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Document 42601-0511
Industrial Dynamics Company, Ltd.
Document 42601-0511 Copyright 2011. All rights reserved.
No part of this publication may be reproduced or used in any form or by any means (graphic,
electronic, or mechanical including photocopying, recording, taping, or information storage
and retrieval system) without written permission of Industrial Dynamics Company, Ltd.
filtec and Industrial Dynamics are registered trademarks of Industrial Dynamics Company,
Ltd. All other trademarks are the property of their respective owners.
Contact Information
Telephone:(310) 325-5633
FAX: (310) 530-1000
Internet: www.filtec.com
Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Topics That This Guide Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Audience of This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Conventions That Appear in This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Section Page
1.1 Placing an Order for Parts. . . . . . . . . . . . . . . . . . ....... ...... . . . 1-2
1.2 List of Replacement Parts Kits . . . . . . . . . . . . . . . ....... ...... . . . 1-3
1.3 List of Replacement Parts . . . . . . . . . . . . . . . . . . ....... ...... . . . 1-4
1.4 Illustrated Parts Catalog . . . . . . . . . . . . . . . . . . . ....... ...... . . .1-10
Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
List of Figures v
Document 42601-0511
vi OV-II Parts Catalog
Document 42601-0511
Preface
Introduction
Preface vii
Document 42601-0511
This typeface or symbol... Indicates... Example...
abcd1234 Emphasis, a definition of a Before you attempt to install the Filler Valve
new concept, or a variable Monitor sensor, turn off power and disconnect all
for which you provide actual electrical power cables from the Filler Valve
text. Monitor.
+x or -x
abcd1234 Text, including titles, menus, Press Key 5 until the Filler Valve Monitor displays
commands, and other Maximum Container Diameter on the screen.
information that you see or
type on a screen.
Range:
See Also:
abcd1234 A file name or directory path. The system encrypts and internally stores the
encrypted password that you provide in the
configuration file file.cfg.
This chapter tells you how to place orders to obtain new parts,
lists recommended spare parts, and shows you parts that you can
order.
The telephone number that you call to order parts for your OV-II
depends on the location from which call. Use the chart below to
determine the telephone number to call.
Use this table to determine and record the information that you
need to gather before you place your order.
The part number of the The description of the part is... The quantity that
part that you want is... you want is...
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
1.2.1 Introduction
1.2.2 Table
Use the following list to identify the kit that you want to order,
then contact your local Industrial Dynamics/filtec sales represen-
tative to place your order.
43084-1 Kit, spares, 10k wear, main, OV-II (right hand machines - standard)
43034-2 Kit, spares, 10k wear, main, OV-II (right hand machines - BFA equipped)
43084-3 Kit, spares, 10k wear, main, OV-II (left hand machines - standard)
43084-4 Kit, spares, 10k wear, main, OV-II (left hand machines - BFA equipped)
43085-1 Kit, spares, 10k wear, outer sidewall, OV-II (non-BFA, BFA outer sidewall with
phenolic diffuser)
43085-2 Kit, spares, 10k wear, outer sidewall, OV-II (BFA outer sidewall with glass
diffuser)
43086-1 Kit, spares, 10K wear, starwheel/guides, OV-II, without outer sidewall
43086-2 Kit, spares, 10K wear, starwheel/guides, OV-II with outer sidewall
1.3.1 Introduction
1.3.2 Table
Use the following list to identify the parts that you want to order.
30493 Base cabinet Replacement strobe flash bulb for xenon strobe unit 35031-x only
35699 Base cabinet HV Xfmr for base strobe (for units equipped with xenon strobe 35031-x)
42415 Base cabinet Diffuser assembly drive motor used on brush drive in assembly 43036
45301 Base cabinet 24 VDC power supply (drawer), also replaces power supply part number 40436
42502 Base cabinet UPS control card assembly (also replaces UPS control card part number
40573)
45550-1 Base cabinet Kit replacement motor controller, right hand, replaces AC VFD controller
43166 in right hand machines, used in OV-II with serial numbers lower than
and including 79254
45550-2 Base cabinet Kit replacement motor controller, left hand, replaces AC VFD controller
43166 in left hand machines, used in OV-II with serial numbers lower than and
including 79254
44927 Base cabinet Replacement motor controller, replaces AC VFD controller 44927, used in
OV-II with serial numbers higher than and including 79255
41967 Base cabinet 30V power supply assembly, UPS battery charge
42835 Base cabinet Crossover conveyor motor controller (180 VDC) use only with motor part
number 42840
42840 Base cabinet Crossover conveyor DC motor (180 VDC) use only with controller part number
42835
42984 Base cabinet Diffuser / brush motor used on brush and rotating glass on assembly 45238
and on rotating glass in assembly part number 43036 and 42976
43037-1 Base cabinet Glass diffuser scrubber brush (dual drive), used in brush assembly 42978
45174 Base cabinet Stardrive motor assembly, also replaces starwheel motor part number 40567
40436 Base cabinet 24 VDC power supply (drawer), no longer available, replaced by 24 VDC
power supply part number 45301
40567 Base cabinet Starwheel motor, no longer available, replaced by stardrive motor part
number 45174
44401-4 Base cabinet Light emitting diode (LED) strobe, Base, Thread
24663 Change part Sucker cup - small jar and bottle applications (blue)
41908-2 Change part Urethane wearstrip, lower guide (outer sidewall option only)
43271-1 Change part UHMW wearstrip, lower guide (outer sidewall option only)
42500-x Change part Deadplate, left hand (specify 4 digit dash # for confirmation), (x represents
the CP set, four digit dash number)
42499-x Change part Deadplate, right hand (specify 4 digit dash # for confirmation), (x represents
the CP set, four digit dash number)
44776-x Change part Deadplate, right hand, for machines equipped with thread inspector (x
represents the CP set, four digit dash number)
44778-x Change part Deadplate, left hand, for machines equipped with thread inspector (x
represents the CP set, four digit dash number)
10287-9xx Change part Starwheel seal ring (xx represents the number of pockets)
40578 Inspection head Finish interface card (finish or finish/tread option only)
40516 Inspection head Test bottle sensor (test bottle option only)
44222 Inspection head CPU, dual, configured with software, also replaces CPU part number 45244
45146-2 Inspection head CCD shutter camera, configured, base, finish, ISW, thread, also replaces CCD
camera part number 42357-1
41772 Inspection head CPU, dual, configured with software, no longer available, replaced by CPU
part number 45244 and CPU part number 44222 (contact Industrial
Dynamics/filtec for replacement options)
45244 Inspection head CPU, dual, configured with software, no longer available, replaced by CPU
part number 44222
42357-1 Inspection head CCD camera, no longer available, replaced by CCD shutter camera, part
number 45146-2
95168 Inspection head Reject verify sensor / downstream reject lane sort sensor
45314-1 Inspection head Solid state hard drive assembly, programmed for single CPU (part numbers
45244, 44222 (NT 4.0 OS))
45069-1 Inspection head Replacement solid state hard drive assembly, XP embedded OS
45314-2 Inspection head Solid state hard drive assembly, programmed for dual CPU (41772 (NT 4.0
OS))
39826 Outer sidewall Outer sidewall lamp box cooling fan (outer sidewall) and star motor cooling
and base cabinet fan (base cabinet)
40438 Outer sidewall 12 VDC linear power supply (outer sidewall option only)
40683 Outer sidewall Phenolic diffuser window (outer sidewall option only)
40685 Outer sidewall Outer sidewall camera box protective window (outer sidewall option only)
41226 Outer sidewall Glass diffuser window (BFA outer sidewall option only)
42134 Outer sidewall Filter, outer sidewall lamp box (outer sidewall option only)
94283 Outer sidewall 24 VDC carriage motor (outer sidewall option only)
94712 Outer sidewall 5 VDC power supply (outer sidewall option only)
94713 Outer sidewall 12 VDC power supply (outer sidewall option only)
94743 Outer sidewall Replacement fluorescent lamp (outer sidewall option only)
94744 Outer sidewall Fluorescent lamp clip (outer sidewall option only)
94745 Outer sidewall Fluorescent lamp ballast (outer sidewall option only)
39701 Outer sidewall Filter, outer sidewall lamp box (outer sidewall option only)
41747 Outer sidewall Configured digital camera (outer sidewall option only)
28628 Outer sidewall Outer sidewall camera elevator drive belt, 0.080 pitch, 110 grooves, 0.25
inch width
14178-1 Peripheral Opal diffuser glass (non-base/ISW BFA units only) xenon strobe, part number
35031-x
15544 Peripheral Crossover conveyor DC motor (90 VDC used with controller part number 41739
only)
45239 Peripheral Glass diffuser scrubber brush (dual drive), used in brush assembly part
number 45238
35392 Peripheral BFA wearplate (base/ISW BFA option only, xenon strobe, part number
35031-x
36105 Peripheral BFA diffuser/polarizer assembly (base/ISW BFA option only, xenon strobe
35031-x)
40472 Peripheral Retro-refl sensor (high bottle, down bottle or jam option only)
41739 Peripheral Crossover conveyor motor controller (90 VDC used only with 15544 motor)
43326 Peripheral 15 inch LCD panel, for units originally equipped with this LCD
43328 Peripheral 15 inch LCD panel kit, which includes universal brackets and cable for
replacement of LCD, part number 95376
95376 Peripheral 15 inch LCD panel, no longer available, replaced by 15 inch LCD panel
replacement kit, part number 43328
13327 Peripheral Oil for vacuum pump, high volume, single phase, part number 44094
43728 Peripheral Oil for vacuum pump, 1.5 horse power, part number 42458
43406 Peripheral Collection jar, including filter, for vacuum pump, part number 44094
44089 Peripheral Re-build kit for vacuum pump, high volume, single phase, part number 44094
44094 Peripheral Vacuum pump, high volume, single phase, extended capacity
44756 Peripheral Window, replacement, thread light emitting diode (LED) strobe
44757 Peripheral Gasket, window, thread, light emitting diode (LED) strobe
1.4.1 Diagram
1
2
6
Item Part No. Description
7
1 10238 Glass strobe dome
2 14178-1 Opal diffuser glass (non-base/ISW BFA units only)
3 33775 Gasket glass strobe dome
4 26498 Starwheel infeed/outfeed guide wear, 36 inch
5 10287-9xx Starwheel seal ring (xx represents the number of pockets)
6 41908-2 Urethane rotator wearstrip (outer sidewall option only,
two per rotator required)
6 43271-1 UHMW rotator wearstrip (outer sidewall option only, two
per rotator required)
7 11015 Bearings, pulley belt
3
4
5 and 6 7
9
8
5 6 7
Note: This cooling fan is used in both the outer sidewall lamp box
and the star motor cooling fan function, which is located in the base
cabinet.
6 25727 T-knob, diffuser glass
3
4
5
6
5
7
3
4
3 4
5 and 6
Note: Replaced by CPU, part number 45244 and CPU, part number 44222
5 45244 CPU, dual, configured with software, no longer available
5
6
9
7 8
6
5
5 6
10
6 7 8
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