Professional Documents
Culture Documents
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AMERICAN GEAR MANUFACTURERS ASSOCIATION AGMA 926--C99
Contents
Page
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 Aerospace Grade definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5 Metallurgical properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 Preliminary treatments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7 Carburizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8 Subcritical annealing -- optional procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
9 Hardening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10 Quality control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tables
1 Typical aerospace carburizing steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Typical heat treat process for AISI 9310 Aerospace Grade 3 carburized
gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figures
1 Minimum effective case depth, he, for carburized gears . . . . . . . . . . . . . . . . . . . 3
2 Standards of acceptance for AISI 9310 carbide networks (root area) . . . . . . . 4
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
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AGMA 926--C99 AMERICAN GEAR MANUFACTURERS ASSOCIATION
Foreword
[The foreword, footnotes and annexes, if any, in this document are provided for
informational purposes only and are not to be construed as a part of AGMA Information
Sheet 926--C99, Recommended Practice for Carburized Aerospace Gearing.]
AGMA Standard 246.02A, Practice for Carburized Aerospace Gearing, dated June, 1983,
was prepared by the Metallurgy and Materials Committee and was designed to be a guide to
manufacturers who make carburized gears to the high quality standards required of gears
used in aerospace applications.
AGMA 926--C99 has been updated by the Aerospace Gearing Committee and replaces
AGMA 246.02A, and includes references to the latest standards of other standard setting
bodies including SAE/AMS and AISI. Also, reference is made to modern steel making
techniques and carburizing methods which produce gears to three classes of quality.
AGMA Standards and Information Sheets are subject to constant improvement, revision, or
withdrawal as dictated by experience. Any person who refers to AGMA technical
publications should satisfy himself that he has the latest information available from the
Association on the subject matter.
AGMA 926--C99 was approved by the AGMA Technical Division Executive Committee on
May 20, 1999.
Suggestions for improvement of this standard will be welcome. They should be sent to the
American Gear Manufacturers Association, 1500 King Street, Suite 201, Alexandria,
Virginia 22314.
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AMERICAN GEAR MANUFACTURERS ASSOCIATION AGMA 926--C99
ACTIVE MEMBERS
ASSOCIATE MEMBERS
N.E. Anderson . . General Motors Corporation J.G. Kish . . . . . . . Sikorsky Aircraft Division
E.R. Braun . . . . . Eaton Corporation D.E. Kosal . . . . . . National Broach & Machine Co.
C.E. Breneman . . Advance Gear & Machine Corp. A.J. Lemanski . . . Penn State University
J. Cadisch . . . . . . Reishauer, Ltd. M. Lonergan . . . . National Broach & Machine Co.
H.S. Cheng . . . . . Northwestern University W. Mark . . . . . . . . Penn State University
L. Cloutier . . . . . . Universite Laval T.L. Porter . . . . . . Brocksopp Engineering
B.W. Cluff . . . . . . American Pfauter J. Rybak . . . . . . . Technical University of Rzes
R.J. Cunningham Boeing Defense & Space Group
A. Seireg . . . . . . . University of Wisconsin
W. Darmon . . . . . Windsor Gear & Drive, Inc.
R. Shapiro . . . . . . Boeing Precision Gear
R. Dayton . . . . . . U.S. Air Force
M. Shebelski . . . . Boeing Precision Gear
R.J. Drago . . . . . . Boeing Defense & Space Group
L.J. Smith . . . . . . Invincible Gear Company
D.W. Dudley . . . . Consultant
B. Durwin . . . . . . Sikorsky Aircraft Division N. Sonti . . . . . . . . Penn State University
J. Eaton . . . . . . . . Liebherr K. Tower . . . . . . . Metal Improvement Company
R. Errichello . . . . GEARTECH F.C. Uherek . . . . . Flender Corporation
J. Hess . . . . . . . . Department of the Navy H. Wagner . . . . . . Advance Gear & Machine Corp.
D.R. Houser . . . . Ohio State University R.D. Wagner . . . . National Broach & Machine Co.
C. Isabelle . . . . . . Sikorsky Aircraft Division R.F. Wasilewski . Arrow Gear Company
K. Kazerounian . . University of Connecticut G.I. Wyss . . . . . . Reishauer Corporation
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AGMA 926--C99 AMERICAN GEAR MANUFACTURERS ASSOCIATION
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AMERICAN GEAR MANUFACTURERS ASSOCIATION AGMA 926--C99
American Gear Manufacturers except where they have been changed for
aerospace within the recommendations of this
Association -- information sheet in clauses 4 through 10. The three
grade numbers are:
Recommended Practice Aerospace Grade 1 -- aircraft quality;
Aerospace Grade 2 -- premium aircraft quality;
for Carburized Aerospace Grade 3 -- ultra--premium aircraft
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AGMA 926--C99 AMERICAN GEAR MANUFACTURERS ASSOCIATION
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AMERICAN GEAR MANUFACTURERS ASSOCIATION AGMA 926--C99
Normal module, mn
7 6 5 4 3 2 1
0.100
0.040 1.0
0.035 he = 0.188 ¢ (mn)0.86 (mm) 0.9
Minimum effective case depth (inches)
0.030 0.8
0.7
-- Case. The case is primarily tempered drawing. Variation of hardness between bands
martensite with a typical maximum of 10 percent should not exceed 3 points HRC for Aerospace
retained austenite as evaluated metallographical- Grade 3, and 4 points HRC for Aerospace Grade
ly using an appropriate etchant at a magnification 2, as converted by a microhardness tester with a
of 500X. The retained austenite percentage may 500 gram load.
be determined by x--ray diffraction instead of by 5.4 Carbon content
metallographic technique. Carbide network, i.e.,
undissolved carbides, should be scattered and The desired carbon content at the surface of the
discontinuous (as shown in figures 2a and 2b). A carburized tooth should be specified and agreed
semi--continuous or very heavy continuous net- upon between the gear manufacturer and the
work, as shown in figures 2c and 2d (AISI 9310 purchaser. A method of determining and evaluating
root area) are not permitted. Carbide network this requirement should also be detailed.
should be evaluated particularly in the root area of
the gear tooth test sample. Decarburization and 6 Preliminary treatments
intergranular oxidation are not permitted on
ground surfaces. 6.1 Preliminary treatments and considerations
-- Core. The core is primarily tempered marten- Stress relieving heat treatments may be performed
site. Banding, which results from the steel at any time prior to carburizing. All Aerospace Grade
manufacturing should be kept at a minimum. If 2 and 3 gears are to be quenched and tempered to
banding does exist, all direct core hardness approximately 30 HRC or normalized and tempered
readings must be within the range specified by the before machining prior to carburizing.
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AGMA 926--C99 AMERICAN GEAR MANUFACTURERS ASSOCIATION
NOTE: Alkaline sodium pyrate electrolytic etch ---- all photomicrographs at 400X.
Figure 2 -- Standards of acceptance for AISI 9310 carbide networks (root area)
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AMERICAN GEAR MANUFACTURERS ASSOCIATION AGMA 926--C99
Gears may be carburized by gas or vacuum Note that many of the carburizing materials listed in
methods. Pack carburizing is not permitted. The the table 1 require a surface treatment prior to
combination of carburizing and diffusing cycles may carburizing. This pre--oxidation procedure must be
be used to produce a gradual case to core carbon accomplished in accordance with the proper specifi-
gradient. Parts to be carburized shall be cleaned of cation requirements.
any surface scale, grease or oil prior to carburizing.
Generally, internal carburizing specifications are
developed by the gear manufacturer. MIL--S--6090 8 Subcritical annealing -- optional
may also be used as a minimum.
procedure
7.2 Carburizing process
The carburizing temperature for aerospace gears Gears may be given a subcritical annealing treat-
should permit carburization within an economical ment immediately after carburizing and before
time period, yet not permit substantial grain growth. hardening. This should be done as soon as the parts
Carburizing temperatures between 845°C and are cool enough to handle. The purpose of this
955°C (1550°F and 1750°F) are recommended for annealing is:
aerospace gearing. Carburizing time should start (1) to relieve the stresses developed during
when the entire furnace load has reached carburiz- cooling after carburizing;
ing temperature and carburizing atmosphere has
been attained. Carburized parts should be cooled in (2) to refine the case structure by spheroidizing
a protective atmosphere to prevent decarburization. any carbides present after carburizing;
Aerospace Grade 3 and Aerospace Grade 2 gears (3) to facilitate machining of the surfaces that will
should be carburized in furnace equipment with not be carburized and hardened.
Table 2 -- Typical heat treat process for AISI 9310 Aerospace Grade 3 carburized gears
Process Temperature Time at Type of Type of Remarks
operation ° C (° F) temperature environment quench
Normalize1) 940 (1725) 2 hours Air Air ----
Harden1) 815--830 1 hour Air Oil at 55°C ----
(1500--1525) (130°F)
Temper1) 565 (1050) 4 hours Air ---- Hardness should
be 27--32 HRC
Carburize 925 (1700) As required, gas Endothermic ---- Cool in protective
suitable carburizing atmosphere down
atmosphere to 815°C (1500°F)
Subcritical 620 (1150) 2 hours Air ---- ----
anneal
Harden 815--830 1 hour Endothermic gas Agitated oil ----
(1500--1525) or suitable gas
atmosphere
Cold --75 (--100) 2 hours ---- ---- ----
treatment
(subzero)
Temper 150 (300) 2 hours2) Air ---- ----
NOTES:
1) Preliminary heat treatment
2) Double temper 2 hours each.
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AGMA 926--C99 AMERICAN GEAR MANUFACTURERS ASSOCIATION
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AMERICAN GEAR MANUFACTURERS ASSOCIATION AGMA 926--C99
ANSI/AGMA 2007--B92, Surface Temper Etch In- If gear profiles or root fillets are critical, in Aerospace
spection After Grinding. Rehardening or retemper- Grade 3 and in some cases Aerospace Grade 2
ing is not permitted on gear tooth flanks and roots applications, no indications are allowed. Otherwise,
under any circumstances in critical applications. nonmetallic inclusions in the gear tooth profile or root
shall not be greater than 0.8 mm (1/32 inch) and the
10.3 Magnetic particle inspection minimum distance between indications shall be 12.7
mm (1/2 inch).
All finished gearing shall be subjected to magnetic
particle inspection and shall conform to acceptance Linear type discontinuities such as cracks or seams
standards. shall be cause for rejection.
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AGMA 926--C99 AMERICAN GEAR MANUFACTURERS ASSOCIATION
Bibliography
The following documents are either referenced in the text of AGMA 926--C99, Recommended Practice for
Carburized Aerospace Gearing or indicated for additional information.
AGMA 217.01, Information Sheet ---- Gear Scoring Design Guide for Aerospace Spur and Helical Power Gears
AGMA 390.03a, Gear Handbook -- Gear Classification, Materials and Measuring Methods for Bevel, Hypoid,
Fine Pitch Wormgearing and Racks Only as Unassembled Gears
AGMA 431.01, Design Procedure for Aircraft Engine and Power Take--off Bevel Gears
AGMA 908--B89, Geometry Factors for Determining the Pitting Resistance and Bending Strength of Spur,
Helical and Herringbone Gear Teeth
AGMA 911--A94, Design Guidelines for Aerospace Gearing
ANSI/AGMA 1010--E95, Appearance of Gear Teeth -- Terminology of Wear and Failure
ANSI/AGMA 1012--F90, Gear Nomenclature, Definitions of Terms with Symbols
ANSI/AGMA 2000--A88, Gear Classification and Inspection Handbook -- Tolerances and Measuring Methods
for Unassembled Spur and Helical Gears (Including Metric Equivalents)
ANSI/AGMA 2001--C95, Fundamental Rating Factors and Calculation Methods for Involute Spur and Helical
Gear Teeth
ANSI/AGMA 2003--B97, Rating the Pitting Resistance and Bending Strength of Generated Straight Bevel,
ZEROL Bevel and Spiral Bevel Gear Teeth
ANSI/AGMA 2004--B89 Gear Materials and Heat Treatment Manual
ANSI/AGMA 2005--C96, Design Manual for Bevel Gears
ANSI/AGMA 2007--B92, Surface Temper Etch Inspection After Grinding
ASTM A941--99a, Terminology Relating to Steel, Stainless Steel, Related Alloys and Ferroalloys
ASTM E3--95, Standard Practice for Preparation of Metallographic Specimens
ASTM E18--98, Standard Test Methods for Rockwell Hardness and Rockwell Superficial Hardness of Metallic
Materials
ASTM E140--97e1, Standard Hardness Conversion Tables for Metals (Relationship Among Brinell Hardness,
Vickers Hardness, Rockwell Hardness, Rockwell Superficial Hardness, Knoop Hardness, and Scleroscope
Hardness)
ASTM E384--89 (1997)e2, Standard Test Method for Microhardness of Materials
ASTM E407--93, Standard Practice for Microetching Metals and Alloys
ISO 6336--5:1996, Calculation of Load Capacity of Spur and Helical Gears -- Part 5: Strength and Quality of
Materials.
MIL--S--6090A, Steel, Carburizing and Nitriding, Processes for, August 1998.
MIL--H--6875H, Heat Treatment of Steel Raw Materials, February 1999.
MIL--F--7190B, Forging, Steel, for Aircraft/Aerospace Equipment and Special Ordnance Applications, August
1988.
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AMERICAN GEAR MANUFACTURERS ASSOCIATION AGMA 926--C99
ANSI/SAE AMS 2300G, Premium Aircraft--Quality Steel Cleanliness Magnetic Particle Inspection Procedure,
1995.
ANSI/SAE AMS 2301H, Cleanliness, Aircraft Quality Steel -- Magnetic Particle Inspection Procedure, March,
1996.
ANSI/SAE AMS 2375C, Control of Forgings Requiring First Article Approval, November 1996.
ANSI/SAE AMS 2750C, Pyrometry, 1994
ANSI/SAE AMS 2759B, Heat Treatment of Steel Parts, General Requirements, December, 1996.
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AMERICAN GEAR MANUFACTURERS ASSOCIATION
1500 KING STREET, ALEXANDRIA, VIRGINIA 22314