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UENR4505-00

62 PIN HARNESS INLET MANIFOLD PRESSURE AND Dec 2014


CONNECTION TEMPERATURE SENSOR
INTAKE THROTTLE VALVE FUEL TEMPERATURE NRS CONTROL VALVE
PLUG SENSOR

ENGINE OUT NOx SENSOR


10 PIN HARNESS
CONNECTION EXHAUST TEMPERATURE SENSOR
PLUG CONNECTOR

FUEL METERING DOC INLET TEMPERATURE SENSOR


VALVE

EXHAUST PRESSURE SENSOR

FUEL RAIL PRESSURE DEF INJECTOR


SENSOR
COOLANT TEMPERATURE
SENSOR

SECONDARY SPEED/TIMING

845F-E34T Industrial Engine


OIL PRESSURE SENSOR
SWITCH

Electrical System DEF TANK HEADER UNIT

WASTE GATE REGULATOR


CONTROL VALVE JU1 -1UP

STARTING MOTOR

SECONDARY SPEED/TIMING
SENSOR
PRIMARY SPEED/TIMING EXHAUST TEMPERATURE
SENSOR SENSOR CONNECTOR

DEF PUMP MODULE


NRS VALVE HEATED DEF LINES

10 PIN CONNECTOR 62 PIN CONNECTOR


FUEL MANIFOLD PRESSURE
TEMPERATURE PRESSURE
SENSOR Volume 1of 2:
SENSOR

EXHAUST GAS PRESSURE


SENSOR

ECM

10 Pin connector

62 Pin connector
Harness And Wire Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
J1 J2
J1 J2 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
INTAKE MANIOLD PRESSURE AND TEMPERATURE circle indicates that the component has screw terminals and a wire can be disconnected from it.
SENSOR 10 Pin connector 62 Pin connector

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
E D C B A
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
4 12 20 28 36 44 52 59 62
73 46 60 Ground (Case): This indicates that the component does not have a wire connected to ground.
94
5 6 72 31 45 It is grounded by being fastened to the machine.
FUEL TEMPERATURE 3 4 50
SENSOR 28 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
1 2 16 30 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
1 9 17 25 33 41 49 57 60
1 15
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
K J H G F T
the gauge of the temperature or pressure.
OIL PRESSURE
SWITCH Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
FUEL METERING VALVE the latch coil circuit open at the time the coil latches.

SECONDARY SPEED/TIMING Harness and Wire Symbols


SENSOR
Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
INTAKE THROTTLE VALVE Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
COOLANT TEMPERATURE 111-7898 3E-5179 3E-5179
SENSOR
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
ALTERNATOR 2
Plug Receptacle
Pin or Socket Number
PRIMARY SPEED/TIMING 5A
SENSOR 1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2014 Perkins Printed in U.S.A.


All Rights Reserved

STARTING MOTOR

BREATHER HEATER

WASTE GATE REGULATOR

COOLANT DIVERTER VALVE HEATER CONTROL UNIT


WATER IN FUEL SWITCH

GLOW PLUG CONTROL UNIT

INLET AIR TEMPERATURE SENSOR

This document has been printed from SPI2. NOT FOR RESALE
8 7 6 5 4 3 2 1

FUEL METERING VALVE


ELECTRONIC CONTROL MODULE (ECM) J2 469-E9 PW-18 1

1 X922-E5 OB-16 INJECTOR 1 H479-E10 OW-18 2


INJECTOR SUPPLY CYL 3
INJECTOR SUPPLY CYL 2 2 X921-E4 PU-16 10 PIN CONNECTOR OIL PRESSURE SWITCH
DEF DOSING VALVE LOW SIDE 3 REFER TO TABLE 1 920-E11 YL-20
X920-E1 BU-16 A
BOOST PRESSURE ACTUATOR 1 4 M795-E35 RD-18
X926-E2 BR-16 B INJECTOR 2
DEF PRESSURE SENSOR GROUND 5 REFER TO TABLE 2
X921-E4 PU-16 H SECONDARY SPEED/TIMING SENSOR
OIL PRESSURE SWITCH 6 920-E11 YL-20 G 999-E16 PG-20 1
X927-E3 WH-16
F DEF PRESSURE SENSOR SUPPLY 7 REFER TO TABLE 2
X922-E5 OB-16 D L997-E12 GY-20 2 F
THROTTLE POSITION SENSOR POWER +5V 8 C253-E44 BB-20 X928-E6 GP-16 C P919-E20 WH-20 3
INJECTOR 3
NRS POSITION SENSOR POWER +5V 9 106-E39 BU-20 X923-E8 YO-16 E
INTAKE MANIFOLD SENSOR POWER +5V 10 A388-E25 PO-20 X923-E7 GY-16 H FUEL RAIL PRESSURE SENSOR
FRP SENSOR POWER +5V 11 103-E15 GG-20 J C249-E13 GO-20 1
12 K
INJECTOR 4 Y946-E14 WH-20 2
CAM SPEED SENSOR POWER +5V 13 P919-E20 WH-20 103-E15 GG-20 3

CAM SPEED SENSOR SIGNAL 14 L997-E12 GY-20


FUEL METERING VALVE SUPPLY 15 469-E9 PW-18 PRIMARY SPEED/TIMING SENSOR
INJECTOR SUPPLY CYL 1 16 E964-E17 BU-20 1
X920-E1 BU-16
INJECTOR SUPPLY CYL 4 17 E963-E18 PU-20 2
X923-E8 YO-16 3
DEF DOSING VALVE HIGH SIDE 18 REFER TO TABLE 1
19
COOLANT TEMPERATURE SENSOR
SCR MAIN RELAY 20
995-E22 YL-20 1
21 C234-E21 GN-20 2
22
23 C250-E23 PK-20 ENGINE FUEL TEMPERATURE SENSOR
ENGINE FUEL TEMP GROUND
NRS POSITION SENSOR GROUND 24 C254-E41 PU-20 F421-E24 BW-20 1

INTAKE MANIFOLD SENSOR GROUND 25 C246-E27 BP-20 C250-E23 PK-20 2

FRP SENSOR GROUND 26 C249-E13 GO-20


EXHAUST MANIFOLD TEMPERATURE SENSOR GROUND 27 C251-E33 YN-20
CAM SPEED SENSOR RETURN 28 999-E16 PG-20
29 C246-E27 BP-20 1

30 P877-E28 WH-20 2 INTAKE MANIFOLD AIR TEMPERATURE


AND PRESSURE SENSOR
INJECTOR RETURN CYL 3 31 X928-E6 GP-16 A388-E25 PO-20 3
62 PIN CONNECTOR
E INJECTOR RETURN CYL 1 32 X926-E2 BR-16 X731-E26 BB-20 4
E
33
THROTTLE VALVE MOTOR - 34 G807-E43 BO-18
NRS VALVE MOTOR - 35 X983-E38 GR-18 469-E9 PW-18 1 469-E9 PW-18
36 H479-E10 OW-18 2 H479-E10 OW-18
37 920-E11 YL-20 3 920-E11 YL-20
THROTTLE POSITION SENSOR GROUND H795-E46 WO-20
L997-E12 GY-20 4 L997-E12 GY-20
ENGINE FUEL TEMP SIGNAL 38 F421-E24 BW-20
C249-E13 GO-20 5 C249-E13 GO-20
NRS POSITION SENSOR SIGNAL 39 K446-E40 BH-20
Y946-E14 WH-20 6 Y946-E14 WH-20
INTAKE MANIFOLD PRESSURE SENSOR SIGNAL 40 X731-E26 BB-20
103-E15 GG-20 7 103-E15 GG-20
FRP SENSOR SIGNAL 41 Y946-E14 WH-20 104-E29 GY-20 1

999-E16 PG-20 8 999-E16 PG-20 2 EXHAUST PRESSURE SENSOR


42 C252-E30 WU-20
EXHAUST MANIFOLD TEMPERATURE SENSOR SIGNAL 43 N736-E34 WG-20 E964-E17 BU-20 9 E964-E17 BU-20 A389-E31 BR-20 3

CRANK SPEED SENSOR SIGNAL - 44 E963-E18 PU-20 E963-E18 PU-20 10 E963-E18 PU-20
PURGING PUMP GROUND 45 11
P919-E20 WH-20 12 P919-E20 WH-20 EXHAUST TEMPERATURE SENSOR
INJECTOR RETURN CYL 2 46 X927-E3 WH-16 N736-E34 WG-20 1

47 C234-E21 GN-20 13 C234-E21 GN-20


C251-E33 YN-20 2
995-E22 YL-20 14 995-E22 YL-20
INJECTOR RETURN CYL 4 48 X923-E7 GY-16
C250-E23 PK-20 15 C250-E23 PK-20
THROTTLE VALVE MOTOR + 49 F890-E42 OG-18 WASTE GATE REGULATOR
F421-E24 BW-20 16 F421-E24 BW-20
NRS VALVE MOTOR + 50 X987-E37 WO-18 112-E36 WB-18 1
A388-E25 PO-20 17 A388-E25 PO-20
51 M795-E35 RD-18 2
X731-E26 BB-20 18 X731-E26 BB-20
52
C246-E27 BP-20 19 C246-E27 BP-20
THROTTLE POSITION SENSOR SIGNAL 53 F889-E45 BG-20
P877-E28 WH-20 20 P877-E28 WH-20
54 NOx REDUCTION SYSTEM VALVE
104-E29 GY-20 21 104-E29 GY-20
INTAKE MANIFOLD TEMPERATURE SENSOR SIGNAL 55 P877-E28 WH-20 X987-E37 WO-18 1 MOTOR +
C252-E30 WU-20 22 C252-E30 WU-20
DEF PRESSURE SENSOR SIGNAL 56 REFER TO TABLE 2 K446-E40 BH-20 2 POSITION SIGNAL
A389-E31 BR-20 23 A389-E31 BR-20
COOLANT TEMP SENSOR SIGNAL 57 995-E22 YL-20
D D
3
24
COOLANT TEMP SENSOR GROUND 58 C234-E21 GN-20 C254-E41 PU-20 4 SENSOR RETURN
C251-E33 YN-20 25 C251-E33 YN-20 X983-E38 GR-18
CRANK SPEED SENSOR SIGNAL + 59 E964-E17 BU-20 5 MOTOR -
N736-E34 WG-20 26 N736-E34 WG-20
FUEL METERING VALVE RETURN 60 H479-E10 OW-18 106-E39 BU-20 6 MSENSOR SUPPLY
M795-E35 RD-18 27 M795-E35 RD-18
112-E36 WB-18 28 112-E36 WB-18
X987-E37 WO-18 29 X987-E37 WO-18
X983-E38 GR-18 30 X983-E38 GR-18
C253-E44 BB-20 1 SENSOR SUPPLY
31
G807-E43 BO-18 2 MOTOR - INTAKE THROTTLE VALVE
32
106-E39 BU-20 106-E39 BU-20 H795-E46 WO-20 3 SENSOR RETURN
33
4
K446-E40 BH-20 34 K446-E40 BH-20
F889-E45 BG-20 5 POSITION SIGNAL
C254-E41 PU-20 35 C254-E41 PU-20
F890-E42 OG-18 6 MOTOR +
36
F890-E42 OG-18 37 F890-E42 OG-18
G807-E43 BO-18 38 G807-E43 BO-18
39
40
C253-E44 BB-20 41 C253-E44 BB-20
384-E51 GW-14
F889-E45 BG-20 42 F889-E45 BG-20
H795-E46 WO-20 43 H795-E46 WO-20

SWITCHED BATTERY + (WASTEGATE REGULATOR) 112-E36 WB-18


365-E52 YL-14
384-E50 GW-14 1

GLOW PLUG 365-E49 YL-14 2

CONTROL UNIT 57 371-E54 BU-14 387-E48 PU-14 3

58 371-E47 BU-14 4

C REFER TO INDUSTRIAL
ENGINE J1 CONNECTIONS
GLOW PLUG CONTROL
GLOW PLUG CONTROL RETURN
8
3
6
1
387-E53 PU-14 387-E53 PU-14 C
60 365-E52 YL-14
FOR MORE INFORMATION GLOW PLUG CONTROL GROUND 5 7
61 384-E51 GW-14
4 2

371-E54 BU-14

CYLINDER 4 CYLINDER 3 CYLINDER 2 CYLINDER 1


GLOW PLUG GLOW PLUG GLOW PLUG GLOW PLUG

Industrial Engine J1 Connections


1 BATTERY + VIA MAIN RELAY (a) 48 DEP LEVEL LAMP
TABLE 1 TABLE 2
2 BATTERY -1 49 AUXILLARY LOW SIDE DRIVER
J2 DISCRIPTION PIN NUMBER J2 DISCRIPTION PIN NUMBER
3 BATTERY + VIA MAIN RELAY (b) 50 WAIT TO START LAMP
3 DEF DOSING VALVE LOW SIDE 2 5 DEF PRESSURE SENSOR GROUND 8
4 BATTERY -2 51 SHUTDOWN LAMP
18 DEF DOSING VALVE HIGH SIDE 1 7 DEF PRESSURE SENSOR SUPPLY 10
B B
5 BATTERY + VIA MAIN RELAY (c) 52 ENGINE SPEED OUTPUT SIGNAL
TWISTED PAIR 56 DEF PRESSURE SENSOR SIGNAL 9
6 BATTERY -3 53 STARTER RELAY HIGH SIDE +
7 COOLANT DIVERTER VALVE SIGNAL 54 IGNITION KEYSWITCH +
8 STARTER REQUEST 55 TORQUE LIMITATION (MULTIPLE STATE SWITCH)
9 PTO MODE - ON/OFF 56 EXHAUST GAS TEMPERATURE UPSTREAM DOC SENSOR SIGNAL
10 PTO MODE - RESUME 57 EX GAS PRESSURE SENSOR SIGNAL
11 58
12 59 LOW IDLE SHUTDOWN SWITCH
13 60 ANALOG THROTTLE 1 SIGNAL
14 61 ANALOG THROTTLE 2 SIGNAL
15 62 THROTTLE ARBITRATION SWITCH
16 THROTTLE 1 POWER (+5V) 63
17 THROTTLE 2 POWER (+5V) 64
18 EPG SENSOR POWER (+5) 65 EXHAUST GAS TEMPERATURE UPSTREAM DOC GROUND
19 AIR INLET TEMPERATURE SIGNAL 66
20 AIR INLET SENSOR GROUND 67 PWM THROTTLE 1 SIGNAL IDLE VALIDATION SWITCH
21 68
22 GLOW PLUG UNIT FEED BACK SIGNAL 69 LOW OIL PRESSURE LAMP
23 CAN 2 (HIGH) 70 FUEL FILTER HEATER RELAY SYMBOL DESCRIPTION
24 CAN C 1 (HIGH) 71
25 CAN C 1 (LOW) 72 DEF PUMP MOTOR SIGNAL CIRCUIT CONNECTED
26 GLOW PLUG CONTROL COMMAND 73 AUXILLARY LOW SIDE DRIVER
CIRCUIT NOT CONNECTED
27 STARTER RELAY LOW SIDE - 74 DEF QUALITY LAMP (+) BATTERY
ELECTRICAL CONNECTION TO
28 MAIN RELAY 75
MACHINE STRUCTURE (+) BATTERY SWITCHED
29 76 DEF PUMP MOTOR SIGNAL FEED BACK INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT (-) BATTERY / SENSOR RETURN
30 WATER IN FUEL SWITCH 77 TORQUE LIMITATION GROUND (MULTIPLE STATE SWITCH)
31 PTO MODE - RAISE 78 CONNECTOR SENSOR / ACTUATOR SUPPLY
32 PTO MODE - LOWER 79 SCR EXHAUST GAS TEMPERATURE SENSOR 1 GROUND DOWNSTREAM
H# CIRCUIT GROUPING DESIGNATION SIGNAL TO ECM
33 80 SCR EXHAUST GAS TEMPERATURE SENSOR 1 SIGNAL DOWNSTREAM
34 SCR INLET TEMPERATURE SENSOR GROUND UPSTREAM (EXHAUST) CONTROL (POSITIVE) FROM ECM
81 ATCH WIRE, CABLE, COMPONENT
CONTROL (RETURN) FROM ECM
35 82 SCR INLET TEMPERATURE SENSOR UPSTREAM (EXHAUST)
36 83
SPLICE HIGHWAYS

A 37
38
EPG SENSOR GROUND
THROTTLE POSITION SENSOR 1 GROUND
84
85
BLADE, SPADE, RING OR SCREW
TERMINAL A
39 THROTTLE POSITION SENSOR 2 GROUND 86
40 87 AIR FILTER RESTRICTION SWITCH
41 GLOW PLUG CONTROL GROUND 88 OIL RESET SWITCH
42 IDLE VALIDATION SWITCH 2 SIGNAL 89
43 90
44 USER DEFINED SHUTDOWN SWITCH 91 FUEL PUMP LOW SIDE
45 CAN 2 (LOW) 92 WARNING LAMP
46 CAN 1 (HIGH) 93 FAN CONTROL (PWM) THIS SCHEMATIC IS FOR THE 854F-E34T INDUSTRIAL ENGINE
47 CAN 1 (LOW) 94 EMISSIONS SYSTEM MULFUNCTION LAMP ELECTRICAL SYSTEM
MEDIA NUMBER: UENR4505-00

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1

This document has been printed from SPI2. NOT FOR RESALE

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