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Dear Sir,
This has reference to your email dated 21.06.2011 for Multiple effect evaporator with
Crystal separation system to treat 20 M3/hr feed.
Based on the details furnished by you we have worked out your requirement and are
pleased to enclose our offer no. MES/QT/AK/MCS/25/052/2353/2011 dated 23.06.2011
towards the same.
3. MOC we have considered for effluent contact parts is SS316 and SS304 for
vapour and condensate contact parts. However flanges, stiffeners and
supports will be in Carbon Steel. We have considered tubes MOC in SS316
Ti where actual heat transfer takes place. However if you have any
reservations regarding MOC, please let us know. We will revise our offer
accordingly.
6. MCC with cabling inside the battery limit is included in our scope of supply.
We hope you will find our offer in line with your requirement. In case you require any
further information / clarification, please feel free to contact us.
Yours faithfully,
For MOJJ ENGINEERING SYSTEMS LIMITED
ANAGHA KULKARNI
ENGINEER – EVAPORATOR DIV.
ab
OFFER NO. QT/MCS/25/052/2353/2011 Date: 23.06.2011 PAGE # 1
Product rate (salt) : 455 kg/hr depending on initial salt content and final
moisture content.
ANAGHA KULKARNI
ENGINEER –EVAPORATOR DIV.
OFFER NO. QT/MCS/25/052/2353/2011 Date: 23.06.2011 PAGE # 2
ANAGHA KULKARNI
ENGINEER –EVAPORATOR DIV.
OFFER NO. QT/MCS/25/052/2353/2011 Date: 23.06.2011 PAGE # 3
PROCESS DESCRIPTION
The plant is specially designed for handling the RO reject. The description is as below:
It is a 4-effect evaporator with TVR. The feed is introduced into Tubular Pre Heaters
No.5, No.4, No.3, & No.2 in sequence one after the other for Gradual increase of sensible
heat. The pre-heaters are connected on vapor side to condenser, calendria 4, 3, & 2
respectively. Therefore they utilize part of the vapors introduced on shell side of
respective calandrias for heating the product.
The preheated feed is now fed to calandria No.1 at top, which works on falling film
principle. The feed get well distributed to all the tubes due presence of a properly
designed efficient liquid distributor. The liquid looses its flash heat if any and accounts for
flash evaporation at top of calandria. The liquid has natural free fall and falls in each tube
as falling film across the full wall of each tube. The liquid gains heat by heat transfer due
to condensing hot vapors on out side surface of tubes. The liquid starts evaporating at
constant boiling temperature and both liquid film and evaporated vapors travel down.
The concentrate is collected at bottom portion of calandria from where it is pumped
further. The evaporated vapors enter the vapor separator connected at the bottom where
due to centrifugal action the droplets get separated out. These droplets are pooled back
to the concentrate leaving the bottom portion of calandria. The vapors leave the vapor
separator from the top. Part of the product moved out from bottom portion of calandria is
recycled back to top portion of calandria to maintain required wetting.
Calandria No. 4 works on forced circulation principle as they handle higher concentrations
of product above saturation solubility. In each of this, Product from Flash vessel is
circulated by an axial flow pump/centrifugal in to the calandria entering from bottom.
Adequate velocities are maintained in tubes for better heat transfer and also to retard
fowling. The product gains sensible heat as it travels up inside the tubes. Hot vapors on
shell side condense and provide the required heat. The Hot liquid enters the flash vessel
through a pressure-reducing device and gets flash evaporated inside the flash vessel. The
concentrate gets recycled as explained above and the evaporated vapors move out from
center at top of flash vessel. The feed to the forced circulation evaporator is introduced
through a side tapping at suction line of pump. The product is taken out by a separate
product pump in case of last effect.
Product from Effect No.1 is fed as feed to Effect No.2. Product from Effect No.2 is fed as
feed to effect No 3. Product from Effect-3 to Effect-4. Product from Effect-4 is taken out
as final product in the form of sludge/ slurry and fed to a settling tank and then to a
pusher centrifuge. The wet crystals are collected as final product. The mother liquor is
recycled back to evaporator continuously as additional feed at calandria No.4.
OFFER NO. QT/MCS/25/052/2353/2011 Date: 23.06.2011 PAGE # 4
Part of the evaporated vapors from Effect 2, are sucked by Thermo Vapor Re compressor
(TVR), where live steam at 7 bar (g) is used as motive fluid. The mixed vapors from
discharge of TVR are used as heating medium for Calandria 1. The Balance evaporated
vapors from Effect 2 (after part being sucked by TVR) are used as heating medium for
effect 3. The entire evaporated vapors of effect 1 are used as heating medium for effect
2 and similarly the entire evaporated vapors of effect 3 are used as heating medium for
effect 4. Evaporated vapours from effect 4 are finally condensed on condenser.
The condensate generated in effect no.1 is taken out from shell side at bottom and
flashed on shell side for Calendria 2. Similarly combined condensate from shell side
calendria (i.e. condensate received from previous effect and generated in effect No.2.) is
taken out from bottom and flashed on shell side effect No.3. Like with the 3 to 4. Final
combined condensate at lowest temperature is pumped out by a common condensate
pump. This flash heat recovery greatly helps steam economy.
The non-condensibles from each effect shell side are drawn parallely and sent to shell
side of condenser. The total noncondensibles are continuously pumped out by a vacuum
pump connected to shell side of condenser.
Sealing water closed loop system is considered for all pump mechanical seal flushing
ICP based control system facilitates the operator to start, stop and monitor the plant from
one central place. All the push buttons required for the plant are housed in this panel.
Temperature measurement for various places like feed in, all pre heater out let
temperatures, calandria No1 shell side temperature, each vapor separator boiling
temperatures, cooling water in/out temperatures, calandria out let temperature for forced
circulation evaporator etc are sensed by individual temperature sensors and displayed in
sequence in a single scrolling type temperature scanner/indicator housed in panel.
One can read these temperatures automatically in sequence or manually at any of the
above points randomly. This helps operator to monitor the plant effectively.
An inter lock sequence provided allows starting and stopping of plant, in pre-determined
correct sequence only and not other wise due to any mistake in operation. Further
tripping of one pump ensures tripping of all interlock pumps for safety reason.
An alarm annunciator indicates tripping of any drive and also abnormal parameters if any
in plant. This part provides one with a facility to monitor plant form panel and operate
the plant correctly in manual mode.
OFFER NO. QT/MCS/25/052/2353/2011 Date: 23.06.2011 PAGE # 5
An automatic PID based level control loop provided for evaporator to regulate product
flowing out of the evaporator. As a result it ensures constant level in system and avoids
fluctuations in performance of total plant. The loop consists of a level sensor, a PID
controller electronic type, an E/P converter to convert electronic signal to pneumatic
signal and a pneumatic control valve.
An automatic PID pressure control loop on inlet steam line ensures constant and safe
steam supply to plant.
This ensures uniform steam supply to plant and there by uniform performance of plant.
This also ensures temperature of first effect not to cross pre-determined value. A
solenoid valve loop provided extra ensures safe boiling temperature in effect No 1. These
safe temperatures ensure no over heating of product at any stage, which other wise may
cause, undesired fowling of tubes.
An automatic PID feed flow control loop is provided on the feed line of the plant so that
operator can read and adjust the feed rate to plant.
With above one can maintain a constant feed rate to plant and a constant supply of
steam to plant. As a result the performance of plant is expected to be uniform. Further
due to monitoring of safe maximum temperatures on heating and boiling side of first
effect no over heating of tubes can occur and as a result charring of product on tubes is
avoided.
SCOPE OF SUPPLY
A centrifugal direct driven pump is used for transferring the feed from the battery
limit to the plant. The pump is with mechanical seal and water flushing
arrangement for the mechanical seal. The pump assembly is mounted on a
common base frame and complete with drive motor. The Material of
Construction is SS316 for contact parts.
The feed is preheated to the required temperatures before it enters the calendria
1.
Material of construction
Tubes SS316Ti, CDW, 18 SWG
Tube sheet SS316
Dish end SS316
Shell SS304
Flanges, stiffeners and supports MS
A vertical fixed tube sheet type heat exchanger is used as evaporator calendria. A
steam jacket is provided on the outside of the tube with necessary arrangement
for condensate and non-condensate removal. The product inlet / outlet/Recycle
nozzles are provided on tube side.
A detachable top cover is provided for easy access of calendria tubes for
cleaning.
Necessary ports for instrument mountings and sight glasses are provided on the
jacket. The jacket may have a provision of insulation wherever required.
Necessary bracket supports are provided for mounting the calendria.
Material of construction
Tubes SS316Ti, CDW, 18 SWG
Tube sheet SS316
Dish end SS316
Shell SS304
Flanges and stiffeners MS
In case of 4-Effects: for Cal-1, Cal-2 and Cal-3, single pump is used for
circulation as well as transfer of product. For Cal-4 single pump is used for
circulation and single pump is used for product transfer. Separate mother liquor
pump is provided for feeding the mother liquor from the mother liquor tank to
Calendria 4.
All these pumps are with mechanical seal and water flushing arrangement for the
mechanical seal. The pump assembly is mounted on a common base frame and
complete with drive motor. The Material of Construction is SS316 for process
contact parts.
One no. of centrifugal direct driven pump is used for extracting out the
condensate from evaporator. The pump assembly is mounted on a common base
frame and complete with drive motor. The Material of Construction is SS304.
• Duct (Vapor )
Vapor ducting is provided for interconnection calandrias, vapor separator and
condenser. A complete set is provided for all these interconnections.
The ducts at the first effect calandria shall be insulated. The Material of
Construction is SS304.
OFFER NO. QT/MCS/25/052/2353/2011 Date: 23.06.2011 PAGE # 8
Steam piping with IBR certification is your scope. However, the steam control
valve, the isolation and by pass valves with IBR certificates (by local authority)
will be supplied by us for you to install as per our drawing. Material of
construction – carbon steel.
• Piping (Product)
A complete set of interconnecting piping with necessary pipes, pipes fitting,
valves etc. are provided for connecting the various components of the plant to
the transfer pumps and from the pumps to the calendrias. The piping are laid
out to make the arrangement compact as well as easily accessible for operation
and maintenance. The Material of Construction is SS316.
• Piping (Condensate)
A complete set of interconnecting piping with necessary pipes, pipes fitting, etc.
are provided for connecting all calendrias jacket to the condensate pumps. The
piping is laid out to make the arrangement compact as well as easily accessible
for operation and maintenance. The Material of Construction is SS304.
• Piping (Non Condensate)
A complete set of interconnecting piping with necessary pipes, pipes fitting, etc.
are provided for connecting all calendrias to the condenser. The piping are laid
out to make the arrangement compact as well as easily accessible for operation
and maintenance. The Material of Construction is SS304.
• Surface Condenser (SC)
It is a tubular type condenser. The vapors coming from vapor separator are
condensed on shell side and cooling water is passed through tubes.
Material of construction
Tubes SS304, CDW, 18 SWG
Tube sheet SS304
Dish end SS304
Shell SS304
Flanges and stiffeners MS
• Vacuum Pump (VP )
A water ring type single stage vacuum pump is provided on the shell side of the
condenser to evacuate the system and maintain vacuum in the system by
continuously pumping out the non-condensibles in the system. Material of
construction is CS / CI with SS internals.
OFFER NO. QT/MCS/25/052/2353/2011 Date: 23.06.2011 PAGE # 9
Consists of a panel made of MS CRCA sheet duly powder quoted. The panel to
be pre-wired to terminal connection and equipped with all starters, contractors,
overloads relays for drive motors and interlock sequence.
• Panel / PC Indication:
Temperature indication for jacket temperature for calendria 1, Vapour separators
1, 2, 3, 4, cooling water inlet/outlet, Pre-heater inlet/outlet, Forced circulation
calandrias outlets etc.
Level Indication and control loop for regulation of product out from each
evaporator effect and ML tank so as to maintain constant level in flash vessel/ ML
tank.
PLC is provided to incorporate the operation and start-up/shut down logic. The
Plant shall be controlled through PC. We will provide PLC and SCADA software
for evaporator Plant. Also we will provide operating screens along with necessary
PLC accessories.
2. PC
ERECTION
Mechanical erection of the components as per the GA drawing.
CABLING:
Laying of electrical power and control cables for control panel to individual components
/ instruments complete with cable dressing and terminations.
SAFETY
Erection team shall comply with all local safety regulations. ESI / Pf / Insurance
documentation shall be submitted prior to starting the work.
OFFER NO. QT/MCS/25/052/2353/2011 Date: 23.06.2011 PAGE # 12
BATTERY LIMITS
• All utility equipment (like chilling unit, fuel storage, Boiler and handling system
whichever required) with all piping work beyond battery limits.
• Supply & installation of Electrical power / control cabling including cable trays,
Junction Box, Local Control station, etc. Manpower support required during
testing and commissioning. (This will be part of installations)
• Supply and installation of Insulation mattresses and cladding sheets on all hot
surfaces. (This will be part of erection scope).
• All tools, tackles and unskilled manpower required for erection of all the
equipment including structural supports and other associated activities. (This will
be part of erection scope).
• All statutory, legal, government formalities and permissions for the erection and
operation of plant.
• All civil, foundation work including platforms, ladders, catwalks pipe rack, cable
trays, supports etc required for the plant.
• Power connections as per list shall be supplied by client for tools / machines to be
used.
• Client shall provide one lockable room for storing of tools and tackles required for
above activity.
GUARANTEE
WARRANTY
The equipments are warranted for mechanical workmanship for a period of 12 months
from the date of commissioning or 18 months from the date of dispatch, whichever is
earlier.
ANAGHA KULKARNI
ENGINEER –EVAPORATOR DIV.
OFFER NO. QT/MCS/25/052/2353/2011 Date: 23.06.2011 PAGE # 16
• PRICE:
• PRICE BASIS
• PAYMENT TERMS
40% advance along with the order.
Balance against Proforma invoice prior to dispatch but after final inspection.
• PACKING & FORWARDING, INSURANCE & FREIGHT
• SCHEDULE
The delivery schedule shall be from the date of receipt LOI / PO / Contract.
Delivery starts on Ex works basis : 16 Weeks
• VALIDITY
CHARGES
Rs. 4000/- per day for Mojj’s site supervisor plus Air fare from Pune to nearest
Airport to site or To and Fro first class train fare plus free lodging, boarding
and local conveyance will be charged extra.
The estimated maximum duration for deputation of supervisor is 20 days.
Services for the commissioning are offered at the rate and terms mentioned in
the quotation and covers reasonable number of visits / meetings to:
• Ensure that the installation has been made as per recommendation.
• Commissioning of the unit for a run of agreed duration from the point of
view of mechanical working and to set various controls that are
necessary.
OFFER NO. QT/MCS/25/052/2353/2011 Date: 23.06.2011 PAGE # 18
• SPECIFICATIONS
• INSPECTION
• WAREHOUSING CHARGES
If payment is not made within 15 days from the date of Proforma Invoice,
supplier reserves the right to divert the ordered material. Supplier will give fresh
delivery period and new price at the time of diversion which will be binding on
the purchaser and contract cannot be rendered void on this account.
If the goods are not diverted, charges for storage, insurance and interest at 1%
of the Invoice value each week/part thereof commencing 15 days from the date
of Proforma Invoice will be charged. Warehousing charges are subject to a
maximum of 5% of the Invoice value.
• HANDOVER
Unless and otherwise specified in the order and accepted, handing over of the
equipment and / or installation would be considered as completed and a formal
completion certificate shall be issued by the purchaser / user.
• MODE OF DELIVERY
• CANCELLATION
• FORCE MAJURE
The order from the purchaser is subject to force majeure by which it means,
such as war, invasion, civil disobedience, govt. orders or restrains, strike,
lockout, riots, fire, epidemics, sabotages, trade embargoes, earthquakes, floods,
accidents, breakdown of machines, delay or inability to obtain labour, raw
material, wagons, shipping space or any other process, which is beyond
supplier’s and supplier’s control.
• JURISDICTION
All contracts between purchaser and supplier are deemed to have entered into at
Pune and are therefore subject to the Jurisdiction of Courts at Pune.
ANAGHA KULKARNI
ENGINEER –EVAPORATOR DIV.
ab