Installation & Service Data

NM44/750
NM44

© 2005 Vestas Wind Systems A/S

TCD 5001195-02 EN
 General - NM44/750
NOTE: This Installation & service data document is only valid for standard types. For project
specific turbines please see project specific documentation

Oil & Lubrication Table NM44/750 & NM44

Component Oil / Grease Type Quantity
Flender Approx. 90 litre
Add to
Hansen Mobilgear SHC Approx. 150 litre level
Gearbox* XMP 320
Valmet Approx. 100 litre indicator if
needed
JaKe Tribol 1710/320 Approx. 110 litre
* Caution: Always check Oil Label. Some old Turbines with Flender,
Hansen and Valmet still runs with Tribol. Do not mix Oil Types!
Main bearing Mobillith SHC 460 400 g.
Sealing Ring Mobillith SHC 460
Elin Mobiltemp SHC 100 60 g. / Bearing
Siemens Shell Alvania RL3 80 g. / Bearing
Weier Mobiltemp SHC 100 70 g. / Bearing
Generator Bearings ABB Shell Alvania RL3 60 g. / Bearing
Leroy Somer Shell Alvania RL3 60 g. / Bearing
* Caution: Always check Grease Label on Generator.
Do not mix Grease Types!
Ball Bearing Mobillith SHC 460 160 g. Distributed
Toothed Rim /
Omega 73 Grease
Wheels
Yaw Motors Shell Tivela Oil
Friction brakes Mobilith SHC 460 15 g. / Nipple
Hydraulic Standard Mobil SHC 524 5 Litre / Add if needed
Blade Tip Unit Arctic Mobil Aero HFE 5 Litre / Add if needed
Hydraulic 2.1 Litre / Add if
SIME HYDRELF DS 32
Disk Brake Unit needed
1.3 Litre / Add if
Svendborg Mobil SHC 524 -20°C
needed
Coolant 44 % -30° Freeze level
Standard
Water 56 % pH Value ≥ 7.5
Cooling System Glycol
Coolant 55 % -40° Freeze level
Arctic
Water 45 % pH Value ≥ 7.5
Hinges etc. Light Oil
Tower Door
Light Oil

TCD 5001195-02 Installation & Service Data - NM44/750 & NM44 Page
Date: 03.10.2005 Prepared by: Kapet Approved by: JLA 2 of 8
 Disc Brake Hydraulic – NM44/750
Unit Name AVN B06/ SIME Brake AVN B06/
Svendborg Brake T-caliper (3TW) SIME Brake SHD5
Pressure Switch 56+2 bar (start) 82±2 bar (C4 – upper) 56+2 bar (start)
Pressure Switch 50+2 bar (alarm) 46±2 bar (C2 – lower) 50+2 bar (alarm)
Relief valve 75±2 bar 190±2 bar 75±2 bar
External Accumulator 20±2 bar 37±2 bar 20±2 bar

Blade Tip Hydraulic - NM44/750

Unit Name AVN-V19 AVN-V22 AVN-V23 AVN-V27 AVN-V32
NL Arctic
Special Standard Arctic -30°C NL Long tip Long tip
Description 107 bar 107 bar 107 bar 145 bar Arctic 145 bar
1 valve 1 valve 2 valves 2 valves 2 valves
Valid controller 16+22 17 - 21 25
Type no. (DCE)
Valid controller
WP2000 / WP3000
Type (MITA)
NEG Micon 1757500 1839700 1909400 2019400 2476200
item no.
AVN item no. 99001153 99001160 99001162 99001164 B1275
Tank pressure,
0.6-0.9 bar 0.6-0.9 bar 0.6-0.9 bar 0.6-0.9 bar 0.6-0.9 bar
tips in, approx.
Start pressure 77 bar 77 bar 77 bar 112 bar 112 bar
Stop pressure 82 bar 82 bar 82 bar 118 bar 118 bar
Reduce pressure 90 bar 90 bar 90 bar 127 bar 127 bar
Relief valve
85±1 bar 85±1 bar 85±1 bar 122 bar 122 bar
pressure
Burst disc 107±5 bar 107±5 bar 107±5 bar 145±5 bar 145±5 bar

NMCS - Controller Settings (TAC1) - NM44/750

Setup value WTG controller type 16 (50 Hz standard)
Setup value WTG controller type 17 (50 Hz arctic)
Setup value WTG controller type 18 (50 Hz tropical)
Setup value WTG controller type 22 (60 Hz standard)
Setup value WTG controller type 24 (60 Hz tropical)
TAC 84 Settings Ref.: QI 19.011GB

TCD 5001195-02 Installation & Service Data - NM44/750 & NM44 Page
Date: 03.10.2005 Prepared by: Kapet Approved by: JLA 3 of 8
 MITA - Controller Settings - NM44/750
WP2000 (standard) Ref.: QI 1958
WP3000 (standard) Ref.: QI 1967
WP 3000 (60Hz) Ref.: QI 1970
TAC 84 Settings Ref.: QI 19.011GB

Miscellaneous Installation & Service Data - NM44/750

Component Data
Oil filter Hydac.
Normal air density conditions (NOTE: Always
Blade pitch angle LM 19.1 -0,7° ask project manager for site specific pitch
angle)
Inductive sensor distance Between 2.5 and 3.0 mm
Brake Disc thickness Min .26 mm
Brake Disc eccentricity Max. 0,5 mm
Disc brake pads ”Automatic Indication”
Svendborg Brake Friction Material
12 mm
thickness
Teeth Clearance Cogwheel and Yaw Ring Min. 0.2 mm
Teeth Clearance Friction Brakes and Yaw
Min. 0,1 mm
Ring
Friction brake Pads thickness Min. 4 mm
Maximal tilt on Friction brake 1,2 mm
Outside fittings: maintained at every service
Hydraulic fittings visit. All fittings (except stainless steel) are
treated and maintained with Elisol ELS-33
Circumference of “blade hole” in hub. 2417 mm. 1° = 6,7 mm

TCD 5001195-02 Installation & Service Data - NM44/750 & NM44 Page
Date: 03.10.2005 Prepared by: Kapet Approved by: JLA 4 of 8
 Torque of Bolts General – NM44/750
Thread Tool
Inner/Outer
Type
Diameter (mm)
M8 6 13
M 10 8 16
M 12 10 18
Regarding bolt type placement, torque level and
M 14 12 21 lubrication – please see following tables
M 16 14 24
M 20 17 30
M 24 19 36
M 27 19 41
M 30 22 46
M 36 27 55

Torque of Bolts, Nacelle - NM44/750

Torque
Placement Bolt type Lubrication
level
Bolts main shaft / shrink disc ----- 1450 Nm -----
Bolts coupling M20 x 85 , ISO 4014-10.9 400 Nm MobilTAC 81
Bolts coupling / hub / or Mobiltemp
M20 x 120, ISO 4014-10.9 400 Nm
generator SHC 460
Bolts coupling / brake disc M20 x 150, ISO 4014-10.9 400 Nm Special
Bolts brake hub / shrink disc 100 Nm -----
Bolts gear suspension / M24 x 260, ISO 4762-10.9
900 Nm
welded machine base frame black
Bolts gear suspension / cast
M30 x 390 ISO 4014-10.9 tZn 1800 Nm
machine base frame
Bolts machine base frame /
M20 x 150, DIN 6914-10.9 tZn 520 Nm
ball bearing ring
Bolts / main bearing housing
M24 x 140, ISO 4014-10.9 900 Nm MobilTAC 81
/ machine base frame or Mobiltemp
Bolts generator / traverse M24 x 110, ISO 4014-8.8 tZn 390 Nm SHC 460
Bolts traverse / machine base Special
M20 x 240, ISO 4014-8.8 tZn 370 Nm
frame
Bolts generator rubber
absorber / machine base M12 x 30, ISO 4017-8.8 tZn 67 Nm
frame
Bolts main bearing housing M24 x 60/100, ISO 4014–8.8
400 Nm
shield at shaft flange tZn

TCD 5001195-02 Installation & Service Data - NM44/750 & NM44 Page
Date: 03.10.2005 Prepared by: Kapet Approved by: JLA 5 of 8
 Torque of Bolts, Nacelle - NM44/750 (continued)
Bolts main bearing housing
M16 x 40, ISO 4017-8.8 tZn 190 Nm MobilTAC 81
shield or Mobiltemp
Bolts / main bearing housing SHC 460
M10 x 25, ISO 4017-8.8 tZn 47 Nm Special
shield at sealing
MobilTAC 81
Bolts yaw gear / machine
M14 x 50, ISO 4017-10.9 tZn 180 Nm Loctite 640
base frame
(surface)
MobilTAC 81
or Mobiltemp
Top bolt on friction bolt M16 x 45 DIN 933-10.9 200 Nm
SHC 460
Special
OLD (one nipple) 500 Nm
Bearing nut on friction brake
NEW (two nipples) 200 Nm
Allen bolts, top of friction
41 Nm
brake
270 Nm MobilTAC 81
Bolts friction brakes / or Mobiltemp
M16 x 70, ISO 4014-10.9 tZn (8.8 190
machine base frame SHC 460
Nm) Special

Torque of Bolts, Nacelle - NM44/750 (continued)

Bolts brake console / gear M20 x 60 – ISO 4017-8.8 tZn 370 Nm
MobilTAC 81
Bolts console for brake 15 Nm
M8 x 50 ISO 4017-A2 or Mobiltemp
pump (8.8 23 Nm) SHC 460
Bolts brake console / shield / Special
M20 x 90, ISO 4014-8.8 tZn 370 Nm
brake
Bolts brake pump / console M12 x 25 – 8.8 67 Nm Mobil SHC 320

Torque of Bolts, Rotor – NM44/750

Torque
Placement Bolt type Lubrication
level
Bolts Hub / blades LM 19.1 Stay bolt M24 x 2645 – 8.8 tZn 170 kN MobilTAC 81 or
Mobiltemp SHC
M30 x 230, ISO 4014-10.9 tZn 1800 Nm 460 Special
Bolts Main shaft / Hub M30 x 320, ISO 4014-10.9 1200 Nm Waxed
Old type (Allen bolt head)12.9 1400 Nm Waxed

TCD 5001195-02 Installation & Service Data - NM44/750 & NM44 Page
Date: 03.10.2005 Prepared by: Kapet Approved by: JLA 6 of 8
 Torque of Bolts, General Electrical Parts - NM44/750
Torque
Placement Bolt type Lubrication
level
*CAUTION! Always check label on generator terminal box for valid torque level.
Generator * ELIN Large clamps 22 Nm None
(If label is ELIN Small clamps 12 Nm None
missing) Leroy Somer 8 Nm None
Large cables M12 80 Nm none
Pinch Block
Small cables M12 30 Nm none

Torque of Bolts, DCE Electrical Parts – NM44/750

Torque
Placement Bolt type Lubrication
level
M6 6 Nm Std. Bolt and nut
M8 24 Nm Std. Bolt and nut
Generel M 10 48 Nm Std. Bolt and nut
M 12 70 Nm Std. Bolt and nut
M 16 95 Nm Std. Bolt and nut
Other types – See electrical drawings Main panel page 2

Torque of Bolts, MITA Electrical Parts – NM44/750

Placement Bolt type Torque level Lubrication
Max. S7S Clamp top 18 Nm ---
Max. S7S Clamp bottom 22 Nm ---
M10 45 Nm ---
M8 25 Nm ---
Contactors
M6 18 Nm ---
RD 4.5 Nm ---
Contactor E160* M10 30 Nm ---
Capacitors All types 6 Nm ---
Thyristor All types 15 Nm ---
Fuse holder Ofax 1S3 30 Nm ---
Over voltage protection Obo-Desitek 6 Nm ---

TCD 5001195-02 Installation & Service Data - NM44/750 & NM44 Page
Date: 03.10.2005 Prepared by: Kapet Approved by: JLA 7 of 8
 Torque of Bolts, 24 Edged Towers - NM44/750
Torque
Placement Bolt type Lubrication
level
MobilTAC 81 or
Top flange M20 x 150, ISO 4010-10.9 520 Nm Mobiltemp SHC
460 Special
Middle flange joint M36 x 220, ISO 4014-10.9 2200 Nm Waxed
Middle fish plate joints M27 x 110 1250 Nm *Mobil SHC 320
Middle fish plate joints M24 x 110 10.0 tZn 800 Nm *Mobil SHC 320
Bottom fish plate joints M16 x 65 -10.9 250 Nm *Mobil SHC 320
* Only if not pre-lubricated

Torque of Bolts, Rolled Tower - NM44/750

Torque
Placement Bolt type Lubrication
level
Top flange M20 x 150, ISO 4014-10.9tZn 520 Nm *MobilTAC 81
or Mobiltemp
Middle flange joints M36 x 195, DIN 6914–10.9 tZn 2800 Nm SHC 460 Special
M36-8.8 tZn
Foundation double flange 350 kN ---
nuts for Anchor bolts
* Only if not pre-lubricated

TCD 5001195-02 Installation & Service Data - NM44/750 & NM44 Page
Date: 03.10.2005 Prepared by: Kapet Approved by: JLA 8 of 8