Issued Jan. 2016 • Index No. DC/12.

42

Millermatic 141 ® MIG Power Source,

Wire Feeder and Gun Package

Light Industrial Applications Processes Weld Thickness

Quick Light fabrication
Maintenance and repair
MIG (GMAW)
Flux-cored (FCAW)
24 ga.–3/16 in. steel and 18–14 ga. aluminum
Input Power 120 V, 20 A, 60 Hz, single-phase
Specs Auto body
Farm/home Rated Output 90 A at 18.5 VDC, 20% duty cycle
40 A at 16 VDC, 100% duty cycle, CSA

120
VOLT
INPUT POWER
Uses common household power

3∕16"
(4.8 mm)

24 ga.
(0.8 mm)

Weld capacity

L THICK
RIA

MATE

NE
SS
Quick and easy setup

Auto-Set ™ automatically provides the right
settings to weld mild steel while infinite voltage
control allows the flexibility to manually set
your own parameters.
• Set the wire diameter, a blue light shows
Auto-Set is activated
• Dial in the thickness of what you’re welding
• Start welding with the exact parameters
you need!
Angled cast-aluminum drive system with
calibrated tension knob creates consistent feeding
and easy setup for up to 15-foot MIG guns.
™
Quick Select drive roll makes setup quicker
by offering three grooves — two for different
size solid wire and a third for flux-cored wire.
Auto Spool Gun Detect™ automatically detects Comes complete with:
when a MIG gun or spool gun is connected Power source
eliminating the need for a switch. 6.5 ft. (2 m) power cord with plug
10 ft. (3 m), M-100 MIG gun and cable
Smooth-Start ™ provides a smooth, spatter-free
assembly
start. It’s the best-starting machine in the small
10 ft. (3 m) work cable with clamp
MIG machine category.
Argon and AR/CO2 mix flow gauge regulator
Thermal overload protection shuts down unit with gas hose
and activates the over temperature light if Hobart® spool of .030 in. (0.8 mm)
airflow is blocked or duty cycle is exceeded. solid wire
Two contact tips for .030 in. (0.8 mm) wire
Automatically resets when unit cools.
Quick Select ™ drive rolls for .024 in.
Uses 4- or 8-inch (102 or 203 mm) spools (0.6 mm) or .030/.035 in. (0.8/0.9 mm)
and can be set up to weld with .024–.030 inch solid wire, and .030/.035 in.
(0.6–0.8 mm) solid wire and .030–.035 inch (0.8/0.9 mm) flux-cored wire
(0.8–0.9 mm) flux-cored wire. Material thickness gauge ➤
229895
Hook-and-loop cord wraps
Note: Shielding gas and
safety equipment not included.

Welder is warranted for three years, parts and labor.

Original main power rectifier parts are warranted for five years.
Gun warranted for 90 days, parts only.

Miller Electric Mfg. Co. Equipment Sales US and Canada MillerWelds.com

An ITW Welding Company Phone: 866-931-9730
1635 West Spencer Street FAX: 800-637-2315
P.O. Box 1079 International Phone: 920-735-4554
Appleton, WI 54912-1079 USA International FAX: 920-735-4125
 Operation Modes
Auto-Set ™ Mode
Auto-Set eliminates guesswork and saves you time on setup. Turn wire speed control fully
clockwise to select Auto-Set mode, and set the wire diameter to either .024 or .030 in.
18ga 16ga
The Auto-Set light indicates mode is activated. Then select material thickness using the
60
18ga
4
5 6
16ga
7
50
70
80
Auto-Set control.
40
20
3 8
14
90 Use Auto-Set when you want the speed, convenience and confidence of pre-set controls.
or 30
22
20
ga
or
2 9
ga
14
100
0 Auto-Set automatically sets your welder to the proper parameters. It’s available for welding
ga 20
22
ga 1 10
or 1/8 10
.024"
Auto-Set™*
WELD WIRE
24-gauge through 3/16-inch mild steel, and only works with .024 and .030 solid wires and
24ga .030"
.024"
3/16**
or 1/8
DIAMETER
Auto-Set™*
WELD WIRE
C25 shielding gas (75% argon, 25% CO2).
24ga 3/16** .030" DIAMETER

Manual Mode
When welding outside of Auto-Set’s
capabilities, or if you prefer custom
parameters, use manual mode. The
18
8ga
5 6
16
6ga
50
60 70 parameter chart on the inside of the
4 7 80
40 access door is an easy-to-use guide
3 8 90
20
or 14
ga
30 for determining your voltage and wire
22 100
ga 2 9
20
feed speed settings. Reference the
.024"

24
4ga
1 10
or 1/8
3/16**
10
.030"
Auto-Se
et™*
WELD WIRE
WIR
DIAMETER
white areas on the controls when
welding in manual mode.

Specifications (Subject to change without notice.)

Amperage Amps Input at Rated Output, 60 Hz Wire Type Max. Open- Net
Range Rated Output 120 V KVA KW Wire Feed Speed and Diameter Circuit Voltage Dimensions Weight
30–140 A 90 A at 18.5 VDC, 20 3.0 2.45 15 – 360 ipm Solid: .024 –.030 in. 30 H: 12.5 in. 51 lb.
20% duty cycle (0.4 – 9.1 m/min.) (0.6 – 0.8 mm) (318 mm) (23.1 kg)
Stainless: .024 –.030 in. W: 11.25 in.
40 A at 16 VDC, 15 1.7 1.0 (0.6 – 0.8 mm) (286 mm)
100% duty cycle, Flux-cored: .030–.035 in. D: 20.5 in.
CSA (0.8 – 0.9 mm) (521 mm)

Certified by Canadian Standards Association to both the Canadian and U.S. Standards.

Control Panel Performance Data

Duty Cycle Chart
150
125
1. Over Temperature Light 100
Weld Amperes

1 2. Auto-Set Light 75
3. Wire Speed/Wire Diameter Control
2 4. Voltage/Material Thickness Control 50

3 5. Plastic Hub with Retaining Ring for 37.5

4 8-inch Spools (shaft also accepts

25
5 4-inch spools) 0
10 15 20 25 30 40 50 60 70 80 90100
6. Calibrated Tension Knob
% Duty Cycle
7. T-Knob (secures torch)
8. Drive Roll Volt/Amp Curves
6 30
9. Trigger Control Connector
10. Polarity Changeover Terminals 25
Maximum
20
7 Note: Power switch and gas solenoid are
8 on machine back panel.
Volts

15
Minimum
10
9
5
10
0
0 20 40 60 80 100 120 140
Amps

2
 Genuine Miller Accessories ®

Spoolmate™ 100 Replacement/Optional MIG Gun Running Gear/

Spool Gun M-100 (Standard) Cylinder Rack
300371 248282 10 ft. (3 m) 301239
Direct-connect M-150 (Optional) Heavy-duty
spool gun for 249040 12 ft. (3.7 m) construction with
all Millermatic 249041 15 ft. (4.5 m) 8-inch rubber rear
140, 141, 180, All ship with liner 194011. wheels. Convenient
190, 211 and front handles, cable
Multimatic 200 holders and plastic
models. Handles consumable box. For
.030–.035 inch (0.8–0.9 mm) aluminum gas cylinders no greater than 7 inches (178 mm)
(4043 only) and .023–.035 inch (0.6–0.9 mm) in diameter or 65 pounds (29.5 kg) in weight.
steel/stainless steel wires. Rated at 135 amps,
30-percent duty cycle. Includes 12-foot (3.7 m)
Purchase the Millermatic 141 package
cable assembly and custom carrying case.
(951601) and receive the Millermatic 141
and running gear/cylinder rack (301239)
packaged together!
Millermatic Protective Cover 301262

Consumables (Order from Miller Service Parts.)

For M-100/M-150 Gun For Spoolmate™ 100 Spool Gun

Contact Tips Contact Tips (5 per package)

087299 .024 in. (0.6 mm) 199730 .024 in. (0.6 mm)
000067 .030 in. (0.8 mm) 186419 .030 in. (0.8 mm)
000068 .035 in. (0.9 mm) 186406 035 in. (0.9 mm)
000069 .045 in. (1.2 mm) Drive Rolls
Quick Select ™ 261157
For .024-inch (0.6 mm) or .030/.035-inch Nozzle 186405
(0.8/0.9 mm) solid wire, and .030/.035-inch
(0.8/0.9 mm) flux-cored wire. Drive Roll (1)
Contact Tip Adapter 169716
Dual Groove, V-Knurled 202926 186413
For .030/.035-inch (0.8/0.9 mm) or For .030/.035-inch
.045-inch (1.2 mm) flux-cored wire. (0.8/0.9 mm) wire.
Replacement Liners
194010 .024 in. Push Roll (1)
194011 .030–.035 in. (standard) 186414
194012 .035–.045 in. For .030/.035-inch
15-foot length — trim to size needed. (0.8/0.9 mm) wire.

Nozzle 169715 M-Series Gun Consumable Kits

1/2-inch (13 mm) diameter orifice. 234607 .024 in. (0.6 mm)
Nozzle flush with contact tip (standard). 234608 .030 in. (0.8 mm)
234609 .035 in. (0.9 mm)
Gasless Flux-Cored Nozzle Each kit contains ten contact tips, one nozzle,
#226 190 and one contact tip adapter.
For M-100 gun only.
For use with self-shielding
flux-cored wires. Improves
visibility, eases access in tight corners, protects
tip adapter/gas diffuser from spatter and from
shorting to the workpiece.

3
 Ordering Information
Power Source and Options Stock No. Description Qty. Price

Millermatic 141® 907612 120 V, 60 Hz

Millermatic® 141 with Running Gear/Cyl Rack 951601 Power source packaged with 301239 running gear/cylinder rack

Guns
Spoolmate™ 100 Spool Gun 300371 12 ft. (3.7 m). Includes custom carrying case
M-100 Gun (Standard) 248282 10 ft. (3 m), .030–.035 in. (0.8–0.9 mm)
M-150 Gun (Optional) 249040 12 ft. (3.7 m), .030–.035 in. (0.8–0.9 mm)
249041 15 ft. (4.5 m), .030–.035 in. (0.8–0.9 mm)

Accessories
Protective Cover 301262
Running Gear/Cylinder Rack 301239
Material Thickness Gauge 229895
Flux-Cored Wire
Solid Wire
Shielding Gas Cylinder
Helmet/Gloves/Scratch Brush

Available Through Miller Service Parts

Argon and AR/CO2 Mix Flow Gauge Regulator 268546 Replacement standard regulator
CO2 Flow Gauge Regulator 212492 Required if using 100-percent CO2 gas
Contact Tips See page 3
Contact Tip Adapter See page 3
Replacement Liners See page 3
Nozzles See page 3
Gasless Flux-Cored Nozzle 226190
Drive Rolls See page 3
M-Series Gun Consumable Kits 234607 .024 in. (0.6 mm)
234608 .030 in. (0.8 mm)
234609 .035 in. (0.9 mm)

Date: Total Quoted Price:

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© 2016 Miller Electric Mfg. Co.