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Threading 1/65

Threading
Introduction

Fastening Connecting

Actuating Containing

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Seco Core curriculum of metalcutting - page 1


Threading
Introduction

Single Point Turning Thread Milling

Thread Grinding Thread Rolling

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Threading
Introduction

Major
Minor diameter
External thread diameter

Major
Minor diameter
Internal thread diameter

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Seco Core curriculum of metalcutting - page 2


Threading
Introduction

Right hand

Left hand

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Threading
Introduction

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Seco Core curriculum of metalcutting - page 3


Threading
Introduction Root
Lead
Addendum Crest

Pitch
diameter

Thread depth
Dedendum
Pitch
Helix angle
Thread
angle

Flank
angle

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Threading
Introduction
Threading

Turning

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Seco Core curriculum of metalcutting - page 4


Threading
Introduction

Lead = Table travel in 1 revolution


Table travel = RPM × Lead

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Threading

The principle steps in selecting a


toolholder, insert and threading method.

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Seco Core curriculum of metalcutting - page 5


Threading
1. The choice of method
The method selected depends on:

1. The thread (internal, external, left or right hand, ...).


2. Type of machine.
3. Threading towards or away from the chuck.

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Threading
1. The choice of method

LH Thread RH Thread
RH Tool RH Tool

RH Thread LH Thread
LH Tool LH Tool

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Seco Core curriculum of metalcutting - page 6


Threading
2. The choice of insert

– Thread profile (e.g. metric ISO).


– The threading pass (e.g. 1 mm).
– The type of toolholder (e.g. CER).

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Threading
2. The choice of insert
– Thread profile (e.g. metric ISO).
– The threading pass (e.g. 1 mm).
– The type of toolholder (e.g. CER).

MN 2004 Turning page 349

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Seco Core curriculum of metalcutting - page 7


Threading
2. The choice of insert
– Thread profile (e.g. metric ISO).
– The thread lead (e.g. 1 mm).
– The type of toolholder (e.g. CER).

MN 2004 Turning page 352

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Threading
2. The choice of insert

Productivity TT

Reliability A1 Easy cutting A2

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Seco Core curriculum of metalcutting - page 8


Threading
2. The choice of insert (thread profile, lead)

(Typical example )

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Threading
2. The choice of insert (full or partial profile, number of teeth)

Full profile insert

Partial profile insert

MN 2004 Turning page 318

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Seco Core curriculum of metalcutting - page 9


Threading
2. The choice of insert (full or partial profile, number of teeth)

Single-tooth Insert Multi-tooth Insert

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Threading
2. The choice of insert (full or partial profile, number of teeth)

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Seco Core curriculum of metalcutting - page 10


Threading
2. The choice of insert (full or partial profile, number of teeth)

Finished profile

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Threading
3. The choice of toolholder

– Shank dimension according to machine.


– Insert size.
– Insert clamping system.

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Seco Core curriculum of metalcutting - page 11


Threading
3. The choice of toolholder

– Shank dimension according


to machine.
– Insert size.

MN 2004 Turning page 348

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Threading
3. The choice of toolholder

External and internal threading


Insert clamping: Finger clamp
Accessories: Anvil
Type of insert: Triangular or type K

Internal threading
Insert clamping: Screw
Accessories: No anvil
Type of insert: Triangular

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Seco Core curriculum of metalcutting - page 12


Threading
3. The choice of toolholder

CER/L
10°

15°
SNR/L

15°
CNR/L

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Threading
4. The choice of anvil

– Insert size.
– Left or right hand thread.
– Lead angle (Ø and lead).

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Seco Core curriculum of metalcutting - page 13


Threading
4. Choice of the anvil (lead angle, inclination)

Lead angle (inclination)


Lead = Pitch Lead angle
Lead
λ° = Helix
Lead diam x π

(Single start thread) Lead angle

Lead = Pitch = Axial movement of the thread.


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Threading
4. Choice of the anvil (lead angle, inclination)

Lead angle (inclination)

Determines:
- Correct clearance angle.
- Symetrical cut.
- Correct profile.

MN 2004 Turning page 325

Correct positioning of the insert ensures regular wear and better surface
finish.

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Seco Core curriculum of metalcutting - page 14


Threading
4. Choice of the anvil (lead angle, inclination)
o
+ λ

2° 4°

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Threading
4. Choice of the anvil (lead angle, inclination)

LH thread RH thread

RH tool RH tool

One toolholder offers the possibility for producing both LH


and RH threads by changing the anvil.

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Seco Core curriculum of metalcutting - page 15


Threading
4. Choice of the anvil (lead angle, inclination)

o
−λ
o +λ

Reverse threading Normal threading


(generally first choice)

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Threading
4. Choice of the anvil MN 2004 Turning page 386

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Seco Core curriculum of metalcutting - page 16


Threading
5. The choice of the insert grade MN 2004 Turning page 382

– The workpiece material.


– Type of grade (specific or universal).

(Typical example )

(Typical example )
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Threading
MN 2004 Turning page 395
5. The choice of the insert grade
– The workpiece material.
– Type of grade (specific or universal).

(Typical example )

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Seco Core curriculum of metalcutting - page 17


Threading
6. Infeed method

– Type of machine
(conventional or NC).
– Production type (series
or single).
– Workpiece material /
chip geometry.

MN 2004 Turning page 393

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Threading
6. Infeed method (radial infeed)

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Seco Core curriculum of metalcutting - page 18


Threading
6. Infeed method (radial infeed)

– V-shaped chip (long and rolled) (long workpiece chip).

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Threading
6. Infeed method (alternate flank infeed) (large batches)

ETC.
etc.

33

22
11

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Threading
6. Infeed method (flank infeed)

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Threading
6. Infeed method (flank infeed)
– “Normal” chips

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Threading
6. Infeed method (modified flank infeed)

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Threading
6. Infeed method (modified flank infeed)

Pass 1 Pass 2

Pass 3 Pass 4

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Seco Core curriculum of metalcutting - page 21


Threading
6. Infeed method (modified flank infeed)
– Traditional chips.
– Easy to control.

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Threading
6. Infeed method (modified flank infeed)
– Optimization with the chipbreaking geometry.

Flank infeed Radial infeed

A1 - Flank infeed A1 - Radial infeed

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Seco Core curriculum of metalcutting - page 22


Threading
7. Passes Constant infeed per pass.

5th 4th 3rd 2nd 1st DOC

Volume machined
per pass at constant
DOC.
1 2 3 4 5
Pass
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Threading
7. Passes Constant load on cutting edge.

5th 4th 3rd 2nd 1st DOC

Volume
machined
per pass at
decreasing DOC. 1 2 3 4 5
Pass

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Seco Core curriculum of metalcutting - page 23


Threading
7. Passes MN 2004 Turning page 388

(Typical example )

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Threading
8. Roughing (with turning toolholder, with grooving insert,
with MDT, ...)

Always check the clearance angle (in relation to the lead angle of the thread).

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Seco Core curriculum of metalcutting - page 24


Threading
9. Troubleshooting
Refer to Navigator page 395

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Threading
9. Troubleshooting (plastic deformation) MN 2004 Turning page 395

• Reduce the cutting speed.


• Increase the number of passes.
• Check that the workpiece diameter is correct.
• Increase the coolant supply.
• Select a different insert grade.
(resistant to plastic deformation).

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Seco Core curriculum of metalcutting - page 25


Threading
9. Troubleshooting (flank wear) MN 2004 Turning page 395

• Use modified flank infeed.


• Increase the infeed per pass.
• Reduce the cutting speed.
• Select a different insert grade (more wear resistant).
• Check that the correct anvil has been selected.

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Threading
9. Troubleshooting (edge chipping) MN 2004 Turning page 395

• Use modified flank infeed.


• Improve the stability of the workpiece mounting.
• Select a tougher insert grade.
• Check the cutting speed.

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Seco Core curriculum of metalcutting - page 26


Threading
9. Troubleshooting (insert fracture) MN 2004 Turning page 395

• Check the centre height of the cutting edge.


• Improve the stability of the workpiece mounting.
• Increase the number of passes.
• Select a tougher insert grade.
• Check for built-up edge.

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Threading
9. Troubleshooting (built- up edge) MN 2004 Turning page 395

• Do not use coolant.


• Increase the cutting speed.
• Use a PVD coated insert.

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Seco Core curriculum of metalcutting - page 27


Threading
9. Troubleshooting (vibrations) MN 2004 Turning page 395

› Improve the stability of the workpiece and tool.


› Check the centre height of the cutting edge.
› Check that the workpiece diameter is correct.
› Increase the cutting speed.

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Threading
9. Troubleshooting (poor finish) MN 2004 Turning page 395

› Improve the stability of the workpiece and tool.


› Check that the correct anvil has been selected.
› Use modified flank infeed or radial infeed.
› Increase the cutting speed.
› Increase the coolant supply.

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Seco Core curriculum of metalcutting - page 28


Threading
Seco Carboloy Threading Wizard!

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Threading
Seco Carboloy Threading Wizard!

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Seco Core curriculum of metalcutting - page 29


Threading
Seco Carboloy Threading Wizard!

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Threading
Seco Carboloy Threading Wizard!

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Seco Core curriculum of metalcutting - page 30


Threading
Seco Carboloy Threading Wizard!

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Threading
Seco Carboloy Threading Wizard!

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Seco Core curriculum of metalcutting - page 31


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65/65

Seco Core curriculum of metalcutting - page 32

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