POSITIVE DISPLACEMENT PUMPS ROTARY

API 676

Varley Gear Pumps, part of the Hayward Tyler Group, manufacture a

range of outstanding double helical gear pumps in accordance with
the requirements of API 676 utilising API 682 shaft sealing systems when
required. This range complements the popular standard product and
draws on the extensive knowledge gained in power generation, oil transfer
and supply around the world. A full customer engineering service is
available to design products to other international standards or client
specifications.

Key Applications Key Benefits

■ Oil Transfer ■ Low operating cost
Crude, Heavy, Distillate, ■ Long-term reliability
Diesel, Lubricant
■ Engineered for the application
■ Process Feed
Feedstock, Additives ■ Ease of maintenance
■ Forced Lubrication ■ Low pulsation design
Compressors, Diesel and
Gas Engines, Draught Fans,
Process Pumps, Turbines
■ Seal Flush Systems
Process Fluid, Barrier Fluid www.haywardtyler.com
The Range
The API 676 range is based around the proven double helical gear pump design and benefits from its inherent reliability and
efficiency. By employing modular design, the central mounting arrangement can accommodate either electric, hydraulic or
air motors and different capacity pump ends.
The foot-foot design incorporates spacer couplings that allows for the mechanical seal to be serviced without
removing the pump or the need for re-alignment.
All units come supplied on either a slab baseplate or a fabricated hollow baseplate ready to be grouted in place.

Design
Varley designs by using soild models in Autodesk Inventor.
These can be used by the system designers to agree space and connection constraints.

Autodesk Inventor solid model Finished unit for Macro International, Dubai

Pumping Principle
The pump contains two or three double helical gears that run on fixed centres. The rotary action of the driver gear is transferred to the
driven gear at the gear mesh line. As the gear has a 30deg helix angle, there are multiple meshes per shaft revolution, compared to
the single mesh of a spur gear pump. These multiple mesh’s give the output fluid a smoother pressure ripple.
The rotary action of the gear causes a depression in pressure within the tooth form, which draws fluid into the gear tooth. When the
tooth rotates to one revolution to the discharge side of the pump, the mesh line acts as a seal and forces the fluid into the discharge
port. The only part of the pump that is subject to discharge pressure is the discharge port.
Each shaft is supported by full complement roller bearings on either side of the gear and selected to give the highest possible Lb10 life.

Ancillaries
Pump ancillaries are chosen from reputable suppliers such as
ABB, Birkett, Baily, Crane, Fluiten and Burgmann, ensuring that
the valve, motor or seal meets or exceeds the project requirement.
 Pump Performance Indication Guide
It is advisable to check the application with our works before making final selection.
Table is based on oil having a viscosity of 75 sec's Redwood No.1.

ar
Pump Size
Pressu re
Pressure Si ze 1 Si ze 2 Si ze 5 Si ze 7 Si ze 10 Si ze 20 Si ze 30 Si ze 35 Si ze 50 Si ze 75 Si ze 100 Si ze 150 Si ze 200
Sp eed rpm
Speed r pm
barr
ba psi
psi Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n Kw l/mi n

960 0.1 5.1 0.2 9.7 0.2 17.6 0.1 25.6 0.1 27.2 0.3 66.5 0.5 83 0.8 100 1.2 146 1.4 216 1.9 288 2.8 421 9.5 910
1.7 25
1420 0.2 7.9 0.2 14.9 0.3 24.6 0.3 40.9 0.2 39.4 0.5 98.1 0.9 127 1.6 148 2.8 221 2.9 328 3.6 445 5.1 656

960 0.1 5.0 0.2 9.3 0.3 17.1 0.2 24.6 0.2 26.1 0.5 63.6 0.7 78 1.1 94 1.6 140 2.1 205 2.8 277 4.1 405 12.5 890
3.4 50
1420 0.2 7.8 0.3 14.5 0.4 26.0 0.4 40.1 0.4 38.6 0.7 95.4 1.3 121 2.1 143 3.7 215 3.6 320 4.9 434 7.4 647

960 0.1 4.9 0.2 8.9 0.3 16.5 0.3 23.6 0.3 25.1 0.7 60.5 0.9 74 1.5 89 2.1 133 2.8 198 3.8 269 5.3 388 15.5 875
5.2 75
1420 0.2 7.8 0.3 14.1 0.5 25.6 0.5 39.2 0.5 37.7 1.0 92.7 1.7 115 2.6 138 4.7 208 4.6 312 6.3 423 9.6 634

960 0.1 4.8 0.3 8.5 0.4 15.8 0.4 22.7 0.4 24.2 0.9 57.5 1.1 69 1.8 84 2.6 126 3.4 192 4.8 261 6.4 372 18.5 840
6.9 100
1420 0.2 7.8 0.4 13.7 0.6 25.0 0.6 38.4 0.6 36.8 1.3 89.9 2.1 109 3.0 133 5.6 204 5.7 302 7.6 409 11.6 622

960 0.2 4.7 0.3 8.1 0.4 15.1 0.5 21.8 0.5 23.3 1.1 54.4 1.4 65 2.0 77 3.1 119
8.6 125
1420 0.3 7.8 0.4 13.3 0.6 24.5 0.7 37.5 0.7 36.0 1.6 87.0 2.6 105 3.3 127 6.5 196

960 0.2 4.6 0.3 7.7 0.5 14.6 0.5 20.9 0.6 22.4 1.3 51.4 1.6 61 2.2 72 3.6 113
10.3 150
1420 0.3 7.8 0.5 13.0 0.7 23.9 0.8 36.6 0.8 35.1 1.9 84.2 3.0 101 3.6 121 7.4 191

960 0.2 4.4 0.4 7.1 0.6 13.4 0.6 20.0 0.6 21.5
13.8 200
1420 0.3 7.8 0.6 12.2 0.9 22.5 1.0 35.7 1.0 34.2

960 0.2 4.0 0.5 5.7 0.8 11.0

20.7 300
1420 0.4 7.7 0.7 11.7 1.2 20.0

960 0.3 3.6 0.7 4.4

27.6 400
1420 0.5 7.7 0.7 10.2

960 0.3 3.2

34.5 500
1420 0.6 7.6

Choosing your Varley Gear Pump

You can do this in a number of ways:
■ Make a provisional choice from the Performance Indicator ■ Visit our website www.haywardtyler.com for more details and
Guide (above) and contact us direct complete our on-line datasheet.
■ Complete the API Rotary Datasheet attached and fax to ■ Consult one of our engineers for guidance by
+44 (0)1582 402563 calling +44 (0)1582 393414

Operating Parameters Standard Materials

Pump Casing – ASTM A216 WCB
Capacity 0.5igpm (0.14 M3/H) – 916 igpm(250M3/H)
Shafts – Carbon Steel BS970 EN36B / (655 M13)
Viscosity Range Up to 15,000 Secs Redwood No. 1 Gears – Carbon Steel BS970 EN9 / (070 M55)
Pressures Up to 500 p.s.i (35kg/cm ) 3
Elastomers – Nitrile Rubber / Viton / PTFE
Gland Packing – PTFE Impregnated Yarn
Suction Lift Up to 20+ Hg (445mm)
Mechanical Seals – Stainless / Carbon / Viton / PTFE
Temperatures Up to 350°F (176°c)
Bearings – Full Roller Bearings

Alternatives
Pump Casing – SG Iron BS2785 Grade 420, Cast Steel BS3100 Grade A2, 316 STST, Duplex STST UNS32760
Mechanical Seals – Ceramic / Ni-Resist / Viton / Carbide - Tandem - Balanced - Flushed
Bearings - Tungsten Carbide, Bronze PB4, PTFE Impregnated Wrapped Bush
Gears - 316 STT, Hard to C50, Bronze, Duplex STST
POSITIVE DISPLACEMENT PUMPS ROTARY
API 676
Case Studies
User:
Petrodar Operating
Company
Project:
Melut Basin Oil
Development
Upstream, Sudan
Pumping equipment to transfer
diesel fuel and crude oil. Services
Materials Our global resource centres provide on
going maintenance and support for all our
A216 Carbon Steel
min max Hayward Tyler products and those of
UNS 39276 Super Duplex
3
Flow Rate (m /hr) 1.5 35 Stainless Steel other OEM's.

Pressure (bar) 5 12 Motor Our first class engineers offer a

ABB EEXDE 11 BT4 comprehensive range of options for
pumps and motors, complemented by a
vast spares warehouse, ensuring that your
business processes are uninterrupted
User: and running at optimum levels at all times.
Doodeh Sanati
Contractor: For more information please visit
Sadid Jahanti our website.
Project:
Carbon Black Plant
Saveh, Iran Quality Standards
Pumping feedstock oils and ■ ISO 9001/2000
molasses from storage,
unloading and daily process On Line Documents
holding tanks.
■ ITP - Inspection Test Plan
Materials ■ DEM - Dimensional Examination
A216 Carbon Steel Flow Rate (m3/hr) 60 During Manufacture
API 682 Mechanical Seal Pressure (bar) 6 ■ FT - Functionality Test
Spacer Couplings ■ PT - Production Test
A216 Cast Steel Valves
■ HT - Hydro Test
Welding to ASME IX
■ NL - Allowable Nozzle Loads
Motor ■ RL - Reference List
Euro MOTORI EEXDE ■ DL - Documentation List
■ PP - Painting Procedure
■ WP - Welding Procedure
HT/API676/0506-01

www.haywardtyler.com Est.1815
 PAGE __________ OF ______________

API 676 JOB NO. ___________________________ ITEM NO. _______________

PURCH. ORDER NO. _______________ DATE ___________________
Rotary Pump Data Sheet SI Units INQUIRY NO_______________________ BY _____________________
REVISION ________________________ DATE __________________
1 APPLICABLE TO: PROPOSAL PURCHASE AS BUILT

2 FOR ___________________________________________________________________________________ UNIT ________________________________________________

3 SITE __________________________________________________________________________________ NO. OF PUMPS REQUIRED ___________________________

4 SERVICE ______________________________________________________________________________ SIZE AND TYPE _____________________________________

5 MANUFACTURER ______________________________________________________________________ SERIAL NO. _________________________________________

6 NOTE: INDICATES INFORMATION TO BE COMPLETED BY THE PURCHASER BY MANUFACTURER

7 GENERAL

8 NO. MOTOR DRIVEN ______________________ OTHER DRIVER TYPE ____________________________________________________________________________

9 PUMP ITEM NO’S _________________________ PUMP ITEM NO’S ________________________________________________________________________________

10 MOTOR ITEM NO’S _______________________ DRIVER ITEM NO’S ______________________________ GEAR ITEM NO’S ______________________________

11 MOTOR PROVIDED BY ____________________ DRIVER PROVIDED BY __________________________ GEAR PROVIDED BY __________________________

12 MOTOR MOUNTED BY ____________________ DRIVER MOUNTED BY __________________________ GEAR MOUNTED BY __________________________

13 MOTOR DATA SHEET NO. _________________ DRIVER DATA SHEET NO ________________________ GEAR DATA SHEET NO ________________________

14 OPERATING CONDITIONS LIQUID

15 CAPACITY @ PT (m /h):
3
TYPE OR NAME OF LIQUID ________________________________________

16 @ MAXIMUM VISCOSITY _________ @ MINIMUM VISCOSITY _________ PUMPING TEMPERATURE (OC):

17 DISCHARGE PRESSURE (kPa)(BARG): NORMAL ____________ MAXIMUM _____________ MINIMUM ____________

18 MAXIMUM ___________ MINIMUM ___________ SPECIFIC GRAVITY_________ MAXIMUM _________ MINIMUM _________

19 SUCTION PRESSURE (kPa)(BARG): SPECIFIC HEAT _________________________ Cp (kJ/kgOC)

20 MAXIMUM ___________ MINIMUM ___________ VISCOSITY (Cp) __________ MAXIMUM __________ MINIMUM __________

21 DIFFERENTIAL PRESSURE (kPa)(BARG): CORROSIVE/EROSIVE AGENTS _________________________

22 MAXIMUM ___________ MINIMUM ___________ CHLORIDE CONCENTRATION (PPM) _____________________

23 NPSH AVAILABLE (m) _____________________________________________ H2S CONCENTRATION (PPM) ____________________________

24 HYDRAULIC kW __________________________________________________ LIQUID TOXIC FLAMMABLE OTHER ___________

25 PERFORMANCE _____________________________________________________________________

26 RATED CAPACITY (m /h) 3

SITE AND UTILITY DATA

27 NPSH REQUIRED (m) LOCATION INDOOR OUTDOOR

28 RATED SPEED (RPM) HEATED UNHEATED UNDER ROOF

29 DISPLACEMENT (m /h)3
ELECTRICAL AREA CLASS _______ GROUP ____ DIV ______

30 VOLUMETRIC EFFICIENCY (%) WINTERIZATION REQD TROPICALIZATION REQD

31 MECHANICAL EFFICIENCY (%) SITE DATA

32 kW @ MAXIMUM VISCOSITY RANGE OF AMBIENT TEMPS: MIN/MAX ______/________OC

33 kW @ RELIEF VALVE SETTING UNUSUAL CONDITIONS

34 MAXIMUM ALLOWABLE SPEED (RPM) DUST FUMES SALT ATMOSPHERE

35 MINIMUM ALLOWABLE SPEED (RPM) OTHER ___________________________________________________________

36 CONSTRUCTION UTILITY CONDITIONS

37 ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN

38 CONNECTIONS SIZE ANSI RATING FACING POSITION VOLTAGE __________ __________ __________ ____________

39 SUCTION HERTZ __________ __________ __________ ____________

40 DISCHARGE PHASE __________ __________ __________ ____________

41 GLAND FLUSH COOLING WATER INLET RETURN DESIGN MAX

42 DRAINS TEMP CO
__________ MAX______ __________ ____________

43 VENTS PRESS.(kPa)(BARG)__________ MIN_______ __________ ____________

44 JACKET SOURCE ________________________________________________________

45 INSTRUMENT AIR MAX MIN

46 PUMP TYPE: PRESS (kPa)(BARG) ____________ ____________

47 INTERNAL GEAR TWIN-SCREW VANE APPLICABLE SPECIFICATIONS:

48 EXTERNAL GEAR THREE-SCREW PROGRESSING CAVITY AP1 676 POSITIVE DISPLACEMENT PUMPS - ROTARY

49 GEAR TYPE GOVERNING SPECIFICATION (IF DIFFERENT) ___________________

50 SPUR HELICAL REMARKS: __________________________________________________________

51 OTHER ___________________________________________________________
API 676 PAGE __________ OF ____
JOB NO. ___________________________ ITEM NO. _______________
Rotary Pump Data Sheet SI Units REVISION _________________________ DATE ___________________
BY _____________________
1 CONSTRUCTION CONTINUED MATERIALS

2 CASING CASING ___________________________________________________________

3 MAXIMUM ALLOWABLE PRESSURE_________ (kPa)(BARG) @_______OC STATOR ___________________________________________________________

4 HYDROSTATIC TEST PRESSURE___________ (kPa)(BARG) END PLATES ______________________________________________________

5 STEAM JACKET PRESSURE________________ (kPa)(BARG) @_______ C O

ROTOR(S) _________________________________________________________

6 ROTOR MOUNT BETWEEN BEARINGS OVERHUNG VANES ____________________________________________________________

7 TIMING GEARS YES NO SHAFT ____________________________________________________________

8 BEARING TYPE RADIAL _______________ THRUST___________ SLEEVE(S) ________________________________________________________

9 LUBRICATION TYPE: CONSTANT LEVEL OILERS GLAND(S) _________________________________________________________

10 PUMPED FLUID RING OIL OIL MIST BEARING HOUSING _______________________________________________

11 EXTERNAL OIL FLOOD GREASE TIMING GEARS ___________________________________________________

12 LUBRICANT TYPE_________________________________________________ SPECIAL MATERIAL TESTS (2.9.1.3) ________________________________

13 MECHANICAL SEALS LOW AMBIENT TEMP. MATERIALS TESTS (2.9.5) ____________________

14 MANUFACTURER AND MODEL _________________________________ QA INSPECTION AND TEST

15 MANUFACTURER CODE _______________________________________ COMPLIANCE WITH INSPECTORS CHECKLIST

16 API 682 SEAL FLUSH PAN _________________________________________ CERTIFICATION OF MATERIALS

17 API 682 SEAL CODE ______________________________________________ FINAL ASSEMBLY CLEARANCES

18 PACKING: LANTERN RING SURFACE AND SUBSURFACE EXAMINATIONS

19 MANUFACTURER AND TYPE ___________ NO. OF RINGS _____ RADIOGRAPHY ________________________________________________

20 DRIVE MECHANISM ULTRASONIC __________________________________________________

21 DIRECT-COUPLED V-BELT GEAR MAGNETIC PARTICLE __________________________________________

22 COUPLING MANUFACTURER ______________________________________ LIQUID PENETRANT ___________________________________________

23 DRIVERS CLEANLINESS PRIOR TO FINAL ASSEMBLY

24 MOTOR HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES

25 MANUFACTURER _________________________________________________ FURNISH PROCEDURES FOR OPTIONAL TESTS

26 TYPE ____________________________________________________________ TESTS REQ’D WIT OBS

27 FRAME NO. ______________________________________________________ HYDROSTATIC

28 CONSTANT SPEED _______________________________________________ MECHANICAL RUN

29 VARIABLE SPEED ________________________________________________ PERFORMANCE

30 kW_______________________________ RPM __________________________ NPSH

31 VOLTS___________________________ PHASE ________________________ PREPARATION FOR SHIPMENT

32 HERTZ___________________________ SERVICE FACTOR ______________ DOMESTIC EXPORT EXPORT BOXING REQ’D

33 ENCLOSURE _____________________________________________________ OUTDOOR STORAGE MORE THAN 6 MONTHS

34 __________________________________________________________________ WEIGHT (LBS)

35 STEAM TURBINE _________________________________________________ PUMP ______________ BASE _____ GEAR ____ DRIVER ______

36 OTHER (SEE SEPARATE DATA SHEETS) ___________________________ BASEPLATE

37 OTHER PURCHASER REQUIREMENTS BY PUMP MANUFACTURER SUITABLE FOR EPOXY GROUT

38 NAMEPLATE UNITS CUSTOMARY SI EXTENDED FOR __________________________________________________

39 RELIEF VALVES BY PUMP MFGR INTERNAL EXTERNAL SUBSOLE PLATES BY PUMP MANUFACTURER

40 PIPING FOR SEAL FURNISHED BY: DRAIN-RIM DRAIN-PAN

41 PUMP VENDOR OTHERS

42 PIPING FOR COOLING/HEATING FURNISHED BY:

43 PUMP VENDOR OTHERS

44 PROVIDE TECHNICAL DATA MANUAL

45 REMARKS ___________________________________________________________________________________________________________________________________
46 ______________________________________________________________________________________________________________________________________________
47 ______________________________________________________________________________________________________________________________________________
48 ______________________________________________________________________________________________________________________________________________
49 ______________________________________________________________________________________________________________________________________________
50 ______________________________________________________________________________________________________________________________________________
51
HT/API676/0506-01