Professional Documents
Culture Documents
PS36
Capacitor Vacuum Switch
Installation, Operation and
Maintenance Manual
Index
PS36 Capacitor Vacuum Switch
4.0 Acceptance................................................................................................................................................................ 4
10.0 Dimensions................................................................................................................................................................. 9
11.0 Installation................................................................................................................................................................. 10
11.2 Mounting..................................................................................................................................................... 11
13.1 Pre-installation............................................................................................................................................. 20
4.0 Acceptance
Every PS36 vacuum switch comes fully assembled, tested The contents inside of a shipped box include:
and packaged at the ABB factory. It is in good condition
−− 1 x 3-phase vacuum switch with nameplate
when accepted by the carrier for shipment.
corresponding to the unit ordered
On receipt, inspect the switch thoroughly for any damage −− 1 x PS36 installation, operation and maintenance
and loss of parts incurred during shipping. Should any manual
damage or loss be discovered, notify the shipping carrier and
−− 6 x protective bird caps for the exposed HV terminals
ABB immediately. Take photos of supplied condition
as required. −− NO external HV or LV connection or control cables
are supplied with the switch units unless separately
ordered
Centre of
gravity line
Figure 2: Lifting the switch using the integrated lifting points Figure 3: Lifting the switch horizontally using the lifting brackets
8.1 Standards
All ABB PS36 vacuum switches comply with the following All ABB PS36 vacuType test certificates from independent
standards: laboratories are available upon request.
The switch is suitable for a variety of applications including The vacuum switches can be switched using a variety of
pole mounted capacitor banks and metal-enclosed capacitor controls. Manual control (ie. push buttons) is the most basic
banks. It is an outdoor device, which can also be applied to form. Automatic controls using time, temperature, voltage,
indoor solutions. current, VAR, power factor or a combination of the above (ie
CQ900 Smart controller) can also be used.
It is highly recommended that the vacuum switch is protected
under short-circuit conditions. Fuses and circuit breakers ABB can provide the complete polemount solution through
are typically used. For example, in pole mounted capacitor integration of its range of outdoor products. ABB’s product
banks, expulsion ‘drop-out’ fuses are typically connected range also includes, but is not limited to power capacitors,
upstream as means of protection. Figure 6 shows a typical controllers, control voltage transformers, surge arrestors and
connection diagram for a polemount capacitor bank. For fuse cut-outs. Please contact ABB for further information on
specific installation recommendations or advice, please related products and solutions.
contact ABB.
section 12.
Power frequency withstand voltage, 60Hz Remote / Low power pack supplies
Dry, 1.0 minutes kV 70
Side lifting brackets
Wet, 10 seconds kV 60
812
(32”)
918
(36.2")
400
(15.8") 818
(32.2")
911
(35.9")
307
(12.1")
807
688
(31.8")
(28.1")
874
(34.4")
Figure 7: PS36 dimensions
11.0 Installation
DANGER HIGH VOLTAGE!
Only personnel trained to handle high voltage
equipment should be authorised to carry out
installation of PS switches.
Terminal types
The orientation of the terminal palms is fixed during Figure 8: Figure 9: Figure 10:
manufacture and cannot be altered once it leaves Single hole palm Double hole NEMA Standard 200A bare
the factory. terminal type terminal cable terminal. NOT
(400A max rating) (400A max rating) AVAILABLE
700mm (28”)
450mm (18”)
55.5mm 125mm Ø 12mm
(2.2”) (5”)
225mm
(9”)
655mm
(26.2”)
811.5mm (32.5”)
Load /
Lado da Carga /
Capacitor side
Capacitor
Ensure the correct size conductors, lugs and/or terminal Tighten all terminal bolts using a torque wrench to 20
connection palms appropriate for the terminal type and Nm (15 lb-ft). When tightening the connections take care
switching application are used. The holes in both the not to place undue stress on the terminals which may
single and double hole PS36 terminals can accommodate compromise their integrity.
cable fitted with lugs up to M12 (1/2”).
The arrangement of high voltage cables should not reduce
If a single insulated conductor is to be used for terminal the required insulation level of the switch or adjacent
connections, it is recommended that no less than equipment.
75mm2 (AWG 2/0) conductors are used. Please refer to
local standards and cable manufacturer data for more
information on recommended conductor capacities.
If an ungrounded capacitor bank is specified, special Solidly ground all equipment. Failure to achieve an
consideration must be given to the connection of effective ground connection can result in death or
the switches. ABB recommends that the switches be severe personal injury.
mounted on suitable insulators (and subsequently
grounded) to prevent damage due to voltage
differential of the potentially energized rack. Please
consult ABB if using ungrounded capacitor banks.
The below table (refer Figure 16) identifies the standard signal
configuration for an AC controlled (and heated) switch.
1 A Active / heater D E
C J F
2 B Neutral / Common
B I G
3 C Close
A H
4 D Trip / Open
NOTE:
1. Contacts show switch in open state
2. LS “A” and LS “B” contacts rated for 15A, 125/250VAC. 0.5A, 125DVC
3. LS “C” contacts rated for 5A. 125/250VAC. 0.1A, 125DVC Pole group 1
POLE
GROUP 1
POLE
GROUP
Pole group2 2
H A
G B
I
J
F C
E D
CLOSE
DC DC DC
THERMOSTAT HEATER CURRENT
COIL COIL COIL
15°C ON 100-260VAC 1 SIGNAL
POLE 4 1A 2A 3A
40W
2 GROUP 1
HEATER
CONTROL 5
3
PCB
COM TRIP
COMMON CURRENT
SIGNAL
CLOSE
CLOSE
TRIP DC DC DC
TRIP COIL COIL COIL
1 POLE 4 1B 2B 3B
2 GROUP 2
LS “A” N/O COM CONTROL 5
3
PCB
LS “A” N/O
DC Control Operation
The rapid current draw that takes place when the switch It is common that many UPS / inverter style power
operates requires that the DC power source be chosen supplies will not be able to handle the high inrush
carefully to match. currents required to drive the switch. Continued
attempts to operate the switch with an underpowered
If 48V DC control operation is required, please contact ABB supply can damage the switch controls.
for application advice specific to 48V DC operation. It is
recommended that a capacitor discharge power supply be It is recommended that a high capacity battery pack
utilised for 48VDC control applications. be used if DC is the preferred operating voltage type.
Each PS36 switch is fitted with internal limit switches to An example of the connections of each of these is shown
indicate the position of the switch HV contacts. The output in figure 16.
from the volt-free contacts can be connected to a relay
or control system to monitor the operation of the switch N/O or N/C is based on whether the switch
remotely. is in the open position.
Rated current – Rated current – Given the internal limit switch is controlled by the
AC 125/250VAC) DC (125VDC) movement of the DC solenoid within the switch, if
the switch is damaged (due to excess wear, external
Limit switch output “A” 15 A 0.5 A
physical force, welding of the HV contacts etc.)
– Heavy duty
the limit switch may not give a true indication of
Limit switch output “B” 15 A 0.5 A the position of the HV contacts inside the vacuum
– Heavy duty interrupter.
Limit switch output “C” 5A 0.1 A The limit switch output should not be used as the
- Actuator sole indication of the status of the switch especially
where live voltages and personnel are involved.
Proper isolation and earthing procedures should
always be used where live equipment is concerned
to ensure a true visual break.
Figure 17: Indicator lever arm in switch closed position. Figure 18: Indicator lever arm in switch open position.
(Label removed for clarity)
The trip lever can only be used to open the switch. Excessive force used to manually trip the switch can pull the
The switches internal mechanisms will not allow the indicator lever out of its locating mechanism resulting in non-
switch to be closed manually using the indicator/trip indication of switch operations. It can also stress or damage
lever. Trying to force the switch to close this way can the lever, reducing its operational life.
result in damage to the switch.
Where possible, it is better to use electrical control signals to
operate the switch.
Figure 19: Indicator lever arm in closed position. Figure 20: Indicator lever arm in open position.
13.1 Pre-installation
Before connection of the HV conductors the following −− E
nsure that the position indicator lever transitions from the
operation tests should be performed (test bench or open to closed position with the appropriate signal.
workshop operation):
−− Ensure that when the close signal is sent that the double clunk
−− Operate the switch using the electrical control noise characteristic of the dual interrupter operation is noted.
signals. This can either be from an automatic
−− It is recommended that a meter be used to confirm the
capacitor controller, manual test box or custom
continuity or open state across the terminals of each phase.
source.
−− I f being monitored, check that the state of the limit switch
contacts transitions with each operation as expected.
13.2 Pre-energization
DANGER HIGH VOLTAGE!
Ensure authorised personnel perform the installation It is recommended that the fuse links (or similar) be removed
and operation of high voltage equipment. Failure before the below steps to ensure a physical barrier between the
to execute safe work practices can result in death, switch and the system.
severe personal injury and equipment damage.
−− The switch mounting points are mechanically secure and − − Ensure that the position indicator lever transitions from the
the switch is solidly in place. open to closed position with the appropriate signal.
−− The earth cable has been installed in the switches − − Ensure that when the close signal is sent that the double
earth point. clunk noise characteristic of the dual interrupter operation
−− The control cable has been firmly screwed into place using is noted.
the correct Mil-Spec mating connector. − − If being monitored, check that the state of the limit switch
−− Electrical clearances between the switch and other contacts transitions with each operation as expected.
apparatus is maintained.
−− All terminal connections are tight and fit for purpose. The switch is now ready for service operation.
−− Operate the switch using the electrical control signals.
This can either be from an automatic capacitor controller
or manual test box. If available at this point it is best to
use the control device (and power source) that will be
controlling the switch when in general operation.
14.0 Maintenance
The PS36 vacuum switch has been designed with a
DANGER HIGH VOLTAGE!
mechanical life of over 30,000 close-open operations without
Ensure authorised personnel perform the
the need for routine maintenance. The switches do however
maintenance of high voltage equipment in
require routine inspection to check for physical damage and
accordance with standard operating procedures.
to verify their operation.
Failure to execute safe work practices can result
in death, severe personal injury and equipment The frequency of inspection depends on the service
damage. conditions. The switches are designed for widely varying
applications and climatic conditions and thus service
intervals are best determined by the operator based on site
conditions and operating experience.
1100mm
(43.3”)
29mm
1200mm
(47.2”)
1042mm
29mm 29mm 800mm
(41”)
(31.5”)
858mm
(33.8”)
29mm
1200mm
SIGNAL
CLOSE
TRIP DC DC DC
COIL COIL COIL
Appendix B: Control
1 POLE
wiring
4 – DC control, AC heater 1B 2B 3B
2 GROUP 2
CONTROL 5
3
PCB
NOTE:
1. Contacts show switch in open state
2. LS “A” and LS “B” contacts rated for 15A, 125/250VAC. 0.5A, 125VDC
3. LS “C” contacts rated for 5A. 125/250VAC. 0.1A, 125VDC
POLE
Pole
Wire ID Pin Label Signal GROUP 1
group 1
v A AC Active (for heater)
2 B Neutral / Common
B ACT3A ACT3B
3 C Close
4 D Trip
POLE
5 E Limit Switch “A” N/C GROUP
Pole 2
6 F Limit Switch A/B COM group 2
8 HH A AC Heater COM
G B
9 I I Limit switch “C” Actuator Common
J
10 F J C Limit switch “C” Actuator N/O
E D
CLOSE
DC DC DC
THERMOSTAT HEATER CURRENT
COIL COIL COIL
15°C ON 100-260VAC 1 SIGNAL
POLE 4 1A 2A 3A
40W
2 GROUP 1
AC HEATER
CONTROL 5
3
PCB
COM TRIP
COMMON CURRENT
SIGNAL
CLOSE
CLOSE
TRIP DC DC DC
TRIP COIL COIL COIL
1 POLE 4 1B 2B 3B
2 GROUP 2
LS “A” N/O CONTROL 5
3
PCB
LS A/B COM
H A
G B
I
J
F C
E D