INTRODUCTION
Steels produced through the thermomechanical controtled process (TMCP) have
excel lent low-temperature toughness and satisfactory weldability even in the as.
rolled plates: hence it is used for ship-building and offshore structure
construction as shown in the paper Moriyama (1984). To guarantee the weld
soundness of these steel, non-destructive examinations such as ultrasonic angle
bean examination and radiographic exasination are widely used, For offshore
structures, including oil rigs, ultrasonic angle bean examination is frequently the
final quality assurance means because of their complicated structures.
Tn some cases of ultrasonic angie beam examination of THP steels, it has becone
evident in recent years that reduction of the sensitivity occurs in some
propagation directions of ultrasonic waves, and the detection of the flams becomes
impossible by the conventional method such as specified by JIS Z 3060 and 306
Thus the differences in the ultrasonic propagation characteristics between THCP
steels and conventional steels are pointed out.
Ultrasonic angle beam examination of steel welds has been standardized and executed
on the basis of elastic isotropy, because the conventional steels are rolled above
900°C and texture is randomized in the phase transition of 7 to a. Momever, some
types of THCP steel plates show elastic anisotropy in dependence on the THCP
condition. Hereinafter these steel products are referred to as “anisotropic steels”
Silk (1961) and Singh (1982) indicate that problems for ultrasonic angle beaw
examination of these steel arise if elastic anisotropy of thase steel! plates
exceeds a cortain lint. Therefore it is necossary to establish a ultrasonic
angle bean examination method applicable to the welds of anisotropic stecls to
maintain a quality assurance level.
The Non destructive Taspection Sub-comi tier, in Quality Control Com ter of the
Joint Research Society of The Tron and stecl Institute of Japanystarted a Wor!
Troup thi) for Investigating Ultrasonic angle Bean Exontnation sethod of MEP Steels
to solve this problem, The WG consists of the sembers from five Japanese steel
ills: Nippon Steel Co; Vippon Kokan Co; Kakasaki Stee! Co; Sumitomo “etal Ind.
Luds and Kobe Steel C
Propagation characteristics of the ultrasonic waves in anisotropic stools were
reported in the past by Brag (1981), Inagaki (1982), Kitagana (1981), Musgrave
(1970) and Silk (1980), Activities of the WG were to clarify the propagation
characteristics in the anisotropic steels and to propose a ultrasonic angle beam
examination procedure applicable to the welds of these steels.
PROPAGATION CHARACTERISTICS OF ULTRASONIC WAVES IN ANISOTROPIC STEELS
ce due
Im ul trasonic angle beam examination, no variation arises in refraction angle or
echo height with the propagation direction for isotropic steels, but the influence
fof the propagation direction of ultrasonic waves is significant for anisotropic,
‘steels.
Figure 1 shows an exanple of the propagation direction dependence of echo height
from a side drilled tole (62.4 mm) in a highly anisotropic steel specimen exaninod
by nominal 60° and 70" probes. The actual refraction angle varies with the
propagation direction; the actuai refraction angle is Yarger than the nominal angle
in the rolling direction (L-direction), while it is smaller in the transverse
direction (C-direction). The echo height with the nominal 60° probe is nearly
equal in the L-direction and in the C-direction, whereas the echo height with the
noainal 70° probe is much loner in the L-direction, and the position of its maximum
amplitude is unclear
Transai tted pulse amplitude and actual refraction angle of various types of
anisotropic steels more investigated by the V-path wethod, with various nominal
refraction angle probes, The results are. shown in Pig.2.
Figure 2 shows the difference of refraction angles measured with isotropic steel
spocinens (standard refraction angle) and weasured with anisotropic steel specimens
Getual refraction angles). The deviation of actual refraction angle from the
Standard is negative in tho L-direction at an angle of 45°, whereas it is positive
the L and negative in the C-direction above 60°.
general, the transmitted pulse amplitude attenuates by scattering at grain
boundary and it is recownended to lower the test frequency when an extensive
attenuation is anticipated, Since THCP is designed to refine the grain sizes, it
is expected that attenuation arising from scattering at grain boundary will be lon.
Figure 3 shows examples of the DAC of side drilled holes in the isotropic and theanisotropic The echo height im the C-direction of anisotropic steel!
Specimen is slightly higher than that of isotropic steel spocinen, but the gradients
of both DACs are samo. On the other hand, the ocho height in the L-direction of
anisotropic steel specimen is lover than that of isotropic steel specinen but the
gradient of both DACs are still the samo. This evidence suggests that the reduction
in tis not caused by the attenuation due to scattering at grain boundary,
but by the reduced generation of shear waves by refraction.
tion
Intluence of Acoustic
isotropy on Exar
cy of f e ror in flaw location estimation in
anisotropic steel occurs when the Standard refraction angle measured by TIW block is
‘used, hecause the actual refraction angle in each propagating direction through the
anisotropic steel differs from the standard refraction angle obtained with TIN
block, as previously stated
Figure 4 shows the influence of the difference in refraction angle on the accuracy
of flaw location estimation when anisotropic and isotropic steols with side drilled
holes were examined. [9 this investigation, the actual refraction angle was
reasured by the V-path method. When tho standard rofraction angle was used to
determine the flaw location for the anisotropic steel, the accuracy of estimated
Flaw depth was poor and the estimated flax depth fluctuated significantly,
‘cularly in the L-direction. These phenomena are considered to be caused by
fferonce in a degree of anisotropy and deviation of the actual refraction
angle in each plate,
On the other hand, Fig.4 shows that the accuracy of Flaw location estimation by
using the actual refraction angle measured in each anisotropic plate is nearly sane
as that in the isotropic steel.
A reference block for calibration of sensitivity. In order to investigate the
‘of ro isotropic stoel on sensitivity
reference blocks cut ections from anisotropic steel wor:
Compared with the isotropic reference block. For noninal refraction angles of 45".
"and 10", the difference in echo height between those reference blocks, RB-d
(ith 2 93,2 om side drilled hole), and STB-A2 (mith a 94.0%4.0 am vertical
drilled bole specified in JIS Z 2348) ‘is shown in Table I.” In the case of 45° probe,
the sensitivity in each propagating direction is almost sino betwen the anisotropic
‘stool and the isotropic steel. Tn the cases of 60 and 65° probes, the sensitivity
of RB-4 is alnost equal between the isotropic stec! and the anisotropic steele
along the L- or O-direction, however, it is 3 to 4 dR loner in the anisotropic steel
‘long C-direction than the isotropic steel
Therefore, when the anisotropic steels are exauined the reference block to adjust
the scanning sensitivity may be takon from any direction in either isotropic stee!
or anisotropic steel, lowever, when a block is taken frow the C-direction of an
anisotropic stoel, it may be necessary to make a certain correction in the
sensitivity.
Detectability of artificial flaws. By using several isotropic and anisotropic
stools; the sariations of tha ocho height fron artificial flaws were studied with
the 60° and 70° probes. The welded specinens had the weld Tine perpendicular to
the L, and C directions and had @3.2 ma side drillod holes and OX square notch
G10 notch specified in API ¥P-20 in the welds.
Table 2 shoxs the difference in echo height botkeen the side drilled hole or notch
in each spocinon and reference reflector ia W8-4 with the 60" and 70° probes. The
results also shon tho detectability of the side drilled hole ard aotch when the
Scanning sensitivity was calibrated by 68.2 am in RB-42248
It is probable that the planar {aM porpendicular to a scanning surface such as
‘square notch cause a node conversion and a loss of reflection amplitude with the
‘nominal 60° probe. The result shown in Table 2 shows that the echo height from
‘Square notch in the anisotropic specinen is) 3 d8 lower by. the waxinun than that in
the isotropic spocimen. However, this differance is within a dispersion of echo
height that was encountered in the examination of isotropic steels. When a square
notch is examined by the nowinal 60° probe, the Toss of reflection amplitude is
smaller in the anisotropic specimen than the isotropic specimen. This may be de to
the deviation of the actual refraction angle from the nominal refraction angle jn
nisotropic steels. On the other band, for the noxinal 70° probe the echo
height of the L-dircction is small as shown in Table 2, Therefore the influence of
the anisotropy on detectability is significant in the L-direction with the 0" probe,
In the othor casos, the detectability comparable to isotropic steel is ensured
provided the deviation of the refraction angle in the propagating direction is
adequately taken into account.
Reduction of undetactable zone, In the diract scan, the undetectable zone extends
in thin plates with o relatively small refraction angle such as 60", because of the
Vimited internal approach between the probes. Therefore it is desirable to use a
probe with the refraction angle probe as large as possible, but the 70" probe is
to anisotropic steel. There remies the applicability of the nceinal
isotropic steels, actual remine angle of the nominal 69" probe may
be near 70° in the L-direction Is anisotropic steel. Experivonts showod that the
nominal 65° probe by making a certain correction of sensitivity. Purtherrore the 6
5° probe can be used is useful to reduce the undetectable zone in relatively thin
plates,