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Content
1. Bill of material.......................................................................................................................4
2. Diagnostics...........................................................................................................................8
3. Summary............................................................................................................................11
3.1. Module 0......................................................................................................................................11
4. Configuration......................................................................................................................12
4.1. Installed software components....................................................................................................12
4.3. CPU.............................................................................................................................................14
4.3.1. CPU1 - General information..............................................................................................14
4.3.1.1. CRC values.......................................................................................................................14
4.3.1.2. CPU output capacity..........................................................................................................15
4.3.2. CPU logic..........................................................................................................................15
4.3.2.1. MCC01..............................................................................................................................15
4.3.2.2. CH.....................................................................................................................................16
4.3.2.3. Filter maintenance/Comm B..............................................................................................16
4.3.2.4. Back-up belt conveyor.......................................................................................................17
4.3.2.5. Grout.................................................................................................................................17
4.3.2.6. Screw conveyor.................................................................................................................18
4.3.2.7. Auxiliary/shield function.....................................................................................................19
4.3.2.8. Advance / Erector..............................................................................................................19
4.3.2.9. WW....................................................................................................................................20
4.3.3. CPU1 - IO..........................................................................................................................20
4.3.3.1. Wiring diagram..................................................................................................................20
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4.6. Gateway......................................................................................................................................32
4.6.1. GPNT - General information..............................................................................................32
4.6.2. GPNT - Routing.................................................................................................................32
4.6.2.1. CPU to network.................................................................................................................32
4.6.2.2. Network to CPU.................................................................................................................35
4.6.3. GPNT - device configuration.............................................................................................35
5. I/O overview.......................................................................................................................35
5.1. I/O module...................................................................................................................................35
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1. Bill of material
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2. Diagnostics
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3. Summary
3.1. Module 0
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
CPU1 FX3- 1615 0029 V 4.00.0 4.00 1.7.1.89 V 4.xx Online
CPU130002
3.2. Module 13
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
GPNT FX0- 1616 0232 V 2.08.0 1.01 1.7.1.89 V 2.xx Online
GPNT00000
3.3. Module 1
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
XTIO FX3-XTIO84002 1616 1061 V 3.10.0 1.11 1.7.1.89 V 3.xx Online
3.4. Module 2
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
XTIO FX3-XTIO84002 1616 1115 V 3.10.0 1.11 1.7.1.89 V 3.xx Online
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3.5. Module 3
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
XTIO FX3-XTIO84002 1616 1077 V 3.10.0 1.11 1.7.1.89 V 3.xx Online
3.6. Module 4
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
XTIO FX3-XTIO84002 1616 1147 V 3.10.0 1.11 1.7.1.89 V 3.xx Online
3.7. Module 5
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
XTIO FX3-XTIO84002 1616 1181 V 3.10.0 1.11 1.7.1.89 V 3.xx Online
3.8. Module 6
Device Type code: Serial Software Hardware Version/ Operational
class: number: version version: Step: status:
XTIO FX3-XTIO84002 1707 6070 V 3.10.0 1.11 1.7.1.89 V 3.xx Online
4. Configuration
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4.3. CPU
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4.3.2.1. MCC01
No Name Input Output Settings
2 AND I.0 Emergency switch off O.0 External device Input 1: Not Inverted
main distribution monitoring 1 -> I.2 ->
MCC01 .22 Control
+MCC01-7S1:1.1.MCC01
.I1I2
I.1 Emergency switch off O.0 Reset 0 -> I.1 -> Input 2: Not Inverted
main distribution Release 1
MCC02 .22
+MCC01-3S1:1.1.MCC01
.I3I4
I.2 E-stop CC01.CPU1 Input 3: Not Inverted
[B].EFI 1
I.3 Generator key .5 Input 4: Not Inverted
+MCC01-5U1.MCC01.I1
3 Reset I.0 reset .22 O.0 External device Min. reset pulse time: 100 ms
+MCC01-7SH1:1.4.MCC0 monitoring 0 -> I.2 ->
1.I8 Control
I.1 AND 2 -> O.0 -> Output O.1 Not connected
1
O.2 reset .22
+MCC01-7SH1:X2.MCC0
1.Q4
4 External I.0 Feedback loop O.0 EDM fault main switch Max. feedback delay: 300 ms
device emergency stop main MCC01
monitoring distribution .22
+MCC01-10K1:Y2.MCC0
1.I8
I.2 Reset 0 -> O.0 -> O.1 Emergency switch off
Enable main distribution
MCC01 .22
+MCC01-10K1:B1.MCC0
1.Q3
O.2 Not connected
15 External I.0 Feedback loop O.0 EDM fault main switch Max. feedback delay: 300 ms
device emergency stop main MCC02
monitoring switch MCC02 .22
+MCC01-5K1:Y2.MCC01.
I6
I.2 AND 2 -> O.0 -> Output O.1 Emergency switch off
1 main distribution
MCC02 .22
+MCC01-5K1:B1.MCC01.
Q3
O.2 Not connected
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4.3.2.2. CH
No Name Input Output Settings
5 External I.0 Feedback circuit O.0 EDM fault Max. feedback delay: 300 ms
device emergency stop/ cuttingwheel release
monitoring maintenance cutting wheel
drive MCC02 ..13
+MCC01-9Q4:62.MCC01.
I5
I.2 Release CH.CPU1 O.1 Emergency stop/
[B].EFI 1 maintenance switch
cutting wheel drive .22
+MCC01-4K1:B2.MCC01.
Q1
O.2 Emergency stop/
maintenance switch
cutting wheel drive
MCC02 .22
+MCC01-4K1:B1.MCC01.
Q2
17 External I.0 feedback loop O.0 EDM fault Max. feedback delay: 300 ms
device emergency-stop cutting cuttingwheel drive
monitoring wheel drive .13
+MCC01-1Q3:22.MCC01.
I6
I.2 Release CH.CPU1 O.1 emergency stop
[B].EFI 1 cutting wheel drive .22
+MCC01-10K1:B2.MCC0
1.Q4
O.2 Not connected
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4.3.2.5. Grout
No Name Input Output Settings
13 External I.0 Feedback circuit O.0 EDM fault grout Max. feedback delay: 300 ms
device emergency stop grout injection hydraulic
monitoring injection drive 1 .23
+MCC01-1Q4:62.MCC01.
I2
I.2 E-stop grout O.1 Emergency stop grout
injection.CPU1[B].EFI 1 injection drive 1 .22
+MCC01-11K1:B1.MCC0
1.Q3
O.2 Emergency stop grout
injection drive 1 .22
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4.3.2.9. WW
No Name Input Output Settings
14 External I.0 Feedback circuit O.0 EDM fault WW P001 Max. feedback delay: 300 ms
device emergency stop
monitoring wastewater pump 1 .22
+MCC01-16K1:Y4.MCC0
1.I8
I.2 E-stop wastewater O.1 emergency stop waste
pump.CPU1[B].EFI 1 water pump 1 .22
+MCC01-16K1:B2.MCC0
1.Q4
O.2 Not connected
19 External I.0 Feedback loop O.0 EDM fault high Max. feedback delay: 300 ms
device emergency stop high pressure water pump
monitoring pressure water unit .11
+MCC01-5Q3:22.MCC01.
I4
I.2 release function (copy O.1 Emergency stop high
cutter/screw conveyor/ pressure water unit .22
advance).CPU1[B].EFI 1 +MCC01-18K2:B2.MCC0
1.Q4
O.2 Not connected
4.3.3. CPU1 - IO
Tag name System integrity System integrity System integrity
test based on type test based on test based on
key serial number configuration
date
24V A1 CPU1[A] Power supply
0V A2
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4.4.1. MCC01
4.4.1.1. General information
Type code Serial Software Hardware Version/Step Address
number version version
FX3-XTIO84002 1616 1061 V 3.10.0 1.11 1.7.1.89 V 3.xx 1
4.4.1.2. Inputs
Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
2 24V I5 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop/
maintenance cutting wheel
drive MCC02 ..13
+MCC01-9Q4:62
3 24V I6 External device monitoring 0 - - - -
(Single channel) / Feedback
loop emergency stop main
switch MCC02 .22
+MCC01-5K1:Y2
4 24V I8 Reset (Single channel) / 0 - - - -
reset .22+MCC01-7SH1:1.4
9 X1 I1 E-Stop, ES21 (Dual 0 3000 200 1 -
X2 I2 channel) / Emergency switch 200 1 -
off main distribution MCC01 .
22+MCC01-7S1:1.1
10 X1 I3 E-Stop, ES21 (Dual 0 3000 200 1 -
X2 I4 channel) / Emergency switch 200 1 -
off main distribution MCC02 .
22+MCC01-3S1:1.1
4.4.1.3. Outputs
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4.4.2. MCC01
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4.4.2.2. Inputs
Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
2 24V I1 Single channel NO (Single 0 - - - -
channel) / Generator key .5
+MCC01-5U1
3 24V I6 External device monitoring 0 - - - -
(Single channel) / feedback
loop emergency-stop cutting
wheel drive .13
+MCC01-1Q3:22
4 24V I7 External device monitoring 0 - - - -
(Single channel) / feedback
loop E-stop screw conveyor
drive 1 .20+MCC01-1Q4:62
5 24V I8 External device monitoring 0 - - - -
(Single channel) / Feedback
loop emergency stop main
distribution .22
+MCC01-10K1:Y2
4.4.2.3. Outputs
Mode Title/tag name Increase
d
capaciti
ve loads
6 Q1 Motor contactor (Single channel) / Emergency stop screw Disabled
conveyor drive 1 .22+MCC01-7K1:B1
7 Q2 Motor contactor (Single channel) / Emergency stop screw Disabled
conveyor drive 1 .22+MCC01-7K1:B2
8 Q3 Motor contactor (Single channel) / Emergency switch off Disabled
main distribution MCC01 .22+MCC01-10K1:B1
9 Q4 Motor contactor (Single channel) / emergency stop Disabled
cutting wheel drive .22+MCC01-10K1:B2
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4.4.3. MCC01
4.4.3.1. General information
Type code Serial Software Hardware Version/Step Address
number version version
FX3-XTIO84002 1616 1077 V 3.10.0 1.11 1.7.1.89 V 3.xx 3
4.4.3.2. Inputs
Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
2 24V I1 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop thrust
cylinder drive .15
+MCC01-1Q4:62
3 24V I2 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop
erector drive 1 .16
+MCC01-1Q4:62
4.4.3.3. Outputs
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4.4.4. MCC01
4.4.4.1. General information
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4.4.4.2. Inputs
Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
2 24V I1 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop
auxiliary hydraulics drive
1.19+MCC01-1Q4:62
3 24V I2 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop grout
injection drive 1 .23
+MCC01-1Q4:62
4.4.4.3. Outputs
Mode Title/tag name Increase
d
capaciti
ve loads
4 Q1 Motor contactor (Single channel) / Emergency stop Disabled
auxiliary hydraulics drives 1 .22+MCC01-10K1:B1
5 Q2 Motor contactor (Single channel) / Emergency stop Disabled
auxiliary hydraulics drives 1 .22+MCC01-10K1:B2
6 Q3 Motor contactor (Single channel) / Emergency stop grout Disabled
injection drive 1 .22+MCC01-11K1:B1
7 Q4 Motor contactor (Single channel) / Emergency stop grout Disabled
injection drive 1 .22+MCC01-11K1:B2
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4.4.5. MCC01
4.4.5.1. General information
Type code Serial Software Hardware Version/Step Address
number version version
FX3-XTIO84002 1616 1181 V 3.10.0 1.11 1.7.1.89 V 3.xx 5
4.4.5.2. Inputs
Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
2 24V I1 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop grout
transfer drive .23
+MCC01-3Q4:62
3 24V I7 External device monitoring 0 - - - -
(Single channel) / Feedback
loop back-up belt conveyor
emergency stop .22
+MCC01-16K1:Y2
4 24V I8 External device monitoring 0 - - - -
(Single channel) / Feedback
circuit emergency stop
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Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
wastewater pump 1 .22
+MCC01-16K1:Y4
4.4.5.3. Outputs
Mode Title/tag name Increase
d
capaciti
ve loads
5 Q1 Motor contactor (Single channel) / Emergency stop grout Disabled
transfer drive .22+MCC01-12K1:B1
6 Q2 Motor contactor (Single channel) / Emergency stop grout Disabled
transfer drive .22+MCC01-12K1:B2
7 Q3 Motor contactor (Single channel) / emergency stop back- Disabled
up belt conveyor .22+MCC01-16K1:B1
8 Q4 Motor contactor (Single channel) / emergency stop waste Disabled
water pump 1 .22+MCC01-16K1:B2
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4.4.6. MCC01
4.4.6.1. General information
Type code Serial Software Hardware Version/Step Address
number version version
FX3-XTIO84002 1707 6070 V 3.10.0 1.11 1.7.1.89 V 3.xx 6
4.4.6.2. Inputs
Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
2 24V I1 External device monitoring 0 - - - -
(Single channel) / Feedback
loop hydraulic power units
maintenance .12
+MCC01-1Q3:22
3 24V I2 External device monitoring 0 - - - -
(Single channel) / Feedback
loop hydraulic power units
maintenance .12
+MCC01-1Q3:22
4 24V I3 External device monitoring 0 - - - -
(Single channel) / Feedback
loop screw conveyor drive 1
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Mode Title/tag name ON- OFF- Filter Dis. Test Test Max. off-
OFF ON time [ms] period gap on delay
[ms] [ms] [ms] [ms]
emergency pump .20
+MCC01-1Q4:62
5 24V I4 External device monitoring 0 - - - -
(Single channel) / Feedback
loop emergency stop high
pressure water unit .11
+MCC01-5Q3:22
10 X1 I7 E-Stop, ES21 (Dual 0 3000 200 1 -
X2 I8 channel) / Ripcord 200 1 -
emergency switch machine
belt conveyor .22
+MCC01-17K1:I7
4.4.6.3. Outputs
Mode Title/tag name Increase
d
capaciti
ve loads
6 Q1 Motor contactor (Single channel) / maintenance hydraulic Disabled
power units .22+MCC01-18K1:B1
7 Q2 Motor contactor (Single channel) / maintenance hydraulic Disabled
power units .22+MCC01-18K1:B2
8 Q3 Motor contactor (Single channel) / emergency stop Disabled
hydraulic screw conveyor emergency pump .22
+MCC01-18K2:B1
9 Q4 Motor contactor (Single channel) / Emergency stop high Disabled
pressure water unit .22+MCC01-18K2:B2
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Configuration checksum (CRC): 0x6A04CF3C Flexi Link IDs EFI 1 matching (device
and project: 18274)
Device checksum (CRC): 0x6A04CF3C Flexi Link IDs EFI 2 matching (device
and project: 18275)
4.6. Gateway
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[0.3] - [0.2] Emergency switch off [0.1] - [0.0] Emergency switch off
main distribution main distribution
MCC02 .22 MCC01 .22
+MCC01-3S1:1.1.MC +MCC01-7S1:1.1.MC
C01.I3I4 C01.I1I2
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+MCC01-4K1:B1.MCC
01.Q2
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[QB0] DB46.DBX32.0
[0.7] Bit7 [0.6] Bit6 [0.5] Bit5 [0.4] Bit4
[0.3] Konstant Bit immer [0.2] Bit2 [0.1] Bit1 [0.0] Bit0
logisch 1
[QB1] DB46.DBX33.0
[1.7] Bit7 [1.6] Bit6 [1.5] Bit5 [1.4] Bit4
[1.3] Bit3 [1.2] Bit2 [1.1] Bit1 [1.0] Bit0
[QB2] QB2
[2.7] Bit7 [2.6] Bit6 [2.5] Bit5 [2.4] Bit4
[2.3] Bit3 [2.2] Bit2 [2.1] Bit1 [2.0] Bit0
[QB3] QB3
[3.7] Bit7 [3.6] Bit6 [3.5] Bit5 [3.4] Bit4
[3.3] Bit3 [3.2] Bit2 [3.1] Bit1 [3.0] Bit0
General configuration
IP address Subnet mask Default gateway DHCP Timeout (s) Device name
172.17.21.140 255.255.0.0 172.17.21.140 Off 0 safea
5. I/O overview
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+MCC01-7K1:
B1.MCC01.Q1
Emergency Screw FB18 Routing 1:N Output 2
stop screw conveyor
conveyor drive
1 .22
+MCC01-7K1:
B2.MCC01.Q2
Emergency MCC01 FB4 External device monitoring Output 1
switch off main
distribution
MCC01 .22
+MCC01-10K1
:B1.MCC01.Q
3
emergency CH FB17 External device monitoring Output 1
stop cutting
wheel drive .22
+MCC01-10K1
:B2.MCC01.Q
4
feedback loop CH FB17 External device monitoring EDM feedback signal
emergency-
stop cutting
wheel drive .13
+MCC01-1Q3:
22.MCC01.I6
feedback loop Screw FB1 External device monitoring EDM feedback signal
E-stop screw conveyor
conveyor drive
1 .20
+MCC01-1Q4:
62.MCC01.I7
Feedback loop MCC01 FB4 External device monitoring EDM feedback signal
emergency
stop main
distribution .22
+MCC01-10K1
:Y2.MCC01.I8
XTIO[3] Feedback Advance / FB9 External device monitoring EDM feedback signal
circuit Erector
emergency
stop thrust
cylinder
drive .15
+MCC01-1Q4:
62.MCC01.I1
Emergency Advance / FB9 External device monitoring Output 1
stop thrust Erector
cylinder
drive .22
+MCC01-8K1:
B1.MCC01.Q1
Feedback Advance / FB7 External device monitoring EDM feedback signal
circuit Erector
emergency
stop erector
drive 1 .16
+MCC01-1Q4:
62.MCC01.I2
Emergency Advance / FB9 External device monitoring Output 2
stop thrust Erector
cylinder
drive .22
+MCC01-8K1:
B2.MCC01.Q2
Emergency Advance / FB7 External device monitoring Output 1
stop erector Erector
drive 1 .22
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+MCC01-9K1:
B1.MCC01.Q3
Emergency Advance / FB7 External device monitoring Output 2
stop erector Erector
drive 1 .22
+MCC01-9K1:
B2.MCC01.Q4
XTIO[4] Feedback Auxiliary/shield FB10 External device monitoring EDM feedback signal
circuit function
emergency
stop auxiliary
hydraulics
drive 1.19
+MCC01-1Q4:
62.MCC01.I1
Emergency Auxiliary/shield FB10 External device monitoring Output 1
stop auxiliary function
hydraulics
drives 1 .22
+MCC01-10K1
:B1.MCC01.Q
1
Feedback Grout FB13 External device monitoring EDM feedback signal
circuit
emergency
stop grout
injection drive
1 .23
+MCC01-1Q4:
62.MCC01.I2
Emergency Auxiliary/shield FB10 External device monitoring Output 2
stop auxiliary function
hydraulics
drives 1 .22
+MCC01-10K1
:B2.MCC01.Q
2
Emergency Grout FB13 External device monitoring Output 1
stop grout
injection drive
1 .22
+MCC01-11K1
:B1.MCC01.Q
3
Emergency Grout FB13 External device monitoring Output 2
stop grout
injection drive
1 .22
+MCC01-11K1
:B2.MCC01.Q
4
XTIO[5] Feedback Grout FB16 External device monitoring EDM feedback signal
circuit
emergency
stop grout
transfer
drive .23
+MCC01-3Q4:
62.MCC01.I1
Emergency Grout FB16 External device monitoring Output 1
stop grout
transfer
drive .22
+MCC01-12K1
:B1.MCC01.Q
1
Emergency Grout FB16 External device monitoring Output 2
stop grout
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transfer
drive .22
+MCC01-12K1
:B2.MCC01.Q
2
emergency Back-up belt FB12 External device monitoring Output 1
stop back-up conveyor
belt
conveyor .22
+MCC01-16K1
:B1.MCC01.Q
3
emergency WW FB14 External device monitoring Output 1
stop waste
water pump
1 .22
+MCC01-16K1
:B2.MCC01.Q
4
Feedback loop Back-up belt FB12 External device monitoring EDM feedback signal
back-up belt conveyor
conveyor
emergency
stop .22
+MCC01-16K1
:Y2.MCC01.I7
Feedback WW FB14 External device monitoring EDM feedback signal
circuit
emergency
stop
wastewater
pump 1 .22
+MCC01-16K1
:Y4.MCC01.I8
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conveyor
emergency
pump .22
+MCC01-18K2
:B1.MCC01.Q
3
Feedback loop WW FB19 External device monitoring EDM feedback signal
emergency
stop high
pressure water
unit .11
+MCC01-5Q3:
22.MCC01.I4
Emergency WW FB19 External device monitoring Output 1
stop high
pressure water
unit .22
+MCC01-18K2
:B2.MCC01.Q
4
Ripcord Back-up belt FB23 Routing 1:N Input
emergency conveyor
switch
machine belt
conveyor .22
+MCC01-17K1
:I7.MCC01.I7I8
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Logic results EDM fault main MCC01 FB4 External device monitoring EDM error
switch MCC01
EDM fault Grout FB16 External device monitoring EDM error
grout transfer
pump
EDM fault CH FB5 External device monitoring EDM error
cuttingwheel
release
EDM fault Advance / FB9 External device monitoring EDM error
thrust hydraulic Erector
EDM fault Advance / FB7 External device monitoring EDM error
erector Erector
hydraulic
EDM fault Auxiliary/shield FB10 External device monitoring EDM error
auxilliary function
hydraulic
EDM fault Screw FB1 External device monitoring EDM error
screw conveyor
conveyor
hydraulic
EDM fault Grout FB13 External device monitoring EDM error
grout injection
hydraulic
EDM fault back Back-up belt FB12 External device monitoring EDM error
up conveyor conveyor
belt
EDM fault Screw FB20 External device monitoring EDM error
emergency conveyor
screw
conv.pump
EDM fault main MCC01 FB15 External device monitoring EDM error
switch MCC02
EDM fault filter Filter FB22 External device monitoring EDM error
maintenance maintenance/
Comm B
EDM fault WW WW FB14 External device monitoring EDM error
P001
EDM fault CH FB17 External device monitoring EDM error
cuttingwheel
drive
EDM fault high WW FB19 External device monitoring EDM error
pressure water
pump
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