You are on page 1of 32

USER INSTRUCTIONS

LN, LNE, LNH, LNV, LNEV, LNC and Installation


LNEC centrifugal pumps Operation
Single stage, double suction, horizontally split, volute type Maintenance
centrifugal pumps
PCN=71576423 11-09 (E) (Based on C953KH037)
Original instructions.

These instructions must be read prior to installing,


operating, using and maintaining this equipment.
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

CONTENTS
Page Page
1 INTRODUCTION AND SAFETY............................ 4 6 MAINTENANCE ...................................................19
1.1 General ........................................................... 4 6.1 General ..........................................................19
1.2 CE marking and approvals.............................. 4 6.2 Maintenance schedule...................................19
1.3 Disclaimer ....................................................... 4 6.3 Spare parts.....................................................20
1.4 Copyright......................................................... 4 6.4 Recommended spares and consumable items
1.5 Duty conditions................................................ 4 .......................................................................21
1.6 Safety .............................................................. 5 6.5 Disassembly ..................................................21
1.7 Nameplate and safety labels........................... 8 6.6 Examination of parts ......................................22
1.8 Specific machine performance........................ 8 6.7 Assembly .......................................................22
1.9 Noise level....................................................... 9 7 FAULTS; CAUSES AND REMEDIES...................24
2 TRANSPORT AND STORAGE............................ 10 8 PARTS LISTS AND DRAWINGS .........................26
2.1 Consignment receipt and unpacking............. 10 8.1 Sectional drawing ...........................................26
2.2 Handling ........................................................ 10 8.2 Sectional drawing parts list .............................29
2.3 Lifting ............................................................ 10 8.3 General arrangement drawing........................29
2.4 Storage.......................................................... 10
2.5 Recycling and end of product life.................. 10 9 CERTIFICATION ..................................................30
3 PUMP DESCRIPTION......................................... 11 10 OTHER RELEVANT DOCUMENTATION AND
3.1 Design of major parts .................................... 11 MANUALS .....................................................30
3.2 Performance and operating limits ................. 11 10.1 Supplementary User Instructions .................30
10.2 Change notes ...............................................30
4 INSTALLATION.................................................... 11 10.3 Additional sources of information..................30
4.1 Location......................................................... 11
4.2 Foundation .................................................... 11
4.3 Grouting ........................................................ 12
4.4 Initial alignment ............................................. 12
4.5 Piping ............................................................ 13
4.6 Final shaft alignment check .......................... 14
4.7 Electrical connections ................................... 14
4.8 Protection systems........................................ 14
5 COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN................................................. 15
5.1 Pre-commissioning procedure ...................... 15
5.2 Pump lubricants ............................................ 15
5.3 Direction of rotation ....................................... 16
5.4 Guarding ........................................................ 16
5.5 Priming and auxiliary supplies ...................... 16
5.6 Starting the pump .......................................... 17
5.7 Running the pump......................................... 17
5.8 Stopping and shutdown................................. 18
5.9 Hydraulic, mechanical and electrical duty..... 18

Page 2 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

INDEX
Page Page

Additional sources (10.3) ......................................... 30 Replacement parts (see 6.3 and 6.4).......................20
Alignment of shafting (see 4.2, 4.4 and 4.6) Running the pump (5.7) ...........................................17
Assembly (6.7)......................................................... 22 Safety action (1.6.3) ...................................................5
ATEX marking (1.6.4.2) ............................................. 7 Safety labels (1.7.2) ...................................................8
CE marking and approvals (1.2)................................ 4 Safety markings (1.6.1) ..............................................5
Certification (9) ........................................................ 30 Safety, protection systems (see 1.6 and 4.8)
Change notes (10.2) ................................................ 30 Sectional drawings (8.1)...........................................26
Commissioning and operation (5)............................ 15 Sound level (see 1.9, Noise level)..............................9
Compliance, ATEX (1.6.4.1)...................................... 6 Sources, additional information (10.3) .....................30
Copyright (1.4) ........................................................... 4 Spare parts (6.3) ......................................................20
Direction of rotation (5.3) ......................................... 16 Specific machine performance (1.8) ..........................8
Disassembly (6.5) .................................................... 21 Starting the pump (5.6).............................................17
Disclaimer (1.3).......................................................... 4 Stop/start frequency (5.7.6)......................................18
Dismantling (see 6.5, Disassembly) ........................ 21 Stopping and shutdown (5.8) ...................................18
Drawings (8) ............................................................ 26 Storage, pump (2.4) .................................................10
Duty conditions (1.5).................................................. 4 Storage, spare parts (6.3.2) .....................................21
Electrical connections (4.7) ..................................... 14 Supplementary manuals or information sources (10)
End of product life (2.5) ........................................... 10 ............................................................................30
Examination of parts (6.6) ....................................... 22 Thermal expansion (4.4.1) .......................................12
Faults; causes and remedies (7) ............................. 24 Trouble-shooting (see 7) ..........................................24
Foundation (4.2) ...................................................... 11 Vibration (5.7.5)........................................................18
General arrangement drawing (8.3) ........................ 29
Grouting (4.3)........................................................... 12
Guarding (5.4).......................................................... 16
Handling (2.2) .......................................................... 10
Hydraulic, mechanical and electrical duty (5.9) ....... 18
Inspection (6.2.1 and 6.2.2) ..................................... 20
Installation (4) .......................................................... 11
Internal coating (6.2.5)............................................. 20
Lifting (2.3) ............................................................... 10
Location (4.1)........................................................... 11
Lubrication (see 5.1.1 and 5.2)
Lubrication schedule (5.2.3) .................................... 16
Maintenance (6)....................................................... 19
Maintenance schedule (6.2) .................................... 19
Nameplate (1.7.1) ...................................................... 8
Operating limits (3.2) ............................................... 11
Ordering spare parts (6.3.1) .................................... 20
Parts lists (8.2)......................................................... 29
Performance (3.2).................................................... 11
Piping (4.5) .............................................................. 13
Pre-commissioning (5.1).......................................... 15
Protection systems (4.8) .......................................... 14
Reassembly (see 6.7, Assembly) ............................ 22
Receipt and unpacking (2.1).................................... 10
Recommended grease lubricants (5.2.2) ................ 16
Recommended oil lubricants (5.2.1)........................ 15
Recommended spares (6.4) .................................... 21
Recycling (2.5)......................................................... 10

Page 3 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

1 INTRODUCTION AND SAFETY To confirm the Approvals applying and if the product is
CE marked, check the serial number plate markings
1.1 General and the Certification. (See section 9, Certification.)

These instructions must always be kept 1.3 Disclaimer


close to the product's operating location or
directly with the product. Information in these User Instructions is believed
to be reliable. In spite of all the efforts of
Flowserve’s products are designed, developed and Flowserve Corporation to provide sound and all
manufactured with state-of-the-art technologies in necessary information the content of this manual
modern facilities. The unit is produced with great may appear insufficient and is not guaranteed by
care and commitment to continuous quality control, Flowserve as to its completeness or accuracy.
utilising sophisticated quality techniques, and safety
requirements. Flowserve manufactures products to exacting
International Quality Management System Standards
Flowserve is committed to continuous quality as certified and audited by external Quality
improvement and being at service for any further Assurance organisations. Genuine parts and
information about the product in its installation and accessories have been designed, tested and
operation or about its support products, repair and incorporated into the products to help ensure their
diagnostic services. continued product quality and performance in use.
As Flowserve cannot test parts and accessories
These instructions are intended to facilitate sourced from other vendors the incorrect
familiarization with the product and its permitted use. incorporation of such parts and accessories may
Operating the product in compliance with these adversely affect the performance and safety features
instructions is important to help ensure reliability in of the products. The failure to properly select, install
service and avoid risks. The instructions may not or use authorised Flowserve parts and accessories is
take into account local regulations; ensure such considered to be misuse. Damage or failure caused
regulations are observed by all, including those by misuse is not covered by the Flowserve warranty.
installing the product. Always coordinate repair In addition, any modification of Flowserve products or
activity with operations personnel, and follow all plant removal of original components may impair the safety
safety requirements and applicable safety and health of these products in their use.
laws and regulations.
1.4 Copyright
These instructions should be read prior to All rights reserved. No part of these instructions may
installing, operating, using and maintaining the be reproduced, stored in a retrieval system or
equipment in any region worldwide. The transmitted in any form or by any means without prior
equipment must not be put into service until all permission of Flowserve.
the conditions relating to safety noted in the
instructions, have been met. 1.5 Duty conditions
This product has been selected to meet the
1.2 CE marking and approvals specifications of your purchaser order. The
It is a legal requirement that machinery and equipment acknowledgement of these conditions has been sent
put into service within certain regions of the world shall separately to the Purchaser. A copy should be kept
conform with the applicable CE Marking Directives with these instructions.
covering Machinery and, where applicable, Low Voltage
Equipment, Electromagnetic Compatibility (EMC), The product must not be operated beyond
Pressure Equipment Directive (PED) and Equipment for the parameters specified for the application.
Potentially Explosive Atmospheres (ATEX). If there is any doubt as to the suitability of the
product for the application intended, contact
Where applicable, the Directives and any additional Flowserve for advice, quoting the serial number.
Approvals, cover important safety aspects relating to
machinery and equipment and the satisfactory provision If the conditions of service on your purchase order are
of technical documents and safety instructions. Where going to be changed (for example liquid pumped,
applicable this document incorporates information temperature or duty) it is requested that the user seeks
relevant to these Directives and Approvals. the written agreement of Flowserve before start up.

Page 4 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

1.6 Safety 1.6.3 Safety action


This is a summary of conditions and actions to
1.6.1 Summary of safety markings prevent injury to personnel and damage to the
These User Instructions contain specific safety environment and to equipment. For products
markings where non-observance of an instruction would used in potentially explosive atmospheres
cause hazards. The specific safety markings are: section 1.6.4 also applies.
This symbol indicates electrical safety NEVER DO MAINTENANCE WORK
instructions where non-compliance will involve a high WHEN THE UNIT IS CONNECTED TO POWER
risk to personal safety or the loss of life.
GUARDS MUST NOT BE REMOVED WHILE
This symbol indicates safety instructions where THE PUMP IS OPERATIONAL
non-compliance would affect personal safety and
could result in loss of life. DRAIN THE PUMP AND ISOLATE PIPEWORK
BEFORE DISMANTLING THE PUMP
This symbol indicates “hazardous and toxic fluid”
The appropriate safety precautions should be taken
safety instructions where non-compliance would affect
where the pumped liquids are hazardous.
personal safety and could result in loss of life.
FLUORO-ELASTOMERS (When fitted.)
This symbol indicates safety
When a pump has experienced temperatures over
instructions where non-compliance will involve some
250 ºC (482 ºF), partial decomposition of fluoro-
risk to safe operation and personal safety and would
elastomers (example: Viton) will occur. In this
damage the equipment or property.
condition these are extremely dangerous and skin
contact must be avoided.
This symbol indicates explosive atmosphere
zone marking according to ATEX. It is used in safety
HANDLING COMPONENTS
instructions where non-compliance in the hazardous
Many precision parts have sharp corners and the
area would cause the risk of an explosion.
wearing of appropriate safety gloves and equipment
is required when handling these components. To lift
This symbol is used in safety instructions to
heavy pieces above 25 kg (55 lb) use a crane
remind not to rub non-metallic surfaces with a dry
appropriate for the mass and in accordance with
cloth; ensure the cloth is damp. It is used in safety
current local regulations.
instructions where non-compliance in the hazardous
area would cause the risk of an explosion.
THERMAL SHOCK
Rapid changes in the temperature of the liquid within
This sign is not a safety symbol but indicates
the pump can cause thermal shock, which can result
an important instruction in the assembly process.
in damage or breakage of components and should be
1.6.2 Personnel qualification and training avoided.
All personnel involved in the operation, installation,
NEVER APPLY HEAT TO REMOVE IMPELLER
inspection and maintenance of the unit must be
Trapped lubricant or vapor could cause an explosion.
qualified to carry out the work involved. If the
personnel in question do not already possess the
necessary knowledge and skill, appropriate training HOT (and cold) PARTS
and instruction must be provided. If required the If hot or freezing components or auxiliary heating
operator may commission the manufacturer/supplier supplies can present a danger to operators and
to provide applicable training. persons entering the immediate area action must be
taken to avoid accidental contact. If complete
Always coordinate repair activity with operations and protection is not possible, the machine access must
health and safety personnel, and follow all plant be limited to maintenance staff only, with clear visual
safety requirements and applicable safety and health warnings and indicators to those entering the
laws and regulations. immediate area. Note: bearing housings must not be
insulated and drive motors and bearings may be hot.
If the temperature is greater than 68 °C (155 °F) o r
below -5 °C (23 °F) in a restricted zone, or
exceeds local regulations, action as above shall
be taken.

Page 5 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

1.6.4 Products used in potentially explosive


HAZARDOUS LIQUIDS atmospheres
When the pump is handling hazardous liquids care must
be taken to avoid exposure to the liquid by appropriate Measures are required to:
sitting of the pump, limiting personnel access and by • Avoid excess temperature
operator training. If the liquid is flammable and/or • Prevent build up of explosive mixtures
explosive, strict safety procedures must be applied. • Prevent the generation of sparks
• Prevent leakages
Gland packing must not be used when pumping • Maintain the pump to avoid hazard
hazardous liquids.
The following instructions for pumps and pump units
PREVENT EXCESSIVE EXTERNAL when installed in potentially explosive atmospheres
PIPE LOAD must be followed to help ensure explosion protection.
Do not use pump as a support for piping. Do not Both electrical and non-electrical equipment must meet
mount expansion joints, unless allowed by Flowserve the requirements of European Directive 94/9/EC.
in writing, so that their force, due to internal pressure,
acts on the pump flange. 1.6.4.1 Scope of compliance
ENSURE CORRECT LUBRICATION Use equipment only in the zone for which it is
(See section 5, Commissioning, start up, operation appropriate. Always check that the driver, drive
and shutdown.) coupling assembly, seal and pump equipment are
suitably rated and/or certified for the classification of the
START THE PUMP WITH OUTLET specific atmosphere in which they are to be installed.
VALVE PARTLY OPENED
(Unless otherwise instructed at a specific point in the Where Flowserve has supplied only the bare shaft
User Instructions.) pump, the Ex rating applies only to the pump. The party
This is recommended to minimize the risk of responsible for assembling the pump set shall select the
overloading and damaging the pump motor at full or coupling, driver and any additional equipment, with the
zero flow. Pumps may be started with the valve necessary CE Certificate/ Declaration of Conformity
further open only on installations where this situation establishing it is suitable for the area in which it is to be
cannot occur. The pump outlet control valve may installed.
need to be adjusted to comply with the duty following
the run-up process. (See section 5, Commissioning The output from a variable frequency drive (VFD) can
start-up, operation and shutdown.) cause additional heating effects in the motor and so,
for pumps sets with a VFD, the ATEX Certification for
NEVER RUN THE PUMP DRY
the motor must state that it is covers the situation
INLET VALVES TO BE FULLY OPEN where electrical supply is from the VFD. This
WHEN PUMP IS RUNNING particular requirement still applies even if the VFD is
Running the pump at zero flow or below the in a safe area.
recommended minimum flow continuously will cause
damage to the seal.

DO NOT RUN THE PUMP AT


ABNORMALLY HIGH OR LOW FLOW RATES
Operating at a flow rate higher than normal or at a flow
rate with no back pressure on the pump may overload
the motor and cause cavitation. Low flow rates may
cause a reduction in pump/bearing life, overheating of
the pump, instability and cavitation/vibration.

Page 6 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

1.6.4.2 Marking The responsibility for compliance with the


An example of ATEX equipment marking is shown specified maximum liquid temperature is with the
below. The actual classification of the pump will be plant operator.
engraved on the nameplate.
Temperature classification “Tx” is used when the
II 2 GD c IIC 135 ºC (T4) liquid temperature varies and the pump could be
installed in different hazardous atmospheres. In this
Equipment Group
case the user is responsible for ensuring that the
I = Mining
pump surface temperature does not exceed that
II = Non-mining
permitted in the particular hazardous atmosphere.
Category
2 or M2 = high level protection If an explosive atmosphere exists during the
3 = normal level of protection installation, do not attempt to check the direction of
rotation by starting the pump unfilled. Even a short
Gas and/or dust run time may give a high temperature resulting from
G = Gas contact between rotating and stationary components.
D = Dust
c = Constructional safety Where there is any risk of the pump being run against a
(in accordance with EN13463-5) closed valve generating high liquid and casing external
surface temperatures it is recommended that users fit
Gas Group (Equipment Category 2 only) an external surface temperature protection device.
IIA – Propane (typical)
IIB – Ethylene (typical) Avoid mechanical, hydraulic or electrical overload by
IIC – Hydrogen (typical) using motor overload trips, temperature monitor or a
power monitor and make routine vibration monitoring
Maximum surface temperature (Temperature Class)
checks.
(see section 1.6.4.3.)
In dirty or dusty environments, regular checks must
1.6.4.3 Avoiding excessive surface temperatures
be made and dirt removed from areas around close
clearances, bearing housings and motors.
ENSURE THE EQUIPMENT TEMPERATURE
CLASS IS SUITABLE FOR THE HAZARD ZONE
1.6.4.4 Preventing the build up of explosive
mixtures
Pumps have a temperature class as stated in the
ATEX Ex rating on the nameplate. These are based
ENSURE THE PUMP IS PROPERLY FILLED
on a maximum ambient of 40 °C (104 °F); refer to
AND VENTED AND DOES NOT RUN DRY
Flowserve for higher ambient temperatures.
Ensure the pump and relevant suction and discharge
The surface temperature on the pump is influenced
pipeline system is totally filled with liquid at all times
by the temperature of the liquid handled. The
during the pump operation, so that an explosive
maximum permissible liquid temperature depends on
atmosphere is prevented. In addition it is essential to
the temperature class and must not exceed the
make sure that seal chambers, auxiliary shaft seal
values in the table that follows.
systems and any heating and cooling systems are
properly filled.
The temperature rise at the seals and bearings and
due to the minimum permitted flow rate is taken into
If the operation of the system cannot avoid this
account in the temperatures stated.
condition the fitting of an appropriate dry run
Maximum Temperature limit of liquid protection device is recommended (eg liquid
Temperature
class to surface handled (* depending on detection or a power monitor).
EN13463-1 temperature material and construction
permitted variant - check which is lower)
To avoid potential hazards from fugitive emissions of
T6 85 °C (185 °F) Consult Flowserve
T5 100 °C (212 °F) Consult Flowserve
vapor or gas to atmosphere the surrounding area
T4 135 °C (275 °F) 115 °C (239 °F) * must be well ventilated.
T3 200 °C (392 °F) 180 °C (356 °F) *
T2 300 °C (572 °F) 275 °C (527 °F) *
T1 450 °C (842 °F) 400 °C (752 °F) *

Page 7 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

1.6.4.5 Preventing sparks To avoid potential explosion hazards during


maintenance, the tools, cleaning and painting
To prevent a potential hazard from mechanical materials used must not give rise to sparking or
contact, the coupling guard must be non-sparking. adversely affect the ambient conditions. Where there
is a risk from such tools or materials, maintenance
To avoid the potential hazard from random induced must be conducted in a safe area.
current generating a spark, the earth contact on the
baseplate must be used. It is recommended that a maintenance plan and
schedule is adopted. (See section 6, Maintenance.)
Avoid electrostatic charge: do not rub non-
metallic surfaces with a dry cloth; ensure cloth is 1.7 Nameplate and safety labels
damp.
1.7.1 Nameplate
The coupling must be selected to comply with 94/9/EC For details of nameplate, see the Declaration of
and correct alignment must be maintained. Conformity, or separate documentation included with
these User Instructions.
Additional requirement for metallic pumps on
non-metallic baseplates. 1.7.2 Safety labels
When metallic components are fitted on a non-
metallic baseplate they must be individually earthed.

1.6.4.6 Preventing leakage

The pump must only be used to handle liquids


for which it has been approved to have the correct
corrosion resistance.

Avoid entrapment of liquid in the pump and associated


piping due to closing of suction and discharge valves,
which could cause dangerous excessive pressures to
occur if there is heat input to the liquid. This can occur if
the pump is stationary or running.

Bursting of liquid containing parts due to freezing


must be avoided by draining or protecting the pump
and ancillary systems.

Where there is the potential hazard of a loss of a seal


barrier fluid or external flush, the fluid must be Oil lubricated units only:
monitored.

If leakage of liquid to atmosphere can result in a


hazard, the installation of a liquid detection device is
recommended.

1.6.4.7 Maintenance to avoid the hazard 1.8 Specific machine performance


For performance parameters see section 1.5, Duty
CORRECT MAINTENANCE IS REQUIRED TO conditions. When the contract requirement specifies
AVOID POTENTIAL HAZARDS WHICH GIVE A these to be incorporated into User Instructions these
RISK OF EXPLOSION are included here. Where performance data has
been supplied separately to the purchaser these
The responsibility for compliance with maintenance should be obtained and retained with these User
instructions is with the plant operator. Instructions if required.

Page 8 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

1.9 Noise level and high efficiency motors when on load directly
Attention must be given to the exposure of personnel driving the pump. Note that a motor driven by an
to the noise, and local legislation will define when inverter may show an increased noise at some
guidance to personnel on noise limitation is required, speeds.
and when noise exposure reduction is mandatory.
This is typically 80 to 85 dBA. If a pump unit only has been purchased for fitting with
your own driver then the “pump only” noise levels in the
The usual approach is to control the exposure time to table should be combined with the level for the driver
the noise or to enclose the machine to reduce emitted obtained from the supplier. Consult Flowserve or a
sound. You may have already specified a limiting noise specialist if assistance is required in combining
noise level when the equipment was ordered, the values.
however if no noise requirements were defined, then
It is recommended that where exposure approaches
attention is drawn to the following table to give an
the prescribed limit, then site noise measurements
indication of equipment noise level so that you can
should be made.
take the appropriate action in your plant.
The values are in sound pressure level LpA at 1 m
Pump noise level is dependent on a number of (3.3 ft) from the machine, for “free field conditions
operational factors, flow rate, pipework design and over a reflecting plane”.
acoustic characteristics of the building, and so the
values given are subject to a 3 dBA tolerance and For estimating sound power level LWA (re 1pW) then
cannot be guaranteed. add 17 dBA to the sound pressure value.
Similarly the motor noise assumed in the “pump and
motor” noise is that typically expected from standard

Typical sound pressure level LpA at 1 m reference 20 µPa, dBA


Motor size
and speed 3 550 r/min 2 900 r/min 1 750 r/min 1 450 r/min
kW (hp) Pump Pump and Pump Pump and Pump Pump and Pump Pump and
only motor only motor only motor only motor
5.5 (7.5) 76 77 72 75 66 67 64 65
7.5 (10) 76 77 72 75 66 67 64 65
11(15) 80 81 76 78 70 71 68 69
15 (20) 80 81 76 78 70 71 68 69
18.5 (25) 81 81 77 78 71 71 69 71
22 (30) 81 81 77 79 71 71 69 71
30 (40) 83 83 79 81 73 73 71 73
37 (50) 83 83 79 81 73 73 71 73
45 (60) 86 86 82 84 76 76 74 76
55 (75) 86 86 82 84 76 76 74 76
75 (100) 87 87 83 85 77 77 75 77
90 (120) 87 88 83 85 77 78 75 78
110 (150) 89 90 85 87 79 80 77 80
150 (200) 89 90 85 87 79 80 77 80
200 (270) 1 1 1 1 85 87 83 85
300 (400) 87 90 85 86
500 (670) 88 1 86 1

1 000 (1 300) 90 1 88 1
1 500 (2 000) 90 1 90 1
1 The noise level of machines in this range will most likely be of values which require noise exposure control, but typical values are inappropriate.
Note: for 1 180 and 960 r/min reduce 1 450 r/min values by 2 dBA. For 880 and 720 r/min reduce 1 450 r/min values by 3 dBA.

Page 9 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

2 TRANSPORT AND STORAGE

2.1 Consignment receipt and unpacking


Immediately after receipt of the equipment it must be
checked against the delivery and shipping documents
for its completeness and that there has been no
damage in transportation.

Any shortage and or damage must be reported


immediately to Flowserve and received in writing
within one month of receipt of the equipment. Later
claims cannot be accepted.

Check any crate, boxes and wrappings for any


accessories or spare parts that may be packed
separately with the equipment or attached to side
walls of the box or equipment.

Each product has a unique serial number. Check A crane must be used for all pump sets in
that this number corresponds with that advised and excess of 25kg (55 Ib). Fully trained personnel must
always quote this number in correspondence as well carry out lifting, in accordance with local regulations.
as when ordering spare parts or further accessories.
The driver weight is recorded on its nameplate or
2.2 Handling mass plate.
Boxes, crates, pallets or cartons may be unloaded
using fork-lift vehicles or slings dependent on their 2.4 Storage
size and construction.
Store the pump in a clean, dry location
2.3 Lifting away from vibration. Leave piping connection covers
in place to keep dirt and other foreign material out of
2.3.1 Slinging of motor pumps units pump casing. Turn pump at intervals to prevent
brinelling of the bearings and the seal faces, if fitted,
Use handling means in accordance with motor from sticking.
pump unit mass mentioned on the CE plate. For the
masses of the pumps bare end of shaft see table § The pump may be stored as above for up to 6
2.2.2 and nameplate. months. Consult Flowserve for preservative actions
when a longer storage period is needed.
To avoid distortion, the pump unit
should be lifted as shown. 2.5 Recycling and end of product life
At the end of the service life of the product or its
parts, the relevant materials and parts should be
recycled or disposed of using an environmentally
acceptable method and local regulations. If the
product contains substances that are harmful to the
environment, these should be removed and disposed
of in accordance with current regulations. This also
includes the liquids and or gases that may be used in
the "seal system" or other utilities.

Make sure that hazardous substances are


disposed of safely and that the correct personal
protective equipment is used. The safety
specifications must be in accordance with the current
regulations at all times.

Page 10 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

3 PUMP DESCRIPTION 3.2 Performance and operating limits


This product has been selected to meet the
3.1 Design of major parts specifications of your purchase order. See section 1.5.

3.1.1 General The following data is included as additional information to


This pump has the casing joint axial to the shaft help with your installation. It is typical, and factors such
allowing maintenance to the rotating element by as temperature, materials, and seal type may influence
removing the top half casing. this data. If required, a definitive statement for your
particular application can be obtained from Flowserve.
3.1.2 Pump casing
The axially split casing has branches in the lower half 3.4.1 Operating limits
enabling access to rotating element by removing top Pumped liquid temperature limits*
- 20 to + 80 ºC
half casing. (- 4 to + 176 ºF)
- 20 to + 40 ºC
Maximum ambient temperature* (- 4 to +104 ºF)
3.1.3 Impeller up to 3 % by volume
A shrouded impeller with hub rings is fitted. Maximum soft solids in suspension* (refer for size limits)
Maximum pump speed refer to the nameplate
3.1.4 Shaft * Subject to written agreement from Flowserve.
The large diameter stiff shaft, mounted on bearings,
has a keyed drive end. 4 INSTALLATION
3.1.5 Bearing housing
Equipment operated in hazardous locations
Two grease nipples enable grease lubricated
must comply with the relevant explosion protection
bearings to be replenished between major service
regulations. See section 1.6.4, Products used in
intervals. For oil lubricated bearings, a constant level
potentially explosive atmospheres.
oiler is fitted.

3.1.6 Pump bearings and lubrication All equipment must be grounded.


The bearings may be oil or grease lubricated.
4.1 Location
3.1.7 Seal housing The pump should be located to allow room for
The design enables one of a number of sealing access, ventilation, maintenance and inspection with
options to be fitted. ample headroom for lifting and should be as close as
practicable to the supply of liquid to be pumped.
3.1.8 Shaft seal
The mechanical seal(s), attached to the drive shaft, Refer to the general arrangement drawing for the
seals the pumped liquid from the environment. (Gland pump set.
packing may be fitted as an option.)
4.2 Foundation
3.1.9 Driver
The driver is normally an electric motor. Different There are many methods of installing
drive configurations may be fitted such as an internal pump units to their foundations. The correct method
combustion engine, turbines, hydraulic motors etc depends on the size of the pump unit, its location and
driving via couplings, belts, gearboxes, drive shafts noise vibration limitations. Non-compliance with the
etc. provision of correct foundation and installation may
lead to failure of the pump and, as such, would be
3.1.10 Accessories outside the terms of the warranty.
Accessories may be fitted when specified by the
customer. Ensure the following are met:
a) The baseplate should be mounted onto a firm
foundation, either an appropriate thickness of
quality concrete or sturdy steel framework. (It
should NOT be distorted or pulled down onto the
surface of the foundation, but should be
supported to maintain the original alignment.)

Page 11 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

b) Install the baseplate onto packing pieces evenly 4.4.1 Thermal expansion
spaced and adjacent to foundation bolts.
The pump and motor will normally
have to be aligned at ambient temperature and
should be corrected to allow for thermal expansion at
operating temperature. In pump installations
involving high liquid temperatures, the unit should be
run at the actual operating temperature, shut down
and the alignment checked immediately.

4.4.2 Alignment methods

Ensure pump and driver are isolated


electrically and the half couplings are disconnected.
c) Level with shims between baseplate and packing Ensure that the pump pipework, suction and
pieces. discharge, is disconnected.
d) The pump and driver have been aligned before
dispatch however the alignment of pump and motor The alignment MUST be checked.
half coupling must be checked. If this is incorrect, it
indicates that the baseplate has become twisted Although the pump will have been aligned at the
and should be corrected by re-shimming. factory it is most likely that this alignment will have
e) If the pump is driven from a separate motor using been disturbed during transportation or handling. If
a vertical cardan shaft it is recommended that necessary, align the motor to the pump, not the pump
there is 3/4 of a degree angular misalignment to the motor.
between the drive and driven shafts and that any
supports for the drive shaft plummer blocks are Alignment is achieved by adding or removing shims
rigid and do not exhibit resonant frequencies. under the motor feet and also moving the motor
f) If not supplied, guarding shall be fitted as horizontally as required. In some cases where the
necessary to meet the requirements of EN292. alignment cannot be achieved it will be necessary to
move the pump before recommencing the above
4.3 Grouting procedure.
Where applicable, grout in the foundation bolts.
For couplings with narrow flanges, use a dial indicator
After adding pipe work connections and rechecking the gauge as shown. The alignment values are
coupling alignment, the baseplate should then be maximums for continuous service.
grouted in accordance with good engineering practice.
Fabricated steel, cast iron and epoxy baseplates can be 0- 0.2mm
filled with grout. Folded steel baseplates should be
grouted to locate their packing pieces. If in any doubt,
please contact your nearest service centre for advice.
Grouting provides solid contact between the pump
unit and foundation, prevents lateral movement of 0- 0.1mm
running equipment and dampens resonant vibrations.

Foundation bolts should only be fully tightened when Permissible misalignment limits at working
the grout has cured. temperature:
• Parallel alignment within 0.2mm TIR
4.4 Initial alignment • Angular alignment within 0.1mm

Before connecting the couplings verify Pumps with thick flanged non-spacer couplings can
the motor rotation direction. be aligned by using a straight-edge across the
outside diameters of the coupling hubs and
measuring the gap between the machined faces
using feeler gauges, measuring wedge or callipers.

Page 12 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

When the electric motor has sleeve bearings it is d) Allow a minimum of two pipe diameters of
necessary to ensure that the motor is aligned to run straight section between the elbow and inlet
on its magnetic centreline. flange.

 Refer to the motor manual for details. e) Inlet strainers, when used, should have a net `free
area' of at least three times the inlet pipe area.
f) Do not install elbows at an angle other than
A button (screwed into one of the shaft ends) is perpendicular to the shaft axis. Elbows parallel
normally fitted between the motor and pump shaft to the shaft axis will cause uneven flow.
ends to fix the axial position. g) Except in unusual circumstances strainers are
not recommended in inlet piping. If considerable
4.5 Piping foreign matter is expected a screen installed at
the entrance to the wet well is preferable.
h) Fitting an isolator and non-return valves can
The user must verify that the equipment is allow easier maintenance.
isolated from any external sources of vibration. i) Never throttle pump on suction side and never
place a valve directly on the pump inlet nozzle.
Protective covers are fitted to the pipe
connections to prevent foreign bodies entering during 4.5.3 Discharge piping
transportation and installation. Ensure that these A non-return valve should be located in the discharge
covers are removed from the pump before connecting pipe work to protect the pump from excessive back
any pipes. pressure and hence reverse rotation when the unit is
stopped.
4.5.1 Suction and discharge pipe work
4.5.4 Auxiliary piping
Never use the pump as a support for
piping. 4.5.4.1 Pumps fitted with packed gland
When suction pressure is below ambient pressure it
Maximum forces and moments allowed on the pump is necessary to feed the gland packing with liquid to
flanges vary with the pump size and type. To minimize provide lubrication and prevent the ingress of air.
these forces and moments that may, if excessive, cause
misalignment, hot bearings, worn couplings, vibration When pumping 'dirty' liquids a clean liquid supply to
and the possible failure of the pump casing, the the gland is recommended.
following points should be strictly followed:
• Prevent excessive external pipe load 4.5.4.2 Pumps fitted with mechanical seals
• Never draw piping into place by applying force to Single seals requiring re-circulation will normally be
pump flange connections provided with the auxiliary piping from pump casing
• Do not mount expansion joints so that their force, already fitted.
due to internal pressure, acts on the pump flange.
Seal housings/covers having an auxiliary quench
connection require connection to a suitable source of
Ensure piping and fittings are flushed liquid flow, low pressure steam or static pressure
before use. from a header tank. Recommended pressure is 0.35
bar (5psi) or less. Check General arrangement
Ensure piping for hazardous liquids is arranged drawing.
to allow pump flushing before removal of the pump.
Special seals may require modification to auxiliary
4.5.2 Suction piping piping described above. Consult separate User
a) The inlet pipe should be one or two sizes larger Instructions and or Flowserve if unsure of correct
than the pump inlet bore and pipe bends should method or arrangement.
be as large a radius as possible.
b) On suction lift the piping should be inclined up For pumping hot liquids, to avoid seal damage, it is
towards the pump inlet with eccentric reducers recommended that any external flush/cooling supply
incorporated to prevent air locks. be continued after stopping the pump.
c) On positive suction, the inlet piping must have a
constant fall towards the pump.

Page 13 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

4.5.5 Final checks


Check the tightness of all bolts in the suction and See section 5.3, Direction of rotation
discharge pipe work. Check also the tightness of all before connecting the motor to the electrical supply.
foundation bolts.
4.8 Protection systems
4.6 Final shaft alignment check
After connecting piping to the pump, rotate the shaft The following protection systems are
several times by hand to ensure there is no binding recommended particularly if the pump is installed in a
and all parts are free. potentially explosive area or is handling a hazardous
liquid. If in doubt consult Flowserve.
Recheck the coupling alignment, as previously
described, to ensure no pipe strain. If pipe strain If there is any possibility of the system allowing the
exists, correct piping. pump to run against a closed valve or below
minimum continuous safe flow a protection device
4.7 Electrical connections should be installed to ensure the temperature of the
liquid does not rise to an unsafe level.
Electrical connections must be made
by a qualified Electrician in accordance with relevant If there are any circumstances in which the system
local national and international regulations. can allow the pump to run dry, or start up empty, a
power monitor should be fitted to stop the pump or
It is important to be aware of the EUROPEAN prevent it from being started. This is particularly
DIRECTIVE on potentially explosive areas where relevant if the pump is handling a flammable liquid.
compliance with IEC60079-14 is an additional
requirement for making electrical connections. If leakage of product from the pump or its associated
sealing system can cause a hazard it is
Avoid mechanical, hydraulic or electrical recommended that an appropriate leakage detection
overload by using motor overload trips or a power system is installed.
monitor and make routine vibration monitoring.
To prevent excessive surface temperatures at
It is important to be aware of the EUROPEAN bearings it is recommended that temperature or
DIRECTIVE on electromagnetic compatibility when vibration monitoring are carried out. See sections
wiring up and installing equipment on site. Attention 5.7.4 and 5.7.5.
must be paid to ensure that the techniques used during
wiring/installation do not increase electromagnetic If a defect of cooling can lead to temperature higher
emissions or decrease the electromagnetic immunity of than those acceptable a system of cooling
the equipment, wiring or any connected devices. If in surveillance must be installed.
any doubt contact Flowserve for advice.
Except when explicitly required by the customer in
The motor must be wired up in the specifications, when a possibility of reverse
accordance with the motor manufacturer's rotation exists the customer must install a reverse
instructions (normally supplied within the terminal rotation protection device.
box) including any temperature, earth leakage,
The customer must install all equipment required to
current and other protective devices as appropriate.
avoid water hammer.
The identification nameplate should be checked to
ensure the power supply is appropriate.

A device to provide emergency stopping must


be fitted.

If not supplied pre-wired to the pump unit, the


controller/starter electrical details will also be supplied
within the controller/starter.

For electrical details on pump sets with controllers


see the separate wiring diagram.

Page 14 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

5 COMMISSIONING, START-UP,
OPERATION AND SHUTDOWN

These operations must be carried


out by fully qualified personnel.

5.1 Pre-commissioning procedure


The oil filled bottle should then be refitted so as to
5.1.1 Lubrication return it to the upright position. Filling should be
Determine the mode of lubrication of the pump set, repeated until oil remains visible within the bottle.
eg grease, oil, product lubrication etc.
Grease lubricated pumps and electric motors are
For oil lubricated pumps, fill the bearing supplied pre-greased.
housing with correct grade of oil to the correct level, ie
sight glass or constant level oiler bottle. Other drivers and gearboxes, if appropriate, should
be lubricated in accordance with their manuals.

In the case of product lubricated


bearings the source of product supply should be
checked against the order. There may be
When fitted with a constant level oiler, the bearing requirements for an external clean supply, particular
housing should be filled by unscrewing or hinging back supply pressure or the commencement of lubrication
the transparent bottle and filling the bottle with oil. Where supply before pump start-up.
an adjustable body Denco oiler is fitted this should be set
to the height shown in the following diagram:

5.2 Pump lubricants


5.2.1 Recommended oil lubricants
Centrifugal pump

Oil Splash / force feed / oil mist lubrication


lubrication

Viscosity cSt at 40 ºC 32 46 68
Oil temp. range * ºC -5 to 65 -5 to 78 -5 to 80
(ºF) (-23 to 149) (-23 to 172) (-23 to 176)
Designation according HL/HLP 32 HL/HLP 46 HL/HLP 68
to DIN51502 ISO VG
BP BP Energol HL32 BP Energol HL46 BP Energol HL68
BP Energol HLP32 BP Energol HLP46 BP Energol HLP68
DEA Anstron HL32 Anstron HL46 Anstron HL68
Anstron HLP32 Anstron HLP46 Anstron HLP68
OLNA 32
Oil companies and lubricants

Elf HYDRELEF 32 TURBELF SA46 TURBELF SA68


TURBELF 32
ELFOLNA DS32 ELFOLNA DS46 ELFOLNA DS68
Esso TERESSO 32 TERESSO 46 TERESSO 68
NUTO H32 NUTO H46 NUTO H68
Mobil DTE oil light Mobil DTE oil medium
Mobil DTE oil heavy medium
Mobil Mobil DTE13M Mobil DTE15M
Mobil DTE26
MobilDTE24 Mobil DTE25
Q8 Q8 Verdi 32 Q8 Verdi 46 Q8 Verdi 68
Q8 Haydn 32 Q8 Haydn 46 Q8 Haydn 68
Shell Shell Tellus 32 Shell Tellus 01 C 46 Shell Tellus 01 C 68
Shell Tellus 37 Shell Tellus 01 46 Shell Tellus 01 68
Texaco Rando Oil HD 32 Rando Oil 46 Rando Oil 68
Rando Oil HD-AZ-32 Rando Oil HD B-46 Rando Oil HD C-68
Wintershall Wiolan HN32 Wiolan HN46 Wiolan HN68
(BASF Group) Wiolan HS32 Wiolan HS46 Wiolan HS68
* Note that some oils have a greater Viscosity Index than the minimum acceptable of 95 (eg Mobil DTE13M) which may extend the
minimum temperature capability of the oil. Always check the grade capability where the ambient is less than -5 ºC (-23 ºF).

Page 15 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

5.2.2 Recommended grease lubricants The characteristics of the installation and severity of
Grease
Grease nipples service will determine the frequency of lubrication.
NLGI 2 * NLGI 3 ** Lubricant and bearing temperature analysis can be
Temp. range ºC -20 to +100 -20 to +100 useful in optimizing lubricant change intervals.
(ºF) (-4 to +212) (-4 to +212)
Designation The bearing temperature may be allowed to rise to
K2K-20 K2K 30
according to DIN 55 ºC (131 ºF) above ambient but should not exceed
BP Energrease LS2 Energrease LS3 95 °C (204 °F). For most operating conditions a quality
DEA Glissando 20 Glissando 30 grease having a lithium soap base and NLGI
Elf Elfmulti 2 Elfmulti 3
consistency of No 2 or No 3 is recommended. The
drop point should exceed 175 ºC (350 ºF).
Esso Beacon 2 Beacon 3
Mobil Mobilux 2 Mobilux 3 Never mix greases containing different
Q8 Rembrandt 2 Rembrandt 3 bases, thickeners or additives.
Shell Alvania Fett G2 Alvania R3
Alvania Fett R2 5.3 Direction of rotation
Texaco Multilak 20 Multilak 30
Multilak EP2 Multilak EP3 Starting or operating pumps with the
Wintershall
Wiolub LFK 2 –
wrong direction of rotation can be harmful to the
(BASF Group) pumps. Ensure that the pump rotation is the same as
SKF LGMT 2 LGMT 3 the arrow on the pump casing.
Silkolene G55/T G56/T It is preferable to check the direction of rotation
* NLGI 2 is an alternative grease and is not to be mixed with other before installing the coupling. If not, the pump must
grades be filled in with the liquid before start-up.
** Factory packed bearings for the temperature range with grease
nipples
If maintenance work has been carried
out to the site's electricity supply, the direction of
5.2.3 Lubrication schedule rotation should be re-checked as above in case the
supply phasing has been altered.
5.2.4.1 Oil lubricated bearings
Normal oil change intervals are 4 000 operating hours 5.4 Guarding
or at least every 6 months. For pumps on hot service
or in severely damp or corrosive atmosphere, the oil Guarding is supplied fitted to the pump set.
will require changing more frequently. Lubricant and
If this has been removed or disturbed ensure
bearing temperature analysis can be useful in
that all the protective guards around the pump
optimizing lubricant change intervals.
coupling and exposed parts of the shaft are securely
fixed.
The lubricating oil should be a high quality oil having
oxidisation and foam inhibitors, or synthetic oil.
5.5 Priming and auxiliary supplies
The bearing temperature may be allowed to rise to
50 ºC (122 ºF).above ambient, but should not exceed Where there is any risk of the pump being run
82 ºC (180 ºF). A continuously rising temperature, or against a closed valve generating high liquid and
an abrupt rise, indicate a fault. casing external surface temperatures it is
recommended that users fit an external surface
5.2.4.2 Grease lubricated bearings temperature protection device.
When grease nipples are fitted, one charge between
grease changes is advisable for most operating Ensure all electrical, hydraulic,
conditions, ie 2 000 hours interval. pneumatic, sealant and lubrication systems (as
applicable) are connected and operational.
Normal intervals between grease changes are 4 000
hours or at least every 6 months. Ensure the inlet pipe and pump casing
are completely full of liquid before starting continuous
duty operation.

Page 16 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

These operations must be carried out by personnel The pump should be run for 30 minutes with steady
with approved qualifications. leakage and the gland nuts tightened by 10 degrees
liquid before starting continuous duty operation. at a time until leakage is reduced to an acceptable
level, normally a minimum of 120 drops per minute is
5.6 Starting the pump required. Bedding in of the packing may take another
30 minutes.
a) Ensure flushing and/or cooling/
heating liquid supplies are turned ON before Care must be taken when adjusting the gland
starting the pump. on an operating pump. Safety gloves are essential.
b) CLOSE the outlet valve. Loose clothing must not be worn to avoid being
c) OPEN all inlet valves. caught up by the pump shaft. Shaft guards must be
d) Prime the pump. replaced after the gland adjustment is complete.

e) Ensure all vent connections are closed Never run gland packing dry, even for
before starting. a short time.
f) Start motor and check outlet pressure.
g) If the pressure is satisfactory, slowly OPEN outlet 5.7.3 Pumps fitted with mechanical seal
control valve. Mechanical seals require no adjustment. Any slight
initial leakage will stop when the seal is run in.
h) Do not run the pump with the
outlet valve closed for a period longer than 30 Before pumping dirty liquids it is advisable, if
seconds. possible, to run in the pump mechanical seal using
i) If NO pressure, or LOW pressure, STOP the clean liquid to safeguard the seal face.
pump. Refer to section 7, Faults; causes and
remedies, for fault diagnosis. External flush or quench should be
started before the pump is run and allowed to flow for
5.7 Running the pump a period after the pump has stopped.

5.7.1 Venting the pump Never run a mechanical seal dry, even
for a short time.
Vent the pump to enable all trapped air to
escape taking due care with hot or hazardous liquids. 5.7.4 Bearings
Under normal operating conditions, after the pump
If the pumps are working in a potentially
has been fully primed and vented, it should be
explosive atmosphere, temperature or vibration
unnecessary to re-vent the pump.
monitoring at the bearings is recommended.
If bearing temperatures are to be monitored it is
5.7.2 Pumps fitted with packed gland
essential that a benchmark temperature is recorded
If the pump has a packed gland there must be some
at the commissioning stage and after the bearing
leakage from the gland. Gland nuts should initially be
temperature has stabilized.
finger-tight only. Leakage should take place soon
after the stuffing box is pressurized. • Record the bearing temperature (t) and the
ambient temperature (ta)
If no leakage takes place the packing will begin to • Estimate the likely maximum ambient
overheat. If overheating takes place the pump should temperature (tb)
be stopped and allowed to cool before being re- • Set the alarm at (t+tb-ta+5) °C [(t+tb-ta+10) °F]
started. When the pump is re-started, check to and the trip at 100 °C (212 °F) for oil lubrication
ensure leakage is taking place at the packed gland. and 105 °C (220 °F) for grease lubrication
It is important, particularly with grease lubrication, to
If hot liquids are being pumped it may be necessary keep a check on bearing temperatures. After start up
to slacken the gland nuts to achieve leakage. the temperature rise should be gradual, reaching a
maximum after approximately 1.5 to 2 hours. This
temperature rise should then remain constant or
marginally reduce with time. (Refer to section 6.2.3.1
for further information.)

Page 17 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

5.7.5 Normal vibration levels, alarm and trip 5.9 Hydraulic, mechanical and electrical
For guidance, pumps generally fall under a classification duty
for rigid support machines within the International This product has been supplied to meet the
rotating machinery standards and the recommended performance specifications of your purchase order,
maximum levels below are based on those standards. however it is understood that during the life of the
product these may change. The following notes may
Alarm and trip values for installed
help the user decide how to evaluate the implications
pumps should be based on the actual measurements
of any change. If in doubt contact your nearest
(N) taken on site on the bearing housings of the
Flowserve office.
pump in the fully commissioned as new condition.
The example (N) value is given for the preferred
5.9.1 Specific gravity (SG)
operating flow region (typically this may extend to 70
Pump capacity and total head in meters (feet) do not
to 120% of the pump best efficiency point); outside
change with SG, however pressure displayed on a
the preferred flow region the actual vibration
pressure gauge is directly proportional to SG. Power
experienced may be multiplied by up to two.
absorbed is also directly proportional to SG. It is
therefore important to check that any change in SG
These standard values can vary with the rotational will not overload the pump driver or over-pressurize
speed and the power absorbed by the pump. For any the pump.
special case, contact your nearest Flowserve office.
5.9.2 Viscosity
Measuring vibration at regular intervals will show any For a given flow rate the total head reduces with
deterioration in pump or system operating conditions. increased viscosity and increases with reduced
Horizontal Vertical pumps viscosity. Also for a given flow rate the power
Vibration velocity –
unfiltered
pumps mm/s mm/s (in./s) absorbed increases with increased viscosity, and
(in./s) r.m.s. r.m.s. reduces with reduced viscosity. It is important that
Normal N ≤ 5.6 (0.22) ≤ 7.1 (0.28) checks are made with your nearest Flowserve office if
Alarm N x 1.25 ≤ 7.1 (0.28) ≤ 9.0 (0.35) changes in viscosity are planned.
Shutdown trip N x 2.0 ≤ 11.2 (0.44) ≤ 14.2 (0.56)
5.9.3 Pump speed
5.7.6 Stop/start frequency Changing pump speed effects flow, total head, power
Pump sets are normally suitable for the number of absorbed, NPSHR, noise and vibration. Flow varies in
equally spaced stop/starts per hour shown in the direct proportion to pump speed, head varies as speed
table below. Check actual capability of the driver and ratio squared and power varies as speed ratio cubed.
control/starting system before commissioning. The new duty, however, will also be dependent on the
Motor rating kW (hp) Maximum stop/starts per hour system curve. If increasing the speed, it is important
Up to 15 (20) 15 therefore to ensure the maximum pump working
Between 15 (20) and 90 (120) 10 pressure is not exceeded, the driver is not overloaded,
90 (120) to 150 (200) 6 NPSHA > NPSHR, and that noise and vibration are
Above 150 (200) Refer within local requirements and regulations.
Where duty and standby pumps are installed it is
recommended that they are run alternately every week. 5.9.4 Net positive suction head (NPSHA)
NPSH available (NPSHA) is the head available at the
5.8 Stopping and shutdown impeller inlet, above the vapour pressure of the
pumped liquid.
a) Close the outlet valve, but ensure
that the pump runs in this condition for no more NPSH required (NPSHR) is the minimum head required
than a few seconds. at the impeller inlet, above the vapour pressure of the
b) Stop the pump. pumped liquid, to avoid excessive cavitation and
c) Switch off flushing and/or cooling/heating liquid extreme performance degradation.
supplies at a time appropriate to the process.
It is important that NPSHA > NPSHR. The margin
d) For prolonged shut-downs and between NPSHA > NPSHR should be as large as
especially when ambient temperatures are likely possible.
to drop below freezing point, the pump and any
cooling and flushing arrangements must be
drained or otherwise protected.

Page 18 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

If any change in NPSHA is proposed, ensure these When air or compressed inert gas is used in the
margins are not significantly eroded. Refer to the maintenance process, the operator and anyone in the
pump performance curve to determine exact vicinity must be careful and have the appropriate
requirements particularly if flow has changed. If in protection.
doubt please consult your nearest Flowserve office
for advice and details of the minimum allowable Do not spray air or compressed inert gas on skin.
margin for your application.
Do not direct an air or gas jet towards other people.
5.9.5 Pumped flow
Flow must not fall outside the minimum and Never use air or compressed inert gas to clean clothes.
maximum continuous safe flow shown on the pump
performance curve and or data sheet. Before working on the pump, take measures to
prevent an uncontrolled start. Put a warning board
6 MAINTENANCE on the starting device with the words:
"Machine under repair: do not start".
6.1 General
With electric drive equipment, lock the main switch
open and withdraw any fuses. Put a warning board
If a belt drive is used, the assembly and tension
on the fuse box or main switch with the words:
of the belts must be verified during regular
"Machine under repair: do not connect".
maintenance procedure.
Never clean equipment with inflammable solvents or
In dirty or dusty environments, regular checks carbon tetrachloride. Protect yourself against toxic
must be made and dirt removed from areas around fumes when using cleaning agents.
close clearances, bearing housings and motors.
6.2 Maintenance schedule
It is the plant operator's responsibility to ensure
that all maintenance, inspection and assembly work
It is recommended that a maintenance plan and
is carried out by authorized and qualified personnel
who have adequately familiarized themselves with schedule is adopted, in line with these User
the subject matter by studying this manual in detail. Instructions. It should include the following:
(See also section 1.6.2.) a) The pump must be completely vented and
drained and rendered inert before any
Any work on the machine must be performed when it disassembly operation.
is at a standstill. It is imperative that the procedure b) Any auxiliary systems installed must be
for shutting down the machine is followed, as monitored, if necessary, to ensure they function
described in section 5.8. correctly.
c) During cleaning of the pump ensure the
On completion of work all guards and safety devices compatibility between the cleaning products and
the gaskets.
must be re-installed and made operative again.
d) Verify the condition of the gaskets.
Before restarting the machine, the relevant e) Gland packings must be adjusted correctly to
instructions listed in section 5, Commissioning, start give visible leakage and concentric alignment of
up, operation and shut down must be observed. the gland follower to prevent excessive
temperature of the packing or follower.
Mechanical seals should present no leakage.
Oil and grease leaks may make the ground
slippery. Machine maintenance must always f) Check for any leaks from gaskets and seals. The
begin and finish by cleaning the ground and the correct functioning of the shaft seal must be
exterior of the machine. checked regularly.
g) Check bearing lubricant level, and if the hours
If platforms, stairs and guard rails are required for run show a lubricant change is required.
h) Check that the duty condition is in the safe
maintenance, they must be placed for easy access to
areas where maintenance and inspection are to be operating range for the pump.
carried out. The positioning of these accessories i) Check vibration, noise level and surface
must not limit access or hinder the lifting of the part to temperature at the bearings to confirm
be serviced. satisfactory operation.
j) Check the tightness of the connections.

Page 19 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

k) Check dirt and dust is removed from areas


around close clearances, bearing housings and
motors.
 Refer to the manuals of any associated
equipment for periodic checks needed.
l) Check coupling alignment and re-align if
necessary. 6.2.3 Mechanical seals
m) Verify the correct operation of the system. When leakage becomes unacceptable the seal will
need replacement.
The equipment used for maintenance and
disassembly in an ATEX zone must be in conformity 6.2.4 Gland packing
with the requirements zone. The stuffing box gland can be withdrawn for re-
packing or to enable the addition of extra rings of
Our specialist service personnel can help with packing.
preventative maintenance records and provide
condition monitoring for temperature and vibration to The stuffing box is normally supplied with a lantern
identify the onset of potential problems. ring to enable a clean or pressurised flush to the
centre of the packing. If not required, this can be
If any problems are found the following sequence of replaced by an extra two rings of packing.
actions should take place:
a) Refer to section 7, Faults; causes and remedies, 6.2.5 Internal coating
for fault diagnosis. If the pump has an internal coating, this coating must
b) Ensure equipment complies with the be inspected periodically. Any wear or cracks of the
recommendations in this manual. coating found must be immediately repaired. Failure
c) Contact Flowserve if the problem persists. to do this may lead to accelerated wear of the coating
during operation and corrosion of the exposed base
6.2.1 Routine inspection (daily/weekly) metal, depending on the material and pumped liquid.
Special attention must be paid to the coating edges.
The following checks should be made
Any loss of coating material is considered to be
and the appropriate action taken to remedy any
normal wear and tear on the pump and is not
deviations:
considered as warranty. Flowserve has applied the
a) Check operating behavior. Ensure noise,
coatings according to the supplier's instructions but
vibration and bearing temperatures are normal.
will not be held responsible for coating wear or cracks
b) Check that there are no abnormal fluid or
that may develop over time.
lubricant leaks (static and dynamic seals) and
that any sealant systems (if fitted) are full and
operating normally. 6.3 Spare parts
c) Check that shaft seal leaks are within acceptable
limits. 6.3.1 Ordering of spares
d) Check the level and condition of oil lubricant. Flowserve keep records of all pumps that have been
On grease lubricated pumps, check running supplied. When ordering spares the following
hours since last recharge of grease or complete information should be quoted:
grease change. 1) Pump serial number.
e) Check any auxiliary supplies eg heating/cooling, 2) Pump size
if fitted, are functioning correctly. 3) Part name
4) Part number
 Refer to the manuals of any associated 5) Number of parts required.
equipment for routine checks needed. The pump size and serial number are shown on the
pump nameplate.
6.2.2 Periodic inspection (six monthly)
To ensure continued satisfactory operation,
a) Check foundation bolts for security
replacement parts to the original design specification
of attachment and corrosion.
should be obtained from Flowserve.
b) Check pump running records for hourly usage to
determine if bearing lubricant requires changing.
Any change to the original design specification
c) The coupling should be checked for correct
(modification or use of a non-standard part) will
alignment and worn driving elements.
invalidate the pump’s safety certification.

Page 20 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

6.3.2 Storage of spares 6.5.1 Rotor unit


Spares should be stored in a clean dry area away a) Remove coupling guards and disconnect the
from vibration. Inspection and re-treatment of coupling halves.
metallic surfaces (if necessary) with preservative is b) Drain pump casing. Remove any auxiliary piping
recommended at 6 monthly intervals. if applicable.
c) Unscrew and remove bearing housing setscrews.
6.4 Recommended spares and d) Remove the gland or seal cover stud nuts and
consumable items loosen gland or seal cover plates.
e) Unscrew and remove nuts above split flange on
For start up purposes: upper half casing.
1 - Complete set of gland packing f) Drive out location pin (if fitted) from casing flange
2 - Shaft sleeves halves.
1 - Set of gaskets and seals g) Remove upper half casing.
Optional h) Take out complete rotor unit and place onto two
2 - Mechanical seals support blocks.

For 2 years operation: 6.5.2 Bearing housing


1 - Set of bearings (line and thrust)
2 - Sets of gland packing The bearing housings and bearings can be
2 - Shaft sleeves removed without removal of the upper half casing if
2 - Sets of gaskets and seals desired.
2 - Lantern rings a) Remove bearing cover setscrews and remove
2 - Casing wear rings key from shaft end.
Optional b) Pull off bearing housing from rotor.
2 - Mechanical seals
2 - Impeller wear rings 6.5.2.1 Line bearings
Remove bearing from shaft using a bearing puller
For 4 years operation: ensuring pulling force is applied to the inner race
1 - Set of bearings (line and thrust) only.
2 - Sets of gland packing
2 - Shaft sleeves 6.5.2.2 Thrust bearings
2 - Sets of gaskets and seals Unscrew and remove the self locking bearing nut and
2 - Lantern rings remove the bearing using a puller as above.
2 - Casing wear rings
1 - Impeller 6.5.3 Shaft seal
1 - Complete set of mechanical seals and Stuffing box: remove gland, gland packing rings and
gaskets lantern rings using a bent wire.
Optional
2 - Mechanical seals Mechanical seal: remove seal cover complete with
2 - Impeller wear rings the stationary seal ring which is held in place by the
O-ring seal.
6.5 Disassembly
6.5.4 Shaft sleeve
Refer to section 1.6, Safety, before dismantling Loosen grub screw and unscrew shaft nut. Remove
the pump. shaft sleeve.

Before dismantling the pump for 6.5.5 Wear rings


overhaul, ensure genuine Flowserve replacement a) When removing the rotor unit, the casing rings
parts are available. will be attached to it.
b) Impeller rings are also fitted; they are shrunk
Refer to sectional drawings for part numbers and onto the impeller and fixed with locking screws
identification. between their diametral mating surfaces. To
remove the impeller rings, remove the locking
screws and heat up the ring until it slides off
easily.

Page 21 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

6.6 Examination of parts 6.7.2 Rotor unit


The two shaft sleeves and shaft nuts clamping the
Used parts must be inspected before impeller define its position on the pump shaft and
assembly to ensure the pump will subsequently run hence in the pump casing.
properly.

In particular, fault diagnosis is essential to enhance


pump and plant reliability.

6.6.1 Casing and impeller


Inspect for excessive wear, pitting, corrosion, erosion or
damage and any sealing surface irregularities. Replace
as necessary.
6.7.3 Shaft seal – stuffing box
6.6.2 Shaft and sleeve
a) Fit impeller key and slide impeller onto shaft.
Replace if grooved, pitted or worn.
b) Insert O-ring into shaft sleeves and slide sleeves
along shaft up to the impeller hubs.
6.6.3 Gaskets and O-rings
c) Lightly lubricate the shaft and O-ring for easier
After dismantling, discard and replace.
assembly.
d) Tighten and adjust the shaft nuts so that they
6.6.4 Bearings
are equi-distant about the pump centre line.
It is recommended that bearings are not re-used after
e) Lock the shaft nuts in place with grubscrews.
any removal from the shaft.
6.7.4 Shaft seal – mechanical seal
6.7 Assembly For assembly of mechanical seal refer to the seal
To assemble the pump consult the sectional arrangement drawing supplied with the contractual
drawings, see section 8, Parts list and drawings. documentation.
Ensure threads, gasket and O-ring mating faces are 6.7.5 Bearings
clean. Apply thread sealant to non-face sealing pipe Before mounting the bearings, proceed as follows:
thread fittings. a) Mount the flingers onto the shaft and slide the
bearing cover over the shaft.
6.7.1 Wear rings b) Position the bearings onto the shaft.
a) Impeller rings (when fitted) should be heated up
using a hotplate or hot oil bath and then slipped 6.7.6 Rotor unit
onto the impeller and pressed down to the After completion of preceding steps, carefully place the
shoulder. (Do not use a steel hammer to knock it rotor into the lower half pump casing.
into position.)
b) Drill and tap equi-spaced holes into the 6.7.7 Casing gasket
diametral mating faces of the ring and impeller a) The gasket must be cut from asbestos free
and insert grubscrews. (The existing half-tapped sheet material of 0.8 +0.1/-0.05mm (1/32")
holes from the removed impeller ring cannot be thickness, by following the actual inner casing
re-used). contour of the lower half casing. Special care
must be exercised at the bores and stuffing box.
b) Position gasket carefully onto the cleaned
surface of the lower half casing.
c) Coat the flange surface of the wall between
suction and discharge side with an adhesive
paste (Cyanoacrylate or RTV silicone).
d) Place upper half casing onto pump ensuring
dowels make correct alignment.
e) Tighten upper half casing flange nuts to correct
c) Slip the casing wear rings over the impeller hubs torque.
before mounting the rotor unit into the lower half
casing.

Page 22 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

6.7.8 Bearing housing


a) Slip the bearing housings over their respective
bearings and insert them into the recesses of the
pump casing.
b) Fit bearing housing setscrews and tighten.
c) Refit bearing covers.
d) Apply liquid sealant to bearing cover flange.
e) Tighten bearing cover at bearing housing.
f) Refit plugs, vents, oiler etc as applicable.

6.7.9 Stuffing box assembly - soft packing


a) Insert inner two rings of packing, then lantern
ring halves and finally outer rings of packing.
b) Loosely fit the gland and connect flush line.

6.7.10 Stuffing box assembly - mechanical seal


a) Fasten seal cover complete with O-ring and
connect flush line.
b) Connect any auxiliary piping.

Page 23 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

7 FAULTS; CAUSES AND REMEDIES


FAULT SYMPTOM
Pump overhea ts and s eizes
⇓ Bearings have short life
⇓ Pump vibrates or is noisy

⇓ Mechanical seal has short life

⇓ Mechanical seal leaks excessivel y

⇓ Pump requires excessive power

⇓ P u m p l o s e s p r i m e a ft e r s t a r t i n g

⇓ Insufficient pressure developed

⇓ Insuffi cient capaci t y deli vered

⇓ Pump does not deliver liquid



PROBABLE CAUSES POSSIBLE REMEDIES

A. System troubles
  Pump not primed.
Check complete filling. Vent and/or prime.
    Pump or suction pipe not completely filled with
liquid.
    Suction lift too high or level too low.
Check NPSHA>NPSHR, proper submergence,
    Insufficient margin between suction pressure and losses at strainers and fittings.
vapor pressure.
   Excessive amount of air or gas in liquid. Check and purge pipes and system.
   Air or vapor pocket in suction line. Check suction line design for vapor pockets.
  Air leaks into suction line. Check suction pipe is airtight.

  Air leaks into pump through mechanical seal, Check and replace faulty parts.
sleeve joints, casing joint or pipe plugs. CONSULT FLOWSERVE.
  Foot valve too small. Investigate replacing the foot valve.
  Foot valve partially clogged. Clean foot valve.
    Inlet of suction pipe insufficiently submerged. Check out system design.
   Speed too low. CONSULT FLOWSERVE.
 Speed too high. CONSULT FLOWSERVE.

   Total head of system higher than differential head


of pump. Check system losses.
Total head of system lower than pump design Remedy or CONSULT FLOWSERVE.

head.
 Specific gravity of liquid different from design.
Check and CONSULT FLOWSERVE.
   Viscosity of liquid differs from that for which
designed.

  Operation at very low capacity. Measure value and check minimum permitted.
Remedy or CONSULT FLOWSERVE.

   Operation at high capacity. Measure value and check maximum permitted.


Remedy or CONSULT FLOWSERVE.

B. Mechanical troubles

      Misalignment due to pipe strain. Check the flange connections and eliminate strains
using elastic couplings or a method permitted.

 Improperly designed foundation. Check setting of baseplate: tighten, adjust, grout


base as required.

     Shaft bent. Check shaft runouts are within acceptable values.


CONSULT FLOWSERVE.

Page 24 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

FAULT SYMPTOM
Pump overhea ts and s eizes
⇓ Bearings have short life
⇓ Pump vibrates or is noisy

⇓ Mechanical seal has short life

⇓ Mechanical seal leaks excessivel y

⇓ Pump requires excessive power

⇓ P u m p l o s e s p r i m e a ft e r s t a r t i n g

⇓ Insufficient pressure developed

⇓ Insuffi cient capaci t y deli vered

⇓ Pump does not deliver liquid



PROBABLE CAUSES POSSIBLE REMEDIES
    Rotating part rubbing on stationary part internally. Check and CONSULT FLOWSERVE, if necessary.
     Bearings worn. Replace bearings.
   Wearing ring surfaces worn. Replace worn wear ring/surfaces.

   Impeller damaged or eroded. Replace or CONSULT FLOWSERVE for improved


material selection.
 Leakage under sleeve due to joint failure. Replace joint and check for damage.
  Shaft sleeve worn or scored or running off centre. Check and renew defective parts.

   Mechanical seal improperly installed. Check alignment of faces or damaged parts and
assembly method used.

   Incorrect type of mechanical seal for operating CONSULT FLOWSERVE.


conditions.

     Shaft running off centre because of worn bearings Check misalignment and correct if necessary. If
or misalignment. alignment satisfactory check bearings for excessive
wear.
     Impeller out of balance resulting in vibration.
   Abrasive solids in liquid pumped. Check and CONSULT FLOWSERVE.
  Internal misalignment of parts preventing seal ring
and seat from mating properly.

  Mechanical seal was run dry. Check mechanical seal condition and source of dry
running and repair.

  Internal misalignment due to improper repairs Check method of assembly, possible damage or
causing impeller to rub. state of cleanliness during assembly.
Remedy or CONSULT FLOWSERVE, if necessary.

   Excessive thrust caused by a mechanical failure Check wear condition of impeller, its clearances and
inside the pump. liquid passages.
  Excessive grease in ball bearings. Check method of regreasing.

  Lack of lubrication for bearings. Check hours run since last change of lubricant, the
schedule and its basis.

  Improper installation of bearings (damage during Check method of assembly, possible damage or
assembly, incorrect assembly, wrong type of state of cleanliness during assembly and type of
bearing etc). bearing used. Remedy or CONSULT
FLOWSERVE, if necessary.

  Damaged bearings due to contamination. Check contamination source and replace damaged
bearings.

C. MOTOR ELECTRICAL PROBLEMS


    Wrong direction of rotation. Reverse 2 phases at motor terminal box.
  Motor running on 2 phases only. Check supply and fuses.
   Motor running too slow. Check motor terminal box connections and voltage.

Page 25 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

8 PARTS LISTS AND DRAWINGS

8.1 Sectional drawing


8.1.1 LN, LNE and LNH

Option - Angular contact double


bearing

Page 26 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

8.1.2 LNC and LNEC

Page 27 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

8.1.3 LNV and LNEV

Page 28 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

8.2 Sectional drawing parts list 366.1 Circlip


375 O-ring
378 V-ring
8.2.1 LN, LNE and LNH 379 Lip seal
Ref no. Description 382 Distance sleeve
1 Nameplate for bearing housing 404 Gland packing
2 Far side bearing housing 405 Lantern ring
3 Far side bearing locknut 406 Gland
4 Far side bearing lockwasher 500 Plan ll seal pipe
5 Far side ball bearing
6 Far side bearing housing cover 8.2.3 LNNV and LNNEV
7 Mechanical seal assembly Ref no. Description
8 Seal cover/gland stud with nut 101 Casing lower
9 Pump shaft 102 Casing upper
10 Pump shaft sleeve 109 Casing gasket
11 Casing renewable ring 161 Casing wear ring
12 Top half casing 161.1 Retaining pin
13 Impeller 211 Bearing housing (DE)
14 Impeller key 211.1 Set screw
15 Impeller hub ring 221 Bearing housing, lower
16 Screw for hub ring 221.1 O-ring
17 Pipe for product recirculation 241 Angular contact bearing
18 Bottom half casing 241.1 Bearing shim pack
19 O-ring for shaft sleeve 248 Lower sleeve bearing
20 Shaft sleeve nut 251 End cover
21 Water thrower 251.1 Stud
22 Drive side bearing housing cover 251.2 Nut
23 Drive side ball bearing 252 Bearing cover (DE)
24 Drive side bearing housing 280 Grease nipple
25 Coupling key 281 End cover gasket
26 Locating pin for casing renewable ring 301 Shaft
27 Grease nipple 302 Key, impeller
28 Lantern ring 306 Key, lower sleeve
29 Gland packing 309 Key, coupling
30 Gland 311 Impeller
321 Impeller hub ring
8.2.2 LNC and LNEC 321.1 Set screw
Ref no. Description 351 Shaft sleeve
101 Casing lower 352 Lower sleeve
101.2 Gland stud 353 Bearing sleeve
102 Casing upper 363 Sleeve nut
109 Casing gasket 363.1 Set screw
161 Casing wear ring 364 Bearing locknut
161.1 Retaining pin 371 End cap
211 Bearing housing (DE) 371.1 Capscrew
211.1 Set screw 375 O-ring
212 Bearing housing (NDE) 378 V-ring
231 Ball bearing (NDE) 379 V ring
241 Ball bearing (DE) 382 Distance sleeve
251 End cover 420 Mechanical seal assembly
251.1 Set screw 500 Plan ll seal pipe
252 Bearing cover (DE) 500.1 Product lube pipe
252.1 Set screw
253 Bearing cover (NDE)
281 End cover gasket
8.3 General arrangement drawing
301 Shaft The typical general arrangement drawing and any
302 Key, impeller specific drawings required by the contract will be sent to
309 Key, coupling the Purchaser separately unless the contract specifically
311 Impeller calls for these to be included into the User Instructions.
321 Impeller hub ring
321.1 Set screw
If required, copies of other drawings sent separately to
351 Shaft sleeve the Purchaser should be obtained from the Purchaser
363 Sleeve nut and retained with these User Instructions.
363.1 Set screw
364 Bearing locknut
366 Shim pack

Page 29 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

9 CERTIFICATION
Certificates determined from the Contract
requirements are provided with these instructions
where applicable. Examples are certificates for CE
marking, ATEX marking etc. If required, copies of
other certificates sent separately to the Purchaser
should be obtained from the Purchaser for retention
with these User Instructions.

10 OTHER RELEVANT DOCUMENTATION


AND MANUALS

10.1 Supplementary User Instructions


Supplementary instructions such as for a driver,
instrumentation, controller, seals, sealant system etc
are provided as separate documents in their original
format. If further copies of these are required they
should be obtained from the supplier for retention
with these User Instructions.

10.2 Change notes


If any changes, agreed with Flowserve Pump Division,
are made to the product after its supply, a record of the
details should be maintained with these User Instructions.

10.3 Additional sources of information


Reference 1:
NPSH for Rotordynamic Pumps: a reference guide,
Europump Guide No. 1, Europump & World Pumps,
Elsevier Science, United Kingdom, 1999.

Reference 2:
th
Pumping Manual, 9 edition, T.C. Dickenson,
Elsevier Advanced Technology, United Kingdom, 1995.

Reference 3:
nd
Pump Handbook, 2 edition, Igor J. Karassik et al,
McGraw-Hill Inc., New York, 1993.

Reference 4:
ANSI/HI 1.1-1.5, Centrifugal Pumps - Nomenclature,
Definitions, Application and Operation.

Reference 5:
ANSI B31.3 - Process Piping.

Page 30 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

Nota :

Page 31 of 32 flowserve.com
LN, LNE, LNH, LNV, LNEV, LNC and LNEC USER INSTRUCTIONS ENGLISH 71576423 11-09

FLOWSERVE REGIONAL
Your Flowserve factory contacts: SALES OFFICES:

Nominal pump discharge <= 350: USA and Canada


Flowserve Pumps Limited Flowserve Corporation
PO Box 17, Newark, Notts NG24 3EN
5215 North O’Connor Blvd.,
United Kingdom
Suite 2300
Telephone (24 hours) +44 1636 494 600 Irving, Texas 75039-5421, USA
Sales & Admin Fax +44 1636 705 991 Telephone +1 972 443 6500
Repair & Service Fax +44 1636 494 833 Fax +1 972 443 6800
E-mail inewark@flowserve.com
Europe, Middle East, Africa
Nominal pump discharge > 350: Worthing S.P.A.
Flowserve Pompes Flowserve Corporation
13, rue Maurice Trintignant Via Rossini 90/92
72234 Arnage Cedex, France
20033 Desio (Milan), Italy
Telephone (24 hours) +33 43 40 57 75 Telephone +39 0362 6121
Sales & Admin +33 43 40 57 57 Fax +39 0362 303 396
Repair & Service Fax +33 43 40 58 17
Latin America and Caribbean
Flowserve Corporation
Your local Flowserve representative: 6840 Wynnwood Lane
Houston, Texas 77008, USA
North America: Telephone +1 713 803 4434
Flowserve Pump Division Fax +1 713 803 4497
5310 Taneytown Pike, PO Box 91
Taneytown, MD 21787-0091, USA Asia Pacific
Flowserve Pte. Ltd
Telephone +1 410 756 2602
Customer Service Fax +1 410 756 2615 200 Pandan Loop #06-03/04
Parts inquiry/order PH +1 800 526 3569 Pantech 21
Singapore 128388
South America: Telephone +65 6775 3003
Flowserve do Brasil Ltda Fax +65 6779 4607
Av. Don Hélder Camara 5451
20771-001 Rio de Janerio, Brasil
Telephone +55 21 599 4000
Fax +55 21 599 4124

To find your local Flowserve representative please


use the Sales Support Locator System found at
www.flowserve.com

You might also like