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Western Water
December 2014
CAPITAL DEVELOPMENT | SEWERAGE DESIGN STANDARD
Executive Summary
This Design Standard has been produced as a guide for use by technical personnel involved with the
design and construction of gravity sewers within Western Water’s service area.
The design and construction of sewer mains required for provision of services to subdivisions and other
land development works should be carried out in accordance with this Design Standard and the WSAA
Sewerage Code of Australia WSA 02-2002-2.3 Melbourne Retail Water Agencies Edition Version 1.0
(“the Sewerage Code”). The requirements set out in this Design Standard take precedence over those
in the Sewerage Code.
This document is a guideline only, and not intended to be a detailed specification for the purposes of
the design and construction of sewer mains. Designers and constructors are responsible for the
respective aspects of the design and construction process and the justification of any variations from
the requirements set out in the Sewerage Code and this Design Standard. Where there are any
discrepancies or inconsistencies between the Sewerage Code, this Design Standard, or any other
documents, standards or practices these should be discussed with Western Water prior to proceeding.
Enquiries or suggestions relating to the information set out in this Design Standard are welcome and
can be directed via email to designstandards@westernwater.com.au
Western Water will update this document as changes become necessary, and the most up to date
version will be available on our website.
This edition applies to all developments and sewerage design projects issued to commence design on
or after the publication date unless otherwise stated in writing by Western Water.
Table of Contents
Part 1: Planning and Design .................................................................................................... 6
2 SYSTEM PLANNING ........................................................................................................ 6
2.1 Sewerage System Philosophy and Definition.................................................................. 6
2.1.4 Level 3 operating units ......................................................................................... 6
3 FLOW ESTIMATION ........................................................................................................ 6
3.2 Design Flow Estimation Method ................................................................................... 6
3.2.1 General .............................................................................................................. 6
4 DETAIL DESIGN......................................................................................................... 6
4.3 Horizontal Alignment of Sewers ................................................................................... 6
4.3.1 General .............................................................................................................. 6
4.3.7 Horizontal curves in sewers................................................................................... 7
4.5 Pipe Sizing and Grading .............................................................................................. 7
4.5.1 General .............................................................................................................. 7
4.5.4 Minimum pipe sizes for maintenance purposes ........................................................ 8
4.5.9 Maximum grades for septicity................................................................................ 8
4.6 Vertical Alignment of Sewers ....................................................................................... 9
4.6.1 General .............................................................................................................. 9
4.7 Corrosion Prevention .................................................................................................. 9
4.7.2 Internal corrosion ................................................................................................ 9
5 PROPERTY CONNECTION ................................................................................................ 9
5.3 Methods of the Property Connection ............................................................................. 9
5.3.1 General .............................................................................................................. 9
5.6 Location of Connection Points ...................................................................................... 9
5.7 Y-Property Connections .............................................................................................. 9
6 MAINTENANCE STRUCTURES ........................................................................................ 10
6.2 Locations of Maintenance Structures .......................................................................... 10
6.3 Spacing of Maintenance Structures ............................................................................ 10
6.3.1 General ............................................................................................................ 10
6.3.2 Maintenance Structure Spacing – Reticulation Sewers ............................................ 10
6.4 Special Considerations for Location of Maintenance Structures ...................................... 11
6.6 Maintenance Holes (MH) ........................................................................................... 11
6.7 Maintenance Shafts (MS) .......................................................................................... 12
6.7.3 Property Connection Sewer into MSs and TMSs ..................................................... 12
2 SYSTEM PLANNING
2.1 Sewerage System Philosophy and Definition
3 FLOW ESTIMATION
3.2 Design Flow Estimation Method
3.2.1 General
Include the following specific information for design flow estimation in Western Water’s area:
For estimation of design flows in Western Water’s area, use the values specified in the following table.
For catchments where these values are known or expected to vary, they should be adjusted
accordingly.
Parameter Value
450 for new lots (post 2012)
Flow (L/lot/day)
555 for existing lots (prior to 2012)
Population per lot 2.5 (for new lots post 2012)
PortionWet (% of sewer network below groundwater table) 35%
PortionImpervious (% of gross plan area impervious) 90%
Soil aspect, Saspect 0.8
Network defects and inflow aspect, Naspect 0.4
Containment ARI (years) 5
I1,2 (from design rainfall isopleth – AR&R, Volume 2) 19mm/hr
4 DETAIL DESIGN
4.3 Horizontal Alignment of Sewers
4.3.1 General
Include the following general information:
The horizontal alignment of sewers generally depends upon the following critical inputs:
Version: 0.1 Controlled Document Document Owner: STANDARDS TEAM
Ref: CAPDEV - STANDARD - SEWERAGE DESIGN Page 6 of 33 Uncontrolled when Printed
Authorised: GENERAL MANAGER SUSTAINABLE WATER SOLUTIONS Date Authorised: 20 December 2014
CAPITAL DEVELOPMENT | SEWERAGE DESIGN STANDARD
4.5.1 General
Replace the first sentence with the following:
Pipe size and grade is typically based upon the following factors:
Western Water may consider the use of flat grades on reticulation, branch or trunk sewers where there
is opportunity to avoid the need for a sewage pumping station. New paragraph:
At the planning stage, consideration should be given to whether a sewage pumping station can be
avoided by using grades flatter than those specified in Table 4.3. Western Water may permit the use of
such grades after an assessment of the following information submitted by the developer/designer:
• Demonstration that sewer capacity and minimum air space requirements will not be compromised;
• Maximum daily velocity that will be achieved in the flat sewers;
• Likely maintenance schedule that will be required over the life of the sewer;
• Net Present Value (NPV) analysis over the life of the pumping station and sewer, to demonstrate
the total life cycle cost benefit of avoiding the need for a pumping station;
• Demonstration that the sewer can be constructed at the grades specified, and discussion of the
measures that will be taken during construction to reduce the risk of the sewer being laid flatter
than the design grade.
Reticulation sewers to industrial areas are required to be 225mm diameter or greater unless otherwise
approved in writing. Property connection branches in industrial areas are required to be 150mm
diameter unless a larger connection is required to cater for estimated flows from particular site use
proposed.
1 to 4 units2 1 in 100
5 to 20 units2 1 in 150
2
20 plus units 1 in 300
NOTES:
1 Applies only to commercial lots ≤ 300 m2 and properties zoned the equivalent of “light” or “urban”
industrial.
2 Applies only to commercial and industrial properties other than specified in Note 1.
3 Minimum grades for property connection sewers are 1 in 60 for 100mm diameter and 1 in 80 for
150mm diameter.
Sewers must not be laid at grades were the maximum velocity will exceed 3 m/s in either partial flow,
full flow or under pressure flow.
4.6.1 General
Include the following additional factors:
(h) Requirements for crossing the assets of Council, Vicroads, VicTrack and other authorities;
(i) Requirements of Melbourne Water and/or Southern Rural Water for crossing drains, creeks and
waterways;
(j) Geotechnical conditions; and
(k) Topography.
Western Water requires the application of an approved lining or protective coating on all new
maintenance hole (MH) structures on sewers ≥DN450, gas check MHs, rising main discharge MHs,
sewage pumping station wet well/ valve pit chambers, and other specific structures as directed.
Where a rising main discharges to a gravity sewer system, the Designer shall undertake a detailed
odour and septicity assessment as outlined in Western Water’s Sewage Pump Station Design Standard
and WSA 04-2005. This assessment shall include a predictive analysis of hydrogen sulphide generation
to determine likely odour and corrosion impacts at the point of discharge and recommend any
appropriate control and/or elimination measures.
5 PROPERTY CONNECTION
5.3 Methods of the Property Connection
5.3.1 General
New paragraph:
Where a property connection is required within the close proximity to a maintenance hole, it is
preferred for the property connection to be connected directly to the maintenance hole, where
practical.
Western Water does not permit the use of “Y” property connections.
6 MAINTENANCE STRUCTURES
6.2 Locations of Maintenance Structures
Western Water does not permit Maintenance Shafts to be used. The following table replaces the
equivalent rows of Table 6.1:
6.3.1 General
Western Water requires spacing of maintenance structures to be determined by access from the
downstream maintenance hole. The inefficiency, occupational health and safety and environmental
risks (of solids spills) associated with jetting from upstream access chambers to clear blockages and
perform maintenance is unacceptable to Western Water.
Replace the second paragraph with:
The design shall ensure that access to every part of a sewer is achievable from the downstream
maintenance hole using equipment installed on a service vehicle legally parked on the nearest
boundary of the nearest road or readily accessible public land. “Legally parked” shall include street side
parking in road carriageways (but not freeways) and public care parks, but shall exclude parking within
the minimum specified distance of intersections. The measured distance between the service vehicle
and the maintenance structure shall be the slope distance in steep terrain, together with an allowance
for the vertical drop from ground level to sewer invert inside the maintenance structure itself. Where
these criteria cannot be met, the design shall include appropriate provisions for maintenance access
Western Water requires a MH to be located within 45m downstream of the permanent end of a
reticulation sewer. Replace Figure 6.1 with:
Where the last maintenance structure is a TMS or IS, a MH must be located with 45m downstream.
Standard MH construction shall be poured in situ comprising a poured base, channels and walls with a
poured or precast concrete cover slab.
Precast MHs must not be used unless written approval is obtained from Western Water. Such approvals
will only be granted in exceptional circumstances.
Special MH construction may be permitted by Western Water. These include using other corrosion-
resistant materials such as PVC either as formwork or as a corrosion barrier, in conjunction with non-
standard construction techniques that may offer lower life cycle costs.
MHs may also be constructed from PE and other plastic materials provided that an approved product is
used.
Special MH construction details are shown on Standard Drawings SEW-1310-V, SEW-1311-V and SEW-
1312-V and Drawings SEW-1309-V and SEW-1313-V.
6.6.9 MH Covers
New sentence:
MH covers are to be circular Gatic type which are opened with the standard Gatic lifter and have a
concrete infill.
Where ISs are installed at the termination of reticulation sewers, i.e. for branches less than 45 metres
in length, the IS shall be constructed upstream of all property connection branches.
IS types include:
(a) Terminal (Type A) – used in conjunction with a property connection immediately downstream.
(b) Vertical drop (Type B) – not used by Western Water.
(c) Intermediate (Type C) – not used by Western Water.
7 ANCILLIARY STRUCTURES
7.2 Water Seals, Boundary Traps and Water-Sealed MHs/Gas
Check MHs
7.3.2 Design parameters for water seals and gas check MHs
New paragraphs:
The design of any gas check MH if required, shall be undertaken in accordance with specific design
requirements as provided by Western Water.
Where Western Water approval has been obtained for the use of bored PE, the design drawings shall
specify that the pipe shall be internally de-beaded prior to commissioning. Design grades flatter than
1:180 will not be permitted for bored PE.
Western Water requires a pipe material analysis to be undertaken for inverted siphons. Replace point
(xi) with:
(xi) A pipe material analysis shall be carried out to assess the preferred pipe material for
inverted siphons. Typical pipe materials include fully welded PE and steel.
Western Water requires a scour point to be included in the inverted siphon design. Odour and septicity
control also needs to be considered. Include new design parameters:
(xv) A scour point shall be provided at the lowest point in the siphon. The low point shall be
located close to the inlet or outlet structure and shall be designed to take into account ease of
access for maintenance activities (including access for Western Water vehicles and eduction
trucks). Western Water’s preference is for the low point to be located as close as possible to the
inlet structure so that blockages can be cleared from upstream.
(xvi) For long siphons, the plugged flow conditions are conducive to septic conditions. All
siphons shall be designed to ensure that septicity is managed and odour control measures are
implemented.
8 STRUCTURAL DESIGN
8.1 General
New paragraph to define trench fill specification used by Western Water:
For works within Western Water’s service area, the MRWA Backfill Specification 04-03.1 (revision 1)
shall apply.
9.2.4 Structures
New items to be included on the Design Drawings:
(j) A base detail must be shown for MHs where there are three or more incoming sewers, two or
more drops, angles of deflection greater than 90 degrees, unusual configurations of incoming
sewers, or sewers are offset from the centre of the MH.
(k) A base detail must be shown for any connections to existing MHs, unless connection is to an
existing stub that will not need to be modified. The detail shall show the existing layout and the
modifications that are required so that the minimum working spaces are maintained in the MH.
It is expected that existing MHs will be inspected as part of the design to confirm that they are
suitable for a new connection.
Part 3: Construction
New sentence:
All curved sewers shall be accurately surveyed and recorded on the as-constructed drawings including
offset from property boundary, curve radius, and tangent points.
A CCTV report shall be submitted at the completion of the work. The report must be prepared in
accordance with Western Water’s CCTV Inspection Standard: Supplementary Information to the WSAA
Conduit Inspection Reporting Code of Australia WSA 05-2013-3.1 Third Edition
21 FILL
21.1 Trench Fill
21.1.1 General
New sentence at end of 1st paragraph:
For works within Western Water’s service area, the MRWA Backfill Specification 04-03.1 (revision 1)
shall apply.
22 ACCEPTANCE TESTING
22.6 Deflection (Ovality) and Grade Testing of Flexible Sewers
Western Water requires Laser Light Profiling to be undertaken on all newly constructed sewer systems
to test deflection and grade. New paragraph:
Laser light profiling shall be undertaken on newly constructed sewer systems based on the criteria set
out in Clause 22.7 for the purpose of:
The Laser Profiling/CCTV Contractor must demonstrate to Western Water that they have undergone
training in the use of the Laser Profiler and are competent in its use. The Laser Profiling equipment
must be regularly serviced and certified to WRc standards by a reputable certification scheme. Prior to
use, the equipment shall be calibrated in accordance with the manufacturer’s recommendations and
documentation to this effect available on site.
With Laser Profiling being used to assess sewer deflection, ovality proving using a proving tool is not
required in addition to Laser Profiling.
• All sewers ≥300mm - <750mm diameter require CCTV and Laser Profiling Ovality inspections to
be undertaken.
• All sewers ≥750mm diameter require either Infrared distance meter inspection or CCTV and
Laser Profiling Ovality inspection. (subject to equipment availability).
• All sewers <DN300mm diameter which are greater than 5 metres in depth or have been
constructed using trenchless methods require CCTV and Laser Profiling Ovality inspections to be
undertaken.
• All reticulation sewers <DN300mm diameter and less than 5 metres in depth shall be
acceptance tested using a proving tool (ovality ball) unless there is evidence of unusual
installation problems or risks.
A CCTV report shall be submitted at the completion of the work. The report must be prepared in
accordance with Western Water’s CCTV Inspection Standard: Supplementary Information to the WSAA
Conduit Inspection Reporting Code of Australia WSA 05-2013-3.1 Third Edition. Acceptance criteria for
newly constructed sewerage assets shall be as per Appendix B.
Deflection Testing
Flexible Pipes
Diameter (DN) CCTV Rigid Pipes (ie.
Laser Profiling
Proving Tool VC)
Ovality Inspection
≥300mm YES N/A YES N/A
<300mm where depth
>5m or has been
YES N/A YES N/A
constructed using
trenchless methods
ON WW
<300mm YES ON WW REQUEST1 N/A
REQUEST1
Note 1. On WW Request at the initiation prior to award of contract
The contractor must provide all confined space entry equipment and staff in accordance with
Occupational Health and Safety regulations current at the time, and provide appropriate bypass
pumping arrangements and standby equipment prior to attempting a connection to a live sewer.
Does the difference in inlet level and outlet level comply with
Western Water standards?
TABLE B1
ACCEPTANCE CRITERIA FOR RIGID SEWERS – VITRIFIED CLAY, STEEL REINFORCED CONCRETE
TABLE B2
ACCEPTANCE CRITERIA FOR FLEXIBLE SEWER PIPES – PLASTICS (PVC, PE, PP, GRP), DUCTILE IRON AND
STEEL
TABLE B3
ACCEPTANCE CRITERIA PIPE AND FITTING CONFIGURATION – ALL SEWERS
The configuration of items in a new sewer is usually defined in design drawings, standard drawings and specifications
Compliance with some of these requirements may be determined by inspection
The inspector shall have a copy of design drawings, standard drawings and specifications applicable to the works being
inspected for reference in determining the acceptance of nominated and other features.
The following table describes nominated features that are to be reported to the Water Agency.