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WALLING
SOLUTIONS v3.1
RETAINING
WALLS
RECYCLING SECURITY
APPLICATIONS BARRIERS
BULK
STORAGE
BUNKER
WALLS
fpmccann.co.uk/walling 01594 847500 | 1
FPMCCANN.CO.UK
W ellesbourne
C oncrete C ommitment
L ond on FP McCann is committed to delivering more efficient, cost-effective and safety-
Ly d ney focused sustainable concrete solutions.
Our vision is to continue to exceed our customers’ expectations whilst making
an impact on new customers.
FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our comprehensive C oncrete Q uality
precast concrete business extends to include: Through our factories based in Lincolnshire, Gloucestershire, Lanarkshire and
Magherafelt, Northern Ireland, FP McCann has got your project covered across
the entire UK.
Agriculture | Architectural Precast | Box Culverts | Building Products
Dock Levellers | Drainage | Fencing | FILTER BED SYSTEMS | Flooring
Power & Infrastructure | Rail | Specialist Precast | Structural Precast
Tanks & ChamberS | Tunnels & Shafts | Walling
Modern manufacturing plants at Alnwick (Northumberland), Armagh (Northern Ireland), Byley (Cheshire), Cadeby (Warwickshire), Ellistown
(Leicestershire), Grantham (Lincolnshire), Lisnaskea (Northern Ireland), Littleport (Cambridgeshire), Lydney (Gloucestershire), Magherafelt
(Northern Ireland), Uddingston (Lanarkshire) and Weston Underwood (Derbyshire) incorporate the latest computerised batching, distribution,
casting, curing and handling systems and are operated by skilled and experienced workforces to ensure consistency of quality. Their
geographical spread gives us an unrivalled ability to serve the construction industry throughout the UK and Ireland. L Walls 4
Prestressed Horizontal Panels 10
By applying the DFMA principles, FP McCann’s design engineers are able to evaluate individual precast concrete products part by part, in
addition to documenting the assembly process step by step. This allows them to generate the cost, part count and assembly time to provide a
Prestressed Vertical Cantilever Panels 12
benchmark to measure its success and identify the parts and process improvement opportunities. In turn, this has allowed FP McCann to design Rockets Walls 14
™
and manufacture more cost-effective and efficient high-quality precast concrete products with less wastage and greater on-site recycling. As a result, T Walls 16
increased productivity, combined with a reduction in production time and costs, allows FP McCann to be more competitive within the marketplace. Andacrib Concrete Crib Retaining Walls 17
Easi-Bloc 17
™
Please note: all information is correct at time of going to print. Concrete Safety Barriers 18
Pyra-Bloc 18
™
1 2 3 4
L Wall no heel L Wall with Units are delivered laid down on their edge and are fitted with 2 no. recessed lifting anchors. Quick release loops (1) and
sheer reverse heel feature erection shackles (2, 3 & 4) are available for purchase and can be used in conjunction with customer’s plant to offload and erect.
face (GB only) (NI only) Conformity with current lifting legislation and vehicle off-loading is the customer’s responsibility.
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L Walls - straight/CORNER units
1000mm high
1750mm high 2000mm high CORNER UNIT
STRAIGHT UNIT STRAIGHT UNIT
3750mm high
STRAIGHT UNIT
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L Walls - CORNER units
3750mm high
2000mm high 2500mm high sections
CORNER UNIT CORNER UNIT 1, 2, 3 & 4 3750mm high
CORNER UNIT sections
3 & 4
CORNER UNIT
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Prestressed
horizontal
panels
Dimensions - Horizontal Panel
(a) Panel Height 1.0m 1.2m 1.5m
(c) Panel Length To suit the project, limited by load/span and handling considerations
b
PRODUCT BENEFITS
• Tongue and grooved joints for easy alignment and positive sealing
• Smooth impervious surface which is easily washed down
• Prestressed panels absorb minor accidental damage
• More cost-effective – more versatile than blockwork
• Tailor-made lengths and a variety of widths
• Simplistic and quick installation
• No foundation required
1 2 3 4
Panels to be offloaded from delivery Using suitable lifting machine, fix wire rope Ensure all 4 clips and bolts are fitted to panel and are Seal and tool joints using
vehicles and stacked on flat hard slings (or D shackles) to pre-formed holes in tightened before removing load from lifting machine. gunned mastic.
standing. Stacking timbers to be panels or proprietary lifting devices to cast-in
placed between panels directly above lifters. NOTE: Refer to FP McCann
the one below, as shown. Do not Bolts must be regularly checked for tightness. manual for instructions.
stack panels more than 6 high. The All units to be lifted under the direction of a
panel weights are marked on each banksman.
panel.
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fpmccann.co.uk/walling
/ 01476 562277 / 01594
01698 847500
803300 | 11
Prestressed
vertical
cantilever
panels
P R O D U C T F eatures
• The vertical cantilever panels are prestressed, allowing greater
strength in a more slender panel
• Prestressing reduces the incidence of tensile cracking in the panels
• The concrete used for the prestressed panels is designated as a
C45/55 grade c
• The foundation can be individually designed to suit site and
loading requirements
• The prestressed panels are tongue and grooved together, allowing b
effective sealing between units without stressing the sealant
• The units are lighter so require smaller site lifting vehicles
• The prestressed unit can be lifted and handled more easily on site
Dimensions - Vertical Panel
• Manufactured on 70m long prestressing beds, retained heights
(a) Panel Height To suit the project, limited by load/span and handling
of up to 4m can be achieved for many material types
considerations
• Manufactured to ISO 9001 and ISO 14001
(b) Panel Thickness 120mm 160mm 200mm 240mm
(c) Panel Widths 1.5m standard, 1m and 1.2m special order
Depending on the prestressed panel thickness, security or fire
walls can achieve a fire exposure rating of up to 4 hours and Note: This product is not manufactured in NI.
effective heights of up to 7.5m maximum. The units are cast as
standard with a Class A steel mould finish to one side and all
edges, complete with hand trowelled finish to the other face. Handling and Installation
During the casting process, Wavy Tail Lifters can be cast-in to the 1 2 3 4
top edge of the panel to assist with on-site installation.
PA N E L A pplications
• Soil retention
• Retention of materials / aggregates
• Silage clamps
Panels to be off-loaded from delivery Foundation trench is excavated and a Second Panel to be propped as detailed Set up rebar and framework.
• Underground slurry stores vehicles and stacked on flat hard standing. strip footing formed in the base. Cradles in stage 3.
Stacking timbers to be placed between are set out on the footing, and the panels Do not remove props until adjacent units
• Basements of structures panels directly above the one below, as lowered into them, shimmed and levelled Load maintained by lifting machine until are secure.
shown. Do not stack panels more than 6 as necessary. Temporary propping must panel is adequately propped.
• Waste recycling bunkers Seal joints as required. Pour and
high. The panel weights are marked on be used - the frequency depending on compact concrete.
• Prison security walls each panel. height and exposure.
Props to remain in position until
• Substation fire walls foundation concrete is in excess of 25N.
• Flood alleviation schemes
P RODUCT BENEFITS
f
Guidelines for installation
1 Position, line and level wall units on continuous mortar bed, f k
g
both sides. Strike mortar off flush.
b
2 Drill 16mm diameter holes, 125mm deep into base slab,
using holes in unit as pilots.
Dimensions - Rocket Wall (Straight) Dimensions - Rocket Wall (Corner)
3 Insert 16mm screw bolts with plate
Load share Height Weight Height Weight
washer into each hole, then tighten to a b c d e f g h j (m) (kg)
a b c d e f g h j k
connector (m) (kg)
100N/m torque. (optional) 2.4 1100 2400 970 1250 100 131 131 710 1600 800 2.4 1091 2400 970 1200 100 131 131 710 1600 800 759
4 Using non-shrink mortar and a trowel, 3.0 1860 3000 1200 1250 110 150 165 870 2000 1000 3.0 1842 3000 1200 1200 110 150 165 870 2000 1000 680
fill recess and strike off flush. 4.0 2820 4000 1650 1250 110 170 185 1280 2600 1400 4.0 3268 4000 1650 150 110 170 185 1280 2600 1400 875
5 Leave to cure for a minimum of Wire rope
lifters (can Please note: A-J measurements are in mm.
48 hours before loading. be supplied) Please note: A-K measurements are in mm.
Height (m) 2.4 unit 2.4 corner 3.0 unit 3.0 corner Height (m) 4.0 unit Corner
Timber
bearers Screw bolts required Threaded rod fixed with a split grip (no.) 6 4
(no.)
4 2 6 2
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T-WALLS Andacrib concrete crib
retaining walls
Andacrib is a modular precast concrete crib retaining P R O D U C T A pplications
T wall units are an ideal product where speed of wall system, which has been designed to cater for the Andacrib’s flexibility enables it to be utilised in a variety of
situations:
installation is necessary. They offer a fast, cost-effective most onerous loading conditions demanded of structures • Road and railway embankments and cuttings
solution to constructing retaining and containing in highway, industrial and commercial sectors. • Bridge and underpass wing walls and approach ramps
developments. Standard sizes range from 2m high up • Sewerage / water treatment plant developments
to 4m high, with a width of 1m for all unit sizes. Andacrib’s unique design, incorporating generous header to header
• Local authority developments, schools, public service buildings, etc
bearing surfaces, ensures that all primary loads are remote from
• Airport development and improvements
the exposed face. The design also allows for the various header
P R O DUCT BENEFITS lengths to be mixed within the same structure for maximum • Retail parks
economy, whilst maintaining a consistent visual appearance. • Service stations
• Large range of sizes are available • Car parks
Andacrib header units can be linked into double or triple skin • Leisure developments
• Quick and easy installation walls, whilst internal and external curves can be formed.
• Create storage bays without imposing a load to the building frame
• Can retain material on both sides C omposition and Manufacture
Andacrib concrete components conform with Class 2 Sulphate
• Retain material up to 18kN/m3
Resistance and ‘very severe’ salt attack conditions, as required by
both BS EN 1992 and BS EN 1990. The concrete has a design
strength of 50 N/mm². Andacrib headers and stretchers are steel
F O U NDATIONS reinforced and fully comply with the requirements of BS EN 1992.
The foundation requirements should be determined by a qualified
engineer. Units placed on a concrete foundation should be bedded S tan d ar d S izes Unit Weight Weight Durability
on mortar and wedged to attain correct alignment. Where it is an d U nit height code 1 code 2
necessary to anchor the unit to the foundation, see the ‘Stability’ (mm) (kg) (kg) A completed Andacrib wall provides a substantial, maintenance-
Dimensions free structure with a design life in excess of 120 years and its
section.
2000 2304 1632 design meets Highway Agency requirements.
2500 2544 1872
S T A B ILITY 3000 2784 2112
Anchors comprise of 4 no. B.16 high yield deformed bars with a
Easi-Bloc™
4000 3600 3360
nominal penetration of 150mm both into the foundation and the P R O D U C T A P P L I C A T I O NS
unit, used with two part resin mortar (as for retaining walls), in Segregation • Temporary road blocks • Security barricades
accordance with the manufacturer’s instructions. Storage bays • Agricultural bays suitable for grain, silage, etc.
200 200
Easi-Bloc™ is a precast concrete block offering Earth retention • Aggregate bays • Partition walling • Landscaping
1. Position the T walls onto the concrete foundation and align solutions where limited space is available for Waterways / Shoreline defences • Highways • Retaining wall
using a cement mortar bed and shims, as required.
containment. Blocs are simplistic in design, allowing
750
dia holes in • Interlocking design for easy alignment and added security
rotary percussive drill to give rough-sided holes (do not use a
750 75
2000
2500
750
• Durable
3. Pour sufficient mixed resin into the hole first, then insert the • Reusable product
B.16 bar to the full depth so that the resin covers and
• Cast-in lifting pin makes them easy to lift
200 200
1100 1100
200 200 200 200 200 1100
2800 1500
Length (mm) Width (mm) Height (mm) Weight (kg)
1200 600 450 750
Code 1 Unit Code 2 Unit 1200 l x 600 w x 450 h
(750 kg) 600 600 450 375
250 250
*1400 700 700 1700
1000
500 500
600 l x 600 w x 450 h (375 kg) *700 700 700 850
250 250 * NI only
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CONCRETE Our precast concrete, interlocking jersey barriers are
ideal to use for a variety of applications, including
SAFETY many types of temporary works.
BARRIERS
P R O DUCT APPLIC A TIONS
• Segregation
• Temporary road blocks
• Security barricades
• Traffic management
• Flood defence
• Rockfall
P R O DUCT BENEFITS
• Cost-effective
• Easy to handle and install
• Durable
• Interlocking design for easy alignment and added security
• Free-standing unit
• Provides a high level of containment
• Absorbs the impact of a moving vehicle
• Slows down the impacting vehicle quickly PRODUCT DIMENSIONS
• Product can be painted on request Length (mm) Width (mm) Height (mm) Weight (kg)
fpmccann.co.uk/pyra-bloc
01789 336960
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Grantham: LYDNEY: MagheraFelt: Uddingston:
Summit House Lydney Industrial Estate 16-18 Quarry Road New Edinburgh Road
Alma Park Road Grantham Harbour Road Lydney Knockloughrim Uddingston Glasgow
Lincolnshire Gloucestershire Magherafelt Lanarkshire
NG31 9SP GL15 4EJ BT45 8NR G71 6NE
T 01476 562277 T 01594 847500 T 028 7954 9026 T 01698 803300
sales@fpmccann.co.uk sales@fpmccann.co.uk sales@fpmccann.co.uk sales@fpmccann.co.uk
Agriculture
Lydney 01594 847500 Grantham 01476 562277
Architectural Precast
London 020 3905 7640
BOX CULVERTS
Weston Underwood 01335 361269
Building Products
Cadeby 01455 290780
Dock Levellers
Weston Underwood 01335 361269
Drainage
Ellistown 01530 240000 (England/Wales) Magherafelt 028 7954 9026 (Scotland/NI)
Fencing
Cadeby 01455 290780
Flooring
Weston Underwood 01335 361269 Uddingston 01698 803300
Specialist Precast
Littleport 01353 861416
Structural Precast
Byley 01606 843500
Walling
fpmccann.co.uk
Grantham 01476 562277 Lydney 01594 847500
Magherafelt 028 7954 9026 (NI) Uddingston 01698 803300 (Scotland)