Cat 16DNH E-1205 01 PDF

16DN
Direct-Fired,Double Effect,
Hermetic Absorption Liquid Chiller/Heater
Cooling Capacity: 150 to 660 Nominal Tons (528 to 2321 kW)
Carrier China
Carrier Corporation is a subsidiary of the United Technologies Corp. (UTC),
which ranks the 150th in Fortune Top 500 in 2011 and has its operations in
aerospace and building systems industries all over the world. From the time the
founder Dr. Carrier invented the first system of modern air conditioning in 1902,
Carrier has been the world leader in the air conditioning industry with its products
and system solutions supplied to numerous famous buildings, and up to now, the
network of distribution cover more than 170 countries all over the world. In 2011,
Carrier ranked top in the HVAC industry field with its sales revenue of US $12
billion.
In China, there are 6 Carrier factories which have more than 2500 employees. As
the world-class factory, Carrier has a number of technically advanced production
lines, manufacturing commercial and residential chillers, compressors and
air-side products. A wide range of products are able to meet diversified require-
ments of different customers. The global R&D center located in Shanghai has the
capability of developing several major projects in the same time, with many
advanced technical patents awarded to support Carrier stay most competitive in
terms of technology advantage in the HVAC industry.
In 1998, Time magazine named Dr. Carrier one

of its 20 most influential builders and titans of
the 20 thcentury.
16DNH
Product Direct-Fired,
Data Double Effect, Hermetic Absorption
Liquid Chiller/Heater
16DNH: 150 to 1650 Nominal Tons (528 to 5802 kW)
Carrier’s 16DNH direct-fired, double

effect, hermetic absorption liquid
chiller/heater offers a viable
alternative to traditional electric
driven chillers. Fired by natural gas
or No.2 oil, the 16DNH reduces
costly electricity bills and qualifies
for utility rebates and incentives as a
gas cooling product. The 16DNH
can operate in the heating mode to
provide hot water, thereby reducing
the size of the required boiler or
even eliminating the need for a
boiler.
 no CFCs; environmentally friendly
 two-stage high efficiency design
reduces energy costs
 fired by clean burning natural gas
or No. 2 oil
 operates as a chiller or heater
 quiet, vibration-free operation
 few moving parts equates to high
reliability
Features/Benefits
Direct-fired, double effect
absorption provides efficient,
economical water chilling or
heating with minimal use of
electricity.
16DNH SERIES Cost-effective cooling and
heating
Alternative-energy chiller/heater
– The 16DNH offers an alternative
for building owners who want to
avoid the high operating costs
associated with electric-driven
chillers. Fired by natural gas or No.
2 oil, the Carrier 16DNH direct-fired,
double effect, absorption
chiller/heater not only reduces or
eliminates electric demand, but also
allows the owner to take advantage
of gas cooling rebates and incentive
programs offered by many utility
companies. Several configurations
of heating mode operation provide
hot water for a variety of
Copyright 2009 Carrier China Operations applications.
Features/Benefits (cont)
High-efficiency, double effect, machine is configured as a 2-pipe assist in the selection of the correct
Absorption cooling cycle – The system with the chilled water size machine to meet exact job
16DNH design incorporates a high- nozzles serving as hot water requirements. Dependable operation,
temperature generator and a low- nozzles. Quick changeover from as well as low sound and vibration
temperature generator (double cooling to heating is accomplished levels, ensures occupant comfort,
effect) that provide two stages of by switching the positions of two even when the machine is installed
solution reconcentration. The DNH hand valves, draining the absorber- on upper floors.
adds a flue gas heat exchanger and condenser water circuit, and putting Combined use of absorption and
condensate heat exchanger to the machine into heating mode by electric-driven chillers – Utilizing
recover heat. The 16DNH use selecting a heating mode operation both absorption and electric chillers
brazed plate heat exchanger to get from the control panel. in a central plant offers the flexibility
higher efficiency than 16DN, Carrier Application versatility Ideal for to base load one chiller, while using
standard efficiency. As a result of new or retrofit applications – the other to handle peak load
this high efficiency double-effect Whether intended for replacement of requirements. Hybrid chiller systems
cycle, the 16DNH has lower existing chiller and/or boiler systems have proven to be an economical
operating costs than single-effect. or for new construction purposes, solution for many comfort cooling
Full load cooling operation results in the 16DNH is well suited to meet the installations. In many geographical
a COP (coefficient of performance) needs of most cooling/heating areas, operating the electric chiller
of 1.23 for 16DNH at standard ARI applications for which a supply of as the base loaded machine, while
(Heating valve based on HHV) natural gas or No. 2 oil is available. using the absorption chiller during
operating conditions. The 16DNH’s 18 model sizes, peak load conditions, reduces or
Superior part-load performance – spanning a capacity range of 150 to avoids electric demand charges.
The 16DNH’s standard 1650 tons, make the 16DNH direct- Depending on utility rate structures,
concentration control system allows fired, double effect, absorption the 16DNH direct-fired absorption
stable, part-load operation at cooling chiller/heater the ideal choice for chiller/heater used in conjunction
water temperatures as low as 59F comfort cooling and/or light with an electric-driven chiller may be
(15C) without the need for a cooling industrial applications. Carrier’s the most efficient and cost-effective
tower bypass. For maximum computerized performance ratings combination available.
efficiency, a variable frequency drive
pump automatically maintains
optimum solution flow to the high- Table of contents
and low-temperature generators at Page
all operating conditions. This will
result in improved part-load Features/Benefits ……………………………………………………………..….1-7
efficiency and eliminate the need for Model Number Nomenclature…………………………….………………………..2
manual setup adjustments of the Options and Accessories……………………………………………………… …..8
solution flow. The 16DNH has a Machine Components…………………………………………………….………...9
continuous operating range from Physical Data…………………………………….………………………….….10-11
100% to 20% capacity for gas fired
Dimensions…………………………………………..……………………….…12-14
series and 100% to 30% for oil fired
series based on minimum fire Performance Data………………………………………………………………15-17
requirements for the burner. Application Data ………………………………………………………………..18-26
Operates in the heating mode for Typical Piping ………………………………………………………………………27
additional savings – In the heating Typical Control Sequence…………………………………..…………………28-34
mode, the 16DNH can deliver hot
Guide Specifications………………………………………………….………..35-39
water for space heating or other
applications to reduce or eliminate
dependency on existing or Model number nomenclature
supplemental boilers. Operation in
the heating mode can be done 16 DNH 018
instead of cooling mode operation.
When operated as a heater, hot
Absorption Chiller Unit Size
water temperatures of 140F (60C)
are standard and do not require
additional components. In the Direct-Fired Double Effect (2-Stage)
heating mode, the evaporator is
used as the heating bundle and the
2
Location and installation savings Factory-installed burner – Every 16DNH machine

Ease of installation – All 16DNH units are completely below 700 (16DNH015-066) tons is shipped from the
fabricated, assembled, and wired in the factory as single- factory with the burner, refractory assembly, and gas
piece units. Standard shipping configuration is either 1 or train installed in the high-temperature generator to
2 piece, depending on size. Refer to the 16DNH simplify the chiller/heater installation. This facilitates
Standard Shipping Configuration table below. easier and quicker installation and reduces field costs. It
also ensures that all burner-related components are
16DNH STANDARD SHIPPING CONFIGURATION properly installed and wired to the main chiller center for
proper control.
UNIT 1-PIECE 2-PIECE
BURNER/GAS Single-point box electrical connection –
TRAIN Installation costs are further reduced by eliminating field
SIZE ASSEMBLY ASSEMBLY
ASSEMBLY
16DNH wiring between machine components. On units shipped
X Factory Installed as a single assembly, all unit-mounted electrical items,
015-066
16DNH including the burner control center, are factory-wired to
X Field Installed
080-165 the chiller microprocessor control center. Only a single-
point electrical connection to the machine from the
The 16DNH015-066 machines are shipped completely building’s electrical service is required. When units are
assembled as a standard feature with an option for 2- shipped in multiple pieces, a wiring harness is provided
piece shipment and the 16DNH080-165 machines are for interconnection between the burner control center
shipped by 2-piece. The 2-piece is ideal for retrofit or and chiller control center. A multi-tap transformer,
replacement installations where access into the mounted in the chiller control center, provides secondary,
equipment room may be limited. On 16DNH015-066 single-phase power for the 16DNH controls.
machines, the burner and gas train are installed at the Low noise and vibration allows location
factory to minimize field assembly. On 16DNH080-165 flexibility – Low sound and vibration levels are
machines, the burner and gas train are installed on field characteristic of absorption chillers, primarily due to the
because of multiple pieces shipment. Job-site fact that the only rotating parts are the refrigerant and
reassembly and alignment of machines shipped in solution pumps. The overall sound level of a Carrier
multiple sections is simplified by pre-erecting the 16DNH is typically 85dbA. This allows the machines to
machine in the factory and by incorporating weld-type be installed near occupied spaces or in areas with strict
assembly flanges on all interconnecting piping. sound requirements. Low vibration levels also make it
Flanged water box nozzles – To simplify chiller possible to install the chiller/heater on upper floors
installation and field piping, all water box nozzles on the without special consideration for vibration dampening
evaporator, absorber, generator and condenser are systems.
factory-supplied with GB raised face (RF) flanges. ANSI
raised face (RF) flanges are optional.
Low maintenance
Standard features allow simple maintenance
16DNH BURNER ASSEMBLY procedures – Every 16DNH machine has numerous
standard design features that provide for convenient and
simple maintenance. Hinged water box covers on the
absorber and condenser facilitate tube and water box
inspection. A flange type refractory door on the high-
temperature generator simplifies inspection and cleaning
of the combustion chamber and smoke tubes. In addition,
epoxy coating of the water boxes and covers, standard
on all machines, protects against corrosion and extends
machine life. All moving parts are easily accessible for
inspection or replacement, as required.
Factory-trained service organization – Carrier’s
extensive service organization offers trained and
experienced service technicians in every major city. In
addition to routine maintenance and repair services,
Carrier also offers a wide array of preventative
maintenance, full maintenance, and/or extended service
contracts that can be custom tailored to any level of
service.
3
Leak-proof hermetic pumps/motors cut maintenance in range. Other standard features include a remote
costs – Carrier’s proven solution, auxiliary and start/stop switch and a key-locked control center door
refrigerant pumps/motors are leak-proof, completely self- that protects against unauthorized access.
contained, and hermetically sealed. The hermetic design In order to prevent the incorrect power wiring in the site
eliminates the need for a separate, complicated, and to make the pump and burner fan reversal, the Power
possibly leak-prone seal water system while providing Phase Sequence Protector is added in the control panel.
leak tightness and longer machine life. Specially Only when the connection of the power phase sequence
designed bearings absorb both radial and axial thrusts to protector is correct, the chiller can start up.
ensure correct fit at all times. There is no possibility of
external contamination since the fluid being pumped
16DNH PD5 CONTROL CENTER
lubricates and cools the pump and motor assemblies. In
addition, both the rotor and the stator are separated by a
stainless steel liner that protects the windings from the
fluid being pumped. As an additional safety feature,
thermal overload switches are embedded in the stator to
protect against high winding temperatures. The pumps
are field serviceable.
VIEW OF TYPICAL HERMETIC

PUMP/MOTOR ASSEMBLIES
Superior corrosion protection – Absorption chillers

must be protected from the possibility of internal
corrosion that is always present when lithium bromide
solution is in contact with internal machine surfaces. The
Carrier 16DNH absorption chiller/heater incorporates a
highly effective corrosion inhibitor to provide an extra
margin of protection against internal corrosion. Other
inhibitors may require the use of exotic tube materials in
certain heat exchangers since they are less effective and
require frequent maintenance and analysis. The superior
Reliable operation corrosion protection of the Carrier inhibitor allows for the
PD5 control center continuously monitors machine use of standard copper tubes throughout the machine
operation, ensuring precise control – Each Carrier (except for the high-temperature generator fire tubes that
16DNH direct-fired chiller/heater includes a factory are made of carbon steel). This results in long machine
mounted and wired PD5 control center that is functionally life and dependable operation.
tested prior to shipment. Continuous monitoring and Rugged machine construction – Every Carrier 16DNH
control of machine operation are performed automatically. chiller/heater offers numerous standard features
A multi-language display on the front of the control designed to provide reliable, trouble-free operation. The
center identifies operational status and fault indication. machine is fabricated to meet stringent manufacturing
All control center components and the assembly will and design requirements and is Carrier-listed to ensure
meet local codes of GB where appropriate and include a product safety and machine integrity. Non-clogging,
main board, a NRCP2 board, two Aux. boards, corrosion proof spray nozzles protect the 16DNH from
molded case circuit breaker, pump contactors, ambient corrosion and blockage for continuous, reliable operation.
compensated 3-phase pump overload protection, multi- Horizontally-positioned, carbon steel fire tubes with flue
tap control power transformer, and all other necessary gas on the inside and lithium bromide on the outside are
safeties and controls. located above the combustion chamber to allow easy
As part of the start-up sequence, the chiller PD5 control soot removal and tube cleaning. This design feature also
center and the burner combustion controller initiate a prevents the flame inside the combustion chamber from
self-diagnostic system check to verify that all sensors are direct contact with the fire tubes to ensure maximum life
4
and reliability. The above standard features are evidence concentration in several ways to avoid both
of Carrier’s commitment to building a direct-fired, double crystallization and over-dilution to provide dependable,
effect chiller/heater able to withstand the most rigorous trouble-free operation. Crystallization of the lithium
comfort cooling or light industrial applications. bromide solution depends on the combination of
Automatic, motorless purge system extends temperature and concentration.
machine life and ensures optimum efficiency and Carrier’s concentration control system automatically
performance – The purge system of an absorption monitors the strong solution concentration, which is
chiller is critical to ensuring efficient operation and long calculated with the low temperature generator inside
machine life. Even when machines are vacuum tight or pressure and the strong solution temperature leaving the
properly inhibited, all absorption chillers generate low temperature generator, and the crystallization
hydrogen and other non-condensable gases in small concentration, which is calculated with the strong
quantities. Since these gases are present in sufficient solution temperature returning to the absorber. If the
volume to interfere with proper machine operation, they strong solution concentration is very close to the
must be removed to protect the unit from internal crystallization concentration, the control system will
corrosion, lithium bromide solution crystallization, and/or decrease the input capacity to decrease the strong
a reduction in chiller capacity. Carrier’s motorless purge solution concentration to avoid the crystallization.
system protects 16DNH machines from these potential As we all know, the solution concentration varies with the
hazards by working continuously during machine amount of water in the lithium bromide solution, much
operation. water in the evaporator indicates less water in the
Motorless purge system operation – During operation, solution side and thus a higher solution concentration.
noncondensables tend to accumulate in the absorber The volumes of the absorber, the evaporator, the
section, which operates at the lowest internal pressure. A generator and the condenser are designed and arranged
slip-stream of lithium bromide solution from the solution to control the solution concentration. When the
pump discharge flows through an eductor, creating a refrigerant in the evaporator rises to a weir level, the
suction that draws noncondensables from the absorber. refrigerant is overflowed from the evaporator to the
The noncondensables are then entrained by the solution absorber directly thus preventing over-concentration to
flowing through the eductor. The eductor discharges the ensure continuous, reliable operation.
solution and noncondensables into a separator in a The chiller also incorporates a simple, passive method of
purge chamber, where the noncondensables are control to correct any crystallization that would typically
separated from the solution. The noncondensables flow start to occur on the low temperature solution heat
to a storage tank, while the solution returns to the exchanger under abnormal conditions. As the hot
absorber sump. As noncondensables accumulate in the solution begins to back up in the low temperature
external storage tank, they are isolated from the chiller generator, as a result of any strong solution side
and cannot reenter the machine (even during shutdown). blockage, the solution level rises above the overflow pipe
These gases must periodically be exhausted (as and the hot solution returns directly to the absorber. It is
required) from the storage tank by a simple procedure subsequently pumped through the weak solution side to
performed while the machine is running. Evacuation is heat the strong solution side to dis-crystallize and restore
performed by a unit-mounted vacuum pump that is proper operation.
connected to the purge evacuation valve. Therefore, In addition, the unit automatic dilution cycle ensures
pressurizing the purge tank above atmospheric pressure proper concentration after the unit shutdown so that the
with lithium bromide solution is not permitted. The unit- unit will not crystallize when the machine cools to
mounted vacuum pump can also be used during chiller ambient or machine room temperature. The dilution cycle
maintenance or service to remove noncondensables controls operation of the pumps for a set period of time
directly from the machine. after shutdown to dilute the solution to prevent an over-
Anti-crystallization controls maintain proper solution concentration condition.
concentration –The unit automatically limits solution
5
TYPICAL MOTORLESS PURGE OPERATION SCHEMATIC
PURGE TANK
EDUCTOR
DIAPHRAGM VALVE "V3"
FROM ABSORBER
DIAPHRAGM VALVE "V2"

SERVICE VALVE "SV" CHECK VALVE
U MANOMETER
DIAPHRAGM VALVE "V1" TO HEAT EXCHANGER
TO VACUUM PUMP
OIL TRAP SOLUTION PUMP
TO ABSORBER SUMP
THROUGH J-LOOP PURGE CHAMBER
16DNH ABSORPTION COOLING & HEATING CYCLE (140F [60C])
6
16DNH, direct-fired, double effect, absorption water then returns to the evaporator to begin a new cycle.
cooling cycle – The 16DNH direct-fired double effect, To remove heat from the machine, relatively cool water
absorption chiller/heater consists of evaporator, absorber, from a cooling tower or other source is first circulated
condenser, high- and low-temperature generators, through the tubes of the absorber to remove the heat of
solution heat exchangers(BPHE), condensate and flue vaporization. The water is then circulated through the
gas heat exchangers, refrigerant/solution/auxiliary tubes of the condenser. The strong (reconcentrated)
pumps, burner and gas train assembly, purge, controls solution from the low-temperature generator flows back
and auxiliaries. Water is used as the refrigerant in to the absorber to begin a new cycle. For efficiency
vessels maintained under low absolute pressure reasons, the medium concentration solution from the
(vacuum). In the cooling mode, the chiller operates on high-temperature generator is passed through the high-
the principle that under vacuum, water boils at a low temperature solution heat exchanger to pre-heat the
temperature. In this case water boils at approximately weak solution, while pre-cooling the medium
40F (4.4C), thereby cooling the chilled water circulating concentration solution. The strong solution from the low-
through the evaporator tubes. A refrigerant pump is used temperature generator is passed through the low-
to circulate the refrigerant water over the evaporator temperature solution heat exchanger to pre-cool the
tubes to improve heat transfer. solution before being returned to the absorber. The
To make the cooling process continuous, the refrigerant efficiency is further improved by use of two additional
vapor must be removed as it is produced. To accomplish components. One is the flue gas heat exchanger which
this, a lithium bromide solution (which has a high affinity transfers additional heat from flue gas to the weak
for water) is used to absorb the water vapor. As this solution before entering high-stage generator, another is
process continues, the lithium bromide becomes diluted, a condensate heat exchanger which transfers additional
reducing its absorption capacity. A solution pump then heat from the vapor condensate leaving low-stage
transfers this weak (diluted) solution to the generators generator to the weak solution.
where it is reconcentrated in two stages to boil off the 16DNH direct-fired, double effect, absorption heating
previously absorbed water. A variable frequency drive cycle – The 16DNH, direct-fired, double effect,
pump automatically maintains optimum solution flow to absorption chiller/heater can also be operated in a non-
the generators at all operating conditions for maximum simultaneous heating (only) mode to provide 140F (60C)
efficiency. The diluted solution is pumped to the high- hot water for space heating or other purposes without
temperature generator where it is heated and any additional components. In this mode, the cycle
reconcentrated to a medium concentration solution by follows a different vapor flow path than that undertaken
the heat from the combustion of natural gas or No. 2 oil. for cooling and does not use the absorption process. In
The medium concentration solution from the high- addition, the absorber-condenser cooling water circuit is
temperature generator flows to the low-temperature drained, and thus not operated, since all heat rejection
generator where it is heated and reconcentrated to a from the machine is designed to take place through the
strong solution by the high temperature water vapor evaporator (now the heating bundle) in a classic 2-pipe
released from the solution in the high-temperature system which utilizes only the evaporator nozzles. High
generator. temperature water vapor produced in the high-
Since the low-temperature generator acts as the temperature generator section is passed directly to the
condenser for the high-temperature generator, the heat evaporator via absorber where it condenses and
energy first applied in the high-temperature generator is transfers its heat to the water circulating through the
used again in the low-temperature generator thus evaporator tubes. This condensed water then flows to
reducing the heat input by approximately 45% as the absorber section where it mixes with the
compared to an absorption chiller with a single stage of concentrated solution returning from the high-
reconcentration. The water vapor released in the temperature generator. The diluted solution is then
shellside of the low-temperature generator, in addition to pumped back to the high-temperature generator to
the new condensed water vapor from the tubeside of the repeat the vapor generation phase for the heating
low-temperature generator, enters the condenser to be function.
cooled and returned to a liquid state. The refrigerant
7
Options and accessories
ITEM OPTION* ACCESSORY+
300 psig (2068 kPa) Water boxes X
Special Tubing X
Unit Voltage (400, 460-3-60/50) X
Dual-Fuel Burner X
LEGEND
Low NOX Burner X
Shipping Configuration (1 or 2-piece) X *Factory installed.
Isolation Package X +Field installed.
Condenser Water Flow Switch X
For more information, contact Carrier or your local representative with your
special application requirements.
8
Machine components
TYPICAL 16DNH
LEGEND
1 – Low-Temperature Generator 6 – Solution Heat Exchanger
2 – High-Temperature Generator 7 – Absorber
3 – Exhaust Gas Outlet/Flue Gas Heat Exchanger 8 – Evaporator
4 – Burner Assembly and Control Center 9 – Condenser
5 – Chiller/Heater Control Center 10 – Purge System
9
Physical data
ENGLISH
Unit 16DNH 015 018 021 024 028 033
NOMINAL COOLING CAPACITY (ton) 150 180 210 240 280 330
RIGGING WEIGHT (lb)
Absorber/Evaporator/G2/Condenser 8,737 9,032 10,695 11,413 13,596 14,129
G1 (Includes Burner) 2,974 3,355 3,358 3,843 4,220 4,775
Total 11,731 12,390 14,052 15,256 17,815 18,904
OPERATING WEIGHT (lb) 15,326 16,402 18,843 20,348 24,958 26,532
LITHIUM BROMIDE SOLUTION CHARGE (lb) 1,896 2,094 2,315 2,668 4,189 4,365
REFRIGERANT (WATER) CHARGE (Ib) 882 860 838 794 1,455 1,433
CHILLED/HOT WATER (Evap)
Pipe Connection Size (in.) 4 4 5 5 6 6
No. Passes 3 3 3 3 2 2
COOLING WATER
No. Passes
Absorber 2 2 2 2 2 2
Condenser 1 1 1 1 1 1
GAS-TRAIN INLET
Standard Pipe Connection Size, NPT (in.) 1.0 1.0 1.0 1.0 1.0 1.0
EXHAUST GAS OUTLET
Nominal Flange Connection Size (in.) 11×19 11×19 11×24 11×24 11×24 11×24
Unit 16DNH 036 040 045 050 060 066

RIGGING WEIGHT (lb)
Total 21,003 23,322 27,084 28,005 40,858 43,358
REFRIGERANT (WATER) CHARGE (Ib) 1,367 1,323 1,389 1,367 2,183 2,359
No. Passes 2 2 2 2 2 2
COOLING WATER
No. Passes
GAS-TRAIN INLET
Standard Pipe Connection Size, NPT (in.) 1.0 1.5 1.5 1.5 1.5 2.0
EXHAUST GAS OUTLET
Unit 16DNH 080 100 120 135 150 165

RIGGING WEIGHT (lb)
Total 51,984 59,855 75,882 80,865 89,705 94,974
REFRIGERANT (WATER) CHARGE (Ib) 2,227 2,690 4,652 5,093 5,997 6,570
No. Passes 2 2 2 2 2 2
COOLING WATER
No. Passes
GAS-TRAIN INLET
Standard Pipe Connection Size, NPT (in.) 2.0 2.0 2.5 3 3 3
EXHAUST GAS OUTLET
G1 – High-Temperature Generator G2 – Low-Temperature Generator
Natural Gas pressure: 30kPa (300mBar)
10
Physical data (cont)
SI
Unit 16DNH 015 018 021 024 028 033
NOMINAL COOLING CAPACITY (kW) 528 633 739 844 985 1,161
RIGGING WEIGHT* (kg)
Total 5,321 5,620 6,374 6,920 8,081 8,575
OPERATING WEIGHT (kg) 6,952 7,440 8,547 9,230 11,321 12,035
LITHIUM BROMIDE SOLUTION CHARGE (kg) 860 950 1,050 1,210 1,900 1,980
REFRIGERANT (WATER) CHARGE (kg) 400 390 380 360 660 650
Pipe Connection Size (mm.) 100 100 125 125 150 150
No. Passes 3 3 3 3 2 2
COOLING WATER
No. Passes
GAS-TRAIN INLET
Standard Pipe Connection Size, NPT (mm.) 25 25 25 25 25 25
EXHAUST GAS OUTLET
Nominal Flange Connection Size (mm.) 290×485 290×485 290×600 290×600 290×600 290×600
Unit 16DNH 036 040 045 050 060 066

NOMINAL COOLING CAPACITY (kW) 1,266 1,407 1,583 1,758 2,110 2,321
Total 9,527 10,579 12,285 12,703 18,533 19,667
OPERATING WEIGHT (kg) 12,721 14,079 15,485 16,113 25,343 27,337
LITHIUM BROMIDE SOLUTION CHARGE (kg) 2,000 2,100 2,830 2,960 3,670 4,050
REFRIGERANT (WATER) CHARGE (kg) 620 600 630 620 990 1,070
No. Passes 2 2 2 2 2 2
COOLING WATER
No. Passes
GAS-TRAIN INLET
EXHAUST GAS OUTLET
Unit 16DNH 080 100 120 135 150 165

NOMINAL COOLING CAPACITY (kW) 2,813 3,516 4,220 4,747 5,274 5,802
Total 23,580 27,150 34,420 36,680 40,690 43,080
OPERATING WEIGHT (kg) 33,410 38,620 49340 52,710 58,710 62,460
LITHIUM BROMIDE SOLUTION CHARGE (kg) 4,720 5,720 7,690 8,340 8,830 9,570
REFRIGERANT (WATER) CHARGE (kg) 1,010 1,220 2,110 2,310 2,720 2,980
No. Passes 2 2 2 2 2 2
COOLING WATER
No. Passes
GAS-TRAIN INLET
EXHAUST GAS OUTLET
G1 – High-Temperature Generator G2 – Low-Temperature Generator
11 Natural Gas pressure: 30kPa (300mBar)

Dimensions
16DNH SIZES 015-165
DIMENSIONS (ft-in.)
UNIT 16DNH 015/018 021/024 028/033 036/040 045/050 060 066 080 100 120 135 150 165
Overall Length A 11-11 12-1 15-8 15-9 16-0 18-6 20-2 20-5 23-9 22-5 24-1 22-9 24-4
Overall Width B 6-2 6-8 6-10 7-6 8-0 9-5 9-5 10-6 10-6 13-5 13-5 15-5 15-5
Overall Height C 6-9 7-7 7-10 8-8 9-3 10-2 10-2 11-2 11-2 11-11 11-11 12-8 12-8
Width D* 3-10 4-5 4-5 5-1 5-1 6-2 6-2 7-2 7-2 9 9 10-4 10-4
DIMENSIONS (mm)
UNIT 16DNH 015/018 021/024 028/033 036/040 045/050 060 066 080 100 120 135 150 165
Overall Length A 3631 3679 4780 4791 4867 5640 6142 6230 7240 6830 7333 6930 7420
Overall Width B 1880 2034 2077 2296 2444 2866 2866 3200 3200 4083 4083 4694 4694
Overall Height C 2056 2313 2381 2630 2820 3102 3102 3400 3400 3640 3640 3850 3850
Width D* 1168 1344 1346 1560 1542 1872 1872 2180 2180 2750 2750 3145 3145
*Standard shipping configuration is 1-piece for sizes 16DNH015-066 and 2-piece for sizes 080-165.
Dimension ―D‖ is width of absorber, evaporator, condenser, G2 section for 2-piece shipment. The G1 assembly is shipped separately.
NOTES:
1. All dimensions in mm are accurate and take into account absorber-condenser crossover piping.
2. For routine maintenance, allow 3ft (1m) clearance on all sides and 6in. (150mm) above chiller.
3. For service access, allow clearance as follows:
a. For tube removal, allow space equal to ―A‖ dimension (length) at either end of the chiller.
b. To open waterbox cover, allow clearance space equal to half of ―D‖ dimension (width) on the waterbox end of the chiller.
12
Dimensions (cont)
16DNH FOUNDATION 015-165
Draining ditch
A
Tube service space "L"
B B B B
C
W1
D
E
8-M20Bolts Customer prepare
8-200 Hole deepth 315
H
F
M
W2
G
I
Power wire location 1"
P P
N J K
300 Make a draining ditch around the chiller

100 100
50
13
Dimensions (cont)
16DNH FOUNDATION 015-165
DIMENSIONS (ft-in.)
UNIT
A B C D E F G H I J K L M N P
16DNH
015/018 9-6 0-7 0-6 3-5 2-5 0-7 2-11 0-11 1-9 2-9 3-7/4-3 9-10 2-5 0-10 0-6
021/024 9-7 0-7 0-6 3-7 2-8 0-7 2-11 1-3 1-9 1-10 4-5/5-1 10-2 2-5 0-7 0-7
028/033 12-5 0-11 0-8 4-7 3-3 0-7 2-11 0-9 1-9 3-1 6-1/6-11 13-1 2-1 0-10 0-7
036/040 12-6 0-11 0-8 4-10 3-6 0-7 3-7 0-8 2-5 3-6 5-11/6-7 14-1 2-1 0-10 0-7
045/050 12-6 0-11 0-8 4-11 3-7 0-7 3-11 0-8 2-9 2-4 6-10/7-6 14-1 2-5 0-10 0-7
060 14-3 0-11 0-10 5-7 3-11 0-7 4-8 0-11 3-6 4-4 7-2 18-8 2-4 0-9 0-8
066 15-11 0-11 0-10 5-7 3-11 0-7 4-8 0-11 3-6 4-7 7-10 18-8 2-4 0-9 0-8
080 15-8 0-12 0-10 6-3 4-7 0-6 4-8 0-12 3-8 4-0 8-0 16-6 1-3 1-11 0-9
100 19-0 0-12 0-10 6-3 4-7 0-6 4-8 0-12 3-8 5-5 9-12 19-10 0-5 1-11 0-9
120 17-4 1-1 0-10 8-6 6-11 0-6 5-9 0-9 4-9 3-6 11-1 18-8 0-2 1-10 0-10
135 18-11 1-1 0-10 8-6 6-11 0-6 5-9 0-9 4-9 3-6 12-1 20-3 0-2 1-10 0-10
150 17-4 1-1 0-10 9-2 7-7 0-6 6-5 0-10 5-5 0-11 12-5 18-8 0-9 5-3 0-10
165 18-11 1-1 0-10 9-2 7-7 0-6 6-5 0-10 5-5 1-7 13-5 20-3 0-9 5-5 0-10
DIMENSIONS (mm)
UNIT
A B C D E F G H I J K L M(*) N(*) P
16DNH
015/018 2905 180 150 1043 743 180 900 273 540 842 1094/1294 3000 728 260 150
021/024 2911 180 150 1104 804 180 900 376 540 560 1344/1544 3100 740 190 175
028/033 3792 275 200 1390 990 180 900 238 540 929 1844/2096 4000 632 250 175
036/040 3798 275 200 1470 1070 180 1104 210 744 1074 1794/1994 4300 628 250 175
045/050 3798 275 200 1500 1100 180 1200 201 840 709 2094/2294 4300 745 260 175
060 4348 275 250 1700 1200 180 1428 268 1068 1315 2184 5700 704 220 200
066 4846 275 250 1700 1200 180 1428 268 1068 1400 2384 5700 704 220 200
080 4786 300 250 1900 1400 150 1430 300 1130 1230 2446 5032 380 585 225
100 5801 300 250 1900 1400 150 1433 300 1130 1645 3046 6037 130 585 225
120 5271 320 250 2600 2100 150 1760 225 1460 1077 3378 5677 50 570 260
135 5761 320 250 2600 2100 150 1760 225 1460 1077 3678 6177 50 570 260
150 5271 320 250 2800 2300 150 1950 258 1650 286 3778 5677 240* 1600* 260
165 5761 320 250 2800 2300 150 1950 258 1650 486 4078 6177 240* 1650* 260
NOTES:
1. The foundation load should be designed according to the operating weight of chiller.
2. The base must be smooth and horizontal (the level should be below 1mm for 1000mm).
3. The function of hole based on the foundation is to fix the chiller by bolts, and cement could be fit from the slant cut of the holes.
4. Tube space could be saved at either side.
5. Anchor bolts, washers and nuts are supplied by customer.
6. 16DNH150 and 116DNH 165 use the dimension M* and N*.
14
Performance data
ENGLISH
UNIT 16DNH 015 018 021 024 028 033
COOLING CAPACITY (ton) 150 180 210 240 280 330
HEATING CAPACITY (MBh) 1278 1534 1789 2045 2385 2811
CHILLED WATER
Flow Rate (gpm) 360 432 504 576 672 792
Pressure Drop (ft) 26.3 29.5 24.4 25.0 16.4 17.2
COOLING WATER
Flow Rate (gpm) 600 720 840 960 1,120 1,320
Pressure Drop (ft) 22.3 25.9 18.1 20.3 26.0 27.8
HOT WATER
Flow Rate (gpm) 360 432 504 576 672 792
Pressure Drop (ft) 22.8 25.7 20.8 21.3 13.9 14.6
FUEL CONSUMPTION
Natural Gas (ft3/min) 24.4 29.3 34.2 39.1 45.6 53.7
No. 2 Oil (gph) 10.5 12.6 14.7 16.7 19.5 23.0
COEFFICIENT OF PERFORMANCE (COP)
Natural Gas 1.23 1.23 1.23 1.23 1.23 1.23
No. 2 Oil 1.23 1.23 1.23 1.23 1.23 1.23
UNIT 16DNH 036 040 045 050 060 066

CHILLED WATER
Flow Rate (gpm) 864 960 1,080 1,200 1,440 1,584
Pressure Drop (ft) 17.2 17.5 16.9 17.1 19.4 25.1
COOLING WATER
Flow Rate (gpm) 1,440 1,600 1,800 2,000 2,400 2,640
Pressure Drop (ft) 30.8 32.1 28.2 29.2 24.6 31.5
HOT WATER
Flow Rate (gpm) 864 960 1,080 1,200 1,440 1,584
Pressure Drop (ft) 14.7 15.0 14.3 14.4 16.4 21.2
FUEL CONSUMPTION
No. 2 Oil (gph) 25.1 27.9 31.4 34.9 41.9 46.0
Natural Gas 1.23 1.23 1.23 1.23 1.23 1.23
No. 2 Oil 1.23 1.23 1.23 1.23 1.23 1.23
UNIT 16DNH 080 100 120 135 150 165

CHILLED WATER
Flow Rate (gpm) 1,920 2,400 2,880 3,240 3,600 3,960
Pressure Drop (ft) 20.6 35.9 26.2 34.8 26.5 33.7
COOLING WATER
Flow Rate (gpm) 3,200 4,000 4,800 5,400 6,000 6,600
Pressure Drop (ft) 19.0 32.6 31.4 41.3 32.2 40.6
HOT WATER
Flow Rate (gpm) 1,920 2,400 2,880 3,240 3,600 3,960
Pressure Drop (ft) 17.3 30.0 22.0 29.1 22.1 28.1
FUEL CONSUMPTION
No. 2 Oil (gph) 55.8 69.8 83.7 94.2 104.6 115.1
Natural Gas 1.23 1.23 1.23 1.23 1.23 1.23
No. 2 Oil 1.23 1.23 1.23 1.23 1.23 1.23
LEGEND
ARI – Air Conditioning and Refrigeration Institute
HHV – Higher Heating Value
MBh – Btu/h in thousands
Note: Ratings are based on ARI 560, latest edition;

44 F (2.4 gpm/ton) chilled water, fouling factor .0001 ft2-hr-oF/Btu for evaporator;
85 F (4.0 gpm/ton) cooling water, fouling factor .00025 ft2-hr-oF/Btu for absorber and condenser;
140 F hot water;
Natural gas heating value 1,000 Btu/ft3 (HHV); No. 2 oil heating value 140,000 Btu/gal.
Higher Heating Capacity is Available.
15
Performance data (cont)
SI
UNIT 16DNH 015 018 021 024 028 033
COOLONG CAPACITY (kW) 528 633 738 844 985 1160
HEATING CAPACITY (kW) 375 449 524 599 699 824
CHILLED WATER
Flow Rate (L/s) 22.7 27.3 31.8 36.3 42.4 50.0
Pressure Drop (kPa) 78.7 88.1 72.9 74.6 49.1 51.4
COOLING WATER
Flow Rate (L/s) 37.9 45.4 53.0 60.6 70.7 83.3
HOT WATER
Flow Rate (L/s) 22.7 27.3 31.8 36.3 42.4 50.0
FUEL CONSUMPTION
Natural Gas (M3/hr) 41.5 49.8 58.1 66.4 77.5 91.3
No. 2 Oil (L/hr) 39.6 47.6 55.5 63.4 74.0 87.2
Natural Gas 1.23 1.23 1.23 1.23 1.23 1.23
No. 2 Oil 1.23 1.23 1.23 1.23 1.23 1.23
UNIT 16DNH 036 040 045 050 060 066

CHILLED WATER
Flow Rate (L/s) 54.5 60.6 68.1 75.7 90.9 99.9
COOLING WATER
Flow Rate (L/s) 90.9 100.9 113.6 126.2 151.4 166.6
HOT WATER
Flow Rate (L/s) 54.5 60.6 68.1 75.7 90.9 99.9
FUEL CONSUMPTION
Natural Gas (M3/hr) 99.6 110.7 124.5 138.4 166.0 182.6
No. 2 Oil (L/hr) 95.1 105.7 118.9 132.1 158.6 174.4
Natural Gas 1.23 1.23 1.23 1.23 1.23 1.23
No. 2 Oil 1.23 1.23 1.23 1.23 1.23 1.23
UNIT 16DNH 080 100 120 135 150 165

CHILLED WATER
Flow Rate (L/s) 121.1 151.4 181.7 204.4 227.1 249.8
COOLING WATER
Flow Rate (L/s) 201.9 252.4 302.8 340.7 378.6 416.4
HOT WATER
Flow Rate (L/s) 121.1 151.4 181.7 204.4 227.1 249.8
FUEL CONSUMPTION
Natural Gas (M3/hr) 221.4 276.7 332.1 373.6 415.1 456.6
No. 2 Oil (L/hr) 211.4 264.3 317.1 356.7 396.4 436.0
Natural Gas 1.23 1.23 1.23 1.23 1.23 1.23
No. 2 Oil 1.23 1.23 1.23 1.23 1.23 1.23
LEGEND
ARI – Air Conditioning and Refrigeration Institute
HHV – Higher Heating Value
Note: Ratings are based on ARI 560, latest edition;

6.7 C (.043 L/s-kW) chilled water, fouling factor .0000176 m2-hr-oC/W for evaporator;
29.4 C (.072 L/s-kW) cooling water, fouling factor .000044 m2-hr-oC/W for absorber and condenser;
60 C hot water;
Natural gas heating value 8900 kcal/m3 (HHV); No. 2 oil heating value 9320 kcal/L.
Higher Heating Capacity is Available.
16
Performance data (cont)
Fuel heating values Oil: Fuel Consumption (gph) = Full Load Oil
In accordance with ARI 560, latest edition, performance Consumption (gph) x FCR x Percent Capacity
ratings of the Carrier 16DNH are based on the gross or Fuel consumption for natural gas, expressed as a
3
higher heating value (HHV) of the fuel employed which volumetric flow rate (ft /min), is determined by dividing
accounts for condensation of water vapor formed during the fuel consumption (in units of Btuh) by the higher
3
the combustion process. In comparison, the net or lower heating value of the natural gas (in units of Btu/ft ).
heating value (LHV) is approximately 90% of the higher As shown on the part-load performance curve, the
heating value, since it does not account for the latent continuous operating range for the 16DNH is
heat of vaporization of water formed during combustion. approximately 25 to 100% of full load when operated on
The use of higher heating value is a customary practice either natural gas or No. 2 oil, based on minimum fire
3
in North America. Typical HHVs are 1,000 Btu/ft (8,900 requirements of the burner. Below 25% the burner will
3
kcal/m ) for natural gas and 140,000 Btu/gal (9,320 cycle on and off to meet the required load and water
kcal/L) for No. 2 oil. Actual HHV may differ and will temperature.
directly impact the required volumetric flow rate of the ARI 560, latest version, defines Integrated Part Load
fuel. The required MBh (Btuh in thousands) input to the Value (IPLV) as a measure of part-load efficiency
burner remains unchanged. representing the weighted average of overall chiller
Part-load performance performance calculated by the following equation:
To determine part-load performance, refer to the 16DNH IPLV = .01A + .42B + .45C + .12D
Part-Load Performance curve shown below. This curve Where
depicts Fuel Consumption Ratio (FCR) versus Percent A = COP at 100%
Capacity at several cooling water temperatures and in B = COP at 75%
accordance with the ARI load line which is based on a C = COP at 50%
2.5F (1.4C) reduction in cooling water temperature for D = COP at 25% or minimum load
every 10% reduction in load. NOTE: COP is the Coefficient of Performance.
Fuel requirements at part-load can be calculated with Therefore,
one of the following equations: 16DNH:
Gas: Fuel Consumption MBh = Full Load IPLV = .01 (1.23) + .42 (1.31) + .45 (1.38) + .12 (1.34)
Consumption (MBh) x FCR x Percent Capacity = 1.3443
17
Application data
Vent and drain connections NUMBER OF PASSES GAGE LOCATION
All vents and drain connections are found on the water 1, 3 One gage in each water box
box covers. Connection size is 3/4-in. NPT. 2, 4 Two gages in water box with nozzles
Provide high points of the machine piping system with
vents and the low points with drains. If shutoff valves are
Range of application
provided in the main water pipes near the unit, a
The 16DNH absorption chiller/heater is designed for
minimum amount of the system water is lost when the
standard water chilling applications of 150 to 1650 tons
heat exchangers are drained.
(528 to 2321 kW) at standard ARI rating conditions.
It is recommended that pressure gages be provided at
points of entering and leaving water to measure pressure Fusible plug drain piping
drop through the heat exchanger. Gages may be The 16DNH is equipped with a fusible plug on the low-
installed as shown in the table below. Pressure gages temperature generator. It is recommended that piping
installed at the vent and drain connections do not include from these devices be routed to appropriate areas away
nozzle pressure losses. from the machine in accordance with Carrier’s written
Use a reliable manometer to measure pressure installation instructions, and any local jurisdictional
differential when determining water flow. Regular gages requirements that may apply. Piping should be
are insensitive and do not provide accurate adequately supported and the proper fittings should be
measurement of flow conditions. provided to allow periodic inspection of the disk. Refer to
Carrier certified drawings for exact location of the fusible
plug on the chiller.
MATERIAL SPECIFICATIONS
ITEM MATERIAL SPECIFICATIONS
SHELL:
Evaporator Steel/Q235B Equivalent to ASTM A283
Absorber Steel/Q235B Equivalent to ASTM A283
Condenser Steel/Q235B Equivalent to ASTM A283
G1 Steel/Q235B Equivalent to ASTM A283
TUBESHEET:
WATERBOX:
TUBES:
Evaporator Copper/C1220-1/2H Equivalent to ASME SB359
Absorber Copper/C1220-1/2H Equivalent to ASME SB359
Condenser Copper/C1220-1/2H Equivalent to ASME SB359
G1 Steel/20# Equivalent to ASTM A53
G2 Copper/C1220-OL Equivalent to ASME SB75
PIPING Steel/20# Equivalent to ASTM A53
LEGEND
G1 -- High-Temperature Generator
G2 -- Low-Temperature Generator
ASME -- America Society of Mechanical Engineers
ASTM -- America Society of Testing and Materials
18
Application data (cont)
Thermal insulation
Application of cold/hot surface thermal insulation should be done after final installation at field and machine leak
integrity has been verified. Refer to Carrier certified drawings for material specifications and recommended
chiller/heater insulation requirements.
2
THERMAL INSULATION SURFACE AREA REQUIREMENTS – ENGLISH (FT )
16DNH UNIT THICKNESS 015/018 021/024 028/033 036/040 045/050 060/066
75mm 105.5/114.1 113.0/120.6 130.2/139.9 159.3/169.0 185.1/194.8 241.1/251.9
HOT SURFACE 50mm 52.7 62.4 79.7 91.5 101.2 151.8/160.4
25mm 17.2 20.5 24.8 30.1 34.4 50.6
50mm 61.4 70 90.4 105.5 106.6 159.3/174.4
COLD SURFACE
25mm 6.5 7.5 10.8 11.8 12.9 14
16DNH UNIT THICKNESS 080 100 120 135 150 165

75mm 296 335.8 434.9 456.4 498.4 522
HOT SURFACE 50mm 189.4 219.6 265.9 279.9 284.2 296
25mm 43.1 50.6 59.2 63.5 67.8 73.2
50mm 215.3 248.6 51.7 51.7 58.1 58.1
COLD SURFACE
25mm 18.3 18.3 20.5 20.5 21.5 21.5
2
THERMAL INSULATION SURFACE AREA REQUIREMENTS – SI (m )
16DNH UNIT THICKNESS 015/018 021/024 028/033 036/040 045/050 060/066
75mm 9.8/10.6 10.5/11.2 12.1/13.0 14.8/15.7 17.2/18.1 22.4/23.4
HOT SURFACE 50mm 4.9 5.8 7.4 8.5 9.4 14.1/14.9
25mm 1.6 1.9 2.3 2.8 3.2 4.7
50mm 5.7 6.5 8.4 9.8 9.9 14.8/16.2
COLD SURFACE
25mm 0.6 0.7 1.0 1.1 1.2 1.3
16DNH UNIT THICKNESS 080 100 120 135 150 165

75mm 27.5 31.2 40.4 42.4 46.3 48.5
HOT SURFACE 50mm 17.6 20.4 24.7 26.0 26.4 27.5
25mm 4.0 4.7 5.5 5.9 6.3 6.8
50mm 20.0 23.1 4.8 4.8 5.4 5.4
COLD SURFACE
25mm 1.7 1.7 1.9 1.9 2.0 2.0
75mm High temperature generator

Hot surface 50mm Low temperature generator & steam piping
25mm Heat exchanger
50mm Evaporator
Cold surface
25mm Refrigerant pump and piping
Cold surface: Non-flammable material, polyethylene rubber or equivalent. Thermal conductivity of material is 0.03 Kcal/m.h.℃ below.
Hot surface: Glass wool/Rock wool or equivalent.
19
STANDARD WATER BOX AND CROSSOVER PIPE CONFIGURATION
EVAPORATOR ABSORBER CONDENSER
16DNH UNIT CROSS-OVER PIPE
Inlet Outlet Inlet Outlet Inlet Outlet
015- 165 N N M M M M Included
LEGEND
M -- Marine Water box N -- Nozzle in Head
HEAT EXCHANGER STANDARD PASS AND NOZZLE ARRANGEMENT

EVAPORATOR ABSORBER CONDENSER
16DNH UNIT
Pass Inlet Pass Inlet Pass Inlet
015-024 3 R 2 L 1 L
028-165 2 R 2 L 1 L
LEGEND
L -- Left End Inlet (when facing high temperature generator)
R -- Right End Inlet (when facing high temperature generator)
HEAT EXCHANGER MINIMUM/MAXIMUM FLOW RATES* -- ENGLISH (gpm)

EVAPORATOR ABSORBER-CONDENSER
16DNH
1-Pass 2-Pass 3-Pass 4-Pass 16DNH SIZE 2-Pass/1-Pass
SIZE
Min Max Min Max Min Max Min Max Min Max
015 – – 253 1012 169 675 127 506 015 292 1454
018 – – 295 1181 197 787 148 590 018 350 1734
021 – – 346 1382 230 921 173 691 021 518 2144
024 – – 395 1579 263 1053 197 789 024 593 2448
028 703 2811 351 1406 234 937 – – 028 510 2212
033 820 3280 410 1640 273 1093 – – 033 593 2598
036 904 3617 452 1809 301 1206 – – 036 660 2661
040 1012 4048 506 2024 337 1349 – – 040 732 2950
045 1096 4385 548 2193 365 1462 – – 045 821 3337
050 1223 4891 611 2446 408 1630 – – 050 914 3699
060 1466 5866 733 2933 – – – – 060 1138 4554
066 1466 5866 733 2933 – – – – 066 1138 4554
080 1970 7881 985 3940 – – – – 080 1560 6241
100 1970 7881 985 3940 – – – – 100 1560 6241
120 2696 10786 1348 5393 – – – – 120 1762 7047
135 2696 10786 1348 5393 – – – – 135 1762 7047
150 3338 13353 1669 6677 – – – – 150 2251 9005
165 3338 13353 1669 6677 – – – – 165 2251 9005
*Flow rates based on standard tubes. Minimum flow based on tube velocity of 3 ft/sec; maximum flow based on 12 ft/sec.
HEAT EXCHANGER MINIMUM/MAXIMUM FLOW RATES* -- SI (L/s)

EVAPORATOR ABSORBER-CONDENSER
16DNH
1-Pass 2-Pass 3-Pass 4-Pass 16DNH SIZE 2-Pass/1-Pass
SIZE
Min Max Min Max Min Max Min Max Min Max
015 – – 16 64 11 43 8 32 015 18 92
018 – – 19 74 12 50 9 37 018 22 109
021 – – 22 87 15 58 11 44 021 33 135
024 – – 25 100 17 66 12 50 024 37 154
028 44 177 22 89 15 59 – – 028 32 140
033 52 207 26 103 17 69 – – 033 37 164
036 57 228 29 114 19 76 – – 036 42 168
040 64 255 32 128 21 85 – – 040 46 186
045 69 277 35 138 23 92 – – 045 52 211
050 77 309 39 154 26 103 – – 050 58 233
060 93 370 46 185 – – – – 060 72 287
066 93 370 46 185 – – – – 066 72 287
080 124 497 62 249 – – – – 080 98 394
100 124 497 62 249 – – – – 100 98 394
120 170 680 85 340 – – – – 120 111 445
135 170 680 85 340 – – – – 135 111 445
150 211 842 105 421 – – – – 150 142 568
165 211 842 105 421 – – – – 165 142 568
*Flow rates based on standard tubes. Minimum flow based on tube velocity of .9 m/sec; maximum flow based on 3.6 m/sec.
20
Control Panel
Left Front Right

Installation Hole
Axial Flow Fan
200
Touch Screen
178
1200 1200 A 1200
820
Vacuum Pump Switch Ref. Pump Indicator Sol. Pump Indicator
Detail A
300 600 300
Power Line Hole
Bottom
PD5 control Panel outline
Control Panel Interior

530
NRCP2 A1 A11A31
CR1~12
LC1 LC2
Note:1. Power Line inlet and outlet are both at the bottom of the control panel.
TB1-M10/10X8 TB2-M4/6 D2X30
2. The signal line and power line are in the separate hole.
1130
3. At least 20mm clearance should be allowed above and under the VFD.
KM1 KM2 4. AUX1 and AUX2 are installed parallelly above A1.
QF1 QF2 F1 F2 NF1
TR1
FR1 FR2 5. Electrical components installation should meet the requirements of GB 4706.1-1992.
VFD NF2
Control Panel Interior components
21
Typical electrical field connection diagram
380-3-50Hz 220-1-50Hz
: Fielding wiring
: Factory wiring
: Optional wiring
R1 S1 T1 R0 R0 R0 S0 S0 S0 S0 S0 S0 406
609 610 611 612 615 616 630 631 913 914 915 916 917 918 1301 1302 1303 1304 1305 1306 1307 1308 1309 1310 1311 1312
R1 S1 T1 R0 R0 R0 S0 S0 S0 S0 S0 S0 406
Remote Spare Cooling Temp. Remote Aux. Hot Chiller Cooling Cooling Chiller Chiller Aux. Hot
Switch Protective Water Reset Reset Water Inlet /Hot Water Tower Alarm Running water
Contact Limit Flow Signal Temp. Temp. water Pump Fan Signal Siganl Pump
(Optional) (Optional) Switch (Optional)(Optional)(Optional) Water Control Control Control
Burner (Optional) Pump
Control Control
Burner Main
Circuit Power Power Aux. Hot
Supply Supply Water Outlet
Temp.
(Optional)
Terminal Block 1 Terminal Block 2
CHILLED WATER PUMP RELAY

COOLING WATER PUMP RELAY
COOLING TOWER FAN RELAY
CHILLER ALARM RELAY
CHILLER RUNNING RELAY
AUX. HOT WATER PUMP CONTROL RELAY
22
Water management
Cooling water
Direct Chilled water tendency
Circulation flow
flow
Item
Direct Circulate
Circulate Supply Supply
flow water corrosion scale
water water water
water ≤20C
PH (25C) 6.5~8.2 6.0~8.0 6.8~8.0 6.0~8.0 6.8~8.0 √ √
Electrical conductivity
≤80 ≤30 ≤40 ≤40 ≤30
(mS/m) (25C) √ √
[≤800] [≤300] [≤400] [≤400] [≤300]
[μS/cm] (25C)
-
Chroride ion (mg Cl /l) ≤200 ≤50 ≤50 ≤50 ≤50 √
2-
Sulfate ion (mg SO4 /l) ≤200 ≤50 ≤50 ≤50 ≤50 √
Basic Acid consumption
≤100 ≤50 ≤50 ≤50 ≤50 √
(PH4.8) (mg CaCO3/l)
Total hardness
≤200 ≤70 ≤70 ≤70 ≤70 √
(mg CaCO3/l)
Calcium hardness
≤150 ≤50 ≤50 ≤50 ≤50 √
(mg CaCO3/l)
Ionic silica (mg SiO2/l) ≤50 ≤30 ≤30 ≤30 ≤30 √
Iron (mg Fe/l) ≤1.0 ≤0.3 ≤1.0 ≤1.0 ≤0.3 √ √
Copper (mg Cu/l) ≤0.3 ≤0.1 ≤1.0 ≤1.0 ≤0.1 √
2-
Sulfide ion (mg S /l) Not include √
Ammonium ion
+ ≤1.0 ≤0.1 ≤1.0 ≤1.0 ≤0.1 √
(mg NH4 /l)
Reference
Residual chlorine (mg
≤0.3 ≤0.3 ≤0.3 ≤0.3 ≤0.3 √
Cl/l)
Free carbone dioxide
≤4.0 ≤4.0 ≤4.0 ≤4.0 ≤4.0 √
(mg CO2/l)
Ryzner stability index 6.0~7.0 - - - - √ √
23
Burner mounting
STANDARD BURNER CONFIGURATION
WEISHAUPT MAXIMUM FIRING MINIMUM FIRING

STANDARD GAS
UNIT 16DNH GAS BURNER RATE GAS RATE GAS
SUPPLY PRESSURE
MODEL NO. (ft3ph) (ft3ph)
015 WG40N/1-A 7.0-30kPa 1465.0 293.0
018 WMG10/2 7.0-30kPa 1758.0 351.6
021 WMG10/3 7.0-30kPa 2051.0 410.2
024 WMG10/3 7.0-30kPa 2344.0 468.8
028 WMG10/4 7.0-30kPa 2734.7 546.9
033 WMG20/2 7.0-30kPa 3223.0 644.6
036 WMG20/2 7.0-30kPa 3516.0 703.2
040 WMG20/2 7.0-30kPa 3906.7 781.3
045 WMG20/2 7.0-30kPa 4395.1 879.0
050 WMG20/2 7.0-30kPa 4883.4 976.7
060 WMG20/3 7.0-30kPa 5860.1 1172.0
066 G9/1-D 7.0-30kPa 6446.1 1289.2
080 G9/1-D 7.0-30kPa 7813.4 1562.7
100 G10/1-D 7.0-30kPa 9766.8 1953.4
120 G11/1-D 7.0-30kPa 11720.1 2344.0
135 G50/2-A 7.0-30kPa 13185.2 2637.0
150 G50/2-A 7.0-30kPa 14650.2 2930.0
165 G70/1-B 7.0-30kPa 16115.2 3223.0
LEGEND
NOTE: Actual gas train size is dependent on gas pressure, agency approvals, gas specifications, burner input
and the required burner manifold gas pressure. Higher gas pressures than those listed above are available.
TYPICAL BURNER MOUNTING
LUG, BOLT
MOUNTING GENERATOR
WASHER,
BURNER
AND NUT
BOLT
MOUNTING
GASKET
OR ROPE CONNECTION
PIPE ASSEMBLY GASKET
OR ROPE
24
On models where field-installation is required, rigging For burner assemblies that do not have lifting lugs, place
should be used to position both the front plate assembly webbed strapping around a central balance area of the
and the burner assembly because of their heavy weights. burner.
For the front plate, either webbed strapping placed Rig burner assemblies that have lifting lugs in
around the refractory or a lifting bar in the center opening accordance with standard rigging procedures.
may be used.
Gas Burner System
1—Ball Valve 2—Gas Strainer

3—Regulator Valve 4—High-Pressure Protect Switch
5—Low-Pressure Protect Switch 6—Pressure Switch (for leak test)
7—Dual Solenoid Valve (DMV) 8—Gas Butterfly Valve
9—Pressure Gauge 10—Burner
Oil Burner System
1—Solenoid Valve stage 1

4—Nozzle Head with 3 Oil Atomising Nozzles
5—Oil Pump on Burner
6—Safety Solenoid Valve
25
Fuel systems maintain optimum performance. A vent cap, lighting
The gas train and oil supply systems are supplied pre- arrestor, and provisions for a condensate drain are also
assembled and with pre-installed interconnection fittings. required.
Specific fuel system components and instrumentation will Cross-sectional area of the stack is determined by
vary depending on local regulations, codes, and calculating the volumetric flow rate of the exhaust gases
ordinances and on the particular job requirements. and then selecting a diameter that results in an exhaust
gas velocity of no greater that 12 to 15ft/sec (3.6 to
Combustion air supply 4.6m/sec).
An adequate supply of combustion air is required by the Height of the stack is determined by the length of the
burner for proper, efficient operation and to ensure horizontal run and the number of 90 degree bends. As
complete combustion. It is recommended that excess air a general rule, provide 7in. (180mm) of stack height for
be provided to the burner to account for variations in fuel every 1ft (300 mm) of horizontal length and 4ft (1.20 m)
properties and air/fuel supply rates. As a general rule, 12 for every 90 degree bend. The location, height, and
cu ft of combustion air should be supplied for every 1000 positioning of the stack outside the building should
Btu of fuel provided to the burner. This equates to consider roof patterns, projections, ancillary equipment,
approximately 20% excess air for natural gas and aesthetics, and wind flow.
ensures complete combustion and efficient operation In situations where multiple machines will utilize a
while minimizing smoke, soot, and the formation of common exhaust gas flue stack, individual dampers
carbon monoxide (CO) and nitrogen oxides (NOx). The and/or draft control systems for each unit are
source of combustion air to the burner should be in recommended.
accordance with all local codes and regulations. Connection of the stack to the 16DNH exhaust gas outlet
flange should be made using a rectangular-to-round
Exhaust gas flue and stack recommendations transition piece. Dimensions of the exhaust gas flange
Design and construction of the flue stack should comply can be found on the appropriate 16DNH certified
with all municipal, state, and federal codes and drawings.
regulations, as applicable. Typical exhaust gas
temperature for the 16DNH is 309F (154C). However, Service access
the stack design temperature should be no less than To perform routine maintenance, allow 3ft (1m) clearance
675F (360C). It is recommended that insulated, double- on all sides of machine and 6in. (150mm) above the
wall, round ducting be used in all applications. Flat-sided chiller/heater. For proper tube removal, a clearance
ducting should not be used since it has a tendency to equal to the overall length of the machine should be
flex. Flexing causes pulsations in the flue stack, provided on each end of the 16DNH. To service the high-
inefficient combustion, and possibly erratic chiller/heater stage generator, provide a clearance equal to the length
operation. Proper stack design should allow continuous of the high stage generator assembly on both ends of the
flow by avoiding sharp bends and should be sized to machine. To allow for opening of hinged water box cover,
maintain a static pressure between 0 to –0.20 in. wg (0 clearance area must be provided at the water box end of
to –5 mm) at the stack entrance. Use of a barometric the chiller. The space opposite the water nozzle must be
damper or sequential motorized draft control is required equal to half the width of dimension ―D‖ on page 12.
to properly regulate exhaust gas static pressure and
26
Typical piping
1. Equipment and parts outside the area of blue color are not supplied by Carrier.
2. For pipe connections and diameters refer to the dimensional drawings.
3. Determine the location of the chilled/hot water pumps, cooling water pump and expansion tank with due
consideration of the pump’s hydrostatic head. The machine should not be subject to pressure larger than 1034kPa
at any water headers.
4. It is recommended to have separate chilled/hot and cooling water pumps for each chiller/heater.
5. Strainers should be provided at the chilled/hot and cooling water inlet pipe connections.
6. Provide a thermometer (0~100C) and pressure gauge (0~1.5MPa) at the chilled/hot and cooling water outlet and
inlet pipe connections.
7. Provide an air vent valve in each of the chilled/hot and cooling water lines at a point higher than each header and
a drain valve at the bottom of outlet pipe connections.
8. Provide vent and drain valves in each waterbox, and drain pipes from the evaporator, absorber and smoke
chamber should be piped to the drain channel.
9. Provide a tower bypass valve if the temperature of the cooling water returning from the tower can fall down 59F.
10. A water flow control valve should be provided at the cooling water inlet pipe connections.
11. During heating operation, cooling water must be discharged to prevent freezing of the chiller.
12. Provide an expansion tank in the chilled/hot water line.
13. A flow meter can be installed on the chilled/hot water piping for convenient operation.
14. For water quality control refer to the water quality management and provide a blow-down valve in the water line for
water quality control if necessary.
15. There should be sufficiently large clearances for easy access to the evaporator, absorber and condenser, to
facilitate inspection and cleaning.
16. During heating operation, the thermal insulation material on the cooling water pipe near the absorber should be
heat resistant because the temperature can reach 176F.
17. Provide heat insulation to the flue, which should be equipped with a damper and condensate drain.
18. Do not connect the flue to the smoke stack of an incinerator.
19. When one flue is used for two or more chillers/heaters, a device should be provided to prevent the flow of exhaust
gas into the inoperative unit.
20. The exhaust discharge end of the flue should be kept a sufficient distance away from the cooling tower.
21. If the static pressure inside the flue is subject to fluctuations provide a draught regulator.
22. All external water piping with welding flanges is to be provided by the customer.
27
Typical control sequence
NORMAL START FLOW CHART (PART 1)
Start Request
(16DN/DNH) Startup Routine
Flowchart
2008.12.18
Verify No Sensor Fault/
All sensors In range
Prestart Alerts
Inc Prestart satisfies
Yes
Start Chilled
Cooling Mode
Water Pump
20s
Heating140 Heating175
Start Water
Verify Timer
B C
No
Verify Chilled No Water Timer (configured Yes Chilled Water Fault

Water Flow In service) elapsed (State 82)
Yes
Recycle Condition Yes Monitor for

(refer to 5.14) Recycle Start
No
Start Cooling
Water Pump
20s
Start Water
Verify Timer
No
Verify Cooling No Water Timer (configured Yes Cooling Water Fault Power loss
Water Flow In service) elapsed (State 83) concentration
protect
Yes Yes
Start Cooling Recycle start and Yes No

Start Sol Pump Power loss restart E
Tower Control not the first startup
No
Yes Power loss

Power loss restart concentration
protect
No
28
A E Startup Routine
Flowchart
2008.12.18
Start 5 min Aux Start 20s Aux

Sol Pump Timer Sol Pump Timer
Start Burner
Aux Sol Pump No
Ignition Fault
Timer elapsed?
Determination
Start 2.5 min Burner
Ignition Timer Yes
Start Aux Sol

No Pump
Verify Burner No Burner Ignition Yes

Ignition feedback Timer elapsed
Start Burner
Yes
Ignition Fault
Determination
Start 2 min
Ref Pump Timer Start 2.5 min Burner
Ignition Timer
Ref Pump No
Timer elapsed Verify Burner No Burner Ignition Yes
Ignition feedback Timer elapsed
Yes
Yes
Start Ref Pump Start 2 min

Ref Pump Timer
Machine Running
Start Ramp Loading Ref Pump No
Timer elapsed
Yes
Aux Sol Pump No
Timer elapsed?
Start Ref Pump
Yes
Start Aux Sol

Machine Running
Pump
Start Ramp Loading
Continue
Continue
29
Startup Routine
B
Flowchart
5/14/2008
Start Chilled
Water Pump
20s
Start Water
Verify Timer
No
Verify Chilled No Water Timer (configured

Water Flow in service)
elapsed
Yes Yes
Yes Chilled Water Fault

Moniter for Recycle Condition
(refer to 5.14) (State 82 )
Recycle Start
No
Start Sol Pump
Start Burner
30
Startup Routine
C
Flowchart
5/14/2008
Start Aux Hot

Water Pump
20s
Start Water
Verify Timer
No
Verify Aux No Water Timer

HW Flow elapsed
Yes Yes
Monitor for Yes Recycle Condition Aux HW Fault

Recycle Start (refer to 5.14) (State 85 )
No
Start Burner
Start 2.5 min Burner

D
Ignition Timer
No
Verify Burner No Burner Ignition

Ignition feedback Timer Elapsed
Yes Yes
Machine Running
Start Ramp Loading Ignition Fault
Determination
31
NORMAL STOP FLOW CHART (PART 1)
Stop Shutdown Routine Flowchart

Request
5/14/2008
Drive Capacity Cooling Mode Heating175 C

Valve to 0
Heating140
Combustion
Signal=OFF
Start Ref Pump

Dilution Timer
Start Sol Pump Dilution

Timer 15 min
Chilled Water Yes Low Chilled Water No No Aux Sol Pump No No

Sol. Pump Overload Ref Pump Overload
Flowcheck Temp Check Overload
Yes Yes Yes Yes

No
G1 Sol Temp<212F
Yes No Ref Pump Timer No
Stop Ref Pump and Dilution Elapsed
elapsed
Time<10 min
Yes
Start 5 Min Sol

Stop Ref
Pump Dilution Timer Pump
No Sol Pump
Timer elapsed
Yes
Stop Solution Pump

and Aux Sol. Pump
Stop Cooling Water

A Pump and Tower
Fan Control
32
Shutdown Routine Flowchart

B C
5/14/2008
Drive Capacity Drive Capacity

Valve to 0 Valve to 0
Combustion Signal Combustion Signal

=OFF =OFF
No No
Chilled Water Flow Hot Water Flow
Yes Yes
Yes Stop Chilled Start 5 min

Sol. Pump Overload Dilution Timer
Water Pump
No
Dilution Timer No
Start 5 min
Stop Solution Pump elapsed
Dilution Timer
Yes
Tripout:
No Dilution Timer Yes
Safty Shutdown Fault Recycle Shutdown
elapsed
Yes No
Stop Aux HW Monitor for

Stop Solution Pump
Pump Recycle Start
Yes Shutdown Complete

Recycle Shutdown Ready to Start
No
Monitor for Stop Chilled Water

Stop Aux HW Pump
Recycle Start Pump
Shutdown Complete Tripout:

Ready to Start Safty Shutdown Fault
33
Shutdown Routine Flowchart

5/14/2008
D A
Yes Monitor for

Recycle Shutdown
Recycle Start
Stop Ref Pump
No
Stop
Cooling Water Pump Stop Chilled Water
and Tower Fan Control Pump
Stop Sol Pump

Shutdown Complete
Ready to Start
Start Chilled water

Timer (10 min)
Low Chilled Water Yes

Temp
No
No Water Pump Timer

elapsed
Yes
Stop Chilled Water

Pump
Tripout:
Safty shutdown Fault
34
Guide specifications
Hermetic Absorption Liquid Chiller/Heater pumps, purge components, and all other machine
Size Range: 150 to 1650 tons (528 to 5803 kW) components have been properly installed on the
Carrier Model Numbers: 16DNH machine.
6. Each unit shall then be checked for overall
Part 1 – General
appearance and dimensional accuracy.
1.01 SYSTEM DESCRIPTION 7. Final inspection shall be performed on each unit
Electronically controlled, double-effect (two-stage) to check that painting of the unit is as specified,
absorption liquid chiller/heater utilizing hermetic nameplate data is correct, and that all
refrigerant, solution and auxiliary pumps, lithium accessories are furnished as required.
bromide solution as the absorbent, and water as the
1.03 DELIVERY, STORAGE, AND HANDLING
refrigerant. The combustion of natural gas or No. 2
A. Unit shall be stored and handled in accordance with
oil within the generator shall serve as the heat
the manufacturer’s recommendations.
source.
B. Normally unit shall be charged with lithium bromide
1.02 QUALITY ASSURANCE solution at field in accordance with the manufacture
A. Chiller performance shall be rated in accordance with written instruction. But if customer requires, unite can
ARI Standard 560 (latest edition). be factory charged with lithium bromide solution and
B. Chiller shall be manufactured and designed in performance tested before shipping as special
accordance with ANSI/ASHRAE 15 (latest edition), requirement.
Safety Code for Mechanical Refrigeration. C. Machines shall be pressurized to 4.4psig (0.03MPa)
C. Chiller shall be designed and constructed to meet with dry nitrogen gas on the shell side.
applicable GB requirements. D. Burner, burner control center and gas train (or oil
D. Each chiller shall undergo a series of standard control system) shall be factory-installed for sizes
factory tests to ensure that the unit is leak tight, that 16DNH010-066 and field-installed for sizes
all electrical components operate as intended, and 16DNH080-165.
that every aspect of the unit fabrication meets E. Chiller shall be shipped with nameplates indicating
stringent quality standards in accordance with good name of manufacturer, model size, serial number,
practice and the manufacturer’s quality assurance and all other pertinent machine data.
requirements.
1.04 WARRANTY
1. The shell side of each chiller shall be leak tested
Manufacturer shall guarantee the chiller against
by pressurizing to 11.6psig (80kPa) with nitrogen
defects in materials or workmanship for a period of
and then checked by spraying a soap/water
one year from date of initial operation or 18 months
mixture on all welds, tube joints, and/or gasketed
from date of shipment, whichever occurs first.
joints to identify any major leaks. Afterward, a
Carrier shall provide the labor to repair or replace
mass spectrometer test shall be performed by
any part found to be defective in material or
evacuating the unit to 0.5mmHg absolute,
workmanship within the warranty period.
covering the machine with a vinyl tent, and
introducing helium gas under the tent. Any
remaining leaks will allow the helium to be drawn Part 2 – Products
into the shell side of the machine. The acceptable 2.01 EQUIPMENT
leak rate as measured by the mass spectrometer A. General
-6
test shall not exceed 1*10 atm.cc/sec standard Absorption liquid chiller/heater shall include
air. evaporator, absorber, condenser, high- and low-
2. The tube side of the evaporator, absorber, and temperature generators, solution heat exchanger,
condenser shall be hydrostatically tested at 1.5 burner/gas train (or burner/oil control system)
times rated design pressure and held for 30 assembly, refrigerant/ solution pumps, purge
minutes. system, piping, wiring, controls, and auxiliaries.
3. The refrigerant and solution pump/motors shall Shipment of the machine shall be in 1 or 2 piece
undergo standard factory tests to ensure proper base on machine size or customer requirement.
head flow, and motor output characteristics. Initial charge of lithium bromide can be included
4. All machine wiring shall undergo an insulation with the machines for charging at the field. The
resistance test. The chiller/heater control center high-temperature generator shall be configured
and all electrical components shall also be such that the fire tubes are horizontally positioned
functionally tested to verify continuity and proper above the combustion chamber with flue gas inside
electrical operation. the tube and lithium bromide solution on the outside
5. Final assembly inspection shall consist of of the tubes. This design shall simplify the process
verifying that all valves, controls, instrumentation, of tube cleaning and shall prevent the flame from
35
Guide specifications (cont)
coming into direct contact with the tubes. This shall position and shall be seal welded to the
ensure maximum life and reliability. tubesheets. Turbulators shall be provided in each
B. Operating Characteristics fire tube to increase heat transfer. Access to the
1. Chiller operation shall be characteristic of a high-temperature generator shall be provided via
double-effect absorption cycle with series solution a flange type refractory door on the end opposite
flow. The weak solution from the absorber shall be the burner. A sightglass shall be provided in the
entering the high-temperature generator via the chamber to observe flame size and shape. A
low- and the high-temperature solution heat flanged rectangular flue gas outlet connection
exchangers. A variable frequency drive pump shall be located on the burner end above the
shall automatically regulate the flow of solution to burner assembly.
the generators to maintain optimum flow at all 4. A high-temperature and a low-temperature
operating conditions. This shall result in improved solution heat exchanger shall be an integral part
part-load efficiency and eliminate the need for of the machine to increase efficiency. 16DNH
manual set-up adjustments of the solution flow. uses brazed Plate Heat Exchanger as high
2. Unit shall be capable of continuous operation efficient solution heat exchanger to increase
from 100 to 20% capacity for gas fired series and chiller efficiency.
100% to 30% for oil fired series, with entering 5. Spray heads for the evaporator and absorber
cooling water temperatures as low as 59F (15C), shall be of a non-clogging design, specifically
without the need for a cooling tower bypass valve. designed for the intended duty, and shall be
Thermostat ON/OFF control of the cooling tower fabricated of a corrosion-proof material to ensure
fan is recommended when cooling water continuous, high-efficiency operation.
temperature falls below 59F (15C). 6. Heat exchanger tube material and minimum wall
3. Standard chiller design shall be based on a 2 – thickness shall be contingent on the type of
pipe system capable of operation in either the corrosion inhibitor used in the machine. For
cooling or heating mode. When in the heating molybdate systems, the following tube
mode, the evaporator tube bundle shall be utilized specifications shall apply to ensure long machine
as the heating bundle supplying hot water through life and continuous operation:
the standard evaporator nozzle connections to Evaporator ---------------------- copper, externally-finned
simplify piping. The hot water temperature leaving Absorber--------------------------copper, externally-finned
the unit shall be 140F (60C). Condenser-------------------------------copper, corrugated
C. Heat Exchangers Low-Temperature Generator--copper,externally-finned
1. All heat exchangers shall be of shell and tube High-Temperature Generator----------------carbon steel
construction with shells, tube sheets, tube support If chiller manufacturer requires the use of tube
sheets, and water boxes fabricated of carbon materials other than as listed above, due to the
steel. All heat exchangers shall incorporate use of a less effective inhibitor, the chiller
straight tubes. All tubes shall be rolled into tube manufacturer shall guarantee performance of the
sheets and expanded into tube support sheets, machine for its design life and shall replace
except for the high- and low-temperature tubes and/or tube bundles as necessary during
generator tubes. High-temperature generator this period at no additional cost to the owner.
tubes shall be welded into tube sheets. All tubes D. Pump/Motors
shall be individually replaceable. Low-temperature Refrigerant and solution pump/motors shall be self-
generator tubes shall be rolled into grooved tube contained, leakproof, hermetic type, with isolation
sheets and expanded into tube support sheets valves, and internal seal water system to minimize
2. The evaporator, absorber, and condenser water- air leakage into the machine. Lubrication and
boxes shall be designed for 150 psig (1034 kPa) cooling shall be accomplished by the fluid being
working pressure. Evaporator waterboxes shall be pumped; auxiliary water piping for cooling and
nozzle-in-head type and absorber-condenser lubrication shall not be acceptable. Pump/motor
waterboxes shall be marine type. All waterboxes assemblies shall be designed for a minimum of 5
shall be provided with vent and drain connections. years (or 20,000 hours) normal operation between
GB RF flanges shall be furnished on the all inspections. If pump/motor assemblies are
waterbox nozzle connections. ANSI (American furnished with less than a design of 20,000 hours
National Standards Institute) raised face flanges between inspections, they must be provided with a
are available. bearing monitoring system to aid in diagnosing and
3. The high-temperature generator shall incorporate performing on-going maintenance.
a cylindrical combustion chamber. The carbon E. Purge System
steel (boiler type) fire tubes shall be located An automatic, motorless purge system shall be
above the combustion chamber in a horizontal furnished to provide a continuous purging action
36
whenever the chiller is in operation to assure long The PD5 controls the operation of the machine
machine life and efficient performance. by monitoring all operating conditions. The PD5
Noncondensables shall be removed from the can diagnose a problem and let the operator
absorber by a liquid eductor, which shall use flow know what the problem is and what to check. It
from the solution pump to create a suction. promptly positions the burner capacity valve to
Noncondensables shall be stored external to the maintain leaving chilled water temperature. It
unit and shall be prevented from diffusing back into can interface with auxiliary equipment such as
the machine when the unit is not operating. pumps and cooling tower fans. It continually
Evacuation of the external storage tank shall be checks all safeties to prevent any unsafe
accomplished by the use of a unit-mounted vacuum operating condition. The PD5 can be interface
pump to ensure that the palladium cell is not wetted with the Carrier Comfort Network (CCN). It can
with lithium bromide solution. The vacuum pump communicate with other PIC-equipped chiller
shall be factory mounted on the chiller and wired to and CCN device.
the control center by the chiller manufacturer. a. PD5 Board:
F. Burner Assembly The control system consists of a PD5-BASE
1. Burner shall be manufactured by Weishaupt Co. board, two PD-AUX boards and an NRCP -
or supplier with equivalent quality and shall be of BASE board. All boards communicate via
the turbo-ring forced draft type with stainless steel an internal LEN bus. The PD5-BASE
flame retention-type combustion head to assure boards continuously manage the
stable, pulsation-free operation. Primary- information received from the various
secondary air ratio and total air volume shall be pressure and temperature probes, and
manually adjustable to provide control at the firing incorporates the program that controls the
head for optimum burner efficiency. The burner unit..
shall incorporate its own sequence, combustion, b. PD5 Touch Screen:
supervision, and safety controls but shall operate The user interface is a touch screen. It is
under the direction of the chiller microprocessor. connected to the main basic board and
Interfacing with the chiller control center shall be gives access to a full array of control
done via a field-installed wiring harness. parameters.
2. The burner assembly and gas train (or oil control 3. PD5 Operation Button
system) shall consist of strainers, shutoff valves, DESCRIPTION OF THE MAIN
regulators, control valves, safety valves, ignition NAVIGATION AND OPERATION BUTTONS
transformers, flame detectors, and pressure Returns to the previous
switches as necessary to meet national, state, screen
and/or local code requirements. The burner Displays the default screen
control center shall house the blower motor (―Group Display‖ screen)
contactor, overloads, combustion safety controls, Displays the main screen
and all other components for safe, proper
operation. Displays the next screen
3. Burner shall be capable of operation on either Displays the previous screen
natural gas, No. 2 oil, or both (dual-fuel). A fuel
transfer switch shall be provided on the burner Accepts the current action
control center to enable switching between gas Rejects the current action
and oil when configured for dual-fuel operation. Cancels the current action
G. Controls
1. General Removes the data in the
The 16DNH series chiller contains a PD5 control value modification dialog box
center that monitors and controls all operations Adds a point to one of the
of the machine. The PD5 controls system ―Group Display‖ screens
matches the cooling capacity of the machine to
Removes a point from one of
the cooling load while providing state-of-the-art
the ―Group Display‖ screens
machine protection. The system controls cooling
capacity within the set point plus the dead band
by sensing the leaving chilled water and Reduces/increases the value
regulating the burner capacity valve via a
mechanically linked actuator motor. Displays the
2. 16DNH Series PD5 (Pro-Dialog 5) previous/following item
The PD5 is the control system on the machine.
37
required shuts down the chiller to protect the
Displays the chiller from possible damage from any of the
previous/following page critical conditions. The PD5 screen displays
primary and secondary massage if the controller
Forces a point starts safety controls to stop, the alarm relay
operates and alarm indicator is blinking. The
Cancels the forcing of a alarm is saved in the PD5 alarm history table to
point correct the problems.
Displays the value 6. Remote Start/Stop Control
modification dialog box for a A remote device, such as a time clock which
point uses a set of contacts, may be used to start and
stop the chiller.
Alarm indication light 7. Spare Safety Inputs
Normally closed (NC) digital inputs for additional
Start/stop control button field-supplied safeties may be wired to the spare
protective limits input channel in place of the
factory-installed jumper. (Wire multiple inputs in
4. PD5 System Functions series.) The opening of any contact will result in
a. Capacity Control: a safety shutdown and PD5 display.
The PD5controls the chiller capacity by 8. Tower-Fan Relay
modulating the capacity valve in response The tower-fan relay control is in cooling mode. It
to chilled water temperature changes away operates when the cooling water pump is
from the CONTROL POINT. The CONTROL running, cooling water flows and temperature of
POINT may be changed by a CCN network the weak solution leaving from absorber is 30C.
device, or is determined by the PD5 adding it may stop when the cooling water pump is
any active chilled water reset to the ECW stopped, cooling water does not flow or the
(Entering Chilled Water) SET POINT or weak solution temperature leaving from
LCW (Leaving Chilled Water) SET POINT. absorber is below 25C.
b. Entering Chilled Water Control (Optional): 9. Auto Restart After Power Failure
The PD5 uses ENTERING CHILLED If the control power is interrupted during
WATER temperature to modulate the vanes operation, the chiller stops immediately without
instead of LEAVING CHILLED WATER the normal shutdown sequence and dilution.
temperature. Solution crystallization can occur if the
c. Chiller Timer: concentration is high (chiller was operating with
The PD5 maintains 2 runtime clocks, known a relatively large load). The machine will start
as SOLUTION PUMP ONTIME AND automatically when the power is back on.
SERVICE ONTIME. SOLUTION PUMP 10. Water Temperature Reset
ONTIME indicates the total lifetime. The This process shall only run when the Heat/Cool
SERVICE ONTIME is a resettable timer that Mode is set to Cooling. Three types of chilled
can be used to indicate the hours since the water reset are available and can be viewed or
last service visit or any other reason. modified.
d. Occupancy Schedule: a. mA Reset
This schedule determine when the chiller is b. Remote Temp Sensor Reset
either occupied or unoccupied. The chiller c. Machine Delta T Reset
will shut down when the schedule goes to H. Machine Safety Devices:
UNOCCUPIED. These schedules can be 1. Machine safety and limit devices shall be included
set up to the follow the building schedule or as follows:
to be 100% OCCUPIED if the operator a. High solution level – generator (limit)
wishes. The schedules also can be b. Low solution level – generator
bypassed by forcing the Start/Stop c. High G1 solution temperature cutout
command on the PD5 Status screen to start. d. Low chilled water temperature cutout
The schedules also can be overridden to e. High flue gas temperature cutout (limit)
keep the unit in an OCCUPIED mode for up f. High hot water temperature (limit)
to 4 hours, on a one-time basis. g. Low chilled water flow cutout
5. Safety Control h. Low cooling water flow (option)
The PD5 monitors all safety control inputs and if i. High motor winding temperature –
refrigerant/solution/aux solution pump
38
j. High motor amperage – refrigerant/solution/ M. Start-up:
aux solution pump 1. Unit manufacturer shall provide a factory-trained
k. Low fuel pressure service representative, employed by the chiller
l. Low combustion airflow manufacturer, to perform and/or supervise chiller
m. Flame failure pressure test (when required), charge chiller with
n. Low fire at ignition verification refrigerant (water) and lithium bromide solution,
o. High pressure – generator place unit into operation, and calibrate all controls
2. Chiller shall include a rupture disk (optional) or a in accordance with the manufacturer’s written
fusible plug to protect against accidental start-up, operating, and maintenance instructions.
overpressure. 2. After unit start-up has been performed, the same
I. Electrical Requirements: factory representative shall be available for a
1. Power supply to the unit shall be 3ph/50Hz/400V period of instruction (not to exceed 4 hours) to
and 3ph/60Hz/460V. If need, carrier also can instruct the owner’s personnel in the proper start-
meet customer’s requirement. up, operation, and maintenance procedures.
2. Contractor shall supply and install the electrical 3. Manufacturer shall provide the following literature:
power line and all auxiliary electrical protection a. Installation, Operating and Maintenance
devices per local code requirements and as Instructions
indicated necessary by the chiller manufacturer. b. Field Wiring Diagrams
3. Contractor shall supply and install electrical wiring N. Options and Accessories:
and devices required to interface the chiller 1. High-Pressure Waterboxes:
controls with the building control system, if Waterboxes rated for 250 psig (1724 kPa) or
applicable. 300 psig (2068 kPa) working pressure shall be
J. Piping Requirements: furnished when specified on the equipment
1. Piping and instrumentation for the chilled water, schedule
cooling water, fuel (except for the gas train), and 2. Special Tubing:
exhaust duct shall be supplied and installed by Tubing of non-standard materials and/or wall
the contractor/owner. thickness shall be provided when specified on
2. Chilled water flow switch shall be factory supplied the equipment schedule.
and factory installed in the evaporator water 3. Dual-Fuel Burner:
nozzle. Cooling water flow switch shall be field A burner capable of operation on either natural
installed or factory installed if customer requires gas or No. 2 oil shall be furnished when
and supplied by either the chiller manufacturer or specified on the equipment schedule.
the contractor/owner. 4. Shipping Configuration:
3. Piping from the rupture disk shall be provided and Chiller shall ship in 1 or 2 pieces, as specified
installed by the contractor/owner and piped in on the equipment schedule.
accordance with the chiller manufacturer’s written 5. Isolation Package:
instructions and any local jurisdictional A vibration isolation package consisting of
requirements. machine soleplates and neoprene isolation pads
K. Thermal Insulation: shall be furnished for field installation when
Insulation of cold or hot surfaces shall be field specified on the equipment schedule.
supplied and field installed on the machine. 6. Cooling Water Flow Switch:
Carrier shall specify the recommended material A cooling water flow switch, rated for either
and surface area to be insulated. 150 psig (1034 kPa), or 300 psig (2068 kPa)
L. Sound Level: shall be field installed or factory installed if
The overall sound pressure level of the chiller shall customer requires and supplied by either the
not exceed 85dbA when measured per Standard chiller manufacturer or the contractor/owner.
ARI Standard 575 (latest edition).
39
The Manufacturer reserves the right to change any produt specifications without prior notices Version: CAT_16DNH_E-1205_01
Supersede: 16DNH_Product_data_PD5_100406
EFfective Date: May, 2012

Cat 16DNH E-1205 01 PDF

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16DN

In 1998, Time magazine named Dr. Carrier one

Carrier’s 16DNH direct-fired, double

Location and installation savings Factory-installed burner – Every 16DNH machine

VIEW OF TYPICAL HERMETIC

Superior corrosion protection – Absorption chillers

TYPICAL MOTORLESS PURGE OPERATION SCHEMATIC

DIAPHRAGM VALVE "V3"

DIAPHRAGM VALVE "V2"

DIAPHRAGM VALVE "V1" TO HEAT EXCHANGER

OIL TRAP SOLUTION PUMP

16DNH ABSORPTION COOLING & HEATING CYCLE (140F [60C])

Unit 16DNH 036 040 045 050 060 066

Unit 16DNH 080 100 120 135 150 165

Unit 16DNH 036 040 045 050 060 066

Unit 16DNH 080 100 120 135 150 165

11 Natural Gas pressure: 30kPa (300mBar)

16DNH SIZES 015-165

300 Make a draining ditch around the chiller

UNIT 16DNH 036 040 045 050 060 066

UNIT 16DNH 080 100 120 135 150 165

Note: Ratings are based on ARI 560, latest edition;

UNIT 16DNH 036 040 045 050 060 066

UNIT 16DNH 080 100 120 135 150 165

Note: Ratings are based on ARI 560, latest edition;

16DNH UNIT THICKNESS 080 100 120 135 150 165

16DNH UNIT THICKNESS 080 100 120 135 150 165

75mm High temperature generator

HEAT EXCHANGER STANDARD PASS AND NOZZLE ARRANGEMENT

HEAT EXCHANGER MINIMUM/MAXIMUM FLOW RATES* -- ENGLISH (gpm)

HEAT EXCHANGER MINIMUM/MAXIMUM FLOW RATES* -- SI (L/s)

Left Front Right

1200 1200 A 1200

Vacuum Pump Switch Ref. Pump Indicator Sol. Pump Indicator

300 600 300

Power Line Hole

PD5 control Panel outline

Control Panel Interior

Control Panel Interior components

Terminal Block 1 Terminal Block 2

CHILLED WATER PUMP RELAY

WEISHAUPT MAXIMUM FIRING MINIMUM FIRING

TYPICAL BURNER MOUNTING

Gas Burner System

1—Ball Valve 2—Gas Strainer

Oil Burner System

1—Solenoid Valve stage 1

Verify Chilled No Water Timer (configured Yes Chilled Water Fault

Recycle Condition Yes Monitor for

Start Cooling Recycle start and Yes No

Yes Power loss

Start 5 min Aux Start 20s Aux

Start Aux Sol

Verify Burner No Burner Ignition Yes

Start Ref Pump Start 2 min

Start Aux Sol

Verify Chilled No Water Timer (configured

Yes Chilled Water Fault

Start Sol Pump

Start Aux Hot

Verify Aux No Water Timer

Monitor for Yes Recycle Condition Aux HW Fault

Start 2.5 min Burner