 08148 1 4639 5000
476.94 001994 082183 0,84177 4609 743,3 1204.3

S
06611 0/936 1 454/ 550.0
486.20 0.02013 a/4962 0 75975 471,7 732 0 1203 7 0 6723 1 4461
07738 BOO.O
494 89 0.02032 063811 0,70843 4819 720 9 1202 8 0.6828 ! 438!
0 7652 0500
503.08 0.02050 063505 065556 491 6 710 2 1201 8 06928 07377 1,4304 700 0

nu 510.84 0.02069 0.S8S80 0 60949 500.9 699.8 1200 7 0 7022 07210 1.4232 750 0
51821 0,02087 0,54809 0,56896 509 8 689 6 1199,4 0,7111 14163
0 7051 aooo
SB
a:
525.24 002105 061197 0 5330? 5184 6795 1198 0 07197 06899 1.4096 850 0
53195 002123 0,47968 0,50091 526 7 669 7 1196,4 0.7279 14032
06/53 900 D
53839 0.0214! 045064 047205 534 7 660 0 1194,7 0/358 0,6612 1.3970 950.0
544 58 0 02159 0,42436 0445% 542 6 6504 11929 0.7434 0,6476 1,3910
IMM 1000.0
550 53 0021/7 0 40047 042224 550 1 640.9 1191,0 07507 06344 1 3851 10500
ItMJ 556 28 0.02195 037853 0.40058 557.5 631 5 1189 1 0.75/8 06216 1,3794 1100.0
tiau 561.82 0.02214 0,35859 038073 5648 622,2 1187,0 0 7647 06091 1 3738 11500
tnu 567 19 002232 034013 036245 5719 613 0 1184 8 0.7714 05969 ! 3683 12000
t a u 57238 002250 032306 034556 578 8 603 8 ! 182,6 0.7780 0 5850 ! 3630 125«J
577 42 002269 0.30/22 032991 585,6 594 6 11802 0 7843 0 5733 1,357/ 13000
582.32 0 02288 029250 031537 592 3 5854 11/78 0 7906 0 5520 1 3525 13500
587 07 0 02307 02787! 030178 598,8 5765 11753 0/966 1 3474
0,550/ 1400.0
591,70 0 02327 026584 0.28911 605 3 567 4 11728 0,8026 1,3423
0 539/ 1450.0
596,20 0 02346 025372 02//19 611/ 5584 11701 0 8085 0 5288 1,3373 15008
600 59 002366 024235 026601 549 4 1167 4
618,0 08142 0,5182 1,3324 15S0.O
604,87 0 02387 023159 0 25545 624 2 11645
540 3 0.8199 0 5076 1 3274 1600.0
609,05 0 0240/ 022143 024551 6304 531.3 l!6i6 0.8254 0 4971 1 3225 1850.0
613,13 002428 021178 023607 635 5 522 2 1168,6 08309 0 486/ 1 3176 1100 0
61712 0.02450 020263 022/13 642 6 5131 11556 0,8353 0 4765 13128 1150.0
62102 0.02472 019390 0 21861 6485 503 8 1152 3 0 8417 0,4562 1,3079 Koa.o
624,83 0.02495 018558 021052 654 5 4946 1149,0 0 8470 04561 1,3030 11580
628,56 002517 0 1776! 0.20278 6604 4852 11456 08522 04459 1 2981 1908 0
632.22 0,02541 016999 019540 6663 4758 11420 0,8574 04358 1.2931 19500
635 80 0,02565 0 16266 018331 672 1 466 2 1138 3 0 8625 0 4256 1.2881 20H0
642 76 0.02615 014885 0 17501 683 8 446 7 1130 5 08727 1.2780
04053 21000
64945 0,02669 0.13603 0 16272 695 5 426 7 1122 2 1.26/6
08828 0 3848 22010
65589 002727 012406 015133 707 2 11132
4060 0.8929 0,3540 1.2569 2300.0
662 11 002/90 01128/ 014076 1103 7
7190 384.8 0.903! 0 3430 1 2460 2400.0
66811 002859 010209 0.13068 731 / 36! 6 1093 3 09139 0 3206 1 2345 2500 0
67391 002938 0 091/2 0 wiw /Hi 337.6 1082 0 09247 C 29/7 1 2001.0
67953 003029 008165 011194 757,3 3123 1069 7 0 9356 02/4! 1.2097 2701,0
684 96 003134 00/171 010305 7/0./ 285.1 1055 8 0.9468 0 2491 1.1958 2I0«.0
690 22 0.03262 0.06158 0.09420 785,1 254.7 1039 8 0 9588 02215 1.1803 2900 0
695.33 0 03428 0 05073 0.08500 8018 2184 1020,3 09778 0 189! 1.1619 3000 0
700 28 0.03681 0,03771 0 0 7452 8240 1693 993,3 0 9914 01460 1.13/3 31000
705 08 0044/2 0,01191 005663 875,5 56 1 931 6 1.0351 0,0482 1 0832 32M.0
705 4/ 0 05078 aonm 005078' 906,0 00 906 0 10612 OOOOO 1.0612 32082

^Critical pressure