Wi-34-017 - Tugas Isometric and Wps Requirment

TUGAS ISOMETRIK
PROJECT
ON SREAM PIPING ASSESMENT INTEGRITY MANAGEMENT PROGRAM
OLEH :
WI-XXXIV-017
WELDING INSPECTOR COURSE ANGKATAN XXVII

RESEARCH CENTER FOR MATERIALS SCIENCE UNIVERSITAS INDONESIA
2019
WELDING PROCEDUR JOINT REPORT
DATA PROCESS PIPING
Size Filler Metal

No Weld Pre Weld
Line No From To Material Joint Type WPS NO A. No. F. No Electrode PWHT Remarks
Joint Dia Process Root Filler Capping Heat Posisition
WT (mm)
(Inch) (mm) (mm) (mm)
1 1-PS-2027-18"-N2 1-PS-2027-18"-N2 1-PS-2027-18"-N2 18 12,70 SS EFW A 358 GR 321 Butt Weld SMAW WI/34/WPS/017 8 1 E 347 2,6 3,2 3,2 N/A N/A 6G PIPE TO FLANGE
2 1-PS-2027-18"-N2 1-PS-2027-18"-N2 1-PS-2027-18"-N2 18 12,70 SS EFW A 358 GR 321 Butt Weld SMAW WI/34/WPS/017 8 1 E 347 2,6 3,2 3,2 N/A N/A 6G PIPE TO PIPE
8 1-PS-2027-18"-N2 1-PS-2027-18"-N2 1-PS-2026-14"-N2 18-14 11,10 SS EFW A 358 GR 321 Fillet Weld SMAW WI/34/WPS/017 8 1 E 347 2,6 3,2 3,2 N/A N/A 6G TEE REDUCER
9 1-PS-2026-14"-N2 1-PS-2026-14"-N2 1-PS-2026-14"-N2 14 11,10 SS EFW A 358 GR 321 Butt Weld SMAW WI/34/WPS/017 8 1 E 347 2,6 3,2 3,2 N/A N/A 6G PIPE TO VALVE
11 1-PS-2026-14"-N2 1-PS-2026-14"-N2 1-PS-2026-14"-N2 14 11,10 SS EFW A 358 GR 321 Butt Weld SMAW WI/34/WPS/017 8 1 E 347 2,6 3,2 3,2 N/A N/A 6G PIPE TO ELBOW
13 1-PS-2026-14"-N2 1-PS-2026-14"-N2 1-PS-2026-14"-N2 14 11,10 SS EFW A 358 GR 321 Butt Weld SMAW WI/34/WPS/017 8 1 E 347 2,6 3,2 3,2 N/A N/A 6G PIPE TO REDUCER
20 1-PS-2027-18"-N2 1-PS-2027-18"-N2 1-PS-2027-18"-N2 18 12,70 SS EFW A 358 GR 321 Butt Weld SMAW WI/34/WPS/017 8 1 E 347 2,6 3,2 3,2 N/A N/A 6G END CAP
21 1-PS-2027-18"-N2 1-PS-2027-18"-N2 1-PS-2024-14"-N2 18-14 11,12 SS EFW A 358 GR 321 Fillet Weld SMAW WI/34/WPS/017 8 1 E 347 2,6 3,2 3,2 N/A N/A 6G TEE REDUCER
DATA PROCESS PIPING
Size Filler Metal

No Weld Pre Weld
Line No From To Material Joint Type WPS NO A. No. F. No Electrode PWHT Remarks
Joint Dia Process Root Filler Capping Heat Posisition
WT (mm)
(Inch) (mm) (mm) (mm)
Jumlah sambungan Las (Weld Joint) pada instalasi pipa

Work Shop (BUTT WELD-BW) Instalasi (FIELD WELD - FW)
No Type Las
Jumlah No Joint Jumlah No Joint
J.1 J.2 J.3 J.4 J.5 J.6
J.7 J.9 J.10 J.11 J.12
J.13 J.14 J.15 J.16
1 Butt Joint (BW) 28 J.17 J.18 J.19 J.20 1 BW J.4
J.22 J.23 J.24 J.25
J.26 J.27 J.28 J.29
J.30
2 Fillet (FW) 2 J.8 J.21 - -
* Note
- NDT Requirement dilakukan dengan metode ;
Radiography Test 100 %, pada semua type butt weld
PT Test 100 %, pada semua type Fillet Weld and Ring Pad
- WPS yang di butuhkan hanya 1 WPS dan 1 PQR (see. WPS No. WI/34/WPS/017)
- Sketch for Field Weld, and NDT Location (see Isometric Drawing)
RENCANA PELAKSANAAN NDT (NON DESTRUCTIVE TEEST)
CLIENT : ABU DHABI GAS

PROJECT TITLE : ON STREAM PIPING ASSESMENT INTEGRITY
JOB NO. : WI-XXXIV-017
AREA/UNIT/SECTION : CORROSION SIRCUIT 1-B-CL-0017
TEST BLOCK NO. : CL-1-A3L-2-20017-0022.DWG
SUMMARY OF NDT RECORD
NDT REQUIRMENT RT 100%; PT 100%

ATT :
Fluida yang mengalir adalah Gas Asam dengan Pressure Tertinggi adalah 905,2 Psi
No Description Quantity Remark
1 Total Joint Butt Weld 28 Joint

2 Total Joint Fillet Weld 2 Joint
3 Total Joint Radiography 28 Joint All Butt Weld
4 Total Joint Liquid Penetrant 2 Joint All Fileet Weld & Ring Pad
5 Total Joint PWHT / Anealing N/A Joint
6 Total Joint Hardness Test N/A Joint
7 Total Joint PMI Test N/A Joint
8 Total Joint Phased Array N/A Joint
9 Total Joint Ferrite Test N/A Joint
NDT RELEASED
Prepared By, Approved By,
WI-XXXIV-017
RESEARCH CENTER FOR MATERIALS SCIENCE
UNIVERSITY OF INDONESIA
Jl. Salemba Raya No 4, Jakarta 10430 Telp : 62-021-3907694, 3927554 Fax : 62-021-31938136 Email : rcms-ui@ui.edu : web : http://www.rcms.ui.ac.id
WELDING PROCEDURE SPECIFICATION (WPS)
( Section IX , ASME BOILER and Pressure Vessel Code )
Company Name : RCMS UI By : RCMS UI
WPS No : WI / 34 / WPS / 017 Date : 01 March 209
Supporting PQR No. (s) : 017/ WPQR RCMS
Welding Process (es) : SMAW Type (s) : Manual
JOINTS (QW-402)
Joint Design : Butt Joint
Backing (Yes) :-
Backing (No) : No
Backing Material (Type) : -
(Refer to both backing and retainers)
□ Metal □ Non fusing Metal
□ Non Metalic □ Other Joint Design:
Sketchs, Production Drawing, Weld Simbols, or written Description Shoiuld Show the general arrangement of the part to be welded.Where applicable , the root spacing and the detailsof weld groove
may be specified.[ At the option of the manufacturere , sketches may be attached to illustrate joint design, weld layers and beat squance (e.g for noughness procedure, for multiple process procedure ,
etc ) ]
BASE METAL (QW-403)
P-No. : 8 Group No. : 1 To P-No. : 8 Group No. : 1
Specification Type And Grade :
To Specification Type And Grade :
OR
Chem. Analysis And Mech. Prop : Cr-Ni-Ti
To Chem. Analysis And Mech. Prop : Cr-Ni-Ti
Thickness Range : 10mm-20mm
Base Metal : - Groove : Unlimited Fillet : Unlimited
Other :
FILLER METAL (QW-404) HEAT (QW-406)

GTAW SMAW
Spec. No. (SFA) : 5.4 Preheat Temp. Min : 150 °C
AWS No. (Class) : E 347 Interpass Temp. Max : 300 °C
A-No. : 8 Preheat Maintenance : During Welding
F-No. : 1 ( Continous or special heating , where applicable should be recorded )
Size Of Filler Metals : 2.6-3.2 POSTWELD HEAT TREAT. (QW-407)
Deposite Weld Metal : Temperature Range : N/A
Thickness Range : Groove: 10mm-20mm Fillet : Unlimited Time Range : N/A
Other :
POSITIONS (QW-405) (QW-408)

Position of Groove : Percent Composition
Welding progression : Up Hill Gas (es ) ( Miture ) Flow rate
Positions Of Fillet : All Shielding :
ELECTRICAL CHARACTERISTICS (QW-409) Trailling : - - -
Current AC or DC : Polarity : AC DC Backing : - - -
Amps (Range) : (Range) : 90-120 A
Tungsten Electrode Size And Type : N/A
Mode Of Metal Transfer For GMAW : N/A
Electrode Wire Feed Speed Range : N/A
TECHNIQUE (QW-410)
String Or Weave Bead :
Orifice Or Gas Cup Size : 8-10mm
Initial And Interpass Cleaning (Brushing, Grinding, Etc.) : Yes
Multiple Or Single Pass (Perside) : Multiple
Multiple Or Single Electrodes : Single Travel Speed (Range) : 50-100 mm/minutess
Weld Filler Metal Current Volt Travel Speed

Process Range Heat Input
Layer (s) Class Dia. (mm) Type Polar. Amp. Range Range
(mm/Minute )
Root SMAW E 347 2.6 DCSP 70 120 18 30 50 100
Hot Pass SMAW E 347 2.6 DCSP 70 120 18 30 50 100
Filler SMAW E 347 3.2 DCRP 100 150 18 30 50 100
Capping SMAW E 347 3.2 DCRP 100 150 18 30 50 100
Prepared By Approved By Approved By
RCMS –UI Conoco Migas
March, 01, 2019
PROCEDURE QUALIFICATION RECORD (PQR)
Procedure Qualification Record No. : WI / 34 / WPS / 017 Date : 01 March 209
Rev. No. : W P S No. : Date :_________ Rev. No. ______
Welding Process (es) : SMAW Type :____________________________
Type (Manual, Automatic, Semi-Auto) : Manual
JOINTS (QW-402)
BASE METAL (QW-403) POST WELD HEAT TREATMENT (QW-407)

Material Spec A 358 Temperature Range : N/A
Type or Grade 321 Time Range :
P-No. __8______________ to P-No ___8__________ Heating Rate :
Thickness of Test Coupon : 10-20mm Cooling Rate :
Diameter of Test Coupon Dia : 15mm Other __-_____________________________________________
Other :
FILLER METAL (QW-404) GTAW SMAW GAS (QW-408)
SFA Specification 5.4 Percent Composition
AWS Classification E 347 Gas(es) Mixture Flow Rate
Filler Metal F-No. 1 Shielding N/A
Weld Metal Analysis A-No 8 Trailling N/A - -
Size of Filler Metal 2.6-3.2 Backing N/A - -
Other ________________________
Deposited Weld Metal 9mm
Thickness Range : Groove: 10-20mm
Fillet : Unlimited
POSITION (QW-405) ELECTRICAL CHARATERISTIC (QW-409)
Position of Groove : 6G Current : AC DC
Weld Progression (Uphill, Downhill) : Up Hill Polarity : DCRP
Other _______________________________________________ Amps : 70 Range : 120
____________________________________________________ Tungsten Electrode Size :
Other -
PREHEAT (QW-406) TECHNIQUE (QW-410)
Preheat Temp.: 150 °C Travel Speed : N/A
Interpass Temp.: 300 °C String or Weave Bead :
Other __-_____________________________________________ Oscillation _________________________________________
____________________________________________________ Multipass or Singlepass (per side) :
Single or Multiple Electrodes :
Other _-____________________________________________
__________________________________________________
PQR NO. REV. NO. :

TENSILE TEST (QW-150)
Ultimated Ultimated Unit Type of Faillure and

Speciment No. Width Thickness Area
Total Load Stress Location
T1 12.5mm 12 150mm 7600 50,67 Base metal
T2 12.5mm 11,75 151.58mm 7900 52 Base metal

GUIDED BEND TEST (QW-160)
Speciment No. Type Result
SIDE BEND 1 ACCEPT
SIDE BEND 2 ACCEPT
SIDE BEND 3 ACCEPT
SIDE BEND 4 ACCEPT
NOTCH – TOUGHNESS TEST (QW-170)
Sample Identification
WELD METAL HAZ

Speciment No
1 2 3 1 2 3
Width x thickness under the notch ,mm
Area section under the notch,cm
Impact Energy, Kgfm ( joule)
Average Impact energy Kgfm ( joule)
Lateral Expantion , mm ( mills) - -
Shear fracture percentage, % - -
Welder Name : Clock No. : - Stamp No. : -

Test Conductor by : Laboratory Test No. :
We certify that the statement in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements
of Section IX of the ASME Code / and other application codes.
Manufacturer
Date : By :………………..
Prepared By Approved By Approved By

RCMS –UI Conoco Migas

Wi-34-017 - Tugas Isometric and Wps Requirment

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TUGAS ISOMETRIK

WELDING INSPECTOR COURSE ANGKATAN XXVII

DATA PROCESS PIPING

Size Filler Metal

Size Filler Metal

Jumlah sambungan Las (Weld Joint) pada instalasi pipa

CLIENT : ABU DHABI GAS

SUMMARY OF NDT RECORD

NDT REQUIRMENT RT 100%; PT 100%

No Description Quantity Remark

1 Total Joint Butt Weld 28 Joint

Prepared By, Approved By,

FILLER METAL (QW-404) HEAT (QW-406)

POSITIONS (QW-405) (QW-408)

Weld Filler Metal Current Volt Travel Speed

BASE METAL (QW-403) POST WELD HEAT TREATMENT (QW-407)

PQR NO. REV. NO. :

Ultimated Ultimated Unit Type of Faillure and

T1 12.5mm 12 150mm 7600 50,67 Base metal

T2 12.5mm 11,75 151.58mm 7900 52 Base metal

Speciment No. Type Result

SIDE BEND 1 ACCEPT

SIDE BEND 2 ACCEPT

SIDE BEND 3 ACCEPT

SIDE BEND 4 ACCEPT

NOTCH – TOUGHNESS TEST (QW-170)

WELD METAL HAZ

Width x thickness under the notch ,mm

Area section under the notch,cm

Impact Energy, Kgfm ( joule)

Average Impact energy Kgfm ( joule)

Lateral Expantion , mm ( mills) - -

Shear fracture percentage, % - -

Welder Name : Clock No. : - Stamp No. : -

Prepared By Approved By Approved By

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