L1-CHE-SPE-034 Light & Power Isolation Transformers: Engineering Specification Electrical Networks

Engineering Specification
Electrical Networks
L1-CHE-SPE-034
LIGHT & POWER ISOLATION TRANSFORMERS
400 V / 400 V AC THREE PHASE 50 Hz
230 V/230 V SINGLE PHASE 50Hz
Version: 1
Issued: June 2015
Owner: Chief Engineer
Approved By:
Karl Dodsworth
Chief Engineer
PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION
400V/400V & 230V/230V
MESP 060100-01
Version: 1 Effective from 22nd June 2015
L1-CHE-SPE-034
Approval
Amendment Record
Approval Date Version Description

22/06/2015 1 Initial issue under MTM.
Approving Manager: Chief Engineer Approval Date: 22/06/2015 Next Review Date: 22/06/2018
PRINTOUT MAY NOT BE UP-TO-DATE; REFER TO METRO INTRANET FOR THE LATEST VERSION Page 1 of 11
400V/400V & 230V/230V
MESP 060100-01
L1-CHE-SPE-034
Table of Contents
1 Purpose ........................................................................................................................... 3
2 Scope ............................................................................................................................... 3
3 Applicable Standards ..................................................................................................... 3
3.1 Australian Standards ........................................................................................................ 3
3.2 Legislation ......................................................................................................................... 4
4 Abbreviations .................................................................................................................. 4
5 Definitions ....................................................................................................................... 5
6 Transformer .................................................................................................................... 5
6.1 General ............................................................................................................................. 5
6.2 Standard Sizing................................................................................................................. 5
6.3 Windings ........................................................................................................................... 6
6.4 In-rush Current .................................................................................................................. 6
6.5 Noise ................................................................................................................................. 6
7 Transformer Performance Details ................................................................................. 6
8 Construction ................................................................................................................... 6
8.1 General ............................................................................................................................. 6
8.2 Terminals .......................................................................................................................... 7
8.3 Case .................................................................................................................................. 7
8.4 Labelling ............................................................................................................................ 7
9 Deliverable Requirements .............................................................................................. 8
9.1 Inspection and Tests ......................................................................................................... 8
9.2 Certificates ........................................................................................................................ 8
10 Warranty .......................................................................................................................... 9
11 Maintainability ................................................................................................................. 9
12 Guaranteed Performance ............................................................................................... 9
13 Packaging and Delivery .................................................................................................. 9
14 General Particulars to be Supplied by Manufacturer ................................................. 10
400V/400V & 230V/230V
MESP 060100-01
L1-CHE-SPE-034
1 Purpose
To define the requirements for the selection of single or three phase indoor, dry type cast
resin transformers for use in the Melbourne metropolitan railway network. This specification
covers primary voltage of either 400Vac or 230Vac and secondary voltage of 400Vac or
230Vac.
General
Isolating transformers are used to ensure separation between the local electricity
distributor’s MEN earth system and the Metro’s earthing systems.
2 Scope
This Specification applies to the use of any isolating transformers in the railway network..
3 Applicable Standards
3.1 Australian Standards

The following Australian Standards are either referenced in this document or can provide
further information.
AS 1627.4 Metal finishing- Preparation and pre-treatment of surfaces Part 4:

Abrasive blast cleaning of steel.
AS 2067 Substations and high voltage installations exceeding 1kV a.c.
AS 2317 Collared Eyebolts
AS/NZS 2344 Limits of electromagnetic interference from overhead a.c. power lines
and high voltage equipment installations in the range 0.15 to 1000
MHz
AS 2374.1.2 Power transformers Part 1.2: Minimum energy performance standard

(MEPS) requirements for distribution transformers
AS 2374.2 Power transformers Part 2: Temperature rise.
AS 2374.5 Power transformers Part 5: Ability to withstand short-circuit.
AS 2629 Separable insulated connectors for power distribution systems above

1kV
AS 2700 Colour standards for general purposes
AS 3750.13 Paints for Steel Structures – Epoxy Primer (two packs)
AS 3750.10 Paints for Steel Structures – Full Gloss Epoxy (two packs)
AS/NZS 3750.15 Paints for steel structures Part 15: Inorganic zinc silicate paint.
400V/400V & 230V/230V
MESP 060100-01
L1-CHE-SPE-034
AS 3953 Loading guide for dry-type power transformers.
AS/NZS 4680 Hot-dip galvanized (zinc) coatings on fabricated ferrous articles.
AS 60076.1 Power transformers Part 1: General.
AS 60076.4 Power transformers Part 4: Guide to the lightning impulse and

switching impulse testing – Power transformers and reactors.
AS/NZS 60076.10 Power transformers Part 10: Determination of sound levels.
AS 60076.11 Power transformers Part 11: Dry-type transformers.
AS/NZS 60137 Insulated bushings for alternating voltages above 1000V.
AS 60270 High Voltage test techniques – Partial discharge Measurements
AS 60529 Degrees of protection provided by enclosures (IP Code)
AS 62271.301 HV Switchgear and control gear – Dimensional standardisation of

terminals
VRIOGS 012.1 Standard for Signalling Design and Documentation
VRIOGS 012.2 Specification of Signalling Supply, Construction and Installation
VRIOGS 012.7.9 Lightning and Surge Protection – General Requirements
VRIOGS 012.7.25 Environmental Conditions
VRIOGS 012.7.30 General Requirements for Labelling of Signalling Equipment
3.2 Legislation
General compliance with the following legislation is mandatory.
Rail Safety Act 2006 (Victoria)

Occupational Health and Safety Act 2004 (Victoria)
Occupational Health and Safety Regulation 2007 (Victoria)
Electricity Safety Act 1998 (Victoria)
Electricity Safety (Installations) Regulations 2009 (Victoria)
4 Abbreviations
AC Alternating Current
Hz Hertz
kV kilo Volt
MEN Multiple earth neutral system in accordance with AS/NZS3000
MTM Metro Trains Melbourne Pty. Ltd.
V Voltage
400V/400V & 230V/230V
MESP 060100-01
L1-CHE-SPE-034
VRIOGS Victorian Rail Industry Operators Group Standard
5 Definitions
Isolation A transformer that provides electrical isolation.
Transformer
Dry-type A transformer of which the magnetic circuit and windings are not
Transformer immersed in an insulating liquid.
Primary Winding The winding that receives the active power from the supply system,
usually the winding having the highest rated voltage.
Primary Tapping The tapping to which the rated quantities are related.
Secondary The winding that delivers the active power to the load circuit, usually
Winding the winding having the lowest rated voltage.
6 Transformer
6.1 General
6.1.1 All transformers shall comply with the requirements of Australian Standards “Power
Transformers” AS 2374 in as far as they apply.
6.1.2 In general all transformers shall be of single phase, double wound; metal clad, natural air
cooling type, with rated output specified, to operate from single phase 50 Hz supply voltage
with a temperature rise not exceeding 55°C.
6.1.3 Transformers shall be designed for wall mounting inside an indoor.
6.1.4 All winding ends and tapings shall be brought to easily accessible terminals.
6.1.5 All screws, bolts and nuts shall be locked in position so as to not work loose in service.
6.2 Standard Sizing

The isolation transformers shall meet one of the following standard capacities given in
Table 1 below:
Table 1: isolation transformer standard sizes
No. Rating (kVA)

Phases
1 30
3 35
400V/400V & 230V/230V
MESP 060100-01
L1-CHE-SPE-034
In selecting from the standard capacity, the standing load shall not exceed 75% of the
transformer capacity. Also the addition of transient load with the standard load shall not
exceed 95% of the transformer capacity.
6.3 Windings
6.3.1 All insulation used in the transformers shall be non-hygroscopic and designed to withstand
continuously a temperature of one hundred degrees centigrade.
6.3.2 After winding, the completed coils shall be thoroughly impregnated with an insulating
compound under the vacuum process in accordance with Australian Standard “Power
Transformers” AS 2374.
6.3.3 The composition of the insulating compound shall be such that it will not soften or ooze out
under the continued exposure to the maximum working temperatures.
6.3.4 None of the materials used shall disintegrate under the continued action of heat and shall
not carbonise, become brittle or lose their flexibility, with the maximum working
temperatures.
6.3.5 Three phase isolation transformers shall have the primary windings connected in delta and
the secondary in star configuration. The vector grouping shall be Dyn0.
6.4 In-rush Current

The transformers shall have a maximum inrush current of 6 to 8 times full load rated
current.
6.5 Noise
The transformer core shall be designed to limit the emanated noise from the transformer to
the Reduced Maximum level as described in AS 60076.10.1:2009.
7 Transformer Performance Details

7.1 The voltage regulation, efficiency, non-load losses with full voltage applied to the primary
winding, high voltage magnetising currents at normal voltage, etc. as shown in Section 14.4
of this specification, shall be provided by the manufacturer.
7.2 The transformer shall be designed and manufactured for an operational life in excess of 35
years.
8 Construction
8.1 General
8.1.1 The core, framework, clamping arrangements and structure of the transformers shall be of
substantial design so as to form a rigid construction entirely unaffected by ordinary handling
during transit and installation.
8.1.2 All nuts, bolts and pins shall be locked in position so as not to work loose in handling and
practice.
400V/400V & 230V/230V
MESP 060100-01
L1-CHE-SPE-034
8.2 Terminals
8.2.1 All connections and tappings from the windings of the transformers shall be brought to
approved terminals at the top of the transformers.
8.2.2 The terminal studs shall be of suitable size to accommodate crimp lugs for the largest cable
size, (Cable size 25mm ², Minimum stud size M8)
8.2.3 Terminals shall be legibly and durably marked as shown in Section 15.1 of this specification
using characters at least 10mm high.
8.2.4 The terminals shall be enclosed within the transformer enclosure.
8.3 Case
8.3.1 The case of the transformers shall be of un-corrugated welded sheet steel not less than
3mm thick.
8.3.2 It shall be IP22 rated, and arranged to stand on channel iron.
8.3.3 The transformer case shall have a top cover so arranged that it can easily be removed
when the transformer is in position connected ready for working, but will prevent the ingress
of foreign substances.
8.3.4 All metal surfaces shall be prepared in accordance with Australian Standard “Metal
Finishing – Preparation and Pre-Treatment of Surfaces” AS 1627 prior to the application of
protective primer to Australian Standard “Paints for Steel Structures – Epoxy Primer (two
packs)” AS 3750.13.
8.3.5 The exterior of the transformer enclosure shall be painted in accordance with Australian
Standard “Paints for Steel Structures – Full Gloss Epoxy (two packs)” AS 3750.10 and
colour “storm grey: in accordance with Australian Standard “Colour Standards for General
Purposes” AS 2700S.
8.4 Labelling
8.4.1 A weatherproof label (nameplate) shall be affixed to the top of each transformer and in such
a manner that it cannot become dislodged during the operational life of the transformer.
Refer Section 7.2 for operational life of the transformer.
8.4.2 The label shall include but not be limited to the following information:-
 Manufacturer’s name
 Unique serial number assigned by the manufacturer
 Date of manufacture
 Diagram of input and output voltage tappings including kVA rating
 A separate label with the words “ 400V/400V Lgiht & Power Isolation Transformer” for a
three phase unit or the words, “230V/230V Light & Power Isolation Transformer” for a
single phase unit.
400V/400V & 230V/230V
MESP 060100-01
L1-CHE-SPE-034
9 Deliverable Requirements
9.1 Inspection and Tests

9.1.1 A type test certificate shall be supplied with each transformer to demonstrate conformance
with this specification.
9.1.2 Each transformer shall be subjected to a series of inspections and tests to ensure that it
conforms to the requirements stated in this specification.
9.1.3 The transformers shall be tested in accordance with the Routine tests specified in AS 2374
in as far as it applies.
9.1.4 The manufacturer shall carry out all electrical or/and mechanical inspections and tests to
verify that the transformer conforms fully to this specification prior to delivery.
9.1.5 All tests shall be carried out at the manufacturer’s premises at their cost. MTM reserves the
right to witness these tests.
9.1.6 All apparatus and instrumentation required for the tests shall be provided by the
manufacturer.
9.1.7 The inspection and test records shall be retained by the manufacturer for a period not less
than seven years.
9.2 Certificates
9.2.1 The results of the inspections and tests are to be submitted in the form of a signed
certificate on the manufacturer’s company letterhead.
9.2.2 The manufacturer shall provide the completed Certificate of Compliance to MTM with the
delivery of the transformers.
9.2.3 The certificate shall include but not be limited to the following information:-
 Certification number and Date of certification
 Customer’s Name and Contract number
 Purchase order number
 Date of manufacture
 Quantity of delivery
 Unique serial number for individual product or batch code assigned by the manufacturer
 Date of the inspection and testing
 Inspection and test results
 Statement of compliance to certificate that the product meets all the requirements of
this specification
 Name and Signature of the manufacturer’s management representative
9.2.4 MTM shall have the right to request supporting Quality Assurance documentation to
accompany the manufacturer‘s Certificate of Compliance.
400V/400V & 230V/230V
MESP 060100-01
L1-CHE-SPE-034
10 Warranty
10.1 The manufacturer shall provide warranty to MTM on all items of equipment supplied.
10.2 All goods supplied by the manufacturer shall be guaranteed against faulty workmanship
and/or materials for a period of 12 months from the date of commissioning of the equipment
or 24 months from the date of delivery, whichever is the later.
10.3 The manufacturer shall replace without expense to MTM any part (or parts) of the
equipment found to be not in accordance with this specification throughout this warranty
period.
10.4 The manufacturer shall provide the same warranty as above for components bought-in from
external suppliers.
11 Maintainability
11.1 The transformer shall be designed to operate with minimal maintenance during the
operational life specified in Section 7.2.
11.2 These shall include but not be limited to the following information:-
 Installation and maintenance instructions
 Maintenance periodicities
 Test equipment and specialist tools required to install, adjust, fault find and maintain of
the equipment.
 Detailed drawings showing wiring diagrams and complete assembly details
The maintenance instructions shall include the required inspection, testing, cleaning,
lubricating and replacement requirements to identify and rectify any deterioration that may
occur to the transformer during the operational life as specified in Section 7.2.
The Maintenance Instructions shall also specify the requirements for putting the transformer
into long term storage and any additional requirements for putting a unit from storage into
service.
12 Guaranteed Performance
12.1 The manufacturer shall provide the technical details and guaranteed performance listed in
the Section 15.4 of this specification.
13 Packaging and Delivery

13.1 The transformer shall be individually and securely packed to avoid mechanical damage.
13.2 All transformers shall be packaged and delivered in a manner such that their subsequent
in-service performance remains unaffected.
400V/400V & 230V/230V
MESP 060100-01
L1-CHE-SPE-034
14 General Particulars to be Supplied by Manufacturer

14.1 The manufacturers shall supply the following information with regard to the equipment to be
supplied:
Table 2: Equipment Information
Efficiency of normal continuous output. %

(%)
%
Efficiency at half continuous output. (%)
Amp
H.V. Magnetising current. (Ampere)
Amp
H.V. In-rush current. (Ampere)
%
Inherent voltage regulation. (%)
Watt
No-Load losses. (Watt)
Watt F/L
Copper losses. (Wattage full-load)
Weight (kg) kg
mm (Depth)
Approximate overall dimensions. (mm) mm (Width)
mm (Height)
14.2 The manufacturers shall forward all electrical and physical details of their proposed
transformers with quotes.
14.3 The specification non-conformances shall be clearly specified so concessions can be
considered.
14.4 Technical Details and Guaranteed Performance to be Supplied by Manufacturer
Table 3: Technical Detail and Guaranteed Performance
Rated Power kVA RMS
Rated Voltage kV RMS
Rated Current Amp RMS
Magnetising current Amp RMS
Iron Losses (at rated voltage) Watt
Copper Losses (at rated current) Watt
400V/400V & 230V/230V
MESP 060100-01
L1-CHE-SPE-034
Insulation Level Lightning impulse withstand voltage: kV Peak
* to be tested in fully assembled

kV RMS
form including outer case. Power frequency withstand voltage:
Phase to Earth: mm
Clearance in Air Phase to Phase: mm
Height: mm
Width: mm
Depth: mm
Mass of core and windings kg
Mass of enclosure and fitting kg
Total Mass kg
Enclosure thickness mm
Is the transformer encapsulated YES/NO

L1-CHE-SPE-034 Light & Power Isolation Transformers: Engineering Specification Electrical Networks

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L1-CHE-SPE-034 Light & Power Isolation Transformers: Engineering Specification Electrical Networks

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Engineering Specification

400 V / 400 V AC THREE PHASE 50 Hz

230 V/230 V SINGLE PHASE 50Hz

Issued: June 2015

Owner: Chief Engineer

Approval Date Version Description

3.1 Australian Standards

AS 1627.4 Metal finishing- Preparation and pre-treatment of surfaces Part 4:

AS 2067 Substations and high voltage installations exceeding 1kV a.c.

AS 2317 Collared Eyebolts

AS 2374.1.2 Power transformers Part 1.2: Minimum energy performance standard

AS 2374.2 Power transformers Part 2: Temperature rise.

AS 2374.5 Power transformers Part 5: Ability to withstand short-circuit.

AS 2629 Separable insulated connectors for power distribution systems above

AS 2700 Colour standards for general purposes

AS 3750.13 Paints for Steel Structures – Epoxy Primer (two packs)

AS 3953 Loading guide for dry-type power transformers.

AS/NZS 4680 Hot-dip galvanized (zinc) coatings on fabricated ferrous articles.

AS 60076.1 Power transformers Part 1: General.

AS 60076.4 Power transformers Part 4: Guide to the lightning impulse and

AS/NZS 60076.10 Power transformers Part 10: Determination of sound levels.

AS 60076.11 Power transformers Part 11: Dry-type transformers.

AS/NZS 60137 Insulated bushings for alternating voltages above 1000V.

AS 60270 High Voltage test techniques – Partial discharge Measurements

AS 60529 Degrees of protection provided by enclosures (IP Code)

AS 62271.301 HV Switchgear and control gear – Dimensional standardisation of

VRIOGS 012.1 Standard for Signalling Design and Documentation

VRIOGS 012.2 Specification of Signalling Supply, Construction and Installation

VRIOGS 012.7.9 Lightning and Surge Protection – General Requirements

VRIOGS 012.7.25 Environmental Conditions

VRIOGS 012.7.30 General Requirements for Labelling of Signalling Equipment

Rail Safety Act 2006 (Victoria)

VRIOGS Victorian Rail Industry Operators Group Standard

6.2 Standard Sizing

No. Rating (kVA)

6.4 In-rush Current

7 Transformer Performance Details

9.1 Inspection and Tests

13 Packaging and Delivery

14 General Particulars to be Supplied by Manufacturer

Efficiency of normal continuous output. %

Rated Power kVA RMS

Rated Voltage kV RMS

Rated Current Amp RMS

Magnetising current Amp RMS

Iron Losses (at rated voltage) Watt

Copper Losses (at rated current) Watt

Insulation Level Lightning impulse withstand voltage: kV Peak

* to be tested in fully assembled

Clearance in Air Phase to Phase: mm

Mass of core and windings kg

Mass of enclosure and fitting kg

Is the transformer encapsulated YES/NO

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