Professional Documents
Culture Documents
2014
aquatherm red
Pipe system made of polypropylene
for fire sprinkler systems
aquatherm
state of the pipe
Our sales and delivery conditions (January 2014) and the contacts of our technical sales and distribution see on our homepage www.aquatherm.de.
Subject to technical alterations, errors and misprints excepted. With the edition of this catalogue, all former ones become void.
2
Dear customers and partners, 1973
Founding of aquatherm by Gerhard Rosenberg
1978
Transfer to the first factory in Biggen / D-Attendorn
thank you for your interest in our family enterprise. For a long time the classification 1985
of enterprises as a family has rather been hidden than actively marketed. Only in Completion of factory 1 in Biggen / D-Attendorn
recent years family enterprises experience a comeback. From employee perspective, 1992
Founding of the branch in Radeberg near D-Dresden
they are generally a flat hierarchy, provide independent and responsible work under 1996
a cooperative management style, but above all they are considered safe employers Founding of the metal processing company
who commit permanently to their employees. aquatherm metal, D-Attendorn
1998
Founding of a subsidiary in Carrara / Italy
By definition, family enterprises are distinguished primarily by the unity of ownership 1999
and management in the hands of a family; this criterion the aquatherm group still Completion of the main site in D-Attendorn as one
meets after the transition from the first to the second generation (pictured above). complex (Factories 1+2, Production and Store,
Laboratory and Training Centre)
2001
Our self-image of a family enterprise, however, clearly exceeds this description. Completion of the extension Factory 2 in D-Attendorn
Our claim describes a proactive organization that bases in the responsible contact 2001
in everyday life, that challenges encouraging, thereby accompanies developments Opening of the new training centre in D-Radeberg
2002
in a promoting way and sets on a personal influenced by nearby corporate culture.
Completion of the logistics centre in D-Attendorn
If these business properties meet determined people that daily inspire through 2003
initiative, diligence and passion, until we speak of a living family enterprise, until Completion of rebuilding and finishing of the training centre
we speak with pride of the aquatherm family. in D-Attendorn
2003
30 year celebration of the company aquatherm
We look forward to presenting you on the following pages some insight into our 2005
colorful, slightly green-tinted aquatherm world! Adding of 2 storeys on the administration building
2005/06
Completion of the 4-storey hall
on the premises in Attendorn
Basement: Store
Ground floor: Assembly / Packing
1st Floor: Laboratory and Technical department
2 nd Floor: Special manifold construction
2008
Aquisition of the former storehouse of the forwarding agent
Kost, which also accomodates the room of the plant mainten-
ace.
2009
Opening of the new expertise centre for technical application.
2013
40 year celebration of the company aquatherm
Christof Rosenberg Dirk Rosenberg
Managing Director Managing Director
3
Service
SERVICE
TECHNICAL HOTLINE
+49 (0)2722 950 200
info@aquatherm.de www.aquatherm.de
{ {
Parent plant Attendorn Subsidiary Radeberg
aquatherm GmbH aquatherm GmbH
Biggen 5 Wilhelm-Rönsch-Str. 4
D-57439 Attendorn D-01454 Radeberg
Phone: +49 (0)2722 950 0 Phone: +49 (0) 3528 4362-0
Fax: +49 (0)2722 950 100 Fax: +49 (0) 3528 4362-30
4
Service
This success is a great contribution and represents a further step to strengthen our competitive position and to meet the high
requirements and the responsiblity for our customers, partners and the environment. Management
System
ISO 9001:2008
ISO 14001:2004
ISO 50001:2011
www.tuv.com
ID 0091005348
SERVICE
Laboratory Software-Service Miscellaneous
The aquatherm laboratory: from the The aquatherm - software service Different aquatherm - CD`s, pros-
testing of granulate through to the provides Datanorm-files, an inde- pects, catalogues, poster, leaflets,
finished product the customer can pendent graphical program (liNear), mailings,calen-dars, a.s.m. are in-
be assured of only the highest qua- and the appropriate training. vestigated and produced from the
lity products. internal advertising department. All
information regarding the company,
the technology, the products, the
various trainings and fairs as well
as all catalogues in pdf - form can
be called and downloaded from the
aquatherm - website:
www.aquatherm.de.
5
Content
Table of contents
General 8-12
Products 13-32
- Pipe / Socket
- Reducer / Elbow
- Tee / Cross
- Sprinkler outlet / End cap / Weld-in saddle
- Weldable flange adapter / Plastic flange /
Coupling screw joint
- Transition piece / Transition elbow
- Threaded branch tee / Transition joint
Transition piece for slot connection
- Weld-in saddle / Pipe cutter
- Welding device
- Welding accessories
- Welding tool / Drill
Fusion 33-43
-
Part A:
Mounting of the tools 33
Heat-up phase 34
Handling 34
Guidelines 34
- Part B:
Checking of devices and tools 35
Preparation for the fusion 36
Heating of pipe and fittings 37
Setting and alignment 37
- Part C:
Weld-in saddles 40
Drilling, heat-up, joining, fixing 41
- Part D:
Welding machine 42
- Part E:
Welding machine light 43
- Part F:
Repair 43
- Part G:
Butt-welding of pipe dimension 160mm 44
Visual inspection of fusion seam (butt welding) 46
Welding parameters 48
6
Content
Table of contents
- Part 1:
Connecting of pipe work to the sprinkler outlet 49
- Part 2:
Pressure test of pipe work installation as strength test and leak test 55
- Part 3:
What must be considered during the concreting process? 55
- Part 4:
Access to connection of the pipe work in concrete 56
- Part 5:
Bridging of building joints 57
- Part 6:
Potential equalizing 57
- Part 7:
Pressurizing in the aquatherm red pipe-supply during the concreting process 57
- Part 8:
Influence of the concrete to the applied compounds 57
Test 58-62
References 63-78
7
red general
aquatherm red
advantages
aquatherm red pipe offers an extensive range of pipes and fittings for the The aquatherm quality management system is certified according to DIN EN
installation of fire sprinkler systems. ISO 14001:2004, 9001:2008 and 50001:2011.
The material fusiolen® PP-R FS, used for the pipe production, is a plastic
whose properties are designed for the special demands of the fields of appli-
cation. Both, the installer´s request for easier processing and the demand for
maximum safety in later application was regarded during the development.
8
general red
PP-R layer
Faser layer
PP-R layer
Processing
Fusion technique
By the fusion of pipe and fitting the plastic melts to a homogeneous ma-
terial unit.
Pipe and fitting are heated quickly with specially provided welding tools
and joined together - finished!
Double material thickness at the joint – giving double safety at the other-
wise critical point of a pipe system.
9
general
Processing
Weld-in saddle technique
Simply drill the pipe; heat up the saddle, pipe wall and surface; connect the
parts. Finished!
10
general
International approvals
for the application as sprinkler lines
Thus, the application of aquatherm red pipe in any case has to be agreed
and coordinated with the local national fire protection authorities, the
constructor and the building insurers.
Germany Poland
ZÚS
Czech Republic Turkey
Norway
Hong Kong
Iceland
Austria
New Zeeland
Russia
Australia
VeriFire
New Zeeland
Spain
11
general
Handling
Pipe dimension
Pipe series SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 7,4 SDR 11
Nominal diameter DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN90 DN125
Outer diameter
25,0 mm 32,0 mm 40,0 mm 50,0 mm 63,0 mm 75,0 mm 90,0 mm 110,0 mm 125,0 mm 160,0 mm
aquatherm red pipe
Article Equivalent pipe length in (m)
Socket 0,22 0,30 0,40 0,52 0,70 0,86 1,07 1,36 1,58 2,44
Reduction of
0,27 0,37 0,48 0,63 0,83 1,03 1,28 1,63 1,90 2,93
1dimension
Reduction of
0,36 0,49 0,64 0,84 1,11 1,37 1,71 2,17 2,53 3,91
2 dimensions
Elbow < 90° - 45° 0,67 0,91 1,20 1,57 2,09 2,57 3,20 4,07 4,74 7,33
Elbow < 45° 0,33 0,46 0,60 0,78 1,04 1,28 1,60 2,03 2,37 3,66
Standard tee or cross
0,98 1,34 1,76 2,30 3,06 3,76 4,70 5,96 6,96 10,75
flow direction branch
12
products
PIPE, Fittings
Material: PP-R FS
Pipe series: SDR 7,4
Packing Unit: straight length á 6 m
di d
Colour: red/4 green stripes
Art.-No.=article number, PU = Packing unit, d=Diameter (mm), s=wall thickness (mm), di=internal diameter (mm), f=female thread, m=male thread
13
products
Fittings
11134
socket side
11238
14
products
Fittings 12106
4112108-4112126 4112131
12308
15
products
12506
Fittings
4112508-4112526 4112531
13108
l1
z1
D
d
4113108-4113126 4113131 z
l
16
products
12708
Fittings
Status
Änderungen
z2 z
Datum
Name
Norm
Kontrolliert
Gezeichnet 01.04.2008
Freigabe : D.Tusche
d2
Datum
D
d
01.04.2008
A.Keller
Oberfläche
Name
z1
l1
Maßstab
Material :
4113511-4113596 4113601-4113603
Art.-Nr: 4113511 - 4113596W
Red.-T-Stück
PP
aquatherm red pipe reducing tee / B1 d1
D1
PU Price Price
SDR Art.-No. Dimension d l z D d1 Position l1 z1 D1 d2 l2 z2 Weight
m/pc m/pc EURO
Menge
Blatt:
1
Stk.
socket welding
4113511 20 x 25 x 20 mm 10 1 20 31 16,5 34 25 30,5 14,5 34 20 31 16,5 0,041
4113520 25 x 20 x 20 mm 10 1 25 31 15 34 20 30,5 16 34 20 31 16,5 0,040
4113522 25 x 20 x 25 mm 10 1 25 31 15 34 20 30,5 16 34 25 31 15 0,036
4113532 32 x 20 x 20 mm 5 1 32 36,75 18,75 43 20 37 22,5 43 20 36,75 22,25 0,082
4113534 32 x 20 x 32 mm 5 1 32 35 17 43 20 31 16,5 29,5 32 35 17 0,053
4113540 32 x 25 x 32 mm 5 1 32 35 17 43 25 32 16 34 32 35 17 0,064
4113544 40 x 25 x 40 mm 5 1 40 41,5 21 52 25 36 20 34 40 41,5 21 0,089
4113546 40 x 32 x 40 mm 5 1 40 42 21,5 52 32 40,5 22,5 52 40 42 21,5 0,106
4113550 50 x 32 x 50 mm 5 1 50 49,5 26 68 32 44,5 26,5 43 50 49,5 26 0,184
4113551 50 x 40 x 50 mm 5 1 50 49,5 26 68 40 49,5 29 68 50 49,5 26 0,224
4113556 63 x 32 x 63 mm 1 1 63 60 32,5 84 32 53,5 35,5 52 63 60 32,5 0,344
4113558 63 x 40 x 63 mm 1 1 63 60 32,5 84 40 53,5 33 52 63 60 32,5 0,333
7,4 4113560 63 x 50 x 63 mm 1 1 63 60 32,5 84 50 60 36,5 84 63 60 32,5 0,400
4113566 75 x 40 x 75 mm 1 1 75 68,5 38,5 100 40 59 38,5 52 75 68,5 38,5 0,537
4113568 75 x 50 x 75 mm 1 1 75 68,5 38,5 100 50 66 42,5 84 75 68,5 38,5 0,523
4113570 75 x 63 x 75 mm 1 1 75 68,5 38,5 100 63 66 38,5 84 75 68,5 38,5 0,550
4113578 90 x 40 x 90 mm 1 1 90 79 46 120 40 65 44,5 52 90 79 46 0,892
4113580 90 x 50 x 90 mm 1 1 90 79 46 120 50 75 51,5 84 90 79 46 1,006
4113582 90 x 63 x 90 mm 1 1 90 79 46 120 63 75 47,5 84 90 79 46 0,915
4113584 90 x 75 x 90 mm 1 1 90 79 46 120 75 81 51 120 90 79 46 1,040
4113586 110 x 63 x 110 mm 1 1 110 93 56 147 63 87,5 60 100 110 93 56 1,673
4113588 110 x 75 x 110 mm 1 1 110 93 56 147 75 87,5 57,5 100 110 93 56 1,627
4113590 110 x 90 x 110 mm 1 1 110 93 56 147 90 89 56 120 110 93 56 1,647
4113592 125 x 75 x 125 mm 1 1 125 116,5 76,5 167 75 106,5 76,5 100 125 116,5 76,5 1,626
4113594 125 x 90 x 125 mm 1 1 125 116,5 76,5 167 90 109,5 76,5 120 125 116,5 76,5 1,647
4113596 125 x 110 x 125 mm 1 1 125 116,5 76,5 167 110 113,5 76,5 147 125 116,5 76,5 2,628
butt welding
11 4113601 160 x 75 x 160 mm 1 1 160 230 92 100 75 160 3,140
4113603 160 x 90 x 160 mm 1 1 160 230 92 120 90 160 3,180
17
products
Fittings
13708
l
z
D1
d1
z1
aquatherm red pipe reducing tee / B1 l1
Datum Name
Gezeichnet 01.04.2008 A.Keller Red.-Kreuzstück
Kontrolliert 01.04.2008 D.Tusche
Norm
Freigabe : D.Tusche
01.04.2008
Art.-Nr: 4113750 - 4113766
Status Änderungen Datum Name
18
D1
products
Fittings D
d D1
d
D1
l
aquatherm red pipe base part forD sprinkler outlet
PU Price Price
Art.-No. D D1 d l Weight
m/St m/St EURO
4114180 for visible sprinkler 25 1 47,35 30 4 27 0,012
l
D
D
d
Maßstab Position D1Menge
aquatherm
Allgemeintol. Oberfläche 1:1
2768-c
Material : A-A
PA ( 1 : 1 )
l
extrusions & spritzgießtechnik
D
Datum Name
31.05.06 Hunold Unterteil für fire-stop d1
aquatherm red pipe base partA-A
for sprinkler outlet
Gezeichnet
D
PU Price Price
l
Art.-No. d Oberfläche
1:1
Maßstab Position Menge
D :
Freigabe
Stk. D1 d 4114180W
Art.-Nr.: l 1
Weight
aquatherm Allgemeintol.
DIN ISO 2768-c m/St
Material :
PA
m/St EURO 31.05.06
D
A4
4114190
extrusions & spritzgießtechnik
for covered sprinkler 25
Status
1
Änderungen Datum Name
A-A
65 ( 1 : 441 ) 4 38 1 0,033
Datum Name
Gezeichnet 22.09.08 Hunold Unterteil groß für fire-stop D1
Kontrolliert 22.09.08 Tusche Sprinkleranschlußdose
d Maßstab
1:1
Position Menge
Stk.
aquatherm
Norm
l
Allgemeintol. Oberfläche
l
DIN ISO 2768-c
Blatt:
extrusions & spritzgießtechnik
Material :
PA
Freigabe :
Art.-Nr: 4114190W
22.09.08 Maßstab
aquatherm
Datum Name Allgemeintol. Oberfläche 1:1
Status Änderungen Name
Unterteil groß für fire-stop
Gezeichnet 22.09.08 Hunold 2768-c
Datum
Kontrolliert 22.09.08 Tusche Sprinkleranschlußdose Material : PA
extrusions & spritzgießtechnik
l
D1 Norm
Freigabe : A
Art.-Nr: 4114190W
Gezeichnet 31.05.06 Hunold
Datum Name Blatt:
A
Unterteil für fire-stop
22.09.08
31.05.06 Tusche Sprinkleranschlußdos
aquatherm red pipe upper part for sprinkler outlet
Kontrolliert
Status Änderungen Datum Name
Norm
for visible sprinkler Freigabe : A-A Art.-Nr.: 4114180
31.05.06
PU Price
Position Men
1:1
Maßstab
l
Kontrolliert 31.05.06 Tusche
Änderungen Datum
Datum
Name
Name 31.05.06 30 D1 0,023 A4
A d
A
l
A A-A ( 2 : 1 ) A
PA aquatherm
Allgemeintol. Oberfläche Allgemeintol. Oberfläche 1:1
for covered sprinkler DIN ISO 2768-c Material :
2768-c
Material : PA
extrusions & spritzgießtechnik extrusions & spritzgießtechnik
PU Name Price
l
Datum
Art.-No. Dimension Oberteil groß Price EURO D D1 Oberteil fürdfire-stop l Weight
Datum Name
Gezeichnet 22.09.08 Hunold für fire-stop 31.05.06 Hunold
m/pcTusche m/pc
Gezeichnet Position Menge
1:1 Stk.
Maßstab
4114192 3/4" 25
22.09.08 1 70 31.05.06 78 30,2 43
Freigabe : A4 0,055 Blatt:
Art.-Nr: 4114191 - 4114193W
Status Änderungen Datum Name Status Änderungen Datum Name 22.09.08
4114193 1" 25 1 70 78 35,2
Status Änderungen Datum Name
43 0,053
A A
SW
l
z
A A
aquatherm red pipe plug for sprinkler outlet aquatherm R Position Menge
1:1 Stk.
Maßstab
Allgemeintol. Oberfläche
DIN ISO 2768-c
extrusions & spritzgießtechnik
Material :
PA
Position Menge
Oberteilaquatherm
Allgemeintol. Oberfläche 2:1
Datum Name 2768-m
groß für fire-stop
Art.-No. R D l z SW Weight
Gezeichnet 22.09.08 Hunold Material : CuZn39Pb3
22.09.08 Tusche extrusions & spritzgießtechnik
Sprinkleranschlußdose 1/2" - 1"
sion m/pc m/pc EURO
Kontrolliert
19
products
A-A
Fittings D
d
A A
l
A A
aquatherm Allgemeintol.
DIN ISO 2768-c
Oberfläche
Material :
extrusions & spritzgießtechnik
Norm
07.01.10 Sprinkleranschlußdose
A-A
d
A A
A A
D l
Position Menge
1:1 Stk.
Maßstab
A-A
PU Price Datum Name
Art.-No. Dimension Price EURO D
Gezeichnet 07.01.10 Hunold
d PE- Schaumronde
l Weight
m/pc m/pc Kontrolliert 07.01.10
d
Sprinkleranschlußdose
Norm
l
Freigabe :
Position Menge Art.-Nr: 4114178-79W
1 1:1 Stk.
Maßstab
aquatherm
4114201 1 1/2" Allgemeintol.
DIN ISO 2768-c
10
Oberfläche
Material : Status Änderungen Datum Name
111,10 50,10
D
6,50 0,036
extrusions & spritzgießtechnik
4114202 2" 10 1 126,10 61,10 6,50 0,045
Datum Name
Gezeichnet 30.08.2010 Vollmer firestop Anschlußdose
Kontrolliert 30.08.2010 Tusche
Norm
aquatherm
z
Datum Name
Gezeichnet 30.08.2010 Vollmer firestop Anschlußdose
30.08.2010 Tusche
4114206 Plug for sprinkler outlet 1 1/4“ 10 1 Kontrolliert
Norm
Blatt:
4114207 Plug for sprinkler outlet 1 1/2“ 10 1 Freigabe :
30.08.2010
Art.-Nr: 4114200-4114202W
4114208 outlet 2“ 10 1
G1
D
z
SW
4114220 G2 4114220
G1
D
Position Menge
2:1 Stk.
Maßstab
20 aquatherm Allgemeintol.
DIN ISO 2768-m
Oberfläche
Material :
CuZn39Pb3
extrusions & spritzgießtechnik
Datum Name
products
Fittings
With weld-on surface and weld-in socket to be fused with the inner wall of the pipe.
The required tools for the fusion of aquatherm red pipe-weld-in saddles are listed on page 32:
aquatherm red pipe-weld-in saddle tools Art.-No. 50614 - 50658
aquatherm-drill Art.-No. 50940 - 50952
21
products
Fittings
15512
A-AA-A
l
A
l
A
D1
D1
d1
d1
D
d
D
d
A
aquatherm red pipe steel flange
A
No. of Hole PU Price Price
Art.-No. Dimension d D D1 d1 l z Weight
holes circle m/pc m/pc EURO
4115712 32 mm 4 85 mm 1 1 42 116 85 14 15,5 4 0,458
4115714 40 mm 4 100 mm 1 1 51 141 100 18 17,5 4 0,708
4115716 50 mm 4 110 mm 1 1 62 151 110 18 17,5 4 0,778
4115718 63 mm 4 125 mm 1 1 78 166 125 18 19 4 0,910
4115720 75 mm 4 145 mm 1 1 92 186 145 18 19 4 1,160
Position Menge
Stk.
Maßstab
21
Material :
St 8 1,390
spritzgießtechnik
Datum Name
4115724 110 mm 8 180 mm 1 1 133 221 180 Gezeichnet 01.04.2008 18U.Hunold 22
Flansch 8 1,492
Kontrolliert 01.04.2008 D.Tusche d32 - d125
4115726 125 mm 8 210 mm 1 1 167 251 210 Norm
18 26 8 1,492
Position Menge Blatt:
Stk.
Maßstab
Norm
Blatt:
products
Fittings
Transition piece
23
products
D
Transition piece R
21008
L
l
aquatherm red pipe transition piece / B1 d
for the connection to sprinkler outlets
round
PU Price Price
Art.-No. Dimension d l z D L R Weight
m/pc m/pc EURO
4121008 20 mm x 1/2“ f 10 1 20 27,5 13 37,5 40,5 1/2" 0,070
4121011 25 mm x 1/2“ f 10 1 25 29 13 37,5 42 1/2" 0,071
4121012 25 mm x 3/4“ f 10 1 25 27,5 11,5 43,5 40,5 3/4" 0,086
4121013 32 mm x 3/4“ f 5 1 32 30,5 12,5 43,5 43,5 3/4"
4121014 32 mm x 1/2“ f 5 1 32 30 12 37,5 43 1/2" 0,081
4121016 40 mm x 1/2“ f 5 1 40 32,5 12 52 45,5 1/2" 0,087
4121017 40 mm x 3/4“ f 5 1 40 33 12,5 52 46 3/4''
aquatherm
Maßstab
Allgemeintol. Oberfläche
DIN ISO 2768-c
extrusions & spritzgießtechnik
Material :
PP/MS
Datum Name
Gezeichnet 01.04.2008 U.Hunold Übergangsstü
Kontrolliert 01.04.2008 D.Tusche
Norm
Freigabe :
Art.-Nr: 41210
21108
31.10.2011
Status Änderungen Datum Name
24
products
Transition piece
21308
23008
25
products
Transition piece
25006
26
products
27010
aquatherm red pipe-metal composite fittings are manufactured from Fusiolen® PP-R FS and brass.
27310
27
products
Transition piece
D1
d
D
z
l
aquatherm red pipe transition piece for groove connection / B1
PU Price Price
Art.-No. Dimension d l z D D1 Weight
m/pc m/pc EURO
4127054 40 mm x 1“ groove connection 1 1 40 81 60,5 52 33,5 0,226
4127056 50 mm x 1 1/4“ groove connection 1 1 50 85,5 62 68 42,2 0,373
4127058 63 mm x 1 1/2“ groove connection 1 1 63 97,5 70 84 48,25 0,533
4127060 75 mm x 2“ groove connection 1 1 75 97 67 100 60,3 0,788
4127062 90 mm x 3“ groove connection 1 1 88,5 110 77 120 88,9 1,395
4127064 110 mm x 4“ groove connection 1 1 108,3 119,5 82,5 147 114,3 2,117
4127066 125 mm x 5“ groove connection 1 1 125 167 130 167 140 5,270
D
R
SW
aquatherm
Maßstab Position Menge
L
Allgemeintol. Oberfläche
DIN ISO 2768-c
extrusions & spritzgießtechnik
Material :
PP/MS
Datum Name
Gezeichnet 21.11.2007 A.Keller Nutanschlussübergang
d
Kontrolliert 21.11.2007 D.Tusche
Z
Norm
d1
Freigabe :
Art.-Nr: 4127054-4127066W
a Z- Maße di und t hinzu 18.10.´11 Menzeb. 18.10.´11
Status Änderungen Datum Name
with female thread and hexagon socket, with weld-in weld-on surface and weld-in socket to be fused with the inner wall of the pipe
The required tools for the fusion of aquatherm red pipe-weld-in saddles are listed on page 32:
- weld-in saddle tools, Art.-No. 50614 - 50644
- aquatherm-drill, Art.-No. 50940 - 50948
* Suitable for the connection to sprinkler outlets
28
products
aquatherm red pipe-metal composite fittings are manufactured from Fusiolen® PP-R FS and brass.
Important: Do not cut the aquatherm red pipe- pipes with customary hack saws.
aquatherm red pipe- pipes can be cut with customary saws equipped with saw blades suitable for plastic.
29
products
m/pc
aquatherm
50336 ø 16 - 32 mm 1 1
aquatherm
50337 ø 16 - 63 mm 1 1
With base and case for tools
50341 ø 50 - 125 mm 1 1
aquatherm
With base and case for tools
incl. spare battery, charging station and metal case Support: Art.-No. 50151 on request
30
products
Packing Price
Art.-No. Dimension Price EURO
unit m/pc
50190 1 1
to check the correct welding temperature
Packing Price
Art.-No. Dimension Price EURO
unit m/pc
50206 16 mm 1 1
50208 20 mm 1 1
50210 25 mm 1 1
50212 32 mm 1 1
50214 40 mm 1 1
50216 50 mm 1 1
50218 63 mm 1 1
50220 75 mm 1 1
50222 90 mm 1 1
50224 110 mm 1 1
50226 125 mm 1 1
aquatherm drill
for installation of weld-in saddles
Packing Price Price
Art.-No. Dimension
unit m/pc EURO
50940 20 & 25 mm (for pipes 40 - 160 mm) 1 1
50942 32 mm 1 1
50944 40 mm 1 1
* may only be used in fixed
50946* 50 mm 1 1
drilling machines!
50948* 63 mm 1 1
50950*/** 75 mm 1
50952*/** 90 mm 1
32
fusion
Part A:
Mounting of the welding tools
1. Important!
Only use original aquatherm welding devices and aquatherm welding
tools.
3. All welding tools must be free from impurities. Check, if they are clean
before assembling. If necessary clean the welding tools with a non
fibrous, coarse tissue and with spirit.
4. Place the welding tools, so that there is full surface contact between
the welding tool and the welding plate. Welding tools over Ø 40 mm
must always be fitted to the rear position of the welding plate.
5. Plug in the welding device and check, if operating lamp is on. Depen-
ding on the ambient temperature it takes 10-30 minutes to heat-up the
welding plate.
The heat-up phase ends, when the temperature pilot lamp blinks
and a signal is audible.
RIGHT
WRONG
33
Fusion
handle
Temperature pilot
lamp (yellow)
glows constantly while the heat-
up phase and blinks, when the
welding temperature is achieved
Heating plate
Operating lamp (green)
glows constantly, as soon as the
device is conntected with the power
supply system.
Welding tool
Part A:
Heat-up phase
6. During the heat-up phase tighten the welding tools carefully with the 8. A tool change on a heated device requires another check of the wel-
Allen Key. Take care that the tools fully contact the welding plate. ding temperature at the new tool (after heat-up phase).
Never use pliers or any other unsuitable tools, as this will damage the
coating of the welding tools. 9. If the device has been unplugged, i. e. during longer breaks, the heat-
up process has to be restarted (from item 5).
7. The required temperature to weld the aquatherm red pipe-system is
260 °C. Acc. to DVS-Welding Guidelines the temperature of the wel- 10. After use unplug the welding device and cool down. Water must never
ding device has to be checked at its tool before starting the welding be used to cool the welding device, as this would destroy the heating
process. This has to be done with a fast indicating thermometer or resistances.
alternatively with a aquatherm green pipe-thermocolour crayon. (see
“Fusion part B, item 2”)
ATTENTION:
First welding at the earliest 10 minutes after reaching the welding temperature
DVS 2207, Part 11.
Part A: Part A:
Handling Guidelines
11. Protect aquatherm welding devices and tools against impurities. 15. For the correct handling of welding machines the following must be
Burnt-it particles may result in an incorrect fusion. The tools may be observed:
cleaned with aquatherm cleaning wipes, Art.-No. 50193. Always keep
the burnt-in welding tools dry. If necessary, dry them with a clean, non General Regulations for Protection of Labour and Prevention of Accidents
fibrous tissue.
and particularly
12. For perfect fusion, damaged or dirty welding tools must be replaced,
as only undamaged tools ensure a perfect fusion welding. the Regulations of the Employers’ Liability Insurance Association of
the Chemical Industry regarding Machines for the Processing of Plas-
13. Never attempt to open or repair a defective device. Return the defec- tics, chapter: „Welding Machines and Welding Equipment“.
tive device for repair.
16. For the handling of the aquatherm welding machines, devices and
14. Check the operating temperature of the aquatherm green pipe- wel- tools please observe
ding devices regularly by means of suitable measuring instruments.
General Regulations DVS 2208 Part 1 of the German Association
for Welding Engineering, Registered Society (Deutscher Verband für
Schweißtechnik e. V.).
34
fusion
Part B:
Checking of devices and tools
2. All devices and tools in use must have reached the required operating
temperature of 260° C in use. This needs a separate, compulsory test,
acc. to DVS-Welding Guideline. The control of the operating tempera-
Measurement of temperature at the aquatherm manual welding device
ture can be made with fast indicating thermometers. (800W )
Application:
After the temperature pilot lamp of the welding device has indicated the
end of the heat-up period, put a firm chalk line on the heated external Temperature control - aquatherm welding device (1400 W)
surface of the welding tool. The colour must change within 1 - 2 seconds.
If the temperature is too high, the colour will change immediately and if it
is too low (below 260° C) it will change after 3 or more seconds.
before after
Part B:
Preparation for the fusion
4. Mark the welding depth at the end of the pipe with the enclosed
pencil and template.
5. Mark the desired position of the fitting on the pipe and / or fitting.
The auxiliary markings on the fitting and the continued line on the
pipe may be used as a help.
36
fusion
Part B: Part B:
Heat-up of pipe and fittings Setting and alignment
6. Push the end of the pipe, without turning, up to the marked welding 7. After the stipulated heat-up time quickly remove pipe and fitting from
depth into the welding tool and at the same time the fitting, without the welding tools. Join them immediately, without turning, until the
turning, as far as it will go on the tool. It is essential to observe the mark welding depth is covered by PP-bead of the fitting.
above mentioned heating times.
ATTENTION:
Pipes and fittings of the dimensions Ø 75 to 125 mm may only be Do not push the pipe too far into the fitting, as this would redu-
welded with welding device Art.-No. 50341 (or with machine Art.-No.
ce the bore and in an extreme case may close the pipe.
50148). On using the aquatherm green pipe-welding machine Art.-No.
50148 a separate operating instruction has to be observed.
8. The joint elements have to be fixed during the specified processing
time. Use this time to correct the connection. Correction is restricted
ATTENTION: to the alignment of pipe and fitting. Never turn the elements or align
The heating time starts, when pipe and fitting have been pushed with the connection after the processing time.
the correct welding depth on and in the welding tool. Not before!
9. After the cooling period the fused joint is ready for use.
37
Fusion
Normally on fusioning a bead is formed around the entire circumference at the edge of the
socket. This bead is an indication of proper welding.
Elbow variance
4
Partially or double-sided inclined welded pipe into the socket without or with slight
bracing, resulting from:
• machinery defect
• false installation
Acceptable, if e ≤ 2 mm
38
fusion
a b
1 2
3 4
e
300
The visual inspection may be only a first indication of the welding seam
5 quality.
d
But it is not a replacement for the leak test, which has to be carried out
after the completion of the installation.
Source:
DVS 2202-1, to purchase at DVS-publisher, Düsseldorf Copyright Publisher for fusion and related
procedures DVS-Verlag GmbH
39
Fusion
Part C:
Weld-in saddles
For pipe external diameters of 40, 50, 63, 75, 90, 110, 125, 160 mm
40
fusion
Part C:
Weld-in saddles
2. The first step is to drill through the wall of the pipe at the point inten-
ded for the outlet by using the aquatherm drill.
3. The welding device/saddle welding tool must have reached the requi-
red operating temperature of 260 °C (check with reference to “Fusion
Part B, item 2”).
5. Insert the heating tool on the concave side of the weld-in saddle tool
into the hole drilled in the side wall of the pipe until the tool is comple-
tely in contact with the outer wall of the pipe. Next the weld-in saddle Heat-up of pipe…
spigot is inserted into the heating sleeve until the saddle surface is up
against the convex side of the welding tool. The heating time of the
elements is generally 30 seconds.
6. After the welding tool has been removed, the weld-in saddle spigot is
immediately inserted into the heated, drilled hole. The weld-in saddle
should then be pressed on the pipe for about 15 seconds. After being
allowed to cool for 10 minutes the connection can be exposed to its
full loading. The appropriate branch pipe is fitted into the sleeve on the
aquatherm weld-in saddle using conventional fusion technology.
By fusing the weld-in saddle with the pipe outer surface and the pipe inner
wall the connection reaches highest stability. ...and fitting
Joining
41
Fusion
Part D:
aquatherm welding machine
50 23,5 18 6 4
63 27,5 24 8 6
75 30,0 30 8 8
90 33,0 40 8 8
110 37,0 50 10 8
125 40,0 60 10 8
The General Guidelines for Heated Tool Socket Welding acc. to DVS 2207
Part 11 apply.
Support intervals in cm
120 140 160 180 205 230 245 260 290 320 285
42
fusion
Part E:
welding machine prisma-light
4. Position the welding device centrically to the pipe-fitting axis and remo-
ve it.
5. Lock the front calibration knob and drive up the slide as far as it will
go.
6. In this position push the pipe against the fitting and fix it with the clamping
jaws.
7. Regulate the welding time according to the table on page 36 place the
welding device and push the fitting and pipe slowly as far as it will go up
to the marking.
8. The heating time starts when pipe and fitting are completely pushed
on the tool. When heating time is complete slide return the slide, re-
move the heating device quickly and join the pipe and fitting.
More detailed information can be taken from the enclosed operating ma-
nuals.
Part F:
Repair
The suitable welding tool (Art.-No. 50307/11) and the repair stick
(Art.-No. 4160600) are described on pages 31+32.
The installation information is enclosed with the welding tool, but may
also be ordered separately.
43
Fusion
Part G:
Butt-welding of pipe dimension 160 mm
4. Plastic pipes are aligned and fixed by means of the clamping ele-
ments
6. Remove the debris and clean the pipe ends with methylated spirit
9. Check the temperature of the heating element (210° C +/- 10° C) Check performance of the welding machine and heat it up
The parts to be welded are fixed and aligned respectively, the milling machine is used
44
Fusion
Part G:
Butt-welding of pipe dimension 160 mm
11. After the heating element has been positioned, the pipes are pushed
onto the heating plate with a defined adjusting pressure.
12. After reaching the specified bead height (see tablet) the pressure is re-
duced. This process marks the beginning of the heating time. This time
is for heating up the pipe ends up to the right welding temperature.
13. When heating time has expired, divide the machine slide, remove hea-
ting element quickly and join the pipes (by putting both parts of the slide
together).
14.The pipes are fused with the required welding pressure and cooled
down under pressure.
Important Note
1. The welding machines have to be suitable for the welding of pipes with Divide the machine slide, remove heating element
Company Ritmo
Company Rothenberger
Company Widos
45
Fusion
Visual inspection of fusion seam - Misalignment and gap width for butt welding
Gap width up to 355 mm outer diameter = 0.5 mm The misalignment cannot be more than 10 % of the wall thickness or max.
Gap width from 400 mm to 630 mm outer diameter = 1 mm 2 mm
Normally a bead around the entire circumference is formed at the edge of the socket during the welding process. This bead indicates the proper welding.
It is important to assure that the following welding defects are avoided:
Lack of fusion at the joining area Pores, voids and inclusion of impurities
46
Fusion
The visual inspection may be only a first indication of the welding seam quality.
But it is not a replacement for the leak test, which has to be carried out after the completion of the installation.
9
99 9 9
9
9 9
9 9
9 The immediate welding area is to be protected against bad climatic conditions (e.g. wind, moisture and low temperatures).
9 9
If the pipes are heated unevenly as a result of sun exposure, temperature compensation by timely covering of the welding area is to be
created. Cooling down by draft during the welding process should be avoided.
Cleaning For perfect welding joints, both the welding areas and tools must be clean and free of grease.
47
Fusion
The calculated drag pressure is added to the adjustment and welding pressure (see description)
Attention: When using other welding machines, the pressures P1, P2 and P3 must be adjusted.
Note: A reduction of the cooling time up to 50%, i.e. release of the jointing pressure and removal of the welded part
from the welding machine is allowed under the following conditions:
S
• the join connection is manufactured under factory conditions and D
• the removal from the welding machine and the temporary storage cause only a slight load to the join connection
and
• the joining parts have a wall thickness ≥ 15 mm
Further processing with full mechanical load on the joining connection may be effected only after complete cooling
down according to the table.
pressure (bar)
P1 P2 P3
time (sec.) t1 t2 t3 t4
P1
Adjustment pressure (bar)
Rothenberger Ritmo
Art.-No. 50163 Art.-No. 50165
Height of bead
Dimension (mm) Pipe series SDR
(mm)
H
160x14,6 11 11 11 1
P2
Heating pressure (bar)
Rothenberger Ritmo
Art.-No. 50163 Art.-No. 50165
Heating time Max. changeover Max. pressurization
Dimension (mm) Pipe series SDR
DVS 2207 (sec.) time (sec.) time (sec.)
t1 t2 t3
160x14,6 11 1 1 277 8 13
P3
Adjustment pressure (bar)
Rothenberger Ritmo
Art.-No. 50163 Art.-No. 50165
Dimension (mm) Pipe series SDR Cooling time (min.)
t4
160x14,6 11 11 11 24
48
laying in the concrete
Brass plug
1
Picture 1
Part 1:
Brass plug (2), upper part of the sprinkler outlet (3) and aquatherm red
pipe connection piece (4) are connected to each other and plugged onto
the base part of the sprinkler outlet (1), so that part 3 is flush with the
shuttering.
49
laying of aquatherm red pipe-pipes in the
laying in the concrete
concrete
Picture 2
The aquatherm red pipe sprinkler connection is finished (picture 2). Picture 3
When removing the shuttering (after pouring of the concrete) the base part of
the sprinkler outlet (1) is pulled out of the upper part of the sprinkler outlet (3).
The brass plug (2) is unscrewed from the aquatherm red pipe-connection pi-
ece (part 4). Now, the upper part of sprinkler outlet (3) must be pulled out
of the concrete easily with the aquatherm red pipe extraction tool (Art- No.
50290).
The sprinkler connection (picture 3) can be completed very easily. The, acc. to
CEA 4001, required distance from the sprinkler head to the completed ceiling,
can be accomplished with the compensating fitting from the sprinkler connec-
tion thread up to the aquatherm red pipe connecting piece (see drawing page
52).
50
laying in the concrete
Sprinkler outlet consists of the base part, upper part and plug.
pre-assembly
Vormontage
sprinkler outlet
Sprinkler-Anschlussdose
Visible sprinkler
For the distance from the deflector to the ceiling, refer to the CEA-4001.
completed-assembly
Fertigmontage
Standard extension
Ausgleichsfitting
a
compensating fitting
a = gen.
CEA 4001
Covered sprinkler
For further information on the sprinkler outlets please see the tables on
completed-assembly
Fertigmontage
pages 19 and 20.
It has to be ensured that the aquatherm red pipe is covered above and
below by a minimum 60mm layer concrete layer.
60 mm
60 mm
51
laying in the concrete
concrete
1 2 3
52
laying in the concrete
Introduction:
Base part of sprinkler outlet Art.-No. 4114180 for visible sprinklers. Attachment by magnet.
Because precast concrete products are directly shuttered and processed
at factory, there remain only some working steps at site. A slab formwork
on site is not required. The rapid laying and on-site installation saves time
and costs. Due to the very smooth soffit by the steel formwork table a
plastering is not necessary.
The sprinkler outlet of the sprinkler pipe system aquatherm red pipe can
be easily mounted on steel formwork. The entire component is assembled
in advance by an installation company and delivered to the concrete plant.
In the concrete plant, the sprinkler outlets are measured on the steel form-
work and mounted.
Base part of sprinkler outlet Art.-No. 4114190 for concealed sprinklers. Attachment with
hot-melt adhesive.
Assembly:
The base part of the sprinkler outlet is fixed with a magnet (min. holding
force 23 kg), or with a hot-melt adhesive (temperature 100 ° C) to the steel
formwork with reinforcement and also keeps the position during vibra-
tions.
The upper part of the sprinkler outlet with pipe connection is attached to the base part of the
sprinkler outlet.
53
laying in the concrete prüfung
Assembly:
The mold is filled with concrete and vibrated simultaneously. After shaking
the concrete surface is roughened. The component is to dry in a drying chamber.
After drying, the ceiling component is transported to the site and assembled.
An installation company can now connect the sprinkler connections with
each other and connect them to the supply pipe.
54
laying in the concrete
1 2
Part 2:
Pressure test of pipe work installation as strength test and leak test The pipe sections must be fixed every 1.5 to 2 m in a way (using pipe
hangers or lacing cord) to avoid sagging or bowing during the concreting
Please refer to the information on page 60-62. process. It is important, that the pipe work is completely embedded with
out any hollow spaces (cavities).
Part 3:
The entering of the pipes during the concreting process must be avoided.
What must be considered during the concreting process? The compacting of the concrete with concrete vibrators in the pipe area
should be carried out carefully. Impacts, especially at low temperatures
All sprinkler connections have to be locked with cable clips (picture 1) (below +5 °C) must be avoided.
and to underpin (picture2).
Open pipes and connections must be closed before the concreting.
55
laying in the concrete
Part 4:
Option 2:
Before casting the connection can be packed in a Rockwool-fire protection
panel Conlit 150 U (allow enough space for installation work).
Fields of application:
fire protection covering for steel construction F30–A-F180-A, Increase of fire
resistance class of concrete coverings.
Not flammable A2 acc. to DIN 4102, Part 1. Melting point >1000° C.
After shuttering of the ceilings the fire protection panel Conlit 150 U can
remain in the completed ceiling and can be adjusted to the structure of the
concrete ceiling by plastering.
56
laying in the concrete
Potential equalizing
The VDE 0190 Part 410 and 540 requires a potential equalizing between
all kinds of earth conductors and the existing “conductible” potable and
waste water supplies and heating pipes. As aquatherm red pipe is not a
conductible pipe system, it cannot be used for potential equalizing and thus
needs no earth wiring.
57
Test
Leakage test
All sprinkler pipelines shall be subjected to a hydraulical pressure test with Measuring of the test pressures
a test-pressure of 10 bar.
Measuring has to be done with a manometer allowing a perfect reading of a
The material properties of the aquatherm red pipes result in an expansion pressure change of 0.1 bar. The manometer has to be placed at the deepest
of the pipes during the pressure test. This affects the test result. Due to the point of the installation.
thermal expansion coefficients of the aquatherm red pipes the results are
influenced additionally. The temperature differences between the pipe and Test record
the test medium lead to changes in pressure. Hereby a temperature change
of 10 K corresponds to a pressure difference of 0,5 up to 1 bar. A record of the hydraulic pressure test has to be prepared and signed by the
client and contractor stating place and date (see pages 60/61).
Therefore pressure testing of the aquatherm red pipe systems should be
made with a constant temperature of the test medium. The hydraulic pressu-
re test requires a preliminary, principal and final test.
Immediately after the preliminary test the principal test should be performed.
The test duration is 15 min. Here, the test pressure (10 bar) may not fall more
than 0,5 bar.
After completion of the preliminary and principle test finally the final test
must be performed.
The test duration is 60 minutes. Here, the test pressure - read after the prin-
ciple test - may not fall more than 0,5 bar.
58
Test
Preliminary test
Working pressure
18 bar
0 bar
5 min 5 min 5 min
Working pressure
10 bar
Dpmax = 0,5 bar
15 min 75 min
59
Test
Place:
Object:
Preliminary test
The pipe system must be unpressurized between each cycle.
Principal test
Final test
(directly after the principal test, without changing the pressure)
Result principal test: bar
Pressure decline after 60 min: bar max. 0,5 bar
Notes:
Place:
Date:
Stamp / Signature
60
Test
Description of installation
Place:
Object:
Pipe length:
Ø 20 mm m
Ø 25 mm m
Ø 32 mm m
Ø 40 mm m
Ø 50 mm m
Ø 63 mm m
Ø 75 mm m
Ø 90 mm m
Ø 125 mm m
Ø 160 mm m
Start of test:
End of test:
Testperiod:
Test medium: water water/glycol
Client:
Contractor:
Place:
Date:
Stamp / Signature
61
Test
Enquiry for the chemical resistance of the aquatherm red pipe-pipe system
aquatherm GmbH
Technical department
Biggen 5 . D-57439 Attendorn E-mail: info@aquatherm.de
Phone: 02722 950-0 . Fax: 02722 950-100 Internet: www.aquatherm.de
Ambient temperature °C
Ambient pressure bar
Building project: not
Data sheets enclosed enclosed
Street
City Fluid transported
62
References
References
Berlin, Germany
Spiegel Building
Hamburg, Germany
63
References
References
Munich, Germany
64
references
References
Munich, Germany
65
References
HYPO-Center
Innsbruck, Austria
66
References
Moscow, Russia
67
References
Shopping Centre
Moscow, Russia
Office Building
Moscow, Russia
68
References
Hotel
Sweden
Carpet warehouse
Turkey
69
References
References
Pandion Vista
Cologne, Germany
70
references
References
Aachen, Germany
Federal Archives
Berlin, Germany
Unionsbräu
Dortmund, Germany
71
References
References
Coffee Plaza
Dürr Campus
Stuttgart, Germany
72
references
References
Dornier Museum
Friedrichshafen, Germany
Metropolis
Hamburg, Germany
73
References
References
Gelsenkirchen, Germany
74
references
References
Hannover, Germany
75
References
References
Crystalbuilding
76
references
References
Hamburg, Germany
Überseequartier
Hamburg, Germany
77
References
References
Kö-Bogen
Düsseldorf, Germany
78
Notes
79
Management
System
ISO 9001:2008
ISO 14001:2004
ISO 50001:2011
www.tuv.com
ID 0091005348
Order-No.: E40000
aquatherm GmbH
Biggen 5 | D-57439 Attendorn | Phone: +49 (0) 2722 950-0 | Fax: +49 (0) 2722 950-100
Wilhelm-Rönsch-Str. 4 | D-01454 Radeberg | Phone: +49 (0) 3528 4362-0 | Fax: +49 (0) 3528 4362-30
info@aquatherm.de www.aquatherm.de