Professional Documents
Culture Documents
DIPLOMA
IN
MECHANICAL ENGINEERING
BY
CERTIFICATE
Done by
Mr. /Ms._______________________________
ACKNOWLEDGEMENT
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ACKNOWLEDGEMENT
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CONTENTS
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CONTENTS
ACKNOWLEDGEMENT
1. SYNOPSIS
2. INTRODUCTION
4. WORKING PRINCIPLE
5. ADVANTAGES AND DISADVANTAGES
6. APPLICATIONS
7. LIST OF MATERIALS
8. COST ESTIMATION
9. CONCLUSION
BIBLIOGRAPHY
PHOTOGRAPHY
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Chapter-1
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SYNOPSIS
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CHAPTER-1
SYNOPSIS
mechanical interface, consisting of a step-up gear, water Pump and a suitable coupling
transmits the energy to an electrical generator. The output of this generator is connected
to the Battery or system grid. The battery is connected to the inverter. The inverter is used
to convert DC voltages to AC voltages. The load is drawn current from the inverter.
Generator
Water power ratings can be divided into three convenient grouping, small to 1kW,
Chapter-2
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INTRODUCTION
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CHAPTER-2
INTRODUCTION
Man has needed and used energy at an increasing rate for its sustenance and well
being ever since he came on the earth a few million years ago. Primitive man required
energy primarily in the form of food. He derived this by eating plants or animals, which
he hunted. Subsequently he discovered fire and his energy needs increased as he started
to make use of wood and other bio mass to supply the energy needs for cooking as well
With further demand for energy, man began to use the wind for sailing ships and
for driving windmills, and the force of failing water to turn water wheels. Till this time, it
would not be wrong to say that the sun was supplying all the energy needs of man either
directly or indirectly and that man was using only renewable sources of energy.
The industrial revolution, which began with the discovery of the steam engine
(AD 1700), brought about great many changes. For the first time, man began to use a
A little later, the internal combustion engine was invented (AD1870) and the other
fossil fuels, oil and natural combustion engine extensively. The fossil fuel era of using
non-renewable sources had begun and energy was now available in a concentrated form.
The invention of heat engines and then use of fossil fuels made energy portable and
For the first time, man could get the power of a machine where he required it and
was not restricted to a specific site like a fast-running stream for running a water wheel or
a windy hill for operating a windmill. This flexibility was enhanced with the discovery
of electricity the development of central power generating stations using either fossil
fuels or waterpower.
A new source of energy-nuclear energy-came on the scene after the Second World
War The first large nuclear power station was commissioned about 40 years ago, and
already, nuclear energy is providing a small but significant amount of the energy
requirements of many countries. Thus today, every country draws its energy needs from a
noncommercial. The commercial sources include the fossil fuels (coal, oil and natural
gas), hydroelectric power and nuclear power, while the non-commercial sources include
In an industrialized country like USA, most of the energy requirements are meant
from commercial sources, while in an industrially less developed country like India, the
use of commercial and noncommercial sources is about equal. In the past few years, it
has become obvious that fossil fuel resources are fast depleting and that the fossil fuel era
is gradually coming to an end. This is particularly true for oil and natural gas. It will be
use full there fore to first examine the rates of consumption of the different sources of
energy and to give some indication of the reserves available this study will be done for
the world as a whole and then for India in particular with the help of these figures it will
be possible to form estimates of the time periods for which the existing source will be
available. The need for alternative energy options will thus be established and these
Before passing on to these topics, it is worth noting that while man s large-scale
use of commercial energy has led to a better quality of life it has also created many
problems. Perhaps the most serious of these is the harmful effect on the environment.
The combustion of the fossil fuel has caused serious air pollution problems in many areas
because of the localized release of large amounts of harmful gases into the atmosphere. It
has also resulted in the phenomenon of global warning, which is now a matter of great
concern. Similarly the releases of large amounts of waste heat from power plants have
caused thermal pollution in lakes and rivers leading to the destruction of many forms of
In the case of nuclear power plants there is also concern over the possibility of
radio activity being released into the atmosphere in the event of an accident and over the
long term problems of disposal of radioactive wastes from these plants. The gravity of
most of these environmental problems had not really been foreseen. Now however, as
man embarks on the search for alternative sources of energy, it is clear that the would do
well to keep the environmental in mind. So her we take geothermal energy as a project
Chapter-3
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COMPONENTS AND
DESCRIPTION
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CHAPTER-3
The physical setup of this project are given below and it is been explained as follows
1. Water Pump
2. Battery
3. Inverter
4. D.C Generator
5. Lighting Load
1. WATER PUMP:-
The single phase induction motor is coupled with the vacuum pump impeller with
suitable arrangement.
Single-Phase Theory
It is found to drive the roller shaft which fixed on the end of the frame structure.
The free end of the shaft in the motor a large pulley is found around which the belt runs.
The other specification about the motor is discussed in design part of the machine.
Because it has but a single alternating current source, a single-phase motor can
only produce an alternating field: one that pulls first in one direction, then in the opposite
as the polarity of the field switches. A squirrel-cage rotor placed in this field would
merely twitch, since there would be no moment upon it. If pushed in one direction,
how they go about starting the rotor in a particular direction such that the alternating field
will produce rotary motion in the desired direction. This is usually done by some device
The figure the performance curves of the four major types of single-phase AC
The split phase motor achieves its starting capability by having two separate
windings wound in the stator. The two windings are separated from each other. One
winding is used only for starting and it is wound with a smaller wire size having higher
electrical resistance than the main windings. From the rotor's point of view, this time
delay coupled with the physical location of the starting winding produces a field that
A centrifugal switch is used to disconnect the starting winding when the motor
reaches approximately 75% of rated speed. The motor then continues to run on the basis
Capacitor start motors form the largest single grouping of general purpose single
phase motors. These motors are available in a range of sizes from fractional through 3HP.
The winding and centrifugal switch arrangement is very similar to that used in a
split phase motor. The main difference being that the starting winding does not have to
have high resistance. In the case of a capacitor start motor, a specialized capacitor is
The addition of this capacitor produces a slight time delay between the
magnetization of starting poles and the running poles. Thus the appearance of a rotating
field exists. When the motor approaches running speed, the starting switch opens and the
This moderately priced motor produces relatively high starting torque, 225 to
400% of full load torque. The capacitor start motor is ideally suited for hard to start loads
such as conveyors, air compressors and refrigeration compressors. Due to its general
overall desirable characteristics, it also is used for many applications where high starting
The capacitor of this motor is left in series with the starting winding during normal
operation. The starting torque is quite low, roughly 40% of full-load, so low-inertia loads
performance
and speed
regulation can
be tailored by
selecting an
appropriate
2. BATTERIES:-
INTRODUCTION:
In isolated systems away from the grid, batteries are used for storage of excess
solar energy converted into electrical energy. The only exceptions are isolated sunshine
In fact for small units with output less than one kilowatt. Batteries seem to be the
only technically and economically available storage means. Since both the photo-voltaic
system and batteries are high in capital costs. It is necessary that the overall system be
optimized with respect to available energy and local demand pattern. To be economically
attractive the storage of solar electricity requires a battery with a particular combination
of properties:
We use lead acid battery for storing the electrical energy from the solar panel for
lighting the street and so about the lead acid cells are explained below.
Where high values of load current are necessary, the lead-acid cell is the type most
commonly used. The electrolyte is a dilute solution of sulfuric acid (H₂SO₄). In the
application of battery power to start the engine in an auto mobile, for example, the load
current to the starter motor is typically 200 to 400A. One cell has a nominal output of
2.1V, but lead-acid cells are often used in a series combination of three for a 6-V battery
The lead acid cell type is a secondary cell or storage cell, which can be recharged.
The charge and discharge cycle can be repeated many times to restore the output voltage,
as long as the cell is in good physical condition. However, heat with excessive charge
and discharge currents shortends the useful life to about 3 to 5 years for an automobile
battery. Of the different types of secondary cells, the lead-acid type has the highest
output voltage, which allows fewer cells for a specified battery voltage.
CONSTRUCTION:
Inside a lead-acid battery, the positive and negative electrodes consist of a group
The plates are immersed in the electrolyte, consisting of 8 parts of water to 3 parts
antimony alloy. This construction enables the active material, which is lead oxide, to be
pasted into the grid. In manufacture of the cell, a forming charge produces the positive
and negative electrodes. In the forming process, the active material in the positive plate
is changed to lead peroxide (pbo₂). The negative electrode is spongy lead (pb).
Automobile batteries are usually shipped dry from the manufacturer. The
electrolyte is put in at the time of installation, and then the battery is charged to from the
service. Some types are sealed, except for a pressure vent, without provision for adding
water.
CHEMICAL ACTION:
Sulfuric acid is a combination of hydrogen and sulfate ions. When the cell
discharges, lead peroxide from the positive electrode combines with hydrogen ions to
form water and with sulfate ions to form lead sulfate. Combining lead on the negative
plate with sulfate ions also produces he sulfate. There fore, the net result of discharge is
to produce more water, which dilutes the electrolyte, and to form lead sulfate on the
plates.
As the discharge continues, the sulfate fills the pores of the grids, retarding
circulation of acid in the active material. Lead sulfate is the powder often seen on the
outside terminals of old batteries. When the combination of weak electrolyte and
sulfating on the plate lowers the output of the battery, charging is necessary.
On charge, the external D.C. source reverses the current in the battery. The
reversed direction of ions flows in the electrolyte result in a reversal of the chemical
reactions. Now the lead sulfates on the positive plate reactive with the water and sulfate
ions to produce lead peroxide and sulfuric acid. This action re-forms the positive plates
At the same time, charging enables the lead sulfate on the negative plate to react
with hydrogen ions; this also forms sulfuric acid while reforming lead on the negative
plate to react with hydrogen ions; this also forms currents can restore the cell to full
output, with lead peroxide on the positive plates, spongy lead on the negative plate, and
Charge
Discharge
On discharge, the pb and pbo₂ combine with the SO₄ ions at the left side of the
equation to form lead sulfate (pbSO₄) and water (H₂O) at the right side of the equation.
One battery consists of 6 cells, each have an output voltage of 2.1V, which are connected
in series to get an voltage of 12V and the same 12V battery is connected in series, to get
an 24 V battery. They are placed in the water proof iron casing box.
Always use extreme caution when handling batteries and electrolyte. Wear gloves,
goggles and old clothes. Battery acid will burn skin and eyes and destroy cotton and
wool clothing.
The quickest way of ruin lead-acid batteries is to discharge them deeply and leave
them stand dead for an extended period of time. When they discharge, there is a
they remain in the lead Sulfate State for a few days, some part of the plate dose not
returns to lead oxide when the battery is recharged. If the battery remains discharge
longer, a greater amount of the positive plate will remain lead sulfate. The parts of the
plates that become sulfate no longer store energy. Batteries that are deeply discharged,
and then charged partially on a regular basis can fail in less then one year.
Check your batteries on a regular basis to be sure they are getting charged. Use a
hydrometer to check the specific gravity of your lead acid batteries. If batteries are
cycled very deeply and then recharged quickly, the specific gravity reading will be lower
than it should because the electrolyte at the top of the battery may not have mixed with
the charged electrolyte. Check the electrolyte level in the wet-cell batteries at the least
four times a year and top each cell of with distilled water. Do not add water to
discharged batteries. Electrolyte is absorbed when batteries are very discharged. If you
add water at this time, and then recharge the battery, electrolyte will overflow and make a
mess.
Keep the top of your batteries clean and check that cables are tight. Do not tighten
or remove cables while charging or discharging. Any spark around batteries can cause a
hydrogen explosion inside, and ruin one of the cells, and you.
On charge, with reverse current through the electrolyte, the chemical action is
reversed. Then the pb ions from the lead sulfate on the right side of the equation re-form
the lead and lead peroxide electrodes. Also the SO₄ ions combine with H₂ ions from the
water to produce more sulfuric acid at the left side of the equation.
CURRENT RATINGS:
Lead-acid batteries are generally rated in terms of how much discharge currents
they can supply for a specified period of time; the output voltage must be maintained
above a minimum level, which is 1.5 to 1.8V per cell. A common rating is ampere-hours
(A.h.) based on a specific discharge time, which is often 8h. Typical values for
As an example, a 200 A.h battery can supply a load current of 200/8 or 25A, used
on 8h discharge. The battery can supply less current for a longer time or more current for
a shorter time. Automobile batteries may be rated for cold cranking power , which is
related to the job of starting the engine. A typical rating is 450A for 30s at a temperature
of 0 degree F. Note that the ampere-hour unit specifies coulombs of charge. For instance,
200 A.h. corresponds to 200A*3600s (1h=3600s). the equals 720,000 A.S, or coulombs.
the battery would require 20 hours with a charging current of 10A.The ratings for lead-
acid batteries are given for a temperature range of 77 to 80ºF. Higher temperature
increase the chemical reaction, but operation above 110ºF shortens the battery life.
Low temperatures reduce the current capacity and voltage output. The ampere-
hour capacity is reduced approximately 0.75% for each decreases of 1º F below normal
temperature rating. At 0ºF the available output is only 60 % of the ampere-hour battery
rating. In cold weather, therefore, it is very important to have an automobile battery unto
full charge. In addition, the electrolyte freezes more easily when diluted by water in the
discharged condition.
SPECIFIC GRAVITY:
Measuring the specific gravity of the electrolyte generally checks the state of
discharge for a lead-acid cell. Specific gravity is a ratio comparing the weight of a
substance with the weight of a substance with the weight of water. For instance,
concentrated sulfuric acid is 1.835 times as heavy as water for the same volume.
Therefore, its specific gravity equals 1.835. The specific gravity of water is 1, since it is
the reference.
In a fully charged automotive cell, mixture of sulfuric acid and water results in a
specific gravity of 1.280 at room temperatures of 70 to 80ºF. as the cell discharges, more
water is formed, lowering the specific gravity. When it is down to about 1.150, the cell is
completely discharged.
figure (7). Note that the calibrated float with the specific gravity marks will rest higher in
an electrolyte of higher specific gravity. The decimal point is often omitted for
convenience. For example, the value of 1.220 in figure (7) is simply read twelve
12.50 are half charge, and 1150 to 1200 indicates complete discharge.
The importance of the specific gravity can be seen from the fact that the open-
For the specific gravity of 1.280, the voltage is 1.280 = 0.84 = 2.12V, as an
necessary to produce current in one direction. Also, the charging voltage must be more
than the battery e.m.f. Approximately 2.5 per cell are enough to over the cell e.m.f. so
that the charging voltage can produce current opposite to the direction of discharge
current.
Note that the reversal of current is obtained just by connecting the battery VB and
charging source VG with + to + and to-, as shown in figure. The charging current is
reversed because the battery effectively becomes a load resistance for VG when it higher
than VB. In this example, the net voltage available to produce charging currents is 15-
12=3V.
rectifying input from the AC power line to provide D.C. output for charging batteries.
Float charging refers to a method in which the charger and the battery are always
connected to each other for supplying current to the load. In figure the charger provides
current for the load and the current necessary to keep the battery fully charged. The
circuit. The battery charger is an AC generator or alternator with rectifier diodes, driver
by a belt from the engine. When you start the car, the battery supplies the cranking
power. Once the engine is running, the alternator charges he battery. It is not necessary
for the car to be moving. A voltage regulator is used in this system to maintain the output
at approximately 13 to 15 V.
The constant voltage of 24V comes from the solar panel controlled by the charge
controller so for storing this energy we need a 24V battery so two 12V battery are
connected in series.
0.05 specific gravity from each other. This is a long steady overcharge, bringing the
battery to a gassing or bubbling state. Do not equalize sealed or gel type batteries.
With proper care, lead-acid batteries will have a long service life and work very
well in almost any power system. Unfortunately, with poor treatment lead-acid battery
INTRODUCTION:
words, we may define it as the reverse process of rectification. The device, which
process. In olden days gas-filled tubes and vacuum tubes were used to develop inverters.
Thyratron inverter is popularly used as a large power device. Vacuum tube inverters
were generally used for high-frequency applications. Some of the main disadvantages of
The basic principle of an inverter can be explained with the help of a simple circuit, as
and if S is not kept closed to any of the two positions (1 and 2) for too long, and then an
alternating voltage will appear across the primary winding. This can be explained by the
primary winding when S is connected to position 1 is from top to bottom whereas when S
is connected at position 2, the current flows from bottom to top. This change in the
direction of current flow in the primary winding gives rise to an alternating voltage in it.
The frequencies of this alternating voltage will depend on how rapidly the switch (S)
positions are interchanged. This alternating voltage in the primary winding will induce
an alternating emf in the secondary winding, which will act as the A.C. output.
place in the design of inverter circuits. Transistor being a fast-switching device was used
LAMP
STEAM P.M.D.C.
GENERATOR BATTERY INVERTOR
CIRCUIT DIAGRAM
IN 4007 IN 4007
9V-0-9V
CHARGER POLARITY PROTECTOR + -
100μF CHARGING ON/OFF
IN 4007
INDICATOR
INVERTER
BC 547 10k
CHARGING CIRCUIT:-
to 9-0-9V. This signal is rectified by the rectifier unit with the help of
diodes. The Capacitor is used to filter the rectified signal and this signal is
INVERTING CIRCUIT:-
The discharge indication is given with the help of discharge LED. The
variable resister is used to varying the intensity of the tube light. The
capacitors and transistors are used to amplifier cum oscillator circuit. This
will produce the a.c signal and this signal is given to the inverter
Voltage Production
DC Circuits, that there are three conditions necessary to induce a voltage into a
conductor.
1. A magnetic field
2. A conductor
Theory of Operation
(4) Brushes
generator.
Basic Operation of a DC Generator A single conductor, shaped in the form of a
loop, is positioned between the magnetic poles. As long as the loop is stationary, the
magnetic field has no effect (no relative motion). If we rotate the loop, the loop cuts
through the magnetic field, and an EMF (voltage) is induced into the loop.
When we have relative motion between a magnetic field and a conductor in that
magnetic field, and the direction of rotation is such that the conductor cuts the lines of
flux, an EMF is induced into the conductor. The magnitude of the induced EMF
depends on the field strength and the rate at which the flux lines are cut.
The stronger the field or the more flux lines cut for a given period of time, the
Eg = KFN
K = fixed constant
N = speed in RPM
The direction of the induced current flow can be determined using the
"left-hand rule" for generators. This rule states that if you point the index finger of
your left hand in the direction of the magnetic field (from North to South) and point the
thumb in the direction of motion of the conductor, the middle finger will point in the
For example, the conductor closest to the N pole is traveling upward across the
field; therefore, the current flow is to the right, lower corner. Applying the left-hand rule
to both sides of the loop will show that current flows in a counter-clockwise direction in
the loop.
DC GENERATOR CONSTRUCTION
generator, running at a constant speed under varying load conditions, has a much more
stable voltage output than does a series-wound generator. Some change in output voltage
does take place. This change is caused by the fact that, as the load current increases, the
voltage drop (I R) across the armature coil increases, causing output voltage to decrease.
As a result, the current through the field decreases, reducing the magnetic field
and causing voltage to decrease even more. If load current is much higher than the
design of the generator, the drop in output voltage is severe. For load current within the
LIGHTING LOAD:
FLUORESCENT TUBES:
INTRODUCTION:
lighting has a great advantage over other light source in many applications. It is possible
to achieve quite high lighting intensities without excessive temperature rises. The
efficiency of fluorescent lamp is about 40 lumens per watt, about three times the
efficiency of an equivalent tungsten lamp. The average life of a fluorescent lamp is about
CONSTRUCTION:
The fluorescent tube consists of a glass tube and 0.6 meter, 1.2 meters and 1.5
meters in length. The inside surface of the tube is coated with a thin layer of fluorescent
The glass tube of the fluorescent lamp is provided at both ends with bipin caps and
oxide coated tungsten filaments. The tube contains organ gas with a small quantity of
mercury under low pressure. Even with organ gas the discharge will not start at ordinary
main voltage. A choke and a starter switch are therefore incorporated in the circuit of the
tube lamp to give a momentary high voltage across the tube to start the discharge. The
choke is connected in series with the tube the starter is connected across tube.
The circuit is suddenly opened at the starter, the flux around the choke collapse
causing a kick of about 1000V. This voltage is applied across the two electrodes and
sufficient to start the discharge of the tube. During the steady operation of this lamp the
voltage across the tube drops to about 150 volts. This voltage is sufficient to maintain the
discharge of the tube. During the steady operation of this lamp, the voltage across the
tube drops to about 150 volts. This voltage is sufficient to maintain the discharge. The
choke in series with the tube now acts as a stabilizer. A capacitor is connected across the
Chapter-4
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WORKING PRINCIPLE
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CHAPTER-4
WORKING PRINCIPLE
The block diagram of pelton wheel turbine is consisting of a boiler unit, 12 voltage
batteries, an inverter and a florescent lamp. As we studied from the generator gives a
D.C. output of 12V this D.C. output is not always constant there is some variation in this
D.C. output this cannot be given to the battery storage it may weaken the life of the
battery. So in order to get constant D.C. output and also to avoid the reverse flow of
current to the panel in the case of no load a charge controller have been used this help us
to allow only the constant voltage of 12V D.C. to the battery and also it act as an
By this way the battery gets charged then this D.C. storage is given to an inverter
this inverter inverts 12V D.C. to input in to AC output, step upped in to 230V.The 230V
AC supply is given to the supply to the lamp. The lamp used for street lighting is 230V,
IN 4007
A.C MAINS
RF 4K7 220Ω
1K INDICATOR
INVERTER D882 BC 547
BC 547 2K BC 547
AUTO OFF VR 1K2
Chapter-5
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DISADVANTAGES
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Chapter-6
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APPLICATIONS
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CHAPTER-6
APPLICATIONS
Mechanical motion derived from water power can be used to drive heat pumps or
to produce heat from the friction of solid materials, or by the churning of water or other
fluids, or in other cases, by the use of centrifugal or other types of pumps in combination
with restrictive orifices that produces heat from friction and turbulence when the working
fluid flows through them. This heat may then be stored in materials having a high heat
A home heating system that uses a water powered pump and a restrictive orifice to
derive direct heat for a building, without first generating electricity also has been
developed.
A.C. electrical generators. In such applications the energy is fed directly into power
water-saver mode of operation. When the water is blowing, electrical an amount equal
to the being can reduce generation at the hydroelectric plants in the network produced by
this unit. Thus, the water turbines supply part of the network load that is ordinarily
produced by the hydroelectric generators. Under these conditions some of the water that
would have been used by the hydroelectric plant to supply the load is saved in the
reservoir and made available for later use when the water is not blowing.
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Chapter-7
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LIST OF MATERIALS
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CHAPTER-7
LIST OF MATERIALS
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Chapter-8
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COST ESTIMATION
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CHAPTER-8
COST ESTIMATION
1. MATERIAL COST:
NO. (RS)
1 Water Pump Aluminium 1
2 Tube Plastic 1
3 Generator (D.C 12 V) Aluminium 1
4 Battery (12 V) Lead-acid 1
5 Inverter Electronic PCB 5 meter
6 Frame Stand Mild Steel 1
7 Hose Collar Brass 2
8 Turbine blade Mild Steel 1
9 Connecting Wire Cu 2 meter
TOTAL =
2. LABOUR COST
3. OVERHEAD CHARGES
TOTAL COST
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Chapter-9
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CONCLUSION
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CHAPTER-9
CONCLUSION
A strong multidiscipline team with a good engineering base is necessary for the
levels of hierarchy. Simulation techniques are suitable for solving some of the problems.
But a good quantitative model and a test set-up will help to understand the systems. This
project work has provided us an excellent opportunity and experience, to use our limited
assembling and machining while doing this project work. We feel that the project work is
We are proud that we have completed the work with the limited time successfully.
The PELTON WHEEL TURBINE is working with satisfactory conditions. We are able
to understand the difficulties in maintaining the tolerances and also quality. We have
done to our ability and skill making maximum use of available facilities. In conclusion
remarks of our project work, let us add a few more lines about our impression project
work. Thus we have developed a PELTON WHEEL TURBINE” which helps to know
how to achieve low cost steam power plant model. By using more techniques, they can be
BIBLIOGRAPHY
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BIBLIOGRAPHY
PUBLISHERS, DELHI.
TECHNOLOGY
DELHI.
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PHOTOGRAPHY
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