Professional Documents
Culture Documents
February 2013
FLUID POWER SYMBOLS
Tap Locations BASIC COMPONENT SYMBOLS
Tap Schematic
Description PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Number Location (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
AA Main Worktool System Pressure D-3
BB SOS C-2
CC Signal Pressure B-5 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
DD Main System Pressure (Pump 1 Forward) B-5 COMPENSATED)
EE Charge Pressure B-5
VALVE ENVELOPES VALVES VALVE PORTS
FF Main System Pressure (Pump 2 Forward) B-5
GG Main System Pressure (Pump 2 Reverse) A-5
HH Main System Pressure (Pump 1 Reverse) A-5
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Parts Manual
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Machine System
Specifications UENR0249 FLUID STORAGE RESERVOIRS
Testing and Adjusting UENR0250
Electrical System
Schematic: (Electrical System) UENR0254
2 216B3, 226B3, 236B3, 242B3, 247B3,
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
UNIDIRECTIONAL BIDIRECTIONAL
24
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
13 UNIDIRECTIONAL UNIDIRECTIONAL
3
8 Component Locations (Volume 1) ELECTRICAL SYMBOLS TABLE
Part Machine Schematic
Description HYDRAULIC SYMBOLS (ELECTRICAL)
Number Location Location
Accumulator 149-0686 1 C-1
7 Cooler As - Radiator (216) 280-8309
G
Cooler As - Radiator (226/247) 280-8310 2 C-1
Cooler As - Radiator (236/242/252/257/259) 280-8312
M
UENR3951 VOL 1 of 2
Coupling - Female 193-8335 3 E-2
Coupling - Male 193-8334 4 E-1
HH GG Cylinder Gp - Lift (Left Hand) (216/226/247) 293-5706 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
B
Pump Gp - Single Speed (226/247) 307-3064 15 B-3
INDICATES WIRE 135 IN HARNESS “AG”
Pump Gp - Single Speed (236/252) 307-3070
WIRE
16 Page,
Screen 195-6768 16 D-1
Solenoid - Control Valve (1 & 2) 358-5951 17 D-1 CIRCUIT NUMBER
Switch As - Pressure (Back Up Alarm) 192-0836 18 C-6 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Tank Gp - Hydraulic 326-5781 19 B-2
Valve Gp - Ball (Manual Loader Lowering Valve) 112-1817 20 E-4 CIRCUIT NUMBER WIRE WIRE GAUGE
Valve Gp - Brake (Single Speed) (216/226/242/247/257) 248-1268 IDENTIFICATION COLOR 325-PK
21 C-5
Valve Gp - Brake (Single Speed) (236/252) 233-7131
Valve Gp - Check 123-4750 22 B-6 PREVIOUS STANDARD
Valve Gp - Control (216/226/247) 336-1317
Valve Gp - Control (236) 366-1319 23 D-3 WIRE WIRE COLOR
Valve Gp - Control (242/252/257/259) 336-1320
VIEW OF AREA “A” Valve Gp - Implement Pilot Control (With Float Detent Magnet) 299-9119 24 E-6
325-PK-14 B A
(ROTATED FOR CLARITY) Valve Gp - S-Turn Resolver Block (Drive Pilot) (216/226/236/242/252) 356-5008
(7) CYLINDER GP
TILT (LEFT HAND)
(8) CYLINDER GP
(25) VALVE GP 293-5708 (216/226/247) TILT (RIGHT HAND)
S-TURN RESOLVER BLOCK 295-6954 (236/252)
(DRIVE PILOT) (24) VALVE GP 293-5707 (216/226/247)
IMPLEMENT PILOT CONTROL 329-4954 (242/257/259)
295-6953 (236/252)
356-5008 (216/226/236/242/252) (WITH FLOAT DETENT MAGNET (5) CYLINDER GP
LIFT CYLINDERS TILT CYLINDERS 329-4953 (242/257/259)
356-5009 (247/257) LIFT (LEFT HAND)
299-9119
E 356-5010 (259) 293-5706 (216/226/247) E
(20) VALVE GP
DRIVE PILOT VALVE IMPLEMENT PILOT VALVE BALL 295-6952 (236)
(MANUAL LOADER LOWERING VALVE 329-4955 (242/257/259) (4) COUPLING
NEUTRAL NEUTRAL NEUTRAL NEUTRAL
RACK RAISE 112-1817 297-8699 (252) AUXILIARY TOOLS MALE
LOWER
REVERSE FORWARD LEFT RIGHT DUMP
(6) CYLINDER GP 193-8334
LIFT (RIGHT HAND) (3) COUPLING
293-5705 (216/226/247) FEMALE
295-6951 (236) 193-8335
329-4955 (242/257/259)
297-8699 (252)
1A 1B 2A 2B 3A 3B (16) SCREEN
(23) VALVE GP
195-6768
1 3 2 4 CONTROL
336-1317 (216/226/247)
366-1319(236)
4 P T 2 3 1 366-1320 (242/252/257/259)
D (17) SOLENOID D
CONTROL VALVE (1 & 2)
AA 358-5951
F E
C D
G (1) ACCUMULATOR
F C D E P T
149-0686
(18) SWITCH AS
ML MR CI (10) MANIFOLD AS (9) FILTER GP
PRESSURE (11) MOTOR GP
(BACK UP ALARM) DRAIN MANIFOLD OIL
HP FAN (STANDARD)
192-0836 308-0421 223-9974
307-3036 (2) COOLER AS
C RADIATOR C
(21) VALVE GP D
R
BRAKE A 280-8309 (216)
(SINGLE SPEED) I
N RJ DL T CO 280-8310 (226/247)
248-1268 (216/226/242/247/257)
280-8312 (236/242/252/257/259)
233-7131 (236/252)
(12) MOTOR GP
SINGLE SPEED
(LEFT HAND) BB
280-7854 (216/226/242) SOS/
DIAGNOSTIC
UENR3951 VOL 1 of 2
B A L Z C (RIGHT HAND)
280-7854 (216/226/242)
280-7856 (236/252)
RIGHT
LEFT T P
MOTOR 289-6355 (247/257)
MOTOR
B B
BAFFLE
(1) VALVE GP DD EE FF
CHECK
R T1 123-4750 MG A MB B Y G1 G B MB A R
(15) PUMP GP
SINGLE SPEED
307-3062 (216) (19) TANK GP
SPEED
SENSING HYDRAULIC
307-3064 (226/247)
FWD FWD 326-5781
307-3070 (236/252)
LINE PATTERNS
Pressure Line
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SUPPLY LINE
BRAKE CONTROL CIRCUIT Component Group
LEFT HYDROSTATIC PUMP CIRCUIT
AUXILARY TOOLS CONTROL CIRCUIT CALLOUTS
DRAIN / RETURN LINE
CHARGE SUPPLY PUMP CIRCUIT Taps (Pressure, Sampling, Sensor - by letter)
(14) PUMP GP RIGHT HYDROSTATIC PUMP CIRCUIT
YY
7 6 5 4 3 2 1
UENR3951
February 2013
Tap Locations
FLUID POWER SYMBOLS
Pressure, Sampling, and Sensor BASIC COMPONENT SYMBOLS
Tap Schematic
Description MAIN AUX
Number Location
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
AA Maain WorkTool System Pressure D-3 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
BB SOS B-4
CC Signal Pressure (VOLUME 1 only) VOL 1.
Main System Pressure (Pump 1 Forward) (236/242/252) B-6
DD VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Main System Pressure (Pump 1 Forward) (257/259) D-6 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Charge Pressure (236/242/252) B-6
EE VALVE ENVELOPES VALVES VALVE PORTS
Charge Pressure (257/259) D-6
Main System Pressure (Pump 2 Forward) (236/242/252) B-6
FF
Main System Pressure (Pump 2 Forward) (257/259) D-6
Main System Pressure (Pump 2 Reverse) (236/242/252) A-6 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
GG
Main System Pressure (Pump 2 Reverse) (257/259) C-6
Main System Pressure (Pump 1 Reverse) (236/242/252) A-6 CONTROL VALVES CHECK VALVES
HH AB A B
Main System Pressure (Pump 1 Reverse) (257/259) C-6
P T P T
Related Manuals NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED
Description Media Number
Parts Manual FLUID STORAGE RESERVOIRS
Machine System
Specifications UENR0249
COMBINATION CONTROLS
UNIDIRECTIONAL BIDIRECTIONAL
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
UNIDIRECTIONAL UNIDIRECTIONAL
37 42 Volume 2 of 2: Hydraulic Options FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION
56
© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.
36
MACHINE - REAR VIEW
UENR3951 VOL 2 of 2
Cylinder Gp - Lift Left Hand (216/226/247) 293-5706
MACHINE - FRONT VIEW (ROTATED FOR CLARITY) Cylinder Gp - Lift Right Hand (242/257/259)
Cylinder Gp - Lift Right Hand (252)
329-4955
297-8699
35 E-3
44
E-5
A-3
SWITCH SWITCH
16 Page,
Tank Gp - Hydraulic 326-5781 49 C-2
Valve Gp - Boost Flow (226/242/257/259) 359-7233 50 B-2 CIRCUIT NUMBER
Valve Gp - Brake (Two Speed) (236/242/252) 293-6591 51 C-7 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Valve Gp - Brake (Two Speed) (257/259) 293-6591 52 E-6
Valve Gp - Check 373-6965 53 B-1 CIRCUIT NUMBER WIRE WIRE GAUGE
Valve Gp - Control (216/226/247) 336-1317 IDENTIFICATION COLOR 325-PK
Valve Gp - Control (236) 366-1319 54 D-3
Valve Gp - Control (242/252/257/259) 336-1320 PREVIOUS STANDARD
Valve Gp - Diverter (Bucket Leveling) - Raise (216/226/247) 224-9418
Valve Gp - Diverter (Bucket Leveling) - Raise (236) 224-9408 55 E-4
WIRE WIRE COLOR
Valve Gp - Diverter (Bucket Leveling) - Raise (242/252/257/259) 223-8418
VIEW OF AREA “A” Valve Gp - Hydraulic Coupler 233-7128 56 C-4
38 30 48 47
50 NOT 53
CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)
SHOWN
MAIN HYDRAULICS - RIGHT SIDE VIEW
7 6 5 4 3 2 1
TWO SPEED
(MODELS 257/259 )
(56) VALVE GP
HYDRAULIC COUPLER BAFFLE
C1
(41) MOTOR GP 233-7128
TWO SPEED FROM DRAIN MANIFOLD
(40) MOTOR GP P
C2 (RIGHT HAND)
TWO SPEED AC
(LEFT HAND) TO DRAIN 280-7858 (236/252) COMPRESSOR
TO DRAIN MANIFOLD TO DRAIN
307-3073 (242) MOTOR
UENR3951 VOL 2 of 2
B AUXILIARY B
HIGH FLOW 226, 242, 257, 259 (50) VALVE GP
To Filter BOOST FLOW
TO DRIVE FROM CHARGE SOS/
359-7233 (226/242/252/257/259)
PILOT FILTER BB DIAGNOSTIC
PORT
(38) MOTOR GP
A/C COMPRESSOR
307-6115 (226/247)
TO DRAIN DD EE FF
MANIFOLD TO IMPLEMENT VALVE
R T1 MG A MB B Y G1 G B MB A R
(44) PUMP GP
SPEED
SENSING IMPLEMENT & CHARGE LINE PATTERNS
FWD FWD 269-9465 (226) (QUIET) Pressure Line
(45) PUMP GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
225-9238 (226) (STANDARD) Pilot / Load Sensing Pressure
TWO SPEED MAIN PUMP OUTPUT
TILT CYLINDER CONTROL CIRCUIT
SUPPLY LINE Drain / Return Lines
307-3068 (236/252)
16 Page,
X3 X4 MA MA X4 X3
THIS SCHEMATIC IS FOR THE 216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 2578B3, AND 259B3
HH GG SKID STEER LOADER, MULTI-TERRAIN LOADER, AND COMPACT TRACK LOADER HYDRAULIC SYSTEM
FROM DRIVE JOYSTICK FROM DRIVE JOYSTICK
VOLUME 2 of 2: HYDRAULIC OPTIONS
MEDIA NUMBER UENR3951
PART NUMBER: 326-5540, CHANGE: 02, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
7 6 5 4 3 2 1