Professional Documents
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User's Guide
V1.1 / September 2003
Title : corus_guid
FR:PTZ/MKT USER_GUID Manuel utilisateur V2 export anglais
Owner : Andre Laborde Hardware_literature RELEASED on 10/23/03
Copyright © Actaris 03
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TABLE OF CONTENTS
1 Introduction ................................................................................................................3
1.1 Product presentation.....................................................................................................................3
1.2 Operating principle........................................................................................................................3
1.3 Main characteristics ......................................................................................................................4
1.4 Overall dimensions .......................................................................................................................5
1.5 Main components..........................................................................................................................5
2 Synoptic of the product.............................................................................................6
Hardware architecture............................................................................................................................6
2.2 Metrological sealing scheme .........................................................................................................6
2.3 Customer sealing ..........................................................................................................................7
2.4 Metrological label ..........................................................................................................................8
3 Metrological measurements and inputs/outputs ....................................................9
3.1 Temperature measurement...........................................................................................................9
3.2 Pressure measurement.................................................................................................................9
3.3 Compressibility ratio calculation ..................................................................................................10
3.4 Conversion factor calculation ......................................................................................................11
3.5 Volumes metering .......................................................................................................................11
3.6 Volumes metering .......................................................................................................................12
4 Non-metrological measurements and inputs/outputs..........................................13
4.1 Tamper input...............................................................................................................................13
4.2 Coherence LF input ....................................................................................................................13
4.3 On/off inputs ...............................................................................................................................13
4.4 On/off outputs .............................................................................................................................14
4.5 Instantaneous flows ....................................................................................................................14
5 Communication ........................................................................................................15
5.1 Optical port .................................................................................................................................15
5.2 RS232 port..................................................................................................................................15
6 Functional description.............................................................................................16
6.1 Database ....................................................................................................................................16
6.2 Alarms ........................................................................................................................................18
6.3 Alarms Reset ..............................................................................................................................21
6.4 Switches and data access...........................................................................................................22
7 User interface ...........................................................................................................23
7.1 Use of the keyboard....................................................................................................................24
7.2 'INDEX' menu .............................................................................................................................24
7.3 'VALUE' menu.............................................................................................................................24
7.4 'ALARM' menu ............................................................................................................................24
7.5 'DATA' menu...............................................................................................................................25
7.6 'CONFIG' menu...........................................................................................................................25
8 Installation, commissioning and maintenance .....................................................31
8.1 Fixing ..........................................................................................................................................31
8.2 Connectors and terminals ...........................................................................................................31
8.3 Installation of the sensors ...........................................................................................................33
8.4 Power supply ..............................................................................................................................33
8.5 Programming ..............................................................................................................................35
9 Safety instructions...................................................................................................36
9.1 General.......................................................................................................................................36
9.2 Marking relative to ATEX - Zone .................................................................................................36
9.3 Specific Instructions ....................................................................................................................36
Title : corus_guid
FR:PTZ/MKT USER_GUID Manuel utilisateur V2 export anglais
Owner : Andre Laborde Hardware_literature RELEASED on 10/23/03
Copyright © Actaris 03
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1 INTRODUCTION
Corus PTZ is a type 1 gas volume converter that can be configured as a T, PT or PTZ version.
It is designed to calculate gas volumes under base conditions, based on a volume at metering
conditions, a temperature, a pressure, a compressibility. Its volume input is a low frequency one
that can be connected to any Ex compliant gas meter that provides such information.
Corus PTZ belongs to a new generation of volume converters that are designed to achieve a high
level of performance thanks to a powerful electronic equipment. Based on the use of flash memory,
its architecture allows the download of a new firmware release through a laptop without board
modification.
Corus PTZ is approved according the new European standard (EN 12405) and it can be used for
commercial and fiscal gas transactions. According to the European regulation, it bears the CE
marking and complies with the following directives:
The gas meter measures a volume of gas at metering conditions (Vm), under specific pressure
(Pm) and temperature (Tm) conditions. This volume is converted into a volume at base conditions
by Corus PTZ according to EN 12405:
P Tb Zb
Vb = ⋅ ⋅ ⋅ Vm = C ⋅ Vm
Pb T Z
where :
• V = Volume at measuring conditions
• Vb = Converted volume at reference (base) conditions
• T = Gas temperature at metering conditions
• Tb = Reference (base) absolute temperature
• Pm = Gas absolute pressure at metering conditions
• Pb = Reference (base) absolute pressure
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• Z = Gas compressibility factor at metering conditions
• Zb = Gas compressibility factor at reference (base) conditions
• C = Conversion factor
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1.4 Overall dimensions
VALUE
bar 15.6 98 = P
°C 13.5 = T
Customer
1.00 35 = Z/Z0
5.64 54 = C
m3 / h 1554.56 = Qm Switch
Nm3 / h 1843.96 = Qb
Metrology Shield
J1 J3
1 2 3 4 5 6 1 2 3 J5 125mA J6
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5
1 2 3 4 5 6 1 2 3 4
J2 J4
Keyboard µC
Programming Flash Extension Slot
Connection Connector Memory (J3 Connector)
SRAM
Memory
Modem
Fixing
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2 SYNOPTIC OF THE PRODUCT
Corus PTZ is delivered in a IP65 wall-mounted device designed in a tight polycarbonate enclosure.
A hinge on the left of the box makes any operation on the field very easy, providing a clear access
to all major parts of the product (terminals, switches, internal battery,…)
Corus PTZ is built with three electronic boards :
• a display board , that includes the liquid crystal display
• a 'CPU' board that holds the heart of the product (the microcontroller and its direct peripherals:
RAM and flash memories, …)
• an 'I/O' board , that gathers all terminals, the pressure and temperature acquisition circuits, the
LF and tamper inputs, the digital inputs and outputs, the RS232 and the internal battery.
Note : two components in Corus PTZ integrate firmware :
• one micro-controller on the CPU board
• one specific chip on the I/O board that is dedicated to pulse acquisition, pressure and
temperature measurement.
Converted volume:
tte
00000000.000 Nm3
ba
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1:metrological plate protected by seal
2: metrological plate protected by seal
3: inviolable metrological label
It is possible to place on the right top corner and/or on the right bottom corner of the box a non-
metrological seal (called customer seal) to prevent any access to the enclosure of Corus PTZ. Any
attempt to open the box lets permanent visible marks on the seal or on the enclosure.
This seal notably protects the access to:
• the non-metrological interfaces
• the customer switch that is used to configure access to customer data (see §6.4)
• the battery
P = 15.698 bar
T = 13.5 °C
Z/Z0 = 1.0035
C = 5.6454
Qm = 1554.56 m3 / h
Qb = 1843.96 Nm3 / h
1 : customer seals
Title : corus_guid
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2.4 Metrological label
A label is provided on the top of the product for the metrological marking and the CE marking. This
label is inviolable: it cannot be unstuck without being destroyed. This label provides the following
data:
• name of the manufacturer ( Actaris)
• serial number of the device
• manufacturing date
• LF input pulse weight
• ambient temperature range
• conversion formula: T, PT or PTZ S-GERG88
• nature of the gas
• serial number and range of the pressure sensor (PT and PTZ version)
• serial number and range of the temperature sensor
• reference pressure
• reference temperature
• metrological approval file number
• CE marking and data required by the potentially explosive atmospheres regulation
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3 METROLOGICAL MEASUREMENTS AND INPUTS/OUTPUTS
Corus PTZ is provided with a four wires Pt1000 temperature sensor that is in accordance with
IEC/EN 60751 (1000Ω resistance at 0°C). Its four wires mounting provides a high accuracy by
eliminating the resistance of the cable.
The temperature sensor has an IP67 protection degree according to EN 60529 and is delivered
with a cable length of either 2.50m or 0.80m. Its operating range (gas temperature range) is
[-40°C ; +70°C].
The temperature measurement period is programmable from 1 to 20 seconds. This data is
protected by the metrological switch. When the display is ‘On’ , this period is forced to 1 second.
Whenever the temperature leaves the operating range defined by two minimal and maximal
temperature thresholds or whenever a temperature sensor failure is detected, a temperature
metrological alarm is generated (see §6.2.2)
3.2.1 T version
When used as a T converter, Corus PTZ uses a fixed pressure that is calculated according to the
following formula:
(
pressure = 1.01325 bar + gas.rel.press. − 1.202 ⋅ 10 −4 bar/m ⋅ altitude )
where:
• pressure = fixed pressure used for the T conversion
• gas.rel.pres = gas fixed relative pressure to be programmed into the device
• altitude = altitude of the installation to be programmed into the device
3.2.2 PT and PTZ versions
When used as a PT or PTZ converter, Corus PTZ is provided with an external absolute piezo-
resistive pressure sensor providing a rangeability higher than 11. Two (2) operating pressure range
are available :
• 0,9 bara to 10 bara
• 7,2 bara to 80 bara
The sensor is made into a stainless steel enclosure and has an IP66 protection degree according to
EN 60529. It can withstand an overpressure of 1.25 times its maximal pressure (i.e. 12.5 bara) for
30 minutes. It is equipped with a G1/4 (BSP) male terminal that allows its direct connection to the
gas meter or to the gas pipe. It is delivered with a cable length of either 2.50m or 0.80m.
All pressure sensors are delivered with their own characterization coefficients (12) that must be
programmed into the converter so that the accuracy required by EN 12405 can be reached over the
whole pressure and temperature range.
The temperature measurement period is programmable from 1 to 30 seconds. This data is
protected by the metrological switch. When the display is ‘On’ , this period is forced to 1 second.
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Whenever the pressure leaves the operating range defined by two minimal and maximal pressure
thresholds or whenever a pressure sensor failure is detected, a pressure metrological alarm is
generated (see §6.2.1)
Corus PTZ can be programmed to display either Zb/Z or Z/Zb (this choice is a metrological
parameter).
3.3.1 T and PT versions
When configured as a T or PT converter, Corus PTZ uses a constant value as compressibility
factor. This value (Zb/Z or Z/Zb fixed ratio) can be set by programming.
3.3.2 PTZ version
When configured as a PTZ converter, Corus PTZ computes the compressibility ratio of the gas
using of the following formula :
S-GERG88
AGANX19 standard
AGANX19 modified
AGA8
16 Coefficients (Table of Z)
According to the selected formula, the following data are then necessary and must be programmed
into the device :
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According the selected formula, gas composition has to be into following range :
S-GERG : AGANX19 AGA8
• 0% < %CO2 < 30% • 0% < %CO2 < 30% • 0% < %CO2 < 30%
• 0% < %H2 < 10% • 0% < %N2 < 50% • 0% < %N2 < 50%
• 0.55 < SG < 0.9 • 0.55 < SG < 0.9 • 0.55 < SG < 0.9
• 5.27 < Cv (kWh) < 13.33
Corus PTZ manages two volume indexes and two under alarm volume counters:
• an unconverted index
• a converted index
• an under alarm unconverted counter
• a total converted counter
The two indexes are available in the 'INDEX' menu of the display, whereas the under alarm
unconverted counter and the total converted counter can be found in the 'ALARM' (see §6.2).
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For its connection to the meter, it shares the same terminals (J3 and J4) and the same cable as the
coherence LF input (see §4.1) and as the tamper input (see §4.2).
Corus PTZ can be delivered with several different LF cables, in order to comply with all existing
types of meter connections. All cables are available with length of 0.80m or 2.50m.
under alarm
Stopped Incremented
unconverted counter
incremented with
total converted counter Incremented
back-up values
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4 NON-METROLOGICAL MEASUREMENTS AND INPUTS/OUTPUTS
Corus PTZ manages a on/off tamper input that allows to detect any magnetic violation attempt on
meters that are equipped with an anti-tampering reed contact. This input shares the same terminals
(J3 and J4) and the same cable as the main LF input.
The tamper input can be put into one of the following modes:
• disabled
• normally open (NO)
• normally closed (NC)
When the input is enabled and not in its normal state, the device generates a tamper alarm that is
not metrological and that does therefore not impact the management of the unconverted and
converted indexes.
Corus PTZ features a second LF input called “coherence LF input” or LF2. This input shares the
same terminals (J3 and J4) and the same cable as the main LF input.
It allows to check the good operating of the metering function and of the pulse emitter of the meter.
If this function is activated, Corus PTZ constantly compares the number of pulses metered on both
LF inputs and generates a coherence alarm as soon as the spread between both inputs exceeds a
programmable threshold within a programmable period of time (see §6.2.3)
The coherence LF input and the coherence alarm are not metrological : they have no effect on the
unconverted and converted indexes.
Corus PTZ features two on/off inputs that can be connected to different types of intrinsically safe
interfaces:
• reed contact
• static relay
• open collector or open drain output
The field of use of these inputs includes the connection to a safety valve to a delta pressure filter
status or to a station door opening contact.
The tamper input can be set into one of the following modes:
• disabled
• normally open (NO)
• normally closed (NC)
When any on/off input is enabled and not in its normal state, the device generates a
non-metrological alarm (see §6.2.4).
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4.4 On/off outputs
Corus PTZ features two on/off outputs that can be each configured :
• as an unconverted volume pulse output
• as a converted volume pulse output
• as an alarm output (standard mode)
• as an alarm output (limited mode)
• as a 4/20 mA output
4.4.1 Volume pulse output mode
When configured as unconverted or converted volume pulse outputs, on/off outputs behave like the
LF outputs of a meter:
• they are individually characterized by a pulse weight that can be configured to any value greater
or equal to the input pulse weight (see §3.5.1) among 0.001 m3/pulse, 0.01 m3/pulse,
0.1 m3/pulse, 1 m3/pulse, 10 m3/pulse, 100 m3/pulse, 1000 m3/pulse
• they generate a pulse every time the corresponding (unconverted or converted) index gets
increased by a value equal to the selected output pulse weight.
The time closed of the volume pulse outputs can be programmed (its default is value of 250ms).
Base volume outputs are automatically disabled as long as any metrological alarm is active.
4.4.2 Alarm output mode
Each alarm can be individually configured to activate the alarm outputs when triggered. The
activation duration of the alarm outputs can be selected. The alarm outputs can remain active:
• either as long as any alarm is active (standard mode)
• or as long as any alarm is active with a duration limit of 30 minutes (limited mode)
Corus PTZ calculates every second the gas instantaneous unconverted and converted flows:
• the unconverted flow is derived from the incoming main LF signal
• the converted flow is calculated from the unconverted flow balanced by the conversion factor
Theses flows are indicative, not metrological. If the functions is activated, every time they are
updated, the instantaneous flows are compared respectively to:
• a minimal and maximal unconverted flow threshold
• a minimal and maximal converted flow threshold
When a flow rate leaves the range defined by the corresponding threshold, a flow alarm gets active
(see §6.2.7).
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5 COMMUNICATION
Corus PTZ provides two (2) communication ports that can be used simultaneously:
• an optical port
• a RS232 port
Corus PTZ V2 provides an asynchronous serial optical port that is compliant with the optical head
used with existing Actaris gas products.
This port can be used for serial asynchronous (start-stop) half-duplex communications. It operates
at 1200 baud, 2400 baud, 4800 baud, 9600 baud.
A disc made into a magnetic material is fixed under the cover and allows the mechanical fixing of
the optical head. The presence of an optical head is magnetically detected. This allows the optical
port to be by default in a power-down mode and to wake up automatically when necessary. In case
of failure, the magnetic detection can be overridden by turning on the user interface.
Corus PTZ features an insulated RS232 port that can be used for :
• local communication with a laptop through an intrinsic safe isolation
• remote communication through an external modem (either through an IS associated modem or
through an IS barrier connected to a classic modem)
The RS232 port provides the following signals:
• transmitted data (TxD)
• received data (RxD)
• data terminal ready (DTR)
As it is insulated, it needs to be externally supplied by a voltage between 6V and 12V. The terminal
(J6) that correspond to the serial port is located in the customer area:
J6.1 TxD
J6.2 RxD
J6.3 DTR
J6.4 Supply+
J6.5 Supply-
The RS232 port can be used for serial asynchronous (start-stop) full-duplex communications. It
operates at 300 baud, 1200 baud, 2400 baud, 4800 baud, 9600 baud, 19200 baud. The RS232 port
is by default in a power-down mode. When the connected device initiates a communication, it has
to take in account a wake up time of a few milliseconds.
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6 FUNCTIONAL DESCRIPTION
6.1 Database
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• the minimum, maximum and average gas temperature
• the minimum, maximum and average gas pressure
• the minimum, maximum and average unconverted flow rate
• the minimum, maximum and average converted flow rate
• the status of the converter during the month (presence of metrologic alarms, Date/Time change)
• the value of the main unconverted index at the end of the month
• the value of the main converted index at the end of the month
• the value of the unconverted counter at the end of the month
• the value of the converted counter at the end of the month
• the maximum unconverted consumption during the month (interval) with corresponding date/time
• the maximum converted consumption during the month (interval) with corresponding date/time
The user can introduce a "Gas day" in Corus PTZ. All monthly consumptions are stamped from the
gas day (at the gas hour) to the gas day of the next month (at the gas hour).
6.1.4 Interval Log
This log is made up of two parts:
• a fixed one
• a configurable one
The configurable part allows the user to build his own database structure according to his needs.
The fixed part includes the following data:
• the date and time
• the interval unconverted consumption
• the interval converted consumption
• the interval under alarm unconverted consumption
• the interval total converted consumption
• a status of the converter ((presence of metrologic alarms, Date/Time change)
In the configurable part, the user can select the following fields:
• the minimum, maximum and average gas temperature
• the minimum, maximum and average gas pressure
• the minimum, maximum and average unconverted flow rate
• the minimum, maximum and average converted flow rate
The value of the interval is programmable among 1, 2, 3, 4, 5, 10, 15, 20, 30 and 60 minutes. The
capacity of the interval log extends from 3100 (all optional fields selected) to 5900 (no optional field
selected).
6.1.5 Event Log
Corus PTZ logs the occurring of all main events (alarms, reset, switches change, programming,…).
For each event, following data are available :
• Date and time of the event
• Nature of the event
• Specific value (for some event only)
• Status
The event log has a capacity of 800 events and cannot be reset. It is circular: when it is full, every
new event replaces the oldest one.
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6.1.6 Parameter Log
Corus PTZ logs the modifications of the following key parameters:
• temperature specific data: alarm thresholds, …
• pressure specific data: alarm thresholds, coefficients, …
• compressibility ratio specific data: gas composition, calorific power, …
• conversion specific data : formula, …
• volume specific data: index, input pulse weight, …
• database specific or related data: interval length, gas hour and day, …
In case of modification of one of the above parameters, following information are stored :
• date and time
• nature of the parameter
• former value of the parameter
• new value of the parameter
• values of the unconverted and converted indexes
The parameters log has a capacity of 200 modifications and cannot be reset. It is circular: when it is
full, every new modification replaces the oldest one.
6.2 Alarms
T low threshold
T high threshold
T sensor failure
P low threshold
P high threshold
P sensor failure
pulse inputs coherence
tamper input
on/off input #1
on/off input #2
C factor low threshold
C factor high threshold
base cons. high threshold
raw flow low threshold
raw flow high threshold
base flow low threshold
base flow high threshold
remaining battery life alarm
external power supply
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6.2.1 Pressure alarms
Pressure alarms occur:
• when the gas pressure is out of the operating range [Pmin ; Pmax]
• when the pressure sensor is out of order.
Corus PTZ manages three pressure alarms:
• a pressure low threshold alarm
• a pressure high threshold alarm
• a pressure sensor failure alarm
These alarms are automatically disabled when a T conversion is used.
When a pressure alarm occurs:
• the alarm icon and the 'P' icon are displayed (blinking during alarm is active)
• the incrementing of the main converted index is stopped
• if the alarm is due to a pressure sensor failure :
– pressure, compressibility and conversion factor are set to "not-available" on the display
• the total converted counter is incremented based on the back-up pressure value (if existing)
• the on/off outputs activated as alarm outputs are switched 'on' , if the corresponding alarm was
configured for alarm output
• the corresponding alarm is set into the 'ALARM' menu and is stamped into the event log
6.2.2 Temperature alarms
Temperature alarms occur:
• when the gas temperature is out of the operating range [Tmin ; Tmax]
• when the temperature sensor is out of order.
Corus PTZ manages three temperature alarms:
• a temperature low threshold alarm
• a temperature high threshold alarm
• a temperature sensor failure alarm
When a temperature alarm occurs:
• the alarm icon and the 'T' icon are displayed (blinking during alarm is active)
• the incrementing of the main converted index is stopped
• if the alarm is due to a temperature sensor failure :
– temperature, compressibility and conversion factor are set to "not-available" on the display
• the total converted counter is incremented based on the back-up temperature value (if existing)
• the on/off outputs activated as alarm outputs are switched 'on' , if the corresponding alarm was
configured for alarm output
• the corresponding alarm is set into the 'ALARM' menu and is stamped into the event log
6.2.3 LF coherence alarm
This alarm can be enabled or disabled by programming.
The user can program a number of pulses (Np) and a duration (Dp). If the difference between the
number of pulses on input LF1 and input LF2 is higher or equal to Np during a period Dp expressed
in days (see §4.2), Corus PTZ generates an alarm
This alarm is not metrological, meaning that it does not impact the management of the unconverted
and converted indexes.
When the alarm occurs:
• the alarm icon displayed
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• the on/off outputs activated as alarm outputs are switched 'on' , if the LF coherence alarm was
configured for alarm output
• the LF coherence alarm is set into the 'ALARM' menu and is stamped into the event log
6.2.4 Tamper alarm, on/off1 alarm, on/off2 alarm
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Every time the unconverted and converted instantaneous flows are calculated, their values are
compared to four thresholds, that are programmable by the user. If the function is activated, an
alarm of the above list is set if the corresponding flow-rate gets higher or lower than the threshold.
When such an alarm occurs:
• the alarm icon displayed
• the on/off outputs activated as alarm outputs are switched 'on' , if the alarm was configured for
alarm output
• the alarm is set into the 'ALARM' menu and is stamped into the event log
6.2.8 Battery alarm
Each 24 hours , the internal battery counter is decreased of one day. When the counter reaches
10% of the nominal battery life (about 6 month (182 days) for a 5 years battery life), the battery
alarm is generated.
When changing the battery, the battery counter has to be re-programmed so as to remove the
battery alarm.
When the battery alarm occurs:
• the alarm icon displayed
• the on/off outputs activated as alarm outputs are switched 'on' , if the alarm was configured for
alarm output
• the alarm is set into the 'ALARM' menu and is stamped into the event log
The battery alarm is not metrological, meaning that when the battery alarm occurs, Corus PTZ
continues to works up to the moment when the battery is fully discharged.
Through keyboard :
• Go in the menu ‘ALARM’
• Select reset
• Select all alarms
• Press OK to confirm
Through communication
• Go in the ‘Reset alarms’ menu of the configuration tool
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• Select the type of alarm to be resetted : Metrologic (P or T) and/or Non metrologic
• Click on ‘Prog’ button
Note 1 : it is not possible to reset an alarm in progress, except the ‘Coherence’ alarm and the ‘
Consumption threshold’ alarm
Note 2 : The ‘Reset alarm’ action is allowed according the data access rights that has been
programmed in the CORUS (switches status)
Corus PTZ intends two switches that allow to control the data access:
• the "prog" switch has to be turned ON before any change of parameters declared as protected by
this switch
• the "customer" switch has to be turned ON before any change of parameters declared as
protected by this switch
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7 USER INTERFACE
Corus PTZ features a graphic liquid crystal display and a five keys keyboard. The five keys allows
to move into the various menus as described below.
There displayed sequence is based on five main menus :
INDEX, VALUE and ALARM menus are always displayed. DATA and CONFIG menus can be
displayed or not according configuration.
INDEX VALUE ALARM DATA CONFIG
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7.1 Use of the keyboard
The left/right arrow keys allow to navigate through the five menus. Items can be selected using the
'OK' key.
When the display is off, any press on a key puts the display on. INDEX, VALUE and ALARM main
menus are always displayed. Access to the DATA and CONFIG menus can be restricted or
forbidden through programming. After 2 minutes with no action on the keyboard, the display
switches off. When pressing a key, the display automatically starts on the INDEX menu.
When the display is on, the acquisition of pressure, temperature and the calculation of
compressibility and conversion factor is performed every second.
This menu displays the unconverted index and the converted index.
The up/down arrow keys allow to adjust the contrast of the display.
The 'OK' displays the date and time, as well as the firmware version numbers. From this screen, a
long press on the 'OK' key launches a test of the display.
This menu displays the instantaneous values that are measured or calculated by Corus PTZ:
• pressure
• temperature
• compressibility (either Z/Zb or Zb/Z can be displayed; this choice is a metrological parameter)
• conversion factor
• unconverted flow rate
• converted flow rate
• battery life
The up/down arrow keys allow to navigate through the values. A press on the OK key displays a
chart for the selected value.
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7.4.2 Memorized alarms
The memorized alarm submenu displays the list of all memorized alarms. Using the up/down arrow
and the OK keys, it is then possible to get more details about a given active alarm (Start and End
time-stamping)
7.4.3 Under alarm counters
This submenu displays the under alarm unconverted counter and the total converted counter.
7.4.4 Alarms reset
This submenu allows to reset all memorized alarms and/or the under alarm counters (according to
the status of the prog switch for metrological alarms)
The user must select the parameter change he wants to consult. The data is then displayed.
This menu allows the user to program the main parameters of the CORUS, allowing a basic
commissioning without laptop. Six (6) different menus are available including following parameters :
The access to the modification of data is related to the access rights and to the position of the
switches (Programming and Customer).
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INDEX MENU
Index menu
INDEX VALUE ALARM DATA CONFIG
contrast+
Unconverted volume :
19348725.000 m3 config
menu
Date / Time
Versions
value
menu
Converted volume :
24284651.283 Nm3 contrast-
08/01/2003
17:07:19 config
menu
Status value
menu
CC : 07
CPU: V1.02 07/06/02
Metrol: P1.01 08/07/02
Status menu
INDEX VALUE ALARM DATA CONFIG
Index
menu
Index
menu
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VALUE MENU
Value menu
INDEX VALUE ALARM DATA CONFIG
previous
P = 15.698 bar item
T = -13.5 °C
Zb/Z = 1.0035 Index s how Alarm
C = 5.6454 menu Graph menu
Qm = 152.5 m3/h
Qb = 153.9 Nm3/h next
item
Bat = 250 days
Graph
INDEX VALUE ALARM DATA CONFIG
previous item
4.2 graph
Instantaneous
value
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ALARM MENU*
Alarm menu
INDEX VALUE ALARM DATA CONFIG
Alarms:
02active
02 active alarms
alarms
00 memorized alarms
previous
alarm upper
item
back to see details back to
alarms for selected alarms back to reset back to
menu alarm menu alarms selected alarms
menu item menu
next
alarm lower
item
back to
reset
menu
back to
reset
menu
Alarms reset :
Completed
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DATA MENU
Data menu
INDEX VALUE ALARM DATA CONFIG
Database: upper
menu
hourly log
Hourly item
Daily log enter
Monthly log alarms
menu selected
config
menu
Interval log submenu
Date selection
Hour selection
INDEX VALUE ALARM DATA CONFIG
previous
16:00 > Now record
15:00 > 16:00
14:00 > 15:00 back to choose back to
date selected date
13:00 > 14:00 selection record selection
12:00 > 13:00
11:00 > 12:00 previous
record
14/08/2002 2/24
Data
INDEX VALUE ALARM DATA CONFIG
Time : 60 mn scroll up
UV : 152.000 m3
CV : 165.395 Nm3 back to back to back to
record record record
UV (Al) : 0.000 m3 selection selection selection
CV (Al) : 165.395 Nm3
Hourly 16/08/2002 scroll down
21:00 > 22:00 1/18
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CONFIG MENU
Config menu
INDEX VALUE ALARM DATA CONFIG
Configuration :
Volume
Metrology
Date/Time
Supply
Output 1
Output 2
Volume
INDEX VALUE ALARM DATA CONFIG INDEX VALUE ALARM DATA CONFIG
Selection with up and down keys + OK Selection of the digit with left and right keys
Adjust of value with up and down keys
Metrology
INDEX VALUE ALARM DATA CONFIG
INDEX VALUE ALARM DATA CONFIG
Selection with up and down keys + OK Selection of the digit with left and right keys
Adjust of value with up and down keys
Date/Time
INDEX VALUE ALARM DATA CONFIG
INDEX VALUE ALARM DATA CONFIG
Current value
Date: 07/06/2003 07:43:00 Date : 07/06/2003 07:43:00
07/ 06/2003 OK for
validation
07:43:00
Selection with up and down keys + OK Selection with up and down keys
Output 1 or 2
INDEX VALUE ALARM DATA CONFIG INDEX VALUE ALARM DATA CONFIG
Selection with up and down keys + OK Selection of the digit with left and right keys
Adjust of value with up and down keys
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8 INSTALLATION, COMMISSIONING AND MAINTENANCE
8.1 Fixing
The enclosure of Corus PTZ intends four lateral holes (diameter 5.2mm) for a wall-mounting or for
a mounting on a special plate.
Following the installation procedure, Corus PTZ has to be carefully closed using the four screws
placed on each corner. All cable glands have moreover to be tightened enough. These two actions
are mandatory to achieve a correct water tightness of the enclosure.
On/off output #1
Pulse output #1
Lf and tamper cable
On/off output #2
Pulse output #2
RS232
Modem (opt.)
T sensor
P sensor
J1 J3
T sensor Meter
Brown
Shield
Shield
Shield
White
White
Grey
Red
Red
1 2 3 4 5 6 1 2 3 J5 J6
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5
1 2 3 4 5 6 1 2 3 4
+6V
+0V
IN 1 -
IN 2 -
OUT 1 -
OUT 2 -
EXT -
TxD
RxD
DTR
IN 1+
IN 2+
OUT 1+
OUT 2+
EXT+
Brown
White
Green
White
Green
Yellow
Yellow
Pink
Grey
Pink
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8.2.1 Pressure and temperature sensor
8.2.2 LF cable
J3.1 Tamper + (brown) J4.1 LF1 + (yellow)
J3.2 Tamper – (gray) J4.2 LF1 – (white)
J3.3 shield (LF cable) J4.3 LF2 + (pink)
J4.4 LF2 – (green)
J6.1 TxD
J6.2 RxD
J6.3 DTR
J6.4 Supply+
J6.5 Supply-
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8.3 Installation of the sensors
The temperature sensor has to be placed into a protective thermowell at a point of the line where
the measured temperature is representative of the gas temperature through the meter.
The generally accepted installation conditions are :
• distance from the meter : less than 1 meter
• position : downstream for turbines
• immersion : 1/3 to 2/3 of the internal diameter of the pipe
The presence of a second thermowell located close to the first one is recommended to check Corus
PTZ temperature measurement, using a reference thermometer, without having to remove the
probe.
8.3.2 Pressure sensor
The pressure sensor connector has a G1/4 (BSP) male terminal. It must be preferentially screwed
to the "Pr" reference pressure tap of the meter:
• either directly (through a mechanical adapter if necessary)
• or through a 3-way valve (which will avoid any modification of the installation during the periodical
check of the sensor)
If a failure of the pressure sensor makes it mandatory to change it, the pressure coefficients have to
be reprogrammed with the ones delivered with the new sensor. If Corus PTZ is in operation during
the change, a pressure alarm will be generated.
The pressure sensor intends two (2) holes allowing to seal and link the sensor with the meter
installation.
8.3.3 LF cable
The LF cable provided with the CORUS has to be connected directly to the LF output plug of the
gas meter. The various LF cable (Binder plug ) available are :
Each LF cable binder plug intends two(2) holes allowing to seal and link the CORUS cable to the
meter installation.
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8.4.1 Internal battery
Corus PTZ is delivered with a 19 A.h D-size lithium battery that provides an autonomy of 5 years in
average conditions. This battery includes all protections required by intrinsic safety and cannot be
changed for a different type.
When the battery reaches the end of its life, it has to be replaced according to the following
procedure that ensures a non-stop operation of the product:
• do not provoke short-circuits on the new battery : it would be definitively damaged
• check the voltage of the new battery : it should be above 3.6V
• open the cover of the box
• connect the new battery on the free battery connector (J7 or J8)
• disconnect the old battery and remove it from the battery support
• put the new battery into the battery support
• reprogram the battery life to its nominal value (1825 days)
• close the case and check Corus PTZ
8.4.3 Autonomy
The table below shows indicative (see notes) autonomy of the CORUS in years when using the
battery mode, according the 3 main parameters : Acquisition period, Retransmissions,
Communication
Retrans No F = 0,1 Hz F = 0,5 Hz F = 1 Hz F = 2 Hz Comm.
Retrans.
Acq. Period Duration
1 second 1 1 1 0,9 0,8 15min./ month
1 1 1 0,9 0,8 15min./ week
5 seconds 3,7 3,6 3,2 2,7 2,1 15min./ month
3,7 3,6 3,1 2,7 2,1 15min./ week
10 seconds 5,7 5,4 4,4 3,6 2,7 15min./ month
5,6 5,3 4,4 3,6 2,6 15min./ week
15 seconds 6,9 6,4 5,1 4,1 2,9 15min./ month
6,7 6,3 5,0 4,0 2,9 15min./ week
20 seconds 7,7 7,1 5,6 4,3 3,0 15min./ month
7,5 6,9 5,4 4,2 3,0 15min./ week
30 seconds 8,7 8,0 6,1 4,7 3,2 15min./ month
8,4 7,8 5,9 4,6 3,1 15min./ week
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Note 1 :
The values provided in this table correspond to typical values in average conditions of use ; They
are calculated with a 30% margin to take in account the possible variations of operating conditions
that could impact the consumption of the product ( temperature , humidity, self-discharge of the
battery ,….)
Note 2 :
The frequency of retransmissions indicated in the table correspond to average frequency on the 2
outputs, when both channels are configured for pulses.
Note 3 :
In case of activation of Digital output as ALARM output , the consumption of the device can be
impacted, specially in ‘Standard’ mode for which the output is activated as long as the alarm is
active. Then, it is recommended to use preferably the ‘limited’ mode or to use CORUS with an
external power supply module if ‘Standard mode’ is required.
8.5 Programming
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9 SAFETY INSTRUCTIONS
9.1 General
The CORUS gas volume converter is approved according to 94/9/CE directive (ATEX) relative to
introduction of material in explosive atmosphere area.
The respect of this directive is mandatory (from July,1st 2003 ) and is now included in the 'CE'
marking.
Then, 'CE' marking of the CORUS intends now conformity with following directive :
94/9/CE (ATEX) and 89/336/CE (EMC)
The CORUS is approved as category 1 equipment and is then suitable for use in zone 0 (areas with
permanent presence of gas).
The corresponding marking is : 0081 LCIE 03 ATEX 6165X II1G EEx ia IIC T4
The ambient temperature range for operation is : -25°C ; +55°C
► To avoid erroneous operations, it is recommended to read the whole operating manual before
putting the CORUS into operation.
► The CORUS is suitable for use for gas intended into the 'IIC' classification gas ( all natural gas ,
hydrogen, nitrogen, air,..)
► The connection of the CORUS to any other instrument or device must be done in accordance to
the electrical parameter indicated in the certificate.
► It has to be noted that the directive 1999/92/CEE ( "Installation / Users" ) has also to be
respected for the commissioning of the device.
► When CORUS is used in the external power supply mode, the supply has to be provided
through an intrinsically safe module with electrical compatible parameters ; Use of any other
type of module is strictly forbidden. In this mode, the main battery remains plugged inside the
CORUS in case of external mains failure.
► When using the battery mode, It is allow to change the battery on site, placing the new battery
on the free connector ( among J7 or J8 of the I/O board) and then, removing the old battery.
Caution : The battery of the CORUS includes all protections required by Intrinsic safety. Then, It is
strictly forbidden to replace the battery unit by any battery other than the one specified by 'Actaris' (
reference : SL2780 de Sonnenschein or TD5930 de Tadiran )
► To prevent any damage, following operations are recommended to limit electrostatic discharges
on the enclosure of the CORUS :
- clean the front-panel only with a damp heat
- the person carrying out the installation can discharge himself/herself by touching the
potential equalisation line
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