Professional Documents
Culture Documents
1 INTRODUCTION
Since the use of test facilities for obtaining data for pneumatic conveying system
design is so important, consideration is given here to the requirements of such a
test facility. A detailed specification for all the major components required is
given, for a facility capable of testing materials over a wide range of conveying
conditions. The specification covers a range of pipeline bores from two to six
inches, and the use of such a test facility in determining test data is considered.
Consideration is also given to service facilities and material characterization
equipment requirements.
The starting point here is to assume that no such facility exists and that there
is little experience in working with such a system. In the fist instance, therefore, a
system is required that will be capable of achieving as much as possible with a
single system. With experience derived from operating the system the facilities
could be extended with additional and more specialist equipment.
and be suitable for test, development and research work, and conveying trial
demonstrations to potential clients.
1.2 Accommodation
Consideration must be given to the space required, and this includes areas for the
test rig and associated plant and equipment. A separate area for the compressor
would be recommended, because of the noise, and a separate room for any compu-
tational and electronic equipment, because of the potential for dust generation with
this type of test facility.
2 CONVEYING PARAMETERS
The conveying plant needs to be built to a scale that will be seen by clients to be
sufficiently large to provide reliable scale up of test data, and to achieve the widest
possible range of conveying parameters.
,2 f~i
P]
V0 = 0-1925 ' ftVmin (1)
*1
T V
C = 5-19 —5-2- ft/min - - - - - - - (2)
d~ p
Solids Loading
/ Ratio
60 60
300200 120 100 80
NO
50 _50
o
o
8
o GO
o
40 AREA
Solids Loading
Ratio
B 30 Conveying
oi Limit
>
o
E 20 Conveying Line
Pressure Drop
\-lbt7in 2 15
10 10
0
50 100 150 200 ( 50 100 150 200
Free Air Flow Rate - frVmin Free Air Flow Rate - fVYmin
(a) (b)
Figure 23.1 Conveying characteristics for (a) A fine grade of pulverized fuel ash and
(b) a fine granular grade of silica sand conveyed through the pipeline shown in figure 4.2.
Figure 23.1 a is for a fine grade of pulverized fuel ash and Figure 23.1 b is for
a fine granular grade of silica sand. These are typical of materials that might be
tested. For the cases illustrated it will be seen that within a pressure capability of
100 psig, conveying is limited by a combination of the volumetric flow rate of air
available and the conveying limit for the materials. The shape and slope of the
curves representing the conveying limits for the materials are both additionally
dictated by the compressibility of the conveying air.
With the limit for the pulverized fuel ash being a conveying line inlet air ve-
locity of about 600 ft/min, testing will be possible with air supply pressures up to
100 psig if required. For the silica sand, however, with a minimum conveying air
velocity of about 2600 ft/min, conveying is limited to a maximum air supply pres-
sure of about 35 psig within the limit of free air flow rate of 200 ft3/min.
about 4 inch would be necessary for the vast majority of test work. In recent years,
however, many companies have installed test facilities with 6 inch bore pipelines
and so the data presented here has been extended to that diameter of pipeline for
reference.
Since pipeline bore has a very significant influence on the specification of
many of the components that comprise the conveying system, a range of pipeline
diameters are considered from 2 to 6 inch, so that cost implications can be taken
into account in the decision making process.
Free Air Flow Rate - ftVmin 200 300 450 800 1800
3 SYSTEM COMPONENTS
Some major pieces of equipment are required for a pneumatic conveying test facil-
ity, and the size, and hence the cost of these items, is very dependent upon the
pipeline bore selected.
Free Air Flow Rate - cfrn 200 300 450 800 1800
Maximum Material
Flow Rate - ton/h 30 45 70 120 270
Supply/Reception
Hopper Volume - ft3 60 90 150 250 550
A conical or pyramid type section will be required on the bottom of the sup-
ply hopper, depending on whether a square or circular design is adopted. In either
case as steep a wall slope as possible would be recommended in order to minimize
flow problems in the filling process for the blow tank. If head room does not al-
low, consideration must be given to the use of discharge aids, such as those based
on air, vibration, etc.
Free Air Flow Rate - rf/min 200 300 450 800 1800
The filter should be sized on the basis of handling cement or very fine fly
ash, at these air flow rates.
Filter
Return to
Hopper
3.6.1 Orientation
For convenience it would be suggested that the pipeline loops be located entirely
in the horizontal plane. No attempt need be made at this early stage to incorporate
any vertical lift into the pipeline, other than that necessary to accommodate
changes in elevation between the blow tank discharge and entry to the reception
hopper.
4 SERVICE FACILITIES
A number of service facilities will be required for the test facility, mainly centered
on the handling and storage of the materials to be conveyed. The size of some of
these units will depend upon the batch size to be handled, and hence the pipeline
bore selected.
ing pipeline, into an off-loading hopper. The off-loading hopper will need to be of
a similar size to that of the reception hopper and to be fitted with a filtration unit.
A reduced quantity of conveying air could probably be used for this purpose so
that the filtration unit would not have to be as large as that mounted on the recep-
tion hopper.
5 INSTRUMENTATION
measurement of pressure drop across bends with Figure 8.14. Since theoretical
design methods are severely limited by the complex behavior of gas-solid flows,
the design of pneumatic conveying systems relies heavily on experimental meth-
ods. This applies to both dilute and dense phase modes of conveying.
Filter
Pad
Figure 23.3 Typical pressure tapping point on a pneumatic conveying system pipeline.
(a) (c)
The normal procedure is to link all three or four pressure tappings together,
as shown in Figures 23.4a and b. The advantage of this arrangement is that if one
of the tappings becomes blocked, a valid pressure reading will still be obtained.
Only for very specific research purposes would the individual tappings each be
provided with a dedicated pressure measuring device, as shown in Figure 23.4c.
upon the geometry of the flow. This is a situation that can occur at outlet from a
bend in a pipeline. In a long radius bend centrifugal force will tend to take the par-
ticles to the outer wall. In a short radius bend the particles may bounce through the
bend. Following the bend the particles will gradually establish a steady flow re-
gime some distance downstream.
In a horizontal pipeline, large or heavy particles will have a tendency to
'skip' through the pipeline when conveyed in dilute phase. This is because the
gravitational force on the particles is relatively high compared with the drag force.
Poorly welded pipe joints and misaligned flanges can cause particles to stream and
deflect from the discontinuity in flow. This streaming of particles can be particu-
larly pronounced in worn bends. Mason and Smith [3] carried out tests with a Per-
spex bend in order that the change in flow pattern and wear over a period of time
could be visually observed. Alumina particles were conveyed and the flow was
from vertical to horizontal. The results of one of their tests was shown earlier in
Figure 20.25.
Pronounced streaming of particles was observed from a number of wear
sites that had formed, including the straight section of pipeline following the bend.
Mason and Smith |2], monitoring pressures around 90° bends, and using the array
of pressure tappings illustrated in Figure 23 Ac, recorded pressures at outlet from a
bend. Their work has shown that the upper tapping can record a pressure that is
greater than that at entry to the bend, from which it might be deduced that the
pressure drop around the bend is negative.
The flowing suspension impacts on the wall surface at an angle of about 20°
and the dynamic pressure contribution gives an apparent gain in 'static' pressure.
A deflecting flow away from the surface can induce a suction effect, however,
leading to an apparent excessive pressure loss. Such turbulence in pneumatic con-
veying system pipelines is unavoidable, particularly after a change in direction, but
its effects can be identified if pressure measurements are taken at regular intervals
along a pipeline.
In straight pipeline without any fittings a reasonably regular pressure gradi-
ent should exist and so if an isolated reading gives an inconsistent value it can
generally be disregarded. It could also indicate that the pressure tappings at this
point are blocked. Inconsistencies in pressure readings should not be dismissed,
however, without examining all possible causes for, as mentioned earlier, gas-
solid flows are very complex and measurement of pressure drop requires great
care.
subsequent analysis; or be fed into a data logger or computer for possible on-line
analysis, depending upon the level of sophistication required.
The rating of the load cells will depend upon the size of batch to be con-
veyed and the weight of the reception hopper, both of which will depend upon the
choice of pipeline bore. For the 2 and 2'/2 inch bore pipelines it is suggested that
three 1 ton load cells would be required, and for the 3 and 4 inch bore pipelines
three 2 ton load cells would be needed.
Filtration
Unit
Figure 23.5 Sketch of typical positive pressure conveying system with hoppers
mounted on load cells.
5.4.1.1 Flexibility
For load cells to provide repeatable and reliable recordings it is essential that the
hopper should be allowed to 'float' as feely as possible on the load cells. No an-
choring or restraining of the hopper should be employed that will apply any com-
ponent of vertical force. Connecting pipelines often present a problem in this re-
spect but this can be overcome quite reasonably by means of a flexible connection
in the pipeline, close to the hopper, with the pipe/hose connection furthest from the
hopper being supported.
The pipeline feeding device and air supply/exhaust lines may also prove dif-
ficult to accommodate, and for these reasons load cells are generally used on re-
ception hoppers for positive pressure conveying systems and on supply hoppers
for vacuum conveying systems. Provided that they do not interfere with the verti-
cal component of force, any filtration plant, feeders and offloading facilities asso-
ciated with the hopper can be taken into account with the tare weight of the hopper
itself. This weight, together with the maximum expected load of material in the
hopper, will be used in determining the size of load cells to be employed for the
duty.
25
u Air 500
3
cti
M
Pressure
20 400
300
15
200
10 o
100
<u
"3 5
20 40 60 80 100
Time - seconds
Figure 23.6 Typical load cell and air pressure traces for conveying cycle with respect
to time.
It is also useful to record the conveying line inlet air pressure in addition, for
this helps in identifying the nature of the steady state portion of the conveying
cycle, and the start-up and tail-out sections of the cycle [4],
A high pressure, top discharge, blow tank feeder was used to generate the
data in Figure 23.6. The material was cement and it was conveyed through the
Figure 4.2 pipeline of 2 inch bore and 165 feet long. With a 500 Ib batch of ce-
ment to convey, a reasonable period of steady state conveying was achieved for
the flow rate achieved. Pneumatic conveying is a relatively high speed process,
even for dense phase conveying, and so the residence time of the material in the
pipeline is generally short. For the cement the conveying line inlet air velocity was
approximately 1100 ft/min, with a conveying line inlet air pressure of about 23
psig, and so it would only take about five seconds for the air to traverse the length
of the 165 ft long pipeline [5].
It should be noted that the blow tank did not have a discharge valve and so
both the start-up and tail-out transients are extended in time. Such a valve is prone
to wear by abrasive materials and is not always necessary, but without the valve
the conveying efficiency is significantly reduced, as can be seen. The lack of such
a valve may also cause pipeline blockage in the case of low velocity dense phase
flow, as will be illustrated later. The material flow rate is determined from the load
cell trace, as illustrated on Figure 23.6.
6 TEST PROCEDURE
Typical data obtained with granulated sugar conveyed through the 165 foot
long Figure 4.2 pipeline of two inch bore is presented in Figure 23.7. This is a
graph of material flow rate plotted against air flow rate, derived as illustrated in
Figure 23.6, and the data superimposed is of conveying line inlet air pressure. The
pressure data has been rounded to }A Ibf/in 2 and the decimal point represents the
location of the data point on the graph [4].
There is always a certain amount of 'scatter' in the data obtained from
pneumatic conveying systems, the degree of scatter depending upon the type of
material being conveyed, but it is generally possible to identify the family of
curves from the data plotted, as illustrated on Figure 23.7, if sufficient tests have
been carried out.
15
o
o Conveying Line Inlet
Air Pressure Data
- Ibf/in" gauge
10
15
10
± 15
300
."3 on
200
CO ,
.£ u c
o
U
100
The slow start-up transient is due to the fact that a blow tank without a dis-
charge valve was used for feeding the material into the pipeline, as discussed in
relation to Figure 23.6. The fact that the pressure trace does not return to zero at
the end of the conveying cycle is due to the fact that the pressure sensor is re-
cording the air only pressure drop for the pipeline at this time. There is also a
small element of pressure drop due to the purging of residual material from the
conveying line at the end of the conveying cycle.
Solids Loading
o
o
o
Ratio
NO GO
Conveying Line Inlet
Air Velocity - ft/min
AREA Minimum
Conveying
_o Limit
±10 Conveying Line
Inlet Air Pressure
- lbf/in 2 gauge
For a given free air flow rate supplied, the conveying line inlet air velocity
will gradually reduce as the material flow rate increases, since an increase in mate-
rial flow rate will result in an increase in pressure required.
The minimum conveying conditions for the material, as identified in the test
program, are also represented. It will be seen that the minimum conveying air ve-
locity for the material was about 3200 ft/min and so the granulated sugar could
only be conveyed in dilute phase in the conveying system. The maximum value of
solids loading ratio achieved was only about 15, despite the fact that conveying air
at 25 lbf/in" gauge was employed. This fact reinforces the point that high pressure
conveying is not synonymous with dense phase conveying: it is the properties of
the bulk material that dictate this capability.
Solids Loading
Conveying Ratio
Limit Inlet Air Velocity
- ft/min
30
o
o
o
20
•g 10
48
.ZI 300
<ij
<«-i
OJ>
p
O 03 in
M
"
£
-J 200
on o
16 CJ
100
50 100 150
Time - seconds
Figure 23.11 Typical trace for dense phase sliding bed flow conveying.
It will be noticed, however, that the pipeline almost blocked after about 25
seconds into the conveying run. No further material was delivered to the receiving
hopper for about 30 seconds. During this time the air supply pressure gradually
increased to about 40 Ibf/in gauge and conveying recommenced. At the point of
blockage the conveying line inlet air velocity was about 1800 ft/min and the solids
loading ratio about 10. On the plot of minimum conveying air velocity in Figure
4.6 it will be seen that this point is below the operating curve for cement. This
corresponds to an air flow rate of about 55 ft 3 /min on Figure 23.10 and it will be
seen that with a slow start up to the conveying cycle, without a discharge valve,
the "no go area" had to be crossed.
In the test facility, air at a high pressure was available and so recovery of the
conveying situation was possible. On a plant, air is generally available at a specific
pressure and the operating point for a conveying system will be set at a value just
below this. It is important, therefore, that this type of information is available at
the design stage of a plant.
30 N0 G0
Conveying Line
o Inlet Air Pressure
o
o AREA - Ibf/in 2 gauge
!20
Minimum
Conveying Limit
Conveying Line
10 Inlet Air Velocity
10
- ft/min -
0
0 40 80 120 160 200
Free Air Flow Rate - ftVmin
300
200
o
U
100
The load cell trace, however, with its characteristic 'staircase' profile is
typical for this type of material. It will also be noted that the resolution obtained
from the load cell trace is such that the discharge of individual plugs of material
from the pipeline into the reception hopper can be clearly identified.
Because of the discharge of discrete plugs, the fluctuation in air pressure is
much greater than that for either the sugar or cement, and will be particularly
marked in a short pipeline. In the case shown the conveying line inlet air velocity
was about 1000 ft/min and the solids loading ratio was 18, which is a combination
typical of plug flow.
7 MATERIAL CHARACTERIZATION
7.5 Permeability
A permeameter would be a useful facility. Not only can it be used to record mini-
mum fluidizing velocity, fluidized bulk density, and permeability, it can also be
used to observe fluidization behavior in general, and hence the potential value of
fluidization in terms of its employment as a flow discharge aid in hoppers, silos
and chutes. A permeameter can also be used to determine the degree of air reten-
tion for a material.
Cross Sectional
Area - A
Porou
Membrane
Plenum
Air Su
Chamber PP'y - ''
A typical relationship between pressure gradient and air velocity for flow
through a bed of material is shown in Figure 23.15.
N
ID
a. '
el Slope =1/C
**
where C = Permeability Factor
Minimum Fluidizing
Velocity - U m f
Figure 23.15 Typical relationship between pressure gradient and air velocity for flow
through a bed of material.
Ap
u = (3)
L
where U = superficial air velocity through bed
V
A
V = volumetric air flow rate
A = cross sectional area of bed
L = bed height
Ap = pressure drop across bed
and C = permeability factor
Ap = P § L Ibf/in 2 - - - - - - - - - (4)
144 gc
If the air flow rate, and hence the superficial air velocity, is gradually
increased, the pressure drop across the bed will increase, as shown in Figure 23.15.
For a given bed the pressure drop across it depends only upon the flow rate of the
air, and in most cases the relationship is approximately proportional, as drawn on
Figure 23.15, although a hysteresis effect is often observed if the plot is drawn with
the air flow rate both increased and decreased. This phase is termed a 'fixed' or
'packed' bed.
7.5.5.1 Minimum Fluidizing Velocity
If the air flow rate is increased further, a stage is reached when the pressure drop
approaches the magnitude of the downward gravity force per unit of cross-sectional
area of the bed of particles. If the bed is not restrained on its upper surface there
will be a slight expansion of the bed, accompanied by a re-arrangement of the
particles as each one tends to 'float' separately in the upward flow of air.
This re-arrangement brings the particles towards a state corresponding to the
loosest possible packing in the bed, which is now on the point of becoming
'fluidized'. The minimum fluidizing velocity, U m f, is defined as the point at which
the bed of particles becomes fully supported from this loosest packing arrangement.
The minimum fluidizing velocity, U m f, can be deduced from the plot shown in
Figure 23.15.
7.5.5.2 The Porous Membrane
In all processes involving the fluidization of a bed of solid particles some form of
porous membrane or distribution device is needed to introduce the fluidizing air to
the bed. Although it would be possible to use a pipe grid at the base of the bed, for
gas fluidization, the more widely used method is to construct the vessel with some
form of gas plenum chamber at the bottom. This is separated from the main
container or column for the bed by a porous or perforated plate, as illustrated in
Figure 23.14. The design of this distributor plate, particularly with regard to the
material from which it is constructed, and the pressure drop across it, can vary over
a wide range.
For example, some applications are suited to the use of metal plates
perforated with a small number of relatively large holes, across which the pressure
drop would be very small. At the other end of the scale, however, will be found
porous distributors such as ceramics, sintered metals and plastics, and woven cotton
and polyester materials, for which the pressure drop will be very much higher.
7.5.5.2.1 Minimum Membrane Resistance
Considerable interest surrounds the influence of the pressure drop across the porous
membrane, or more specifically, the ratio of this pressure drop to that across the
fluidized bed, on the quality of fluidization. The stability of the fluid bed system is
an important criterion and it is generally expressed in terms of the ratio of the
distributor resistance to the bed resistance. Although there appears to be some
disagreement as to how the optimum pressure drop should be determined, the
general consensus suggests that the pressure drop through the distributor should be
at least 15% of that across the particle bed.
The stability of the fluidized bed may also be influenced by the size and
density of the particles in it. Although very little experimental data is available,
Figure 23.16 gives an indication of the way in which the minimum required
distributor pressure drop would vary with these properties. Figure 23.16 is based on
an equation by Siegel [8]. and is drawn for spherical particles fluidized with air at a
condition close to normal ambient.
24
2 CQ
3 <n
20
3 <
350
e. %
O u-i
I ° 12
Figure 23.16 Minimum pressure drop required across distributor for a bed of spherical
particles.
dp" — I"
, ., AK>
1 t:\
dr L
where p = material bulk density - lb/ft 3
T = time - min
k" = de-aeration constant - ft/min
A/? = pressure drop across bed - lbf/in 2
and L = bed height - ft
Fluidized Condition
£P
'S
I Compacted Condition
ffl
Time - T
It is also very much easier to apply to cohesive and other materials that are
difficult to aerate. Vibration is applied in the vertical plane, but only a narrow band
of frequencies have a settling effect on materials. If the frequency is too low it has
little effect, and if it is too high dilation will occur instead of compaction. Also, the
higher the frequency, the lower the penetration of vibration.
7.6.2.1 Analysis
An idealized graph showing the change in bed height with respect to time was
shown above in Figure 23.17. This compares settlement under the influence of
gravity and vibration. It can be seen that the relationship in each case is similar and,
therefore, it is not unreasonable to apply the analysis proposed by Sutton and
Richmond for the settlement of powders under the influence of gravity to the
settlement of powders under the influence of vibration. The application of the
analysis of Sutton and Richmond to this case yields:
JP
^~ -
~ k"
K
v (6)
I
This expression can be put into a form where it can be integrated and the
following boundary conditions applied:
at r = 0, L = L,
T = oo, L = L,x
In = k" (7)
This equation can be written in the form of a straight line graph, the slope of
which is the vibrated de-aeration constant.
where
H = L In (9)
Air Mover
Membrane
Plenum Chamber
The authors are not aware of any company that manufactures and markets
permeameters. Most companies and research organizations that find that they have
a need for a permeameter, generally make their own. In order to provide some
general advice and guidance on the design and construction of a permeameter,
notes are appended here.
For reference purposes a sketch of a permeameter is given in Figure 23.18.
This shows the associated components in relation to the permeameter. The main
items that are required are considered in the notes that follow. A range of sizes are
also considered.
7. 7 / Material Column
The heart of the device is the vertical column, or permeameter, in which the bulk
particulate material is fluidized. The behavior of the material in the permeameter
requires to be observed, and in particular the height of the free surface. For this
reason the column needs to be made of a clear material such as glass or Perspex.
Perspex is the material most commonly used. The column is open to the
atmosphere and so the pressure within the device is very low. A sketch is given in
Figure 23.19.
7.7.1.1 Dimensions
The column can be square, circular, or of any other section, but it is usually
circular and of constant diameter. The primary dimension of the device is the
inside diameter, d, of the cylinder used to contain the particulate material.
Diameters of 2, 4 and 6 in will be considered.
Cylinder
Material Bed
2ft
in
Pressure - 8 in
Tappings
Valve
\
Membrane Plenum
Chamber
Figure 23.19 Sketch of material column.
Two inch is typically the smallest diameter used, and is probably the most
common, as only small quantities of material are required for testing purposes.
With larger diameters, however, the wall effects are minimized and membrane
influences on fluidization are easier to detect. Diameters not less than 4 in are
generally recommended whenever possible. Larger diameters also help to increase
the accuracy of air flow measurement, and hence the determination of superficial
gas velocity. This is particularly a problem with very fine powders since fluidizing
velocities can be very low.
Regardless of diameter, the column of material under test needs to be about
one foot high. The height of the Perspex cylinder needs to be about double this at
two feet. The cylinder should be much higher than the bed of material in order to
allow for expansion of the bed when fluidized, and possible violent agitation when
fluidized at high velocity. Also, some materials will rise en masse above the
membrane when fluidized, and a reasonable column height will allow time to
switch off the air, or stir the material, before it discharges itself over the top.
7.7.1.2 Pressure Tappings
It is suggested that pressure tappings should be provided on the cylinder about 8 in
apart, with the lower one about 2 in above the base. Depending upon the type of
pressure measuring device employed it may be necessary to add a gauze to filter
dust from the device. It may also be necessary to cap the tappings, if the pressure
measuring device is removed, such as when fluidizing in order to observe flow
behavior.
Material Column
Pressure
Tappings Membrane
Clamps
Hinges
-9t
Th
Gasket or
Air Seal Depth
Supply Dia
T
Gap
2 8 0-2 3 3
/4
4 10 0-4 4 1%
6 12 0-6 5 2
7.7.3 Membrane
A range of membrane materials and types may need to be tested and so ease of
changing and testing needs to be incorporated into the design. A suggestion for a
fixing arrangement is given in Figure 23.21. Screwing to the top surface of the
plenum chamber with studs is probably the most convenient, and will accom-
modate a wide range of membrane thicknesses. Washers or gaskets will have to
be provided on each side to prevent air leakage.
Material
Column
Sealing
Washers / Gaskets
Membrane
Top Surface of
Plenum Chamber
Y
It is unlikely that any membrane material under test will need support in the
permeameter against either the air pressure beneath or the weight of material above.
If it should be necessary, however, support can be provided on either side by means
of wire mesh.
7.7.4 A ir Supply
A small air mover is required to supply the air for fluidizing. Measurement and
control of the air flow are essential requirements.
7.7.4.1 Rating
The rating of the air mover is in terms of delivery pressure and volumetric flow
rate.
7.7.4.1.1 Pressure
The pressure required for the air mover is mainly that necessary to fluidize the bed
of material. A small allowance will have to be made for the porous membrane and
the resistance of the air flow measuring device, together with all the connecting
pipe-work.
The model for the fluidized bed was presented earlier in Equation 23.4:
Ap = £^±- lbf/in2
144 gc
gives
Ap = 0-4 lbf/in 2
,2
V = U mf x — ft3/min - - - - - - (10)
576
From Figure 18.16 it will be seen that U m r can vary over an exceptionally
wide range, depending mainly upon the mean particle size of the bulk solid. For 20
micron sized particles having a particle density of 60 lb/ft3, for example, it is about
0-04 ft/min, and for 500 micron sized particles having a particle density of 300
lb/ft3 it is about 60 ft/min.
It is necessary for fluidization tests to be undertaken with air velocities much
higher than the value of the minimum fluidization value and so it is recommended
that a permeameter should be designed to provide a maximum fluidizing air
velocity of 100 ft/min. For the range of permeameter diameters being considered,
the air flow rates required are as follows:
in ft3/min
2 2
4 8
6 19
in 0 - 1 0 - 10 0 - 100
The diameter of the air supply piping into the plenum chamber, for the
different permeameter diameters, was given earlier in the table in section 7.7.2.3.
These same diameters can apply to the pipe-work throughout the entire air supply
and flow measuring system.
7.7.4.4 Control
It is unlikely that either a fan or a blower would be capable of achieving such a
wide turn down ratio. To overcome this problem it is suggested that a tee piece with
valves should be fitted between the air mover and the flow measuring device, as
shown on Figure 23.18, so that air not required can be discharged to atmosphere. It
is only loss of air downstream of the flow measuring device that must be prevented.
The valve on the air supply line, at entry to the plenum chamber, is not used
for flow control. It is either fully open or fully closed. It does, however, need to be
capable of rapid closure. This facility is required when the permeameter is used to
measure the de-aeration constant for a bulk material, and in any emergency
situation, such as the bed of material rising en masse in the permeameter.
Fluidizing
Air Flow Column
Measuring
Device
Membrane
Discharge to
Atmosphere
Plenum
Chamber
7.7.5 Layout
It should be possible to mount the entire device on a small table. The air mover can
be placed on a shelf below, the flow measuring device can be mounted on a board
behind, and the permeameter itself at the edge of the table, if it has a hinged top. A
sketch of such a layout is given in Figure 23.22.
REFERENCES
7. M.G. Jones and D. Mills. Product classification for pneumatic conveying. Powder
Handling and Processing. Vol 2. No 2. pp 117-122. June 1990.
8. R. Siegel. Effect of distributor plate-to-bed resistance ratio on the onset of fluidized
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