Professional Documents
Culture Documents
HyBase 6100
Operating Table
Copyright
The device bears CE mark indicating its conformity with the provisions of the Council
Directive 93/42/EEC concerning medical devices and fulfills the essential requirements of
Annex I of this directive.
© 2009-2010 Nanjing Mindray Bio-Medical Electronics Co., Ltd. All rights Reserved.
Due to continuous product innovation, the software or technical specifications in this manual
may change without notice. When this happens, a new issue of this manual will be released.
For this Operator’s Manual, the issued Date is 2010-07 (Version: 1.2).
owns the intellectual property rights to this Mindray device and this manual. This manual can
refer to information protected by copyrights or patents and does not convey any license under
Disclosure of the information in this manual in any manner whatsoever without the written
permission of Mindray is strictly forbidden.
Release, amendment, reproduction, distribution, rental, adaption and translation or any other
derivative work of this manual in any manner whatsoever without the written permission of
Mindray is strictly forbidden.
used only for informational or editorial purposes. They are the property of their respective
owners.
I
Responsibility on the Manufacturer Party
All information contained in this manual is believed to be correct. Mindray shall not be liable
for errors contained herein or for incidental or consequential damages in connection with the
Mindray is responsible for the effects on safety, reliability and performance of this device, only
if:
all installation operations, expansions, changes, modifications and repairs of this device
are conducted by Mindray authorized personnel.
the electrical installation of the relevant room complies with the applicable national and
local requirements, and
the device is used in accordance with the instructions for use.
It is important for the hospital or organization that employs this device to carry
out a reasonable service/maintenance plan. Neglect of this can cause machine
breakdown or personal injury.
II
Warranty
Definitions
Main unit: Integrated facilities which implement the specified function separately.
Generally speaking, the main unit should include power supply, control system and some
functional modules.
Accessories: Materials connected to the main unit to extend or implement specified
function.
Consumables: Disposable or short-life parts which should be replaced each time after
use or periodically.
Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or
other charges or liability for direct, indirect or consequential damages or delay resulting from
the improper use or application of the device or the use of parts or accessories not approved
by Mindray or repairs by people other than Mindray authorized personnel.
III
Return Policy
Return Procedure
In the event that it becomes necessary to return this device or part of this device to Mindray,
the following procedure should be followed:
Return authorization: Contact the Customer Service Department and obtain a Customer
Service Authorization number. This number must appear on the outside of the shipping
container. Returned shipments will not be accepted if the number is not clearly visible. Please
provide the model number, serial number, and a brief description of the reason for return.
Freight policy: The customer is responsible for freight charges when this device is shipped to
Mindray for service (this includes customs charges).
Return address: Please send the part(s) or device to the address offered by the Customer
Service Department.
IV
Contact Information
Manufacturer: Nanjing Mindray Bio-Medical Electronics Co., Ltd.
Address: 55# Jiangjun Road, Jiangning, 211100 Nanjing, Jiangsu, P.R.China
Tel: 0049-40-2513175
Fax: 0049-40-255726
V
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Table of Contents
1 System Overview .......................................................................................1-1
1.1 Safety ................................................................................................. 1-1
1.1.1 Safety Notes............................................................................. 1-1
1.1.2 Safety Instructions .................................................................... 1-1
1.2 Graphical Symbols.............................................................................. 1-3
2 Introduction ................................................................................................2-1
2.1 Principle of Operation.......................................................................... 2-1
2.1.1 General .................................................................................... 2-1
2.2 Electrical ............................................................................................. 2-3
2.2.1 Main Control Unit...................................................................... 2-3
2.2.2 Man-machine Interface ............................................................. 2-3
2.2.3 Power Module .......................................................................... 2-4
2.3 Hydraulic system................................................................................. 2-6
2.4 Software ............................................................................................. 2-7
1
Table of Contents
6 Troubleshooting.........................................................................................6-1
6.1 General............................................................................................... 6-1
6.2 Replacing Part .................................................................................... 6-2
6.3 Troubleshooting Flow Chart................................................................. 6-3
6.4 Malfunctions Definition ........................................................................ 6-4
6.4.1 Main Control Board and its Junctions ........................................ 6-4
6.4.2 Factory Mode Definition............................................................ 6-6
6.4.3 Installing Back Plate Sensor ..................................................... 6-8
6.4.4 Installing Trendelenburg/ Reverse Trendelenburg Position Sensor6-10
6.4.5 Installing Left/Right Tilt Sensor ................................................ 6-10
6.4.6 Plastic Plate on the Base ........................................................ 6-11
6.4.7 Joint of the Head/Leg plate ..................................................... 6-11
6.5 Basic Malfunction Alarm .................................................................... 6-12
6.5.1 Indicator Alarm ....................................................................... 6-12
6.5.2 Movement Failure................................................................... 6-14
6.5.3 Noise Failure .......................................................................... 6-17
6.5.4 Oil Leak Failure ...................................................................... 6-18
6.5.5 Installation Failure................................................................... 6-19
7 Parts ............................................................................................................7-1
7.1 General............................................................................................... 7-1
7.2 Assembly Structure ............................................................................. 7-3
7.2.1 Table-top Assembly................................................................... 7-3
7.2.2 Main-Body Assembly ................................................................ 7-4
7.2.3 Column Assembly..................................................................... 7-6
7.2.4 Base Assembly......................................................................... 7-7
7.3 Electromagnetic Valve Assembly ....................................................... 7-10
7.3.1 Oil Pump Assembly................................................................. 7-11
2
Table of Contents
3
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1 System Overview
1.1 Safety
Note Meaning
Read the statement below the symbol. The statement alerts
you to an operating hazard that can cause personal injury.
Before servicing, maintaining or removing the operating table, make sure that
the mains supply has been disconnected from the table.
Be sure to only use the accessories provided by Nanjing Mindray on the
operating table. Using other accessories can cause personal injury and/or
property damage.
The wraps should be disposed of in compliance with local governmental or
hospital regulations. Be sure to place the wraps where the children cannot
1-1
System Overview
touch.
The operating table can function safely and effectively only if it is maintained
properly. Be sure to maintain the operating table as instructed in this manual.
Refer to the operator’s manual for more information on using the operating
table.
1-2
System Overview
Symbol Meaning
Equipotentiality
Alternating current
Direct current
Serial number
Date of manufacture
Manufacturer
1-3
System Overview
Power on/off
Temperature limitation
Humidity limitation
Atmospheric pressure
WEEE symbol
The following definition of the WEEE label
applies to EU member states only: the use of
this symbol indicates that this product should
not be treated as household waste. By
ensuring that this product is disposed of
correctly, you will help prevent bringing
potential negative consequences to the
environment and human health. For more
detailed information with regard to returning
and recycling this product, please consult the
distributor from whom you purchased the
product.
ESD warning
1-4
2 Introduction
2.1.1 General
The main components of the operating table are shown in the figure below.
The operating table is powered by either the 220VAC mains supply or the internal batteries.
When the mains supply is not connected, the operating table automatically runs from the
internal batteries. The power module outputs 24V and 5V DC voltages from other
components.
The hydraulic system is mainly composed of solenoid valves, oil tubing and pumps. The
hydraulic system is controlled by the main control unit.
The corded hand-control and the override panel feature basically the functions. The keys and
2-1
Introduction
LED indicators communicate with the main control unit thought RS232 interfaces. A foot
switch can be connected to the override control panel.
The operating table has angle sensors monitoring the position of every movement part. The
main control unit is intended to control the table movement by the signals from the sensors.
The temperature sensor is intended to monitor the temperature of the oil tank.
2-2
Introduction
2.2 Electrical
The operating table features automated table-top movements. The block diagram of the
electrical part is shown in the figure below. The main control unit is the core of the electrical
system, with sensors, power modules, and control panels integrated.
The man-machine interface consists of the corded hand-control and the override control
panel, both of which provide keys and LED indicators for input/output purposes.
The figure blow shows how the corded hand-control works. It detects the key signals and
sends them to the main control unit through the RS232 interface. Also, it displays the system
status signals through the LED indicators.
2-3
Introduction
The override panel works in a way similar to that of the override panel, except it also provides
an interface to the foot switch and a beeper. The figure below shows how it works.
The power module provides power for other components as well as charges the batteries.
However, the two functions cannot be performed simultaneously, namely it charges the
batteries only when the operating is not working. The block diagram of the module is shown
in the figure below.
When the mains supply is connected, the system automatically selects it over the internal
batteries. The internal batteries work only when the mains supply is off. When the mains
supply is connected, the system charges the batteries automatically if the operating table is
not working. The module provides 5V outputs from electronic boards and 24V output for the
pump and valves. The power at the bottom of the operating table can shut off the power
module’s outputs to the boards, but it will not disable the battery charging function as long as
the mains supply is connected.
2-4
Introduction
2-5
Introduction
The figure below shows how the hydraulic system works. There are totally 6 hydraulic
branches (maximum configuration). The branches are either single action or double action.
The pump used in the hydraulic system is a DC motor pump, whose nominal working
pressure is 7Mpa, voltage 24V, current 8A, output power 100W and output volume 0.7L/min.
2-6
Introduction
2.4 Software
The system software of the operating table mainly consists of the software of the corded
hand-control, the software of the override panel and the software of the main control unit.
The main functions of the software of the main control unit include monitoring the power
status, communicating between the input and output ports, controlling the solenoid valves
and pump and collecting signals sent by the sensors.
The corded hand-control is the main man-machine interface. Its functions include sending the
key signals to the main control unit and receiving LED indication signals sent by the main
control unit.
The main functions of the software of the override panel include sending the key signals and
foot switch signals to the main control unit and receiving LED indication signals sent by the
main control unit
2-7
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3 Unpacking Instructions
The whole shipping crate of the operating table is shown in the figure below,
When shipping the operating table to the appointed place, unpack the crate following the steps
below.
1. Check whether the TILTWATCH is colored. If the TILTWATCH is white, the crate is
not tipped. If red, tipping has occurred. Be sure to carefully check whether every
hydraulic part leaks oil. If necessary, open the base cover of the operating table to
check whether there is oil in the base.
2. Be sure to reserve enough room at the crate exit (indicated by a big arrow). Cut the
3-1
Unpacking Instructions
plastic strap, and remove the top and body of the crate. Place the crate top on the
exit to be a slope, as shown in the figure below. Affix the Velcro strap (a).
Velcro
strap
Crate cover
Board (b)
3. Remove the accessories carton. Cut the plastic strap, and remove the strap and the
plastic film. Do not damage the table surface.
4. Pull and remove the board (b) on the exit. Push the operating table from the slope to
the desired position.
5. Be sure to dispose of the wraps in compliance with local governmental or hospital
regulations.
3-2
4 Test and Maintenance
4.1 General
To ensure that the operating table can work normally for a long term, you should regularly
check, maintain and test it. This chapter content is based on the basic test methods of the
operating table, and the recommended test tools. Be sure to maintain and test the operating
table as needs, and choose the proper test tools.
The test and verification methods in this chapter are intended to verify whether the table
performance can meet the required specifications. During the test process, if the test result
cannot meet the requirement, there are failures on a certain part of the operating table. Be sure
to maintain or replace it at once. If you have any questions else, contact the service
department authorized by Nanjing Mindray.
4-1
Test and Maintenance
The inspection is intended to check the appearance of the operating table and the mechanical
movements of every part. If there is not obvious surface damage and all the moments can
work normally, the table can pass the inspection.
1. Is there any damage on such parts as the body of the operating table, the corded
control, the cables, the base of the operating table and accessories?
2. Are the safety notes and nominal plate clear and recognizable?
3. Can the head plate and the leg plates move normally?
4-2
Test and Maintenance
The inspection ensures whether the operating table can normally power on, and every
automated movement can normally work. You should check:
1. Push the “Power Switch” on the base of the operating table. Press the “Power on” on
the ceded hand control and observe whether all the indicators on the control are
normal.
2. Press every key on the corded hand control, and observe whether all the keys can
work normally.
3. Press every key on the override panel, and observe whether all the keys can work
normally.
4. Operate every control switch on the foot switch, and observe whether all switches
can work normally.
5. If abnormal situations occur, see the chapter 5 to locate the failure, and maintain the
operating table.
4-3
Test and Maintenance
4.4 Maintenance
1. When not using the operating table for a long term, be sure to store the table in an
environment with proper temperature, humidity and atmospheric pressure conditions,
-40℃-60℃, 10%-95%, and 500hPa-1060hPa respectively. Keep the operating
table upright. Do not tip over the table.
2. When using the operating table, make sure the floor of the operating room is
horizontal. Otherwise, the table may cause tipping hazard.
3. The weight of the operating table is 200kg (not including the accessories), the max
load is 250kg. When using the table, be sure to properly lock the table body.
4. Do not sit on the leg plate, the head plate. Otherwise, it may cause property damage.
5. When raising to the limit of the body elevator, be sure to lightly adjust the crank hand.
Otherwise, it may be hard to lower the body elevator.
6. During the surgery, do not connect with 220VAC mains.
7. After the surgery, clean the operating table, and adjust it to the best rest state (table
top shifted to the limit of the foot end and descended to the lowest position) to
prevent air from entering the hydraulic system.
8. In case of the normal use frequency (5 to 7 days every week and 5-10 hours every
day), charge the battery of the operating table every day. To charge it, plug the power
cable into a power outlet overnight.
9. If the operating table is not used for a long term, be sure to charge it every two
weeks.
10. Regularly check whether the connecting wire of the corded hand control is normal.
11. Check whether all the screws are tightened on the table top and the column of the
operating table. Move the table and check whether the hydraulic system leaks oil on
the floor. If you find any questions, maintain the table at once.
1. Level the table top, and then raise it to the highest point.
4-4
Test and Maintenance
Aldehydes
Quaternary compounds
Guanidine derivative
If the surface is extremely soiled, use the concentrated agent to clean it following the method
above.
Be sure to only use the recommended agents and methods to clean the
operating table.
4.4.3 Maintenance
4-5
Test and Maintenance
Electrical safety tests are a proven means of verifying the electrical safety of
the equipment. They are intended for determining potential electrical
hazards. Failure to find out these hazards timely may cause personnel
injury.
All devices using the AC mains and connected to medical equipment within
patient environments must meet the requirements of the IEC 60601-1
medical electrical systems standard and should be put under electrical
safety tests at the frequency recommended for the product.
Electrical safety tests are intended to check if potential electrical hazards to the patient,
operator or service personnel of the equipment. Electrical safety test should be performed
under normal ambient conditions of temperature, humidity and pressure.
The electrical safety test plan described hereafter takes 601 safety analyzer as an example.
Different safety analyzers may be used in different areas. Be sure to choose applicable test
plan.
4-6
Test and Maintenance
Test tools
Safety analyzer
Isolation transformer
4-7
Test and Maintenance
4-8
5 Repair and Disassembly
5.1 Tools
You may need the following tools to repair the operating table or change parts.
5-1
Repair and Disassembly
5.2 Preparations
When re-assembling the operating table, make sure all wires are reliably
connected.
When re-assembling the operating table, make sure right screws are used.
Screwing improper screws by force may damage the device. Furthermore,
using improper screws may cause the screws or parts fall off unexpectedly in
use, hence leading to unforeseeable personal injury or property damage.
Be sure to classify the removed screws and parts and store them carefully for
re-assembly. Do not damage, contaminate or lose any screw or part.
5-2
Repair and Disassembly
The base cover is fixed to the base by 6 screws. The figures below shows 3 of them and the
other 3 are on the opposite sides.
M4×12
countersunk
M4×20
countersunk
The column cover is fixed to the base cover by 6 screws, which are uniformly distributed
around the bottom. The figure below shows 2 of the screws.
M3×4
countersunk
Remove the base cover from the base after all the above-mentioned screws are removed.
5-3
Repair and Disassembly
Disconnect all the wires from the control board. Remove the 4 M3×8 screws fixing the control
board and remove it.
Remove the control board from its fixing plate as needed.
M3×8
Fixing plate
5-4
Repair and Disassembly
Power board
M3 screws
The power board is located below the main control board. You can see it after removing the
main control board and its fixing plate. To remove the power board, first disconnect all the
wires and then remove the 4 M3 screws fixing the board.
The power button assembly is fixed on the front end of the base. Remove the 4 screws fixing
the assembly and you can pull out the assembly. To remove the power button, first disconnect
the wires and then undo the fixing ring.
Remove the 4
screws to pull
out the
assembly.
5-5
Repair and Disassembly
The column control board is located inside the override panel. It is exposed after the column
cover is removed. Disconnect the wires and then remove the 4 screws to take out the override
panel.
Column cover
Remove
the 10 Remove the 2
screws. screws fixing the
wires.
5-6
Repair and Disassembly
线控插座
Remove the M5 screws fixing the batteries from the steel bars. Disconnect the wires from the
boards and then take out the batteries.
Remove the 4 M5 screws that fix the pump to the base, and then remove the pump.
Oil pump
assembly
Combination
screws (totally 4)
5-7
Repair and Disassembly
Remove the air filter and then inject oil through oil inlet beneath the filter. To completely change
the oil, first remove the cap from the cover of the oil tank, and then remove the cover. Pump
out the old oil through a syringe, and then add new oil to the tank at a proper amount.
The operating table uses Mobile DTE 24 only. Do not use other oils.
If all the pistons are at their 0-travel positions, fill 2/3 of the oil tank.
You can check whether the remaining oil is enough by running such complex
functions as flex and reflex positions.
Remove the screws fixing the valve assembly to remove the assembly. The figure below
shows 3 of the screws and the other 3 are on the opposite side. The valves can be removed
individually from the end with the valve bolts.
5-8
Repair and Disassembly
Fixing screws
Valve base
O-ring
Valve
bolt
When installing the valve assembly, make sure the o-rings are fixed in place.
Otherwise, the oil may leak.
If the operating table is configured with the table-top longitudinal shift
function, there are totally 11 couples of valves. If not, there are 9 couples.
Lift the base by 70-100 mm, remove the screws fixing the castor or hydraulic feet, and then
remove the castor or hydraulic feet.
5-9
Repair and Disassembly
Do not lift the base too high and make sure the operating table is stable at the
lifted position. Otherwise, it may tip over.
Make sure the operating table is lifted by something strong enough to bear the
table’s weight. Otherwise the operating table may fall.
Remove the plastic screws fixing the bellows, as the figure below shows. Remove the seat
plate and then remove the leather bellows.
Position of the
plastic screws Leather
bellows
5-10
Repair and Disassembly
The column cover is fixed to the column frame by screws. To remove the column cover, first
remove the leather bellows and the override panel, then remove the screws surrounding the
column frame, and then remove the M3×4 screws fixing the two halves of the column cover
together.
Position of the
fixing screw.
Column frame
inside. M3×4
countersunk
The Trendelenburg/Reverse Trendelenburg position sensor and the left/right tilt sensor are
exposed after the leather bellows is removed.
Trendelenburg/r
everse
Left/right
trendelenburg
tilt sensor
position sensor
Disconnect all the wires from the sensor. Remove the M8 screws and then remove the
sensor.
5-11
Repair and Disassembly
M8 screws
Trendelenburg
/reverse
Wires
trendelenburg
The back plate sensor is located between the back plate and the seat plate, as the figure
below shows. To remove the sensor, first removed the M4 screws fixing the sensor cap and
then remove the cap. Exercise care when pulling out the sensor. Do not break the wires inside.
M4 screws
5-12
Repair and Disassembly
Sensor cap
Angle
sensor
Sensor
support
There are 2 back plate cylinders, which are symmetrically located beneath the seat plate.
Every cylinder is fixed by 4 screws, as the figure below shows.
Oil tube
Oil tube
Oil cylinder
Oil cylinder
inside
inside
5-13
Repair and Disassembly
Raise the back plate to expose the shaft of the cylinder holder. Remove the fixing screws and
then plug one M4 screw into the shaft and pull out the shaft.
Cylinder
shaft
Position of
the fixing
M4 screw screw
When you have removed the 2 holder shafts, the back plate is free to move. Be
sure to fix the back plate by external support before removing the holder
shafts. Otherwise, the back plate may fall unexpectedly.
Remove the 4 screws from the beams of the seat plate, and then disconnect the oil tube from
the T-piece. Be sure to prevent the oiling from leaking out. Remove the back plate cylinder
assembly.
Oil tube of
back plate Oil tube of
cylinder back plate
cylinder
T-piece
Before removing the oil tube, take precautionary measures to ensure minimum
5-14
Repair and Disassembly
oil leak.
When installing a new back plate cylinder, make sure the oil tubes are connected in the proper
order. As the figure below shows, make sure the tubes identified by a black tape are connected
to the same T-piece. Likewise, all the tube without the black tape should be connected to the
same T-piece.
Make sure the tubes identified by a black tape are connected to the same
T-piece. Likewise, all the tube without the black tape should be connected to
the same T-piece.
The longitudinal-shift cylinder is located beneath the seat plate. Shift the table-top
longitudinally so that the cylinder is fully exposed. Disconnect the two oil tubes (one at each
end) and then remove the M8 screws to remove the cylinder.
5-15
Repair and Disassembly
M8 screws
Oil tube for
longitudinal-shift
cylinder
Before removing the oil tube, take precautionary measures to ensure minimum
oil leak.
Both of the Trendelenburg/reverse trendelenburg position cylinder and the left/right tilt cylinder
are located inside the column cover, as the figure below shows. The two cylinders can be
removed in a similar way. The following paragraph uses the Trendelenburg/reverse
trendelenburg position cylinder as an example.
Disconnect the two oil tubes, one on each end. Remove the circlip with a snap-ring gripper.
Remove the shafts of the cylinder holder, one on each end to remove the cylinder.
5-16
Repair and Disassembly
Left/right tilt
cylinder
Trendelenburg/reverse
trendelenburg position Oil tubes of
cylinder the
Trendelenbu
rg/reverse
Shaft of the cylinder trendelenbur
holder of the g position
Trendelenburg/reverse cylinder
trendelenburg position
Shaft ring
cylinder
Before removing the oil tube, take precautionary measures to ensure minimum
oil leak.
5-17
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6 Troubleshooting
6.1 General
The chapter content is sorted according to the parts where the table failures occur and the
failures. When maintaining the operating table, check, locate and troubleshoot the failures in
the listed order, referring to the troubleshooting flow chart.
The recommended solutions in this chapter are meant to help you solve common problems,
not including all the problems. In case you encounter problems not included in this chapter,
contact the customer service department authorized by Nanjing Mindray.
6-1
Troubleshooting
Combining the failure with this chapter content, you can locate and replace the failure part.
Then, check whether the failure disappears or the table can pass the relative tests. If the
failure disappears, the replaced part is damaged and sent to the service department
authorized by Nanjing Mindray. If the failure still exists, relocate the failure part and
troubleshoot the failure.
If you want to learn your replaced assembly and obtain a new one, see the chapter 7.
6-2
Troubleshooting
6-3
Troubleshooting
J11 J18
J7
J17
J5 J4
J6
J12
Junction Function
J7 power supply for the pump
J17 feedback on whether the table is connected with AC and on
whether the battery is sufficiently charged.
J6 power supply for the pump, valve and main control board
J11 power supply for the solenoid valve
J18 power supply for the solenoid valve
J5 the communication wire of the override panel
J4 the communication wire of the corded hand control
J12 the communication wire of the 3 sensors
6-4
Troubleshooting
J6 Junction
4 1
5 2
6
3
J7 Junction
1power 24V
3 pump
J11 Junction
11、12 reserved pins
13 power 24V VPP
6、7、8、9、
10 valves
6-5
Troubleshooting
J5 Junction
4Input
2 Ground
3Output 1 Power
Figure 6-5 J5 junction
J4 Junction
2 Ground
4Input
3Output 1 Power
J18 Junction
In case of turning on the corded hand control, press and hold the “Locking castors” and
“Unlocking castors” keys for more than 5 seconds so that the working mode of the table is
changed to the factory mode. Meanwhile, the power indicator is on. The battery indicator is
blinking with red and green alternately. The other indictors are off. As shown the table below,
press the combination keys to complete the corresponding operation. When pressing and
holding the “Locking castors” and “Unlocking castors” keys for more than 5 seconds again,
finish the factory setting mode. If you press the “Power off” key, log off the factory mode.
6-6
Troubleshooting
6-7
Troubleshooting
down)”
“Unlocking castors” and If the operating table has failures (for
“0-position” example: the wire of the sensor is
Error recover broken.), you can press the combination
keys to recover the table, and can
troubleshoot the failure.
Aging program “Flex position” and “Re-flex
position ”
Sensor
Copper
column
Magnetic core
6-8
Troubleshooting
The outer
surface of the
copper column is
parallel with the
back plate.
6-9
Troubleshooting
Position Sensor
Trendelenburg/ Reverse
Trendelenburg Position
Sensor
6-10
Troubleshooting
Plastic plate
steel ball
Locking button
6-11
Troubleshooting
6-12
Troubleshooting
6-13
Troubleshooting
6-14
Troubleshooting
If the failure is
troubleshooted, the
Step 1: Restart the operating table Restart the table.
table has program
failure.
Step 2: Check whether the wire
No
between the corded hand control If it does not, the wire
respo Replace it.
(the override pane) and the main is broken.
nse
control board conduct electricity.
after
Step 3: Replace the corded hand
pressi If it does not exist, the
control (the override control), and
ng all failure happens on the Replace the control.
then check whether the failure still
the replaced control.
exists.
functi
Step 4: Check the output voltages of If some of the output
onal
J4, J5, J7, J11 and J18 are normal on voltages are abnormal,
keys
the main control board, as shown in the main control board Replace the board.
the Figure 6-1. is broken.
Step 5: Check whether the oil pipe
If it does, the pipe is
between the oil pump and the Replace the pipe.
broken.
solenoid valve leaks oil.
The
operat
ing
table
can
move Check whether the corresponding oil If it does, the cylinder
Replace the cylinder.
witho cylinder leaks oil. has the failure.
ut
operat
ive
comm
ands.
If the failure is
The troubleshooted, the
Step 1: Restart the operating table Restart the table.
operat table has program
ing failure.
table Step 2: Replace the corded hand
If it does not exist, the
canno control (the override control), and
failure happens on the Replace the control.
t then check whether the failure still
replaced control.
move exists.
to the Step 3: Check whether the wire
desire between the corded hand control If it does not, the wire
Replace the wire.
d (the override pane) and the main is broken.
positi control board conduct electricity.
6-15
Troubleshooting
on
when
a
Step 4: Log on the factory mode. If a Make sure the
single
single movement can be operated sensor is installed
functi —
normally, there is some wrong with correctly; otherwise
onal
the sensor module. you need replace the
key is
magnetic encoder.
press
ed, or
the Step 5: Check whether the wire
If it does not, the wire
table between the sensor and the main Replace the wire.
is broken.
move control board conduct electricity.
s If the voltage is Replace the main
Step 6: Check the output voltage of
abnor abnormal, the main control board and
the J4 and J5 is normal on the main
mally control board is recalibrate the
control board.
when broken. sensor.
the
combi Step 7: Press one function key, and
nation check the voltage of the If the voltage is
key corresponding solenoid valve by a abnormal, the valve is Replace the valve.
(the multimeter. Judge whether the valve broken.
“0-po is opened normally (as shown in the
sition Figure 6-4 and Figure 6-7).
” key)
is
press Step 8: Check whether the If it does, the cylinder
Replace the cylinder.
ed. corresponding oil cylinder leaks oil. has the failure.
6-16
Troubleshooting
If the output is
Step 5: Check the output voltage of
abnormal, the main Replace the main
J4 and J5 is normal, as shown in the
control board is control board.
Figure 6-1.
broken.
6-17
Troubleshooting
6-18
Troubleshooting
6-19
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7 Parts
7.1 General
When you remove and replace spare parts, to facilitate identifying every part, the explosion
drawings of the operating table and some parts, and the material number are listed in this
chapter.
The parts of the operating table may have been changed. If the relative content
in this manual is not what you needed. Please contact the service company
authorized by Nanjing Mindray to get the newest information.
7-1
Parts
7-2
Parts
The table-top assembly consists of the head plate, back plate, seat plate, separate leg plates
and body elevator(optional). The figure is shown in the figure below. The seat plate is fixed
the table-top up/down column. The back plate is hinged the seat plate. The oil vessel of the
back plate is installed in the metal frame of the seat plate. One end of the vessel is connected
with the seat plate; the other end is connected with the back plate. The head plate and the leg
plate can be connected with the back plate or the seat plate by its joint. The head plate and
the leg plate can be exchanged. The table-top assembly and the column assembly are
connected by an adaptor plate. The plate is used to connect the metal frames in the seat
plate with the installation flat of the column assembly.
The table pad of the table-top assembly is detachable. Every section of the pad is fixed on the
table top by Velcro strap. The material of the pad is made of sponge and leather. Every
section board of the table-top assembly can be exposed to the X-ray. The board can endure
great press force and strong erosion. Every board is connected with every beam by screws.
Each beam is cast by aluminum alloy. Its surface applies to the paint technique.
7-3
Parts
7-4
Parts
7-5
Parts
7-6
Parts
Trendelenburg
9 0092-20-100044 table-top up/down seat
10 0092-20-100058 towline seat
11 0092-20-102433 protective cover, connection wires
12 0092-20-100351 adjustment washer (thin)
13 0092-20-102607 adjustment washer (thick)
14 M04-000202--- flat washer GB97.1 8
7-7
Parts
7-8
Parts
39 0092-20-89941 PE wire
50 M19-000009--- thermistor
7-9
Parts
hexagon screw
4 082-000093-00
7-10
Parts
7-11
Parts
7-12
Parts
7-13
Parts
3 0092-20-100063 O ring
7-14
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P/N: H-0092-20-102416(1.2)