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UENR4700-02
October 2015
Tap Schematic
Description
Number Location
A Tank H-13
B Hoist Pump Discharge H-13
C LHS Hoist Cylinder Rod End J-8
D LHSHoist Cylinder Cap End J-8
E RHS Hoist Cylinder Rod End J-9
F RHS Hoist Cylinder Cap End J-9
G Steering/brake Supply G-4
H Re a r P a r k B r a k e s E-14
I Rear Slack Adjuster F-13
J Rear Left Service Brake Bleed F-14
K Rear Right Service Brake Bleed F-14
L Front Slack Adjuster F-10
M Front Left Service Brake Bleed F-10
N Front Right Service Brake Bleed F-10
O Left Raxl Filter Inlet B-6
P Right Raxl Filter Inlet B-7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
VALVE ENVELOPES
VALVES
VALVE PORTS
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
UNIDIRECTIONAL UNIDIRECTIONAL
G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number
Previous Standard
Wire Color
Wire
325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
14 13 12 11 10 9 8 7 6 5 4 3 2 1
(76) VALVE GP
CONTROL (HOIST) (11) CYLINDER AS (12) CYLINDER AS
247-1437 HOIST (LH) HOIST (RH)
431-5856 431-5856
S1
(13) CYLINDER AS (14) CYLINDER AS
C R L
STEERING (LH) STEERING (RH)
E D 442-3555 442-3555
F
J J
(43) PUMP GP
STEERING
R1
416-6559
G M A CL CR
R2 (30) GAUGE - PRESSURE U1 U T1
HOIST
432-9384
T
(16) DRIVE GP
A1 H1
PUMP
LS T P
396-9741
A2 R
L
H2
Vg max Vg min (25) FILTER GP (42) PUMP GP
C1
OIL (COOLING) METERING (HMU)
C2 432-9377 192-3897
S2
(16) DRIVE GP
P
PUMP
I 396-9741 I
PUMP
DRIVE
BOX
(82) VALVE GP
(54) SENSOR GP STEERING
TEMPERATURE (RR COOLING) 458-0318 EF
U R T2 M1 SL S
134-2252
RIGHT REAR TO REAR RIGHT BRAKE
COOLING RETURN T
LOC: G-10 PP
(23) FILTER GP (32) GAUGE - PRESSURE
PUMP
OIL (HOIST) (LH) DRIVE (10) CORE AS STEERING
432-9377 BOX OIL COOLER (HOIST) 432-9384
HP LS HT
(22) FILTER GP 243-5775
OIL (HOIST) (LH)
432-9377
(51) SENSOR GP
B TO RADIATOR PUMP
LOC: E-6 TEMPERATURE (LR COOLING)
134-2252
G
TO RAX PUMP
(75) VALVE GP
HOIST SYSTEM AND REAR BAKE COOLING
(48) SENSOR GP LOC: B-7
R
TANK OIL LEVEL (15) DIFFUSER GP CHECK (TANK) TO BRAKE MANIFOLD
434-5562 (70) TANK GP TANK RETURN 432-8133 LOC: D-14
BRK
HYDRAULIC 432-8134 FR
TO DRIVE TRAIN BLOWER PS
442-3281 LOC: C-2
I
RIGHT REAR RIGHT FRONT
S
(70) VALVE AS M S
P S K N S P
(80) VALVE GP
MAKEUP (HYDRAULIC FAN)
183-7170
2
1 3
(52) SENSOR GP
H (72) VALVE GP T A MA
BRAKE (PILOT PRESSURE) A M G T1 U U1 TEMPERATURE (RF COOLING)
432-8142 2 134-2252
(37) MOTOR GP
E 1 3
(73) VALVE GP HYDRAULIC FAN
RIGHT FRONT E
BRAKE (PROPORTIONAL CONTROL) 240-7790
1 451-1753 (16) DRIVE GP
PUMP
(17) FILTER GP 396-9741
BREATHER (TANK)
A P 4T-6788
(58) STRAINER GP (77) VALVE GP
(5) ADAPTER - TANK Vg min Vg max
COOLING (CHECK)
T
2
TANK
(7) CONTROL GP
3
432-8136 291-1546 442-3366
BRAKE
426-2134 (69) SWITCH GP
(3) ACCUMULATOR GP
BRAKE (SBA) TANK TEMPERATURE (83) VALVE GP
432-8138 SUCTION (TANK)
FROM STEERING MANIFOLD 461-2545 (65) SWITCH AS LEFT FRONT
LOC: G-2 432-8135
PRESSURE (BRAKE) (TSR)
(2) ACCUMULATOR GP
451-1741
BRAKE (RBA) (48) SENSOR GP (36) MOTOR GP
461-2545 TANK OIL LEVEL
(75) VALVE GP BLOWER FAN
434-5562 303-5861
BVR TSR AA
CHECK (TANK)
AL 432-8133 PUMP
DRIVE
(49) SENSOR GP
D S SL M1 T2 R U
BOX
TEMPERATURE (LF COOLING) D
(46) SENSOR GP
G 134-2252
SPEED (BLOWER FAN)
(1) ACCUMULATOR GP 186-0131
BRAKE (FBA) (70) TANK GP (15) DIFFUSER GP (39) PUMP GP
461-2545 RBA HYDRAULIC TANK RETURN COOLING
SBA
442-3281 432-8134 303-9326
P U D
B
TSS
BAD Vg
FBA MIN
(79) VALVE GP
(26) GAUGE - PRESSURE TSF
MAKEUP (HYDRAULIC FAN)
BRAKE 183-7170
BS BR
432-9384 BVT Vg MAX
(64) SWITCH AS PVT
A
PRESSURE (BRAKE) (TSF)
451-1741 (17) FILTER GP
AAS BREATHER (TANK) T2
(59) SWITCH AS 4T-6788
LB
PRESSURE (BRAKE)
C 432-9379 BVF
(5) ADAPTER - TANK (84) VALVE GP M1
C
PV
291-1546 SUCTION (TANK 2)
(60) SWITCH AS 432-8135
PRESSURE (BRAKE) (29) GAUGE - PRESSURE (58) STRAINER GP FROM PRIORITY MANIFOLD
432-9556 BRAKE (TSP) (69) SWITCH GP TANK LOC: G-5
432-9370 PUMP DRIVE BOX FILTRATION TANK TEMPERATURE 432-8136 (83) VALVE GP
TSP SUCTION (TANK)
P A 432-8138
(33) MANIFOLD AS PBS 432-8135
BRAKE T B (70) TANK GP
PB (62) SWITCH AS
450-1744 HYDRAULIC
PRESSURE (PBS)
442-3281
434-5640 (57) SOLENOID AS (48) SENSOR GP
REAR AXLE LUBE (15) DIFFUSER GP
B1 TANK OIL LEVEL
B2
442-3433 REAR AXLE LUBE FILTRATION TANK RETURN (75) VALVE GP
(COOLER OPTIONAL) 434-5562 432-8134 CHECK (TANK)
A2 A1 1 (68) SWITCH GP
(16) DRIVE GP (67) SWITCH GP
HYDRAULIC FAN AND FRONT BRAKE COOLING SCHEMATIC
BYPASS (REAR AXLE LUBE) (LH)
PUMP BYPASS (REAR AXLE LUBE) (LH) 391-7125
396-9741 391-7125 (50) SENSOR GP (53) SENSOR GP
(41) PUMP GP (19) FILTER GP TEMPERATURE (LH LUBE COOLING) TEMPERATURE (RH LUBE COOLING)
B TANK WITH OPTIONAL SERVICE FILL
PUMP DRIVE BOX
PUMP
DRIVE OIL (REAR AXLE LUBE) (LH) 134-2252 134-2252 (20) FILTER GP B
397-9577 (6) BREATHER AS BOX OIL (REAR AXLE LUBE) (LH)
(17) FILTER GP 353-4672 (8) COOLING GP (9) COOLING GP 353-4672
BREATHER (TANK) PUMP DRIVE
OIL (AXLE LUBE) (LH) OIL (AXLE LUBE) (RH)
4T-6788 9C-4937 129-1807
129-1807
(5) ADAPTER - TANK
(58) STRAINER GP 291-1546
TANK LINE PATTERNS
432-8136 (83) VALVE GP
(69) SWITCH GP S3 S2 S1 Pressure Line
SUCTION (TANK)
TANK TEMPERATURE
432-8138
432-8135 (24) FILTER GP
P L
O Pilot / Load Sensing Pressure
OIL (PUMP DRIVE FILTRATION) P1 P2 P1
Drain / Return Lines
328-8454
(48) SENSOR GP Component Group
(38) PUMP & MOTOR GP (45) SENSOR GP
TANK OIL LEVEL
REAR AXLE LUBE PRESSURE (REAR AXLE LUBE (RH) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS CALLOUTS
434-5562 (15) DIFFUSER GP (44) SENSOR GP 343-1922 221-3415
TANK RETURN HYDRAULIC FAN AND FRONT BRAKE CONTROL CIRCUIT
PRESSURE (REAR AXLE LUBE (LH) HOIST SYSTEM CONTROL CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter)
432-8134
221-3415 STEERING CONTROL CIRCUIT
SUPPLY LINE
DL DL D Connectors (By letter)
BRAKE ACTUATION CONTROL CIRCUIT
(70) TANK GP Callout Number Component
AUXILIARY CONTROL CIRCUIT (52) VALVE GP - CONTROL
HYDRAULIC (Machine Location from Name
A 442-3281 (78) VALVE GP (75) VALVE GP DRAIN / RETURN LINE
REAR AXLE LUBE CONTROL CIRCUIT
Component LocationsTable)
138-1234 Part Number A
LUBE (CHECK) CHECK (TANK)
432-3068 432-8133
THIS SCHEMATIC IS FOR THE 794 AC OFF-HIGHWAY TRUCK HYDRAULIC AND POWERTRAIN SYSTEM
(74) VALVE GP (18) FILTER GP MEDIA NUMBER: UENR4700-02
CHECK (LUBE) LUBE (TANK) SCHEMATIC PART NUMBER: 442-3333, CHANGE: 01, VERSION: -
345-9878 431-6083 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
CENTRAL SERVICE OIL FILL POINT
OPTIONS AND AUXILIARY FUNCTIONS HYDRAULIC SCHEMATIC in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
BRAKE ACTUATION HYDRAULIC SCHEMATIC
BOTTOM CAB VIEW VIEW ALL CALLOUTS
ENCLOSURE - BEHIND CAB VIEW
64
2
30 27
32
31
1 72
26
65 73
42 62 61
60 28
29
72
59 63
7
56
H
71
33
L
M
55
N
HOIST SYSTEM AND REAR BRAKE COOLING - FRONT
RIGHT VIEW
VIEW ALL CALLOUTS
40 41 39 11
6
E
F
16
43
24
12
81 BEHIND
VALVE
C 23 B
D 22
76
10
HYDRAULIC FAN AND FRONT BRAKE COOLING
SCHEMATIC - REAR RIGHT SIDE VIEW
VIEW ALL CALLOUTS
37
47
36
46
79
80
77
52
49
OPTIONS AND AUXILIARY FUNCTIONS HYDRAULIC SCHEMATIC
VIEW ALL CALLOUTS
68
44
19 20
57 67 45
51 53
54
50
8 38 9
P J K O
STEERING HYDRAULIC SCHEMATIC - REAR RIGHT SIDE VIEW
VIEW ALL CALLOUTS
35
82
G
66
34
13
18 25
21
14
TANK GP - VIEW FROM MACHINE
VIEW ALL CALLOUTS
17
A
70
48
58
5 69
84
15
83
75
78 74