PT.

ALPHACON VALFINDO

SINGLE 'V' BUTT JOINT CARBON STEEL

WELDER NAME :
OLEH SUPRIADI
 WELDING PROCEDURE SPECIFICATION
( WPS )
WPS NO. : AV-WPS-VBJ-03
PT. ALPHACON VALFINDO SINGLE 'V' BUTT JOINT CARBON STEEL
Company Name : PT.Alphacon Valfindo Standard/Code/Spec : ASME Sect. IX
WPS No. : AV-WPS-VBJ-03 Welding Process (es) : FCAW
Revision No : 00 Type : Semi Auto
Date Issued : 1 June, 2014 Supporting PQR No. : AV-PQR-VBJ-03

JOINTS (QW 402)

Joint Design : Flat Deposit Welding

Backing : [ X ] Yes [ ] No
Backing Material Type :1

X Metal
Non Metal
Non Fusing Metal
Other

BASE METALS (QW - 403 )

P No. 1 Group No. 2 to P No.1 Group No. 2

Or Specification type and grade : SA / A 216 Gr. WCB
To specification Type and Grade : SA / A105
Chem. analysis and Mech.Prop :-
To chem. analysis and Mech. Prop :-
Thickness range :
Base Metal Groove : 4.8 mm ~ 46 mm ( 5 mm - 2T) Fillet :-

Pipe diameter???

FILLER METALS (QW - 404 )

F No. :6
A No :1
Specification (SFA) No. : 5.20
AWS No. (Class) : E71T-1
Size of Filler Metals : 1.2 mm
Weld Metal :-
Groove : 4.8 mm to 46 mm
Fillet :-
Electrode-Flux (Class) :-
Flux Trade Name :-
Consumables Insert : None
Other :-

Page 1 of 3 AV-WPS-VBJ-03_Rev.00
 WELDING PROCEDURE SPECIFICATION
( WPS )
WPS NO. : AV-WPS-VBJ-03
PT. ALPHACON VALFINDO SINGLE 'V' BUTT JOINT CARBON STEEL
POSITIONS (QW - 405)

Position (s) of Groove : 1G Flat Welding

Welding Progression: : [ X ] Uphill [ ] Downhill
Position (s) of Fillet :-
(Continuous or special heating where applicable should be recorded)

PREHEAT (QW-406)

Preheat Temperature : 100 °C ~ 150 °C

Inter Pass Temp. Max : 250°C Max
Preheat Measurment : Temple Stick/Temperatur Gun

POSTWELD HEAT TREATMENT(QW -407)

Temperature Range :-
Time Range :-

GAS (QW-408)

Shielding : CO2 100% Flow Rate : 15 – 20 LPM

Trailing : N/A
Backing : N/A

ELETRICAL CHARHCTERISTICS (QW-409)

Current AC or DC : DC Polarity : EP
Amps (Range) : 120 ~ 300A Volts (Range) : 20 ~ 28 V
Mode of Metal Transfer for GMAW : N/A
Electrode Wire feed speed range : N/A

TECHNIQUE (QW- 410)

String or Weave Bead : String Bead

Orifice or Gas Cup size : N/A
Intial and Interpass Cleaning : Chipping and Brushing With Wire Brush
Method of Back Gouging Air Arc
Gouging and Grinding : Yes
Oscillation :-
Contract Tube to Work Distance :-
Multiple or Single Pass (Per side) : Multipass
Multiple or Single Electrodes : Single Electrode
Travel Speed (Range) : 190 – 400 mm/min
Peening : No
Other :-
Page 2 of 3 AV-WPS-VBJ-03_Rev.00
 WELDING PROCEDURE SPECIFICATION
( WPS )
WPS NO. : AV-WPS-VBJ-03
PT. ALPHACON VALFINDO SINGLE 'V' BUTT JOINT CARBON STEEL

Filler Metal Current Other ( Remarks,

Volt
Ampere Travel Speed Range Comments, Hot Wire
Process AWS Dia Range
Type polarity Range (mm/min) Addition Technique,
Class (mm) (V)
(A) Torch Angle)

Heat input should not

FCAW E71T-1 1.2 DCEP 120 ~ 300 20 ~ 28 190 ~ 400
exceed 2.7 kJ/mm

PREPARED BY
PT ALPHACON DATE ………………………
VALFINDO ………………………

APPROVED BY
DATE ………………………
MIGAS
………………………
Page 3 of 3 AV-WPS-VBJ-03_Rev.00
 PT. ALPHACON VALFINDO

SINGLE 'V' BUTT JOINT CARBON STEEL

WELDER NAME :
OLEH SUPRIADI
 PROCEDURE QUALIFICATION RECORD
( PQR )
PQR NO. : AV-PQR-VBJ-03
PT. ALPHACON VALFINDO SINGLE 'V' BUTT JOINT CARBON STEEL

Company Name : PT. Alphacon Valfindo Date: 10 Juni 2015

Procedure Qualification Record No. : AV-PQR-VBJ-03
WPS No. : AV-WPS-VBJ-03
Welding Process : FCAW
Types (Manual, Automatic, Semi-Auto) : Semi Auto

JOINTS ( QW - 402 )

Date of welding : 10 Juni 2015

BASE METALS ( QW- 403 )

P-No. :1 Group No. : 2 to P-No. :1 Group No. : 2

Specification Type and Grade : SA / A-516 Gr 70
To specification Type and Grade : SA / A-516 Gr 70
Thickness : 25 mm

FILLER METALS ( QW-404 )

Weld Metal Analysis A No. :1

Size of Electrode : 1.2 mm
Filler Metal F-No. :6
SFA Specification : 5.2
AWS clasification : E71T-1

POSITION (QW-405)

Position of Groove : Flat 1G

Weld Progression : Downill
Position(s) of Fillet : N/A

PREHEAT (QW-406)

Pre-Heat Temperature : 100 °C ~ 150°C

Interpass Temperature : 250°C
Other : N/A

Page 1 of 3 AV-PQR-VBJ-03_Rev.00
 PROCEDURE QUALIFICATION RECORD
( PQR )
PQR NO. : AV-PQR-VBJ-03
PT. ALPHACON VALFINDO SINGLE 'V' BUTT JOINT CARBON STEEL
WELD PARAMETERS
Process FCAW FCAW
Layer Number 1 2
Travel Speed (mm/min)
Amperage Range (A)
A.C. or D.C Polarity
Voltage (V)
Torch Gas - C.F.H.
Backing Gas - C.F.H.
Electrode Diameter (mm)
Type
Filler Wire Diameter (mm) 1.2 1.2
Others

POSTWELD HEAT TREATMENT ( QW-407 ) GAS ( QW-408 )

Temperature : - Type of Gas : Shielding

Time : - Composition of Gas Mixtur : CO2 100%
Other : Cool atm air cool Flow Rate : 15 – 20 LPM

ELETRICAL CHARACTERISTICS ( QW-409 ) TECHNIQUE ( QW-410 )

Current : DC Travel speed : 190 ~ 400 mm/min

Polarity : EP String or Weave Bead : String
Ampere : 120 ~ 300 A Oscillation : Nil
Volt : 20 ~ 28 V Multipass or single pass (per side) : Multipass
Other : N/A Single or Multiple Eletrodes : Single

TENSILE TEST ( QW-150 ) Date of Testing : - Report No. : -

Specimen Width x Thick Area Max. Load Tensile Strength

Particularities
ID (mm) (mm2) (kgf) [kgf/mm2 (Mpa)]
- - - - - -

GUIDED BEND TEST ( QW - 160 ) Date of Testing : - Report No. : -

Specimen Width x Thick Pin Diameter of Bending

Bend Angle Test Result
ID (mm)
- - - - -
Page 2 of 3 AV-PQR-VBJ-03_Rev.00

PROCEDURE QUALIFICATION RECORD

( PQR )
PQR NO. : AV-PQR-VBJ-03
PT. ALPHACON VALFINDO SINGLE 'V' BUTT JOINT CARBON STEEL

OTHER TEST

HARDNESS TEST Date of Testing : Report No.

Vickers Hardness Value. HV 10 kgf/mm2

VH (BHN) Acceptance as
Specimen
per API 600 Result
ID Overlay Weld Test No. BHN (min)
1 2 3 4 5 6

250 Accept

DYE PENETRANT TEST

Specimen ID :
Result :
Date :

RADIOGRAPHIC TEST
Specimen ID :
Result :
Date :

Welder's Name : Oleh Supriadi

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested
in accordance with the requirements of Section IX of the ASME Code.
Manufacturer : PT.ALPHACON VALFINDO

PREPARED BY
PT ALPHACON DATE ………………………
VALFINDO ………………………

APPROVED BY
DATE ………………………
MIGAS
………………………
Page 3 of 3 AV-PQR-VBJ-03_Rev.00
 PT. ALPHACON VALFINDO

SINGLE 'V' BUTT JOINT CARBON STEEL

WELDER NAME :
OLEH SUPRIADI
 WELDING PERFORMANCE QUALIFICATION RECORD
(WPQR)
WPQR NO. : AV-WPQR-VBJ-03
PT. ALPHACON VALFINDO OVERLAY 13% Cr ON CARBON STEEL
DATE OF WELDING :
WELDER NAME :
STANDARD : ASME SECT IX
WPS NO :
PQR NO. :
WELDING PROCESS : FCAW
POSITION : 1G FLAT
TYPE OF POLARITY : DCEP
AMPERE :
VOLTAGE :
BASE MATERIAL : SA / A-516 Gr.70
BASE MATERIAL THICKNES : 25 mm
FILLER METAL :
SIZE OF FILLER METAL : 1,2 mm
LENGTH OF WELD : 250
TYPE OF CLAMP : Backing Plate
BEVEL ANGLE :-
ROOT OPENING :-
ROOT FACE :-
CLEANING : Grinding and brushing
PREHEAT : 100°C ~ 150°C
PWHT :-

SKETCH :

WELDING PARAMETER :
See Attachment

PREPARED BY
PT ALPHACON DATE ………………………
VALFINDO ………………………

APPROVED BY
DATE ………………………
MIGAS
………………………
 PARAMETER PENGELASAN
SINGLE 'V' BUTT JOINT CARBON STEEL

No. Lapisan Las (Layer) 1 2

No. Jalur Las (Pass No) 1 2 3 4 5 6 1 2 3 4 5 6 7

E71T-1C E71T-1C E71T-1C E71T-1C E71T-1C E71T-1C E71T-1C E71T-1C E71T-1C E71T-1C E71T-1C E71T-1C E71T-1C
Jenis dan ukuran kawat las
Ø1.2 mm Ø1.2 mm Ø1.2 mm Ø1.2 mm Ø1.2 mm Ø1.2 mm Ø1.2 mm Ø1.2 mm Ø1.2 mm Ø1.2 mm Ø1.2 mm Ø1.2 mm Ø1.2 mm

Mulai mengelas

Selesai mengelas

Ampere (A)

Voltage (V)

Durasi waktu/layer (mnt)

Travel speed (mm/mnt)

Interpass temperatur (°C)

Heat input (J/min)

Waktu selang antar las

(mnt)
METER PENGELASAN
UTT JOINT CARBON STEEL

2
8

E71T-1C
Ø1.2 mm
 PT. ALPHACON VALFINDO

SINGLE 'V' BUTT JOINT CARBON STEEL

WELDER NAME :
OLEH SUPRIADI

v MATERIAL TEST REPORT

v RADIOGRAPHIC EXAMINATION REPORT

v DYE PENETRANT TEST REPORT

v HARDNESS TEST REPORT