OV-II Parts Catalog

Document 42601-0511
Industrial Dynamics Company, Ltd.
Document 42601-0511 Copyright 2011. All rights reserved.

No part of this publication may be reproduced or used in any form or by any means (graphic,
electronic, or mechanical including photocopying, recording, taping, or information storage
and retrieval system) without written permission of Industrial Dynamics Company, Ltd.

filtec and Industrial Dynamics are registered trademarks of Industrial Dynamics Company,
Ltd. All other trademarks are the property of their respective owners.

Contact Information

Corporate Headquarters 3100 Fujita Street,

Torrance, California
90505-4007
U.S.A.

Telephone:(310) 325-5633
FAX: (310) 530-1000
Internet: www.filtec.com

Mailing Address P.O. Box 2945,

Torrance, California
90509-2945
U.S.A.

Shipping Address 3100 Fujita Street,

Torrance, California
90505-4007
U.S.A.

Customer Service (800) 733-5173

 Table of Contents

Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Topics That This Guide Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Audience of This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Conventions That Appear in This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . vii

1. Ordering OV-II Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Section Page
1.1 Placing an Order for Parts. . . . . . . . . . . . . . . . . . ....... ...... . . . 1-2
1.2 List of Replacement Parts Kits . . . . . . . . . . . . . . . ....... ...... . . . 1-3
1.3 List of Replacement Parts . . . . . . . . . . . . . . . . . . ....... ...... . . . 1-4
1.4 Illustrated Parts Catalog . . . . . . . . . . . . . . . . . . . ....... ...... . . .1-10

Documentation Feedback . . . . . . . . . . . . . . . . . . . .Feedback-1

Help Us Improve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Feedback-1

Ways to Submit Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Feedback-1
Documentation Feedback Form . . . . . . . . . . . . . . . . . . . . . . . . . Feedback-2

Table of Contents iii

Document 42601-0511
iv OV-II Parts Catalog
Document 42601-0511
 List of Figures

Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

1. Ordering OV-II Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Documentation Feedback . . . . . . . . . . . . . . . . . . . .Feedback-1

List of Figures v
Document 42601-0511
vi OV-II Parts Catalog
Document 42601-0511
 Preface

Introduction

The OV-II documentation provides operators, technicians, and

service personnel with complete information about the OV-II
system. Other documents that you can consult include:

• OV-II Service and Installation Guide describes how to install

the OV-II system, associated equipment, and configure the
software that you use with the OV-II.
• OV-II Drawing Pack contains system drawings and schematics
that you might need to complete procedures.

Topics That This Guide Covers

OV-II Parts Catalog contains a pictorial parts catalog of spare and

service parts that you might need to maintain and service your
OV-II system.

Audience of This Guide

This guide is intended for use by Industrial Dynamics/filtec

customers who need to replace OV-II parts.

Conventions That Appear in This Guide

Use the following chart to learn about the typographic conven-

tions that appear in this guide.

This typeface or symbol... Indicates... Example...

abcd1234 A link to another document OV-II Parts Catalog

or page in the current
document, which, when you
click on it, displays the other
document or the other page.

Preface vii
Document 42601-0511
 This typeface or symbol... Indicates...
Important: Important information that
you might find helpful or
useful and best practice
suggestions.
Caution: That there is a potential for
damage to the equipment.
Depending on the particular
damage that can result, harm
to a person can also occur.
Warning: That there is a potential for
harm to an individual. As
harm can be mild or severe,
strictly observe the
information that is provided.
abcd1234 Emphasis, a definition of a
new concept, or a variable
for which you provide actual
text.
abcd1234 Text, including titles, menus,
commands, and other
information that you see or
type on a screen.
abcd1234 A best practice to follow, a
note, an example, a range of
values that you can type in a
field on a screen, and a
document to which to refer.
abcd1234 A file name or directory path.
viii
Example...
Important: Send oddly shaped
(non-round) and plastic containers
to Industrial Dynamics Company
(Industrial Dynamics/filtec) for
testing and evaluation before you
use them with the Filler Valve
Monitor.
Caution: To ensure your complete
safety, run all power cables
through conduit.
Warning: Before you attempt to
install the Filler Valve Monitor,
turn off power and disconnect all
electrical power cables from the
Filler Valve Monitor.
Failure to turn off power and
disconnect all cables can result in
serious injury or death from
electrocution.
Before you attempt to install the Filler Valve
Monitor sensor, turn off power and disconnect all
electrical power cables from the Filler Valve
Monitor.
A text field is a set of alphanumeric characters
in a product code that do not change.
+x or -x
Press Key 5 until the Filler Valve Monitor displays
Maximum Container Diameter on the screen.
Best Practice:
Note:
Example:
Range:
See Also:
The system encrypts and internally stores the
encrypted password that you provide in the
configuration file file.cfg.
OV-II Parts Catalog
Document 42601-0511
 1. Ordering OV-II Parts

This chapter tells you how to place orders to obtain new parts,
lists recommended spare parts, and shows you parts that you can
order.

Ordering OV-II Parts 1-1

Document 42601-0511
1.1 Placing an Order for Parts

1.1.1 Telephone Number to Call to Order Parts

The telephone number that you call to order parts for your OV-II
depends on the location from which call. Use the chart below to
determine the telephone number to call.

If you live... Then call...

Outside of North America +1-310-325-5633

In North America +1-888-434-5832 toll free

Important: You can also send a fax to +1-310-530-1000 to place

your order.

1.1.2 Information That You Need Before You Place Your

Order

Use this table to determine and record the information that you
need to gather before you place your order.

Serial number of your OV-II:

The part number of the The description of the part is... The quantity that
part that you want is... you want is...

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

1-2 OV-II Parts Catalog

Document 42601-0511
1.2 List of Replacement Parts Kits

1.2.1 Introduction

You can purchase kits that contain consumable or wear parts.

These parts can sustain your machine for a period of 3 years or
10,000 hours. Industrial Dynamics/filtec configures these kits at
the factory, specifically for your machine.

1.2.2 Table

Use the following list to identify the kit that you want to order,
then contact your local Industrial Dynamics/filtec sales represen-
tative to place your order.

Kit Number Description

43084-1 Kit, spares, 10k wear, main, OV-II (right hand machines - standard)

43034-2 Kit, spares, 10k wear, main, OV-II (right hand machines - BFA equipped)

43084-3 Kit, spares, 10k wear, main, OV-II (left hand machines - standard)

43084-4 Kit, spares, 10k wear, main, OV-II (left hand machines - BFA equipped)

43085-1 Kit, spares, 10k wear, outer sidewall, OV-II (non-BFA, BFA outer sidewall with
phenolic diffuser)

43085-2 Kit, spares, 10k wear, outer sidewall, OV-II (BFA outer sidewall with glass
diffuser)

43086-1 Kit, spares, 10K wear, starwheel/guides, OV-II, without outer sidewall

43086-2 Kit, spares, 10K wear, starwheel/guides, OV-II with outer sidewall

Ordering OV-II Parts 1-3

Document 42601-0511
1.3 List of Replacement Parts

1.3.1 Introduction

The occasional update to a machine design creates new part

numbers that might look like earlier designs. Consequently, in
this document, these types of parts appear together on the same
page.

Descriptions of the differences between parts are included in this

document to enable you to order the correct part more easily. If
you have questions, contact your local Industrial Dynamics/filtec
representative.

You can order all replacement parts individually.

1.3.2 Table

Use the following list to identify the parts that you want to order.

Part number System Location Description

20242 Base cabinet HV rectifier

30493 Base cabinet Replacement strobe flash bulb for xenon strobe unit 35031-x only

35031-x Base cabinet 3 uF base strobe

35699 Base cabinet HV Xfmr for base strobe (for units equipped with xenon strobe 35031-x)

35983 Base cabinet 24 VAC air solenoid

42189 Base cabinet LCM II card

42415 Base cabinet Diffuser assembly drive motor used on brush drive in assembly 43036

39891 Base cabinet Vacuum generator re-build kit

40434 Base cabinet 5 VDC power supply (drawer)

40435 Base cabinet 12 VDC power supply (drawer)

45301 Base cabinet 24 VDC power supply (drawer), also replaces power supply part number 40436

40437 Base cabinet Star motor 48 VDC power supply

40535 Base cabinet 24 VAC xfmr (drawer)

40540 Base cabinet Star motor over-voltage clamp

40571 Base cabinet Power drawer cooling fan, 12 VDC

42502 Base cabinet UPS control card assembly (also replaces UPS control card part number
40573)

1-4 OV-II Parts Catalog

Document 42601-0511
Part number System Location Description

36254 Base cabinet Vacuum/reject hose replacement kit

41713 Base cabinet 5 micron filter replacement kit (vac/air)

45550-1 Base cabinet Kit replacement motor controller, right hand, replaces AC VFD controller
43166 in right hand machines, used in OV-II with serial numbers lower than
and including 79254

45550-2 Base cabinet Kit replacement motor controller, left hand, replaces AC VFD controller
43166 in left hand machines, used in OV-II with serial numbers lower than and
including 79254

44927 Base cabinet Replacement motor controller, replaces AC VFD controller 44927, used in
OV-II with serial numbers higher than and including 79255

41954 Base cabinet UPS battery pack

41967 Base cabinet 30V power supply assembly, UPS battery charge

42000-1 Base cabinet Temperature sensor, UPS

42835 Base cabinet Crossover conveyor motor controller (180 VDC) use only with motor part
number 42840

42840 Base cabinet Crossover conveyor DC motor (180 VDC) use only with controller part number
42835

42984 Base cabinet Diffuser / brush motor used on brush and rotating glass on assembly 45238
and on rotating glass in assembly part number 43036 and 42976

43027 Base cabinet 24 VAC solenoid valve, air knife

43037-1 Base cabinet Glass diffuser scrubber brush (dual drive), used in brush assembly 42978

45174 Base cabinet Stardrive motor assembly, also replaces starwheel motor part number 40567

94665-2 Base cabinet PLC input relay

94666-2 Base cabinet PLC output relay

40436 Base cabinet 24 VDC power supply (drawer), no longer available, replaced by 24 VDC
power supply part number 45301

42512 Base cabinet 24V power supply assembly

40493 Base cabinet Finish / rejector 48 VDC power supply

40567 Base cabinet Starwheel motor, no longer available, replaced by stardrive motor part
number 45174

44401-4 Base cabinet Light emitting diode (LED) strobe, Base, Thread

13241 Change part Starwheel reject valve

04204 Change part Standard sucker cup (black)

12530 Change part Soft sucker cup (grey)

26498 Change part Starwheel infeed/outfeed guide wearstrip 36 inch length

24052 Change part Sucker cup - high temperature applications (red)

24663 Change part Sucker cup - small jar and bottle applications (blue)

43382 Change part Sucker cup - embossed bottle applications (blue)

Ordering OV-II Parts 1-5

Document 42601-0511
Part number System Location Description

31853 Change part Neck guide belt (green)

38013 Change part Upper U-channel wearstrip outer sidewall rotator

41908-2 Change part Urethane wearstrip, lower guide (outer sidewall option only)

43271-1 Change part UHMW wearstrip, lower guide (outer sidewall option only)

42500-x Change part Deadplate, left hand (specify 4 digit dash # for confirmation), (x represents
the CP set, four digit dash number)

42499-x Change part Deadplate, right hand (specify 4 digit dash # for confirmation), (x represents
the CP set, four digit dash number)

44776-x Change part Deadplate, right hand, for machines equipped with thread inspector (x
represents the CP set, four digit dash number)

44778-x Change part Deadplate, left hand, for machines equipped with thread inspector (x
represents the CP set, four digit dash number)

10287-9xx Change part Starwheel seal ring (xx represents the number of pockets)

27591 Change part Valve plate, right hand machines

27592 Change part Valve plate, left hand machines

27746 Change part Bottle body belt, orange

11015 Change part Bearings, pulley belt

44789 Change part Plate, light shield, neck guide, thread

10354 Inspection head IR RLD cell

30245 Inspection head Replacement servo

32415 Inspection head Protective window - finish thread option

36635-1 Inspection head LED driver card (finish option only)

36639 Inspection head LED array card (finish option only)

40297 Inspection head Keypad control card

40414 Inspection head Camera breakout board

40517 Inspection head Inspection head power supply assembly

40578 Inspection head Finish interface card (finish or finish/tread option only)

40516 Inspection head Test bottle sensor (test bottle option only)

41771 Inspection head Inspection processor card (AL1, AL2)

44222 Inspection head CPU, dual, configured with software, also replaces CPU part number 45244

41773 Inspection head RS485 communication card (SIC)

41777 Inspection head Servo control card (SCC1, SCC2, SCC3)

and outer side-
wall Note: SCC1 and SCC2 are type inspection head and SCC3 is type outer
sidewall.

42000-2 Inspection head Temperature sensor, PS6-P4

1-6 OV-II Parts Catalog

Document 42601-0511
Part number System Location Description

35486 Inspection head IR RLD card

45146-2 Inspection head CCD shutter camera, configured, base, finish, ISW, thread, also replaces CCD
camera part number 42357-1

41772 Inspection head CPU, dual, configured with software, no longer available, replaced by CPU
part number 45244 and CPU part number 44222 (contact Industrial
Dynamics/filtec for replacement options)

45244 Inspection head CPU, dual, configured with software, no longer available, replaced by CPU
part number 44222

42357-1 Inspection head CCD camera, no longer available, replaced by CCD shutter camera, part
number 45146-2

95306 Inspection head Backplane card

95168 Inspection head Reject verify sensor / downstream reject lane sort sensor

45314-1 Inspection head Solid state hard drive assembly, programmed for single CPU (part numbers
45244, 44222 (NT 4.0 OS))

45069-1 Inspection head Replacement solid state hard drive assembly, XP embedded OS

45314-2 Inspection head Solid state hard drive assembly, programmed for dual CPU (41772 (NT 4.0
OS))

39826 Outer sidewall Outer sidewall lamp box cooling fan (outer sidewall) and star motor cooling
and base cabinet fan (base cabinet)

43390 Outer sidewall Fresnel lens (outer sidewall option only)

40438 Outer sidewall 12 VDC linear power supply (outer sidewall option only)

40681 Outer sidewall Protective window (outer sidewall option only)

40683 Outer sidewall Phenolic diffuser window (outer sidewall option only)

40685 Outer sidewall Outer sidewall camera box protective window (outer sidewall option only)

40739 Outer sidewall Mirror (outer sidewall option only)

41226 Outer sidewall Glass diffuser window (BFA outer sidewall option only)

42134 Outer sidewall Filter, outer sidewall lamp box (outer sidewall option only)

94283 Outer sidewall 24 VDC carriage motor (outer sidewall option only)

94712 Outer sidewall 5 VDC power supply (outer sidewall option only)

94713 Outer sidewall 12 VDC power supply (outer sidewall option only)

94743 Outer sidewall Replacement fluorescent lamp (outer sidewall option only)

94744 Outer sidewall Fluorescent lamp clip (outer sidewall option only)

94745 Outer sidewall Fluorescent lamp ballast (outer sidewall option only)

39701 Outer sidewall Filter, outer sidewall lamp box (outer sidewall option only)

41747 Outer sidewall Configured digital camera (outer sidewall option only)

28628 Outer sidewall Outer sidewall camera elevator drive belt, 0.080 pitch, 110 grooves, 0.25
inch width

Ordering OV-II Parts 1-7

Document 42601-0511
Part number System Location Description

10238 Peripheral Glass strobe dome

12301 Peripheral Valve plate cover

13284 Peripheral Washer, spring cup, diffuser glass

14178-1 Peripheral Opal diffuser glass (non-base/ISW BFA units only) xenon strobe, part number
35031-x

15544 Peripheral Crossover conveyor DC motor (90 VDC used with controller part number 41739
only)

25727 Peripheral T-knob, diffuser glass

33775 Peripheral Gasket - glass strobe dome

45239 Peripheral Glass diffuser scrubber brush (dual drive), used in brush assembly part
number 45238

34859 Peripheral Tempered clear inspection glass (clear)

35392 Peripheral BFA wearplate (base/ISW BFA option only, xenon strobe, part number
35031-x

36105 Peripheral BFA diffuser/polarizer assembly (base/ISW BFA option only, xenon strobe
35031-x)

36148 Peripheral RFRLD receiver (RFRLD option only)

36149 Peripheral RFRLD xmtr (RFRLD option only)

40195 Peripheral Overlay, keypad/trackpad

40432-2 Peripheral Mouse trackpad assembly

40515 Peripheral Mouse trackpad flex circuit cable

40472 Peripheral Retro-refl sensor (high bottle, down bottle or jam option only)

41739 Peripheral Crossover conveyor motor controller (90 VDC used only with 15544 motor)

92874 Peripheral Replacement E-stop bulb

93519 Peripheral Replacement annunciator tower lamp bulb

94936 Peripheral Encoder, reject conveyor

95169 Peripheral Sonic sensor (RX)

95170 Peripheral Sonic sensor (TX)

95313 Peripheral Dual encoder, main conveyor

43326 Peripheral 15 inch LCD panel, for units originally equipped with this LCD

43328 Peripheral 15 inch LCD panel kit, which includes universal brackets and cable for
replacement of LCD, part number 95376

41504 Peripheral Monitor cooling fan

95376 Peripheral 15 inch LCD panel, no longer available, replaced by 15 inch LCD panel
replacement kit, part number 43328

13327 Peripheral Oil for vacuum pump, high volume, single phase, part number 44094

1-8 OV-II Parts Catalog

Document 42601-0511
Part number System Location Description

43405 Peripheral Filter element for muffler filter

43342 Peripheral Sensor, color sort

43728 Peripheral Oil for vacuum pump, 1.5 horse power, part number 42458

43406 Peripheral Collection jar, including filter, for vacuum pump, part number 44094

44089 Peripheral Re-build kit for vacuum pump, high volume, single phase, part number 44094

45327 Peripheral Muffler, filter, coalescing, vacuum pump

44094 Peripheral Vacuum pump, high volume, single phase, extended capacity

44756 Peripheral Window, replacement, thread light emitting diode (LED) strobe

44757 Peripheral Gasket, window, thread, light emitting diode (LED) strobe

42009 Peripheral Plate, guide, RF-RLD, transmitter side

42017 Peripheral Plate, guide, RF-RLD, receiver side

42169 Peripheral Plate, guide, color sort, light side

42020 Peripheral Plate, guide, color sort, sensor side

95784 Peripheral Replacement AC reject conveyor motor

Ordering OV-II Parts 1-9

Document 42601-0511
1.4 Illustrated Parts Catalog

1.4.1 Diagram

Use the following illustrated parts catalog on the pages that

follow to identify the parts that you want to order.

1
2

6
Item Part No. Description
7
1 10238 Glass strobe dome
2 14178-1 Opal diffuser glass (non-base/ISW BFA units only)
3 33775 Gasket glass strobe dome
4 26498 Starwheel infeed/outfeed guide wear, 36 inch
5 10287-9xx Starwheel seal ring (xx represents the number of pockets)
6 41908-2 Urethane rotator wearstrip (outer sidewall option only,
two per rotator required)
6 43271-1 UHMW rotator wearstrip (outer sidewall option only, two
per rotator required)
7 11015 Bearings, pulley belt

1-10 OV-II Parts Catalog

Document 42601-0511
 1 2

3
4

5 and 6 7

Item Part No. Description

1 27591 Valve plate, right hand machines
2 27592 Valve plate, left hand machines
3 43037-1 Glass diffuser scrubber brush (dual drive)
4 45239 Glass diffuser scrubber brush (dual drive)
5 42984 Diffuser motor (GV2G180)
6 42415 Diffuser, brush motor (GV2G90)
7 13241 Starwheel reject valve

Ordering OV-II Parts 1-11

Document 42601-0511
 3
1

9
8

Item Part No. Description

1 04204 Standard sucker cup (black)
2 24052 Sucker cup - high temperature applications (red)
10
3 12301 Valve plate cover
4 10354 IR RLD cell
5 13284 Washer, spring cup, diffuser glass
6 12530 Soft sucker cup
7 20242 HV rectifier
8 24663 Sucker cup - small jar and bottle applications (blue)
9 27746 Bottle body belt, orange
10 43382 Sucker cup - embossed bottle applications (blue)

1-12 OV-II Parts Catalog

Document 42601-0511
 1

5 6 7

Item Part No. Description

1 30245 Replacement servo
2 30493 Replacement strobe flash bulb
3 31853 Neck guide belt (green)
4 32415 Protective window - finish thread option
5 34859 Tempered clear inspection glass (clear)
6 35031-x 3 uF base strobe
7 35392 BFA wearplate (base/ISW BFA option only, xenon strobe, part
number 35031-x

Ordering OV-II Parts 1-13

Document 42601-0511
 1

Item Part No. Description

1 35486 IR RLD card (IR RLD option only)
2 35699 HV transformer
3 35983 24 VAC air solenoid
4 39701 Filter, outer sidewall lamp box (outer sidewall option only)
5 39826 Outer sidewall lamp box cooling fan (outer sidewall option only)

Note: This cooling fan is used in both the outer sidewall lamp box
and the star motor cooling fan function, which is located in the base
cabinet.
6 25727 T-knob, diffuser glass

1-14 OV-II Parts Catalog

Document 42601-0511
 1
2

3
4

5
6

Item Part No. Description

1 36105 BFA diffuser/polarizer assembly (base/ISW BFA option only, xenon strobe 35031-x)
2 36148 RFRLD receiver (RFRLD option only)
3 36149 RFRLD transmitter (RFRLD option only)
4 36254 Vacuum/reject hose replacement kit
5 36635-1 LED driver card (finish option only)
6 36639 LED array card (finish option only)

Ordering OV-II Parts 1-15

Document 42601-0511
 1

Item Part No. Description

1 39891 Vacuum generator re-build kit
2 43390 Fresnel lens replacement kit
3 40195 Overlay, keypad/trackpad
4 41504 Monitor cooling fan
5 40297 Keypad control card
6 95306 Backplane card

1-16 OV-II Parts Catalog

Document 42601-0511
 1
2

5
7

Item Part No. Description

1 40414 Camera breakout card
2 40432-2 Mouse pad/track pad (old version on top, new version on bottom)
3 40434 5 VDC power supply (drawer)
4 40435 12 VDC power supply (drawer)
5 40436 24 VDC power supply (drawer), no longer available

Note: Replaced by 24 VDC power supply, part number 45301

6 45301 24 VDC power supply (drawer), also replaces 24 VDC power supply, part
number 40436
7 44927 Replacement motor controller, replaces AC VFD controller 44927, used
in OV-II with serial numbers higher than and including 79255

Ordering OV-II Parts 1-17

Document 42601-0511
 2

3
4

Item Part No. Description

1 40437 Star motor 48 VDC power supply
2 40517 Inspection head power supply
3 40472 Retro-refl sensor (high/down bottle/jam and
unsalvageable bottle options only)
4 40493 48 VDC finish/reject power supply
5 40516 Test bottle sensor
6 40438 12 VDC linear power supply (outer sidewall option only)
7 43027 24 VAC solenoid valve, air knife

1-18 OV-II Parts Catalog

Document 42601-0511
 1 2

3 4

Item Part No. Description

1 40535 24 VAC lamp/relay transformer
2 40540 Star motor over-voltage clamp
3 40571 Power drawer cooling fan, 12 VDC
4 42502 Assembly, UPS control card II
5 38013 Upper “U” channel wearstrip (order by foot)

Ordering OV-II Parts 1-19

Document 42601-0511
 2
1

Item Part No. Description

1 40578 Finish interface card (finish or thread option only)
2 40681 Protective window (BFA outer sidewall option only)
3 41713 5 micron filter replacement kit (vac/air)
4 41747 Configured digital camera (outer sidewall option only)
5 41777 Servo control card
6 41773 RS485 communication card

1-20 OV-II Parts Catalog

Document 42601-0511
 2

5 and 6

Item Part No. Description

1 40683 Phenolic diffuser window (non-BFA outer sidewall units only)
2 40685 Outer sidewall camera box protective window glass (outer sidewall option only)
3 40739 Mirror (outer sidewall option only)
4 41226 Glass diffuser window (BFA outer sidewall option only)
5 42840 Crossover conveyor DC motor (180 VDC)
6 15544 Crossover conveyor DC motor (90 VDC)

Ordering OV-II Parts 1-21

Document 42601-0511
1 and 2
3

Item Part No. Description

1 41739 Crossover conveyor motor controller (90 VDC)
2 42835 Crossover conveyor motor controller (180 VDC)
3 41771 Inspection processor card
4 41772 CPU, dual, configured with software, no longer available

Note: Replaced by CPU, part number 45244 and CPU, part number 44222
5 45244 CPU, dual, configured with software, no longer available

Note: Replaced by CPU, part number 44222

6 44222 CPU, dual, configured with software, also replaces CPUs part numbers 41772 and 45244

1-22 OV-II Parts Catalog

Document 42601-0511
 1 2
3

5
6

Item Part No. Description

1 41954 24 V UPS battery pack
2 41967 30 V UPS power supply assembly
3 42189 Line control module (LCMI) II card
4 42512 24 V UPS power supply assembly
5 40567 Starwheel motor, no longer available

Note: Replaced by stardrive motor, part number 45174

6 42357-1 CCD camera, no longer available

Note: Replaced by CCD shutter camera, part number 45146-2

7 44776-x Deadplate, right hand, for machines equipped with thread inspector (x represents the CP
set, four digit dash number)
8 45174 Stardrive motor assembly, also replaces starwheel motor part number 40567
9 44778-x Deadplate, left hand, for machines equipped with thread inspector (x represents the CP
set, four digit dash number)

Ordering OV-II Parts 1-23

Document 42601-0511
 1 2

9
7 8

Item Part No. Description

1 92874 E-stop bulb
2 93519 Annunciator tower lamp bulb
3 94283 24 VDC carriage motor (outer sidewall option only)
4 94665-2 PLC input relay
5 94666-2 PLC output relay
6 40515 Mouse trackpad flex circuit cable
7 42000-1 Temperature sensor, UPS
8 42000-2 Temperature sensor, PS6-P4
9 45146-2 CCD shutter camera, configured, base, finish, ISW,
thread, also replaces CCD camera part number 42357-1

1-24 OV-II Parts Catalog

Document 42601-0511
 1

Item Part No. Description

1 94712 5 VDC power supply (outer sidewall option only)
2 94713 12 VDC power supply (outer sidewall option only)
3 94743 Fluorescent lamp (outer sidewall option only)
4 94744 Fluorescent lamp clip
5 94745 Fluorescent lamp ballast (outer sidewall option only)
6 42134 Filter, outer sidewall lamp box (outer sidewall option only)

Ordering OV-II Parts 1-25

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Item Part No. Description

1 94936 Encoder, reject conveyor
2 95168 Reject verifier / downstream reject lane sort sensor
3 95169 Sonic sensor (RX)
4 95170 Sonic sensor (TX)
5 95313 Dual encoder, main conveyor
6 42499-x Deadplate, right hand (specify 4 digit dash number for confirmation)
7 42500-x Deadplate, left hand (specify 4 digit dash number for confirmation)

1-26 OV-II Parts Catalog

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Item Part No. Description

1 95376 15 inch LCD panel, no longer available

Note: Replaced by 15 inch LCD panel part number 43328

2 43326 15 inch LCD panel
3 43328 15 inch LCD panel, replacement kit, also replaces 15 inch LCD panel part number 95376

Ordering OV-II Parts 1-27

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Item Part No. Description

1 45550-1 Kit replacement motor controller, right hand, replaces AC VFD controller 43166 in right
hand machines, used in OV-II with serial numbers lower than and including 79254
2 45550-2 Kit replacement motor controller, left hand, replaces AC VFD controller 43166 in left
hand machines, used in OV-II with serial numbers lower than and including 79254
3 45314-1 Solid state hard drive assembly, programmed for single CPU (45244, 44222 (NT 4.0 OS))
3 45069-1 Replacement solid state hard drive assembly, XP embedded OS
4 45314-2 Solid state hard drive assembly, programmed for dual CPU (41772 (NT 4.0 OS))

1-28 OV-II Parts Catalog

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Item Part No. Description

1 13327 Oil for vacuum pump, high volume, single phase (part number 44094)
2 28628 Outer sidewall camera elevator drive belt, 0.080 pitch, 110 grooves, 0.25 inch width
3 42009 Plate, guide, RF-RLD, transmitter side
4 43405 Filter element for muffler filter
5 44401-4 Light emitting diode (LED) strobe, Base, Thread
6 43728 Oil for vacuum pump, 1.5 horse power, part number 42458
7 42017 Plate, guide, RF-RLD, receiver side
8 43342 Sensor, color sort
9 95784 Replacement AC reject conveyor motor
10 44789 Plate, light shield, neck guide, thread

Ordering OV-II Parts 1-29

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Item Part No. Description

1 43406 Collection jar, including filter, for vacuum pump, part number 44094
2 44089 Re-build kit for vacuum pump, high volume, single phase, part number 44094
3 45327 Muffler, filter, coalescing, vacuum pump
4 44094 Vacuum pump, high volume, single phase, extended capacity
5 44756 Window, replacement, thread light emitting diode (LED) strobe
6 44757 Gasket, window, thread, light emitting diode (LED) strobe
7 42169 Plate, guide, color sort, light side
8 42020 Plate, guide, color sort, sensor side

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Document 42601-0511
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