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BLÜCHER Marine ®

Product catalogue for marine pipes and drains

K E E P I N G U P T H E F L O W

STAINLESS STEEL DRAINAGE SYSTEMS


AROUND THE WORLD
Representatives
BLÜCHER is represented by local specialists within marine applications around the World.
If a local specialist for your area is not listed below, please contact our HQ Marine Sales.

Country Representative Country Representative

Argentina Ferreyra & Asociados S.H. Netherlands Nicoverken Marine Services B.V.
Australia Marine Plant Systems Pty. Ltd Poland Altro Shipping Co. Ltd
Brazil Rui Neiva Representacoes LtdaChile Romania Danube Rainbow Ltd
Chile Maquinarias & Inv. Tecnicas S.A. Singapore Technique Marine Services Pte Ltd
China TECWAY International (Marine) Ltd South Korea Jeitek Corporation
Croatia CROCON d.o.o Spain Pasch Y Cia S.A.
Finland Polarputki OY Taiwan Union Group
Germany VIRTUS GmbH Turkey DOP Ltd
Greece EPE S.A. UAE Technology Ventures Middle East FZC
India Hi-Point Services (I) Pvt. Ltd USA EMS European Metric Steel
Italy Stelio Bardi SRL Vietnam MTS International JSC
Japan Harada Corporation

HQ Marine Sales - Denmark: Tel.: +45 99 92 08 00 . marine@blucher.com


Approved drainage solutions for marine
BLÜCHER® EuroPipe is a complete stainless steel sanitary pipework
system approved for installation in ships. It is the natural choice of
the shipbuilding industry when looking for safe, lightweight, easy-
to-install and low-maintenance solutions.
The push-fit joint is completely interchangeable between either
gravity or vacuum discharge systems. In addition to sanitary
discharge it is also suitable for central vacuum cleaning systems,
garbage disposal systems, etc. The benefits of being able to use
the same pipework system throughout the vessel, regardless of the
type of system employed, can offer significant installation savings.
The advantages at a glance:
· All in stainless steel
· Available in OD 40, 50, 75, 110, 125, 160 and 200 mm in
standard lengths from 0,15 to 6 metres
· Fast and simple installation due to push-fit socket and spigot
end jointing
· Easily combined with other pipe materials
· Low weight of material and only 1-1,50 mm wall thickness
· Completely interchangeable between vacuum and gravity
installations

BLÜCHER® Drain Marine have been developed in conjunction with


leading shipyards worldwide. As a result, the product offering meets
the specific demands of each individual installation regardless of the
deck construction. BLÜCHER® Marine drains are suitable for welding
in the deck and some for non-welded installation, can be fitted
with a removable water trap (providing full rodding access from
above) and are available to suit any deck finish. The advantages
at a glance:
· All in stainless steel
· Modular system providing numerous possible combinations
· Multi-adjustable
· A solution for any deck finish
· Removable water trap providing efficient water seal and easy
rodding access from above
· Protective cover on all lower parts

BLÜCHER® Channel stainless steel drainage channels are modular


deck drainage solutions for use in galleys, pantries, door openings,
outside deck areas, etc. Drainage channels are available to suit all
deck finishes with a range of gratings developed to suit the varying
load-bearing and flow demands. Outlets are available with a remov-
able water trap and where applicable a filter basket to prevent solids
discharging into the drainage system. Customised components are
available on request.
·All in stainless steel
· Modular system providing numerous possible combinations
· Multi-adjustable
· Excellent flow and self-cleansing properties
· Perfect hygiene
· Wide range of gratings
· Separate product catalogue available on request.

Product database at www.blucher-marine.com


Safe Solutions for Marine Sanitary Discharge Systems Danish Design and production

Since the early 1980’s, BLÜCHER’s sanitary The BLÜCHER® sanitary discharge system is a Founded in Denmark in 1965, BLÜCHER
discharge system for marine applications modular system providing numerous possible has developed into a leading manufacturer
has been the first-choice sanitary discharge combinations and a solution for any deck or of stainless steel drainage systems. Today,
system for newbuilding and refitting of ships in bulkhead construction. In addition to the BLÜCHER is an international company and with
Denmark, quickly followed by leading shipyards extensive standard product range, BLÜCHER subsidiaries and representations worldwide. The
world-wide. also offers purpose-made items on request to BLÜCHER Group employs more than 350 staff
ensure that any drainage requirement can be worldwide.
To date BLÜCHER® sanitary discharge system satisfied.
has been installed in more than 2000 vessels Customers all over the world appreciate our
worldwide ranging from cruise liners, luxury All BLÜCHER® drainage products are made in know-how, dedicated service and common
yachts and ferries to merchant ships, naval stainless steel grade AISI 316L or optionally sense.
vessels and off-shore facilities. BLÜCHER is grade AISI 304. In some products, in which part
the preferred supplier to several of the largest components are used that are not exposed to Through quality stainless steel products and
shipyards worldwide, among them Meyer Werft sewage water and consequently not affecting drainage solutions that lead waste water away,
GmbH, Fincantieri, STX Europe France, STX the functionality or lifetime of the product, BLÜCHER is committed to the promise of
Europe Finland, Daewoo. these part components may be made from keeping up the flow.
other materials or alloys than specified for the
complete products. The stainless steel material The BLÜCHER® drainage products are
is ideally suitable for high-quality drainage manufactured in Denmark using the most
systems: modern production methods and in accordance
· Fire resistant with the internationally recognised quality
· High strength - low weight standard ISO 9001. Furthermore, the most
· Excellent hygienic properties respected classification societies endorse the
· Environmentally friendly BLÜCHER® drainage products worldwide.

Furthermore it is corrosion resistant, resistant


to impacts and thermal stress and hardly any
maintenance is required.

In the BLÜCHER® drainage products these


inherent qualities of stainless steel are enhanced
by careful product design, thus resulting in:
· Long product life expectancy
· Ease of installation
· Whole-life cost advantages
· Excellent flow capacities

All penetrations are fire-tested and approved


according to IMO Res. A 754(18).

All BLÜCHER® products are chemically descaled


and passivated in order to enhance the natural
corrosion resistance and provide a uniform
matt-silver surface finish.

All stainless steel components are manufactured


largely from recycled materials and are 100%
recyclable.
More than 2000 vessels delivered since 1982
Cruise Liners & Ferries
NCL Pride of America Lloyd Werft
NCL Norwegian Jewel Meyer Werft
NCL Pride of Hawaii Meyer Werft
RCCL Freedom of the Seas STX Europe
NCL Norwegian Pearl Meyer Werft
NCL Norwegian Gem Meyer Werft
AIDA Cruises AIDA Diva Meyer Werft
RCCL Liberty of the Seas STX Europe
RCCL Oasis of the Seas STX Europe
RCCL Allure of the Seas STX Europe
Disney Cruises Disney Dream and Disney Fantasy Meyer Werft
TUI Mein Schiff 3 & 4 STX Finland
Viking Line 2 LNG ferries STX Finland
Aida Cruises AIDAmar, AIDAstella and more Meyer Werft
Celebrity Cruises 5 Celebrity Solstice Class Meyer Werft
Viking River Cruises 25 river cruise ships Neptun Werft
Aida Cruises Cruise ship Mitsubishi Heavy Industries

Naval vessels
Dutch Navy 2 survey vessels Schelde
British Navy Auxillary vessel BAE
Norwegian Navy 5 frigates IZAR
Argentine Navy Frigate Libertad Agentine Navy - refit
South Korean Navy Aprx. 35 PKX-navy vessels Hanjin Shipyard
BA-e design 2 aircraft carriers UK Carrier Alliance
Nigerian Navy 3 Shaldaq fast patrol crafts Israel Shipyard
French Navy 2 helicopter carriers STX
Italian Navy 2 patrol boats Cantiere Navale Vittoria
French Navy Charles de Gaulle, nuclear aircraft carrier DCNS

Commercial vessels
OPDR 12 700 TEU Container Mawei Shipyard
Zim Integrated Shipp. 20 Container ship Dalian New Shipbuilding
Evergreen 10 Container ship MHI Japan
RAL Container Vessel Remontowa
Maersk 3 Vehicle Carrier Daewoo
Buttner 2 Product Tanker 3. Maj Shipyard
Maersk 6 Container Vessel Odense Stålskibsværft
Maersk Container Vessel Tripple E Daewoo

Luxury yachts
HH Sheik Mohammed Rashid Al-Maktoum MY Dubai Platinum Yachts
Private MY Pelorus Lürssen Kröger Werft
Private MY Titania Lürssen Kröger Werft
HH Abdulla Bin Abdul Aziz Al-Saud Lady Haya MHI
Private Turmoil Yacht Royal Denship
Private Saint Nicolas Lürssen Kröger Werft
Private MY Shark Lürssen Kröger Werft
Private MY Mayan Queen Blohm + Voss
Private Swift 135 + 141 Abu Dhabi MAR
Al Seer Marine Luxury Yacht Elefsis Greece
Private 6 luxury yachts Azimut-Benetti
Private 2 mega yachts 2193 & 2218 Perini Navi Spa
Private 14 luxury yachts San Lorenzo
Shk. Hamdan bin Zayed al Nahyan Mega yacht Abu Dhabi Mar

Offshore
Tidewater Hull 1674/10 Remontowa
Petrobras Hull P54 Enaval/Mava/Jurong
Sevan 650 Hull N111 Cosco (Nantong) Shipyard
A.P. Møller - Maersk Hull 151 Asenav
BP Thunderhorse Daewoo
Burbon Offshore Hull DH1004 Zhejiang Shipyard
Conoco Philips Accomodation platform, Ekofish project Sembawang Shipyard
ENI FPSO, Goliat project Hyundai Heavy Industries
Approvals and certificates
BLÜCHER® sanitary discharge system holds the MED Certification
and type approvals of leading classification authorities.

ABS

NIPPON KAIJI KYUOKAI

BLÜCHER® EuroPipe Russian Maritime Register


are shock and vibration tested by:

TNO Built Environment and Geosciences


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Shower drains square for concrete and tiles

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NEW PRODUCTS
New in this catalogue: s Lower parts and flanged penetration for installation
without welding
s Pressure peak joint clamp
s Group penetration for installation without welding
DRAIN MARINE
Drains for marine applications

Multi-adjustable
For any deck finish
Modular system
Applications Variants
s Showers, toilets, wet cabins, galleys, pantries, s Side inlets Ø32/Ø40 mm
deck areas and workshop areas s Vertical or horizontal outlet
s Cruise liners, yachts, commercial vessels, navy ves- s For welding into deck, with or without welding sleeve,
sels and off-shore or for installation without welding by means of screw-
lock system
Details
s Protective cover on all lower parts Options
s Matt-polished surface s Removable water trap
s Low 6mm frame height s Design gratings available
s Grate with screw lock
s Stainless steel AISI 316L/EN1.4404 Series
s Hygienic design s Series 47X for stainless steel deck
s Series 48X for aluminium deck

Product database at www.blucher-marine.com


1
Shower drains square for concrete and tiles

Complete drains
DRAIN MARINE
Marine drains
Combinable drain parts
Removable two-part water trap type no. 502.050.110 MS
Multi water trap type no. 503.000.110 CR

Concrete/tiles Resin Vinyl Vinyl Concrete/tiles Channels Steel deck, with Steel deck
Upper parts

472.300.110 S 472.320.110 S 473.300.110 S 473.301.110 S with side inlets for various floor supporting ring for 620.135.021 S
471.300.110 S types remov. water trap
474.300.110 S

Extension pipe type 611.300.001 S

INSTALLATION
WITHOUT WELDING
Lower parts

470.200.050 S 475.200.050 S 475.100.050 S 475.900.050 S 480.200.050 S


470.200.075 S 475.200.075 S 475.900.075 S 480.200.075 S
470.200.110 S 480.200.110 S

470.000.050 S 475.000.050 S 470.900.050 S 485.200.050 S


470.000.075 S 475.000.075 S 470.900.075 S 485.200.075 S
470.000.110 S 470.900.110 S

For steel deck


For aluminium deck

Complete drains
Optional gratings for marine drains
Cabin drain with water trap
for steel decks
491.200.050 VS
610.155.429 610.155.426 610.155.427 610.155.521

610.155.428 610.155.421 620.135.028

2
DRAIN MARINE
Installation examples
Tiled deck incl. water trap Tiled deck incl. water trap and extension pipe
Tiles
Tiles
Concrete
Concrete
Insulation

Steel deck Binder


Steel deck

Tiled deck incl. water trap and side inlets Vinyl deck incl. water trap
Tiles Vinyl
Wood
Steel deck

Concrete

Steel deck

Steel deck Aluminium deck


Steel deck

Epoxy resin on steel deck, installation without welding

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DRAINS AND PIPES FOR ALUMINIUM DECKS

Stainless steel drains and penetrations


for aluminium structures

Welding directly into aluminium


Complete standard system
One system - one supplier
Applications Materials
The products are suitable in particular for cruise li- Flange: Stainless steel and aluminium
ners, luxury yachts, ferries and other maritime ves- Other: Stainless steel - AISI 316L
sels, where high strength combined with low weight
is essential. Tests
A salt mist test of the product range has been carried out at
Details the Force Institute in Denmark.
Stainless steel drains and penetrations with a
combined aluminium and stainless steel flange. This All products are MED approved according to IMO Res.
combination makes it possible to weld stainless steel A. 754(18).
directly into aluminium decks and bulkheads.
Please also see installation instructions for drains
for aluminium structures, no. 760878, or contact
BLÜCHER for separate installation instructions.

Installation without welding


Stainless steel drains and penetrations are also available for installation without welding into aluminium decks.

Product database at www.blucher-marine.com


8
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CHANNEL
Standard and customised channels
for galleys, pantries and decks

Standard or customised solutions


Hygienic design
Gratings for any purpose and load class
Applications Variants
For concrete, tiled, vinyl and resin flooring in: s/UTLETPLACEDINENDORCENTER
s Industrial areas s7ITHORWITHOUTOUTLETBOX
s Commercial kitchens s7ITHORWITHOUTMEMBRANEFLANGE

Details Options
s 2EMOVABLEWATERTRAPOR0 TRAP
s3TANDARDLENGTHS 6 m (slot channels up to 12 m)
sFilter basket and sand bucket
s,ONGITUDINALANDCROSSFALL
s3EVERALSTANDARDWIDTHS
s2 mm material thickness standard, up to 4 mm material
Extras
s2EINFORCEDFRAMESFORHEAVYWEIGHTLOADS
thickness in customized solutions
s3TABILISERANGLEANDADJUSTABLELEGS
sMMFRAMEWIDTH
s0ROTECTIVESTRIPANDGRATINGLOCKDEVICE
s!NCHORTANGS
s Gratings for weight loads from 250 to 12000 kg
Specialised in customised channels
s Combinable with BLÜCHER® Drain Marine accessories
s3TAINLESSSTEEL!)3)%. Product database at www.blucher-marine.com
19
CHANNEL

Complete channels and kitchen channels

Selected grating Selected grating


depending on load class depending on load class

Optional removable water trap Optional removable water trap

Kitchen channel Channel

Lower part from Lower part from


BLÜCHER® Drain Marine BLÜCHER® Drain Marine

Complete channels and kitchen channels Custom solutions


Channels or kitchen channels In addition to the BLÜCHER® standard channel range, BLÜCHER also offers
Channel or kitchen channel with or without grating purpose-made channels on request to ensure that all drainage require-
ments can be satisfied.
Gratings
Range of gratings for all load classes. We manufacture channels in special widths, lengths, shapes, etc. or in
stainless steel grade AISI 316L/EN 1.4404 for demanding environments.
Accessories
Accessories such as filter plate, sand bucket and water trap
Our drainage know-how enables us to provide extensive engineering assist-
are not included - to be ordered separately
ance - please contact our sales department.
Lower part
Lower part with outlet is not included - to be ordered separately.

20
Shower drains square for concrete and tiles

EUROPIPE
Pipes and fittings for marine applications

Push-fit system
Light-weight
Fire tested A0-A60, classified as A1

Applications Variants
s Sanitary discharge, central vacuum cleaning or s2ANGEOFSEALINGRINGS
garbage disposal s#USTOMISEDSOLUTIONSAVAILABLEONREQUEST
sCruise vessels, yachts, commercial vessels,
navy vessels, offshore Options
s #OMPLETELYINTERCHANGEABLEBETWEENVACUUM s 2ANGEOFPIPEHANGERS
and gravity systems s %ASILYCOMBINEDWITHOTHERPIPEMATERIALSBYMEANSOF
adaptors
Details s %LECTRICALORMANUALPIPECUTTERSAVAILABLEFOREASY
s3TANDARDDIMENSIONSFROM/$UPTO/$MM cutting on site
s3TANDARDLENGTHSFROM METRES
s  MMWALLTHICKNESS
s%0$-LIPSEALINGRINGSTANDARD
s#OMPLETERANGEOFFITTINGS
s#OMPLETERANGEOFAPPROVALS
s3TAINLESSSTEEL!)3),%. Product database at www.blucher-marine.com
21
EUROPIPE
Complete system

LEAKAGE TESTING
Applications and acceptable pressures
BLÜCHER recommends that the pipework system is tested for
leakages before starting using the installation. Gravity OD 40 - 200 mm + 0,50 bar
With joint clamps:
Gravity systems OD 40, 50, 75, 110 mm + 2,00 bar
Pipework installations to be tested at max. 0,5 bar, e.g. by OD 125, 160 mm + 1,00 bar
blocking the installations on each deck and filling with water. With projections and joint clamps:
OD 40, 50, 75, 110, 125, 160 mm + 3,00 bar
Vacuum systems
With pressure peak clamps:
Pipework installations to be tested in accordance with the
OD 40, 50, 75, 110 mm + 10,00 bar in peaks
recommendations of the vacuum system supplier. BLÜCHER
OD 125, 160 mm + 7,00 bar in peaks
recommends max. -0,85 bar vacuum for OD 40 - 75 mm and
max. -0,6 bar vacuum for pipe sizes bigger than OD 75 mm.
Vacuum OD 40 - 75 mm - 0,85 bar
OD 110 - 160 mm - 0,60 bar

22
EUROPIPE
Installation guide
Manual pipe cutter 1. Cutting
Use BLÜCHER manual or electrical pipe cutter to cut the pipes.
1 The pipes can then be installed without subsequent finishing.
N.B! Fittings may not be cut.

2. Check of lip seal


Check that the lip sealing ring is correctly installed in the
socket.

3. Cleaning
If necessary, clean lip seal and socket before jointing.
Apply lubricant.

4. Jointing
Joint the pipes with a slightly turning movement.
2
Electrical pipe cutter

Jointing of socket and spigot end

3 A detailed user guide is provided when buying or lease an electrical pipe


cutter

Insertion depth

4
Pipe Max. insertion depth Min. insertion depth
dimension from end of socket from end of socket
in mm to spigot end to spigot end

OD 40 mm 46 mm 30 mm
OD 50 mm 47 mm 30 mm
OD 75 mm 55 mm 35 mm
OD110 mm 62 mm 40 mm
OD125 mm 65 mm 47 mm
OD160 mm 76 mm 50 mm
OD200 mm 98 mm 63 mm
Installation videos available at www.blucher-marine.com
23
EUROPIPE
Suspension of drainage pipes
Vertical piping Horizontal piping

Fix the pipe at


all deck penetrations

(se
eb
elo
wt
ab
le)

Horizontal pipe runs are always to be installed with a gradi-


ent. If no self-cleansing calculation is available, a gradient
of 20 ‰ is recommended in gravity systems. Horizontal
pipe runs in vacuum systems are to be installed in accor-
dance with the recommendations of the vacuum system
supplier.

Distance
Dim. between supports*
mm m1)
One fixing point per deck is normally sufficient. 40 2,0
As opposed to plastic pipes, stainless steel pipes require 50 2,2
75 2,5
only one pipe hanger per 3 metres, resulting in less sound 110 2,8
and faster installation. Where larger inlets are connected, 125 3,0
the downpipe must be secured immediately below the inlet. 160 3,3
200 3,3
Note: If other brackets are used, always use liner, i.e. rub- * The distance between the suspended fixing points must be calculated
on the basis of a permissible 1 mm bending of the pipe. The deflection
ber, between pipe and bracket. for a single mounting is calculated for a water-filled pipe.

The pipework system must be properly supported and 1) Applies to flat lengths of pipe. Where there are fittings in the suspen-
ded piping, the mounting points must be so placed that either the
fixed to prevent the socket and the spigot end from branch or the through pipe is held directly behind the sleeve. If this
sliding apart under all anticipated conditions. If this is is not possible, the span must be reduced to half the quoted values
impossible (e.g. lack of space or fixing points) or extra or, as an alternative, safety clamps may be installed for stability.
security is required, clamps may also be used. Clamps
must be used at each deck/bulkhead penetration.

BLÜCHER® EuroPipe joints are flexible up to 2° without this affecting the leakage tightness. This means that the pipework
system will remain tight despite minor vibrations, while on the other hand the flexibility in the pipe joints make pipe instal-
lation easy.

24
EUROPIPE
Longitudinal expansion
The figure below shows the relationship between pipe length L in
m and longitudinal expansion 'l in mm for various temperature
differences 't.

Example: A 3 m pipe will expand by 2,5 mm at


a temperature difference of 50°C.

The increase in length for a given pipe length can also be


calculated from the following formula.

'l = 0,0165 x 't x L


where
'l = longitudinal expansion in mm
0,0165 = coefficient of expansion in mm/m/°C
't = temperature difference in °C
('t = max. temp. in the pipe system
– temperature when pipe system installed)
L = length of the pipe system in m.

The longitudinal expansion can usually be absorbed in the


socket joint.

Longitudinal expansion diagram

The below graphs demonstrate the relationship between pipe length (l) and longitudinal expansion ' l) at various temperature
differences (' t.)

Example: A pipe of 3 m expands longitudinally by approx. Example: A pipe of 9 ft. expands longitudinally by approx. 0,097
2,5 mm at a temperature difference of 50° C. ins. at a temperature difference of 130° F.

25
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26
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27
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29
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30
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31
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34
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Fittings

- Adaptors

JIS FLANGE ADAPTOR TYPE 854.X45


WITH SOCKET AND FLANGE JIS 5K

BLÜCHER® EUROPIPE
Type no. JIS 5K D Z H D2 D3 X5 Kg

854.145.050 S 5K40 50 120 150 49 95 12 1,02


854.045.050 S 5K50 50 130 150 61 105 14 1,26
854.045.075 S 5K65 75 155 150 77 130 14 1,79
854.045.110 S 5K100 110 200 150 115 165 16 2,82

JIS FLANGE ADAPTOR TYPE 854.X55


WITH SPIGOT AND FLANGE JIS 5K

Type no. JIS 5K D Z H D2 D3 X5 Kg

854.155.050 S 5K40 50 120 234 49 95 12 1,11


854.055.050 S 5K50 50 130 192 61 105 14 1,31
854.055.075 S 5K65 75 155 245 77 130 14 1,97
854.055.110 S 5K100 110 200 259 115 165 16 3,09

FEMALE ADAPTOR TYPE 885

Type no. EAN no. D D1 H D2 Kg

885.025.050 S 5705499403435 50 1 93 40 0,18


885.032.050 S 5705499403459 50 1¼ 72 48 0,17
885.040.050 S 5705499403466 50 1½ 72 58 0,19
885.050.050 S 5705499403473 50 2 77 67 0,22
D1 specified in inches (“). BSP thread

MALE ADAPTOR TYPE 886

Type no. JIS 5K D D1 X X5 Kg

886.050.032 S 5705499403480 1¼ 50 55 97 0,25


886.050.040 S 5705499403497 1½ 50 56 98 0,23
886.050.050 S 5705499403503 2 50 56 98 0,27
D specified in inches (“). BSP thread

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MARINE JOINTING UNIT
Jointing unit with group penetration
for welding into steel deck
or for non-welded installation into steel deck
Ideal for use e.g. in service spaces near cabin modules for With all penetrations for connections to and from the cabin
instance in cruise liners, allowing all sanitary units of the in one place, the jointing unit contributes to making inspec-
cabin to be connected to one fire-approved deck penetration. tion and maintenance easy.
The jointing unit can be pre-installed in the deck before the
cabin units are fitted, thus avoiding subsequent welding.
Plug - type 844.218.110 S
Function: Cleaning access with 2 Ø18 mm pipes prepared for connection to air-condition
system (for condensed water)
Option: Can be replaced by standard plug 844.000.110 S or cover plate 620.135.021 BP

Water trap - type 502.052.110 CR


Function: Prevents smell from the sewer

Intermediate section with 4 side inlets - type 479.303.110 S


Function: Collects grey water from up to 4 units. Keeps the water trap fixed in the drain
s side inlets for pipe size Ø50 mm, can be connected to BLÜCHER® stainless steel pipes
and fittings or other approved pipes and tubes*
s ",Ä#(%2® standard plugs 844.000.050 S in 3 side inlets. Side inlets not used must
be blanked off.
Option: Intermediate section with fewer side inlets available - contact BLÜCHER
Group penetration - type 490.001.050 S for welding or
type 490.900.050 S for non-welded installation
Function: Several penetrations joined in one for installation in deck with
just one welding
s Thick-walled stainless steel sleeve inside Ø125 mm x 4 x 65 mm for
welding to thick-walled steel pipes or for flexible plugs/seals for
multiple pipe diameters* (if the sleeve is not used, it must be blanked
off. Cover plates for welding can be ordered from BLÜCHER)
s Thick-walled stainless steel sleeves inside Ø50 mm x 5 x 65 mm for
welding to thick-walled steel pipes or for flexible plugs/seals for
multiple pipe diameters* (if the sleeve is not used, it must be blanked
off. Cover plates for welding can be ordered from BLÜCHER)
s BLÜCHER® EuroPipe Ø50/Ø75 mm for connection to BLÜCHER® pipes
and fittings, if not used to be blanked off with standard plug
844.000.xxx
s BLÜCHER® Drain standard lower part with Ø50 mm outlet, can be
General information connected to BLÜCHER® pipes and fittings
Option: Group penetration without Ø125 mm and/or Ø50 mm sleeves
Fire class: A0, A30 and A60
available - contact BLÜCHER.
Approval no.: MED-B-5672
Insulation: Please find detailed information regarding insulation in the appendix to the certificate.
For products in thick-walled sleeve, please contact the supplier
Materials: The jointing unit is made from stainless steel grade AISI 316L and comes with SI and CR rubber sealings
for the BLÜCHER® products.

* Fire-approved products which have been tested and approved according to IMO Res. A.754(18)

Product database at www.blucher-marine.com


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49
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TECHNICAL INFORMATION

Stainless steel
Fire resistant
s Non combustible
s .ONEEDFORSPECIALFIREINSULATION
s .OTOXICFUMESRELEASEDINCASEOFFIRE

Light-weight
s,OWWEIGHT HIGHSTRENGTH
s7EIGHTONLYONETHIRDOFCASTIRON
s,ARGERPIPESAREEASILYHANDLEDBYONEMAN

Hygienic
s,OWSURFACEROUGHNESS
s(IGHFLOWCAPACITY
s.OBACTERIALGROWTH
s.OBLOCKAGES

Long life time


s #ORROSIONRESISTANT
s2ESISTANTTOIMPACTDAMAGES
s 2ESISTANTTOTEMPERATUREFLUCTUATIONS
Type of material
Stainless steel is a clean, durable, corrosion resistant ma- In some products, in which part components are used
terial with a design life expectancy of over fifty years. that are not exposed to sewage water and consequently
The BLÜCHER® sanitary discharge system comes in 2 not affecting the functionality or lifetime of the product,
stainless steel grades, AISI 316L and AISI 304. BLÜCHER these part components may be made from other materials
normally recommends the use of AISI 316L because the or alloys than specified for the complete products.
risk of corrosion, caused by an aggressive environment,
is significantly reduced or eliminated entirely by choosing During installation and until test/normal operation
the molybdenum stainless steel type AISI 316L. Below the sanitary discharge system is to be closed
are listed the recommended type of material for different and not used in order to avoid contamination by
applications. corrosive substances.

Black water Grey water Grey water piping, Deck drain Outside piping
piping piping Galleys piping visible

AISI 316L AISI 316L AISI 316L AISI 316L* AISI 316L**
(AISI 304) (AISI 304)

* Pipes to be flushed regularly with fresh water


** Outside piping must be primed and painted

Product database at www.blucher-marine.com


50
TECHNICAL INFORMATION
Material properties stainless steel
What is stainless steel? media. Molybdenum has the same effect on the structure as
The designation stainless steel covers a wide range of alloys with chromium, but it also has a strongly positive influence on corrosion
different properties. One property common to all stainless steels is resistance. Molybdenum-containing steel is normally designated
that they contain at least 12% chromium. »acid-resistant« because of the resistance of these steels to
certain types of acids. But acid-resistant stainless steel will also
The stainless steels can be divided into three main groups and a have limited resistance to some media such as chlorine-containing
few mixed types according to the structure of the steel: media (see table of resistances).
Austenitic stainless steel
Ferritic stainless steel Why is steel »stainless«?
Martensitic stainless steel The addition of chromium to the steel results in the building up of
a passivating oxide film with a high content of chromium oxides.
Austenitic stainless steel is the most important, representing This oxide film protects the surface of the steel against oxygen in
approx. 90% of total stainless steel consumption. Austenitic steel air and water.
is also the only stainless steel suitable for drainage installations, An outstanding property of stainless steel is that the chromium
and it is, of course, the type used by BLÜCHER. oxide film automatically regenerates if the surface of the steel is
exposed.
Importance of alloying elements This restitution of the oxide film can only occur if the surface of
Austenitic stainless steel contains at least 18% chromium and 8% the steel is completely clean and free of tempering agents and slag
nickel – thus the well-known designation »18/8« steel. Corrosion from welding processes and residues from tools made from ordinary
resistance generally increases with increasing content of chromium. carbon steel.
In alloys with 12-13% chromium, the passive layer is strong If this surface contamination is not removed, the steel may
enough to prevent the steel from corroding in normal or mildly ultimately corrode. To prevent this, the steel surfaces should be
aggressive media. The main effect of the alloying element nickel cleaned after welding and processing, e.g. by means of so-called
is on the structure of the steel and its mechanical properties. The acid pickling of the stainless steel.
steel’s structure is austenitic with an adequate content of nickel. The pickling effectively removes all impurities from the surface
In contrast to the pure chromium steels (ferritic stainless steel), of the steel and permits the reestablishment of a strong, uniform
this results in significant changes in the mechanical properties, chromium oxide film. The pickling bath normally consists of 0.5-
such as increased workability and ductility, better resistance to 5% v/v HF (hydrofluoric acid) and 8-20% v/v HNO3 (nitric acid)
thermal stress and improved weldability. The austenitic structure at a temperature of 25-60°C. This acid bath removes residues, the
also results in a change in the physical properties of the steel. For existing chromium oxide film and traces of iron, leaving the clean
example, the steel is not magnetic. steel surface. The restitution of a strong chromium oxide film starts
Nickel also increases resistance to corrosion caused by certain in the subsequent rinsing in water.

Material Specification

AISI 316L AISI 304


Material 1.4404 1.4301
Analysis
Carbon (C %) Max. 0,03 Max. 0,07
Chromium (Cr %) 16,5 - 18,5 17,0 - 19,0
Nickel (Ni %) 11,0 - 14,0 8,5 - 10,5
Molybdenum (Mo %) 2,0 - 2,5 -
Manganese (Mn %) Max. 2,0 Max. 2,0
Silicium (Si %) Max. 1,0 Max. 1,0
Sulphur (S %) Max. 0,030 Max. 0,030

Physical Properties
Austenitic Austenitic
Structure (nonmagnetic) (nonmagnetic)
State Non-annealed
Specific gravity (g/cm3) 7,98 7,9
Melting point (°C) Ca. 1400 Ca. 1400
Decortication temperature in air (°C) 800 - 860 800 - 860
Expansion coefficient 20 - 100 °C (m/m . °C)  s-6  s-6
Specific resistance (20° C) (Ohm . mm2/m) 0,75 0,73
Heat conductivity (20°C) (W/°C-m) 15 15
Specific heat (J/g . k) 0,5 0,5

Mechanical Properties
Ultimate tensile strength (Rm) (N/mm2) 490 - 690 500 - 700
Yield point (Rpo2) (N/mm2) 190 195
Modulus of elasticity (E) (20° C) (N/mm2)  s5  s5
Hardness Brinell (HB) (N/mm2) 120 - 180 130 - 180

51
TECHNICAL INFORMATION
Material properties stainless steel
Corrosion resistance Thermal stress
Austenitic chromium-nickel steel is resistant to many different Due to the very low heat expansion coefficient of stainless
chemical products and most detergents. BLÜCHER® drainage steel, BLÜCHER® drainage products are not adversely affected
products are manufactured exclusively from this group and as by temperature fluctuations occurring in drainage installations.
such are suitable for use within the food, beverage, chemical, Consequently, there are no special constraints that determine
pharmaceutical, dairy, shipbuilding and commercial catering at what temperature BLÜCHER® products should be stored or
industries. installed.

When increased acid-resistance is required, and spot and cre- Hygiene


vice corrosion may occur, or in general for marine/off-shore use, Hygiene is an important issue, in particular on cruise vessels. From
molybdenum-alloyed chromium-nickel steels (AISI 316L) may be practical experience in hygienic installations (food preparation,
used. health care etc.) it is documented that bacterial growth on
These acid-resistant steels resist a number of organic and in- stainless steel is significantly lower than on alternative materials
organic acids. (e.g. plastics). In addition an unused piece of stainless steel
However, acid-proof steels are only partially resistant to solutions pipe has a very low surface roughness (K=0.00006 in. (0.0015
containing chlorides. mm)). This low surface roughness minimises not only bacterial
growth, but also the danger of sediments building up which may
Impact resistance later lead to blockages.
The high tensile strength of stainless steel makes the material
resistant to impact damage at all temperatures. Severe blows to Weight
the material may in certain cases cause dents, they are however BLÜCHER® drainage products are all produced in thin-walled
unlikely to fracture the material. stainless steel sheet making the most of the material’s high
strength to weight ratio.
Fire resistance This makes our product the superior choice when calculating the
Stainless steel is non-combustible which means that pipes and weight optimisation for the vessel or off-shore installation in
drains made of stainless steel may penetrate deck/bulkhead question.
partitions without the need for special fire insulation (e.g.
intumescent fire collars). Furthermore, no toxic fumes or
substances are released from stainless steel in the event of fire.

52
TECHNICAL INFORMATION
CHEMICAL RESISTANCE TABLE
The table is based on laboratory experiments with chemically pure
substances. The values should therefore be regarded as for guidance only.

A = Very good service to opera- AISI 316 L Stainless A = Very good service to opera-

AISI 316 L Stainless


AISI 304 Stainless

AISI 304 Stainless


ting limit of material ting limit of material
B = Moderate service B = Moderate service
C = Limited or variable service EPDM C = Limited or variable service

EPDM
D = Unsatisfactory NBR D = Unsatisfactory

NBR
FPM

FPM
Acetone A A A D D Magnesium sulfate A A A A A
Acetic acid (dilute.) 30% or 50% A A A B B Mercury A A A A A
Acetic acid 100% A A A C C Methanol A A A A C
Acetic anhydride A A B C D Methyl chloride A A C D A
Aluminium chloride D D A A A Methylene chloride B B D D B
Aluminium sulfate A D A A A Natphalene A A D D A
Ammonium carbonate A A A D - Nickel chloride B B A A A
Ammonium chloride/salmiac B C A A - Nickel sulfate A A A A A
Ammonium hydroxide A A A D B Nitric acid C C C D A
Amyl chloride A A - - - Oxalic acid C C A B A
Aniline A A B D C Perchloric acid D D B - A
Anilin hydrochloride D D B B B Phorsphoric acid A A B D A
Barium chloride B B A A A Picric acid A A B B A
Barium hydroxide A A A A A Potassium bromide A A - - -
Benzaldehyde A A A D D Potassium carbonate A A - - -
Benzene A A D D A Potassium chlorate A A - - -
Benzoic acid A A - - A Potassium cyanide A A A A A
Borax/sodium borat A A A B A Potassium hydroxide A A A B B
Boric acid A A A A A Potassium nitrate A A A A A
Bromine D D - - A Potassium permanganate A A - - -
Bromine chloride D D A B A Potassium sulfate A A A A A
Bromoethylene/vinyl bromide A A - - - Potassium sulfide A A - - -
Butanol A A D A A Potassium chloride B B A A A
Butyl acetat A A B - D Prophylene dichloride A A - - -
Butyric acid A A - - - Silver nitrate A A A B A
Calcium bisulfate A A D A A Soda (ash)/sodium A A - - -
Calcium chloride B B A A A Sodium acetate A A A B D
Calcium hydroxide A A A A A Sodium bicarbonate A A A A A
Calcium hypochlorite B C A C A Sodium bisulfate A C - - -
Carbon disulfide A A - - - Sodium bisulfite A A A A A
Carbon tetrachloride A A D C A Sodium bromide B B - - -
Chloroacetic acid (Mono) D D B - - Sodium chlorate A A - - -
Chlorine (dry) A A - - A Sodium chloride D D - - -
Chlorobenzene A A D D A Sodium cyanide A A A A A
Chlorosulfonic acid B C D D C Sodium fluoride A A - - -
Copper chloride B B A A A Sodium hydroxide A A A B B
Copper nitrate A A - - - Sodium hypoklorite D D B B A
Copper sulfate A A A A A Sodium nitrate A A A B -
Ether A A - - - Sodium sulfate A A A A A
Ethyl chloride A A A A A Sodium sulfide A A - - -
Fatty acid A A D B A Sodium sulfite A A - - -
Fluorine (dry) A A - - - Stannous chloride/tin chloride B C B A A
Hydrofluoric acid D D B D A Sulfur A A A D A
Formaldehyde A A A B A Sulfur chloride A A D C A
Formic acid A A A B C Sulfur dioxide A B A D A
Furfural A A B D D Sulfuric acid D D B D A
Gallic acid A A B B A Sulfurous acid A C B B A
Hydrobromic acid D D A D A Thionyl chloride A A D - A
Hydrochloric acid D D A D A Toluene/toluol A A D D A
Hydrogen peroxide A A C D B Trichloroethylene A A D C A
Iodine (wet) D D - - - Turpentine A A D A A
Kloroform B B D D A Xylene/xylol A A - - -
Lead acetate A A A B - Zinc sulfate A A - - -
Magnesium chloride B B A A A
VA L U E S T O B E R E G A R D E D A S F O R G U I D A N C E O N LY VA L U E S T O B E R E G A R D E D A S F O R G U I D A N C E O N LY

Assumptions: 20°C room temperature

References
Corrosion Data Survey, 1969 Edition, Nace
Corrosion Tables, Stainless Steels, 1979, Jernkontoret
Chemical Resistance of Plastic Piping Materials, Cabot Corporation, 1979

PLEASE NOTE!

Concentration level, length of exposure, temperature and


in particular the combination of several chemicals have
a direct influence on the resistance of stainless steel to
certain chemicals.
Each application should therefore be carefully reviewed to
determine the suitability of stainless steel.

In particular, be careful with the use of hydrous


cleaning agents containing compounds of chlorine.

53
TECHNICAL INFORMATION
Material properties rubber seals
Rubber types
International designation EPDM NBR FPM SI
Rubber type Ethylene propylene Nitrile Fluorine (Viton®) Silicone
Nominal hardness IRHD 60 (+/-5) 60 (+/-5) 60(+/-5) 57(+/-5)
Colour Black Black/yellow dot Purple (new: green) Red
Tensile strength MPa t10 N/mm² t10 N/mm² t8 N/mm² t5,5 N/mm²
Elongation after fracture % t300% t300% t260% t250%
Max. temperatur range -35/+100° C -30/+80° C -25/+200° C -50/+230° C
Colour Black Black Purple Red

Resistance
Wearability 2 2 2 -
Resistance to mineral oil 5 1 1 3
Resistance to vegetable oil 2 1 1 1
Resistance to gasoline 5 1 1 5
Resistance to aromatic compounds and hydrocarbons 5 2 1 3
Resistance to ketones 1 5 4 3
Resistance to ordinary diluted acids and alkalines 1 1 1 2
Resistance to ozone and weather stresses 1 3 1 1
Resistance to air diffusion 4 3 1 2
1 = Very good 2 = Good 3 = Moderate 4 = Limited service 5 = Low

BLÜCHER sealing rings are available in four different rubber


qualities.

EPDM This sealing ring is black and made of ethylene


propylene rubber. This is BLÜCHER’s standard sealing
ring and it is suitable for all rainwater and waste water
installations where there is no oil or no petrol residues
in the waste water.
The EPDM lip seal is a good all-round rubber quality
suitable for a wide range of applications.

NBR This sealing ring is black with a yellow spot and made
from nitrile rubber and is the sealing ring to be used
where there are petrol or oil residues on the waste
water (e.g. in association with oil and petrol separators
at service stations, garages etc.).
The NBR lip sealing ring should not be used where
there is a risk of temperatures above 80°C. NBR is not
resistant to solvents.

FPM This sealing ring is purple (new: green) and made from
fluorine rubber (Viton®).
This is BLÜCHER’s sealing ring for special applications.
The material is particularly heat-resistant and resis-
tant to oil, solvents and strong acids. However, the
FPM seal has only limited resistance to e.g. butyl
acetate, acetone and methyl alcohol.

SI This sealing ring is red and made from silicone rubber


(VMQ). This is the BLÜCHER sealing ring used for fire
safety. The SI sealing ring is only used in BLÜCHER´s
special fire resistant pipe penetrations.

For advice regarding the suitability of the different


rubber qualities, consult BLÜCHER.

54
TECHNICAL INFORMATION
Measure conversion table
The below table states the general dimensions etc. of the BLÜCHER® sanitary
discharge system converted into inch/ft./psi

Pipe sizes
mm 040 050 075 110 125 160 200

inch 1,57 1,96 2,95 4,33 4,92 6,30 7,87

Pipe lengths
mm 150 250 500 750 1000 1500 2000 4000 5000 6000

ft. 0,5 0,8 1,6 2,5 3,3 4,9 6,6 13,0 16,4 19,7

Drain outlets
1 mm = 0,03937 inch
mm 050 075 110
1m = 3,281 ft.
inch 1,96 2,95 4,33
1 bar = 14,504 psi

Acceptable vacuum
mm 040 050 075 110 125 160 200

bar - 0,85 - 0,85 - 0,85 - 0,60 - 0,60 - 0,60 - 0,60


psi - 12,3 - 12,3 - 12,3 - 8,70 - 8,70 - 8,70 - 8,70

Acceptable pressure*(for installations fixed with pipe hangers)


mm 040 050 075 110 125 160 200

bar + 0,50 + 0,50 + 0,50 + 0,50 + 0,50 + 0,50 + 0,50


psi + 7,25 + 7,25 + 7,25 + 7,25 + 7,25 + 7,25 + 7,25

Applications and acceptable pressures


Gravity OD 40 - 200 mm + 0,50 bar
With joint clamps:
OD 40, 50, 75, 110 mm + 2,00 bar
OD 125, 160 mm + 1,00 bar
With projections and joint clamps:
OD 40, 50, 75, 110, 125, 160 mm + 3,00 bar
With pressure peak clamps:
OD 40, 50, 75, 110 mm + 10,00 bar in peaks
OD 125, 160 mm + 7,00 bar in peaks

Vacuum OD 40 - 75 mm - 0,85 bar


OD 110 - 160 mm - 0,60 bar

55
TECHNICAL INFORMATION
Maintenance
With the right choice of material, a BLÜCHER® sanitary discharge In operation
system can be used for most types of drainage installations On delivery from BLÜCHER, all stainless steel surfaces have been
requiring little maintenance, provided that a few precautions are passivated and are perfectly clean. In other words, the stainless
taken during installation and operation. steel has formed a corrosion-resistant oxide film over the entire
surface.
During installation
During installation care must be taken to prevent contamination To preserve the outstanding anti-corrosion properties of the
of the stainless steel by carbon steel in tools or otherwise stainless steel, surface contamination and deposits are to
touching the stainless steel. In itself, carbon steel will not be prevented. The general rule is to clean the steel when it
cause corrosion of the stainless steel surface, but the carbon becomes dirty, which dependent on the environment- may be at
steel particles adhering to the stainless steel will rust and cause intervals from 1 to 4 times each year. Highly polluted (industrial
discolourings. Always use clean tools suitable for stainless steel atmosphere) or salty air (marine conditions) as well as deposits
without any adhering iron shavings or particles or rust, stainless of chlorine-containing cleaning agents or acid may cause
steel wool/brushes and stainless steel brackets, screws, bolts, discolourations and corrosion on lower grade stainless steel,
nuts, etc. in the stainless steel drainage system. but the risk of corrosion is considerably reduced or eliminated if
grade AISI 316L is chosen for the installation.
If welding, or use of carbon steel tools or similar is to take place
close to a stainless steel installation, the stainless steel surface Stainless steel is resistant to a wide range of chemicals and
is to be protected until the work has been completed. substances, but a few guidelines are to be observed as regards
what substances can be discharged through the system:
To prevent construction waste or chemicals used in connection
with other construction work from being admitted to the Waste water containing substances that may cause deposits of
sanitary discharge system during installation and completing of sludge or solids such as sand, plaster or iron shavings may cause
other construction work, it is very important to keep the sanitary damage to the drainage system
discharge system closed and unused until all construction work
has been completed. Waste water containing chemicals to which the stainless steel
is not resistant, e.g. hydrochloric acid, may cause corrosion.
All BLÜCHER® Marine drains lower parts come with a welding cover Modern cleaning processes use many chemicals, but care should
to ensure protection of the drainage system during installation. be taken to ensure that the cleaning agent is suitable for
The sanitary discharge system must also be thoroughly cleaned stainless steel. Mechanical cleaning might be used as well.
and flushed on completion to ensure that any blockages or leaking Contact the manufacturer of the cleaning agent if in doubt.
joints are revealed before the sanitary system is put into use.
Prevent blockages by regularly flushing of the drainage system
through drains and water traps and through other rodding
access. Blockages owing to fat discharged through kitchen sinks
may be prevented by using a grease separator.

56
TECHNICAL INFORMATION
Installation videos at www.blucher-marine.com
As a supplement to the printed installation instructions for the BLÜCHER® products used in marine applications, the following installation
videos are available at www.blucher.com (select the tab "Installation"):

BLÜCHER® EuroPipe
Cutting of pipes with
electrical pipe cutter

BLÜCHER® EuroPipe
Cutting of pipes with
manual pipe cutter

BLÜCHER® EuroPipe
Introduction to use and
applications

BLÜCHER® Drain Marine


Installation in decks

BLÜCHER®
Non-welded penetrations

57
NOTES
At BLÜCHER® more than 300 employees create an annual
turnover of more than 50 million euro.
Through know-how, dedicated service and common sense
we develop, produce and market high quality stainless
steel drainage solutions for customers within the housing,
commercial, industrial and marine sectors all over the world.

Find your local BLÜCHER® specialist at www.blucher.com

Copyright by BLÜCHER
25006
CS Grafisk - 2000.02.14

BLÜCHER · Pugdalvej 1 · 7480 Vildbjerg · Tlf. 99 92 08 10 · Fax 99 92 08 30 · marine@blucher.com · www.blucher-marine.com

A Division of Watts Water Technologies Inc.

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