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Fig. 1.A two-dimensional
object held by three fingers.
3. Modeling Friction
The following discussion compares the contact of two
hard materials, such as steel and brass, with the con-
tact of an elastomer on a hard surface. Real surfaces
are not flat and consist of micro-irregularities: one of
Bowden and Tabor’s metaphors (1956) is that the
mating of two surfaces is akin to taking Austria and
placing it upside down on Switzerland. When a normal
force, f&dquo;, pushes two metallic surfaces together, the
peaks are deformed (as in Fig. 2) to form junctions of
bonded material. The real area of contact, An is the
integrated area of all these junctions and is consider-
ably smaller than the apparent area of contact, Aa.
obtained with large contact areas and deformable grip- The maximum shear force that the contact can sustain
ping surfaces. The advantages of using curved finger- is proportional to the real area of contact, or
tips with soft materials and large coefficients of friction
are manifold. With a high coefficient of friction, the
hand can grip gently. A light grip helps to prevent
damage to the object and fingers and keeps the finger where k is the shear strength of the parent material. A
sensors working over a low range of forces (with a plasticity analysis (Bowden and Tabor 1950) shows
correspondingly high sensitivity). As discussed in Sec- that A, is proportional to the normal load. As a result,
tion 6, there are also significant indirect advantages the maximum shear force is also directly proportional
that result from lower forces and higher degrees of to the normal load, and the ratio can be described by
stability. Thus, there is a strong motivation to develop a constant coefficient, p.
friction models that account for soft materials and We next consider a rubber fingertip pressed against
kinematic models that account for curved and de- ahard surface. The basic geometry in Fig. 2 still ap-
formable surfaces in grasping. plies, but a plasticity analysis is not applicable since the
In Section 3, the frictional properties of hard and rubber asperities remain elastic for all but very large
soft materials are compared. With soft materials, the strains. If the rubber asperities are approximated as
Coulomb friction law must be replaced with a shearing small hemispheres, a Hertzian analysis (Schallamach
model. Section 4 explores the effects of fingertip rolling 1952) predicts that A, does not increase linearly with
and deformation using this shearing model. The results the normal load, but asf2ll. In practice, A, may in-
are not only quantitatively different from point con- crease slightly faster (more nearly as fn) because new
tact, but they also produce qualitative differences in asperities are brought into contact with the steel when
the overall behavior of the grasp. The differences are the original ones deform. The rubber is sheared when
further illustrated with some examples in which two the surfaces slide past each other (dragging a pencil
fingers grasp a rectangular block. In general, rolling eraser, even lightly, against any hard surface leaves a
and deformation increase the stability of the grip- film of rubber that is evidence of shearing) and, as
especially for light gripping forces. It also becomes with metallic contacts, the coefficients of friction is a
clear that the various simplified models in Section 4 function of the material shear strength and the real
represent extreme cases, among which a spectrum of area of contact. Since A, increases less rapidly than the
normal load, the coefficient of friction decreases as the 4.1. POINT CONTACT
load increases. This phenomenon has been observed
experimentally by the authors and others (Schallamach point contact with friction, forces are transmitted
In a
1952; Ludema 1971 ) for several rubbers, polyure- fingertip and the object, but torques are
between the
thanes, and other elastomers. Since the coefficient of not. Similarly, translation of the fingertip is coupled
friction is not a constant, it becomes more convenient with that of the object, but rotation is not. With point
to speak of a limiting shear stress, ’[slip, over the con- contact, there is no rolling and consequently no move-
tact such that ment of the contact area upon the object or the fingertip.
Point contact is the simplest case to analyze, but as
the following models reveal, it becomes inaccurate
when the fingertips deform or when the radius of cur-
where k is the shearing strength of the fingertip mate- vature of the fingertips is not small compared to the
rial. This shearing model of friction is used in the size of the object. For example, when a person holds a
following discussion of rolling and deforming fingertips. basketball or a cardboard box, the point contact as-
As seen in the last section, friction between the gripper 4.2. CURVED FINGER CONTACT
and the object depends on material properties and
surface deformation. The effects of the fingertip geom- A hard, curved fingertip is similar to a pointed finger-
etry are now investigated for some simple cases shown tip in that the contact area is small enough that forces
schematically in Fig. 3. The Coulomb friction law are transmitted, but torques are not. The main differ-
may be used for hard pointed or curved fingertips, but ence between hard, curved and pointed fingertips
the shearing model is preferable for soft fingertips. arises from the fingertip rolling upon the surface of the
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Fig. 3. Examples of fingertip Fig. 4. Rolling contact.
geometry.
rf(s) must be equal when the fingertip rolls on through the angle between Ub and u’. At the same
the object. time, the fingertip must translate by drb - Art (the
distance between bp’ and fp’ ) and rotate through the
At the contact point, the tangent is the same for both angle between ufand u~. The translations and rota-
curves so that tions are functions of rf(s), rb(s), and,5s.
Expressing Ar and u’ as Taylor’s series expansions
in r and 6s and eliminating second-order terms, the
above vector quantities become (Cutkosky 1985):
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Fig. 5. Cross section of a Fig. 6. Cross section of a
large-radius hemispherical small-radius hemispherical
fingertip on a flat object fingertip on a flat object
surface. surface.
1. Translation of contact point with respect to The motion reduces to a rotation of the (a, b) coordi-
object: nate system about the contact point in the (x, y) sys-
tem. In other words, as the radius of curvature be-
comes smaller, the model reduces to the case of a
2. Rotation of contact point with respect to object: pointed finger rotating about its tip.
In Fig. 5, drb and ~~rf are significant. To a first ap-
proximation, the finger still rotates about the contact
point, but the point of application of the grasp force
3. Rotation of fingertip with respect to has moved by Arb on the object surface.
object: ,
4.2
Flat-tipped Finger
A flat-tipped finger can be seen as a limiting case in
4.2. 1. which the radius of curvature becomes infinite so that
Effects of Rolling Motion
Arb and Arb become infinite and produce an infinite
The meaning of the above equations becomes apparent displacement of the contact area for any rotation of the
in Figs. 5 and 6, which show fingers with curved tips finger with respect to the object. In practice, of course,
of constant radius rolling on a flat surface. In both the contact point will tilt onto the edge of the flat fin-
cases, uf = ub = ( 1 ) i ~- (0)j. Since the object is flat, the gertip, at which point the radius of curvature becomes
second derivative of rb is zero. The finger undergoes zero.
virtually the same motion in Figs. 5 and 6, but there is
a significant difference in
Arb and Arf between the two
cases, stemming from the difference in 5s. In Fig. 6, 4.3. VERY SOFT FINGER
there is no appreciable change from rb to rb . There is
also virtually no difference between r and rf, when The fourth fingertip example shown in Fig. 3 repre-
expressed with respect to the (a, b) coordinate frame. sents the extreme case of a compliant fingertip pressing
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Fig. 7. Elastic fingertip in
contact with object surface
( perspecti ve).
rotating the finger. Consequently, the bending mo- moment of inertia (Crandall, Dahl, and Lardner 1972).
ment is approximately constant over t and the shear For noncircular cross sections, the expression becomes
stress is assumed to be uniform over the cross section. more complicated due to warping of the cross sec-
The shear stiffness is found by equating the energy tions, although for the present case the warping may
required to displace the finger in shear with the energy be negligible since t is small and since the material is
stored internally in the material. constrained by a rigid boundary at each end.
For a round bar, the shear stress in torsion is
or
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the moment balance is given by Table 1. Soft Fingertip Deflections for 4.0 N Load and
100 mm2 or 400 mm2 Contact Area
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Fig. 9. Pressure distributions
for elastic, soft, and very soft
fingertips.
cylinders or spheres. For a hard, elastic sphere rolling discussed in Section 4.2 could be used to predict the
on an elastic surface, the pressure distribution is de- motion of the finger and the contact point. Elastic
scribed by the Hertzian model, which predicts a hemi- flattening formulas have been developed for cylinders
spherical pressure distribution (Timoshenko and and spheres, but these are unlikely to give accurate
Goodier 1970). For the much larger deformations that results for a soft fingertip.
occur when a soft, curved finger presses against an In practice, there is a resistance to rolling. At low
object, the distribution is expected to be only qualita- speeds, the rolling resistance is due largely to hysteresis
tively similar. The pressure will be maximum at the losses and microslip at the contact area. Rolling resist-
center of the contact, diminishing smoothly to zero at ance is discussed at length in the literature on wheels
the periphery. For progressively softer fingertips, the and tires (Ludema 1971; Halling 1975; Wong 1978).
pressure distribution becomes more uniform, espe- For an elastic sphere or cylinder rolling upon a plane,
cially toward the center of the contact area. In the lim- the deformation of the material results in a loss of
iting case, the pressure is essentially uniform through- hysteresis that can be used to derive a &dquo;coefficient of
out, as assumed in the very soft finger model rolling resistance&dquo; (Halling 1975). Microslip results
described in Section 4.3. The pressure distributions are from the elastic strain of the fingertip material as it is
shown for elastic, soft, and very soft fingertips in Fig. 9. pressed against the surface. If the fingertip is loaded
For a perfectly elastic curved finger, it is impossible with a normal load, f,, the material ahead of the cen-
to transmit moments in the plane of the contact since terline of the contact will spread forwards slightly and
the finger rolls easily upon the object. Thus, in the the material behind the centerline will spread back-
absence of rolling resistance, the soft, curved finger wards slightly. This microslip produces rolling losses
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Fig. 11. Three examples of
holding a rectangle between
two fingers.
5.1. POINTED FINGERS This result is less intuitively clear but it becomes ap-
parent if k,, is very large, in which case the fingers do
As the object is moved an arbitrary small amount not rotate. For this case, C ~ kb/ka and the force/de-
[dx, dy, dy]1, the motions of the contact points on the flection relationship becomes
object are given by [dm, , dn I, d,61]1 and
[dm2’ dn2, dP2F. However, only the translational mo-
tions (dm, dn), are transmitted to the fingers. The next
step is to determine the motions of each finger given
dm and dn. Motion in the dm direction can be accom- Thus, as the length of the rectangle and the stiffness of
modated either by a movement of the finger in the b the fingers increase, the grasp becomes more stable.
direction or by a rotation a. In practice, both will On the other hand, as the grasping force, fa, increases,
occur, and the contribution from each will be balanced the infinitesimal stability decreases. One can verify
to minimize the potential energy of the finger. The these results by holding a pencil lengthwise (horizon-
result for the left finger is shown in Table A-1 in the tally) between the index fingers of each hand. Applying
Appendix. more force makes the grip less stable and increasing
contact point exactly cancels the rotational cross prod- For a small contact area, B - 0 and the bending
uct (dy - C rfdm} X rf. As Table A-5 shows, the and torsional stiffnesses become negligible in compari-
change in fy is exactly the same as it is for pointed son to the shear and compressive stiffnesses. For two
fingertips but the torque, df., is different. fingers, the final results are given in Table A-6. If it is
As in the previous example, the expression for further assumed that kp » kb, as is usually the case, it
torque about the z-axis simplifies for the limiting case can be shown that the results for the change in grasp-
in which the rotational stiffness of the fingers is large ing force become identical to those obtained in the
(ka » kb). The change in the torque about the Z-axis point contact case.
reduces to For the case when the contact area is large, the
bending and torsional stiffnesses become infinite. If it
is again assumed that kp » kb, the problem reduces to
that of a finger glued to the surface of the object, and
w
In Table A-5, the expression for ~, reduces the change in the grasp force is given in Table A-7.
if rf = 2 ,
to - 1/2 C k,, W2 dy. The physical interpretation is that
the translation of the contact point due to rolling of the 5.4. SUMMARY
finger with respect to the object exactly cancels the
effect of rotating the object. Thus, for large radii of In the first was held between two
example, a rectangle
curvature
~ &h2orbar; t,
rf ~ the grasp is infinitesimally stable
with respect to rotations regardless of the stiffness of
hard, pointed fingertips. When the rectangle was ro-
tated slightly, the finger stiffnesses produced restoring
forces that tended to stabilize the grip, but a change in
the fingers. This explains why a small box grasped geometry (resulting from rotation of the object with
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respect to thefingers) made the grip less stable. The fingers can always restrain an object in space
overall stability of the grip was a function of the finger but two hard
fingers cannot.
stiffness, the length of the rectangle, and the magni- There are also significant indirect advantages. With
tude of the initial grasping forces. Interestingly, the
lower gripping forces, it is possible to use smaller ac-
grip became less stable as the gripping forces were in- tuators with faster response. In fact, the switch from
creased. Thus, while an increase in the gripping forces
hard to soft fingertips may permit some of the external
may make the contacts more resistant to slipping, it
actuators (that are located away from the hand and
does not always make the grip more secure.
The second example used curved fingertips. With drive the fingers through cables) to be replaced with
curved fingers, the stability of the grasp increased over
internal actuators (that drive the finger joints directly).
the pointed-finger case due to rolling of the fingertips. With lower gripping forces, it is also possible to mea-
If the fingertip radii were larger than one-half the sureforces and pressures in the hand with a finer reso-
lution and to achieve more delicate control of the
length of the rectangle, the grip became stable with forces required for a manipulation task. The examples
respect to rotational displacements no matter how
small the finger stiffnesses were. The relationship be-
in Section 5 show that in some cases a light gripping
force reduces the likelihood that the grip will become
tween the fingertip radii and the length of the rectangle
raises an important point; the definitions of &dquo;large&dquo; or unstable when subjected to task-induced disturbances.
With so many practical advantages to recommend
&dquo;small&dquo; radii of curvature and contact areas depend
on the size of the object being handled. This is why compliant fingertip materials, there is a strong motiva-
the point-contact model is reasonable when we hold a
tion to account for them in an analysis of grasping.
basketball or a large box, but not a coin or a matchbox. However, the properties that make such materials
The third example involved soft fingers. The result-
desirable for grippers also make them difficult to model:
ing expression for the force/deflection relationship was l. With elastomers, the real area of contact gener-
lengthy but reduced to the point contact case when ally increases less rapidly than the contact
the fingertip areas became small and reduced to the
pressure, with the result that the coefficient of
flat-tipped case when the contact areas became large. friction is highest for low gripping forces.
Thus, unlike hard materials for which the Cou-
lomb law of friction can be used to describe a
constant ratio between the gripping force and
6. Conclusion maximum tangential force at the contact,
compliant materials are best described by a
There are numerous advantages to using compliant shearing model for which there is a maximum
materials for the fingers of a robot gripper. This is stress, T slip.
perhaps obvious based on the experience of the human 2. With soft gripping surfaces, fingertip rolling
hand. Soft rubber gripping surfaces are commercially and deformation may have a significant effect
available (Barry Wright Corp. 1983). The direct ad- on the kinematics of the grasp.
vantages include:
To evaluate the importance of rolling, deformation,
1.Compliant materials distribute contact forces, and adhesion, several fingertip models are considered
avoiding damage to the gripped object. in Section 4. The idealized pointed, curved, flat, and
2. Compliant materials have large coefficients of soft fingertips represent limiting cases of the behavior
friction, making it possible to use lower grip- of practical fingertips. The main features of the con-
ping forces. tact models are summarized in Figure 12. A contin-
3. Compliant gripping surfaces have more kine- uum of contact behavior becomes apparent when we
matic coupling at each contact with an object look at large variations in the contact area and the
so that fewer contacts are required to com- fingertip curvature. At extreme values of A and r, the
pletely restrain an object. For example, two soft rolling and soft contacts reduce to simpler point or
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Fig. 12. Summary of finger- Fig. 13. Relations among
tip and contact models. fingertip models.
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about the grasped object and the task to determine ann
=
normal component of stress
which model to use, but in less structured environ- T 1M
=
shear stress
ments (such as a robot picking up unfamiliar objects E =
modulus of elasticity
on the ocean floor), it becomes useful to have fingertip G =
shear modulus
sensors that can measure normal and shear forces and v =
Poisson’s ratio
can indicate the approximate size and location of the w =
contact width
area of contact. With this information it becomes h =
contact height
possible to estimate whether a finger is close to slipping A =
contact area
in translation, rotation, or both. From an approximate t =
contact thickness
pressure distribution the robot could also distinguish ro0
=
outer radius of contact
between soft and hard contacts. Recently, a number of rsJip
=
critical radius for slipping
sensors have been developed that can determine pres-
sure and/or shear distributions at a fingertip (Purbrick
Section 3
1981; Raibert and Tanner 1982; Hackwood et al. [dx, dy, dylt =
small planar translation and rotation
1983) and some of these have been demonstrated in of object
applications involving the recognition of small objects [dm, dn, d~3] =
small planar translation and rotation
(Grimson and Lozano-P6rez 1984). However, in less of contact
structured environments such sensors may prove even small planar translation and rotation
more useful for monitoring the contact conditions
[da, dh, da J1 =
of finger
between robotic hands and objects.
I£ , £ , £1 ’ ~ finger force (If., 0, 0] initially)
[fm,h,f.8]l = contact force ([0, 0, f&dquo;] initially)
LG, .1;&dquo;.1;]1 = object force ([fx, 0, 0] initially)
Appendix Kq (diagonal) finger stiffness matrix
=
C =
constant defined in Section A.1 1
j~ = shear force at contact a
(x, y, z) =
object coordinate system
(I, m, n) =
contact coordinate system .
(a, b, c) =
finger coordinate system
(fi,fm,fn) =
contact forces
{JBl ~ ~Bm 9 fBn) = contact torques
Enn
=
normal component of strain
35
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36
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Table A-6. Total Change in Force on Object for Small Hanafusa, H., and Asada, H. 1982. Stable prehension by a
Contact Area (Soft Fingertips) robot hand with elastic fingers. In Robot motion planning
and control, ed. M. Brady. Cambridge: MIT Press, pp.
323-336.
Ludema, K. C. 1971. Friction of rubber. In Mechanics of
pneumatic tires, NBS Monograph 122, ed. S. K. Clark.
Washington, D.C.: U.S. Govt. Printing Office.
Mason, M. T. 1982. Manipulator grasping and pushing
operations. Ph.D. thesis, Massachusetts Institute of Tech-
nology, Department of Computer Science.
Okada, T. 1979. Object handling system for manual in-
dustry. IEEE Trans. Sys. Man, Cyber. SMC-9(2):79-89.
Table A-7. Total Change in Force on Object for Large Okada, T. 1982. Computer control of multijointed finger
Contact Area (Soft Fingertips) system for precise handling. IEEE Trans. Sys. Man,
Cyber. SMC-12(3):289-299.
Purbrick, J. A. 1981. A force transducer employing conduc-
tive silicone rubber. 1st Int. Conf. Robot Vision and Sen-
sory Controls. IFS Conferences, Ltd., pp. 73-80.
Raibert, M. H., and Tanner, J. E. 1982. A VLSI tactile array
sensor. Proc. 12th Int. Symp. Industr. Robots. Paris: Soci-
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