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PV Elite® 2018

PV Elite 2018 SP1 Licensee: DESCON ENGINEERING FZE


FileName : Lifting Trunnion Page 3 of 17
Leg & Lug Analysis Trunnion 1-2 Item: 1 5:00p Feb 4,2019

Input Echo, Leg & Lug Item 1, Description: Trunnion 1-2

Design Internal Pressure 0.00 bar


Design Temperature for Attachment TEMP 50.00 C
Vessel Outside Diameter OD 5596.000 mm
Vessel Wall Thickness Ts 45.0000 mm
Vessel Corrosion Allowance Cas 0.0000 mm
Vessel Material SA-516 70
Vessel Material UNS Number K02700
Vessel Allowable Stress at Design S 138.01 N/mm^2
Analysis Type: Trunnion

Empty Weight of Vessel Wemp 710.00 kN


Operating Weight of Vessel (vertical load ) W 0.00 kN

Trunnion Material SA-516 70


Trunnion Material UNS Number K02700
Trunnion Yield Stress SY 255.60 N/mm^2
Trunnion Outside Diameter TOD 610.000 mm
Trunnion Thickness TTHK 38.0000 mm
Trunnion Length TL 317.0000 mm
Bail/Sling Width TT 38.0000 mm
Pad Outside Diameter POD 1005.000 mm
Pad Thickness PTHK 28.0000 mm
Ring Outside Diameter Rod 800.00 mm
Ring Thickness Rthk 50.00 mm
Trunnion Type Hollow
Lift Orientation Horizontal
Impact Factor Impfac 1.50

Force Along Vessel Axis Fax 710.00 kN


Force Normal to Vessel Fn 258.00 kN
Force Tangential to Vessel Ft 71.00 kN
Perform WRC-107 Analysis on the Trunnion No

Occasional Load Factor (AISC A5.2) Occfac 1.00

Results for Trunnions, Description : Trunnion 1-2

Trunnion Lifting Load [Tlf]:


= ((Fa^2 + Ft^2)^1/2)
= ((710.00^2 + 71.00^2)^1/2) * 1.50
= 1070.31 kN

Z = pi * (TOD^4 - TID^4) / (32.0 * TOD)


= 3.14 * ( 610.00^4 - 534.00^4) / (32.0 * 610.00 )
= 9196961.00 mm ^3

Trunnion Bending Moment [Tmom]:


= (TL - 0.5 * TT)/1000.085* Tlf
= ( 317.00 - 0.5 * 38.00 )/1000.085 * 1070.31
= 319082.19 N-m

Trunnion Calculated Bending Stress [SBC]:


= TMOM * 1000.085/ Z
= 319082.19 *1000.085/ 9196961
= 34.68 N/mm^2[Passed] SBC < Min(0.66* SY* Occfac, 0.75* SY) (168.70)
PV Elite® 2018

PV Elite 2018 SP1 Licensee: DESCON ENGINEERING FZE


FileName : Lifting Trunnion Page 4 of 17
Leg & Lug Analysis Trunnion 1-2 Item: 1 5:00p Feb 4,2019

Trunnion Cross Section Area [Txsa]:


= pi / 4 * (TOD^2- TID^2)
= 3.14 /4 * ( 610.00^2- 534.00^2)
= 0.07 m^2

Trunnion Calculated Shear Stress [SSC]:


= Tlf / Txsa
= 1070.31 / 0.07
= 15.68 N/mm^2[Passed] SSC < 0.4 * SY * Occfac (102.24)

Trunnion Unity Check [UCHK]:


= SBC / SBA + SSC / SSA
= 34.68 / 168.70 + 15.68 / 102.24
= 0.36 [Passed] UCHK, Must be less than 1.

Trunnion Bearing Contact Area [Tbca]:


= TOD * TT
= 610.00 * 38.00
= 0.02 m^2

Trunnion Bearing Stress [SBEC]:


= Tlf / Tbca
= 1070.31 / 0.02
= 46.18 N/mm^2[Passed] SBEC < Min(0.75* SY* Occfac, 0.9* SY) (191.70)

SUMMARY OF RESULTS:

Trunnion unity check value: 0.3589

Actual Allowable Pass/Fail


Bending Stress (N/mm^2) 34.68 168.70 Pass
Shear Stress (N/mm^2) 15.68 102.24 Pass
Bearing Stress (N/mm^2) 46.18 191.70 Pass

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite® 2018

PV Elite 2018 SP1 Licensee: DESCON ENGINEERING FZE


FileName : Lifting Trunnion Page 5 of 17
Leg & Lug Analysis Trunnion 3-4 Item: 2 5:00p Feb 4,2019

Input Echo, Leg & Lug Item 2, Description: Trunnion 3-4

Design Internal Pressure 0.00 bar


Design Temperature for Attachment TEMP 50.00 C
Vessel Outside Diameter OD 5596.000 mm
Vessel Wall Thickness Ts 45.0000 mm
Vessel Corrosion Allowance Cas 0.0000 mm
Vessel Material SA-516 70
Vessel Material UNS Number K02700
Vessel Allowable Stress at Design S 138.01 N/mm^2
Analysis Type: Trunnion

Empty Weight of Vessel Wemp 934.00 kN


Operating Weight of Vessel (vertical load ) W 0.00 kN

Trunnion Material SA-516 70


Trunnion Material UNS Number K02700
Trunnion Yield Stress SY 255.60 N/mm^2
Trunnion Outside Diameter TOD 610.000 mm
Trunnion Thickness TTHK 38.0000 mm
Trunnion Length TL 317.0000 mm
Bail/Sling Width TT 38.0000 mm
Pad Outside Diameter POD 1005.000 mm
Pad Thickness PTHK 28.0000 mm
Ring Outside Diameter Rod 800.00 mm
Ring Thickness Rthk 50.00 mm
Trunnion Type Hollow
Lift Orientation Horizontal
Impact Factor Impfac 1.50

Force Along Vessel Axis Fax 934.50 kN


Force Normal to Vessel Fn 340.00 kN
Force Tangential to Vessel Ft 93.50 kN
Perform WRC-107 Analysis on the Trunnion No

Occasional Load Factor (AISC A5.2) Occfac 1.00

Results for Trunnions, Description : Trunnion 3-4

Trunnion Lifting Load [Tlf]:


= ((Fa^2 + Ft^2)^1/2)
= ((934.50^2 + 93.50^2)^1/2) * 1.50
= 1408.75 kN

Z = pi * (TOD^4 - TID^4) / (32.0 * TOD)


= 3.14 * ( 610.00^4 - 534.00^4) / (32.0 * 610.00 )
= 9196961.00 mm ^3

Trunnion Bending Moment [Tmom]:


= (TL - 0.5 * TT)/1000.085* Tlf
= ( 317.00 - 0.5 * 38.00 )/1000.085 * 1408.75
= 419977.38 N-m

Trunnion Calculated Bending Stress [SBC]:


= TMOM * 1000.085/ Z
= 419977.38 *1000.085/ 9196961
= 45.65 N/mm^2[Passed] SBC < Min(0.66* SY* Occfac, 0.75* SY) (168.70)
PV Elite® 2018

PV Elite 2018 SP1 Licensee: DESCON ENGINEERING FZE


FileName : Lifting Trunnion Page 6 of 17
Leg & Lug Analysis Trunnion 3-4 Item: 2 5:00p Feb 4,2019

Trunnion Cross Section Area [Txsa]:


= pi / 4 * (TOD^2- TID^2)
= 3.14 /4 * ( 610.00^2- 534.00^2)
= 0.07 m^2

Trunnion Calculated Shear Stress [SSC]:


= Tlf / Txsa
= 1408.75 / 0.07
= 20.63 N/mm^2[Passed] SSC < 0.4 * SY * Occfac (102.24)

Trunnion Unity Check [UCHK]:


= SBC / SBA + SSC / SSA
= 45.65 / 168.70 + 20.63 / 102.24
= 0.47 [Passed] UCHK, Must be less than 1.

Trunnion Bearing Contact Area [Tbca]:


= TOD * TT
= 610.00 * 38.00
= 0.02 m^2

Trunnion Bearing Stress [SBEC]:


= Tlf / Tbca
= 1408.75 / 0.02
= 60.78 N/mm^2[Passed] SBEC < Min(0.75* SY* Occfac, 0.9* SY) (191.70)

SUMMARY OF RESULTS:

Trunnion unity check value: 0.4724

Actual Allowable Pass/Fail


Bending Stress (N/mm^2) 45.65 168.70 Pass
Shear Stress (N/mm^2) 20.63 102.24 Pass
Bearing Stress (N/mm^2) 60.78 191.70 Pass

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite® 2018

PV Elite 2018 SP1 Licensee: DESCON ENGINEERING FZE


FileName : Lifting Trunnion Page 7 of 17
WRC107 Analysis : Trunnion 1-2 Item: 1 5:00p Feb 4,2019

Input Echo, 107/537 Item 1, Description: Trunnion 1-2

Diameter Basis for Vessel Vbasis OD


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 5596.000 mm
Vessel Thickness Tv 45.000 mm

Design Temperature 50.00 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.01 N/mm^2
Vessel Hot S.I. Allowable Smh 138.01 N/mm^2

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 0.0000 mm
Nozzle Diameter Dn 610.000 mm
Nozzle Thickness Tn 38.000 mm
Nozzle Material SA-516 70
Nozzle UNS Number K02700
Nozzle Cold S.I. Allowable SNmc 138.01 N/mm^2
Nozzle Hot S.I. Allowable SNmh 138.01 N/mm^2

Thickness of Reinforcing Pad Tpad 28.000 mm


Diameter of Reinforcing Pad Dpad 1005.000 mm

Design Internal Pressure Dp 0.000 bar


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 258.0 kN
Longitudinal Shear (SUS) Vl 71.0 kN
Circumferential Shear (SUS) Vc 709.3 kN
Circumferential Moment (SUS) Mc 197174.4 N-m
Longitudinal Moment (SUS) Ml 19717.4 N-m
Torsional Moment (SUS) Mt 0.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979 ( B1 & B2 )

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 258.0 kN
Circumferential Shear VC 709.3 kN
Longitudinal Shear VL 71.0 kN
Circumferential Moment MC 197174.4 N-m
Longitudinal Moment ML 19717.4 N-m
Torsional Moment MT 0.0 N-m
PV Elite® 2018

PV Elite 2018 SP1 Licensee: DESCON ENGINEERING FZE


FileName : Lifting Trunnion Page 8 of 17
WRC107 Analysis : Trunnion 1-2 Item: 1 5:00p Feb 4,2019

Dimensionless Parameters used : Gamma = 38.21

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

Curves read for 1979 B1/B2 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.096 4C 6.730 (A,B)


N(PHI) / ( P/Rm ) 0.096 3C 5.964 (C,D)
M(PHI) / ( P ) 0.096 2C1 0.094 (A,B)
M(PHI) / ( P ) 0.096 1C 0.128 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.096 3A 1.088 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.096 1A 0.097 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.096 3B 3.726 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.096 1B1 0.047 (A,B,C,D)

N(x) / ( P/Rm ) 0.096 3C 5.964 (A,B)


N(x) / ( P/Rm ) 0.096 4C 6.730 (C,D)
M(x) / ( P ) 0.096 1C1 0.134 (A,B)
M(x) / ( P ) 0.096 2C 0.094 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.096 4A 1.560 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.096 2A 0.053 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.096 4B 1.047 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.096 2B1 0.075 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

Stress Values at
( N/mm2)
Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Memb. P -8.5 -8.5 -8.5 -8.5 -7.6 -7.6 -7.6 -7.6
Circ. Bend. P -27.4 27.4 -27.4 27.4 -37.1 37.1 -37.1 37.1
Circ. Memb. MC 0.0 0.0 0.0 0.0 -3.9 -3.9 3.9 3.9
Circ. Memb. MC 0.0 0.0 0.0 0.0 -80.9 80.9 80.9 -80.9
Circ. Memb. ML -1.4 -1.4 1.4 1.4 0.0 0.0 0.0 0.0
Circ. Bend. ML -3.9 3.9 3.9 -3.9 0.0 0.0 0.0 0.0

Tot. Circ. Str. -41.2 21.5 -30.7 16.3 -129.5 106.5 40.1 -47.3

Long. Memb. P -7.6 -7.6 -7.6 -7.6 -8.5 -8.5 -8.5 -8.5
Long. Bend. P -38.8 38.8 -38.8 38.8 -27.4 27.4 -27.4 27.4
Long. Memb. MC 0.0 0.0 0.0 0.0 -5.7 -5.7 5.7 5.7
Long. Bend. MC 0.0 0.0 0.0 0.0 -44.2 44.2 44.2 -44.2
Long. Memb. ML -0.4 -0.4 0.4 0.4 0.0 0.0 0.0 0.0
Long. Bend. ML -6.2 6.2 6.2 -6.2 0.0 0.0 0.0 0.0

Tot. Long. Str. -53.0 37.1 -39.7 25.4 -85.9 57.5 13.9 -19.6

Shear VC 10.1 10.1 -10.1 -10.1 0.0 0.0 0.0 0.0


Shear VL 0.0 0.0 0.0 0.0 -1.0 -1.0 1.0 1.0
Shear MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Shear 10.1 10.1 -10.1 -10.1 -1.0 -1.0 1.0 1.0

Str. Int. 58.8 42.1 46.3 32.0 129.5 106.5 40.2 47.4
PV Elite® 2018

PV Elite 2018 SP1 Licensee: DESCON ENGINEERING FZE


FileName : Lifting Trunnion Page 9 of 17
WRC107 Analysis : Trunnion 1-2 Item: 1 5:00p Feb 4,2019

Dimensionless Parameters used : Gamma = 61.68


Dimensionless Loads for Cylindrical Shells at Pad edge:

Curves read for 1979 B1/B2 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.158 4C 8.739 (A,B)


N(PHI) / ( P/Rm ) 0.158 3C 5.824 (C,D)
M(PHI) / ( P ) 0.158 2C1 0.038 (A,B)
M(PHI) / ( P ) 0.158 1C ! 0.072 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.158 3A 2.463 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.158 1A 0.075 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.158 3B 6.350 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.158 1B1 0.026 (A,B,C,D)

N(x) / ( P/Rm ) 0.158 3C 5.824 (A,B)


N(x) / ( P/Rm ) 0.158 4C 8.739 (C,D)
M(x) / ( P ) 0.158 1C1 0.072 (A,B)
M(x) / ( P ) 0.158 2C ! 0.039 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.158 4A 4.619 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.158 2A 0.037 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.158 4B 2.459 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.158 2B1 0.037 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

Stress Values at
( N/mm2)
Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Memb. P -18.1 -18.1 -18.1 -18.1 -12.0 -12.0 -12.0 -12.0
Circ. Bend. P -29.0 29.0 -29.0 29.0 -55.2 55.2 -55.2 55.2
Circ. Memb. MC 0.0 0.0 0.0 0.0 -8.8 -8.8 8.8 8.8
Circ. Memb. MC 0.0 0.0 0.0 0.0 -100.2 100.2 100.2 -100.2
Circ. Memb. ML -2.3 -2.3 2.3 2.3 0.0 0.0 0.0 0.0
Circ. Bend. ML -3.5 3.5 3.5 -3.5 0.0 0.0 0.0 0.0

Tot. Circ. Str. -52.8 12.1 -41.3 9.7 -176.3 134.6 41.9 -48.2

Long. Memb. P -12.0 -12.0 -12.0 -12.0 -18.1 -18.1 -18.1 -18.1
Long. Bend. P -55.4 55.4 -55.4 55.4 -30.0 30.0 -30.0 30.0
Long. Memb. MC 0.0 0.0 0.0 0.0 -16.6 -16.6 16.6 16.6
Long. Bend. MC 0.0 0.0 0.0 0.0 -48.8 48.8 48.8 -48.8
Long. Memb. ML -0.9 -0.9 0.9 0.9 0.0 0.0 0.0 0.0
Long. Bend. ML -4.9 4.9 4.9 -4.9 0.0 0.0 0.0 0.0

Tot. Long. Str. -73.2 47.4 -61.7 39.4 -113.5 44.2 17.3 -20.3

Shear VC 10.0 10.0 -10.0 -10.0 0.0 0.0 0.0 0.0


Shear VL 0.0 0.0 0.0 0.0 -1.0 -1.0 1.0 1.0
Shear MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Shear 10.0 10.0 -10.0 -10.0 -1.0 -1.0 1.0 1.0
PV Elite® 2018

PV Elite 2018 SP1 Licensee: DESCON ENGINEERING FZE


FileName : Lifting Trunnion Page 10 of 17
WRC107 Analysis : Trunnion 1-2 Item: 1 5:00p Feb 4,2019

Str. Int. 77.3 50.0 65.7 42.4 176.3 134.6 41.9 48.3

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

Type of Stress Values at


Stress Int. (N/mm2 )
Location Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Pl (SUS) -9.9 -9.9 -7.2 -7.2 -11.5 -11.5 -3.6 -3.6
Circ. Q (SUS) -31.4 31.4 -23.5 23.5 -118.0 118.0 43.7 -43.7

Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Pl (SUS) -7.9 -7.9 -7.2 -7.2 -14.2 -14.2 -2.9 -2.9
Long. Q (SUS) -45.0 45.0 -32.5 32.5 -71.7 71.7 16.8 -16.8

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 10.1 10.1 -10.1 -10.1 -1.0 -1.0 1.0 1.0
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Pm+Pl (SUS) 20.4 20.4 20.3 20.3 14.5 14.5 4.3 4.3

Pm+Pl+Q (Total) 58.8 42.1 46.3 32.0 129.5 106.5 40.2 47.4

Stress Summation Comparison:

Type of Max. S.I. S.I. Allowable Result


Stress Int. N/mm2

Pm (SUS) 0.00 138.01 Passed


Pm+Pl (SUS) 20.38 207.01 Passed
Pm+Pl+Q (TOTAL) 129.51 414.02 Passed

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge

Type of Stress Values at


Stress Int. (N/mm2 )
Location Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Pl (SUS) -20.3 -20.3 -15.8 -15.8 -20.9 -20.9 -3.2 -3.2
Circ. Q (SUS) -32.5 32.5 -25.5 25.5 -155.4 155.4 45.1 -45.1

Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Pl (SUS) -12.9 -12.9 -11.1 -11.1 -34.6 -34.6 -1.5 -1.5
Long. Q (SUS) -60.3 60.3 -50.5 50.5 -78.8 78.8 18.8 -18.8

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 10.0 10.0 -10.0 -10.0 -1.0 -1.0 1.0 1.0
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Pm+Pl (SUS) 27.3 27.3 23.7 23.7 34.7 34.7 3.6 3.6
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FileName : Lifting Trunnion Page 11 of 17
WRC107 Analysis : Trunnion 1-2 Item: 1 5:00p Feb 4,2019

Pm+Pl+Q (Total) 77.3 50.0 65.7 42.4 176.3 134.6 41.9 48.3

Stress Summation Comparison:

Type of Max. S.I. S.I. Allowable Result


Stress Int. N/mm2

Pm (SUS) 0.00 138.01 Passed


Pm+Pl (SUS) 34.71 207.01 Passed
Pm+Pl+Q (TOTAL) 176.33 414.02 Passed

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite® 2018

PV Elite 2018 SP1 Licensee: DESCON ENGINEERING FZE


FileName : Lifting Trunnion Page 12 of 17
WRC107 Analysis : Trunnion 3-4 Item: 2 5:00p Feb 4,2019

Input Echo, 107/537 Item 2, Description: Trunnion 3-4

Diameter Basis for Vessel Vbasis OD


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 5596.000 mm
Vessel Thickness Tv 45.000 mm

Design Temperature 50.00 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.01 N/mm^2
Vessel Hot S.I. Allowable Smh 138.01 N/mm^2

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 0.0000 mm
Nozzle Diameter Dn 610.000 mm
Nozzle Thickness Tn 38.000 mm
Nozzle Material SA-516 70
Nozzle UNS Number K02700
Nozzle Cold S.I. Allowable SNmc 138.01 N/mm^2
Nozzle Hot S.I. Allowable SNmh 138.01 N/mm^2

Thickness of Reinforcing Pad Tpad 28.000 mm


Diameter of Reinforcing Pad Dpad 1005.000 mm

Design Internal Pressure Dp 0.000 bar


Include Pressure Thrust No

External Forces and Moments in WRC 107 Convention:


Radial Load (SUS) P 340.0 kN
Longitudinal Shear (SUS) Vl 93.5 kN
Circumferential Shear (SUS) Vc 934.0 kN
Circumferential Moment (SUS) Mc 259720.0 N-m
Longitudinal Moment (SUS) Ml 25972.0 N-m
Torsional Moment (SUS) Mt 0.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979 ( B1 & B2 )

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 340.0 kN
Circumferential Shear VC 934.0 kN
Longitudinal Shear VL 93.5 kN
Circumferential Moment MC 259720.0 N-m
Longitudinal Moment ML 25972.0 N-m
Torsional Moment MT 0.0 N-m
PV Elite® 2018

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FileName : Lifting Trunnion Page 13 of 17
WRC107 Analysis : Trunnion 3-4 Item: 2 5:00p Feb 4,2019

Dimensionless Parameters used : Gamma = 38.21

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

Curves read for 1979 B1/B2 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.096 4C 6.730 (A,B)


N(PHI) / ( P/Rm ) 0.096 3C 5.964 (C,D)
M(PHI) / ( P ) 0.096 2C1 0.094 (A,B)
M(PHI) / ( P ) 0.096 1C 0.128 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.096 3A 1.088 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.096 1A 0.097 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.096 3B 3.726 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.096 1B1 0.047 (A,B,C,D)

N(x) / ( P/Rm ) 0.096 3C 5.964 (A,B)


N(x) / ( P/Rm ) 0.096 4C 6.730 (C,D)
M(x) / ( P ) 0.096 1C1 0.134 (A,B)
M(x) / ( P ) 0.096 2C 0.094 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.096 4A 1.560 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.096 2A 0.053 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.096 4B 1.047 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.096 2B1 0.075 (A,B,C,D)

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction

Stress Values at
( N/mm2)
Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Memb. P -11.2 -11.2 -11.2 -11.2 -10.0 -10.0 -10.0 -10.0
Circ. Bend. P -36.2 36.2 -36.2 36.2 -48.9 48.9 -48.9 48.9
Circ. Memb. MC 0.0 0.0 0.0 0.0 -5.2 -5.2 5.2 5.2
Circ. Memb. MC 0.0 0.0 0.0 0.0 -106.5 106.5 106.5 -106.5
Circ. Memb. ML -1.8 -1.8 1.8 1.8 0.0 0.0 0.0 0.0
Circ. Bend. ML -5.2 5.2 5.2 -5.2 0.0 0.0 0.0 0.0

Tot. Circ. Str. -54.3 28.3 -40.5 21.5 -170.6 140.3 52.8 -62.3

Long. Memb. P -10.0 -10.0 -10.0 -10.0 -11.2 -11.2 -11.2 -11.2
Long. Bend. P -51.1 51.1 -51.1 51.1 -36.2 36.2 -36.2 36.2
Long. Memb. MC 0.0 0.0 0.0 0.0 -7.5 -7.5 7.5 7.5
Long. Bend. MC 0.0 0.0 0.0 0.0 -58.2 58.2 58.2 -58.2
Long. Memb. ML -0.5 -0.5 0.5 0.5 0.0 0.0 0.0 0.0
Long. Bend. ML -8.2 8.2 8.2 -8.2 0.0 0.0 0.0 0.0

Tot. Long. Str. -69.8 48.9 -52.4 33.4 -113.1 75.7 18.3 -25.9

Shear VC 13.4 13.4 -13.4 -13.4 0.0 0.0 0.0 0.0


Shear VL 0.0 0.0 0.0 0.0 -1.3 -1.3 1.3 1.3
Shear MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Shear 13.4 13.4 -13.4 -13.4 -1.3 -1.3 1.3 1.3

Str. Int. 77.5 55.5 61.0 42.1 170.6 140.3 52.9 62.4
PV Elite® 2018

PV Elite 2018 SP1 Licensee: DESCON ENGINEERING FZE


FileName : Lifting Trunnion Page 14 of 17
WRC107 Analysis : Trunnion 3-4 Item: 2 5:00p Feb 4,2019

Dimensionless Parameters used : Gamma = 61.68


Dimensionless Loads for Cylindrical Shells at Pad edge:

Curves read for 1979 B1/B2 Beta Figure Value Location

N(PHI) / ( P/Rm ) 0.158 4C 8.739 (A,B)


N(PHI) / ( P/Rm ) 0.158 3C 5.824 (C,D)
M(PHI) / ( P ) 0.158 2C1 0.038 (A,B)
M(PHI) / ( P ) 0.158 1C ! 0.072 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.158 3A 2.463 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.158 1A 0.075 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.158 3B 6.350 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.158 1B1 0.026 (A,B,C,D)

N(x) / ( P/Rm ) 0.158 3C 5.824 (A,B)


N(x) / ( P/Rm ) 0.158 4C 8.739 (C,D)
M(x) / ( P ) 0.158 1C1 0.072 (A,B)
M(x) / ( P ) 0.158 2C ! 0.039 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.158 4A 4.619 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.158 2A 0.037 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.158 4B 2.459 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.158 2B1 0.037 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

Stress Values at
( N/mm2)
Type of
Stress Load Au Al Bu Bl Cu Cl Du Dl

Circ. Memb. P -23.8 -23.8 -23.8 -23.8 -15.9 -15.9 -15.9 -15.9
Circ. Bend. P -38.2 38.2 -38.2 38.2 -72.7 72.7 -72.7 72.7
Circ. Memb. MC 0.0 0.0 0.0 0.0 -11.6 -11.6 11.6 11.6
Circ. Memb. MC 0.0 0.0 0.0 0.0 -132.0 132.0 132.0 -132.0
Circ. Memb. ML -3.0 -3.0 3.0 3.0 0.0 0.0 0.0 0.0
Circ. Bend. ML -4.6 4.6 4.6 -4.6 0.0 0.0 0.0 0.0

Tot. Circ. Str. -69.6 16.0 -54.4 12.8 -232.3 177.3 55.1 -63.5

Long. Memb. P -15.9 -15.9 -15.9 -15.9 -23.8 -23.8 -23.8 -23.8
Long. Bend. P -73.0 73.0 -73.0 73.0 -39.5 39.5 -39.5 39.5
Long. Memb. MC 0.0 0.0 0.0 0.0 -21.8 -21.8 21.8 21.8
Long. Bend. MC 0.0 0.0 0.0 0.0 -64.3 64.3 64.3 -64.3
Long. Memb. ML -1.2 -1.2 1.2 1.2 0.0 0.0 0.0 0.0
Long. Bend. ML -6.4 6.4 6.4 -6.4 0.0 0.0 0.0 0.0

Tot. Long. Str. -96.5 62.4 -81.3 51.9 -149.5 58.2 22.8 -26.7

Shear VC 13.1 13.1 -13.1 -13.1 0.0 0.0 0.0 0.0


Shear VL 0.0 0.0 0.0 0.0 -1.3 -1.3 1.3 1.3
Shear MT 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Tot. Shear 13.1 13.1 -13.1 -13.1 -1.3 -1.3 1.3 1.3
PV Elite® 2018

PV Elite 2018 SP1 Licensee: DESCON ENGINEERING FZE


FileName : Lifting Trunnion Page 15 of 17
WRC107 Analysis : Trunnion 3-4 Item: 2 5:00p Feb 4,2019

Str. Int. 101.8 65.9 86.6 55.9 232.3 177.3 55.2 63.6

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction

Type of Stress Values at


Stress Int. (N/mm2 )
Location Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Pl (SUS) -13.0 -13.0 -9.5 -9.5 -15.2 -15.2 -4.8 -4.8
Circ. Q (SUS) -41.3 41.3 -31.0 31.0 -155.4 155.4 57.6 -57.6

Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Pl (SUS) -10.5 -10.5 -9.5 -9.5 -18.7 -18.7 -3.8 -3.8
Long. Q (SUS) -59.3 59.3 -42.9 42.9 -94.4 94.4 22.1 -22.1

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 13.4 13.4 -13.4 -13.4 -1.3 -1.3 1.3 1.3
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Pm+Pl (SUS) 26.8 26.8 26.7 26.7 19.1 19.1 5.7 5.7

Pm+Pl+Q (Total) 77.5 55.5 61.0 42.1 170.6 140.3 52.9 62.4

Stress Summation Comparison:

Type of Max. S.I. S.I. Allowable Result


Stress Int. N/mm2

Pm (SUS) 0.00 138.01 Passed


Pm+Pl (SUS) 26.83 207.01 Passed
Pm+Pl+Q (TOTAL) 170.62 414.02 Passed

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge

Type of Stress Values at


Stress Int. (N/mm2 )
Location Au Al Bu Bl Cu Cl Du Dl

Circ. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Circ. Pl (SUS) -26.8 -26.8 -20.8 -20.8 -27.5 -27.5 -4.2 -4.2
Circ. Q (SUS) -42.8 42.8 -33.6 33.6 -204.8 204.8 59.3 -59.3

Long. Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Long. Pl (SUS) -17.0 -17.0 -14.7 -14.7 -45.6 -45.6 -2.0 -2.0
Long. Q (SUS) -79.5 79.5 -66.6 66.6 -103.9 103.9 24.8 -24.8

Shear Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Shear Pl (SUS) 13.1 13.1 -13.1 -13.1 -1.3 -1.3 1.3 1.3
Shear Q (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Pm (SUS) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Pm+Pl (SUS) 35.9 35.9 31.2 31.2 45.7 45.7 4.8 4.8
PV Elite® 2018

PV Elite 2018 SP1 Licensee: DESCON ENGINEERING FZE


FileName : Lifting Trunnion Page 16 of 17
WRC107 Analysis : Trunnion 3-4 Item: 2 5:00p Feb 4,2019

Pm+Pl+Q (Total) 101.8 65.9 86.6 55.9 232.3 177.3 55.2 63.6

Stress Summation Comparison:

Type of Max. S.I. S.I. Allowable Result


Stress Int. N/mm2

Pm (SUS) 0.00 138.01 Passed


Pm+Pl (SUS) 45.73 207.01 Passed
Pm+Pl+Q (TOTAL) 232.30 414.02 Passed

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite® 2018

PV Elite 2018 SP1 Licensee: DESCON ENGINEERING FZE


FileName : Lifting Trunnion Page 17 of 17
Vessel Results Summary Item: 1 5:00p Feb 4,2019

Leg Lug Results Summary for Item 1 : Trunnion 1-2

The Vessel outside diameter is 5596.000 mm

The Trunnion outside diameter is 610.000 mm


Force along Vessel axis 710.000 kN
Force normal to Vessel 258.000 kN
Force tangential to Vessel 71.000 kN

Stress Results (N/mm^2): Actual Allowable Pass/Fail


Max Vessel WRC-107 Stress at Nozzle 201.21 207.01 Passed
Max Vessel WRC-107 Stress at Pad 203.56 207.01 Passed
Trunnion Bending Stress 34.68 168.70 Passed
Trunnion Shear Stress 15.68 102.24 Passed
Trunnion Unity Check 0.36 Must be < 1 Passed
Trunnion Bearing Stress 46.18 191.70 Passed

Leg Lug Results Summary for Item 2 : Trunnion 3-4

The Vessel outside diameter is 5596.000 mm

The Trunnion outside diameter is 610.000 mm


Force along Vessel axis 934.500 kN
Force normal to Vessel 340.000 kN
Force tangential to Vessel 93.500 kN

Stress Results (N/mm^2): Actual Allowable Pass/Fail


Max Vessel WRC-107 Stress at Nozzle 201.21 207.01 Passed
Max Vessel WRC-107 Stress at Pad 203.56 207.01 Passed
Trunnion Bending Stress 45.65 168.70 Passed
Trunnion Shear Stress 20.63 102.24 Passed
Trunnion Unity Check 0.47 Must be < 1 Passed
Trunnion Bearing Stress 60.78 191.70 Passed

WRC107 Results Summary for Item 1 : Trunnion 1-2

Vessel Stress Summation @ Attachment Junction:


Passed

Vessel Stress Summation @ Edge of Reinforcing Pad:


Passed

WRC107 Results Summary for Item 2 : Trunnion 3-4

Vessel Stress Summation @ Attachment Junction:


Passed

Vessel Stress Summation @ Edge of Reinforcing Pad:


Passed

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018

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