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KEYWORDS Abstract Using the new modified three-fluid model, the effect of variation of inlet pressure on predictions
Condensation; of pressure drop in the downward condensing annular flow of steam inside vertical pipes is studied.
Vertical pipes; To achieve this, using the new modified three-fluid model and Stevanovic et al.’s correlation for the
Three-fluid model; steam–liquid film interfacial friction coefficient, pressure drop is calculated in two new inlet pressures
Annular flow; (i.e., 1.5 and 2.5 (MPa)), for which there is no available experimental data of pressure drop. The pressure
Pressure drop; drop predictions of the new modified three-fluid model and those of the Stevanovic et al.’s correlation are
Inlet pressure. compared.
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Nomenclature
CD Drag coefficient
D Pipe diameter (m)
FVM Virtual mass force per unit mixture volume
(N m−3 )
F Friction coefficient
G Mass flux (kg m−2 s−1 )
G Gravitational constant (m s−2 )
H Specific enthalpy (J kg−1 )
hfg Latent heat of vaporization (J kg−1 )
K Thermal conductivity (W m−1 K−1 )
L Length (m)
M Mass (kg)
P Pressure (Pa)
qS Volumetric heat flux (W m−3 )
Re Reynolds number (=ρ Ul/µ)
T Temperature (K)
T Time (s)
U Velocity (m s−1 )
x Coordinate (m) Figure 1: The annular flow for condenstation inside a vertical pipe.
Rd Droplets deposition rate (kg m−2 s−1 )
Re Droplets entrainment rate (kg m−2 s−1 )
obtained 10% more agreement in their results with measured
Greek symbols data compared to Stevanovic et al.’s [5] correlation. They called
their new model a new modified three-fluid model, which
Λ Evaporation/condensation rate (kg m−3 s−1 ) is the Stevanovic et al.’s [5] correlation for the steam–liquid
α Volume fraction film interfacial friction coefficient with two corrections; use of
∆ Liquid film thickness (m) the droplets–film friction stress and introduction of the virtual
M Dynamic viscosity (kg m−1 s−1 ) mass force term.
N Kinematic viscosity (m2 s−1 ) Condensation inside vertical pipes often occurs in steam
P Density (kg m−3 ) condensers within passive nuclear reactors [8]. In the design of
Σ Surface tension (N m−1 ) a steam condenser pipe within a passive reactor, an important
T Shear stress (N m−2 ) factor is the provision of enough pressure drops along the pipe
flow for the purpose of taking out the condensed steam from
Subscripts the pipe outlet to the water tank [9]. The reason is that in cases
D Droplet where this needed pressure drop is not provided, the amount
0 Initial conditions of condensed steam will increase at the outlet parts of the pipe,
1 Gas resulting in the reduction of condensation surface and finally
2 Liquid film blocking the whole condensation process.
3 Entrained droplets In the present paper, using the new modified three-fluid
W Wall model, the effect of variation of inlet pressure on pressure
drop predictions in the downward condensing annular flow of
steam in vertical pipes is investigated. To do this, the pressure
between calculated and measured pressure changes, they pro- drops are calculated in two new inlet pressures, i.e. P0 = 1.5
posed a new correlation for the interfacial friction coefficient, and 2.5 (MPa), for which there is no available experimental
which provided good agreement. data of pressure drop, using the new modified three-fluid
Although the proposed correlation by Stevanovic et al. [5] model: Stevanovic et al.’s [5] correlation with corrections, and
for the steam–liquid film interfacial friction coefficient provides Stevanovic et al.’s [5] correlation for the steam–liquid film
good agreement with measured data of pressure changes, interfacial friction coefficient. The predictions of pressure drops
it has some deficiencies. Saffari and Dalir [6] investigated using the new modified three-fluid model and Stevanovic
one of the deficiencies of the available three-fluid models, et al.’s [5] correlation are obtained and discussed.
i.e. lack of consideration for the friction stress of droplets
with liquid film. They studied the effect of the friction stress 2. Governing equations and closure relations
of droplets with film on the prediction of pressure drops,
and concluded that, by taking into account the droplets–film The conservation equations of mass, momentum, and
friction stress, the agreement of calculated pressure drop with energy, written for each of three fluids, i.e., the gas (vapour)
experimental data improved by approximately 30% compared core, the wall-adjacent liquid film and the dispersed phase
to the agreement of Stevanovic et al.’s [5] correlation with (entrained droplets) flowing inside the gas phase, comprise the
experimental data. Further, Saffari and Dalir [7] named the base of three-fluid models for annular flow. The conservation
lack of consideration of the virtual mass force term as another equations of mass, momentum and energy for two-phase
deficiency in the available three-fluid models, and by inclusion annular flow of a three-fluid model in a circular pipe have the
of the virtual mass force in the conservation equations, they following forms [4–7]:
H. Saffari, N. Dalir / Scientia Iranica, Transactions B: Mechanical Engineering 20 (2013) 477–482 479
The conservation equations of mass, momentum and energy, which means that total pressure change includes three terms:
i.e. Eqs. (1)–(9), are considered for each of three fluids in steady- frictional, gravitational and acceleration. The first term on the
state one-dimensional form, in which the one dimension is right-hand side of Eq. (24) indicates frictional pressure change,
H. Saffari, N. Dalir / Scientia Iranica, Transactions B: Mechanical Engineering 20 (2013) 477–482 481
Figure 3: Predictions of the new modified three-fluid model compared with Figure 5: Predictions of the new modified three-fluid model along with
experimental data along with pressure drop terms at inlet pressure of 1.08 pressure drop terms at inlet pressure of 1.5 (MPa).
(MPa) (Saffari and Dalir, 2011).
calculated at inlet pressures of 1.5 and 2.5 (MPa) for which there
is no available experimental data. The conservation equations,
considered for each of three fluids in steady 1-D forms, and
the volume balance equation, are altered to a system of ten
first-order ODEs. Then, by writing a MatLab code, using MatLab
stiff ODE solver, i.e. ode23s, numerical integration is applied to
solve the ODE system, for which the initial conditions are flow
parameters at the pipe inlet. The following results are obtained:
(1) At the inlet pressure of 1.08 (MPa), the new modified
three-fluid model provides a much better match with
experimental data compared to all other correlations.
(2) The boundary mass flux of the low and high mass flux
ranges increases with the increase of inlet pressure in
condensing vertical pipes.
(3) At a constant high mass flux in a vertical pipe with
Figure 7: Predictions of the new modified three-fluid model along with
pressure drop terms at inlet pressure of 2.5 (MPa).
steam condensation, when the inlet pressure increases, the
magnitude of total pressure change decreases.
(4) In condensing vertical pipes in passive reactors, a specified
outlet. The reason is that, here, the frictional pressure change amount of total pressure drop requires a specific amount
term is dominant. It is also observed that the (negative) total of steam inlet mass flux, in determination of which the
pressure change shows an increase with an increase in total presented new modified three-fluid model can be very
mass flux at high mass flux range (G > 75 (kg m−2 s−1 )). helpful at 1.5 and 2.5 (MPa) inlet pressures.
Figures 2–7 make it clear that when the steam inlet pressure
has values of 1.08 (MPa), 1.5 (MPa) and 2.5 (MPa), the boundary References
mass flux of low and high mass flux ranges have values of
60 (kg m−2 s−1 ), 70 (kg m−2 s−1 ) and 75 (kg m−2 s−1 ), [1] Kandlikar, S.G., Shoji, M. and Dhir, V.K., Handbook of Phase Change: Boiling
respectively. Here, it is worth mentioning that for mass fluxes and Condensation, p. 621. Taylor & Francis, UK (1999).
[2] Chung, M.S. ‘‘Characteristic development of hyperbolic two-dimensional
lower than the boundary mass flux, the gravitational pressure two-fluid model for gas–liquid flows with surface tension’’, Appl. Math.
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[3] Kishore, B.N. and Jayanti, S. ‘‘A multidimensional model for annular
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pressure increase, the gravitational pressure change boosts, but model predictions of pressure changes in condensing vertical tubes’’, Int.
the frictional pressure change reduces. J. Heat Mass transfer, 51, pp. 3736–3744 (2008).
[6] Saffari, H. and Dalir, N. ‘‘Effect of friction stress of droplets with film on
It can be seen from Figures 2, 4 and 6 that at the constant prediction of pressure changes in condensing tubes’’, Sci. J. Mech., 17(1),
total mass flux of 100 (kg m−2 s−1 ), for inlet pressures of 1.08 pp. 50–56 (2011).
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pressure changes in condensing tubes’’, Therm. Sci. J., 16(2), pp. 613–622
values of −0.7579 (kPa), −1.0400 (kPa) and −1.1014 (kPa), (2012).
respectively. Thus, it is reasonable to say that the increase in [8] Kim, S.J. and No, H.C. ‘‘Turbulent film condensation of high pressure steam
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In condensing vertical pipes, such as those in steam pp. 3409–3426 (2009).
condensers within passive nuclear power reactors, adequate [10] Sugawara, S. ‘‘Droplet deposition and entrainment modeling based on the
three-fluid model’’, Nucl. Eng. Des., 122, pp. 67–84 (1990).
pressure drops should be provided in order to take out the [11] White, F.M., Viscous Fluid Flow, pp. 117 and 422, McGraw-Hill, New York,
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[12] Clift, R., Grace, J.R. and Weber, M.E., Bubbles, Drops and Particles, p. 111.
of a positive pressure drop is essential. Here, Figures 2–7 can Academic Press, New York, US (1978).
help to figure out the range of the inlet mass flux with positive [13] Ghiaasiaan, S.M., Two-Phase Flow, Boiling and Condensation in Conventional
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6. Conclusions
Hamid Saffari is Associate Professor of Mechanical Engineering at Iran
University of Science and Technology (IUST), in Iran. He has published many
The influence of variations of inlet pressure on pressure scientific papers in international journals, such as the Journal of Energy and
drop predictions of the condensing annular flow of steam in Buildings, and the Journal of Mechanical Science and Technology. His research
Interests are: boiling, condensation, two-phase flows, and HVAC&R.
vertical pipes is investigated using the new modified three-
fluid model and Stevanovic et al.’s [5] correlation. The pressure
drops were previously calculated at an inlet pressure of 1.08 Nemat Dalir received his M.S. degree in Mechanical Engineering from Iran
University of Science and Technology, in Iran. He is now a Ph.D. degree student
(MPa), for which the experimental data of Kreydin et al. [17] and teaches part-time at the Salmas Branch of the Islamic Azad University in
are available. However, in the present paper, pressure drops are Iran. His research interest is: turbo-machines.