Professional Documents
Culture Documents
RENR9852-03
P1 ECM 172 Intake Manifold Air Temperature Sensor 10 Abnormal rate of change.
P1 174 Fuel Temperature Sensor 11 Failure mode not identifiable.
TOOL
190 Engine Speed Sensor 12 Bad device or component. CONNECTOR
SECONDARY 247 SAE J1939 Data Link 13 Out of calibration.
ENGINE SECONDARY
SPEED/TIMING ENGINE 253 Personality Module 14 Parameter failures.
SENSOR SPEED/TIMING
(CAMSHAFT POSITION) SENSOR 261 Engine Timing Calibration
15 Parameter failures.
P402 (CAMSHAFT POSITION) 16 Parameter not available.
P402 262 5 Volt Sensor Power Supply
17 Module not responding.
268 Programmed Parameter Action
18 Sensor supply action. ENGINE JUNCTION
(Non - MCS)
1929 Fuel Return Temperature Sensor CONNECTOR (CDVR)
PRIMARY Event Codes
ENGINE PRIMARY
ENGINE
Electrical System
SPEED/TIMING EID Component
SENSOR SPEED/TIMING
(CRANKSHAFT POSITION) SENSOR 9 High Altitude Derate.
P401 (CRANKSHAFT POSITION)
P401 57 Low Engine Coolant Level Derate.
59 Low Engine Coolant Level Warning.
TOP VIEW
360 Low Engine Oil Pressure.
COOLANT
FUEL PRESSURE
SENSOR (RIGHT-HAND ENGINE WITH TWIN TURBO) 361 High Engine Coolant Temperature.
36 Page,
TEMPERATURE P209 362 Engine Overspeed.
SENSOR
P100
TOP VIEW 363 High Fuel Temperature.
COOLANT
TEMPERATURE
SENSOR
P100
FUEL OUTLET
TEMPERATURE
SENSOR
© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.
P145
COOLANT
LEVEL
SENSOR ENGINE INTERFACE ENGINE INTERFACE SERVICE TOOL
CONNECTOR SERVICE TOOL CONNECTOR CONNECTOR
P800 CONNECTOR
FUEL OUTLET J61 J61 J60
TEMPERATURE J60
SENSOR
P145
FRONT VIEW SIDE VIEW REAR VIEW Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
FUEL PRESSURE contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENSOR
P209
ELECTRONIC Sender: A component that is used with a temperature or pressure gauge. The sender
CONTROL measures the temperature or pressure. Its resistance changes to give an indication to
MODULE T
(ECM) the gauge of the temperature or pressure.
EMCP3 BOX
CONTROL PANEL
EMCP3.2
ENGINE
INTERFACE
CONNECTOR
EMCP3 CONNECTOR
(side)
177-9646 GENERATOR
2 1
155-2252
12 11 10 9 8 7
EMCP3 BOX
EMERGENCY STOP
BUTTON
177-9641 155-2267
1 2 3 4 5 6
EMCP3 CONNECTOR
ALARM
A B
1 2
160-7689
C IDLE/RATED
SWITCH
13 1
23 14
31 24 GENERATOR
3E-3382 155-2269 39 32 SERVICE
47 40
TOOL
VOLTAGE CONNECTOR
57 48
ADJUST (bottom)
70 58
6 1 SWITCH
(EMCP3.2 ONLY)
5 2
2 1
4 3
10 6 5 1 31 24
39 32
20 16 15 11 GENERATOR
47 40
30 26 25 21 57 48 SERVICE
70 58
JUNCTION BOX CONTROL PANEL TOOL
40 36 35 31 GENERATOR CONNECTOR
(side) JUNCTION BOX EMCP3.3 CONNECTOR
EMCP3 CONNECTOR (bottom)
(side)
9X-1343
ALARM
8T-8736
IDLE/RATED EMERGENCY STOP
ENGINE SWITCH BUTTON
HARNESS
1 5 6 10 D (side)
11 15 16 20
E C
21 25 26 30
31 35 36 40
F A B
J
G
H
262-6073
7 8 9 10 11 12
ENGINE
CONTROL
6 5 4 3 2 1
MODULE
NE-C3
1282312
TERMINATING
A B D E H J G F C
BLOCK TERMINAL RESISTOR 50-GJ48 GY-16-UL
TERMINATING 2295291 134-2540 GJ-T1X1 GJ-T1X2 50-GJ47 GY-16-UL
2
RESISTOR 1 T1 2 1/10A
101-NE88 RD-16-UL
1
134-2540 1 T2 2 1/10A
229-NE89 BK-16-UL 120
1 T3 2 1/10A
OHMS
120 Y795-NE7 1532707 CAN2 -
(Dimensions: 48 inches x 35 inches)
OHMS
GY-16-UL
GJ-T2X1 GJ-T2X2 CV-T2X1 CV-T2X2
A249-NE8 1532707 A B C RT-C1
CAN2_SH
1740502 C1
A B C TR-C1 Y794-NE6 1532707 Y794-NE90 1532707 GENERATOR
CAN2 + T1 T2
1740502 Y795-NE91 1532707 N702
50-GJ46
229-NE5 BK-16-UL BATT- A249-NE92 1532707 N703
1532707
1532707
1532707
F1 +
229-NE58 BK-16-UL Y794-RT1 1532707 N705 B A 22 24
229-NE79 BK-16-UL Y795-RT2 1532707 N706
BATT-
A249-RT3 1532707 N704 PMG
EXCITER
RENR9852-03
BATT+ 249-0617
K900-TR1
K990-TR2
A234-TR3
101-NE78 RD-16-UL
BATT+ 50-GJ43 GY-16-UL
2
F2 - 20
1
C
GJ-T3X1 GJ-T3X2
282-4333
GENERATOR T3
NE-C2 EMCP3 3
NE-C1 263-5405 1607689
1030213 50-GJ45 GY-16-UL
TI-NE62 GY-16-UL 13 GEN VOLTAGE A CV-C1 CDVR
1 T1-NE1 GY-16-UL T2-NE63 GY-16-UL 11 GEN VOLTAGE B GJ-C1 263-3791 262-8045 2341856
2 T2-NE2 GY-16-UL T3-NE64 GY-16-UL 9 GEN VOLTAGE C 9X4391
3 T3-NE3 GY-16-UL 101-NE65 RD-16-UL 41 BATT+ 1 T1-GJ1 GY-16-UL 11-CV1 GY-16-UL 1 PERMANENT MAGNET 1
8 101-NE4 RD-16-UL 101-NE66 RD-16-UL 52 BATT+ 2 T2-GJ2 GY-16-UL 12-CV2 GY-16-UL 2 PERMANENT MAGNET 2
6 PIN CONN
9 229-NE5 BK-16-UL TR-C2 229-NE67 BK-16-UL 65 BATT- 3 T3-GJ3 GY-16-UL 13-CV3 GY-16-UL 3 PERMANENT MAGNET 3
NOT 40 Y794-NE6 1532707 1740502 229-NE68 BK-16-UL 58 BATT-
A
4 T0-GJ4 GY-16-UL GND-CV4 GY-16-UL 6 CHASSIS GND
USED 54 Y795-NE7 1532707 A249-NE71 1532707 63 CAN2 SH
B
23 F1-CV5 GY-16-UL 5 EXCITER (+)
68 A249-NE8 1532707 NE-C4 Y795-NE70 1532707 64 CAN2 - 24 F2-CV6 GY-16-UL 4 EXCITER (-)
A701 GY-16 20 1740502 C Y794-NE69 1532707 62 CAN2+
NOT A702 PU-16
25 T3-CV12 GY-16-UL
42 K900-NE9 1532707 A K900-NE72 1532707 50 CAN1 + 26 T2-CV13 GY-16-UL CV-C3
INJECTOR USED A703 BR-16 56 K990-NE10 1532707 B NE-C5 K990-NE73 1532707 34 CAN1 -
A704 GN-16
27 T1-CV14 GY-16-UL 2341858
HARNESS 70 A234-NE11 1532707 C 1740502 A234-NE74 1532707 42 CAN1 SH
CONNECTOR A705 BU-16 A
15 51-GJ12 GY-16-UL
32 Y914-NE53 GY-16-UL 2 RO7-NO 16 52-GJ13 GY-16-UL VDC A-CV7 GY-16-UL 3 +/- 10 VDC SENSING (A)
NOT B
P300 J300 33 Y913-NE44 GY-16-UL 15 RO7-NC 17 53-GJ14 GY-16-UL ALM-CV8 GY-16-UL 4 ALARM OUTPUT DRIVER
USED C
1552252 2626073 NO.5 NO.4 NO.3 NO.2 NO.1 34 ALARM Y919-NE28 GY-16-UL 48 FUEL CONTROL 18 50-GJ15 GY-16-UL FSD-CV9 GY-16-UL 5 FAULT SHUTDOWN DRIVER
1
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER 30 3N5762 Y909-NE43 GY-16-UL 32 RO5-NO 10 VDC B-CV10 GY-16-UL 6 +/- 10 VDC SENSING (B)
A701-A17 GY-16-HV A701 GY-16 NO.6
2
1
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 19 3 PIN CON Y905-NE52 GY-16-UL 35 RO3-NO 50-GJ44 GY-16-UL DS50-CV11 GY-16-UL
12 PIN CONN
A701-A17 GY-16-HV A702-A18 PU-16-HV 2 A702 PU-16 CYLINDER - + 28 9 DRIVER SUPPLY
3 15 ALM N756-NE59 GY-16-UL 1330970 Y911-NE31 GY-16-UL 26 RO6-NO 14 GJ-C2 T3-CV12 GY-16-UL 10 GEN VOLTAGE SENSING C
A702-A18 PU-16-HV A703-A19 BR-16-HV A703 BR-16 INJECTOR
A703-A19 BR-16-HV J763-A20 GY-16-HV 4 26 Y918-NE54 GY-16-UL 1 RO8-NO 29 1740502 T2-CV13 GY-16-UL 11 GEN VOLTAGE SENSING B
A704 GN-16
A705-A30 BU-16-HV A705-A30 BU-16-HV 5 A705 BU-16
25 N756-NE12 GY-16-UL Y917-NE45 GY-16-UL 14 RO8-NC 41 K900A-GJ16 1532707 A GJ-GND T1-CV14 GY-16-UL 12 GEN VOLTAGE SENSING A
D790 OR-16 D789 WH-16 29 P733-NE36 GY-16-UL 56 AI 1+ B
A706-A31 GY-16-HV A706-A31 GY-16-HV 6 A706 GY-16 A706 GY-16 55 K990A-GJ17 1532707 6-GJ50 GY-16-UL 101-CV15 GY-16-UL 8 BATTERY (+)
P2 J763-A20 GY-16-HV 7 D788 BK-16 D791 YL-16 11 P734-NE37 GY-16-UL 46 AI 1- 69 A234A-GJ18 1532707 C 5-GJ49 GY-16-UL 229-CV16 GY-16-UL 7 BATTERY (-)
ENGINE CONTROL MODULE 1607690 21 COM2-NE60 GY-16-UL P735-NE38 GY-16-UL 38 AI 2+
8 D791 YL-16
9 PIN CONN
9 993-A8 BR-16 F723-A10 PK-16 1 TIMING CALIBRATION 4 IN-NE19 GY-16-UL 838-NE56 134-6258 66 MPU+ 57 26-GJ30 GY-16-UL LWR-CV22 GY-16-UL 4 CONTACT SENSE-LOWER
2
1
A-S3 2
10 993-A54 BR-16 F724-A11 PU-16 (TC)PROBE CONNECTOR 5 IA-NE20 GY-16-UL 838-NE57 134-6258 67 MPU- 58 30-GJ31 GY-16-UL RSE-CV23 GY-16-UL 5 CONTACT SENSE-RAISE
11 993-A51 BR-16 6 IB-NE21 GY-16-UL X862A-NE75 GY-16-UL 61 MTR STR MAG
12 P145 59 MVC 5-GJ32 GY-16-UL COM2-CV24 GY-16-UL 6 CONTACT SENSE-COMMON
1552269
41 R951-NE22 134-6258 IN-NE19 GY-16-UL 39 I AC COMMON 60 MVC 7-GJ33 GY-16-UL EDIS-CV25 GY-16-UL 7 EXCITATION DISABLE
13 994-A12 GY-16 55 R952-NE23 134-6258 Y912-NE32 GY-16-UL 25 RO7-C
ATMOSPHERIC PRESSURE SENSOR 14 A747-A5 GY-16 995-A15 BU-16 F460-A3 PU-16 1 SIGNAL FUEL OUTLET TEMPERATURE SENSOR 11 VDC A-GJ10 GY-16-UL FRES-CV26 GY-16-UL 8 FAULT RESET
130-9811
69 R953-NE24 134-6258 IA-NE20 GY-16-UL 31 IA GEN IN 12 VDC B-GJ11 GY-16-UL TERMINAL STRIP 1 V PF-CV27 GY-16-UL 9 VAR/PF ENABLE
15 G833-A4 PK-16 2 GROUND RO5-C
A-S5 7 IC-NE25 GY-16-UL Y908-NE42 GY-16-UL 40 36 LWR-GJ19 GY-16-UL 4D1260
FUEL PRESSURE SENSOR 16 A745-A7 WH-16 997-A1 OR-16 997-A47 OR-16 16 T0-NE26 GY-16-UL Y904-NE51 GY-16-UL 43 RO3-C
2
1
19 A-S2
997-A46 OR-16 E963-A28 BK-16 1 SIGNAL(-) (CRANKSHAFT POSITION) 38 COM2-GJ21 GY-16-UL 12A-GJ41 GY-16-UL 12 12-CV2 GY-16-UL
SIGNAL(+) PRIMARY ENGINE SPEED/TIMING SENSOR 24 344-NE29 GY-16-UL IB-NE21 GY-16-UL 47 IB GEN IN 19 GND-GJ22 GN YL-16-UL 13A-GJ42 GY-16-UL 13-CV3 GY-16-UL
20 997-A45 OR-16 R817-A27 GY-16 2 13
21
189-9266 36 Y910-NE30 GY-16-UL 344-NE76 GY-16-UL 70 ESTOP 20 MVC 5-GJ32 GY-16-UL
TIMING CALIBRATION PROBE (+) P402
37 Y911-NE31 GY-16-UL C968-NE77 GY-16-UL 45 DO 2 21 20-GJ7 GY-16-UL 20 20-GN1 GY-16-UL
22 F723-A10 PK-16 A701-A17 GY-16-HV
TIMING CALIBRATION PROBE (-) 1552269 38 Y912-NE32 GY-16-UL IC-NE25 GY-16-UL 57 IC GEN IN 35 22-GJ5 GY-16-UL 22 22-GN2 GY-16-UL
23 F724-A11 PU-16 A702-A18 PU-16-HV
ENGINE OIL PRESSURE SENSOR 24 994-A12 GY-16 A703-A19 BR-16-HV E965-A33 BU-16 1 BK-18 SIGNAL(-) (CAMSHAFT POSITION) 39 Y916-NE33 BK-16-UL T0-NE26 GY-16-UL 7 GEN VOLTAGE N 49 24-GJ6 GY-16-UL 24 24-GN3 GY-16-UL
25 A705-A30 BU-16-HV E966-A32 YL-16 2 WH-18 SIGNAL(+) SECONDARY ENGINE SPEED/TIMING SENSOR 10 F406-NE34 GY-16-UL F709-NE16 GY-16-UL 69 DO 1 63 26-GJ30 GY-16-UL 26
188-7513 12 F715-NE35 GY-16-UL R951-NE22 134-6258 5 MOD +
26 A706-A31 GY-16-HV 52 DS50-GJ29 GY-16-UL 28
27 A745-A7 WH-16 P103 43 P733-NE36 GY-16-UL R952-NE23 134-6258 3 MOD - 22 30-GJ31 GY-16-UL 30
1552269 44 P734-NE37 GY-16-UL R953-NE24 134-6258 4 MOD REF F1
28 A746-A70 PK-16 53 F1-GJ23 GY-16-UL F1-CV5 GY-16-UL
29 A747-A5 GY-16 C967-A16 BU-16 1 SIGNAL INLET MANIFOLD TEMPERATURE SENSOR 45 P735-NE38 GY-16-UL F406-NE34 GY-16-UL 55 REMOTE START 31 F2-GJ24 GY-16-UL F2 F2-CV6 GY-16-UL
C967-A16 BU-16 993-A8 BR-16 G833-A37 PK-16 2 GROUND 130-9811 P-C1 46 P736-NE39 GY-16-UL 229-NE80 BK-16-UL X862-NE27 GY-16-UL 51 MTR STR MAG GJ-C3
30 32 MVC 1-GJ25 GY-16-UL MVC 1
E963-A28 BK-16 993-A51 BR-16 177-9646 47 P737-NE40 GY-16-UL N756-NE59 GY-16-UL 33 ALARM 1740502
31 33 MVC 3-GJ26 GY-16-UL MVC 3
COOLANT TEMPERATURE SENSOR 32 995-A15 BU-16 E965-A33 BU-16 993-A52 BR-16 P100 051E-SM 1
BATTERY CONNECTION 48 P738-NE41 GY-16-UL 6 UNUSED 42 K900-GJ37 1532707 A
FUEL TEMPERATURE SENSOR 33 F421-A61 YL-16 E966-A32 YL-16 993-A54 BR-16 1552269 151E-SM 050E+SM 2 50 Y908-NE42 GY-16-UL 8 UNUSED 56 K990-GJ38 1532707 B
FUEL TEMPERATURE SENSOR (OUTLET) 34 F460-A3 PU-16 F421-A61 YL-16 994-A12 GY-16 995-A15 BU-16 1 SIGNAL COOLANT TEMPERATURE SENSOR BK-12 150E+SM 51 Y909-NE43 GY-16-UL C968-NE77 GY-16-UL 10 UNUSED TERMINAL STRIP 2
130-9811
70 A234-GJ39 1532707 C
INLET AIR TEMPERATURE SENSOR 35 C967-A16 BU-16 F460-A3 PU-16 995-A15 BU-16 G833-A38 PK-16 2 GROUND RD-12 52 Y913-NE44 GY-16-UL 12 UNUSED 4D1260
50 ALM-GJ27 GY-16-UL
INJECTOR 1 36 A701-A17 GY-16-HV F723-A10 PK-16 997-A6 OR-16 53 Y917-NE45 GY-16-UL 16 UNUSED 51 FSD-GJ28 GY-16-UL 101-GJ8 RD-16-UL 101 101-CV15 GY-16-UL
INJECTOR 2 37 A702-A18 PU-16-HV F724-A11 PU-16 997-A45 OR-16 P105 STARTER MOTOR MAG SWITCH 57 G490-NE46 GY-16-UL 17 UNUSED 229
1552269
54 229-GJ9 BK-16-UL 229-CV16 GY-16-UL
INJECTOR 3 38 A703-A19 BR-16-HV 997-A46 OR-16 (START RELAY) 58 G489-NE47 GY-16-UL 101-NE78 RD-16-UL 18 UNUSED 40 RSE-GJ20 GY-16-UL RSE RSE-CV23 GY-16-UL
INJECTOR 4 39 J763-A20 GY-16-HV G833-A38 PK-16 997-A47 OR-16 F421-A61 YL-16 1 SIGNAL FUEL TEMPERATURE SENSOR 59 G488-NE48 GY-16-UL 344-NE29 GY-16-UL 19 UNUSED
A-S1
130-9811 68 COM2-GJ21 GY-16-UL COM2 COM2-CV24 GY-16-UL
2
INTAKE MANIFOLD AIR PRESSURE SENSOR 40 A746-A70 PK-16 G833-A9 PK-16 G833-A62 PK-16 A745-A7 WH-16 G833-A62 PK-16 2 GROUND 1 BK-18
F408-NE49 GY-16-UL 229-NE79 BK-16-UL 968-NE17 GY-16-UL UNUSED
1
61 20 LWR
LWR-GJ19 GY-16-UL LWR-CV22 GY-16-UL
2
13
1
BK-16 J842-A59 5 180-9340 1 PLUG AS. 155-2269 QTY PART NAME P/N
1
E-S8
101-E36 RD-14 QTY PART NAME P/N QTY PART NAME P/N GENERATOR CONNECTOR
16 38 COM2-GC19 GY-16-UL BLOCK-TERMINAL T1-CT1 GY-16-UL 1 VOLTAGE SENSE A 1 TI-CJ1 GY-16-UL 1
17 101-E36 RD-14 1 PLUG AS. 155-2267 1 RECEPTACLE AS. 3E-3370 43 F1-GC20 GY-16-UL 2295291 T2-CT2 GY-16-UL 2 VOLTAGE SENSE B 2 T2-CJ2 GY-16-UL 2 OR-16 M967-A58 6 180-9340 1 BOOT 6I-4347 1 PLUG AS. 155-2267 TEMPERATURE CONNECTOR
18 229-E32 BK-14 229-E31 BK-14 1 WEDGE 155-2276 1 WEDGE 3E-3371 T3-CT3 GY-16-UL VOLTAGE SENSE C T3-CJ3 GY-16-UL 7 8T-8737 1 WEDGE 155-2261 1 BOOT 6I-4347
DIAGNOSTIC INDICATOR
44 F2-GC21 GY-16-UL 3 3 3
SENSOR P300
19 F429-E6 BU-16 229-E17 BK-14 1 BOOT 6I-4347 1 BOOT 6I-4347 45 MVC 1-GC22 GY-16-UL 101-GC12 RD-16-UL 101 101-CT16 RD-16-UL 50-CT7 GY-16-UL 4 CURRENT SENSE COMMON 4 50-CJ4 GY-16-UL 4 8 8T-8737 1 WEDGE 155-2276
WARNING INDICATOR 20 F473-E7 YL-16 229-E27 BK-14 229-E28 BK-14 945-E37 BR-16 46 MVC 3-GC23 GY-16-UL 101-EC10 RD-14-UL 101 51-CT4 GY-16-UL 5 CURRENT SENSE A 5 51-CJ5 GY-16-UL 5 P100
2
1
MAINTENANCE INDICATOR 21 F424-E8 YL-16 E-S7 229-E17 BK-14 944-E39 OR-16 9 8T-8737
50 ALM-GC24 GY-16-UL 101-EC4 RD-14-UL 101 52-CT5 GY-16-UL 6 CURRENT SENSE B 6 52-CJ6 GY-16-UL 6
MAINTENANCE CLEAR SW 22 F426-E33 BU-16 A234-E42 BK 10 8T-8737
51 FSD-GC25 GY-16-UL 101-EC7 RD-14-UL 101 53-CT6 GY-16-UL 7 CURRENT SENSE C 7 53-CJ7 GY-16-UL 7 P103
REMOTE ENGINE SHUTDOWN SW 23 F715-E10 PU-16 944-E38 OR-16 A234-E43 BK
52 DS50-GC26 GY-16-UL J906-EC13 BR-14-UL 101 101-CT16 RD-16-UL 8 BATTERY + 8 101-CJ8 RD-16-UL 8 11 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG P300
944-E3 OR-16 944-E39 OR-16
Harness 246-0531
24 J906-E51 BR-14
RD-14-UL
101 229-CT54 BK-16-UL BATTERY - 229-CJ9 BK-16-UL
2
26-GC27 GY-16-UL 9 9 9
1
E-S2 57 12 8T-8737
25 K900-E45 YL BU-16 C967-A16 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
58 30-GC28 GY-16-UL 229-GC34 BK-16-UL 229 229-CT54 BK-16-UL F406-CT55 GY-16-UL 10 10 F406-CJ10 GY-16-UL 10
26 945-E35 BR-16 K900-E46 YL 13 8T-8737 PK-16 G833-A37 2 180-9340 GY-16-HV A701-A17 1 180-9340
Connector and Splice
27 945-E4 BR-16 945-E37 BR-16 K990-E48 GN P418 59 MVC 5-GC29 GY-16-UL 229-EC11 BK-14-UL 229 11 11 11
F715-CT12 GY-16-UL REMOTE ENGINE SHUTDOWN F715-CJ11 GY-16-UL GY-16 A747-A5 14 180-9340
2
1
28 E-S1
K990-E49 GN 1552269 60 MVC 7-GC30 GY-16-UL 229-EC12 BK-14-UL 229 12 12 12 ACCESSORY TABLE PU-16-HV A702-A18 2 180-9340
1 SIGNAL(-) ENGINE SPEED SENSOR 64 EDIS-GC31 GY-16-UL 229-EC8 BK-14-UL 229 COM2-CT13 GY-16-UL 13 CONTACT SENSE COMMON 13 COM2-CJ12 GY-16-UL 13 15 8T-8737
101-EC21
E963-E1 BK BK-18 QTY PART NAME P/N BR-16-HV A703-A19 3 180-9340
Locations
29 E-S9
30 229-E16 BK-14 229-E29 BK-14 A235-E9 CU-SHLD E964-E5 WH 2 WH-18 SIGNAL(+) (GENERATOR) 65 FRES-GC32 GY-16-UL 229-EC22 BK-12-UL 229 EDIS-CT14 GY-16-UL 14 EXCITATION DISABLE 14 EDIS-CJ13 GY-16-UL 14
WH-16 A745-A7 16 180-9340
189-5746 1 PLUG AS. 155-2269 GY-16-HV J763-A20 4 180-9340
2
1
31 A234-E26 BK-14 229-E31 BK-14 E963-E1 BK A235-E9 CU-SHLD 66 V PF-GC33 GY-16-UL 229-EC24 BK-16-UL 229 GND-CT15 GN YL-16-UL 15 JUNCTION BOX GROUND 15 GND-CJ14 GN YL-16-UL 15
T0-CT8 GY-16-UL VOLTAGE SENSE COMMON T0-CJ15 GY-16-UL 17 8T-8737 1 BOOT 6I-4347 BU-16-HV A705-A30 5 180-9340
32 E964-E5 WH 9 229-GC34 BK-16-UL 344 344-CT21 GY-16-UL 16 16 16
J154 11 VDC A-GC35 GY-16-UL E722-EC14 PK-16-UL E722 LWR-CT17 GY-16-UL 17 CONTACT SENSE LOWER 17 LWR-CJ16 GY-16-UL 17 PK-16 G833-A9 18 180-9340
33 A234-E13 BK A234-E43 BK 1 WEDGE 155-2261 GY-16-HV A706-A31 6 180-9340
3E3382
2
1
38 A234-E42 BK 101-E22 RD-14 A234-E42 BK 4 9X1343 GC-C3 F715-EC16 PU-16-UL F715 F715-CT12 GY-16-UL X862-CT19 GY-16-UL 22 STARTER MOTOR MAG SWITCH 22 X862-CJ21 GY-16-UL 22 PK-16 F723-A10 22 180-9340
120 208-0432 CLR-GA WIRE NAME POS TERM/PLUG OR-16-HV L984-A23 10 180-9340 LEVEL A-S1
39 101-E25 RD-14 K990-E49 GN 5 101-E22 RD-14 1 1 2 3 1698670 G488 G488-CT50 GY-16-UL Y919-CT20 GY-16-UL 23 23 Y919-CJ22 GY-16-UL 23 PU-16 F724-A11 23 180-9340
YL-16 F421-A61 1 180-9340 11 8T-8737 SENSOR
RUN/STOP SW 40 F716-E18 WH-16 C968-E21 PK-16 101-E40 RD-14 K900-E46 YL 6 229-E32 BK-14 2 G489 G489-CT49 GY-16-UL 344-CT21 GY-16-UL 24 24 344-CJ23 GY-16-UL 24
GY-16 994-A12 24 180-9340
RESET SW 41 N715-E19 BU-16 F715-E10 PU-16 229-E28 BK-14 229-E28 BK-14 3 EC-C1 263-1428 1 2 3 EC-C4 G490 G490-CT48 GY-16-UL N756-CT22 GY-16-UL 25 25 N756-CJ24 GY-16-UL 25 WH-16-HV L983-A24 12 180-9340
J1939 SHIELD J60 9X0141 25 8T-8737
PK-16 G833-A62 2 180-9340 P800
42 A234-E20 BK F716-E18 WH-16 229-E29 BK-14 4 3E3370 M971-EC9 BR-16-UL M971 26 26 26 ACCESSORY TABLE
8T8736 ACCESSORY TABLE
43 F424-E8 YL-16 229-E32 BK-14 101-E40 RD-14 5 16 A234A-EC1 1532707 N756 N756-CT22 GY-16-UL F709-CT23 GY-16-UL 27 27 F709-CJ25 GY-16-UL 27 26 8T-8737
QTY PART NAME P/N QTY PART NAME P/N
44 F426-E33 BU-16 944-E38 OR-16 J906-E51 BR-14 A (+)BATTERY SWITCHED 945-E35 BR-16 6 17 K900A-EC2 1532707 P733 P733-CT35 GY-16-UL 968-CT24 GY-16-UL 28 LOW IDLE 28 968-CJ26 GY-16-UL 28 27 8T-8737
45 F427-E2 PK-16 945-E35 BR-16 229-E31 BK-14 B (-)BATTERY 944-E38 OR-16 7 1 PLUG AS. 155-2269 1 PLUG AS. 155-2252
18 K990A-EC3 1532707 P734 P734-CT36 GY-16-UL 29 29 29
28 8T-8737
DROOP/ISOCH SW 46 E722-E15 PK-16 F429-E6 BU-16 A234-E41 BK A234-E43 BK C J1939 SHIELD 101-E25 RD-14 8 5 101-EC4 RD-14-UL P735 P735-CT37 GY-16-UL 30 30 30 1 BOOT 115-5674
1 BOOT 6I-4347
LOW IDLE SW 47 C968-E21 PK-16 F473-E7 YL-16 C968-E21 PK-16 944-E39 OR-16 D CAT DATA LINK (+) SERVICE TOOL CONNECTOR 229-E29 BK-14 9 6 945-EC5 BR-16-UL P736 P736-CT38 GY-16-UL 31 31 31 29 8T-8737 1 WEDGE 155-2258 SECONDARY
(+) BATTERY UNSWITCHED 48 101-E22 RD-14 F715-E10 PU-16 945-E37 BR-16 E CAT DATA LINK (-) M971-E30 BR-16 10 1 WEDGE 155-2261
49 J906-E34 BR-14 J906-E51 BR-14 F716-E18 WH-16 K990-E48 GN F J1939 DATA (-) 11
7 944-EC6 OR-16-UL P737 P737-CT39 GY-16-UL 32 32 32
EMCP3.3 TO J-BOX LH, RH
30 8T-8737 ENGINE INLET MANIFOLD
101-EC7 RD-14-UL P738 P738-CT40 GY-16-UL 33 33 33
2
8
1
1
(+) BATTERY UNSWITCHED 53 101-E24 RD-14 E-S11
K900-E44 YL F429-E6 BU-16 15 CLR-GA WIRE NAME POS TERM/PLUG (CAMSHAFT POSITION) P103
2 229-EC11 BK-14-UL TERMINATING Y905 Y905-CT25 GY-16-UL Y911-CT29 GY-16-UL 37 37 Y911-CJ34 GY-16-UL 37 PU-16 F460-A3 34 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
FUEL
54 F473-E7 YL-16 A234-E41 BK 16
PK-16 F723-A10 1 180-9340 P402
3 229-EC12 BK-14-UL RESISTOR Y908 Y908-CT41 GY-16-UL Y912-CT30 GY-16-UL 38 38 Y912-CJ35 GY-16-UL 38
BU-16 C967-A16 35 180-9340 PU-16 F460-A3 1 180-9340
55 K900-E23 YL E-S4 J906-E50 BR-14 K900-E44 YL 17
TEMPERATURE
Y916-CT31 GY-16-UL Y916-CJ36 GY-16-UL
2
134-2540
1
56 K900-E46 YL K900-E44 YL K990-E47 GN 18 ENGINE INTERFACE CONNECTOR 30 J906-EC13 BR-14-UL Y909 Y909-CT42 GY-16-UL 39 39 39
PK-16 G833-A4 2 180-9340 PU-16 F724-A11 2 180-9340
Y794-CT32 1532707 CAN2 + Y794-CJ30 1532707 GY-16-HV A701-A17 36 180-9340
57 K990-E49 GN K990-E47 GN F716-E18 WH-16 19 34 E722-EC14 PK-16-UL Y910 Y910-CT28 GY-16-UL 40 40 40
ACCESSORY TABLE ACCESSORY TABLE SENSOR
35 968-EC15 PK-16-UL 120 Y911 Y911-CT29 GY-16-UL R951-CT45 134-6258 41 41 R951-CJ27 134-6258 41 PU-16-HV A702-A18 37 180-9340 BOOST
58 K990-E14 GN E-S5 L464-E52 BR-16 20
QTY PART NAME P/N P105
2
1
59 K990-E11 GN M971-E30 BR-16 21 39 F715-EC16 PU-16-UL OHMS Y912 Y912-CT30 GY-16-UL K900-CT9 1532707 42 CAN1 + 42 K900-CJ56 1532707 42 BR-16-HV A703-A19 38 180-9340 QTY PART NAME P/N
26 838-EC17 134-6258 Y913 Y913-CT43 GY-16-UL P733-CT35 GY-16-UL 43 43 P733-CJ37 GY-16-UL 43 1 PLUG AS. 155-2269 1 PLUG AS. 155-2269 PRESSURE
60 K990-E48 GN N715-E19 BU-16 F424-E8 YL-16 22 GY-16-HV J763-A20 39 180-9340
2
1
66 66 66 57 8T-8737 A-S3
CLR-GA WIRE NAME POS TERM/PLUG BU-16 E965-A33 1 180-9340
V PF-GC33 GY-16-UL V/PF Y918-CT27 GY-16-UL 67 67 Y918-CJ55 GY-16-UL 67
YL-16 E966-A32 58 180-9340 YL-16 E966-A32 2 180-9340
MVC 1-GC22 GY-16-UL MVC-1 A249-CT34 1532707 68 CAN2 SHIELD 68 A249-CJ32 1532707 68 OR-16 997-A46 A 180-9340
F1-GC20 GY-16-UL MVC-2 R953-CT47 134-6258 69 69 R953-CJ29 134-6258 69 BU-16 E965-A33 59 180-9340 ACCESSORY TABLE
BR-16 993-A54 B 180-9340
MVC 3-GC23 GY-16-UL MVC-3 A234-CT11 1532707 70 CAN1 SHIELD 70 A234-CJ58 1532707 70 60 8T-8737 QTY PART NAME P/N
GY-16 994-A12 C 180-9340
F2-GC21 GY-16-UL MVC-4 61 8T-8737 1 PLUG AS. 155-2269
MVC 5-GC29 GY-16-UL MVC-5 ACCESSORY TABLE ELECTRONIC
GND-GC16
CONNECTOR 262-5846 -03 CAN2 - J1939 COMMUNICATIONS PPM - PRELUBE PUMP MOTOR
J61 P1 J60 J154
E-S9 E-S6 E-S12 CDVR - CATERPILLAR DIGITAL VOLTAGE REGULATOR PPR - PRELUBE PUMP RELAY
E-S11 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
E-S10 COM2 - CONTACT SENSE COMMON PPS - PRELUBE PRESSURE SWITCH
1 8T-8737 BR-14 J906-E51 A 180-9339 RD-14 101-E36 1 126-1767
2 8T-8737 BK-14 229-E31 B 126-1767 BK-14 229-E17 2 126-1767 Harness Description
INJECTOR HARNESS CONN - CONNECTOR PS - PINION SOLENOID
3 8T-8737 BK A234-E43 C 133-0967 3 8T-8737
CONNECTOR 249-0617 TERMINATION RESISTOR HARNESS (JUNCTION BOX) CT - CIRCUIT TRANSFORMER RO1 (NO) - RELAY OUTPUT #1 NORMALLY OPEN (STARTER MOTOR RELAY)
4 8T-8737 OR-16 944-E39 D 180-9339 BK A234-E42 4 133-0967
J300 SERVICE TOOL
BR-16 L464-E52 5 180-9340 BR-16 945-E37 E 180-9339 GN K990-E49 5 180-9339
E-S4 CONNECTOR 262-8045 CDVR (VOLTAGE REGULATOR) INTERFACE DI - DIGITAL INPUT R08 (NO) - RELAY OUTPUT #8 NORMALLY OPEN (PRELUBE)
6 8T-8737 GN K990-E48 F 180-9339 YL K900-E46 6 180-9339
J60
7 8T-8737 YL K900-E45 G 180-9339 ACCESSORY TABLE DI 2 - DISCRETE INPUT #2 (REMOTE INITIATE) RSE - CONTACT SENSE RAISE
E-S5
OR-16 944-E3 8 180-9340 H 8T-8737 QTY PART NAME P/N 263-1428 ENGINE TO JUNCTION BOX
DO 2 - DISCRETE OUTPUT #2 SC - SERVICE CONNECTOR
BR-16 945-E4 9 180-9340 J 8T-8737 1 RECEPTACLE AS. 3E-3382
E-S3 10 8T-8737 ACCESSORY TABLE 1 STRAP 3S-2093 263-3791 GENERATOR TO JUNCTION BOX DR SUP - DRIVER SUPPLY SH - SPACE HEATER
ENGINE SPEED SENSOR
11 8T-8737 QTY PART NAME P/N 50mm TUBE 125-7876
Harness 122-1486 (GENERATOR)
12 8T-8737 1 RECEPTACLE AS. 8T-8736 50mm TUBE 5P-0702 263-3792 EMCP3 TO JUNCTION BOX (LH) DS - DRIVER SUPPLY SHDWN - SHUT DOWN
1
6
MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm CIRCUIT CONNECTED PART NUMBER: 262-5846, CHANGE: 06, VERSION: (-)
BR BROWN
SPLICE Components are shown installed on a fully operable machine.
GN GREEN
BU BLUE BLADE, SPADE, RING OR SCREW Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
TERMINAL