Professional Documents
Culture Documents
1. Outline
ZlP series suspended platform are mainly used for the exterior construction, decoration and fitting-out
works of multi-storey buildings such as the following: high rise elevator, cableway installation, granary,
colliery, security inspection, tower hoist driver’s lift, large tank, chimney, boiler maintenance, dam and
bridge maintenance. The length can be up to 30 meters. Suspended platform is also applicable to exterior
wall decoration, plastering , building insulation, coating, marble tile installation, glass curtain wall
The suspended platform can be instead of scaffoldings, which will greatly reduce the cost, and with higher
efficiency; what’s more, operation is simple and flexible, easy to transfer, easy to use, safe and reliable etc.
2. Products Introduction
ZLP series suspended platform can be devided into three kinds of specifications, ZLP500, ZLP630 and
ZLP800. The main components include platform, hoist mechanism, safety lock, suspension mechanism
Platform is the working place, consist of high balustrade, low balustrade, bottom plate, hoist mounting
Platform is joint with 1m,1.5m,2m,2.5m and 3m platform , and can be assemble according to the needs.
There are hoist mounting deck, high balustrade and low balustrade at two ends, and hoist and safety lock
are in mounting decks, around platform there exists balustrades so as to prevent tools inside sliping out.
Hoist is the motor of suspended platform, adopting climing principle. Without wrapping up the wire rope,
Hoist is driven by electric regenerative braking and threephase asynchronous motor, after turbine worm
reducer starting, with steel rope climbing, hoist works up and down following the rope, so keep the
Besides, on the electric regenerative braking of the motor, there is manually operation, when power is off,
as long as workers uplift the hand grip,the platform will be down automaticly.
Safety lock is the protection equipment, two safety ropes are set independently. The suspended platform is
set with safety locks. When the platform goes acclivitous, the hoist system gets major faults or ropes are
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broken off and falling, the safety locks will lock the wire ropes to ensure the safety of the operator and the
machine.
Type CST20 II is an anti-tilting safety lock. When the steel rope next to wheel on the top of swinging arm,
the revolvingshaft open with the rope clamp, so that steel rope can pass through. When the platform goes
acclivitous, or ropes are broken off and falling, the steel rope will not lean on the wheel to down , but the
safety locks will lock the wire ropes to ensure the safety of the operator.
Suspension mechanism is on the top of the building through the steel rope to suspend the platforms.
Expansion bracket is fixed inside front and back support, and front and back beam is inside expansion
bracket. Front and back beam are inserted into the middle beam, the up support is fixed in the front
expansion bracket to fix and strengthen the steel rope, while the counter weight is laid on pole of the back
support.
Electrical contral system is used to control the movement of platforms, and the main elements are fixed in
insulated board, while multi-switch, Power indicator, Start button and the emergency stop button are in
Electrical diagram and the wiring diagram are seen Figure 8 and 9, while the type and specification of the
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(Once power is off in midway, it needs two people to operate manual release equipment to make
No Name No Name
1 Platform 6 Limited switch
2 Hoist 7 Steel rope
3 Safety lock 8 Counter weight
4 Suspension mechanism 9 Heavy bob
5 Electrical control box 10 Limited block
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Table 2:
Name Technical parameter
Table 3: Weight
(including hoist,safety
control box)
Suspended Mechanism 336 336 336 336
Counter-weight 1000 1000 1000 1000
Whole unit 1914 1803 1859 1768
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4. Structure Drawing of Products
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7
8
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5. Exploded View of Hoist of ZLP630
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6. Exploded View of Speed Reducer of ZLP630
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7. Exploded View of Safety Lock
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9、Components Table of Electrical Control Box
Table 4:
Writing mark Name Model, specification Note
QC Multi-purpose LW12-16
change-over switches
Choose the neat place,then connect the under frame,high rail and low rail,continue to install the frame of
hoist,adjust the high and low rail,make them in a line,then tighten all the screw,hang the electrical control
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box in the high rail side from out to in.
Raise the hoist,then insert the pin roll into the bottom mounting hole and the rack,put the upper handle
into the baffle hole of rack,then insert the lockpin in the head of pin roll,make the spring ring level.
Insert the bracket of safety lock bottom into the between two board in the hoist rack,then connect well
with the bolt.Install the limit switch together with mounting plate on the safety lock.
3 Penetrate the front beam and the back beam into the expansion bracket respectively,then penetrate
into the middle beam,or firstly penetrate the front beam,middle beam,back beam,then penetrate into
4 Under the wrie rope suspension rack of front beam,install the load cable and guard cable in the two
pin roll Socket,above install the strength cable,then clamp the kinds of rope end with the rope
5 Adjust the extended length of front beam according to the construction requirement.
6 Adjust the distance between the front bracket and back bracket,then connect then beam and
expansion bracket,beam and beam,make three beam in a line.Besides,,the level of height difference
cannot over the 10cm among the full rang of three beam,and also only allowed slope from back to
front.
⑦ Connect strengthened steel rope through open type turn-buckle(30) on the upper bracket and back
extended support, tighten the end of steel wire rope using clamp(29), and then whirl the turn-buckle to
tight strengthened steel wire rope, usually after tighten and eliminate the gap, whirl 4 to 5 to make it has
⑧ counter weight should be well-distributed on two holes of back support, and pass through the
protection bolt
⑨ put the working steel wire rope and safety steel wire rope slowly to the stop place of suspended
platform
Notes: while fixing, you can use special tools, such as tommy bar, which is used for alignment of hole.
5) Connection of cable and adjustment of motor change of direction
1 connection of cable
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Connect every phase wire of five power cable to the connector post of electrical control box; after
seeing direction clearly on the motor’s connected cable plug and plug on control button, put into the
After connecting 380v power, make hand knob of universal change-over switch to one side of motor
which needs adjusting, then press start button, and control button”up”, at this time, the motor should
whirl in clockwise direction, if not, pls open the junction box of the motor, and adjust two wires in
three randomly, and make universal change-over switch to the other side, and to adjust the other
Make universal change-over switch to the side which will be put through, and put the working steel
wire rope through the safety lock and mounting rack and then to the mouth of hoist, press control
button”up”, the steel wire rope can be into the hoist automatically, if not, change another angle to put
the rope, and press the button”up” to finish putting through the steel wire rope.
Firstly, let suspended platform up to the highest height within the working range of safety lock, and at
this time the safety steel rope can be put through the safety lock.
3 After putting through working steel wire rope and safety steel wire rope well, pls put the heavy bob(1)
1) The distance between two suspension machanism and machanism on the roof should be the same, the
difference should be less than 10cm to in case of the use of safety lock.
2) The extended length of front beam is 1.3m, the distance between front support and back support is
4.6m, the counter weight should be uniform distributed on the holes of front and back support, and pass
steel wire rope, clamp should not alternate layout on the steel wire rope.
④ tightening of clamp: the first clamp should be next to the rope wheel(ferrule)as much as possible and be
firstly fixed, but don't break the outer wire of steel wire rope. Then the second one, third one, fouth one.
What’s more, the rope between the third and fourth one should hump, see Figure 10. After one or two
4) Working steel wire rope and safety steel wire rope all should not be break, out of shape or twist.
5) All the nut in the bolt should be tighted and all the cotter pin in the pinned shan should be in level.
6) After seeing direction clearly on two motor’s connected cable plug and plug on control button, put into
the bottom socket of electrical control box, don't put into by force or make a break of that.
7) The power of electrical control box should have zeroline and earth wire, and crust connected with the
8)During the whole process of putting through the rope, people should notice carefully whether there exist
unnormal phenomenon, if exist, pls stop putting through the rope at once in case to break steel wire
9) The redundant steel wire rope should be tired and put well in case of damage.
10) Two heavy bobs must hang the end of steel wire rope and safety steel wire rope.
1) Inspect every connection to make sure them reliable enough, steel rope is good without any broken, the
steel rope clamp is put the right place, nut is screwed down, cotter pin has been equalized level, the
extended distance of front beam complys with a standard, stabilizing moment of the suspension
① The gap between the gag bit and magnechuck should be within 0.8 to 1 mm (see Figure 11), first
then screw the bolt to adjust the gap, and make the gap
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and after pull-in, it must be away completely from the friction disc (retarding disc).
After putting through the power, turn on the residual current circuit breaker, press the trial button, then
the switch should be off at once, at this time, press the reset button, the switch should be on again.
First of all, let the suspended platform reach to 1 to 2 m, and let one end of the platform down within 3 0 to
80 (that is, one end of 7.5m suspended platform is 40 to 100m higher than the other end, while to 5m, 26 to
69 higher), at this time, safety lock should lock the steel rope safely and reliably.
5) Suspended platform should be up and down 3 to 5 times, every time move 3 to 5 meters, and check the
① the sound of hoist is normal or not while working; the movement of electromagnetic brake is flexible
② press emergency stop button or turn on the limit switch, suspended platform should stop moving
③ the suspended platform is lean or not, if so, pls adjust it to the level.
Let the suspended platform up to 3 to 5m, then stop there, put up the released hand knob on the
electromagnetic brake, the suspended platform should be down stablely( if empty platform, pls strike the
Let suspended platform up to the highest working height, fix the limited block and adjust the distance and
angle of limited switch to make sure the normal work of limited switch.
3) two hoist are working at the same time:put the hand knob in the middle and press the control switch
4) one hoist woks: put the hand knob to the side of hoist, and then press the control switch
5) after working, cut off the power and lock the electrical control box well
Suspended platform belongs to a high altitude equipment, so it is important to pay more attention to the
safe operation and usage. After installation, pls do check it according to the instruction in (1). Before the
use of suspended platform, pls make sure the user should have received approval of Local Labor security
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supervision department, and carry out the standard and regulation of some departments , such as
elevated work, labor protection, safe construction, and safely using electricity etc. issued by the state and
local government.According to the characteristics of suspended platform, the users must obey the
1) The platform should have person specially assigned for operation and maintainence, so these persons
should not have any ills or psychological defect in high altitude, they all should been specially trained
2) Before operating, pls read and understand this operation instruction carefully; before using, must
check every item qualified; while using, must strictly do as the safe operation and regulation; after
3) All the operators and users should put the safe hat, tie safe belt, and self locking hook on the safe belt
4) Working with any problems and over loading is strictly prohibited, the load should be including
persons on the platform, what’s more, the load should be well- distributed on the platform; when the
height is over 50m and the extended distance of front beam is over the regulated length or the distance
between front and back support become smaller, the loading of the platform must reduce; when the
wind is bigger(equal to increase the load of platform ), the load of the platform should be also reduce.
What’s more, the user must make sure the stability of the counter weight in the suspension
machanism, and moment should be equal or two times bigger then overturning moment(see table 9
and 10).
5) Used over length or combine two suspended platform are strictly prohibited, don't install suspended
6) When the lean of suspended platform is over 15m, pls adjust it timely, or which will have a great effect
on the use of safety lock, even break the parts of safety lock.
7) When the platform is working, the operator must carefully pay attention to the obstacles up and down
in case of collision or other accidents; while working in the up direction, should notice the LS.
8) Using ladders, footstool, Stepping Stone and so on in the platforms is strictly prohibited.
9) Don't use the platform as carriage of persons or things, also don't put any other suspended tools in the
platform.
10) Weldingground should not be connected to the platform or steel wire rope.
11) Electrical control box should not be used as lighting connected another wire or as other power motor,
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and don't put any things in the box.
12) Must make sure the limited switch, emergency stop button, brake and glissading equipment flexible
and reliable.
Notes: ① Emergency stop button is self locking button, when recover it, must turn the head in the
② When limited switch or emergency stop button starts, must first press the start button to
13) The locking of the safety lock must be reliable and when reaching to the standard period (within 6
mouths from ex-work or relabelled), it should be sent to factory to inspection and repair and re
relabelled; safety lock should not tear down and repair by himself, or the factory should have no
14) Once you find the hoist blocking the steel wire rop or any another unclear breakdown, do not start
them by force, first you should fix the platform stablely, and then find the reason to remove the
breakdown, to continue using the platform after confirmation of recover. Besides, inspection and
repair in the air is prohibited, but if there is special conditions, pls make sure you do have realistic and
safe protection, and fix the platform stablely to make sure the safety.
15) Steel wire rope must use the regular structure and mechanical property special manufactured steel
rope, which must be without any break and keep surface clean and don't touch the oil. The inspection
and abandonment of the steel wire rope should be carried out according to Item 2.5 in “Using
Regulation of Inspection and Abandonment of GB5972-86 Hoisting Machinery ”. If there are the
1 breaking wires or breaking wires reach to 5 wires in one pitch(the axial distance of steel wire
2 relax, flattening, heave(distortion in cage state), diameter of dog leg or bending should be less
than 10mm
3 terrible abrasion or rusting to make the diameter of steel wire rope is less than 8.3mm
16) Don't drag and pull the platform using work steel wire rope or safety steel wire rope
17) After stop working, pls cut the power off, lock the electrical control box door well, do cleaning and
protection arrangement, keep the water and sundries away from the motor, safety lock,
3 sparks of electric welding should make sure not touch steel wire rope
19) Before very time to use the platform, the operator should make a daily check according to “Daily
Inspection Contents”.
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The Power off Put through again
suspended Breaks the three-phase power Find out the whether
platform leakage and take
residual current circuit breaker
cannot move countermeasure
trip off
eliminate.
The rope of The oil on the safety wire rope Clean or replacement
safety lock steel wire
slipping Replace them
The rope clamp has the problem Replaces the rope clamp
from the
manufactory
responsible by operators.The full inspection and overhauling regularly must be charged of professional
person.Above work must be record well,and sign it by worker,the leader supervised and urged them.
1) safety lock
③Had done defend the job, and in the meantime keep the rain and dirty out of inside.
2) Hoist
②take down the motor encloser,wipe the dust and oil stains on the surface of magnetic brake or the end
cover of motor.
③clear the dirt on the wire rope,and eliminate the rusty stain.
④had done defend the job, and in the meantime keep the rain and dirty out of the hoist and motor inside.
Before the construction,the operator must inspect the security of safety lock, reliability of emergency stop
button and limit switch , the flexible and the reliability of the magnetic brake,the flexible of manual
gliding device,the wire rope is good or bad,the clamp and the connect bolt good or loose,the platform must
be moved 3-5 times up and down.Every time reach 3-5m,confirm the suspended platform located the
perfect condition.Professional maintenance teams must inspect seriously before use it according to the
“Suspended Platform Daily Inspection and Detail”(see the table 6)on every day morning and afternoon,if
need to repair,must be repaired in time.The suspended platform working with any problem is prohibited.
The use of safety lock cannot over the standard the time(6 months from the date of factory to the new re-
calibration ),the perform maintenance of hoist must be done by professional person or manufactory.
The time interval of periodic repair be fix according to the service condition and the leagth of work hours
in different company(commonly two month), After the machine to use, the need for a comprehensive
maintenance and repair work,if necessary,can send to the manufactory to do.The periodic repair work
include:
1 Hoist
a. Replace the lube in the gear box:lube designtion is No47 machine oil, oil mass is 0.75kg,first use be
changed after 20-30days,later will be changed after 1-2 month,at the same time,must inspect wear and
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tear of the worm wheel and worm.
b. Open the end cover of hoist,clear the Internal booty;clean the gear wheel,replace the grease;inspect
the bearing element(or pressure rope components), guide roller, steel ring and platen wear pattern.
c. ①Discharge the magnetic brake to clean,inspect the wear pattern of gag bit and friction plate,if the
2 safety lock:inspect arm movements and roll of rope wheel flexible or not.
3 Electrical control box: make the clean work,measure the insulating resistance in the terminal screw
between the electrically live parts and box with the 500V MΩ megger ( it’s should be less than
2MΩ;Inspect the plug-in is perfact or not,the connection of electric motor with cable and wire
damaged or not, wire splice loose or not.If replace the plug-in,must be done according to the circuit
diagram,in case make the electrical malfunction.Also inspect the system work is good or not when get
4 Inspect the working wire rope and safety wire rope is in good condition or not seriously.
5 Platform and suspension machanism: mainly inspect the structure deformation,cracking or other
damage,welding line crack ,falling off and parts rusting and so on. If the parts integral
storage time over one year, need to maintenance again. Hoist,safety lock,control box need to package
individually ( the wire rope must be straighten out into a circle and bale again,other parts can in
bulk.When shipping,please take care of the under frame,railing(hoist mounting deck and suspension and
(2) Tools
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Item Inspection content Result Mark
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Wire rope Damage (wire broken,strands break,
dents,deformation,loose,bend)
Suspension plat The platform moved three times in 3-5m ,is there unusual
form movement voice
Comment and t
reatment
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Note :1.The result column mark”√”,show good,mark”×”,show problem.
2.If the results have problem,fill detail in the mark column and deal with them as follows:if
mark☆,should be repair immediately;if△,should repair within a definite
time;if○,should be scrap.
3.Suspended platform movement can be operated after finished inspection of all the item.
No Name No Name
1 Wire rope typeAφ9.1 5 Friction plate ( gag
typeBφ8.6 bit
2 Steel ring 6 Guide sleeve
3 Boom sheave,bolt 7 pressure plate
4 Support components
ZLP630 Wearing Parts Table
Table 8:
No Name No Name
1 Steel wire ropeΦ8.3 5 Tube of in-rope
2 Mouth of in-rope 6 clamping roller parts
3 Blocking rope ring 7 Splitter
4 Tube of out-rope 8 Friction plate(gag bit
allowable load:
Table 9:
support (m)
1.3 800 1000 4.6
50 1.5. 800 4.6
1.7 350 4.2
1.3 800 4.6
100 1.5 600 4.6
1.7 250 4.2
120 1.3 800 4.6
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1.5 550 4.6
1.7 200 4.2
1.3 700 4.6
150 1.5 450 4.6
1.7 150 4.2
Note:Above figure calculated according to the four platform(7.5m),if reduce one platform,then allow add
ZLP630 suspended platform relationship between installation height,the extend length of front beam and
allowable load:
Table 10:
support (m)
1.3 630 4.6
50 1.5. 630 4.6
1.7 250 4.2
1.3 630 4.6
100 1.5 400 4.6
1.7 200 4.2
1000
1.3 630 4.6
120 1.5 400 4.6
1.7 200 4.2
1.3 500 4.6
150 1.5 350 4.6
1.7 150 4.2
Notes:Above figure calculated according to the three platform5-6m,if reduce one platform,allowed to add
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