Professional Documents
Culture Documents
Abstract
Shells are for the most part the deep-seated structures in manufacturing submarines, missiles, tanks and their roofs, and fluid
reservoirs; therefore it is a matter of concern to bring about some basic regulations associated with the existing codes. Above all,
truncated conical shells (frusta) and shallow conical caps (SCC) subjected to external uniform pressure when discharging liquids or wind
loads are discussed closely in this paper concerning and thrashing out their empirical nonlinear responses along with envisaging
numerical methods in contrast. The buckling aptitude of shells is contingent upon two leading geometric ratios of ‘‘slant-length to
radius’’ (L/R) and ‘‘radius to thickness’’ (R/t). In this paper, developing six frusta and four shallow cap specimens and their relevant FE
models, use is made of laboratory modus operandi to enumerate buckling elastic and plastic responses and asymmetric imperfection
sensitivity, whose adequacy has been reckoned through comparisons with arithmetical and numerical data correspondingly. These
obtained upshots were aimed at validating and generalizing the data for unstiffened truncated cones and SCC in full scale.
r 2007 Elsevier Ltd. All rights reserved.
Keywords: Truncated conical shells (frusta); Shallow conical caps (SCC); Buckling; Sole-fish buckling; Postbuckling; Nonlinear response; External
uniform pressure
0263-8231/$ - see front matter r 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.tws.2007.10.011
ARTICLE IN PRESS
B.S. Golzan, H. Showkati / Thin-Walled Structures 46 (2008) 516–529 517
finite length which were subjected to combined axial and proper (R/t) ratios can be achieved with different steel
external pressure. They showed that this behavior is sheet thicknesses.
dependant on geometry, loading and initial imperfections.
Also Yamaki [8] has studied the nonlinear behavior of 2.2. Test specimens
externally pressurized cylindrical shells and effects of
geometrical imperfections. Further, other authors have In this paper, six different frusta specimens were used,
studied stability of the shells that are outlined in the namely SC1, SC2, SC3, SC4, SC5, SC6 along with four
perspective to come. SCC specimens represented by SCC1, SCC2, SCC3,
Performing test on manufactured specimens is the most and SCC4. . The properties of all models are outlined in
steadfast method in engineering researches. In this paper, Table 1. The thickness of specimens is totally constant. The
six frusta and four shallow conical cap (SCC) specimens frusta specimens have the same lower base diameter of
have been manufactured and tested under the effect of 600 mm whereas the top base of the first three measures
uniform external pressure. The material consisted of mild 200 mm in diameter and in the second three it is 100 mm.
steel with yield stress of 277 MPa [9]. Boundary conditions The SCC specimens have the same lower base diameter of
are all simply supported in which only a radial constraint is 600 mm except for SCC3 with a base diameter equal to
provided at the edges. A loading of uniform external 500 mm. For the detailed geometry and slenderness ratios
pressure is produced by gauged vacuum pump using of specimens refer to Table 1. Edge conditions are all
suction process. The stages of prebuckling, initial buckling, simply supported, in which only radial restraint was
overall buckling and collapse have been observed and provided.
evaluated and nonlinear response of these conical shells has Three tensile coupon tests were performed identically to
been studied. obtain the properties of material. The yield and failure
stresses of this mild steel are 277 and 373 Mpa, correspond-
ingly. The Young modulus acquired, equals 210 GPa.
2. Experimental syllabus Each specimen was assembled by cord-oriented welding
over the rolled sheet fragment edges, as is shown in Fig. 1.
2.1. Model size A loading of uniform external pressure is produced by
gauged vacuum pump using suction process.
In deciding on the model size for testing, a number of
issues were considered. Firstly, the models should not be 2.3. Fabrication modus operandi
too large, to avoid any undesirable inconveniences
associated with laboratory testing. Secondly, the models An important issue in shell buckling experiments is the
should not be too small, so as to cause difficulties in their fabrication of good quality specimens, including the choice
fabrication. Thirdly, the radius-to-thickness ratios (R/t) of of material and fabrication method. Many fabrication
the models should be analogous to those used in realistic techniques have been developed [10,11], among which are
structures, since the effect of interaction between yielding electroforming (making duplicates by electroplating metal
and buckling needs to be appropriately captured in the onto a mold of an object, then removing the mold in which
tests. Typical real values for the R/t ratio are within the the intricate surface details are precisely reproduced by this
range of 300–1000. As thin steel sheets of 0.5 mm and process), thermal forming of plastics (PVC, polyethylene,
above can be easily obtained, welded or soldered effort- Lexan, or other materials) and cold working of metal
lessly to produce high quality models with special welding (spinning, explosive forming, or hydroforming). Most of
machine or soldering apparatus, it was decided that the these are specialized laboratory techniques for fabricating
models ought to be of 600 mm in diameter. Consequently, nearly perfect model shells. Where tests are intended to
Table 1
Dimensions and aspect ratios of the specimens
Specimen code Thickness t Top radius Bottom radius Height h Semi-vertex R/t R/r L/R L ¼ slant
(mm) (mm) (mm) (mm) angle (a) length
3. Empirical set-up
supports. To ensure that the brink is properly tenable in the placed exactly over the top edge of the frusta in which the
groove it is covered by a grooved rubber and both the simply supported boundary conditions were geared up at
groove of rubber and the rim is filled with silicone sealant. both trimmings. The modification nuts could foil any axial
Then connecting the vacuum pump to the rig the process of load to be applied to the specimens. On the top plate, three
air suction is conducted under the specimen. This trend is holes were drilled for the purpose of air suction,
performed in such a way that the loading is exerted manometer installation and air release valve assembly to
incrementally and in all stages every thing is under the very control the rate of loading and unloading on shell
control so that the specimen is not destroyed abruptly to specimens. The produced pressure was measured by the
not let us study the process hesitantly and exhaustively. above-mentioned monometer. Fig. 3 shows a total view of
test provision.
3.2. Frusta testing system
3.3. Measurement of imperfections and deformations
The test rig of the frusta specimens is composed of two
parts (Fig. 3), which was invented by the authors. The first Buckling of shells is generally known to be sensitive to
part is designed to hold the test specimen at the desired place, geometric imperfections; so precise surveys of initial
which is composed of two rigid circular grooved plates. geometric imperfections are an essential step in any high
These grooves are entrenched in both sides of specimen. quality shell buckling experiments. In addition, it is also
Four threaded long bars are provided to adjust the plates for desirable to have precise measurements of deformed shapes
the specimen height. The second part of the rig consisted of a of the shell during its loading so that the buckling/collapse
small platform to be used for installation of vacuum pump. mode can be accurately determined and compared with
This pump is employed to generate uniform external pressure theoretical predictions. Many shell imperfection measure-
over the shell surface. Careful measurements of the test ment techniques have been developed [18]. LVDTs or other
results were done by six circumferentially and meridionaly contacting probes were usually used in most of the earlier
mounted strain gauges, a manometer and four transducers. measurement systems [12,13]. For very thin shells with a
All collected data were processed using a data logger and a relatively low transverse stiffness, the small probe force
software named UCAM-20PC. may induce distortions of the shell surface, so non-contact
probes are favored.
3.2.1. Setting up the frusta A simpler way has been applied in the present measure-
The upper and lower brinks of the frusta were covered ment system for appraising both initial imperfections and
by grooved rubber and then silicon glue was used over all displacements. Seeing that the complete measurements of a
openings to prevent any possible air seepage during the conical surface require a three-dimensional survey of the
suction process. The frusta were placed on the lower radial, circumferential and meridional coordinates, manual
grooved rigid plate. For specimens SC1 and SC4, as the scanning was implemented as the measurement technique.
slant of their inclined surfaces exceeded far more than At first a number of meridians were drawn on the
vertical position, they could luxate from the grooves; so a expanded surfaces of the cones at specified degrees, and
special ring truncated on the edges equal to the slant of the then they were assembled, conducting their meridional
surfaces was employed to not let the frusta edges luxate joints. After fabricating, circumferential segments were
outwardly in case of higher loading and disarticulation. segregated on the surface and then the cone was installed in
For the top edges, as there is liability to luxate inwardly, its place. Subsequently, at the contiguous of each meridian
another specific round plate chamfered inwardly at the a ruler was mounted and another ruler was employed to
edges is located to prop up this susceptible location measure the horizontally projected distance between nodes
(Fig. 3). Using four threaded bars, the upper plate was of drawn meshes and the edge of the specimens identified
by the ruler rim. In each node of obtained mesh, three
coordinates of r, y and z are measured carefully in all
specimens. Therefore, a real geometry of shell is obtained
and then is used in finite element modeling of the structure
for further comparative analyses.
Supporting ring Despite the relatively stocky geometry of the specimens,
initial geometric imperfections were recorded on all speci-
mens, with the method and mesh outlined above. In order to
render these measurements functional for comparative
studies and numerical modeling, the unrefined imperfections
were subjected to some data processing techniques that
enable the identification of dominant modes and facilitate
comparisons of imperfections with observed buckling and
Fig. 3. View of the frusta test rig and chamfered ring to support the lateral collapse modes. Fig. 4 shows typical imperfection layouts for
luxating of edges. some of the models, (inward/outward) in two different views.
ARTICLE IN PRESS
520 B.S. Golzan, H. Showkati / Thin-Walled Structures 46 (2008) 516–529
0
342 300 18
324 250 36
306 200
54
150
288 100 72
50
270 0 90
252 108
234 126
216 144
198 162
180
SCC4
It is worth bearing in mind that the measured imperfections Gauging initial geometric imperfections.
on the models are too large and this is attributed to the small Applying an initial external load up to approximately
scale of the models but should be taken into account in 20% of calculated buckling load, and unloading for the
correlating the experimental results with analytical and purpose of system conditioning.
design dealings. The first geometric imperfections in the Applying the external gradually increasing load to reach
main lead to a considerable difference between theoretical to initial buckling and ongoing until the incidence of
and empirical consequences. overall buckling and failure mode of shell is attained;
A number of strain gauges were installed on the speci- Measuring all required records throughout the test
mens, with some of them being used to measure circumfer- progress.
ential strains and the others to measure meridional strains all
over the specimens and near the weld transitions. The exact
locations of circumferential (SH) and meridional (SV) strain 5. Failure behavior and potency
gauges and transducers are provided in Table 3.
It is worth saying that the difference in external pressure is Most of the circumferential strains were also similar
less sensitive than that of axial loading. This is because of and approximately proportional to the load in the initial
postbuckling capacity, which is available in lateral pressure. stage of loading (Figs. 5(a) and (b)), indicating linear
and dominantly axisymmetric behavior. However, a small
4. Exhaustive executions of the tests number of circumferential strain gauges had different
readings right from the beginning, which is attributable
The steps of test implementation were as follows: to the attendance of relatively large local imperfections
close by. As the load increased, the strain readings at
Installation and calibration of instrumental apparatus. different locations gradually diverged from each other.
Calculation of approximated critical buckling load by This divergence is a reflection of the growth of non-
Jawad [19] equation to determine load steps all through symmetric deformations. At a certain increment of the
the tests. load, non-periodical deformations could be observed on
ARTICLE IN PRESS
B.S. Golzan, H. Showkati / Thin-Walled Structures 46 (2008) 516–529 521
the shells by naked eyes. These deformations continued to These results show that most of the buckles on the
grow with further loading, leading to obvious buckles of models were amplified from initial geometric imperfections
non-similar wavelengths. The development of these buck- (Fig. 4). The buckling load can be defined as the pinnacle
ling lobes was associated with a reduction in the load load of a nonlinear load–displacement curve. Such a
carrying capacity as it led to some deformations at the buckling load incorporates the effect of imperfections.
radial base edge that caused seepage of the air. Explicitly, For the in attendance models, the buckling load of the
the specimens indicated a stable postbuckling path. corresponding perfect structure is believed to be a good
Ultimate failure occurred by the formation of a plastic assess of its veracity, but the determination of buckling
collapse mechanism with nearly non-uniform plastic load is not straightforward. A rough approach may be, to
deformations over a large part of the circumference that take the load at which the strain readings started to
resulted in failure of the supports to sustain the proper diverge, the same as the buckling load. This, on the other
function. Figs. 6 and 7 show the models after the failure. hand, does not allocate a precise definition of the buckling
load as the strain readings had some differences right from
the beginning of loading due to the presence of initial
Table 2 imperfections. Another drawback of using strain readings
Buckling pressure and mode of the specimens is that due to the cost and installation considerations,
Specimens Buckling Buckling Buckling Mode normally, merely part of the cone circumference is installed
load load load numbers by with strain gauges. So the most sought-after locations of
obtained by obtained by obtained by experiments strain measurements for buckling load determination may
experiments FEA (KPa) Jawad have been disregarded. For these reasons, the use of
(KPa) equation
displacements of the cones, which are appraised around the
(KPa)
whole circumference in the current set-ups, is preferred for
SC1 25 28 35.4 7 (skirt mode) attaining the buckling loads.
SC2 20 25 32.3 7 (skirt mode) In Table 2, the buckling pressures and modes of six
SC3 14 22 24.68 6 (skirt mode)
frusta and four SCC specimens in diverse test stages are
SC4 20 27 24.1 6 (skirt mode)
SC5 25 40 31.35 6 (skirt mode) tabulated. Before initial buckling the behavior of shell
SC6 21 35 27.27 6 (skirt mode) is quite static with no pragmatic buckle lobe. As a
SCC1 5.7 6.2 3.83 Sole-fish mode comparison three obtained buckling loads from different
SCC2 8 14.5 20.3 Sole-fish mode approaches have been presented in this table. It is quite
SCC3 7.5 13 4.02 Sole-fish mode
apparent that the experimental outcomes are taking up the
SCC4 10 25 16.2 Sole-fish mode
lower range of load owing to the presence of initial
Table 3
Layout of strain gauges and transducers on all specimens
SH1 horizontal SV2 vertical SH3 horizontal SV4 vertical SH5 horizontal SV6 vertical T1 T2 T3 T4
gauge gauge gauge gauge gauge gauge
SC1 3061, 140 mm 2451, 110 mm 1501, 90 mm 1221, 60 mm 541, 50 mm 181, 80 mm 3121, 1441, 841, 3481,
90 mm 190 mm 90 mm 90 mm
SC2 771, 30 mm 961, 350 mm 1341, 120 mm 1981, 220 mm 2581, 270 mm 3421, 170 mm 181, 431, 2311, 3021,
150 mm 100 mm 130 mm 50 mm
SC3 1901, 230 mm 2471, 385 mm 3071, 110 mm 81, 210 mm 691, 60 mm 1251, 310 mm 1501, 1501, 2701, 3451,
310 mm 160 mm 360 mm 210 mm
SC4 1751, 120 mm 1751, 170 mm 1501, 70 mm 481, 220 mm 3481, 50 mm 2641, 70 mm 2051, 601, 3481, 2641,
70 mm 220 mm 70 mm 120 mm
SC5 91, 120 mm 3511, 120 mm 2791, 30 mm 2421, 270 mm 1891, 120 mm 991, 320 mm 3421, 2881, 1981, 1261,
70 mm 220 mm 170 mm 120 mm
SC6 8.51, 70 mm 261, 170 mm 941, 270 mm 1631, 370 mm 2051, 95 mm 2911, 220 mm 3511, 171, 1201, 2491,
120 mm 170 mm 270 mm 220 mm
SCC1 3421, 30 mm 3061, 280 mm 2701, 120 mm 1621, 150 mm 1081, 30 mm 541, 280 mm 3421, 2341, 901, 1261,
120 mm 30 mm 70 mm 280 mm
SCC2 3261, 80 mm 3401, 30 mm 1851, 130 mm 2751, 10 mm 701, 20 mm 1231, 230 mm 3151, 2251, 1691, 301,
80 mm 20 mm 80 mm 230 mm
SCC3 511, 220 mm 2831, 220 mm 2311, 30 mm 2051, 120 mm 1771, 70 mm 771, 120 mm 3471, 2571, Apex 1031,
70 mm 30 mm 120 mm
SCC4 1081, 30 mm 1081, 288 mm 91, 120 mm 2971, 170 mm 2611, 285 mm 1891, 70 mm 1441, 721, 3061, 1441,
30 mm 220 mm 285 mm 150 mm
All distances are measured from the bigger base on the slant length.
ARTICLE IN PRESS
522 B.S. Golzan, H. Showkati / Thin-Walled Structures 46 (2008) 516–529
7 7
A B
6 6
5 5
pressure(kpa)
pressure(kpa)
4 4
3 3
t1
2 2
t2
sh1
t3 1 1
sh3
t4 sh5
0 0
-22 -20 -18 -16 -14 -12 -10 -8 -6 -4 -2 0 -0.002 -0.001 0 0.001 0.002 0.003 0.004
total deformation(mm) (i) strain
14
A B 12
12
10
10
pressure(kpa)
pressure(kpa)
8
8
6
6
t1 4 4
t2 sv2
t3 2 sv4 2
t4 sv6
0 0
-21 -19 -17 -15 -13 -11 -9 -7 -5 -3 -1 -0.0023 -0.0018 -0.0013 -0.0008 -0.0003
total deformation(mm) (ii) strain
10 8
A 9
B
7
8
6
7
pressure(kpa)
pressure(kpa)
5
6
5 4
4 3
3
t1
2
t2 2 sh1
t3 sh3 1
t4
1
sh5
0 0
-22 -20 -18 -16 -14 -12 -10 -8 -6 -4 -2 0 -0.002 -0.001 0 0.001 0.002 0.003 0.004 0.005 0.006
total deformation(mm) (iii) strain
20 20
A 18
B 18
16 16
14 14
pressure(kpa)
pressure(kpa)
12 12
10 10
8 8
6 6
t1 4
4
t2 sv2
t3 2 sv4 2
t4 sv6
0 0
-19 -17 -15 -13 -11 -9 -7 -5 -3 -1 -0.0035 -0.003 -0.0025 -0.002 -0.0015 -0.001 -0.0005 0
total deformation(mm) (iv) strain
Fig. 5. (a) SCC total deformation and strain values vs. pressure. (i) SSC1, (ii) SSC2, (iii) SSC3, (iv) SSC4 (b) load–deformation and load–strain graph for
specimens SC1 and SC3 in different coordinates.
ARTICLE IN PRESS
B.S. Golzan, H. Showkati / Thin-Walled Structures 46 (2008) 516–529 523
Fig. 5. (Continued)
Digital transducer
Digital strain gauge
Failure area
Fig. 7. General layout of failure by formation of plastic displacements in the circumference and supports.
204
201
198
195
Radius (mm) 192
189
186
183
180
177
174
buckled form
171
initial imperfection
168
0 18 36 54 72 90 108 126 144 162 180 198 216 234 252 270 288 306 324 342 360
Degree
Fig. 11. Initial and ultimate radial deformations in SC5 at the height of 141.4 mm.
250
240
230
220
210
200
190
180
170
160
150
140
radius
130
120
110
100
90
80
70
60
50
40
30
20 Initial imperfection
10 Buckled layout
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360
degree
unmanageable outflow on vacuum function and then the As another comparison Fig. 13 shows the diversity in
test was impeded. Fig. 6 shows plainly the breakdown of behavior between experimental and FEA methods for two
frusta SC5 and SC6. specimens SC1 and SC4.
It is worth noting in externally pressurized frusta shells
that the inward deformations are as well, larger than 7.1.1. Yield line wresting
outward ones. Comparable geometries of this fact in As shown in Fig. 6 in specimens SC5 and SC6 along
specimen SC5 and SCC1 have been plotted in Figs. 11 with an increase in pressure at first, initial buckling
and 12. Graphs of load–deformation and load–strain paths lobes were formed, then up hilling the load general
of specimens SC1 and SC3 are presented in Fig. 5(b) for deformation developed in the whole body of the specimens
buckling and postbuckling stages. to the extent that all lobes were complete. Exceeding
In this experimental study it is observed that the longer the ultimate buckling load and as we neared the failure
shells have more deformation and lesser buckling load than load the climax of some of the ‘‘V’’ shape yield lines
shorter ones. that were formed began to wrest. This trend kept
ARTICLE IN PRESS
B.S. Golzan, H. Showkati / Thin-Walled Structures 46 (2008) 516–529 527
70
65
SC1
60
55
50
45
Pressure (KPa)
40
35
30
25
20
15
10
FEA 5
Expev
0
-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0
Radial displacement (mm)
65
60
SC4
55
50
45
40
Pressure (KPa)
35
30
25
20
15
10
FEA
5
Exper.
0
-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0
Radial displacement (mm)
Fig. 13. Radial displacement vs. external pressure for specimens, SC1 and SC4.
acting until the bifurcation point at the apex of two The load–displacement curves for the net displacements
or three yield lines caused resurgence of buckling lobes are plotted for quite a few points in Fig. 5(a). In some of
in the opposite side of the frusta and eventually it the models the displacements were similar in the initial
led to complete failure of one side of the frusta which stage of loading, while in the other ones the displacements
took place in the supporting point with luxating the lower started to differ early in the loading stage of SCC1. These
edge. two genuses of models were thus selected to contrast the
two types of behavior. These curves show similar
7.2. SCC specimens divergence as observed from the load–strain curves,
Fig. 5(a). The first set, Fig. 5(a) which had similar
In Fig. 12 a contrast is carried out between initial and displacements in the initial stage of loading, experienced
ultimate geometry of test specimen SCC1 in which the rapid increases in displacements at increased loads. It is
utmost deformation is positioned at the height of 14L of the hence recommended that for the determination of the
specimen. buckling load of a model conical shell in its corresponding
ARTICLE IN PRESS
528 B.S. Golzan, H. Showkati / Thin-Walled Structures 46 (2008) 516–529
perfect state, a suitable load–deflection curve which shows while the two latter ones are different in some aspects
an obvious slope change be identified. This is likely to be related to the tapering ratio of specimens (R/r) and
for a point in a relatively more perfect region of the shell. initial imperfections present in FE models but absent in
The intersection point between the initial slope of this the arithmetical come up, which is worth noticing as
curve and a tangent to the postbuckling part of the curve mentioned in the context.
can be taken as a good rough figure to the buckling load of Clearly, for more slender shells the collapse mode will
a corresponding perfect model. To identify such a suitable change and the kinematical assumptions of the mechan-
point, load–displacement curves of all points at or near ism approach would be inappropriate.
wave crests and troughs can be contrived. This method
emerges to offer a rational approach for the determination
of buckling loads for conical caps. Acknowledgments
Harding JE, Dowling PJ, Agelidis N, editors. Buckling of shells in compression. In: Proceedings of the international conference on
offshore structures. London: Granada; 1982. p. 25–43. carrying capacity of steel shell structures, October 1–3, 1997, Brno,
[14] Scott ND, Harding JE, Dowling PJ. Fabrication of small scale Czech Republic. p. 361–7.
stiffened cylindrical shells. J Strain Anal 1987;22(2):97–106. [18] Singer J, Abramovich H. The development of shell imperfection
[15] Knoedel P, Ummenhofer T, Schulz U. On the modeling of different measurement techniques. Thin-Walled Struct 1995;23:379–98.
types of imperfections in silo shells. Thin-Walled Struct 1995;23: [19] Jawad Maan H. Theory and design of plate and shell structures.
283–93; London: Chapman & Hall; 1994. 344–346.
Berry PA, Bridge RQ, Rotter JM. Imperfection measurement of [20] Seide P. Calculations for the stability of thin conical frustums
cylinders using automated scanning with a laser displacement meter. subjected to external uniform hydrostatic pressure and axial load.
Strain 1996; 32: 3–7. J Aerospace Sci 1962;29(8):951–5.
[16] Schmidt H, Swadlo P. Strength and stability design of unstiffened [21] Showkati H. The buckling strength of cylindrical shells under
cylinder/cone/cylinder and cone/cone shell assemblies under axial external pressure. PhD thesis, The University of Sydney; 1995.