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DURATION: TERM 1 2 3
DURATION: WEEKS 3-4 weeks
This module has been designed to develop a systematic understanding of the unit processes used in mineral processing and an appreciation of how these unit
processes are combined to produce an overall treatment system for a range of minerals and metals.
This module familiarises the student with the legal and regulatory environmental framework within which companies explore, exploit and manage mineral
resources. It highlights the key environmental impacts and issues arising from mineral exploration and exploitation and introduces concepts of Social Licence To
Operate and Corporate Social Responsibility.
INTENDED LEARNING OUTCOMES (ILOs) (see assessment section below for how ILOs will be assessed)
On successful completion of this module, you should be able to:
Module Specific Skills and Knowledge:
1 understand the basic principles of mineral economics and perform simple financial techniques in the appraisal of mining operations;
2 demonstrate an understanding of how mineral processing and hydrometallurgical techniques can be used to produce saleable mineral and metal products;
3 comprehend the effect of mining on the environment, the planning of extractive operations to minimise impact, and the legislation associated with the
environmental impact of mining. Knowledge of how to deal with environmental damage and disasters associated with mining.
Discipline Specific Skills and Knowledge:
4 communicate knowledgeably with others on economic, processing and environmental issues associated with mining.
Personal and Key Transferable/ Employment Skills and Knowledge:
5 utilise a full range of computer-based learning resources;
6 professionally present written information;
7 plan and manage self-study time and tasks; accessing additional resources to provide sufficient independent study in support of the syllabus.
SYLLABUS PLAN - summary of the structure and academic content of the module
Economic Topics
1. Mineral Economics. Industry fundamentals and macro-economic environment. The effects of supply and demand in perfect markets and the real world, key
price drivers that effect mineral commodity prices. Development of price forecasts and metal market studies. Introduction to capital expenditure, operating costs
and unit/cash cost curves.
2. Financial Analysis. Role of cash flow modelling & financial analysis/valuation of mining projects and operations. Coverage of the main components of such an
analysis. General coverage of risk/sensitivity analysis, the main technical and engineering factors considered and the most common sources of business risk in
the mining industry.
Processing Topics
1. Mineralogy and Geometallurgy: Introduction to the link between mineralogy of an ore and the selection of a mineral processing circuit. Importance of early
identification (during exploration phases) of suitability of mineralisation for cost effective processing.
2. Metallurgical efficiency and metallurgical balances; 2 product formula, NSR, unaccounted losses and gains.
3. Comminution: types and application of various crushers, grinding mills (rod, ball and autogenous, stirred media).
4. Screening & Classification: Types of screen, classification fundamentals and review of equipment including hydrocyclones.
5. Dense Medium Separation (DMS): Types of medium for plant and laboratory use, Dynamic and gravitational vessels, DMS circuits, evaluation of DMS
performance.
6. Gravity concentration: sluices, cone concentrators, spiral concentrators, jigs, shaking tables and centrifugal separators (Knelson, Falcon and Mozley MGS)
7. Sensor-based ore sorting. Selection of sensors and application in the minerals industry
8. Magnetic and electrostatic separation. Classification and examples of low and high intensity magnetic separators. Superconducting magnetic separation.
Example of treatment of beach sand concentrates
9. Froth Flotation. Classification of reagents, mechanical and pneumatic flotation cells, flotation circuits. Examples of collectors, activators and depressants for a
range of mineral ores. Hydrometallurgy. Leaching methods (in-situ, heap, agitation, BIOX), solvent extraction, ion exchange, use of activated carbon.
Electrowinning and electro-refining, using copper and aluminium as examples.
10. Laboratory exercise. Grinding, froth flotation and data analysis.
Environmental Topics
1. Issues associated with the environmental impact of mining, both opencast and underground. Visual impact, noise, dust, effects on watercourses and
groundwater, effects of chemicals used in processing, acid mine drainage.
2. Methods for amelioration of impacts.
3. Environmental legislation and global legislative and socio-economic environments in context of the extractive industries
4. Environmental Case studies – research and discussion based investigations
RE-ASSESSMENT NOTES
RESOURCES
INDICATIVE LEARNING RESOURCES - The following list is offered as an indication of the type & level of
information that you are expected to consult. Further guidance will be provided by the Module Convener
Basic reading:
ELE: http://vle.exeter.ac.uk/
Other Resources: