Kransysteme

Spare parts list

for

ABUS – Wire rope hoist

D DB DQA

Z ZB

- D -2/1 - 200.3
- DB -4/1 - 280.3
Size GM 7000.1 - DQA -6/1 Wheel diameter - 350.3
- Z -4/2 - 400
- ZB -6/2 - 500
Stand : 31. Oktober 2008

-8/2

Serial No. _______________

Manufacturer
E 360.GB

ABUS Kransysteme GmbH Tel. ##49 2261 / 37–0

Sonnenweg 1 Fax. ##49 2261 / 37247
D – 51647 Gummersbach info@abus---kransysteme.de
AN 120034.001_GB

This document may not be reproduced or given to third parties and its content must not be divulged or used for other purposes without the prior written permission of ABUS. You will be liable to
pay compensation for any breach of this provision. All patent and registered design rights reserved.

These spare parts list are intended for use in an English–speaking country by English–speaking
specialist personnel.
Contents
1 Parts list . . . . . . . . . . . . . . . . . . 3 1.6.3 Reeving 6/1 D(B), 6/2 Z(B)
--- (AZF 350.3) . . . . . . . . . . . . . . . . . . . . 39
1.1 Example order . . . . . . . . . . . . . . . . . . . 3 1.6.4 Reeving 8/2 Z(B)
1.2 Travelling mechanism, driven . . . . . . 4 --- (AZF 500) . . . . . . . . . . . . . . . . . . . . . 40
1.2.1 AZP 200.3 . . . . . . . . . . . . . . . . . . . . . . . 5 1.6.5 Reeving 4/1 DQA
--- (AZF 400) . . . . . . . . . . . . . . . . . . . . . 41
1.2.2 AZP 280.3 . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.3 AZF 350.3 . . . . . . . . . . . . . . . . . . . . . . . 9 1.7 Bottom block . . . . . . . . . . . . . . . . . . . . 42
1.2.4 AZF 400 . . . . . . . . . . . . . . . . . . . . . . . . . 11 1.7.1 Reeving 2/1 D(B) . . . . . . . . . . . . . . . . . 42
1.2.5 AZF 500 . . . . . . . . . . . . . . . . . . . . . . . . . 12 1.7.2 Reeving 4/1 D(B) and 4/2 Z(B) . . . . . 44
1.7.3 Reeving 4/2 D(B) . . . . . . . . . . . . . . . . . 46
1.3 Travelling mechanism, non–driven . . 13
1.7.4 Reeving 6/1 D(B) and 6/2 Z(B) . . . . . 48
1.3.1 AZP 200.3 . . . . . . . . . . . . . . . . . . . . . . . 14 1.7.5 Reeving 8/2 D(B) . . . . . . . . . . . . . . . . . 50
1.3.2 AZP 280.3 . . . . . . . . . . . . . . . . . . . . . . . 16 1.7.6 Reeving 8/2 Z(B) . . . . . . . . . . . . . . . . . 52
1.3.3 AZF 350.3 . . . . . . . . . . . . . . . . . . . . . . . 18
1.8 Upper block . . . . . . . . . . . . . . . . . . . . . 54
1.3.4 AZF 400 . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.8.1 Reeving 8/2 D(B) . . . . . . . . . . . . . . . . . 54
1.3.5 AZF 500 . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.8.2 Reeving 4/2 Z(B) . . . . . . . . . . . . . . . . . 55
1.4 Gear motors . . . . . . . . . . . . . . . . . . . . . 22 1.8.3 Reeving 4/2 Z(B) with measuring axis 56
1.4.1 AZP 200 . . . . . . . . . . . . . . . . . . . . . . . . . 22 1.8.4 Reeving 6/1 D(B) and 6/2 Z(B) . . . . . 57
1.4.2 AZP 280 . . . . . . . . . . . . . . . . . . . . . . . . . 24 1.8.5 Reeving 6/2 Z(B) with measuring axis 58
1.4.3 AZF 350.3 . . . . . . . . . . . . . . . . . . . . . . . 26 1.8.6 Reeving 8/2 Z(B) . . . . . . . . . . . . . . . . . 59
1.4.4 AZF 400 . . . . . . . . . . . . . . . . . . . . . . . . . 31 1.8.7 Reeving 8/2 Z(B) with measuring axis 60
1.4.5 AZF 500 . . . . . . . . . . . . . . . . . . . . . . . . . 33 1.9 Rope guide , rope . . . . . . . . . . . . . . . 61
1.5 Lifting gear drive . . . . . . . . . . . . . . . . . 36 1.10 Rope drum . . . . . . . . . . . . . . . . . . . . . . 63
1.6 Trolley frame . . . . . . . . . . . . . . . . . . . . . 39 1.11 Deflection roller crosshead . . . . . . . . 64
1.6.1 Reeving 2/1 D(B) and 4/2 D(B) 1.12 Fixed point crosshead . . . . . . . . . . . . 68
--- (AZP 200) . . . . . . . . . . . . . . . . . . . . . 39
1.13 Gear limit switch . . . . . . . . . . . . . . . . . 70
1.6.2 Reeving 4/1 D(B), 8/2 D(B)
and 4/2 Z(B) --- (AZP 280) . . . . . . . . . 39 1.14 Fax–Order . . . . . . . . . . . . . . . . . . . . . . . 71

Page 2 Data : 31.10.2008

1 Parts list

1.1 Example order

Notes for individual part orders

Orders for individual parts should be sent to your local ABUS partner or to:

ABUS Kransysteme GmbH

Sonnenweg 1
D – 51647 Gummersbach

Phone ##49 2261 37 – 121 , 425 , 421 , 145 , 411

Telefax ##49 2261 37 – 414
eMail info@abus---kransysteme.de

Please give the following data in all orders:

1. Serial no.
2. Number of spare parts list
3. Page no.
4. Item no.
5. Part no.
6. Quantity

Example order:

1. 2. 3. 4. 5. 6.

123456 AN120034.001 Page 17 13 48016 1

AN 120034.001_GB / E 360.GB Page 3

1.2 Travelling mechanism, driven

8 7 19
13

10 12 8

17
6
11

Y
X
15 14
9

16 6

18

5 2 3 4
16

Fig. 1
20

The groove width AD of the wheels on your trolley are stated in the trolley data sheet included in your test book.

Page 4 Data : 31.10.2008

1.2.1 AZP 200.3
see Figure 1 Page 4
Individual parts available
Item Part no. Quantity Designation Dimensions DIN
3 204 2 Ball bearing 6212 Z DIN 625
4 77626 1 Bearing flange
5 73818 1 Bearing bolt
6 77379 12 Countersunk bolt M10 x 30
7 71553 1 Screw ---on plate 6 x M10
19 71554 1 Screw ---on plate 8 x M10
8 5607 2 Countersunk bolt M10 x 20

9 83541 2 Guiding roll ø125 mm

85459 2 Guiding roll ø122 mm
83540 2 Guiding roll ø115 mm
83539 2 Guiding roll ø112 mm
76416 2 Guiding roll ø100 mm
76465 2 Guiding roll ø105 mm
82378 2 Guiding roll ø102 mm
76466 2 Guiding roll ø110 mm

10 77497 2 Cylindrical roller bearing NUP 205 EC DIN 5412

11 77498 2 Nilos---ring NUP 205 JV
12 47034 2 Snap ring I 52 x 2 DIN 472
13 83319 2 Countersunk bolt M10 x 50
14 76425 2 Track guide cover
15 72429 6 Flat head screw M6 x 16 DIN EN ISO 10642
16 83146 1 Stretch element

17 83183 1 Holder Centre spacing X=155 mm

Overall height Y=57 mm
83188 1 Holder Centre spacing X=155mm
Overall height Y=61 mm
85458 1 Holder Centre spacing X=175 mm
Overall height Y=61 mm
83191 1 Holder Centre spacing X=175mm
Overall height Y=66 mm

18 83180 1 Protection element

Sets available
Item Part no. Quantity Designation Scope of set (items)
1 77631 1 Wheel machined with bearing AD = 47mm Item 2 ---3
77633 1 Wheel machined with bearing AD = 52mm
77634 1 Wheel machined with bearing AD = 57mm
77635 1 Wheel machined with bearing AD = 62mm
77636 1 Wheel machined with bearing AD = 67mm
77637 1 Wheel machined with bearing AD = 72mm
77638 1 Wheel machined with bearing AD = 77mm
77639 1 Wheel machined with bearing AD = 82mm
77640 1 Wheel machined with bearing AD = 87mm
77641 1 Wheel machined with bearing AD = 92mm

77629 1 Wheel machined with bearing without wheel flange

AN 120034.001_GB / E 360.GB Page 5

 SB x SH min Guiding roll Guiding roll X Y
[mm] Crane [mm] Trolley[mm]
40 x 30 110 155 57
40 x 30 110 112 155 61
50 x 30 100 155 57
50 x 30 100 155 61
50 x 40 112 175 66
60 x 40 110 175 61
60 x 40 110 112 175 66
70 x 40 100 175 61
70 x 40 100 102 175 66
A 45 ( 45 x 55 ) 125 175 61
A 45 ( 45 x 55 ) 125 175 66
A 55 ( 55 x 65 ) 115 175 61
A 55 ( 55 x 65 ) 115 175 66
A 65 ( 65 x 75 ) 105 175 61
A 65 ( 65 x 75 ) 105 175 66

Page 6 Data : 31.10.2008

1.2.2 AZP 280.3
see Figure 1 Page 4

Individual parts available

Item Part no. Quantity Designation Dimensions DIN
3 206 2 Ball bearing 6216 Z DIN 625
4 86632 1 Bearing flange
5 71909 1 Bearing bolt
6 8804 12 Countersunk bolt M12 x 40
7 71908 1 Screw ---on plate
19 71908 1 Screw ---on plate
8 8606 2 Countersunk bolt M12 x 25

9 86781 2 Guiding roll ø133 mm

86782 2 Guiding roll ø138 mm
86783 2 Guiding roll ø143 mm
86784 2 Guiding roll ø145 mm

10 72428 2 Cylindrical roller bearing NUP 206 E DIN 5412

11 87127 2 Nilos---ring NUP 206 JV
12 236 2 Snap ring I 62 x 2 DIN 472
13 8405 2 Screw M12 x 60 DIN 6914
14 86792 2 Track guide cover
15 86793 6 Flat head screw M6 x 16 DIN EN ISO 10642
16 86785 1 Stretch element

17 86785 1 Holder Centre spacing X=188 mm

Overall height Y=77 mm
86786 1 Holder Centre spacing X=188 mm
Overall height Y=68 mm
86787 1 Holder Centre spacing X=198 mm
Overall height Y=77 mm
86788 1 Holder Centre spacing X=198 mm
Overall height Y=68 mm
86789 1 Holder Centre spacing X=208 mm
Overall height Y=77 mm
86790 1 Holder Centre spacing X=218 mm
Overall height Y=77 mm
87174 1 Holder Centre spacing X=208 mm
Overall height Y=68 mm

18 86791 1 Protection element

20 87497 1 Clamping

Sets available
Item Part no. Quantity Designation Scope of set (items)
1 86655 1 Wheel machined with bearing AD = 52mm Item 2 ---3
86657 1 Wheel machined with bearing AD = 57mm
86658 1 Wheel machined with bearing AD = 62mm
86659 1 Wheel machined with bearing AD = 67mm
86660 1 Wheel machined with bearing AD = 72mm
86661 1 Wheel machined with bearing AD = 77mm
86662 1 Wheel machined with bearing AD = 82mm
86663 1 Wheel machined with bearing AD = 87mm
86664 1 Wheel machined with bearing AD = 92mm
86665 1 Wheel machined with bearing AD = 97mm

86666 1 Wheel machined with bearing without wheel flange

AN 120034.001_GB / E 360.GB Page 7

 SB x SH min Guiding roll Guiding roll X Y
[mm] Crane [mm] Trolley[mm]
40 x 30 143 188 68
40 x 40 143 188 77
50 x 30 143 198 68
50 x 40 143 145 198 77
60 x 30 143 208 68
60 x 40 133 198 77
60 x 40 145 208 77
70 x 40 133 208 77
70 x 40 145 145 218 77
A 45 ( 45 x 55 ) 138 188 77
A 55 ( 55 x 65 ) 138 198 77
A 65 ( 65 x 75 ) 138 208 77
A 75 ( 75 x 85 ) 138 218 77

Page 8 Data : 31.10.2008

1.2.3 AZF 350.3
see Figure 1 Page 4

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

3 300153 2 Ball bearing 6219 --- 2Z DIN 625

4 300156 1 Bearing flange
5 300155 1 Bearing bolt
6 8804 12 Countersunk bolt M12 x 40
7 300250 1 Screw ---on plate
19 300250 1 Screw ---on plate
8 8606 2 Countersunk bolt M12 x 25

9 300279 2 Guiding roll ø160 x 35.5 mm

300280 2 Guiding roll ø165 x 35.5 mm
300281 2 Guiding roll ø165 x 41 mm

10 300282 2 Cylindrical roller bearing NUP 308 E DIN 5412

11 300283 4 Nilos---ring NUP 308 JV
12 7136 2 Snap ring I 90 x 3 DIN 472
13 83389 2 Screw M20 x 75 DIN EN 14399---4
83391 2 Washer 21 DIN EN 14399---6
14 300256 2 Track guide cover
15 10128 8 Flat head screw M8 x 20 DIN EN ISO 10642
16 300251 1 Stretch element

17 300265 1 Holder Centre spacing X=215 mm

Overall height Y=79 mm
300266 1 Holder Centre spacing X=225 mm
Overall height Y=79 mm
300267 1 Holder Centre spacing X=235 mm
Overall height Y=79 mm
300268 1 Holder Centre spacing X=235 mm
Overall height Y=92 mm
300269 1 Holder Centre spacing X=245 mm
Overall height Y=79 mm
300270 1 Holder Centre spacing X=245 mm
Overall height Y=92 mm
300271 1 Holder Centre spacing X=255 mm
Overall height Y=92 mm
300272 1 Holder Centre spacing X=270 mm
Overall height Y=92 mm

18 300254 1 Protection element

20 300252 1 Clamping

Sets available
Item Part no. Quantity Designation Scope of set (items)

1 302491 1 Wheel machined with bearing AD = 57mm Item 2 ---3

302492 1 Wheel machined with bearing AD = 62mm
302493 1 Wheel machined with bearing AD = 67mm
302494 1 Wheel machined with bearing AD = 72mm
302495 1 Wheel machined with bearing AD = 77mm
302496 1 Wheel machined with bearing AD = 82mm
302497 1 Wheel machined with bearing AD = 87mm
302498 1 Wheel machined with bearing AD = 92mm
302499 1 Wheel machined with bearing AD = 97mm

302500 1 Wheel machined with bearing without wheel flange

AN 120034.001_GB / E 360.GB Page 9

 SB x SH min Guiding roll Guiding roll X Y
[mm] Crane [mm] Trolley[mm]
50 x 40 160 215 79
50 x 40 182 235 92
60 x 40 160 225 79
60 x 40 182 245 92
70 x 40 160 235 79
70 x 40 182 255 92
80 x 40 160 245 79
A 55 ( 55 x 65 ) 165 225 79
A 65 ( 65 x 75 ) 165 235 92
A 75 ( 75 x 85 ) 165 245 92
A 100 165 270 92

Page 10 Data : 31.10.2008

 2

Figure 2

1.2.4 AZF 400

Individual parts available
Item Part no. Quantity Designation Dimensions DIN

2 49720 1 wheel machined AD = 57mm

49547 1 wheel machined AD = 62mm
49828 1 wheel machined AD = 67mm
49548 1 wheel machined AD = 72mm
49549 1 wheel machined AD = 77mm

3 6607 2 ball bearing 6218 ZZ DIN 625

4 3471 2 bearing bolt mB.
5 8817 1 thread protection plug 10700 D=70
6 46 6 filister–head screw M16 x 30 DIN 6912
7 16904 6 Schnorr – spring ring VS 16

Sets available

Set Part no. Quantity Designation Scope of set (items)

1 44919 1 wheel machined compl. AD = 57mm Item 2 – 7

44920 1 wheel machined compl. AD = 62mm Item 2 – 7
44921 1 wheel machined compl. AD = 67mm Item 2 – 7
44922 1 wheel machined compl. AD = 72mm Item 2 – 7
44923 1 wheel machined compl. AD = 77mm Item 2 – 7

AN 120034.001_GB / E 360.GB Page 11

1.2.5 AZF 500
Individual parts available
Item Part no. Quantity Designation Dimensions DIN

2 49644 1 wheel machined AD = 57mm

49650 1 wheel machined AD = 62mm
49651 1 wheel machined AD = 67mm
49652 1 wheel machined AD = 72mm
49653 1 wheel machined AD = 77mm

3 19714 2 ball bearing 6220 ZZ DIN 625

4 5661 2 bearing bolt mB.
5 8817 1 thread protection plug 10700 D=70
6 5681 6 filister–head screw M16 x 35 DIN 6912
7 16904 6 Schnorr – spring ring VS 16

Sets available

Set Part no. Quantity Designation Scope of set (items)

1 44924 1 wheel machined compl. AD = 57mm Item 2 – 7

44925 1 wheel machined compl. AD = 62mm Item 2 – 7
44926 1 wheel machined compl. AD = 67mm Item 2 – 7
44927 1 wheel machined compl. AD = 72mm Item 2 – 7
44928 1 wheel machined compl. AD = 77mm Item 2 – 7

Page 12 Data : 31.10.2008

1.3 Travelling mechanism, non–driven

11

8 10
15

Y
X
14 12
7 6

14

16
4 2 3 5

21 20

22

17

18

19

Fig. 3

The groove width AD of the wheels on your trolley are stated in the trolley data sheet included in your test book.

AN 120034.001_GB / E 360.GB Page 13

1.3.1 AZP 200.3
see Fig. 3 Page 13
Individual parts available
Item Part no. Quantity Designation Dimensions DIN
3 204 2 Ball bearing 6212 Z DIN 625
4 5187 1 Distance bush
5 5663 1 Bolt
6 231 1 Snap ring A60 x 2 DIN 471

7 83541 2 Guiding roll ø125 mm

85459 2 Guiding roll ø122 mm
83540 2 Guiding roll ø115 mm
83539 2 Guiding roll ø112 mm
76416 2 Guiding roll ø100 mm
76465 2 Guiding roll ø105 mm
82378 2 Guiding roll ø102 mm
76466 2 Guiding roll ø110 mm

8 77497 2 Cylindrical roller bearing NUP 205 EC DIN 5412

9 77498 2 Nilos---ring NUP 205 JV
10 47034 2 Snap ring I 52 x 2 DIN 472
11 83319 2 Countersunk bolt M10 x 50
12 76425 2 Track guide cover
13 72429 6 Flat head screw M6 x 16 DIN EN ISO 10642
14 83146 1 Stretch element

15 83183 1 Holder Centre spacing X=155 mm

Overall height Y=57 mm
83188 1 Holder Centre spacing X=155mm
Overall height Y=61 mm
85458 1 Holder Centre spacing X=175 mm
Overall height Y=61 mm
83191 1 Holder Centre spacing X=175mm
Overall height Y=66 mm

16 83180 1 Protection element

Sets available
Item Part no. Quantity Designation Scope of set (items)
1 77632 1 Wheel not machined with bearing AD = 47mm Item 2 ---3
77642 1 Wheel not machined with bearing AD = 52mm
77643 1 Wheel not machined with bearing AD = 57mm
77644 1 Wheel not machined with bearing AD = 62mm
77645 1 Wheel not machined with bearing AD = 67mm
77645 1 Wheel not machined with bearing AD = 67mm
77646 1 Wheel not machined with bearing AD = 72mm
77647 1 Wheel not machined with bearing AD = 77mm
77648 1 Wheel not machined with bearing AD = 82mm
77649 1 Wheel not machined with bearing AD = 87mm
77650 1 Wheel not machined with bearing AD = 92mm

77630 1 Wheel not machined with bearing without wheel flange

83722 2 Lift ---off prevention Wire rope hoist SH = 30---40 Item 17 ---19
83723 2 Lift ---off prevention Wire rope hoist SH = 60---70 Item 17 ---19
83913 2 Lift ---off prevention Wire rope hoist Item 20 ---22

Page 14 Data : 31.10.2008

 SB x SH min Guiding roll Guiding roll X Y
[mm] Crane [mm] Trolley[mm]
40 x 30 110 155 57
40 x 30 110 112 155 61
50 x 30 100 155 57
50 x 30 100 155 61
50 x 40 112 175 66
60 x 40 110 175 61
60 x 40 110 112 175 66
70 x 40 100 175 61
70 x 40 100 102 175 66
A 45 ( 45 x 55 ) 125 175 61
A 45 ( 45 x 55 ) 125 175 66
A 55 ( 55 x 65 ) 115 175 61
A 55 ( 55 x 65 ) 115 175 66
A 65 ( 65 x 75 ) 105 175 61
A 65 ( 65 x 75 ) 105 175 66

AN 120034.001_GB / E 360.GB Page 15

1.3.2 AZP 280.3
see Fig. 3 Page 13

Individual parts available

Item Part no. Quantity Designation Dimensions DIN
3 206 2 Ball bearing 6216 Z DIN 625
4 5371 1 Distance bush
5 5664 1 Bolt
6 233 1 Snap ring A80 x 2.5 DIN 471

7 86781 2 Guiding roll ø133 mm

86782 2 Guiding roll ø138 mm
86783 2 Guiding roll ø143 mm
86784 2 Guiding roll ø145 mm

8 72428 2 Cylindrical roller bearing NUP 206 E DIN 5412

9 87127 2 Nilos---ring NUP 206 JV
10 236 2 Snap ring I 62 x 2 DIN 472
11 8405 2 Screw M12 x 60 DIN 6914
12 86792 2 Track guide cover
13 72429 6 Flat head screw M6 x 16 DIN EN ISO 10642
14 86793 1 Stretch element

15 86785 1 Holder Centre spacing X=188 mm

Overall height Y=77 mm
86786 1 Holder Centre spacing X=188 mm
Overall height Y=68 mm
86787 1 Holder Centre spacing X=198 mm
Overall height Y=77 mm
86788 1 Holder Centre spacing X=198 mm
Overall height Y=68 mm
86789 1 Holder Centre spacing X=208 mm
Overall height Y=77 mm
86790 1 Holder Centre spacing X=218 mm
Overall height Y=77 mm
87174 1 Holder Centre spacing X=208 mm
Overall height Y=68 mm

16 86791 1 Protection element

Sets available
Item Part no. Quantity Designation Scope of set (items)
1 86656 1 Wheel not machined with bearing AD = 52mm Item 2 ---3
86667 1 Wheel not machined with bearing AD = 57mm
86668 1 Wheel not machined with bearing AD = 62mm
86669 1 Wheel not machined with bearing AD = 67mm
86670 1 Wheel not machined with bearing AD = 72mm
86671 1 Wheel not machined with bearing AD = 77mm
86672 1 Wheel not machined with bearing AD = 82mm
86673 1 Wheel not machined with bearing AD = 87mm
86674 1 Wheel not machined with bearing AD = 92mm
86675 1 Wheel not machined with bearing AD = 97mm

86676 1 Wheel not machined with bearing without wheel flange

87935 2 Lift ---off prevention Wire rope hoist SH = 30---40 Item 17 ---19
87936 2 Lift ---off prevention Wire rope hoist SH = 50---70 Item 17 ---19
87938 2 Lift---off prevention Wire rope hoist Item 20 ---22

Page 16 Data : 23.12.2008

 SB x SH min Guiding roll Guiding roll X Y
[mm] Crane [mm] Trolley[mm]
40 x 30 143 188 68
40 x 40 143 188 77
50 x 30 143 198 68
50 x 40 143 145 198 77
60 x 30 143 208 68
60 x 40 133 198 77
60 x 40 145 208 77
70 x 40 133 208 77
70 x 40 145 145 218 77
A 45 ( 45 x 55 ) 138 188 77
A 55 ( 55 x 65 ) 138 198 77
A 65 ( 65 x 75 ) 138 208 77
A 75 ( 75 x 85 ) 138 218 77

AN 120034.001_GB / E 360.GB Page 17

1.3.3 AZF 350.3
see Fig. 3 Page 13

Individual parts available

Item Part no. Quantity Designation Dimensions DIN
3 300153 2 Ball bearing 6219 --- 2Z DIN 625
4 300249 1 Distance bush
5 300248 1 Bolt
6 300152 1 Snap ring A95 x 3 DIN 471

7 300279 2 Guiding roll ø160 x 35.5 mm

300280 2 Guiding roll ø165 x 35.5 mm
300281 2 Guiding roll ø165 x 41 mm

8 300282 2 Cylindrical roller bearing NUP 308 E DIN 5412

9 300283 4 Nilos---ring NUP 308 JV
10 7136 2 Snap ring I 90 x 3 DIN 472
11 83389 2 Screw M20 x 75 DIN EN 14399---4
83391 2 Washer 21 DIN EN 14399---6
12 300256 2 Track guide cover
13 10128 8 Flat head screw M8 x 20 DIN EN ISO 10642
14 300251 1 Stretch element

15 300265 1 Holder Centre spacing X=215 mm

Overall height Y=79 mm
300266 1 Holder Centre spacing X=225 mm
Overall height Y=79 mm
300267 1 Holder Centre spacing X=235 mm
Overall height Y=79 mm
300268 1 Holder Centre spacing X=235 mm
Overall height Y=92 mm
300269 1 Holder Centre spacing X=245 mm
Overall height Y=79 mm
300270 1 Holder Centre spacing X=245 mm
Overall height Y=92 mm
300271 1 Holder Centre spacing X=255 mm
Overall height Y=92 mm
300272 1 Holder Centre spacing X=270 mm
Overall height Y=92 mm

16 300254 1 Protection element

Sets available
Item Part no. Quantity Designation Scope of set (items)
1 302481 1 Wheel not machined with bearing AD = 57mm Item 2 ---3
302482 1 Wheel not machined with bearing AD = 62mm
302483 1 Wheel not machined with bearing AD = 67mm
302484 1 Wheel not machined with bearing AD = 72mm
302485 1 Wheel not machined with bearing AD = 77mm
302486 1 Wheel not machined with bearing AD = 82mm
302487 1 Wheel not machined with bearing AD = 87mm
302488 1 Wheel not machined with bearing AD = 92mm
302489 1 Wheel not machined with bearing AD = 97mm

302490 1 Wheel not machined with bearing without wheel flange

301706 2 Lift ---off prevention Wire rope hoist SH = 30---50 Item 17 ---19
301707 2 Lift ---off prevention Wire rope hoist SH = 60---70 Item 17 ---19

Page 18 Data : 31.10.2008

 SB x SH min Guiding roll Guiding roll X Y
[mm] Crane [mm] Trolley[mm]
50 x 40 160 215 79
50 x 40 182 235 92
60 x 40 160 225 79
60 x 40 182 245 92
70 x 40 160 235 79
70 x 40 182 255 92
80 x 40 160 245 79
A 55 ( 55 x 65 ) 165 225 79
A 65 ( 65 x 75 ) 165 235 92
A 75 ( 75 x 85 ) 165 245 92
A 100 165 270 92

AN 120034.001_GB / E 360.GB Page 19

 2

Figure 4

1.3.4 AZF 400

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

2 36412 1 wheel not machined AD = 57mm

36413 1 wheel not machined AD = 62mm
36414 1 wheel not machined AD = 67mm
36415 1 wheel not machined AD = 72mm
5713 1 wheel not machined AD = 77mm

3 6607 2 ball bearing 6218 ZZ DIN 625

4 6703 1 distance bush
5 6701 1 bolt
6 1933 1 snap ring 90 x 3 DIN 471

Sets available

Set Part no. Quantity Designation Scope of set (items)

1 44929 1 wheel not machined compl. AD = 57mm Item: 2 – 6

44930 1 wheel not machined compl. AD = 62mm Item: 2 – 6
44931 1 wheel not machined compl. AD = 67mm Item: 2 – 6
44932 1 wheel not machined compl. AD = 72mm Item: 2 – 6
44933 1 wheel not machined compl. AD = 77mm Item: 2 – 6

Page 20 Data : 31.10.2008

1.3.5 AZF 500
Individual parts available

Item Part no. Quantity Designation Dimensions DIN

2 37081 1 wheel not machined AD = 57mm

37082 1 wheel not machined AD = 62mm
37083 1 wheel not machined AD = 67mm
37084 1 wheel not machined AD = 72mm
37085 1 wheel not machined AD = 77mm

3 19714 2 ball bearing 6220 ZZ DIN 625

4 5662 1 distance bush
5 5666 1 bolt
6 1283 1 snap ring 100 x 3 DIN 471

Sets available

Set Part no. Quantity Designation Scope of set (items)

1 44934 1 wheel not machined compl. AD = 57mm Item: 2 – 6

44935 1 wheel not machined compl. AD = 62mm Item: 2 – 6
44936 1 wheel not machined compl. AD = 67mm Item: 2 – 6
44937 1 wheel not machined compl. AD = 72mm Item: 2 – 6
44938 1 wheel not machined compl. AD = 77mm Item: 2 – 6

AN 120034.001_GB / E 360.GB Page 21

1.4 Gear motors
1.4.1 AZP 200

Figure 5

The GE number of your trolley travel drive is given in the travelling crane data sheet included in your test book.

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

11 11132 1 gear box

40 12872 4 snap ring SB 150 x 2.5 DIN 472
56 12873 1 anchor disc
57 12874 1 fan with brake lining
61 83118 1 cover
64 86445 1 connecting block 7 pol.
65 86815 1 connecting block 4 pol.

80 12877 4 screw M6 x 270 Motor 0.65 / 0.77 kW

13200 4 screw M6 x 290 Motor 0.80 / 0.96 kW

83 12878 2 O-ring motor

99 8803 4 Verbus countersunk bolt M12 x 30

Page 22 Data : 31.10.2008

Sets available
Set Part no. Quantity Designation Scope of set (items):
3115 1 drive gear GE 2065 5/20 6/24 m/min
3116 1 drive gear GE 2066 7.5/30 9/36 m/min
12986 1 drive gear GE 2090 7.5/30 9/36 m/min
3117 1 drive gear GE 2067 10/40 12/48 m/min
12987 1 drive gear GE 2091 10/40 12/48 m/min
3122 1 drive gear GE 2068 12.5/50 15/60 m/min
12988 1 drive gear GE 2092 12.5/50 15/60 m/min
3123 1 drive gear GE 2069 15/60 m/min
12997 1 drive gear GE 2093 15/60 m/min
(380 – 415 V / 50 Hz // 440 --- 480 V / 60 HZ // Star)

12879 1 O-rings gear Item: 38; 39

105581 1 connector housing Item: 60; 61; 62; 63; 64; 65
11252 1 ball bearing Item: 71; 93
13388 1 fan cowl compl. Item: 59; 89

12881 1 parts brake Item: 73; 74; 76; 77; 79; 82

Motor 0.65 / 0.77 kW

13203 1 parts brake Item: 73; 74; 76; 77; 79; 82

Motor 0.80 / 0.96 kW

1 stator compl. Item: 52; 60; 61; 62; 81; 84

12882 Motor 0.65 / 0.77 kW
13230 Motor 0.80 / 0.96 kW

13390 1 brake gearing shield compl. Item: 55; 56; 74; 79; 82
Motor 0.65 / 0.77 kW

13391 1 brake gearing shield compl. Item: 55; 56; 74; 79; 82
Motor 0.80 / 0.96 kW

AN 120034.001_GB / E 360.GB Page 23

1.4.2 AZP 280

Figure 6

The Parts number of your trolley travel drive is given in the travelling crane data sheet included in your test book.

Individual parts available

Item Part no. Quantity Designation Dimension DIN

11 90023 1 gear box 3---stufig

90024 1 gear box 2---stufig
40 12872 4 snap ring SB 150 x 2.5 DIN 472
56 12873 1 anchor disc
57 12874 1 fan with brake lining
61 83118 1 cover
64 86445 1 connecting block 7 pol.
65 86815 1 connecting block 4 pol.
80 12877 4 screw M 6 x 270 Motor 0,65 / 0,78 kW
13200 4 screw M 6 x 290 Motor 0,80 / 0,96 kW
72481 4 anchor bolt M 6 x 340 Motor 1,10 / 1,30 kW
83 12878 2 O-ring motor
99 12685 4 Verbus-countersunk bolt M 16 x 35

Page 24 Data : 31.10.2008

Sets available
Set Part no. Quantity Designation Scope of set (items):

87054 1 drive gear 5/20 6/24 m/min

87056 1 drive gear 5/20 6/24 m/min
87057 1 drive gear 7,5/30 9/36 m/min
87055 1 drive gear 10/40 12/48 m/min
87058 1 drive gear 10/40 12/48 m/min
87061 1 drive gear 10/40 12/48 m/min
87059 1 drive gear 12,5/50 15/60 m/min
87062 1 drive gear 12,5/50 15/60 m/min
87060 1 drive gear 15/60 m/min
87063 1 drive gear 15/60 m/min
(380 – 415 V / 50 Hz // 440 --- 480 V / 60 HZ // Star)

13201 1 O-rings gear Item: 38; 39

105581 1 connector housing Item: 60; 61; 62; 63; 64; 65
72482 1 ball bearing Item: 71; 93
13388 1 fan cowl compl. Item: 59; 89

12881 1 parts brake Item: 73; 74; 76; 77; 79; 82

Motor 0,65 / 0,78 kW

13203 1 parts brake Item: 73; 74; 76; 77; 79; 82

Motor 0,80 / 0,96 kW

72480 1 parts brake Item: 73; 74; 76; 77; 79; 82

Motor 1,10 / 1,30 kW

1 stator compl. Item: 52; 60; 61; 62; 81; 84

12882 Motor 0,65 / 0,78 kW
13230 Motor 0,80 / 0,96 kW
72478 Motor 1,10 / 1,30 kW

13390 1 brake gearing shield compl. Item: 55; 56; 74; 79; 82
Motor 0,65 / 0,78 kW

13391 1 brake gearing shield compl. Item: 55; 56; 74; 79; 82
Motor 0,80 / 0,96 kW

72298 1 brake gearing shield compl. Item: 55; 56; 74; 79; 82
Motor 1,10 / 1,30 kW

AN 120034.001_GB / E 360.GB Page 25

1.4.3 AZF 350.3

Fig. 7

Drive gear AZF 350.3

The A ---number of your crane travel drive is given in the travelling crane data sheet included in your test book

Page 26 Data : 31.10.2008

1.4.3.1 Gear

Induvidual parts available

Item Part no. Quant. Designation Dimension DIN

2 --- --- 1 output shaft

3 --- --- 1 Snap ring SB 44
9 301111 1 Snap ring A11 x 1 DIN 471
10 --- --- 1 feather A 4 x 4 x 25 DIN 6885---1
31 7351 4 fillister---head screw M12 x 100 – 8.8 DIN EN ISO 4762
32 6373 4 washer 13 – vz. DIN EN ISO 7092
(Items 31 and 32 must always be replaced together.)

36 --- --- 1 screw plug M12 x 1.5 DIN 908

43 --- --- 1 packing ring A12 x 15 DIN 7603

Sets available
Set Part no. Quant. Designation Content (Item)

300654 1 Gear compl., i=154.09 v = 5/20 m/min 1

300653 1 Gear compl., i=106.8 v = 7,5/30 m/min
300652 1 Gear compl., i=78.39 v = 10/40 m/min
300649 1 Gear compl., i=63.19 v = 12,5/50 m/min
300647 1 Gear compl., i=53.12 v = 15/60 m/min
300645 1 Gear compl., i=39.67 v = 20/80 m/min
300644 1 Gear compl., i=32.37 v = 25/100 m/min

301343 1 output shaft AZF 350 compl. 2, 3

301113 1 O---ring gear 4, 5, 8

301678 1 Slipping clutch complete (Set) 46

1.4.3.2 Coupling / disc flywheel

Induvidual parts available

Item Part no. Quant. Designation Dimension DIN

11 301346 1 Gear coupling half

36 48223 1 Coupling element

Sets available
Set Part no. Quant. Designation Content (Item)

48077 1 disc flywheel compl. ø140 x 20 6, 7, 12

48078 1 disc flywheel compl. ø160 x 20
48079 1 disc flywheel compl. ø160 x 28
48080 1 disc flywheel compl. ø160 x 50

301347 1 disc flywheel compl. ø160 x 20 47

for gear half
301348 1 disc flywheel compl. ø160 x 28
for gear half

AN 120034.001_GB / E 360.GB Page 27

see Fig. 7 Page 26

1.4.3.3 Drive gear

Induvidual parts available
Item Part no. Quant. Designation Dimension DIN
86526 1 elecrtonics for brake (in motor
connector housing)

35 6086 4 Verbus countersunk bolt M8 x 35

Sets available
Set Part no. Quant. Designation Content (Item)
101134 1 Ball bearing, O---ring, 26, 27, 40, 41, 43, 48
Snap ring

101146 1 Fan rotor compl. 23 --- 25

12654 1 Fan hood with screw 28, 29
105581 1 motor connector housing size 1 compl. 30
75810 4 Screw for motor mounting 34

1.4.3.4 Brake
Induvidual parts available
Item Part no. Quant. Designation Dimension DIN
38 48531 1 Packing ring

Sets available
Set Part no. Quant. Designation Content (Item)
101139 1 Brake rotorcompl. 18,19,20,21,23,38,39

Brake for voltage range

380---415 V / 50Hz / Star ; 220---240 V / 50Hz / Delta ; 208---230 V / 60Hz / Delta ; 360---400 V / 60Hz / Star

15 101655 1 Brake compl. 4.5 Nm, voltage for brake coil 103 VDC
(for Motor 0.75, 0.9, 1.1 und 1.3 kW)

101140 1 Brake compl. 6 Nm, voltage for brake coil 103 VDC
(for Motor 1.5 und 1.8 kW)

101141 1 Brake compl. 9 Nm, voltage for brake coil 103 VDC
(for Motor 2.2 und 2.6 kW)

101142 1 Brake compl. 12 Nm, voltage for brake coil 103 VDC
(for Motor 3.0 und 3.6 kW)

Brake for den voltage range 460---500 V / 50Hz / Star

15 101656 1 Brake compl. 4.5 Nm, voltage for brake coil 127 VDC
(for Motor 0.75, 0.9, 1.1 und 1.3 kW)

101143 1 Brake compl. 6 Nm, voltage for brake coil 127 VDC
(for Motor 1.5 und 1.8 kW)

101144 1 Brake compl. 9 Nm, voltage for brake coil 127 VDC
(for Motor 2.2 und 2.6 kW)

101145 1 Brake compl. 12 Nm, voltage for brake coil 127 VDC
(for Motor 3.0 und 3.6 kW)

Note:
If a brake, item 15, is ordered, two flat sleeves, type AN 998, must also be ordered.

Page 28 Data : 31.10.2008

see Fig. 7 Page 26

1.4.3.5 Drive gear complete with Brake

(includes connection flange, motor with connector housing, complete brake, fan hood)

380---415 V / 50Hz / Star

301071 1 Motor compl. 0.75 kW
301072 1 Motor compl. 1.1 kW
18387 1 Motor compl. 1.5 kW
18388 1 Motor compl. 2.2 kW

1.4.3.6 Drive gear complete without Brake

(includes complete motor but without brake, fan rotor, fan hood or coupling parts)

380---415 V / 50Hz / Star

301073 1 Motor 0.75 kW
301074 1 Motor 1.1 kW
76550 1 Motor 1.5 kW
76551 1 Motor 2.2 kW

(includes complete motor but without brake, fan rotor, fan hood or coupling parts)

380---415 V / 50Hz / Star

301032 1 Drive gear compl. 0.75 kW 5/20 m/min
301043 1 Drive gear compl. 1.1 kW 5/20 m/min

301044 1 Drive gear compl. 1.1 kW 7.5/30 m/min

301048 1 Drive gear compl. 1.5 kW 7.5/30 m/min

301049 1 Drive gear compl. 1.1 kW 10/40 m/min

301050 1 Drive gear compl. 1.5 kW 10/40 m/min
301052 1 Drive gear compl. 2.2 kW 10/40 m/min

301053 1 Drive gear compl. 1.1 kW 12.5/50 m/min

301054 1 Drive gear compl. 1.5 kW 12.5/50 m/min
301055 1 Drive gear compl. 2.2 kW 12.5/50 m/min

301056 1 Drive gear compl. 1.1 kW 15/60 m/min

301057 1 Drive gear compl. 1.5 kW 15/60 m/min
301058 1 Drive gear compl. 2.2 kW 15/60 m/min

301059 1 Drive gear compl. 1.5 kW 20/80 m/min

301060 1 Drive gear compl. 2.2 kW 20/80 m/min

301061 1 Drive gear compl. 1.5 kW 25/100 m/min

301062 1 Drive gear compl. 2.2 kW 25/100 m/min

AN 120034.001_GB / E 360.GB Page 29

 Figure 8

Page 30 Data : 31.10.2008

1.4.4 AZF 400
see Fig. 8 Page 30

1.4.4.1 Gear
Induvidual parts available
Item Part no. Quant. Designation Dimension DIN
2 --- --- 1 output shaft
3 1374 1 Snap ring A50 x 2 DIN 471
8 6352 4 Fillister---head screw M20x50 DIN 912---8.8
9 16905 4 retaining washer VS20
(Items 8 and 9 must always be replaced together.)
10 48109 2 Oil level gauge

Sets available
Set Part no. Quant. Designation Content (Item)
48007 1 Gear compl., i=168 v = 5/20 m/min 1
48008 1 Gear compl., i=114 v = 7,5/30 m/min

48071 1 output shaft AZF 400 compl. 2, 3

48073 1 O---ring gear 4, 5

16044 1 Slipping clutch complete

If the entire gear unit is to be replaced, a blank nameplate (AN 79696) must also be ordered

1.4.4.2 Coupling / disc flywheel

Induvidual parts available
Item Part no. Quant. Designation Dimension DIN
11 18464 1 Gear coupling half
36 48223 1 Coupling element

Sets available
Set Part no. Quant. Designation Content (Item)
48077 1 disc flywheel compl. ø140 x 20 6, 7, 12
48078 1 disc flywheel compl. ø160 x 20
48079 1 disc flywheel compl. ø160 x 28
48080 1 disc flywheel compl. ø160 x 50

1.4.4.3 Drive gear

Induvidual parts available
Item Part no. Quant. Designation Dimension DIN
86526 1 elecrtonics for brake (in motor
connector housing)

35 5923 4 Verbus countersunk bolt M10 x 35

Sets available
Set Part no. Quant. Designation Content (Item)
101134 1 Ball bearing, O---ring, 26, 27, 40, 41, 43, 48
Snap ring

101146 1 Fan rotor compl. 23 --- 25

12654 1 Fan hood with screw 28, 29
105581 1 motor connector housing size 1 compl. 30
75810 4 Screw for motor mounting 34

AN 120034.001_GB / E 360.GB Page 31

1.4.4.4 Brake

Induvidual parts available

Item Part no. Quant. Designation Dimension DIN

38 48531 1 Packing ring

Sets available
Set Part no. Quant. Designation Content (Item)

101139 1 Brake rotorcompl. 18,19,20,21,23,38,39

Brake for voltage range

380---415 V / 50Hz / Star ; 220---240 V / 50Hz / Delta ; 208---230 V / 60Hz / Delta ; 360---400 V / 60Hz / Star

15 101655 1 Brake compl. 4.5 Nm, voltage for brake coil 103 VDC
(for Motor 0.75, 0.9, 1.1 und 1.3 kW)

Brake for den voltage range 460---500 V / 50Hz / Star

15 101656 1 Brake compl. 4.5 Nm, voltage for brake coil 127 VDC
(for Motor 0.75, 0.9, 1.1 und 1.3 kW)
Note:
If a brake, item 15, is ordered, two flat sleeves, type AN 998, must also be ordered.

1.4.4.5 Drive gear complete with Brake

(includes connection flange, motor with connector housing, complete brake, fan hood)

380---415 V / 50Hz / Star

48014 1 Motor compl. 0.75 kW
48015 1 Motor compl. 1.1 kW

1.4.4.6 Drive gear complete without Brake

(includes complete motor but without brake, fan rotor, fan hood or coupling parts)

380---415 V / 50Hz / Star

75820 1 Motor 0.75 kW
75821 1 Motor 1.1 kW

(includes complete motor but without brake, fan rotor, fan hood or coupling parts)

380---415 V / 50Hz / Star

48031 1 Drive gear compl. 0.75 kW 5/20 m/min

48032 1 Drive gear compl. 1.1 kW 7.5/30 m/min

48040 1 Drive gear compl. 1.5 kW 7.5/30 m/min

Page 32 Data : 31.10.2008

1.4.5 AZF 500
see Fig. 8 Page 30

1.4.5.1 Gear
Induvidual parts available
Item Part no. Quant. Designation Dimension DIN
2 --- --- 1 output shaft
3 231 1 Snap ring A60 x 2 DIN 471
8 6352 4 Fillister---head screw
9 16905 4 Retaining washer VS20
(Items 8 and 9 must always be replaced together)
10 48109 2 Oil level gauge

Sets available
Set Part no. Quant. Designation Content (Item)
48275 1 Gear, i=219 v = 5/20 m/min 1
48276 1 Gear, i=145 v = 7,5/30 m/min

48309 1 output shaft AZF 500 compl. 2, 3

48310 1 O---ring gear 4, 5

75023 1 Slipping clutch complete (Set)

If the entire gear unit is to be replaced, a blank nameplate (AN 79696) must also be ordered

1.4.5.2 Coupling / disc flywheel

Induvidual parts available
Item Part no. Quant. Designation Dimension DIN
11 18464 1 Gear coupling half
36 48223 1 Coupling element

Sets available
Set Part no. Quant. Designation Content (Item)
48077 1 disc flywheel compl. ø140 x 20 6, 7, 12
48078 1 disc flywheel compl. ø160 x 20
48079 1 disc flywheel compl. ø160 x 28
48080 1 disc flywheel compl. ø160 x 50

1.4.5.3 Drive gear

Induvidual parts available
Item Part no. Quant. Designation Dimension DIN
86526 1 elecrtonics for brake (in motor
connector housing)

35 5923 4 Verbus countersunk bolt M10 x 35

Sets available
Set Part no. Quant. Designation Content (Item)
101134 1 Ball bearing, O---ring, 26, 27, 40, 41, 43, 48
Snap ring

101146 1 Fan rotor compl. 23 ---25

12654 1 Fan hood with screw 28, 29
105581 1 motor connector housing size 1 compl. 30
75810 4 Screw for motor mounting 34

AN 120034.001_GB / E 360.GB Page 33

1.4.5.4 Brake

Induvidual parts available

Item Part no. Quant. Designation Dimension DIN

38 48531 1 Packing ring

Sets available
Set Part no. Quant. Designation Content (Item)

101139 1 Brake rotorcompl. 18 ---21, 23 ,38, 39

Brake for voltage range

380---415 V / 50Hz / Star ; 220---240 V / 50Hz / Delta ; 208---230 V / 60Hz / Delta ; 360---400 V / 60Hz / Star

15 101655 1 Brake compl. 4.5 Nm, voltage for brake coil 103 VDC
(for Motor 1.1 und 1.3 kW)

101140 1 Brake compl. 6 Nm, voltage for brake coil 103 VDC
(for Motor 1.5 und 1.8 kW)

101141 1 Brake compl. 9 Nm, voltage for brake coil 103 VDC
(for Motor 2.2 und 2.6 kW)

Brake for den voltage range 460---500 V / 50Hz / Star

15 101656 1 Brake compl. 4.5 Nm, voltage for brake coil 127 VDC
(for Motor 1.1 und 1.3 kW)

101143 1 Brake compl. 6 Nm, voltage for brake coil 127 VDC
(for Motor 1.5 und 1.8 kW)

101144 1 Brake compl. 9 Nm, voltage for brake coil 127 VDC
(for Motor 2.2 und 2.6 kW)
Note:
If a brake, item 15, is ordered, two flat sleeves, type AN 998, must also be ordered.

1.4.5.5 Drive gear complete with Brake

(includes connection flange, motor with connector housing, complete brake, fan hood)

380---415 V / 50Hz / Star

48015 1 Motor compl. 1.1 kW
48016 1 Motor compl. 1.5 kW
48017 1 Motor compl. 2.2 kW

1.4.5.6 Drive gear complete without Brake

(includes complete motor but without brake, fan rotor, fan hood or coupling parts)

380---415 V / 50Hz / Star

75821 1 Motor 1.1 kW
75822 1 Motor 1.5 kW
75823 1 Motor 2.2 kW

Page 34 Data : 31.10.2008

The following article numbers include complete travel drives (motors with gear units).

380---415 V / 50Hz / Star

48282 1 Drive gear compl. 1.1 kW 5/20 m/min
48287 1 Drive gear compl. 1.5 kW 5/20 m/min

48283 1 Drive gear compl. 1.5 kW 7.5/30 m/min

48288 1 Drive gear compl. 2.2 kW 7.5/30 m/min

AN 120034.001_GB / E 360.GB Page 35

1.5 Lifting gear drive

without additional unit

for ventilation

with additional unit for ventilation

Figure 9

Please take the serial number of your complete hoist drive from the hoist nameplate.

Page 36 Data : 31.10.2008

Lifting gear
Individual parts available

Item Part no. Quantity Designation Dimensions DIN

G17 13415 1 ball bearing 6310 2Z C3 HTF DIN 625

G18 18541 1 cylindrical roller bearing NJ 2309 DIN 5412
G19 18542 1 ball bearing 6315 2Z C3 HTF DIN 625
G20 19522 1 cylindrical roller bearing NJ 414 C3 DIN 5412
G21 18544 1 ball bearing 6316 2Z C3 HTF DIN 625
G22 18545 1 cylindrical roller bearing NJ 224E DIN 5412
G24 18548 1 shaft gasket 120 x 150 x 15 SL
G25 18551 2 shaft gasket 60 x 95 x 10 DIN 3760 VITON
G27 18546 4 ball bearing 6212 2Z DIN 625
G30 18553 2 gear rim ROTEX 38 / 45 GS
G33 11377 1 oil level gauge 240 R1/2
G34 12893 2 screw plug R1 DIN 908
G411 6609 4 fillister head screw M 20 x 270 DIN EN ISO 4762
G412 17483 4 washer 21 DIN 433

Lifting motor
Individual parts available

Item Part no. Quantity Designation Dimensions DIN

M1 18801 2 clutch case

M7 23098 2 end shield B S 14255, 14256, 14257, 14258
19509 2 end shield B S 14210, 14179, 14262, 14263

M41 11920 2 shaft gasket 45 x 62 x 8 DIN 3760

M53 18802 2 vent plug
M60 11914 2 ball bearing compensating disc 99 x 89 x 0.6

M69 18594 8 filister–head screw BM 8x362x30

S 14255, 14256, 14257, 14258
M69 13103 8 filister–head screw BM 8x391x30
S 14210, 14179, 14262, 14263
M1247 18804 2 capacitor for additional unit S 14210, 14179, 14262, 14263

M80 15457 2 axial fan for additional unit S 14210, 14179, 14262, 14263
for ventilation

Hoist break

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

B50 13105 2 O–Ring

B51 11462 2 connector

AN 120034.001_GB / E 360.GB Page 37

see Figure 9 Page 36

Lifting gear drive

Sets available

Set Part no. Quantity Designation Scope of set (items)

25263 1 gear compl. (I = 232) S 14255

S 14210
25264 1 gear compl. (I = 182) S 14256
S 14179
25268 1 gear compl. (I = 148) S 14257
S 14262
25270 1 gear compl. (I = 118) S 14258
S 14263

Caution: the gearbox is supplied without a clutch. If required, the clutch must be ordered separately.

18568 2 clutch compl. Item G29, G30, G39, G40

18587 2 motor with brake compl. S 14255, 14256, 14257, 14258

(380–415V, 50Hz, 2.4/16kW/
440–480V, 60Hz, 2.9/19.2kW)
18592 2 motor with brake compl. S 14210, 14179, 14262, 14263
(380–415V, 50Hz, 3.0/20kW/
440–480V, 60Hz, 3.6/24kW)
18063 2 stator compl. (Item M6, M43, 49) S 14255, 14256, 14257, 14258
(380–415V, 50Hz, 2.4/16kW/
440–480V, 60Hz, 2.9/19.2kW)

16234 2 stator compl. (Item M6, M43, 49) S 14210, 14179, 14262, 14263
(380–415V, 50Hz, 3.0/20kW/
440–480V, 60Hz, 3.6/24kW)

18549 2 rotor H6 compl. S 14255, 14256, 14257, 14258

(Item. M7, M8, M9, M36,
M37, M38, M39, M41, M62,M176)

18550 2 rotor U6 compl. S 14210, 14179, 14262, 14263

(Item M7, M8, M9, M36,
M37, M38, M39, M41, M62,M176)

106206 1 Motor connector housing Size 2 compl. Item 49

incl. connector

15451 2 magnet H6 + U6 Item B6, B41, B51

(380–415V)

13116 2 brakerotor compl. Item B4, B5, B19, B22, B50

13106 2 fan cowl compl. Item M14, M74

13107 2 fan compl. S 14255, 14256, 14257, 14258

(Item M15, M52, M96)

18570 2 bearing / packing motor Item M37, M38, M41

18810 1 small parts set gear Item G23, G35, G39, G40, G51
Quantities in parentheses (): apply to twin–motor version.

Page 38 Data : 31.10.2008

1.6 Trolley frame
2,4,5 6 1

Figure 10
2,3,4,5

1.6.1 Reeving 2/1 D(B) and 4/2 D(B) --- (AZP 200)
Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 10431 4 buffer 80 x 80
2 39433 3 hinge pin
3 6815 2 hinge supporting bush
4 30956 3 axis holder
5 5607 6 Verbus countersunk bolt M 10 x 20
6 516 16 hexagonal nut M10 DIN EN 24032

1.6.2 Reeving 4/1 D(B), 8/2 D(B) and 4/2 Z(B) --- (AZP 280)
Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 10432 4 buffer 100 x 100

2 40537 3 hinge pin
3 4560 2 hinge supporting bush
4 32823 3 axis holder
5 5138 6 Verbus countersunk bolt M 16 x 25
6 516 16 hexagonal nut M10 DIN EN 24032

1.6.3 Reeving 6/1 D(B), 6/2 Z(B) --- (AZF 350.3)

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 10433 4 buffer 125 x 125

2 302402 3 hinge pin
3 302403 2 hinge supporting bush
4 32823 3 axis holder
5 5138 6 Verbus countersunk bolt M 16 x 25
6 8804 16 Verbus countersunk bolt M 12 x 40

AN 120034.001_GB / E 360.GB Page 39

1.6.4 Reeving 8/2 Z(B) --- (AZF 500)
see Fig. 10 Page 39
Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 10433 4 buffer 125 x 125

2 47761 3 hinge pin
3 48998 2 hinge supporting bush
4 32823 3 axis holder
5 5138 6 Verbus countersunk bolt M 16 x 25
6 8804 16 Verbus countersunk bolt M 12 x 40

_________________________________

2 3 5 6 4 7 1

8, 9, 10

Fig. 11

Page 40 Data : 31.10.2008

1.6.5 Reeving 4/1 DQA --- (AZF 400)
Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 10432 4 buffer 100 x 100

2 25380 1 hinge pin
3 39543 1 hinge supporting bush
4 25379 1 hinge supporting bush
5 33459 1 cover
6 8803 4 Verbus countersunk bolt M 12 x 30
7 5138 16 Verbus countersunk bolt M 16 x 25
8 5261 16 hexagonal-head screw M 20 x 70 DIN 6914
9 1531 32 washer 21 DIN 6916
10 1529 16 hexagonal nut M 20 DIN 6915

AN 120034.001_GB / E 360.GB Page 41

1.7 Bottom block
1.7.1 Reeving 2/1 D(B)
5
8

10

11

4
9
6
22

23
18

17

15

16

19

12

20

13

21

14

Figure 12

Page 42 Data : 31.10.2008

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 6502 1 bolt
2 5896 2 cover
3 5607 4 Verbus countersunk bolt M 10 x 20
5 47675 1 butt joint profile top
6 47676 1 butt joint profile lower
7 5945 2 header
8 5887 2 cab 425
12 45179 2 bracket
16 6882 1 axial–ball bearing 51214 DIN 711
19 47670 1 hook crosshead 6
20 7078 1 hook lock safety device KO 60–6.8 (normal hook GSN 6)
20 7078 1 hook lock safety device KO 60–6.8 (normal hook GSN 8)
20 1662 1 hook lock safety device KO 60–10 (normal hook GSN 10)
21 18085 2 hook lock safety device KO 60–5 (ramshorn hook GSN 6)
21 7078 2 hook lock safety device KO 60–6.8 (ramshorn hook GSN 8)
21 7078 2 hook lock safety device KO 60–6.8 (ramshorn hook GSN 10)
22 47678 2 distance sleeve
23 7351 2 filister–head screw M 12 x 100 DIN EN ISO 4762
13433 1 nameplate
7779 1 capacity plate 8 to
7780 1 capacity plate 10 to
7787 1 capacity plate 12,5 to
19636 1 capacity plate 16 to
7782 1 capacity plate 20 to

Sets available

Set Part no. Quantity Designation Scope of set (items)

47937 bottom block compl. normal hook Gr. 6

47943 bottom block compl. normal hook Gr. 8
47944 bottom block compl. normal hook Gr. 10
47945 bottom block compl. ramshorn hook Gr. 6
47946 bottom block compl. ramshorn hook Gr. 8
47947 bottom block compl. ramshorn hook Gr. 10
47674 hook suspension compl. normal hook Gr. 6
(Item 13, 15 – 20)
47689 hook suspension compl. normal hook Gr. 8
(Item 13, 15 – 20)
47690 hook suspension compl. normal hook Gr. 10
(Item 13, 15 – 20)
47691 hook suspension compl. ramshorn hook Gr. 6
(Item 14 – 19, 21)
47692 hook suspension compl. ramshorn hook Gr. 8
(Item 14 – 19, 21)
47693 hook suspension compl. ramshorn hook Gr. 10
(Item 14 – 19, 21)
47673 hook with nut normal hook Gr. 6
(Item 13, 15, 17, 18, 20)
47684 hook with nut normal hook Gr. 8
(Item 13, 15, 17, 18, 20)
47685 hook with nut normal hook Gr. 10
(Item 13, 15, 17, 18, 20)
47686 hook with nut ramshorn hook Gr. 6
(Item 14, 15, 17, 18, 21)
47687 hook with nut ramshorn hook Gr. 8
(Item 14, 15, 17, 18, 21)
47688 hook with nut ramshorn hook Gr. 10
(Item 14, 15, 17, 18, 21)
47767 rope pulley compl. with bearings (Item 9 – 11)

AN 120034.001_GB / E 360.GB Page 43

1.7.2 Reeving 4/1 D(B) and 4/2 Z(B)

9
10
12

11
2
1
3
19

18

4
5
16

17
20

13

21

22

15

14

Figure 13

Page 44 Data : 31.10.2008

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 5869 1 bolt
2 5896 2 cover
3 5607 4 Verbus countersunk bolt M 10 x 20
4 7615 2 vent plug
6 47675 2 butt joint profile top
7 47676 2 butt joint profile lower
8 5945 4 header
9 5887 4 cab 425
13 41670 2 bracket
17 7503 1 axial–ball bearing 51222 DIN 711
20 41671 1 hook crosshead 16
21 7391 1 hook lock safety device KO 60–12 (normal hook GSN 12)
21 15873 1 hook lock safety device KO 60–16 (normal hook GSN 16)
21 13196 1 hook lock safety device KO 60–20.25 (normal hook GSN 20)
22 1662 2 hook lock safety device KO 60–10 (ramshorn hook GSN 12)
22 7391 2 hook lock safety device KO 60–12 (ramshorn hook GSN 16)
22 15873 2 hook lock safety device KO 60–16 (ramshorn hook GSN 20)
13433 1 nameplate
19636 1 capacity plate 16 to
7782 1 capacity plate 20 to
7783 1 capacity plate 25 to
19637 1 capacity plate 32 to
7786 1 capacity plate 40 to

Sets available

Set Part no. Quantity Designation Scope of set (items)

47778 bottom block compl. normal hook Gr. 12

47779 bottom block compl. normal hook Gr. 16
47780 bottom block compl. normal hook Gr. 20
47781 bottom block compl. ramshorn hook Gr. 12
47782 bottom block compl. ramshorn hook Gr. 16
47783 bottom block compl. ramshorn hook Gr. 20
47697 hook suspension compl. normal hook Gr. 12
(Item 14, 16 – 21)
47698 hook suspension compl. normal hook Gr. 16
(Item 14, 16 – 21)
47699 hook suspension compl. normal hook Gr. 20
(Item 14, 16 – 21)
47769 hook suspension compl. ramshorn hook Gr. 12
(Item 15 – 20, 22)
47770 hook suspension compl. ramshorn hook Gr. 16
(Item 15 – 20, 22)
47771 hook suspension compl. ramshorn hook Gr. 20
(Item 15 – 20, 22)
40966 hook with nut normal hook Gr. 12
(Item 14, 16, 18, 19, 21)
33017 hook with nut normal hook Gr. 16
(Item 14, 16, 18, 19, 21)
40968 hook with nut normal hook Gr. 20
(Item 14, 16, 18, 19, 21)
40969 hook with nut ramshorn hook Gr. 12
(Item 15, 16, 18, 19, 22)
32807 hook with nut ramshorn hook Gr. 16
(Item 15, 16, 18, 19, 22)
40971 hook with nut ramshorn hook Gr. 20
(Item 15, 16, 18, 19, 22)
47767 rope pulley compl. with bearings (Item 10 – 12)

AN 120034.001_GB / E 360.GB Page 45

1.7.3 Reeving 4/2 D(B)

5
7
8

10
12

11
1

2
3
19
18

16
17
20

13

21
14

22

15

Figure 14

Page 46 Data : 31.10.2008

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 32426 1 bolt
2 8604 2 cover
3 5607 4 Verbus countersunk bolt M 10 x 20
4 7615 2 vent plug
5 32490 2 butt joint profile top
6 32491 2 butt joint profile lower
7 7457 4 header
8 7483 4 outsidecab
9 7484 4 insidecab
13 32425 2 bracket
17 7377 1 axial–ball bearing 51216 DIN 711
20 32422 1 hook crosshead 16
21 7078 1 hook lock safety device KO 60–6.8 (normal hook GSN 6)
21 7078 1 hook lock safety device KO 60–6.8 (normal hook GSN 8)
21 1662 1 hook lock safety device KO 60–10 (normal hook GSN 10)
22 18085 2 hook lock safety device KO 60–5 (ramshorn hook GSN 6)
22 7078 2 hook lock safety device KO 60–6.8 (ramshorn hook GSN 8)
22 7078 2 hook lock safety device KO 60–6.8 (ramshorn hook GSN 10)
13433 1 nameplate
7779 1 capacity plate 8 to
7780 1 capacity plate 10 to
7787 1 capacity plate 12,5 to
19636 1 capacity plate 16 to
7782 1 capacity plate 20 to

Sets available

Set Part no. Quantity Designation Scope of set (items)

41394 bottom block compl. normal hook Gr. 6

41395 bottom block compl. normal hook Gr. 8
41396 bottom block compl. normal hook Gr. 10
41397 bottom block compl. ramshorn hook Gr. 6
41398 bottom block compl. ramshorn hook Gr. 8
41399 bottom block compl. ramshorn hook Gr. 10
41378 hook suspension compl. normal hook Gr. 6
(Item 14, 16 – 21)
31875 hook suspension compl. normal hook Gr. 8
(Item 14, 16 – 21)
31876 hook suspension compl. normal hook Gr. 10
(Item 14, 16 – 21)
41381 hook suspension compl. ramshorn hook Gr. 6
(Item 15 – 20, 22)
31879 hook suspension compl. ramshorn hook Gr. 8
(Item 15 – 20, 22)
31880 hook suspension compl. ramshorn hook Gr. 10
(Item 15 – 20, 22)
41372 hook with nut normal hook Gr. 6
(Item 14, 16, 18, 19, 21)
31807 hook with nut normal hook Gr. 8
(Item 14, 16, 18, 19, 21)
31808 hook with nut normal hook Gr. 10
(Item 14, 16, 18, 19, 21)
41375 hook with nut ramshorn hook Gr. 6
(Item 15, 16, 18, 19, 22)
31809 hook with nut ramshorn hook Gr. 8
(Item 15, 16, 18, 19, 22)
31810 hook with nut ramshorn hook Gr. 10
(Item 15, 16, 18, 19, 22)
41282 rope pulley compl. with bearings (Item 10 – 12)

AN 120034.001_GB / E 360.GB Page 47

1.7.4 Reeving 6/1 D(B) and 6/2 Z(B)

Figure 15

Page 48 Data : 31.10.2008

Individual parts available
Item Part no. Quantity Designation Dimensions DIN
1 6503 1 bolt
2 5896 4 cover
3 5607 8 Verbus countersunk bolt M 10 x 20
4 7615 2 vent plug
6 47675 3 butt joint profile top
7 47676 3 butt joint profile tower
8 5945 6 header
9 5887 6 cab 425
13 45189 2 bracket
14 46439 2 distance holder
18 44688 1 hook crosshead 20
21 17486 1 axial–ball bearing 51224 DIN 711
22 13196 1 hook lock safety device KO 60–20.25 (normal hook GSN 20)
22 13196 1 hook lock safety device KO 60–20.25 (normal hook GSN 25)
22 18855 1 hook lock safety device KO 60–32.1 (normal hook GSN 32)
23 15873 2 hook lock safety device KO 60–16 (ramshorn hook GSN20)
23 13196 2 hook lock safety device KO 60–20.25 (ramshorn hook GSN25)
23 18856 2 hook lock safety device KO 60–32.2 (ramshorn hook GSN32)
13433 1 nameplate
7783 1 capacity plate 25 to
19637 1 capacity plate 32 to
7786 1 capacity plate 40 to
7756 1 capacity plate 50 to
19707 1 capacity plate 60 to
19638 1 capacity plate 63 to
Sets available
Set Part no. Quantity Designation Scope of set (items)
47836 bottom block compl. normal hook Gr. 20
47839 bottom block compl. normal hook Gr. 25
47841 bottom block compl. normal hook Gr. 32
47837 bottom block compl. ramshorn hook Gr. 20
47842 bottom block compl. ramshorn hook Gr. 25
47843 bottom block compl. ramshorn hook Gr. 32
47808 hook suspension compl. normal hook Gr. 20
(Item 15, 17 – 22)
48825 hook suspension compl. normal hook Gr. 25
(Item 15, 17 – 22)
48826 hook suspension compl. normal hook Gr. 32
(Item 15, 17 – 22)
47815 hook suspension compl. ramshorn hook Gr. 20
(Item 16 – 21, 23)
48827 hook suspension compl. ramshorn hook Gr. 25
(Item 16 – 21, 23)
48828 hook suspension compl. ramshorn hook Gr. 32
(Item 16 – 21, 23)
47794 hook with nut normal hook Gr. 20
(Item 15, 17, 19, 20, 22)
48821 hook with nut normal hook Gr. 25
(Item 15, 17, 19, 20, 22)
48822 hook with nut normal hook Gr. 32
(Item 15, 17, 19, 20, 22)
47798 hook with nut ramshorn hook Gr. 20
(Item 16, 17, 19, 20, 23)
48823 hook with nut ramshorn hook Gr. 25
(Item 16, 17, 19, 20, 23)
48824 hook with nut ramshorn hook Gr. 32
(Item 16, 17, 19, 20, 23)
47767 rope pulley compl. with bearings (Item 10 – 12)

AN 120034.001_GB / E 360.GB Page 49

1.7.5 Reeving 8/2 D(B)

6
9
10
8
11
13
12

1
15
3
2
4
5
7

21
20

18

22

19

14

23

16

24

17

Figure 16

Page 50 Data : 31.10.2008

Individual parts available
Item Part no. Quantity Designation Dimensions DIN
1 32788 1 bolt
2 8604 4 cover
3 5607 8 Verbus countersunk bolt M 10 x 20
4 7615 4 vent plug
6 32490 4 butt joint profile top
7 32491 4 butt joint profile tower
8 7457 8 header
9 7483 6 cab outside
10 7484 2 cab inside
14 32786 2 bracket
15 32784 1 distance holder
19 32793 1 hook crosshead
22 7503 1 axial–ball bearing 51222 DIN 711
23 7391 1 hook lock safety device KO 60–12 (normal hook GSN 12)
23 15873 1 hook lock safety device KO 60–16 (normal hook GSN 16)
23 13196 1 hook lock safety device KO 60–20.25 (normal hook GSN 20)
24 1662 2 hook lock safety device KO 60–10 (rams horn hook GSN 12)
24 7391 2 hook lock safety device KO 60–12 (rams horn hook GSN 16)
24 15873 2 hook lock safety device KO 60–16 (rams horn hook GSN 20)
13433 1 nameplate
19636 1 capacity plate 16 to
7782 1 capacity plate 20 to
7783 1 capacity plate 25 to
19637 1 capacity plate 32 to
7786 1 capacity plate 40 to
Sets available
Set Part no. Quantity Designation Scope of set (items)
41915 bottom block compl. normal hook Gr. 12
41916 bottom block compl. normal hook Gr. 16
41917 bottom block compl. normal hook Gr. 20
41918 bottom block compl. rams horn hook Gr. 12
41919 bottom block compl. rams horn hook Gr. 16
41920 bottom block compl. rams horn hook Gr. 20
40974 hook suspension compl. normal hook Gr. 12
(Item 16, 18 – 23)
33034 hook suspension compl. normal hook Gr. 16
(Item 16, 18 – 23)
40977 hook suspension compl. normal hook Gr. 20
(Item 16, 18 – 23)
40975 hook suspension compl. rams horn hook Gr. 12
(Item 17 – 22, 24)
32809 hook suspension compl. rams horn hook Gr. 16
(Item 17 – 22, 24)
40979 hook suspension compl. rams horn hook Gr. 20
(Item 17 – 22, 24)
40966 hook with nut normal hook Gr. 12
(Item 16, 18, 20, 21, 23)
33017 hook with nut normal hook Gr. 16
(Item 16, 18, 20, 21, 23)
40968 hook with nut normal hook Gr. 20
(Item 16, 18, 20, 21, 23)
40969 hook with nut rams horn hook Gr. 12
(Item 17, 18, 20, 21, 24)
32807 hook with nut rams horn hook Gr. 16
(Item 17, 18, 20, 21, 24)
40971 hook with nut rams horn hook Gr. 20
(Item 17, 18, 20, 21, 24)
41282 rope pulley compl. with bearings (Item 11 – 13)

AN 120034.001_GB / E 360.GB Page 51

1.7.6 Reeving 8/2 Z(B)

Figure 17

Page 52 Data : 31.10.2008

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 6503 1 bolt
2 5896 4 cover
3 5607 8 Verbus countersunk bolt M 10 x 20
4 7615 4 vent plug
6 47675 4 butt joint profile top
7 47676 4 butt joint profile tower
8 5945 8 header
9 5887 8 cab 425
13 45189 2 bracket
14 46448 1 distance holder
18 46441 1 hook crosshead 25
21 6608 1 axial–ball bearing 51226 DIN 711
22 13196 1 hook lock safety device KO 60–20.25 (normal hook GSN 25)
22 18855 1 hook lock safety device KO 60–32.1 (normal hook GSN 32)
22 18857 1 hook lock safety device KO 60–40.50 (normal hook GSN 40)
23 13196 2 hook lock safety device KO 60–20.25 (rams horn hook GSN 25)
23 18856 2 hook lock safety device KO 60–32.2 (rams horn hook GSN 32)
23 18855 2 hook lock safety device KO 60–32.1 (rams horn hook GSN 40)
13433 1 nameplate
7783 1 capacity plate 25 to
19637 1 capacity plate 32 to
7786 1 capacity plate 40 to
7756 1 capacity plate 50 to
19707 1 capacity plate 60 to
19638 1 capacity plate 63 to
19639 1 capacity plate 80 to
Sets available

Set Part no. Quantity Designation Scope of set (items)

47844 bottom block compl. normal hook Gr. 25

47846 bottom block compl. normal hook Gr. 32
47847 bottom block compl. normal hook Gr. 40
47845 bottom block compl. rams horn hook Gr. 25
47848 bottom block compl. rams horn hook Gr. 32
47849 bottom block compl. rams horn hook Gr. 40
47809 hook suspension compl. normal hook Gr. 25
(Item 15, 17 – 22)
47813 hook suspension compl. normal hook Gr. 32
(Item 15, 17 – 22)
47814 hook suspension compl. normal hook Gr. 40
(Item 15, 17 – 22)
47816 hook suspension compl. rams horn hook Gr. 25
(Item 16 – 21, 23)
47817 hook suspension compl. rams horn hook Gr. 32
(Item 16 – 21, 23)
47818 hook suspension compl. rams horn hook Gr. 40
(Item 16 – 21, 23)
47795 hook with nut normal hook Gr. 25
(Item 15, 17, 19, 20, 22)
47796 hook with nut normal hook Gr. 32
(Item 15, 17, 19, 20, 22)
47797 hook with nut normal hook Gr. 40
(Item 15, 17, 19, 20, 22)
47799 hook with nut rams horn hook Gr. 25
(Item 16, 17, 19, 20, 23)
47803 hook with nut rams horn hook Gr. 32
(Item 16, 17, 19, 20, 23)
47804 hook with nut rams horn hook Gr. 40
(Item 16, 17, 19, 20, 23)
47767 rope pulley compl. with bearings (Item 10 – 12)

AN 120034.001_GB / E 360.GB Page 53

1.8 Upper block

1.8.1 Reeving 8/2 D(B)

Figure 18

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 40343 2 deflection roller crosshead 14.5

Sets available

Set Part no. Quantity Designation Scope of set (items)

40344 2 deflection roller crosshead compl. 14.5 (Item 1 – 8)

41282 2 rope pulley compl. with bearing (Item 2 – 4)
22844 2 bolt compl. (Item 5 – 8)

Page 54 Data : 31.10.2008

1.8.2 Reeving 4/2 Z(B)

4
3

5
2

Figure 19

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 17523 1 deflection roller crosshead 20

Sets available

Set Part no. Quantity Designation Scope of set (items)

47884 1 deflection roller crosshead compl. 20 (Item 1 – 7)

47767 1 rope pulley compl. with bearing (Item 2 – 4)
16965 1 bolt compl. (Item 5 – 7)

AN 120034.001_GB / E 360.GB Page 55

1.8.3 Reeving 4/2 Z(B) with measuring axis

4
3

7
6
8
9
10
2
Figure 20

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 17523 1 deflection roller crosshead 20

Sets available

Set Part no. Quantity Designation Scope of set (items)

48843 1 deflection roller crosshead

with measuring axis compl. (Item 1 – 4, 6 – 10)
47767 1 rope pulley compl. with bearing (Item 2 – 4)
16966 1 bolt with measuring axis compl. (Item 6 – 10)

Page 56 Data : 31.10.2008

1.8.4 Reeving 6/1 D(B) and 6/2 Z(B)

4
3

5
2

Figure 21

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 17523 2 deflection roller crosshead 20

Sets available

Set Part no. Quantity Designation Scope of set (items)

47884 2 deflection roller crosshead compl. 20 (Item 1 – 7)

47767 2 rope pulley compl. with bearing (Item 2 – 4)
16965 2 bolt compl. (Item 5 – 7)

AN 120034.001_GB / E 360.GB Page 57

1.8.5 Reeving 6/2 Z(B) with measuring axis

1
4 1

5 4
7 3
6 6
7
3 8

2 9
10
2
Figure 22

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 17523 2 deflection roller crosshead 20

Sets available

Set Part no. Quantity Designation Scope of set (items)

47884 1 deflection roller crosshead cpmpl. 20 (Item 1 – 7)

48843 1 deflection roller crosshead
with measuring axis compl. (Item 1 – 4, 6 – 10)
47767 2 rope pulley compl. with bearing (Item 2 – 4)
16965 1 bolt compl. (Item 5 – 7)
16966 1 measuring axis compl. (Item 6 – 10)

Page 58 Data : 31.10.2008

1.8.6 Reeving 8/2 Z(B)

Figure 23

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 17523 3 deflection roller crosshead 20

Sets available

Set Part no. Quantity Designation Scope of set (items)

47884 3 deflection roller crosshead compl. 20 (Item 1 – 7)

47767 3 rope pulley compl. with bearing (Item 2 – 4)
16965 3 bolt compl. (Item 5 – 7)

AN 120034.001_GB / E 360.GB Page 59

1.8.7 Reeving 8/2 Z(B) with measuring axis

Figure 24

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 17523 3 deflection roller crosshead 20

Sets available

Set Part no. Quantity Designation Scope of set (items)

47884 2 deflection roller crosshead compl. 20 (Item 1 – 7)

48843 1 deflection roller crosshead
with measuring axis compl. (Item 1 – 4, 6 – 10)
47767 3 rope pulley compl. with bearing (Item 2 – 4)
16965 2 bolt compl. (Item 5 – 7)
16966 1 measuring axis compl. (Item 6 – 10)

Page 60 Data : 31.10.2008

1.9 Rope guide , rope
9 10 1 2 X 6 7

8
Figure 25

for all types of reeving except 4/2 D(B) and 8/2 D(B)

Sets available
Set Part no. Quantity Designation Scope of set (items)

47885 1 rope guide 405 compl. (Item 1 – 10)

45811 1 clamp clip compl. (Item 2 – 5)
16960 1 carrier compl. (Item 9 and 10)

only for 4/2 D(B) and 8/2 D(B) reeving

Sets available
Set Part no. Quantity Designation Scope of set (items)

28848 1 rope guide (right–handed) 403 compl. (Item 1 – 10)

28847 1 rope guide (left–handed) 403 compl. (Item 1 – 10)
45811 2 clamp clip compl. (Item 2 – 5)
16960 2 carrier compl. (Item 9 and 10)

Rope, without figure

Set Part no. Quantity Designation Scope of set (items)

85438 1 wire rope 20mm x 41.05m reeving 2/1 D(B) HW=16m

83938 1 wire rope 20mm x 69.05m reeving 2/1 D(B) HW=30m
90207 1 wire rope 20mm x 99.05m reeving 2/1 D(B) HW=45m

18811 1 wire rope 20.5mm x 41.05m reeving 2/1 D(B) HW=16m

18812 1 wire rope 20.5mm x 69.05m reeving 2/1 D(B) HW=30m

AN 120034.001_GB / E 360.GB Page 61

Set Part no. Quantity Designation Scope of set (items)

85439 1 wire rope 20mm x 43.70m reeving 4/1 D(B) HW=8m

85440 1 wire rope 20mm x 71.70m reeving 4/1 D(B) HW=15m
85441 1 wire rope 20mm x 101.70m reeving 4/1 D(B) HW=22.5m
85442 1 wire rope 20mm x 121.70m reeving 4/1 D(B) HW=27.5m

18814 1 wire rope 20.5mm x 43.70m reeving 4/1 D(B) HW=8m

18815 1 wire rope 20.5mm x 71.70m reeving 4/1 D(B) HW=15m
18816 1 wire rope 20.5mm x 101.70m reeving 4/1 D(B) HW=22.5m

19324 1 wire rope 14mm x 45.60m reeving 4/2 D(B) HW=7.3m

19325 1 wire rope 14mm x 84.30m reeving 4/2 D(B) HW=17m
19326 1 wire rope 14mm x 125.80m reeving 4/2 D(B) HW=27.3m

85443 1 wire rope 20mm x 47.00m reeving 6/1 D(B) HW=5m

85444 1 wire rope 20mm x 75.00m reeving 6/1 D(B) HW=10m
85445 1 wire rope 20mm x 105.00m reeving 6/1 D(B) HW=15m

18859 1 wire rope 20.5mm x 47.00m reeving 6/1 D(B) HW=5m

18860 1 wire rope 20.5mm x 75.00m reeving 6/1 D(B) HW=10m
18861 1 wire rope 20.5mm x 105.00m reeving 6/1 D(B) HW=15m

19305 1 wire rope 14mm x 55.30m reeving 8/2 D(B) HW=4.3m

19306 1 wire rope 14mm x 94.50m reeving 8/2 D(B) HW=9.2m
19307 1 wire rope 14mm x 136.10m reeving 8/2 D(B) HW=14.4m

72487 1 wire rope 20mm x 82.90m reeving 4/2 Z(B) HW=16m

72488 1 wire rope 20mm x 138.90m reeving 4/2 Z(B) HW=30m
72489 1 wire rope 20mm x 198.90m reeving 4/2 Z(B) HW=45m

18954 1 wire rope 20.5mm x 82.90m reeving 4/2 Z(B) HW=16m

18955 1 wire rope 20.5mm x 138.90m reeving 4/2 Z(B) HW=30m
18956 1 wire rope 20.5mm x 198.90m reeving 4/2 Z(B) HW=45m

72490 1 wire rope 20mm x 85.70m reeving 6/2 Z(B) HW=10.6m

72491 1 wire rope 20mm x 141.70m reeving 6/2 Z(B) HW=20m
72492 1 wire rope 20mm x 201.70m reeving 6/2 Z(B) HW=30m

18999 1 wire rope 20.5mm x 85.70m reeving 6/2 Z(B) HW=10.6m

19132 1 wire rope 20.5mm x 141.70m reeving 6/2 Z(B) HW=20m
19133 1 wire rope 20.5mm x 201.70m reeving 6/2 Z(B) HW=30m

72493 1 wire rope 20mm x 88.50m reeving 8/2 Z(B) HW=8m

72494 1 wire rope 20mm x 144.50m reeving 8/2 Z(B) HW=15m
72495 1 wire rope 20mm x 204.50m reeving 8/2 Z(B) HW=22.5m

18898 1 wire rope 20.5mm x 88.50m reeving 8/2 Z(B) HW=8m

18899 1 wire rope 20.5mm x 144.50m reeving 8/2 Z(B) HW=15m
18919 1 wire rope 20.5mm x 204.50m reeving 8/2 Z(B) HW=22.5m

You can take the rope diameter and the rope length of your ABUS electric wire rope in the wire certificate of the
crane book.

Page 62 Data : 31.10.2008

1.10 Rope drum
1 2 3 5

Figure 26
4 6 7 8

for all types of reeving except 4/2 D(B) and 8/2 D(B)
Individual parts available

Item Part no. Quantity Designation Dimensions DIN

2 6616 3 terminal clamp 20 mm

3 6628 3 filister–head screw M 20 x 40 DIN 6912

Sets available

Set Part no. Quantity Designation Scope of set (items)

47880 1 rope drum compl. length= 850 mm (Item 1 – 8)

47881 1 rope drum compl. length=1330 mm (Item 1 – 8)
47882 1 rope drum compl. length=1830 mm (Item 1 – 8)
16967 1 self–aligning roller bearing compl. (Item 4 – 8)

only for 4/2 D(B) and 8/2 D(B) reeving

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

2 9960 3 terminal clamp 14–16 mm

3 5681 3 filister–head screw M 16 x 35 DIN 6912

Sets available

Set Part no. Quantity Designation Scope of set (items)

44588 1 rope drum compl. length= 850 mm (Item 1 – 8)

44589 1 rope drum compl. length=1330 mm (Item 1 – 8)
44590 1 rope drum compl. length=1830 mm (Item 1 – 8)
16967 1 self–aligning roller bearing compl. (Item 4 – 8)

AN 120034.001_GB / E 360.GB Page 63

1.11 Deflection roller crosshead
for all types of reeving except 4/2 D(B) and 8/2 D(B)

Figure 27

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 17523 1 deflection roller crosshead 20

Sets available

Set Part no. Quantity Designation Scope of set (items)

47884 1 deflection roller crosshead compl. (Item 1 – 7)

47767 1 rope pulley compl. with bearing (Item 2 – 4)
16965 1 bolt compl. (Item 5 – 7)

Page 64 Data : 31.10.2008

Load measuring system for deflection roller crosshead
(opt. at reeving 4/2 --- 6/2 --- 8/2 Z(B))

8
9

10
2

with Option load measuring system

Figure 28

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 17523 1 deflection roller crosshead 20

Sets available

Set Part no. Quantity Designation Scope of set (items)

48843 1 deflection roller crosshead

with measuring axis compl. (Item 1 – 10)
47767 1 rope pulley compl. with bearing (Item 2 – 4)
16966 1 measuring axis compl. (Item 6 – 10)

AN 120034.001_GB / E 360.GB Page 65

Deflection roller crosshead
only for 4/2 D(B) and 8/2 D(B) reeving

10

9
8
4
1
3
6
5
7
2

Figure 29

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 35428 1 deflection roller crosshead 14

10 6586 2 Lagerbuchse 70 x 60 x 54

Sets available

Set Part no. Quantity Designation Scope of set (items)

41283 1 deflection roller crosshead compl. (Item 1 – 10)

41282 1 rope pulley compl. with bearing (Item 2 – 4)
13413 1 bolt compl. (Item 5 – 7)
13235 2 bolt compl. (Item 8 – 9)

Page 66 Data : 31.10.2008

Load measuring system for deflection roller crosshead
only for 4/2 D(B) and 8/2 D(B) reeving

10

9
8
4
12
3
11
5
7
6
1
2

with Option load measuring system

Figure 30

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 35428 1 deflection roller crosshead 14

10 6586 2 Lagerbuchse 70 x 60 x 54

Sets available

Set Part no. Quantity Designation Scope of set (items)

38453 1 deflection roller crosshead

with measuring axis compl. (Item 1 – 10)
41282 1 rope pulley compl. with bearing (Item 2 – 4)
16966 1 measuring axis compl. (Item 5 – 7, 11, 12)
13235 2 bolt compl. (Item 8 – 9)

AN 120034.001_GB / E 360.GB Page 67

1.12 Fixed point crosshead

2
5

Figure 31

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 6619 1 fixed point crosshead

Sets available

Set Part no. Quantity Designation Scope of set (items)

47883 1 fixed point crosshead compl. (Item 1 – 8)

16961 1 suspension bolt compl. (Item 2 – 5)
16962 1 rope socket compl. (Item 7 and 8)
16963 1 bolt compl. (Item 4 – 6)

Page 68 Data : 31.10.2008

Load measuring system for fixed point crosshead
(optional at reeving 2/1, 4/1 and 6/1 D(B))

11

10

Figure 32
with Option load measuring system

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 6619 1 fixed point crosshead

Sets available

Set Part no. Quantity Designation Scope of set (items)

48654 1 fixed point crosshead

with measuring axis compl. (Item 1 – 11)
16961 1 suspension bolt compl. (Item 2 – 5)
16962 1 rope socket compl. (Item 7 and 8)
16964 1 measuring axis compl. (Item 9 – 11)

AN 120034.001_GB / E 360.GB Page 69

1.13 Gear limit switch
1 2 10 3 4 7 6 5 9

6 7 8 11 12 Figure 33

Individual parts available

Item Part no. Quantity Designation Dimensions DIN

1 18966 1 bottom part of cover

2 6085 2 Verbus countersunk bolt M 6 x 25
3 10580 1 adapter shaft
4 17527 2 self---tapping screw B 6,3 x 22
5 18967 1 top part of cover
6 14443 1 retaining string
7 15187 2 cheese---head screws 4 x 12
8 8308 1 cable gland 10---14 mm
9 35834 1 blank ---name plate
10 18968 1 cover adapter
11 5400 1 gear liwith switch GPK 75.3–2
12 18066 1 connector 6pol.

Sets available

Set Part no. Quantity Designation Scope of set (items)

32320 1 gear liwith switch cover compl. Item 1, 2, 4 --- 10

1 gear liwith switch compl. Item 3, 11, 12

Page 70 Data : 31.10.2008

1.14 Fax–Order

Just copy this form, fill it in and fax it to us

To your local ABUS partner, or to:

ABUS Kransysteme GmbH

Spare Parts Sales Dept.

Fax. (0) 22 61 / 37 – 414

Spare parts order

Serial no. of Number of Page no. of Item no. Part no. Quan-
wire rope spare parts spare part tity
hoist list

Fabrik–Nr. Nr. der Einzel- Seiten–Nr. des Pos.–Nr Teil–Nummer Stückzahl

teilliste Ersatzteiles

120034.001_GB

______________________ _______________________________ _ _________________

Date Signature Stamp

AN 120034.001_GB / E 360.GB Page 71