S3 standard control panel

Package MD4 English

23/01/06

l
TEST 0 30
STB
10A

M000483

Installation Technical
instructions instructions
 Contents

Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Important recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Commissionning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Mounting - Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1 Control panel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2 Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3 Access to the connection terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4 Electricity supply - Flow controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5 Connecting the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6 Connecting the safety thermostat alarm report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
7 Connecting the flue gas thermometer (Package BP28) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Skeleton Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

2
Control panel S3 23/01/06 - 300008905-001-A
 Symbols used

Caution danger
Risk of injury and damage to equipment. Attention must be
paid to the warnings on safety of persons and equipment

 Specific information
Information must be kept in mind to maintain comfort

ZReference
Refer to another manual or other pages in this instruction
manual
DHW: Domestic hot water

Switch off the power supply before doing the work!.

This appliance must be connected to the earth.

Important recommendations

 For a proper operating of the boiler, follow carefully the

instructions.

 Any intervention on the appliance and heating equipment

must be carried out by a qualified technician.

 The manufacturer is not liable for any improper use of the

appliance or failure to maintain or install the unit correctly
(the user shall take care to ensure that the system is
installed by a qualified fitter).

 Keep to the polarity shown on the terminals : phase (L),

neutral (N) and earth . 4

3
23/01/06 - 300008905-001-A Control panel S3
 Description

1 Introduction

Standard electromechanical control panel for heating installations optional:

without a control unit or for those which include a boiler room control
Flue gas thermometer (Package BP28)
cabinet.
The control panel is used to control boilers with 1 or 2-stage burners.
The control panel S3 equips the boilers GT 330.

2 Presentation

Control panel S3 includes:

 Intemperature
the event that there is an abnormal rise in the
in the boiler 110° C. Advise your installation
- 2 Boiler thermostats
engineer.
- 1 Safety thermostat
The boiler thermostat regulates the boiler operating temperature.
The safety thermostat with manual reset ensures that the boiler
operates safely.

3 Operating principle

The boiler may be regulated:

- either by the boiler thermostats
If the boiler is fitted with a 2-stage burner, each thermostat is
assigned to the operation of one stage. The 2nd stage
thermostat must be set to a value at least 5°C lower than the 1st
stage thermostat.
- or by a control unit located in a cabinet
Operating security is provided by the safety thermostat with
manual reset.

4 Technical characteristics

Compliance / Stamp 1
This product complies to the requirements to the European Directives
and following standards:
- 73/23/EEC Low Voltage Directive
Reference Standard : EN 60.335.1
- 89/336/EEC Electromagnetic Compatibility Directive
Generic standards : EN1000-6-3 ; EN 61000-6-1

4
Control panel S3 23/01/06 - 300008905-001-A
 Presentation

7 6 2 1 3 4 5

l
TEST 0 30
STB
10A

M000484

1. General ON (1) / OFF (0) switch

2. Switch Test-STB
Temporary action to test the safety thermostat
3. Boiler thermostats (30 to 85 °C)
A factory-set stop limits the maximum temperature to 75 °C. The
stop may be moved if necessary (See Moving the thermostat
stop).
4. Boiler thermometer
5. Location for flue gas thermometer (optional)
6. Timed circuit breaker (10 A) with delayed action and manual
reset
7. Safety thermostat with manual reset
(set to 110 °C)

5
23/01/06 - 300008905-001-A Control panel S3
 Commissionning

 The first start-up is to be performed by your installation

engineer.
• Set the On/Off switch to 1.

Before starting the boiler, check if the installation is filled with water.
Start the boiler in the following order :
• Boiler temperature regulation by means of the thermostats
`Set the boiler thermostats 3 to the desired position. The 2nd
stage thermostat must be set to a value at least 5°C lower than
the 1st stage thermostat.

Ifboiler
there is no control unit, we advise you never to set the
thermostat below mark 4 (approx. 40°C) in order to
avoid the risk of combustion products condensing on the
walls of the boiler.
`If necessary, change the position of the maximim temperature.
• Moving the thermostat stop

6
5
7
8

9
M000154

A factory-set stop limits the maximum temperature to 75 °C.

To move the stop, proceed as follows:

`Pull the thermostat button out carefully (use pliers and a cloth).
`Remove the stop with the pliers.
`Put the stop in the hole of the desired higher temperature
(maximum 85°C).
• Control unit in boiler room electrical cabinet
See the instructions supplied with the control unit and any
remote control unit used.
• Check that safety thermostat 7 is properly set. To do so,
Unscrew the safety thermostat cover and press the reset button
using a screwdriver.

6
Control panel S3 23/01/06 - 300008905-001-A
 Mounting - Connections

1 Control panel assembly

ZRefer to the technical and assembly instructions delivered with

the boiler.

2 Electrical connections

 Only qualified professionnals may carry out electrical

connections, always with the power off.
 As the electrical wiring has been carefuly checked in the
factory, the internal connections on the control panel must
not be changed in any way.
Electrical connections must match the electrical diagrams delivered
with the equipment and comply with the instructions in the manual.
The equipment must have a power supply equipped with a omnipolar
switch with an opening distance above 3 mm.
The earth must comply with the NFC 15.100 (France) or the RGPT
(Belgium) standards.

3 Access to the connection terminal

All connections are made with the terminal boxes designed for
that purpose on the back of the boiler's command board.
12

VA
11

S3
10

T8
9

T7
8

T6
7

T2
T1
6

L1
5

N L
4

230 N
V LI
A
50Hz
8555N056

Bring the connecting cables to the control panel through the openings
located on the rear panel of the boiler and 1 or 2 cable channels,
depending upon the type of boiler.
Attach the cables to the cable clamps provided for this purpose.
Keep to the polarity shown on the terminals : phase (L), neutral (N)
and earth 4.

7
23/01/06 - 300008905-001-A Control panel S3
4 Electricity supply - Flow controller

12 11 10 9 8 7 6 5 4 3 2 1

12 11 10 9 8 7 6 5N 4 L

8219N087
ALI
VA S3 T8 T7 T6 T2 T1 L1 N 230 V / 50 Hz

2
3 x 0,75 mm

Make the electrical connection to the terminals 1, 2, 3.

Connection to the mains is done using a 3-wire cable with a cross
section of 0.75 mm² on the terminal block (terminals 1, 2, 3).
For other electrical connections, use the 3 wire cable with a diameter
of 0.75 mm².
The flow controller contact is connected to the safety circuit in series
(between terminal 5 on the terminal block and terminal L1 on the
burner, for example).

8
Control panel S3 23/01/06 - 300008905-001-A
5 Connecting the burner

• Burner cable • Burner side

8555N249

V/J
1 2 3 8 4 5 6 7 1 3 2

8555N203
 7-pin plug for 1-stage burners or stage 1 of 2-stage burners B4 S3 T2 T1 N L1 B5 T6 T7 T8
 4-pin plug for stage 2 of the burner
 Connector block with connection pins to the control panel
terminal block Burner fitted with pin connectors
The control panel is supplied with the burner power cable. Refer to the burner cable diagram.
One end of this cable is fitted with two European 7 and 4 pin sockets Burner without plug-in connectors
and the other with a terminal with male connecting pins.
In this case, the connectors supplied with the burner cable must be
rewired.
• Control panel The diagram shows the wire numbers and the terminals of the burner
connectors.
12

VA
11

S3
10

T8
9

T7
T6
8

T2
7

T1
6

L1
5
4

N L
230 N
V LI
A
50H
z
8555N058

Connect the terminal block to terminals 4 to 12 on the fixed terminal

block on the control panel using the male pins.

9
23/01/06 - 300008905-001-A Control panel S3
The table below specifies the way in which the cables are to be
connected on the burner control box.

Connector
Wire No From Connection to the burner control box
terminal -No
L1 7 Continuous phase from the safety thermostat Burner main supply

4 V/J Earth connection Earth connection

N 6 Neutral taken after On/Off Neutral terminal
T1/T2 5/4 Dry contact of the stage 1 boiler thermostat Insert in the control circuit of boiler stage 1
S3 8 Burner alarm indicator Alarm output (phase)
T6 1 Stage 2 boiler thermostat input Insert in the control circuit of burner stage 2
T7 3 Stage 2 “boiler off” thermostat output Connect only if the burner is of the modulating type
T8 2 Stage 2 “boiler on” thermostat output Insert in the control circuit of burner stage 2
If the electrical characteristics of the burner exceed the following
values
- inrush current > 16 A or
- P > 450 W or
- I > 2 A cos ϕ = 0.7
The burner controls must be relayed, e.g. with the relaying kit
(package BP 51, optional)
.

1 M000150

7-pin plugs for connecting to the control panel and burner

connectors.

10
Control panel S3 23/01/06 - 300008905-001-A
6 Connecting the safety thermostat alarm report

The insulated pin on the safety thermostat is used to connect an

alarm report (thermostat with reversal contact).
If the safety thermostat trips, a 230 V signal is present on this
terminal.
`Open the control panel (3 screws at the back) to access the
back of the safety thermostat.
12

VA
11

S3
10

T8
9

T7
8

T6
7

T2
T1
6

L1
5

N L
4

230V LI N
A
50Hz

8555N057

11
23/01/06 - 300008905-001-A Control panel S3
7 Connecting the flue gas thermometer (Package BP28)

M000493

An optional flue gas thermometer may be fitted on the front of the

control panel.
To do so:
- Cut the cover off with a cutter along the edges of the coloured
rectangle
- Clip the thermometer into the opening
- Bring the sensor to the back of the boiler via the cable channel and
insert it in the flue gas pipe.

12
Control panel S3 23/01/06 - 300008905-001-A
 SCHEMA DE PRINCIPE - STROMLAUFPLAN - WIRING DIAGRAM - PRINCIPESCHEMA GT 330 STANDARD
ZB DJ10A
1a 1 1a 1
L 3

BA

1 1a 1

TCH1 θ ZTB TCH2 θ

23/01/06 - 300008905-001-A
2 4 2 1 4 2

TS1 θ
1

TS2 θ
1

6 BA 7 BA 8 BA 9 BA 10 BA 11 BA 12
BA
BA 5

L1 T1 T2 T6 T7 T8 S3

1b

VA
1a
Ê
N

BA 4
ZB
2a 2
N 2

BA

Control panel S3
BA BARRETTE ANSCHLUSSLEISTE BA CONNECTING BOARD AANSLUITINGSKLEMMEN
Ç TERRE SCHUTZLEITER Ç EARTH AARDING
DJ10A DISJONCTEUR LEISTUNGSSCHALTER DJ10A CIRCUIT BREAKER THERMISCHE BEVEILIGING
Skeleton Diagrams

L PHASE PHASE L PHASE FASE

N NEUTRE NULLEITER N NEUTRAL NULLEIDER
TCH1 THERMOSTAT DE CHAUDIERE 1ere ALLURE KESSEL TEMPERATURREGLER 1.STUFE TCH1 BOILER THERMOSTAT 1st STAGE KETELTHERMOSTAAT 1st TRAP
TCH2 THERMOSTAT DE CHAUDIERE 2eme ALLURE KESSEL TEMPERATURREGLER 2.STUFE TCH2 BOILER THERMOSTAT 2nd STAGE KETELTHERMOSTAAT 2de TRAP
TS1 THERMOSTAT DE SECURITE SICHERHEITSTEMPERATURBEGRENZER TS1 HIGH LIMIT THERMOSTAT VEILIGHEIDSTHERMOSTAAT
TS2 THERMOSTAT DE SECURITE CONDENSEUR BRENNWERTTAUSCHER STW TS2 CONDENSER THERMOSTAT VEILIG HEIDS THERMOSTAAT
VA VOYANT ALARME ALARMLEUCHTE VA ALARM INDICATOR ALARM LAMPJE
ZB INTERRUPTEUR BRULEUR BRENNER SCHALTER ZB BURNER SWITCH BRANDER SCHAKELAAR
ZTB INTERRUPTEUR TEST STB TEST STB SCHALTER ZTB TEST STB SWITCH TEST STB SCHAKELAAR

N° : 300007760-001-A

13
 Spare parts

23/01/06 - 300008905-002-A

 To order a spare part, quote the reference number next to the part required.

Control panel S3 for GT 330

9
4
3
10
18 17 10
10
A

12 4
5
6
3

8
8

6
5
4 6
3

11
7
8

11
4
2 5
14 7
13
15
12

VA
11

S3
10

T8
T7
9

T6
8

T2
7

T1
6

L1
5

16

M000487

DE DIETRICH THERMIQUE S.A.S. - Spare parts centre

4 rue d’Oberbronn - F-67110 REICHSHOFFEN - * +33 (0)3 88 80 26 50 - + +33 (0)3 88 80 26 98
cpr dedietrichthermique.com
 Rep Code no. Description

1 100004299 Standard complete control panel

2 8219-0508 Painted control panel base

3 8557-0505 Cover

4 300007160 Side plate

5 200005221 Plastic coated panel

6 9532-5027 Green S/S bipolar switch

7 9536-5161 Thermometer

8 9532-5092 Bipolar switch

9 9536-3314 110 °C safety thermostat

10 9536-3364 30 to 90 °C setting thermostat

11 8555-5501 Setting button + Pin

12 9534-0286 Timed circuit breaker (10 A)

13 200005244 Standard beam

14 8219-4905 Electric circuit

15 9531-7395 7-pin plug

16 9531-7384 4-pin plug

17 9536-5613 Contact spring for pocket

18 9758-1286 Spring for pocket

15
23/01/06 - 300008905-001-A Control panel S3
 DE DIETRICH THERMIQUE S.A.S.
www.dedietrich.com
FR Direction des Ventes France
57, rue de la Gare
F- 67580 MERTZWILLER
+33 (0)3 88 80 27 00
In the interest of customers, De Dietrich Thermique SAS are continuously endeavouring to make improvements in product quality. All the specifications stated in this document are therefore subject to change without notice +33 (0)3 88 80 27 99
DE DIETRICH HEIZTECHNIK
www.dedietrich.com
AT Am Concorde Park 1 - B 4 / 28
A-2320 SCHWECHAT / WIEN
+43 (0)1 / 706 40 60-0
+43 (0)1 / 706 40 60-99
office@dedietrich.at

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www.dedietrich.com www.dedietrich.com
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D- 48282 EMSDETTEN L- 2010 LUXEMBOURG
+49 (0)25 72 / 23-5 +352 (0)2 401 401
+49 (0)25 72 / 23-102
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BE Weggevoerdenlaan 5 RU 8 Gilyarovskogo Str. 7
B- 8500 KORTRIJK R- 129090 MOSCOW
+32 (0)56/23 75 11 +7 495.974.16.03
+7 495.974.66.08
dedietrich@nnt.ru

VESCAL S.A. DE DIETRICH

www.chauffer.ch / www.heizen.ch www.dedietrich.com

CH Z.I de la Veyre, St-Légier CN Room 512, Tower A, Kelun Building

1800 VEVEY 1 12A Guanghua Rd, Chaoyang District
+41 (0)21 943 02 22 C-100020 BEIJING
+41 (0)21 943 02 33 +86 (0)106.581.4017
+86 (0)106.581.4018
+86 (0)106.581.7056
+86 (0)106.581.4019
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DE DIETRICH THERMIQUE
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AD001Z • 02.2006

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