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Title : Date :
Valve Testing Procedure 2/6/2018
1.0 INTRODUCTION
This generic procedure is guideline for testing valves for TSET COMPLEX TURNAROUND 2018
This Valve Testing Procedure is carried out and in accordance with the following standard:
3.2 The following test and examination are specified in this standards:
a. Shell test
b. Backseat test
c. Low-pressure closure test
d. High-pressure closure test.
3.3 Type of testing list as per table A and table B shall be perform on each valve accordance with written
procedure that comply with API 598 standards
3.4 The pressure test, type of testing and material are listed in table Valve Testing PLOC TSET COMPLEX
TA 2018 as per attached.
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Title : Date :
Valve Testing Procedure 2/6/2018
3.5 Table A
Valve NPS 4 and smaller having pressure up to and including ASME Class 1500 and valves larger than
NPS 4 having pressure rating up to and including ASME Class 600.
Valve Type
Test Gate Globe & Plug Check Floating Ball Butterfly &
Description Parallel Slide Trunnion-Mounted
Gate Ball
Shell Required Required Required Required Required Required
a Required Required NA NA NA NA
Backseat
Low-pressure Required Optionalc Requiredb Optionalc Required Required
closure
High-pressure Optionalc,f Requirede Optionalb,c,f Required Optionalc,f Optionalc,f
closured
Table A: Valve ≤ NPS 4 & ASME Class ≤ 1500, Valve > NPS 4 & ASME Class ≤ 600
Note:
NA = Not Applicable
a
The backseat test is required for all valves, except for bellows seal valves, that have the backseat feature.
b
For lubricated plug valves, the high-pressure closure test mandatory and the low-pressure closure test is
optional.
c
When the purchaser specifies an “optional” test, the test shall be performed in addition to the required tests.
d
The high-pressure closure test of resilient-seated valves may degrade subsequent sealing performance in low-
pressure service.
e
For power-operated and manually operated gear actuated globe valves, including non-return type globe valves,
the high-pressure closure test shall be performed at 110% of the design differential pressure used for sizing of
the operator.
f
High-pressure closure test is required for all valves specified to be double block and bleed valves.
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Title : Date :
Valve Testing Procedure 2/6/2018
3.6 Table B
Valve NPS 4 and smaller having pressure ratings greater than ASME class 1500 and valve larger than
NPS 4 having pressure rating greater than ASME class 600.
Valve Type
Test Gate Globe & Plug Check Floating Ball Butterfly &
Description Parallel Slide Trunnion-Mounted
Gate Ball
Shell Required Required Required Required Required Required
a Required Required NA NA NA NA
Backseat
Low-pressure Optionalc, Optionalb Optionalb Optionalb Required Optionalb
closure
High-pressure Required Requiredd Required Required Optionalb,e Required
closurec
Table B: Valve NPS ≤ 4 & ASME Class > 1500, Valve NPS > 4 & ASME Class > 600
Note:
NA = Not Applicable
a
The backseat test is required for all valves, except for bellows seal valves, that have the backseat feature.
b
When and “optional” test is specified by purchaser, the test shall be performed in addition to the required tests.
c
The high-pressure closure test of resilient-seated valves may degrade subsequent sealing performance in low-
pressure services.
d
For power-operated and manually operated gear actuated globe valves, including non-return type globe valves,
the high-pressure closure test shall be performed at 110% of the design differential pressure used for sizing of
the operator.
e
High-pressure closure test is required for all valves specified to be double block and bleed valves.
Title : Date :
Valve Testing Procedure 2/6/2018
Test equipment to perform required pressure test shall not apply external force that effect seat leakage. Test
equipment shall be as below:
4.1 Hydro test pump
4.2 Calibrated Pressure Gauge
4.3 On-spec test Flange
4.4 Calibrated Chart Recorder (optional)
4.5 Nitrogen or air supply (optional)
4.6 Snoopy
5.1 Water or non-corrosive liquid with a viscosity not higher than water. The test fluid temperature shall be
within the range 41◦ F (5 ◦) to 100o F (38O C).
5.2 For low-pressure closure, the test fluid shall be air or inert gas
5.3 Water used for any test may contain water-soluble oil or rust inhibitor.
5.4 For testing of austenitic stainless steel valves, demin water shall be used for this test.
The shell test is performing to identify any leak at shell and it should be perform by following the step below:
Backseat test is required for all valve, that have the backseat feature and shall be performed by following step:
7.1 Open valve totally and packing gland loose/packing not installed.
7.2 Apply pressure inside assemble test valve with the valve ends closed
7.3 Packing gland shall be retightened after test.
7.4 Leakage is not permitted.
Title : Date :
Valve Testing Procedure 2/6/2018
8.1 Low pressure closure test shall be perform with the sealing surface clean and free from oil, grease and
sealant if necessary to prevent galling, the sealing surfaces may be coated with a film of oil that is not
heavier than kerosene. This requirement does not apply to a valve that use a lubricant as its primary
seal (for example, lubricated plug valves).
8.2 Low-pressure closure test will be perform by following step:
a) Install test flange one side valve(one side for inject pressure air and other side to fill with water or
any liquid that similar to other test liquid)
b) Valve fully close closed
c) Inject air pressure into valve, then snoop at inlet point of valve.
d) Make sure valve at vertical position (air hose at bottom valve).
e) Attach seat sealing surface at outlet flange, the valve shall be detected when bubbles observed
coming from the closure (disk, seat, and seat ring), covered with water.
f) If no bubble detected, low- pressure closure test acceptable leakage and repeat step a – d to other
side valve
The procedure for high-pressure closure test shall be the same as the procedure for low-pressure closure
Test except that, in the case of liquid test, leakage shall be detected when drops not bubble.
10.1 The shell test pressure shall be in accordance with the table below. (According API 598, Table 2-
Test shell pressure)
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Title : Date :
Valve Testing Procedure 2/6/2018
Notes:
a
ASME B16.34 limits threaded-end valves to class 2500 and lower.
b
Per ASME B16.34.
c
For Class 800 valves, the shell test pressure shall be 1 ½” times the pressure rating at 100◦F (38◦C), round off
to the next higher increment of 25 pounds per square in. gauge (or 1 bar) (see table 2 of API Std 602).
10.2 Other Test Pressure (According API 598, Table 3- Other Test Pressure)
Test Pressured
Test Pounds per Square Inch Bar
Gauge (PSI)
Valves Except Butterfly and Check
High-pressure closure C
Low-Pressure closure 60-100 4-7
Check Valve
High-pressure closure
Class 125 (cast iron)
NPS 2-12 200 14
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Title : Date :
Valve Testing Procedure 2/6/2018
12.1 For shell tests, visually detectable leakage through the pressure boundary walls and fixed body joint
is not permitted.
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Title : Date :
Valve Testing Procedure 2/6/2018
12.3 For both the low-pressure closure test and the high-pressure closure test, visual evidence of leakage
through the disk, behind the seat rings, or past the shaft seal (of valves that have this feature) is not
Permitted and structural damage is not detected. The allowable rate for leakage of test fluid at the
seat-sealing surface interface, for the duration of the test listed in table D.
12.4 The allowable leakage rate for closure tests of valves with non-metallic (e.g. ceramic) seat material
shall be equal to that specified in table 6 for a metal-seated valve of equivalent size and type.
MUSHTARI MAINTENANCE SERVICES SDN. BHD.
STANDARD OPERATING PROCEDURE
Title : Date :
Valve Testing Procedure 2/6/2018