2012 Honeywell Users’ Group EMEA

Sustain.Ability.
Tony Alexander
Instrument Asset Management
 Agenda

• Sustaining the Benefits of Smart Devices

• Instrument Nourishment Through Smart
Device Management
• Field Device Manager
Overview
• FDM Current R430
• FDM Future Vision

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 Sustaining the Benefits of Smart Devices

• Benefits of smart devices no secret

– Project implementation and operations savings
– Faster commissioning
– More useful digital information
– Much simpler maintenance procedures
• But how to sustain?
– Need intelligent smart instrument management system
– Need routine maintenance to make it happen
– Need practices, procedures and tools to
nourish smart instrumentation

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 Smart Devices Without Maintenance

• Imagine running a plant without maintenance!

– Motors and pumps would fail
– Filters would plug up
– Valves would degrade and eventually fail
– Processes would degrade
• So why run without instrument maintenance?
– Electronics drift out of calibration
– Electronics become unreliable or eventually fail
– Control valves become unresponsive
– Confidence in process erodes
– Lose ability to run the plant

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 Benefits of Smart Device Maintenance

• Keeps actuators and valves

running at peak performance
• Maintaining confidence in process
measurements
• Being able to handle new revisions
of devices
• Being able to handle device
replacement when devices fail
• Testing that safety devices will perform when expected
• Paying less for insurance!!
SO… How do we get there?

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 Nourishment through Instrument Management!

Use instrument management to…

• Regularly run diagnostics on valves and
actuators
• Routinely run PVST tests on safety valves
• Save databases of devices and routinely
compare for discrepancies
• Check calibration of devices to insure
confidence in measurement accuracy
• Watch for early signs of device failures
• Diagnose and fix problems through the
instrument management system

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 Field Device Manager (FDM)

FDM simplifies instrument management

Configuration, Diagnostics & Maintenance
 Supports configuration, diagnostics and
management tasks
 Displays device status to help maintenance
personnel find problems
 Handles large database of devices from
the entire plant
 Saves effort by auto-building database from live connected devices
 Uses open standard DDs/EDDLs and DTMs to create templates for
devices
 Allows easy download from FDM to devices or upload from devices to
save valuable configurations
 Works with Experion, non-Experion and Safety networks

7 SIMPLIFYING SMART INSTRUMENT MANAGEMENT

 FDM Value
• Saves Time
– Brings instruments to you!
– Finds and accesses devices quickly!
– Optimized for fast data access!
• Simplifies Maintenance Tasks
– Intuitive interface regardless of instrument protocol!
– Automatically highlights and shows instrument faults!
• Freedom of Choice through Open Standards
– Both DD/EDDL and FDT/DTM standards in the same tool!
– HART, Profibus and Fieldbus – any device!
• Flexible and Scalable
– Supports any size project – very small to very large
– Even runs in a Win 7 laptop/desktop for the Maintenance Shop!

8 VERSATILE – ACCESSIBLE – PREDICTABLE

 FDM Use Case Examples
• Maintenance
– Performing routine maintenance (especially valves)
– Checking device status (alarms) and troubleshooting
– Device database upload (history) for archive/reference
– Device replacement and needed setup/reconfiguration
• Engineers
– Configuring and setup of devices during FAT
– Device commissioning during startup
– Assisting maintenance with troubleshooting
– Assisting operations with problem solving
• Operators
– Device diagnostics/status checks
– Device information reference for running the process
9 ALWAYS THE RIGHT TOOL!
 FDM is Used…

• To help run and maintain some of the largest plants in

the world…
• To help enhance operator confidence during plant
startups…
• To save time and money during commissioning…
• To support and maintain both Fieldbus and HART
devices in major plants…
• To capture device databases so maintenance
can later replace devices when needed…
• All over the world…
• 24/7…

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 FDM Features and Capabilities
• Advanced Search • Device Health Scan
• Audit Trail • Import and Export
• Automatic Network Update – MUX Monitoring
– Offline Configuration
• Bulk Operations
• Role-Based User
• Client-Server Architecture
Management
• Device History
• DD/EDDL and DTM
• Device Configuration Support
• Device Documentation • Third-Party App Integration
• Display Filter • OneWireless Integration
• Dashboard • Windows Authorization
• Integration with Experion • Single Sign-On
• Standalone Version • PVST Testing
• Access Lock Control • Plant Area View (new)
11 FDM IS PACKED WITH CAPABILITIES!!
 FDM Supported Protocols

• HART devices via Experion and

Safety Manager HART I/O
• HART devices via HART
multiplexers and modems
• Profibus networks
• Profibus PA or DP devices
• HART devices connected to Profibus
networks
• Foundation Fieldbus devices via
Experion FIM
• OneWireless
• Profibus Gateway

12 SUPPORTING OPEN STANDARDS

 FDM Protocol Comparison
HART Profibus Fieldbus
FDM Capability DD DTM DD DTM DD DTM
Device configuration (online)
Offline configuration (template)
Save history
Audit trail
Compare history to live device
Attach documents to device types (Library)
Bulk operations (history and offline templates)
Station Maintenance view
Third-party application integration thru Experion
Device health scan
Display filters
Import / export (tags, audit trail, history, offline config)
Device Access Control (new in R430)
Advanced search
Attach documents to devices
Connects to Experion
Connects to MUXs & provides MUX monitoring
Connects to Comm/Gateway DTM
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Dynamically updates devices (non-FDT networks)
 FDM R430 Features/Capabilities Summary
• Experion R410, R400 and R311 compatibility
• New 64-bit operating system support
• SM Universal Safety I/O HART device support
• HART 7 support
• Profibus/FDT improvements
– FDT Comm Console Tool
– Health of Comm DTM connected devices
• New Series C HART I/O support
• New Series C Universal IO
• Device Access Control
• Virtualization Support
– Release independent

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 FDM R430 Details
• Compatibility
– Supports Experion R410, R400 and R311
– Useful in multi-Experion systems and migrations
– 64-bit and 32-bit support

• HART 7 support
– Full support for new HART 7 wired devices
– ALL HART 5 and 6 device support continues
– Updated HCF library with latest DD files
– Fully transparent to the user
– Some changes also made to Experion
– Earlier Experion IOMs require
latest firmware

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 FDM R430 Details

• Safety Manager Universal Safety I/O support

– Supports SM Universal Safety I/O and Universal Safe Logic
Solver
– Easy connection via Ethernet
– No hardware license required to connect to SM
– Two configurations supported
• Experion with integrated Safety Manager
• Standalone Safety Manager
– HART device alerts in
Experion use MUX Monitoring
– For SM R150 and higher

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 FDM R430 Details

• SM Universal Safety I/O Details

– Configuration exported from Safety Builder, imported into FDM
– Safety Builder Application Viewer locks devices – provides robust
protection when in service
– Utility provided to update devices in FDM when changes made

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 FDM R430 Details
• Profibus/FDT improvements
– New FDT Comm Console
replaces FDT Comm Tool

– New Health Scan of Comm DTM

connected devices
(Profibus, HART-over Profibus)
– Number of improvements in
FDT/DTM spec compliance
– Device icons used from DTMs
when available – helps keep
things organized!
– Lock Configuration changes
unless loop inactive (DD)

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 FDM R430 Details

• New Series C I/O support

– FDM supports new single-modem HART I/O modules
• CC-PAIH51 (AI) & CC-PAOH51 (AO)
– FDM Supports HART on Series C Universal IO
– Transparent to the user
• Virtualization Support
– Release independent – qualified as of FDM R410
– All four FDM components supported (Server, Gateway, Client & RCI)
– New Client Access Licenses (CALs) required for each running, on-
process Level 2 virtual machine

• USB Modem Support

– Several USB to RS 485 Converters now qualified for MUX networks
– Alternative to traditional COM ports
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 FDM R430 Details
• Device Access Control
– Security for all networks and all
devices connected to FDM
– Write access to device / set of
devices / network controlled by an
authentication mechanism
– Password protection
– Set up through Settings menu
– Features:
• Automatic lock of devices as they
are discovered on the network
• Password protection for devices that
are connected to a network
• Automatic lock of an unlocked
device after a specified time period
• Manual lock/unlock of all the
devices connected to a network

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 FDM R430.2 Plant Area View

• Available in FDM
R430.2 patch
• User configurable
views of device
health
• Organized
hierarchy
• Quick access to
devices
• Watch for it soon!
• Also in R440

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 FDM R430 Simplified Architecture Example
FDM Client FDM Client

FDM Client FDM Client Experion Experion

MODEM Station Station
Honeywell HART-DE Modem

Experion FDM Gateway PC Remote

(ACE Node) Node
Server Experion Server FDM/
ERDB Instrument FDM FDM RS232
Database Gateway Gateway

MUX Monitoring
Series-A (1756) AI/AO

RS485
Series C I/O AI/AO

Series C FIM
Series-A FIM
Safety MUX
Manager
PMIO AI/AO

Profibus
Gateway

SM I/O
HART DEVICES HART DEVICES
FIELDBUS DEVICES
PROFIBUS
DEVICES

HART
DEVICES

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 FDM Future Roadmap – R440

• FF EDDL/DD
– Complete support for FF
– Features similar to HART devices
• OneWireless/ISA 100.11a
– Full support of OneWireless /ISA 100.11a
– Also for HART over OWA
• Universal I/O, Phase 2 (FTE)

23 FUTURE CANDIDATES!!
 PKS Advantage Program
Members

• Cape Software
• Flowserve
• GE Energy Masoneilan
• Metso Automation
• Pepperl+Fuchs
• Purelink Technology
• Redline Communications
• SKF
• Turck
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 Thanks!
QUESTIONS?
Be sure to visit the demo room!!

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