IMPACT 4.01.

10 27/04/16

Chassis ID Path
A 781358 21/Specifications//Engine

Model Identity
FH (4) 136687040

Publish date ID/Operation

13/02/16

Engine
Engine, specifications
Cylinder head
Valve mechanism
Engine transmission
Crank mechanism
Tightening torque

Engine, specifications
Cylinder head
Tech data

Cylinder head, maximum flatness deviation 0.1 mm

Cylinder head, number of screws (dimensions) 38 pcs

Note
Dimension M18 x 187

Cylinder block, length 1,156 mm

Cylinder block, height upper block plane - centre crankshaft 453 mm

Cylinder block, height lower block plane - centre crankshaft 120 mm

Cylinder liner, height above cylinder block 0.18 ±0.03 mm

Cylinder liner, general information

Type Wet, replaceable

Number of sealing rings per cylinder

3
liner

Tech data

Piston, height above cylinder block plane (steel piston) 0.0 – 0.6 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

1 / 33
IMPACT 4.01.10 27/04/16

Piston, piston rings, general information

Piston, number of ring grooves 3

Piston, front marking Arrow pointing forward

Compression ring, number 2

Oil scraper ring, number 1

Upward, (colour marking to left of

Piston rings, marking
opening)

Tech data

Gudgeon pin, diameter 63 mm

Upper compression ring, clearance in the piston ring groove Trapezoidal (zero clearance)

Lower compression ring, clearance in the piston ring groove 0.09 – 0.14 mm

Upper compression ring, gap 0.45 – 0.60 mm

Lower compression ring, gap 0.8 – 1.0 mm

Oil scraper ring, width including the spring 3.72 – 3.97 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

2 / 33
IMPACT 4.01.10 27/04/16

Oil scraper ring, clearance in the piston ring groove 0.06 – 0.11 mm

Oil scraper ring, gap 0.35 – 0.55 mm

Valve mechanism
Valves

Tech data

Inlet valve, diameter 49 mm

Exhaust valve, diameter 46 mm

Inlet valve, rocker arm, clearance 0.3 ±0.05 mm

Exhaust valve, rocker arm, clearance 0.6 ±0.05 mm

Exhaust brake, rocker arm, clearance 3.5 ±0.05 mm

Exhaust brake, rocker arm, clearance (after control) 3.85 mm

Valve stem, diameter (Inlet valve) 10.0 mm

Valve stem, diameter (Inlet valve, end) 9.9 mm

Valve stem, diameter (Exhaust valve) 9.9 mm

Valve stem, diameter (Exhaust valve, end) 9.9 mm

Valve, seat angle

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

3 / 33
IMPACT 4.01.10 27/04/16

A Inlet valve, 24.5°

seat angle

Exhaust 44.5°
valve, seat
angle

B Inlet valve, 25.0 ±0.2°

seat angle
in cylinder
head

Exhaust 45.0°
valve, seat
angle in
cylinder
head

Check dimension between valve and cylinder head

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

4 / 33
IMPACT 4.01.10 27/04/16

A Inlet valve, 1.60  

−0.9
max
mm

Exhaust 2.10−1.4 
valve, max
mm

Valve seat, dimensions

Note
For any oversizes, see the parts manual.

A Valve seat, 52 mm

inlet valve,
outside
diameter

Valve seat, 49 mm

exhaust
valve, outer
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

5 / 33
IMPACT 4.01.10 27/04/16

diameter

B Valve seat, 7.6 mm

inlet valve,
height

Valve seat, 7.8 mm

exhaust
valve,
height

Valve seat position

Note
For any oversizes, see the parts manual.

A Valve seat 52.0 mm

position,
inlet valve,
diameter

Valve seat 49.0 mm

position,
exhaust
valve,
diameter

B Valve seat 11.7 mm

position,
inlet valve,
depth

Valve seat 11.7 mm

position,
exhaust
valve,
depth

R Valve seat, 0.8 mm

inlet/
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

6 / 33
IMPACT 4.01.10 27/04/16

exhaust
valve,
maximum
bottom
radius

Valve guides

Tech data

Valve guide, inlet/exhaust, length 83.5 mm

Valve guide, inlet/exhaust, inside diameter 10 mm

Valve guide, inlet, height above cylinder head spring level 24.5 ±0.2 mm

Valve guide, exhaust, height above cylinder head spring 22.5 ±0.2 mm

level.

Valve guide, clearance measurement

Maximum 0.5 mm
clearance,
valve
guide, inlet
valve

Maximum 0.5 mm
clearance,
valve
guide,
exhaust
valve

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

7 / 33
IMPACT 4.01.10 27/04/16

Rocker arm, clearance measurement

A Rocker 0.1 mm
arm,
maximum
bearing
play

B Rocker 0.1 mm
arm, roller,
maximum
clearance

Valve springs

Tech data

Inlet valve, spring, length (unloaded) 68.7 mm

Inlet valve, spring, outer diameter (unloaded) 34.8 mm

Exhaust valve, outer spring, length (unloaded) 68.4 mm

Exhaust valve, outer spring, outer diameter (unloaded) 43.5 mm

Exhaust valve, inner spring, length (unloaded) 66.8 mm

Exhaust valve, inner spring, outer diameter (unloaded) 30.5 mm

For any oversizes, see the Parts manual.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

8 / 33
IMPACT 4.01.10 27/04/16

Engine transmission

Camshaft, general information

Note
Conditions for checking camshaft settings: cold engine and valve clearance for inlet valve,
cylinder 1 = 0.
The transmission must be rotated in the correct direction (clockwise seen from the front) to
take up all the gear flank clearance.

Type of drive Gear

Number of bearings 7

Inlet valve, opening position for camshaft setting

Flywheel, 6° 1.4 ±0.3 mm
position for
camshaft
setting

Tech data

Camshaft, drive gear, tooth flank clearance adjustment 0.05 – 0.15 mm

Idler gear, tooth flank clearance 0.05 – 0.17 mm

Idler gear, diametrical clearance 0.05 mm

Oil pump, gear, backlash 0.05 – 0.4 mm

Camshaft, bearing journals, diameter standard 70.0 mm

Note
For any oversizes, see the Parts
manual.

Camshaft, maximum permitted wear (whole profile) 0.1 mm

Camshaft, maximum axial clearance 0.4 mm

Camshaft, bearing, maximum permitted wear (diametrical) 0.1 mm

Camshaft, maximum permitted ovality (with new bearings) 0.1 mm

Camshaft bearing, thickness, standard 1.9 mm

Note
For any oversizes, see the parts
manual.

Camshaft, inlet valve, maximum valve lift (zero clearance, 13.7 mm

cold engine)

Camshaft, exhaust valve VEB+, maximum valve lift (zero 13.0 mm

clearance, cold engine)

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

9 / 33
IMPACT 4.01.10 27/04/16

Camshaft, exhaust valve EPG, maximum valve lift (zero 14.5 mm

clearance, cold engine)

VEB+: Volvo Engine Brake

EPG: Exhaust Pressure Governor

Crank mechanism
Crankshaft

Tech data

Crankshaft, axial clearance, maximum wear value 0.4 mm

Note
The dimension applies to oiled in parts.

Crankshaft, main bearing and big-end bearing journals, 0.01 mm

maximum permitted ovality for machining

Main bearing journal, surface finish 0.25 µm

Maximum permitted crankshaft, main bearing and big-end 0.02 mm

bearing journal conicity for machining

Crankshaft, bearing, maximum permitted run-out 0.15 mm

Note
The dimension refers to the central
bearing.

Big-end bearing journal, surface quality 0.25 µm

Big-end bearing journal, radius, surface quality 0.4 µm

Connecting rod, maximum axial clearance between 0.3 mm

connecting rod and crankshaft Note
The dimension refers to a lubricated
part.

Big-end bearing, maximum diametrical clearance 0.1 mm

Note
The dimension refers to lubricated part.

For any oversizes, see the parts manual.

Crankshaft, main bearing and thrust washer, dimensions

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

10 / 33
IMPACT 4.01.10 27/04/16

A Axial 3.2 mm
bearing,
thrust
washer,
width

B Main 123.1 mm
bearing
shell,
diameter

C Main 2.5 mm
bearing
shell,
thickness

D Main 49 mm
bearing
journal,
width

Ø Main 118.0 mm
bearing
journal,
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

11 / 33
IMPACT 4.01.10 27/04/16

diameter
(standard)

R Main 4.5 mm
bearing
journal,
fillet radius

Crankshaft, big-end bearing and journal, dimensions

A Big-end 60 mm
bearing
journal,
width
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

12 / 33
IMPACT 4.01.10 27/04/16

R Big-end 4.5 mm
bearing
journal,
fillet radius

Ø Big-end 112 mm
bearing
journal,
diameter

B Big-end 116.8 mm
bearing
shell,
diameter

C Big-end 2.3 mm
bearing
shell,
thickness

Flywheel, installed

Flywheel, maximum axial run-out

Flywheel, measurement angle 45° 0.2 mm

(rotation of the flywheel for
measurement)

Flywheel housing, check

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

13 / 33
IMPACT 4.01.10 27/04/16

Flywheel housing, check

A Maximum 0.1 mm
axial
run-out

B Maximum 0.05 mm
radial
run-out

Tightening torque

Note
Torque tighten the flywheel housing to standard torque. The values below only apply to
pre-tightening.

Flywheel housing, sealant

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

14 / 33
IMPACT 4.01.10 27/04/16

A O-ring
Old variant of idle gear. 1 pc

B O-rings
New variant of idle gear. 2 pcs

Apply sealant as illustrated, bead thickness:

2 mm

Tightening torque

Flywheel housing, screw 1. M14

Tightening sequence: 1–7

160 ±10 Nm

2. M10

Tightening sequence: 8–12

60 ±10 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

15 / 33
IMPACT 4.01.10 27/04/16

Tightening torque

Cylinder head, screw 1. Tightening sequence: 1-38

100 ±5 Nm

2. Tightening sequence: 1-38

120 ±5°

3. Tightening sequence: 1-38

90 ±5°

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

16 / 33
IMPACT 4.01.10 27/04/16

Tightening torque

Valve cover, screw Tightening sequence: 1–17

24 ±4 Nm

Tightening torque

Reinforcement frame, screw 1. Tightening sequence: 1-13

65 ±5 Nm

2. Tightening sequence: 1-13

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

17 / 33
IMPACT 4.01.10 27/04/16

90 ±5°

Tightening torque

Leaf spring, screw 25 ±3 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

18 / 33
IMPACT 4.01.10 27/04/16

Timing gear plate, sealant

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

19 / 33
IMPACT 4.01.10 27/04/16

Apply sealant as illustrated, bead thickness:

2 mm

Tightening torque

Timing gear plate, screw 1. Tightening sequence: 1-25

28 ±4 Nm

2. Screw 26

60 ±8 Nm

3. Tightening sequence: 1-26

28 ±4 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

20 / 33
IMPACT 4.01.10 27/04/16

Timing gears, tightening torques

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

21 / 33
IMPACT 4.01.10 27/04/16

A. Drive gear and vibration damper, 1. Tightening sequence: 1-8

camshaft, screw 45 ±5 Nm

2. Tightening sequence: 1-8

90 ±5°

B. Idler gear, screw 1. Tightening sequence: 1-6

35 ±4 Nm

2. Tightening sequence: 1-6

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

22 / 33
IMPACT 4.01.10 27/04/16

120 ±5°

C. Double idler gear, screw 1. Tightening sequence: 1-6

25 ±3 Nm

2. Tightening sequence: 1-6

110 ±5°

D. Idler gear, servo pump, screw 140 ±10 Nm

E. Air compressor, gear, nut 200+50 0 Nm

F. Gear, fuel pump, nut 100 ±10 Nm

G. Crankshaft gear, screw 24 ±4 Nm

Timing gear cover, silicon bead

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

23 / 33
IMPACT 4.01.10 27/04/16

A Timing ≤20 min
gear cover,
assembly
time
(Maximum
time period
to apply
silicone.)

Sealant, 2 mm
bead
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

24 / 33
IMPACT 4.01.10 27/04/16

thickness

Tightening torque

Timing gear, cover, screw Tightening sequence: 1-5

24 ±4 Nm

Crankshaft, vibration damper

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

25 / 33
IMPACT 4.01.10 27/04/16

Damper pulley, screw 1. Tightening sequence: 1–6

35 ±5 Nm

2. 90 ±10 Nm

Lock nut, exhaust valve

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

26 / 33
IMPACT 4.01.10 27/04/16

A Rocker arm, lock nut 38 ±4 Nm

Tightening torque

Main bearing cap, screw 1. Tightening sequence:

1-2-3-4-5-6-7-8-9-10-11-12-13-14

300 ±20 Nm

2. Tightening sequence:
1-2-3-4-5-6-7-8-9-10-11-12-13-14

120 ±5°

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

27 / 33
IMPACT 4.01.10 27/04/16

Rod cap

Connecting rod cap, screw 1. Tightening sequence: 1-4

20 ±3 Nm

2. Tightening sequence: 1-4

60 ±3 Nm

3. Tightening sequence: 1-4

90 ±5°

Tightening torque
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

28 / 33
IMPACT 4.01.10 27/04/16

Camshaft bearing cap, screw 1. Screw 2

Tightening sequence: 1-2-3-4-5-6-7

40 ±3 Nm

2. Screw 1

Tightening sequence:
8-9-10-11-12-13-14

60 Nm

3. Screw 2

Tightening sequence: 1-2-3-4-5-6-7

90 ±5°

Tightening torque

Rocker arm bridge, screw 1. Tightening sequence: 8-6-10-4-12-2

100 ±5 Nm

2. Tightening sequence: 1-3-5-7-9-11

50 ±5 Nm

3. Tightening sequence: 13

60 ±5 Nm

4. Tightening sequence: 1-3-5-7-9-11-13

120 ±5°

5. Remove screws: 2-4-6-8-10-12

6 pcs

6. Tightening sequence: 2-4-6-8-10-12

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

29 / 33
IMPACT 4.01.10 27/04/16

50 ±5 Nm

7. Tightening sequence: 2-4-6-8-10-12

120 ±5°

Crankshaft, front cover

Front cover, screw 24 ±4 Nm

Tightening torque

Flywheel, screw 1. Tightening sequence: 1-14

60 ±5 Nm
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

30 / 33
IMPACT 4.01.10 27/04/16

2. Tightening sequence: 1-14

120 ±10°

Oil sump

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

31 / 33
IMPACT 4.01.10 27/04/16

A Oil sump, drain plug 60 ±10 Nm

1-16 Oil sump, screw 1. Tightening sequence: 1-16

24 ±4 Nm

2. Tightening sequence: 1-2

24 ±4 Nm

Engine mounting

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

32 / 33
IMPACT 4.01.10 27/04/16

A Engine bracket, rubber cushion attachment, front. 275 ±45 Nm

B Rubber cushion, to cross member, front. 140 ±25 Nm

C Engine bracket, cylinder block attachment, front 275 ±45 Nm

D Engine bracket, rubber cushion attachment, rear 540 ±90 Nm

E Rear rubber cushion, screw to frame 140 ±25 Nm

F Engine bracket, flywheel housing, rear 290 ±45 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

33 / 33