You are on page 1of 485

ISSUED TO:

MUNICIPAL AUTHORITY OF THE


CITY OF MCKEESPORT
ALLEGHENY. PA

BIDDING DOCUMENTS FOR

INSTALLATION OF A ROTARY PRESS AND


ANCILLARY EQUIPMENT

CONTRACT NO. 2012-01


GENERAL/MECHANICAL CONSTRUCTION

CONTRACT NO. 2012-02


ELECTRICAL CONSTRUCTION

RELEASE FOR BID


May 2012

KL L I — I ^
ENGINEERS, INC
5173 Campbells Run Road
Pittsburgh, PA 15205
Telephone: (412) 494-0510
Fax: (412) 494-0426
E-mail: info@klhenaineers.com
Ref. No. 220-48
M u n i c i p a l A u t h o r i t y o f the C i t y o f McKeesport
I n s t a l l a t i o n Of A Rotary Press And A n c i l l a r y Equipment

C o n t r a c t No. 2012-01 General/Mechanical C o n s t r u c t i o n


C o n t r a c t No. 2012-02 E l e c t r i c a l C o n s t r u c t i o n

TABLE OF CONTENTS

Section Page

Advertisement A-l

Instruction t o Bidders B-1

BID FORM
Contract No. 2012-01 C-l

Contract No. 2012-02 C-5

B i d Bond D-1

General Conditions E-l

Supplemental General Conditions F-l

Technical Specifications

Division 1 - General Requirements

Section 01000 - S c o p e 01000-1


Section 01010 - D r a w i n g s I n d e x 01010-1
Section 01020 - Summary o f Work 01020-1
Section 01040 - C o o r d i n a t i o n 01040-1
Section 01041 - S u p p l e m e n t a l M e c h a n i c a l C o n d i t i o n s 01041-1
Section 01090 - R e f e r e n c e s 01090-1
Section 01200 - P r o j e c t M e e t i n g s 01200-1
Section 01300 - S u b m i t t a l s 01300-1
Section 01501 - C o n s t r u c t i o n F a c i l i t i e s 01501-1
Section 01551 - B a r r i e r s a n d E n c l o s u r e s 01551-1
Section 01570 - T e m p o r a r y E r o s i o n a n d S e d i m e n t C o n t r o l . . . 01570-1
Section 01650 - F a c i l i t i e s S t a r t u p / C o m m i s s i o n i n g 01650-1
Section 01740 - C l e a n Up o f Work S i t e 01740-1
Section 01741 - D u s t a n d Mud C o n t r o l 01741-1
Section 01800 - S u b s t a n t i a l C o m p l e t i o n 01800-1
Division 2 - S i t e Work

Section 02000 - S i t e Work 02000-1


Section 02040 - S i t e P r e p a r a t i o n 02040-1

i 2 2 0 / 2 0 1 2 - 0 1 , 02
Section 02050 - Demolition 02050-1
Section 02140 - Dewatering 02140-1
Section 02150 - Shoring 02150-1
Section 02220 - Excavating, B a c k f i l l i n g , and Compacting 02220-1
Section 02280 - S o i l Treatment 02280-1
Section 02500 - P a v i n g and S u r f a c i n g 02500-1
Section 02609 - D e t e c t a b l e M a r k i n g Tape 02609-1
Section 02730 - P i p e d W a s t e w a t e r Sewer 02730-1

Division 3 - Concrete

Section 03010 - C o n c r e t e Work 03010-1


Section 03100 - C o n c r e t e Formwork 03100-1
Section 03200 - Concrete Reinforcement 03200-1
Section 03300 - Cast-in-Place Concrete 03300-1
Section 03345 - Concrete F i n i s h i n g 03345-1
Section 03361 - F l o o r Hardener 03361-1
Section 03600 - Grout 03600-1

Division 5 - Metals

S e c t i o n 05120 - S t r u c t u r a l S t e e l 05120-1
S e c t i o n 05331 - A l u m i n u m G r a t i n g 05331-1
S e c t i o n 05520 - A l u m i n u m H a n d r a i l s and R a i l i n g s 05520-1

Division 6 - Wood a n d P l a s t i c s

Section 06100 - Rough C a r p e n t r y 06100-1

Division 7 - Moisture and Thermal Protection

Section 07900 - J o i n t Sealers 07900-1

Division 9 - Finishes

Section 09900 - P a i n t i n g 09900-1

Division 11 - E q u i p m e n t

S e c t i o n 11300 - W a s t e w a t e r T r e a t m e n t E q u i p m e n t 11300-1
S e c t i o n 11301 - E l e c t r i c M o t o r s 11301-1
S e c t i o n 11315 - S l u d g e Pumps 11315-1
S e c t i o n 11333 - Sewage G r i n d e r 11333-1
S e c t i o n 11347 - P o l y m e r P r e p a r a t i o n and D o s i n g U n i t 11347-1
S e c t i o n 11360 - R o t a r y P r e s s 11360-1

ii 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

iv 2 2 0 / 2 0 1 2 - 0 1 , 02
ADVERTISEMENT

CONTRACT NO. 2012-01 General /Mechanical C o n s t r u c t i o n


CONTRACT NO. 2012-02 E l e c t r i c a l C o n s t r u c t i o n

Installation o f a Rotary Press and A n c i l l a r y Equipment

S e a l e d b i d s f o r I n s t a l l a t i o n o f a R o t a r y Press and A n c i l l a r y
E q u i p m e n t CONTRACT NO. 2012-01 G e n e r a l / M e c h a n i c a l C o n s t r u c t i o n and
CONTRACT NO. 2012-02 E l e c t r i c a l C o n s t r u c t i o n w i l l be r e c e i v e d b y
the M u n i c i p a l A u t h o r i t y o f t h e C i t y o f McKeesport, Allegheny
C o u n t y , P e n n s y l v a n i a , a t 100 A t l a n t i c Avenue, M c K e e s p o r t , PA 15132
u n t i l 2:00 P.M. p r e v a i l i n g t i m e , June 20, 2012. B i d s w i l l be opened
and r e a d a l o u d a t 2:00 P.M. a t t h e A u t h o r i t y O f f i c e , 100 A t l a n t i c
A v e n u e , M c K e e s p o r t , PA 15132.

C o p i e s o f t h e p l a n s a n d s p e c i f i c a t i o n s a r e on f i l e f o r review a t a l l
Accu-Copy R e p r o g r a p h i c s l o c a t i o n s .

P i t t s b u r g h - North P i t t s b u r g h - Downtown P i t t s b u r g h - East


302 Thomson Park D r i v e 401 Wood S t . , S u i t e 202 616 - J B e a t t y Road
Cranberry Twp, PA 16066 P i t t s b u r g h , PA 15222 M o n r o e v i l l e , PA 15146
Phone: 724-935-7055 Phone: 412-281-0799 Phone: 412-457-0717
Fax: 724-935-0250 Fax: 412-281-4463 Fax: 412-457-0718

C o p i e s o f t h e b i d d i n g documents may be p u r c h a s e d a t t h e s e l o c a t i o n s
o r o n l i n e www.accu-copy.com a t a n o n - r e f u n d a b l e c o s t o f $105.00 p e r
set.

A c e r t i f i e d c h e c k , bank d r a f t , o r a B i d Bond e x e c u t e d on t h e
p r e s c r i b e d f o r m b y t h e B i d d e r a n d a S u r e t y Company, i n t h e amount
e q u a l t o t e n p e r c e n t (10%) o f t h e B i d , s h a l l be s u b m i t t e d w i t h each
Bid t o guarantee t h e Bidder's entrance i n t o t h i s Contract i f given
t h e award. No B i d Bond s h a l l be w a i v e d o r r e t u r n e d because t h e B i d d e r
f a i l e d t o o r cannot comply w i t h any r e q u i r e m e n t s s e t f o r t h i n t h e
B i d d i n g Documents o r a n y a p p l i c a b l e s t a t u t e s o f t h e U n i t e d S t a t e s ,
t h e Commonwealth o f P e n n s y l v a n i a a n d / o r a l l l o c a l o r d i n a n c e s .

No B i d may be w i t h d r a w n f o r a p e r i o d o f s i x t y (60) d a y s a f t e r t h e
time o f t h e opening o f t h e b i d s .

The C o n t r a c t o r must i n s u r e t h a t e m p l o y e e s a n d a p p l i c a n t s f o r
employment a r e n o t d i s c r i m i n a t e d a g a i n s t b e c a u s e o f t h e i r r a c e ,
creed, color o r n a t i o n a l o r i g i n .

A-l 2 2 0 / 2 0 1 2 - 0 1 , 02
The M u n i c i p a l A u t h o r i t y o f t h e C i t y o f M c K e e s p o r t r e s e r v e s t h e r i g h t
t o r e j e c t any o r a l l B i d s and t o w a i v e any i n f o r m a l i t y t h e r e i n .

Dale M c C a l l
Secretary

A-2 220/2012-01, 02
Section B

INSTRUCTIONS TO BIDDERS

Bl D e s i g n a t i o n o f Work

The w o r k i n c l u d e d u n d e r t h e s e c o n t r a c t s c o v e r s t h e f u r n i s h i n g o f
all plant l a b o r , m a t e r i a l s , t o o l s and equipment r e q u i r e d t o
c o m p l e t e t h e work a s d e s c r i b e d h e r e i n , a n d shown on t h e C o n t r a c t
Drawings and n e c e s s a r y f o r complete o p e r a t i n g f a c i l i t i e s .

The w o r k u n d e r C o n t r a c t No' (s) 2012-01 a n d 2012-02 g e n e r a l l y


consists of installation of a rotary press and ancillary
e q u i p m e n t , new s l u d g e pumps a n d p i p i n g f o r a c o m p l e t e d e w a t e r i n g
system. The c o n t r a c t o r s h a l l c o m p l e t e a l l r e q u i r e d d e m o l i t i o n
t o accommodate t h e i n s t a l l a t i o n .

B2 L o c a t i o n o f C o n s t r u c t i o n Work

All construction work i s proposed t o be p e r f o r m e d at the


Wastewater Treatment P l a n t i n t h e C i t y o f McKeesport, Allegheny
C o u n t y a n d Commonwealth o f PA.

B3 Copies o f B i d d i n g Documents

C o p i e s o f t h e B i d d i n g Documents f o r t h e d e s c r i b e d work may be


obtained f r o m A c c u - C o p y R e p r o g r a p h i c s a t t h e a d d r e s s shown o n
the Advertisement. The n o n - r e f u n d a b l e p r i c e f o r same i s a l s o
s t a t e d i n the Advertisement.

C o m p l e t e s e t s o f B i d d i n g Documents s h a l l be u s e d i n p r e p a r i n g
B i d s ; n e i t h e r OWNER n o r ENGINEER assume a n y r e s p o n s i b i l i t y f o r
errors or misinterpretations resulting from t h e use o f
i n c o m p l e t e s e t s o f B i d d i n g Documents.

OWNER a n d ENGINEER i n m a k i n g c o p i e s o f B i d d i n g Documents a v a i l -


a b l e on t h e a b o v e t e r m s do s o o n l y f o r t h e p u r p o s e o f o b t a i n i n g
B i d s on t h e Work a n d do n o t c o n f e r a l i c e n s e o r g r a n t f o r a n y
o t h e r use.

B4 Q u a l i f i c a t i o n s of Bidders

To d e m o n s t r a t e q u a l i f i c a t i o n s t o p e r f o r m t h e Work, e a c h B i d d e r
must be p r e p a r e d t o s u b m i t , w i t h i n f i v e d a y s o f OWNER'S r e q u e s t ,
w r i t t e n i n f o r m a t i o n such as f i n a n c i a l d a t a , p r e v i o u s experience
and evidence of authority t o conduct business i n the
j u r i s d i c t i o n where t h e P r o j e c t i s l o c a t e d .

B-1 2 2 0 / 2 0 1 2 - 0 1 , 02
B5 Examination o f C o n t r a c t Documents and S i t e

Before s u b m i t t i n g a B i d , each B i d d e r s h a l l : (a) e x a m i n e t h e


B i d d i n g / C o n t r a c t Documents t h o r o u g h l y , (b) v i s i t the site to
f a m i l i a r i z e h i m s e l f w i t h l o c a l c o n d i t i o n s t h a t may i n a n y manner
a f f e c t a c c e s s , c o s t , p r o g r e s s o r p e r f o r m a n c e o f t h e work, (c)
familiarize himself with federal, state and l o c a l laws,
o r d i n a n c e s , r u l e s a n d r e g u l a t i o n s t h a t may i n a n y manner a f f e c t
a c c e s s , c o s t , p r o g r e s s o r p e r f o r m a n c e o f t h e Work; a n d (d) s t u d y
and c a r e f u l l y c o r r e l a t e B i d d e r ' s o b s e r v a t i o n s w i t h t h e C o n t r a c t
Documents.

Before s u b m i t t i n g h i s B i d , each Bidder shall, a t h i s own


e x p e n s e , make s u c h i n v e s t i g a t i o n s a n d t e s t s a s t h e B i d d e r may
deem n e c e s s a r y t o d e t e r m i n e h i s B i d f o r p e r f o r m a n c e o f t h e Work
in accordance with t h e time, price and o t h e r terms and
c o n d i t i o n s o f t h e C o n t r a c t Documents.

On r e q u e s t , OWNER may a s s i s t e a c h B i d d e r who d e s i r e s a c c e s s t o


the s i t e t o conduct such i n v e s t i g a t i o n s and t e s t s as each B i d d e r
deems n e c e s s a r y f o r s u b m i s s i o n o f h i s B i d .

B6 I n t e r p r e t a t i o n s , C l a r i f i c a t i o n s and Requests f o r Information

All q u e s t i o n s , c l a r i f i c a t i o n s and/or Requests f o r I n f o r m a t i o n


a b o u t t h e m e a n i n g o r i n t e n t o f t h e C o n t r a c t Documents s h a l l be
s u b m i t t e d t o ENGINEER i n w r i t i n g v i a l e t t e r , f a x , o r e - m a i l a t
macmproject@klhengineers.com. R e p l i e s w i l l be i s s u e d b y Addenda
m a i l e d o r d e l i v e r e d t o a l l p a r t i e s r e c o r d e d as h a v i n g r e c e i v e d
t h e B i d d i n g Documents. Only i n t e r p r e t a t i o n s w r i t t e n by formal
w r i t t e n A d d e n d a w i l l be b i n d i n g . O r a l and o t h e r i n t e r p r e t a t i o n s
o r c l a r i f i c a t i o n s w i l l be w i t h o u t l e g a l e f f e c t .

B7 B i d Security

B i d S e c u r i t y s h a l l be made p a y a b l e t o OWNER, i n a n amount o f n o t


l e s s t h a n t e n p e r c e n t (10%) o f t h e B i d d e r ' s maximum B i d p r i c e i n
t h e f o r m o f e i t h e r a c e r t i f i e d b a n k c h e c k o r a B i d Bond on t h e
f o r m a t t a c h e d i n S e c t i o n D, i s s u e d b y a S u r e t y m e e t i n g t h e
requirements set f o r t h a t the bottom t h e r e o f .

The B i d S e c u r i t y o f t h e S u c c e s s f u l B i d d e r w i l l be r e t a i n e d u n t i l
such Bidder has executed t h e Agreement and f u r n i s h e d t h e
R e q u i r e d C o n t r a c t S e c u r i t y , w h e r e u p o n i t w i l l be r e t u r n e d ; i f
t h e s u c c e s s f u l B i d d e r f a i l s t o e x e c u t e and d e l i v e r t h e Agreement
and f u r n i s h t h e r e q u i r e d C o n t r a c t S e c u r i t y w i t h i n 15 d a y s o f

B-2 2 2 0 / 2 0 1 2 - 0 1 , 02
Notice o f A w a r d , OWNER may a n n u l said Notice and t h e B i d
S e c u r i t y o f t h a t B i d d e r w i l l be f o r f e i t e d . The B i d S e c u r i t y o f
any Bidder whom OWNER believes t o have a reasonable
c o n s i d e r a t i o n f o r r e c e i v i n g t h e a w a r d may be r e t a i n e d b y OWNER
u n t i l a f t e r t h e e f f e c t i v e d a t e o f t h e Agreement.

B8 C o n t r a c t Time

The number o f c a l e n d a r d a y s w i t h i n w h i c h , o r t h e d a t e b y w h i c h ,
the Work i s t o be c o m p l e t e d ( t h e C o n t r a c t Time) i s s e t f o r t h i n
the B i d Form a n d w i l l be i n c l u d e d i n t h e A g r e e m e n t .

B9 L i q u i d a t e d Damages

Provisions f o r liquidated damages are set forth i n the


Agreement.

BIO B i d Forms

The B i d Forms a r e a t t a c h e d hereto; additional copies may be


o b t a i n e d f r o m ENGINEER.

B i d Forms must be c o m p l e t e d i n i n k o r b y t y p e w r i t e r . The t o t a l


B i d p r i c e on t h e f o r m must be s t a t e d i n w o r d s a n d n u m e r a l s ; i n
case o f a c o n f l i c t , words w i l l t a k e p r e c e d e n c e .

Bids by C o r p o r a t i o n s must be e x e c u t e d i n t h e c o r p o r a t e name b y


the p r e s i d e n t o r a v i c e - p r e s i d e n t (or other corporate officer
accompanied by evidence o f a u t h o r i t y t o sign) and t h e corporate
s e a l must be a f f i x e d a n d a t t e s t e d b y t h e s e c r e t a r y o r a n a s s i s -
tant secretary. The c o r p o r a t e a d d r e s s s h a l l be shown b e l o w t h e
signature.

B i d s b y P a r t n e r s h i p s must be e x e c u t e d i n t h e p a r t n e r s h i p name
and signed by a partner, whose t i t l e must a p p e a r u n d e r t h e
s i g n a t u r e a n d t h e o f f i c i a l a d d r e s s o f t h e p a r t n e r s h i p must be
shown b e l o w t h e s i g n a t u r e .

All names must be t y p e d o r p r i n t e d b e l o w t h e s i g n a t u r e .

The B i d s s h a l l c o n t a i n a n a c k n o w l e d g m e n t o f r e c e i p t o f a l l A d -
denda ( t h e numbers o f w h i c h s h a l l be f i l l e d i n on t h e B i d Form
by t h e B i d d e r ) .

The a d d r e s s t o w h i c h c o m m u n i c a t i o n s regarding t h e B i d a r e t o be
d i r e c t e d must be shown.

B-3 2 2 0 / 2 0 1 2 - 0 1 , 02
Bll Submission o f B i d s

B i d s s h a l l be s u b m i t t e d a t t h e t i m e a n d p l a c e i n d i c a t e d i n t h e
Advertisement and i n a s e a l e d e n v e l o p e , marked w i t h t h e P r o j e c t
c o n t r a c t and t i t l e , t h e name a n d a d d r e s s o f t h e B i d d e r a n d
accompanied b y t h e B i d S e c u r i t y and o t h e r r e q u i r e d documents.
I f t h e B i d i s s e n t b y U. S. M a i l o r o t h e r d e l i v e r y s y s t e m , t h e
s e a l e d e n v e l o p e s h a l l be e n c l o s e d i n a s e p a r a t e e n v e l o p e w i t h
t h e n o t a t i o n "BID ENCLOSED" on t h e f a c e t h e r e o f . A l l b i d s must
be r e c e i v e d b y t h e OWNER a t o r p r i o r t o t h e t i m e i n d i c a t e d i n
the Advertisement.

B i d s r e c e i v e d p r i o r t o t h e a d v e r t i s e d h o u r o f o p e n i n g w i l l be
s e c u r e l y kept s e a l e d . The o f f i c e r whose d u t y i t i s t o open them
w i l l d e c i d e when t h e s p e c i f i e d t i m e h a s a r r i v e d , a n d no B i d
r e c e i v e d t h e r e a f t e r w i l l be c o n s i d e r e d ; e x c e p t t h a t when a B i d
a r r i v e s by m a i l a f t e r t h e time f i x e d f o r opening, b u t b e f o r e t h e
r e a d i n g o f a l l o t h e r b i d s i s c o m p l e t e d , a n d i t i s shown t o t h e
s a t i s f a c t i o n o f t h e OWNER t h a t t h e n o n - a r r i v a l o n t i m e was due
s o l e l y t o delay i n t h e U.S. m a i l o r o t h e r d e l i v e r y s y s t e m
u t i l i z e d f o r w h i c h t h e B i d d e r was n o t r e s p o n s i b l e , s u c h B i d w i l l
be r e c e i v e d and c o n s i d e r e d . Unless specifically authorized,
facsimile transmissions or telegraphic bids will n o t be
considered.

B12 M o d i f i c a t i o n and Withdrawal o f B i d s

B i d s may be m o d i f i e d o r w i t h d r a w n b y a n a p p r o p r i a t e document
duly executed ( i n t h e manner t h a t a B i d must be e x e c u t e d ) a n d
d e l i v e r e d t o t h e p l a c e where B i d s a r e t o be s u b m i t t e d a t a n y
time p r i o r t o the opening o f B i d s .

B13 Award o f C o n t r a c t

OWNER r e s e r v e s t h e r i g h t t o r e j e c t a n y a n d a l l B i d s f o r what-
soever cause and t o waive any and a l l i n f o r m a l i t i e s i n t h e B i d .
D i s c r e p a n c i e s between words and f i g u r e s w i l l be r e s o l v e d i n
f a v o r o f words. D i s c r e p a n c i e s b e t w e e n t h e i n d i c a t e d sum a n d / o r
t h e p r o d u c t s shown a s a r e s u l t o f e x t e n d i n g u n i t p r i c e s a n d t h e
c o r r e c t sum a n d / o r p r o d u c t s t h e r e o f w i l l be r e s o l v e d i n f a v o r o f
t h e c o r r e c t sum a n d / o r p r o d u c t s .

I n e v a l u a t i n g B i d s , OWNER s h a l l c o n s i d e r t h e q u a l i f i c a t i o n s o f
the B i d d e r s , whether o r n o t t h e B i d s comply w i t h t h e p r e s c r i b e d
requirements and a l t e r n a t e s and u n i t p r i c e s ( i f requested) i n
the B i d forms.

B-4 2 2 0 / 2 0 1 2 - 0 1 , 02
OWNER may c o n d u c t s u c h i n v e s t i g a t i o n s a s he deems n e c e s s a r y t o
assist i n t h e e v a l u a t i o n o f any B i d and t o e s t a b l i s h t h e
r e s p o n s i b i l i t y , q u a l i f i c a t i o n s and f i n a n c i a l a b i l i t y o f any o r a l l
Bidders.

I f t h e c o n t r a c t i s t o be a w a r d e d , i t w i l l be a w a r d e d on t h e Base
B i d o r A l t e r n a t e B i d I t e m s s e l e c t e d b y t h e OWNER w h i c h a r e t h o s e
o f t h e l o w e s t r e s p o n s i v e a n d r e s p o n s i b l e B i d d e r whose e v a l u a t i o n
by OWNER i n d i c a t e s t o OWNER t h a t t h e a w a r d w i l l be i n t h e b e s t
interests of the Project.

B14 Performance and Other Bonds

The General Conditions and/or t h e Supplemental General


C o n d i t i o n s s e t f o r t h OWNER'S r e q u i r e m e n t s a s t o P e r f o r m a n c e a n d
o t h e r B o n d s . When t h e S u c c e s s f u l B i d d e r d e l i v e r s t h e e x e c u t e d
A g r e e m e n t t o OWNER i t s h a l l be a c c o m p a n i e d b y t h e r e q u i r e d
Contract Security.

B15 S i g n i n g o f Agreement

When OWNER a d v i s e s o f a C o n t r a c t A w a r d t o t h e S u c c e s s f u l B i d d e r ,
i t w i l l be a c c o m p a n i e d b y a t l e a s t f i v e u n s i g n e d c o u n t e r p a r t s o f
t h e A g r e e m e n t a n d a l l o t h e r C o n t r a c t Documents. Within f i f t e e n
(15) d a y s t h e r e a f t e r , CONTRACTOR s h a l l s i g n and d e l i v e r a l l
c o u n t e r p a r t s o f t h e A g r e e m e n t t o OWNER w i t h a l l o t h e r C o n t r a c t
Documents a t t a c h e d . W i t h i n t e n (10) d a y s t h e r e a f t e r OWNER w i l l
d e l i v e r t w o f u l l y s i g n e d c o u n t e r p a r t s t o CONTRACTOR — one e a c h
i n t e n d e d f o r t h e CONTRACTOR a n d t h e CONTRACTOR'S S u r e t y Company.
The times s e t f o r t h h e r e i n a r e o f t h e essence and B i d d e r ' s
f a i l u r e t o c o m p l y h e r e w i t h may, a t t h e d i s c r e t i o n o f t h e OWNER,
result i nforfeiture of the B i d Security.

B16 E x i s t i n g Utilities, Structures, Materials and Subsurface


Conditions

CONTRACTOR i s d i r e c t e d t o t h e p r o v i s i o n s o f t h e U n d e r g r o u n d
U t i l i t y L i n e P r o t e c t i o n Law A c t 287 ( 1 9 7 4 ) , a s amended b y A c t
181 December 2006, a n d f u l l c o m p l i a n c e t h e r e w i t h i s r e q u i r e d o f
t h e CONTRACTOR.

Certain information regarding the reputed presence, size,


c h a r a c t e r and l o c a t i o n o f e x i s t i n g underground s t r u c t u r e s and
public utilities such as p i p e s , drains, sewers, electrical
l i n e s , t e l e p h o n e l i n e s , c a b l e TV l i n e s , g a s l i n e s , w a t e r l i n e s ,
m a t e r i a l s a n d / o r s u b s u r f a c e c o n d i t i o n s , h a s b e e n shown on t h e
C o n t r a c t Drawings.

B-5 2 2 0 / 2 0 1 2 - 0 1 , 02
N e i t h e r t h e OWNER n o r t h e ENGINEER makes a n y w a r r a n t y o r r e p r e -
sentation that t h e information obtained through t h e Pennsylvania
O n e - C a l l s y s t e m i s a c c u r a t e a n d t h e CONTRACTOR assumes a l l r i s k s
that t h e underground s t r u c t u r e s , u t i l i t i e s , materials and/or
s u b s u r f a c e c o n d i t i o n s , a s shown, may be e n c o u n t e r e d . To t h i s
end t h e CONTRACTOR s h a l l p e r f o r m due d i l i g e n c e i n d e t e r m i n i n g
the a c t u a l l o c a t i o n o f t h e r e p u t e d f a c i l i t i e s as r e q u i r e d by A c t
28 7 a s amended.

The CONTRACTOR h e r e b y d i s t i n c t l y a g r e e s t h a t n e i t h e r t h e OWNER


nor t h e ENGINEER i s responsible f o r the correctness or
s u f f i c i e n c y o f any such i n f o r m a t i o n g i v e n , t h a t t h i s i n f o r m a t i o n
is n o t t o be c o n s i d e r e d a part of the Contract, that the
CONTRACTOR s h a l l make no c l a i m f o r d e l a y o r e x t r a c o m p e n s a t i o n
o r damage a g a i n s t t h e OWNER o r t h e ENGINEER on a c c o u n t o f
i n c o r r e c t n e s s o f i n f o r m a t i o n g i v e n , o r on a c c o u n t o f t h e i n s u f -
f i c i e n c y o r absence o f i n f o r m a t i o n r e g a r d i n g s t r u c t u r e s , p r i v a t e
utilities t o and from o c c u p i e d s t r u c t u r e s i n c l u d i n g b u t n o t
l i m i t e d t o : w a t e r , s a n i t a r y sewer, g a s , e l e c t r i c , telephone,
cable, service laterals; roof and/or f o u n d a t i o n d r a i n s ; and
materials and/or s u b s u r f a c e c o n d i t i o n e i t h e r r e v e a l e d or not
r e v e a l e d b y t h e D r a w i n g s a n d t h a t he s h a l l h a v e no c l a i m f o r
r e l i e f from any o b l i g a t i o n o r r e s p o n s i b i l i t y under t h e C o n t r a c t ,
in case t h e l o c a t i o n , size, or character o f any s t r u c t u r e ,
p r i v a t e u t i l i t i e s t o and from occupied s t r u c t u r e s i n c l u d i n g b u t
not l i m i t e d t o : water, s a n i t a r y sewer, g a s , e l e c t r i c , t e l e p h o n e ,
c a b l e , s e r v i c e l a t e r a l s ; r o o f and/or f o u n d a t i o n d r a i n s ; and ,
m a t e r i a l s a n d / o r s u b s u r f a c e c o n d i t i o n s , i s n o t a s i n d i c a t e d on
the Drawings, o r i n case any s t r u c t u r e , p r i v a t e u t i l i t i e s t o and
from occupied s t r u c t u r e s i n c l u d i n g b u t n o t l i m i t e d t o : water,
sanitary sewer, gas, e l e c t r i c , telephone, cable, service
l a t e r a l s ; roof and/or f o u n d a t i o n d r a i n s ; and m a t e r i a l s and/or
s u b s u r f a c e c o n d i t i o n s , n o t shown on t h e D r a w i n g s i s e n c o u n t e r e d .

The CONTRACTOR s h a l l be r e s p o n s i b l e f o r a n d b e a r a l l c o s t s o f
p r o t e c t i n g a l l s t r u c t u r e s and u t i l i t i e s , b o t h above t h e ground
and b e l o w t h e g r o u n d , w i t h i n a n d o u t s i d e t h e r i g h t - o f - w a y , a n d
all costs o f any r e q u i r e d r e l o c a t i o n o f any s t r u c t u r e s o r
utilities and s h a l l r e p a i r a n y damage t o a n y s t r u c t u r e o r
utility to the satisfaction o f t h e owner thereof a t no
a d d i t i o n a l e x p e n s e t o t h e OWNER.

The CONTRACTOR s h a l l h a v e t h e r e s p o n s i b i l i t y t o d e t e r m i n e t h e
l o c a t i o n o f a l l s t r u c t u r e s and u t i l i t i e s , above a n d b e l o w t h e
s u r f a c e o f t h e ground, t h e c h a r a c t e r o f t h e s u b s u r f a c e m a t e r i a l
and t h e c o n d i t i o n s t o b e e n c o u n t e r e d o v e r h e a d , on t h e s u r f a c e ,
and u n d e r g r o u n d , b e f o r e s u b m i t t i n g h i s b i d .

B-6 2 2 0 / 2 0 1 2 - 0 1 , 02
The CONTRACTOR shall have the r e s p o n s i b i l i t y of providing
s p e c i a l means t o b r a c e a n d h o l d t h e u t i l i t y l i n e s , t h e t e l e p h o n e
poles and t h e e l e c t r i c a l power p o l e s i n place during the
construction, and t o r e i n f o r c e and p r o t e c t same f r o m future
displacement, disturbance o r damage a t t r i b u t a b l e t o s e t t l e m e n t
of b a c k f i l l o r s u r f a c e water e r o s i o n o f r e s t o r e d areas.

B17 Buy American

In accordance with federal regulations and g u i d e l i n e s t h e


CONTRACTOR a g r e e s t h a t p r e f e r e n c e will be g i v e n t o domestic
construction materials by t h e CONTRACTOR, subcontractors,
m a t e r i a l s a n d s u p p l i e r s i n t h e p e r f o r m a n c e o f t h i s c o n t r a c t . The
requirements of the "Steel Products Procurement A c t " s h a l l
s u p e r s e d e t h e "Buy A m e r i c a n " r e q u i r e m e n t s .

B18 P e n n s y l v a n i a S a l e s and Use Tax

M a t e r i a l s a n d e q u i p m e n t u t i l i z e d u n d e r t h e c o n t r a c t may o r may
n o t be exempt f r o m P e n n s y l v a n i a s a l e s t a x . The CONTRACTOR s h a l l
make t h e i r own d e t e r m i n a t i o n as t o which, i f any, o f t h e
m a t e r i a l s a n d e q u i p m e n t u t i l i z e d u n d e r t h e c o n t r a c t a r e exempt
from s a l e s t a x . Beyond i s s u i n g a b l a n k e t s a l e s t a x exemption
form, t h e OWNER and/or ENGINEER will provide no further
a s s i s t a n c e i n t h i s d e t e r m i n a t i o n . F a i l u r e o f t h e CONTRACTOR t o
make t h i s determination will n o t be g r o u n d s for additional
compensation under t h e c o n t r a c t .

B19 S t e e l Products

Each CONTRACTOR, equipment and m a t e r i a l supplier on these


contracts i s notified that materials utilized under these
c o n t r a c t s must c o m p l y w i t h t h e p r o v i s i o n s o f t h e A c t o f M a r c h 3,
1978 (P.L.G. No. 3) Known as t h e " S t e e l P r o d u c t s P r o c u r e m e n t
Act". The CONTRACTOR i s r e q u i r e d t o s u b m i t Form SP ( p r o v i d e d a s
the l a s t page o f S e c t i o n B) w i t h e a c h i n i t i a l shop d r a w i n g
s u b m i t t a l as a p p l i c a b l e .

All iron, s t e e l and m a n u f a c t u r e d goods used i n t h i s project


s h a l l be p r o d u c e d i n t h e U n i t e d States unless the designated
official of the United S t a t e s E n v i r o n m e n t a l P r o t e c t i o n Agency
finds that:

i. The a p p l i c a t i o n o f t h i s s e c t i o n would be inconsistent


with the public interest;

B-7 2 2 0 / 2 0 1 2 - 0 1 , 02
ii. I r o n , s t e e l a n d t h e r e l e v a n t m a n u f a c t u r e d goods a r e
not produced i n t h e U n i t e d S t a t e s i n s u f f i c i e n t and
reasonably a v a i l a b l e q u a n t i t i e s and o f a s a t i s f a c t o r y
quality; or

iii. The i n c l u s i o n o f i r o n , s t e e l o r m a n u f a c t u r e d goods


produced i n the United States will increase the
o v e r a l l v a l u e o f t h e p r o j e c t b y more t h a n t w e n t y - f i v e
p e r c e n t (25%) .

B20 Named Equipment

The d r a w i n g s a n d s p e c i f i c a t i o n s have b e e n p r e p a r e d on an " o r


e q u a l " b a s i s i n d i c a t i n g t h e names o f m a n u f a c t u r e r s o f c e r t a i n
m a j o r e q u i p m e n t i t e m s on w h i c h b i d d e r s s h a l l p r e p a r e a n d s u b m i t
t h e i r Bids.

The B i d Proposal Form h a s b e e n p r e p a r e d f o r t h e B i d d e r s t o


i n d i c a t e t h e m a n u f a c t u r e r s o f c e r t a i n m a j o r e q u i p m e n t i t e m s on
w h i c h t h e B i d d e r s lump sum b i d i s b a s e d . The p u r p o s e o f t h i s i s
t o i n s u r e t h a t t h e OWNER r e c e i v e s a c c e p t a b l e b i d s w i t h respect
t o major equipment items. Only those manufacturers l i s t e d i n
the specifications o r on t h e d r a w i n g s a s a c c e p t a b l e may be
u t i l i z e d i n t h e base b i d .

B i d d e r s may a l s o s u b m i t t h e name a n d r e s p e c t i v e d e d u c t i o n f r o m
t h e lump sum b a s e b i d p r i c e where s p a c e s a r e p r o v i d e d on t h e
p r o p o s a l forms f o r a l t e r n a t e equipment b i d s which they propose
t o be c o n s i d e r e d . Bidders acknowledge t h a t d e d u c t i o n s o f f e r e d
f o r a l t e r n a t e e q u i p m e n t s h a l l be i n d e p e n d e n t v a l u e s t h a t w i l l be
u t i l i z e d t o a d j u s t t h e Lump Sum B i d o r Lump Sum A l t e r n a t e B i d i f
t h e Owner d e s i r e s t o a c c e p t s a i d a l t e r n a t e e q u i p m e n t .

Bidders s h a l l a d v i s e a l t e r n a t e equipment manufactures o f t h o s e


m a j o r e q u i p m e n t i t e m s w h i c h a r e t o be named u n d e r t h e C o n t r a c t s ,
that two c o p i e s of manufacturer's general b u l l e t i n s and
s p e c i f i c a t i o n s d e s c r i b i n g t h e e q u i p m e n t p r o p o s e d t o be o f f e r e d
are required t o be f i l e d with t h e ENGINEER w i t h the b i d
proposal. Such s u b m i t t a l s shall be i n s u f f i c i e n t detail to
illustrate t h e c h a r a c t e r i s t i c s o f t h e r e s p e c t i v e equipment and
i t s conformance w i t h s p e c i f i e d and/or d e s i r e d e f f i c i e n c i e s and
performance and i n s t a l l a t i o n r e q u i r e m e n t s , and s h a l l c o n t a i n a l l
information pertaining t o guarantees and other specific
o p e r a t i n g d a t a as r e q u e s t e d f o r t h e p a r t i c u l a r equipment items
in pertinent sections of the Technical Specifications. The
ENGINEER a n d OWNER w i l l r e v i e w t h a t m a t e r i a l a f t e r r e c e i p t o f
the b i d s . The m a t e r i a l s u b m i t t e d i n s u p p o r t o f e q u i p m e n t s h a l l

B-8 2 2 0 / 2 0 1 2 - 0 1 , 02
clearly i n d i c a t e any d e v i a t i o n s from t h e requirements ofthe
plans and s p e c i f i c a t i o n s .

The B i d d e r s a n d h i s MANUFACTURER/SUPPLIER s h a l l be r e s p o n s i b l e
to review t h e concepts presented h e r e i n a n d on t h e c o n t r a c t
drawings and agree by t h e b i d submitted t h a t any d e v i a t i o n s ,
adjustments, a l t e r n a t i o n s or replacements from t h e p l a n s o r
s p e c i f i c a t i o n s a s deemed b y h i s MANUFACTURER/SUPPLIER b e a t t h e
e x p e n s e o f t h e b i d d e r o r h i s MANUFACTURER/SUPPLIER.

B22 Salvage

B i d d e r s a r e a d v i s e d t h a t t h e CONTRACTOR s h a l l c o n s u l t t h e OWNER
p r i o r t o b e g i n n i n g d e m o l i t i o n as t o t h e removal and d i s p o s a l o f
any a n d a l l s c r a p m a t e r i a l . The OWNER w i l l d e s i g n a t e a l o c a t i o n
on the site f o r placement of a l l valves, metal piping,
e q u i p m e n t , m o t o r s , w h i c h w i l l be r e t a i n e d b y t h e OWNER.

The CONTRACTORS s h a l l be r e q u i r e d t o remove f r o m t h e s i t e a l l


demolition debris. The CONTRACTORS s h a l l , h a u l a n d s c r a p a n y
and a l l m a t e r i a l s n o t r e t u r n e d t o t h e OWNER a n d deemed t o have
salvage value. The CONTRACTORS shall retain receipts f o r
s c r a p p e d m a t e r i a l s t h a t s h a l l be s u b m i t t e d w i t h m o n t h l y payment
a p p l i c a t i o n s a n d t h e same v a l u e r e t u r n e d t o t h e OWNER e i t h e r
d i r e c t l y o r i n t h e f o r m o f a c r e d i t o n t h e payment a p p l i c a t i o n .

End o f S e c t i o n B

Instructions to Bidders

B-9 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

2 2 0 / 2 0 1 2 - 0 1 , 02
FORM SP

This form must be executed by a Fabricator of any item containing B O T H FOREIGN A N D U . S .


M A N U F A C T U R E D STEEL. The Steel Products Procurement Act (73 P.S. S1991 et seq.) allows the use of
steel products with both types of steel i f seventy-five (75%) percent of the cost of the materials (including steel,
rubber, wood, plastic, etc.) in the product are manufactured or produced, as the case may be, in the United
States.

The Fabricator shall be herein defined as the firm that assembles the component parts of the item(s) to be
purchased. The O W N E R will accept the certification of firms that are earlier in the chain of purchase (i.e.
manufacturers of components, steel, suppliers) in lieu of the Fabricator. This form must be submitted to the
ENGINEER with the initial shop drawing submission and before the product may be incorporated as provided
above.

TO BE C O M P L E T E D BY THE FABRICATOR:

1. Contract No. Contract Title:

2. Specification Paragraph No. Specification Page:

3. Product:

4. Name of Supplier:

5. Address of Supplier:

6. Federal Employer I.D. No.: Phone No. : ( )

7. Total cost of materials in the item listed in Item 3 that were manufactured/produced in the United States
is greater than 75% of total cost of all materials.

YES NO

CERTIFICATION: I, the undersigned Officer of the above named firm, do certify that our firm
assembled/manufactured the components to the steel products listed in Item 3, that the steel in said product is
both foreign and domestically manufactured and that all the facts contained in this document are true. I further
understand that this document is subject to the provisions of the Unsworn Falsification to Authorities Act (18
P.S. S4904) which provide penalties including, but not limited to, debarment from supplying and products for
Commonwealth of Pennsylvania public works projects for a period of five (5) years for violations therein.

WITNESS:
(SEAL)
Secretary or Treasure President or Vice President
(Corporate Seal) (Fabricator's Company)
Date:

B-ll 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

2 2 0 / 2 0 1 2 - 0 1 , 02
Section C

BID FORM CONTRACT NO. 2012-01

Project Identification: I n s t a l l a t i o n of a Rotary Press and


A n c i l l a r y Equipment

Contract I d e n t i f i c a t i o n General/Mechanical Construction


and Number: C o n t r a c t No. 2012-01

T h i s B i d i s Submitted t o : Municipal Authority of the City of


McKeesport
100 A t l a n t i c A v e n u e
M c K e e s p o r t , PA 15132

CI The u n d e r s i g n e d BIDDER p r o p o s e s a n d a g r e e s , i f t h i s B i d i s
a c c e p t e d , t o e n t e r i n t o an A g r e e m e n t w i t h OWNER i n t h e f o r m i n -
c l u d e d i n S e c t i o n J o f t h e C o n t r a c t Documents a n d , t o c o m p l e t e
a l l Work a s S p e c i f i e d a n d w i t h i n t h e C o n t r a c t Time i n d i c a t e d i n
t h i s B i d , i n a c c o r d a n c e w i t h t h e C o n t r a c t Documents.

C2 BIDDER a c c e p t s a l l o f t h e t e r m s a n d c o n d i t i o n s o f t h e I n -
structions t o Bidders and other components o f t h e C o n t r a c t
Documents. T h i s B i d may n o t be w i t h d r a w n f o r s i x t y (60) d a y s
a f t e r t h e day o f B i d opening. BIDDER w i l l s i g n t h e A g r e e m e n t
and s u b m i t t h e C o n t r a c t S e c u r i t y a n d o t h e r d o c u m e n t s r e q u i r e d b y
t h e C o n t r a c t Documents w i t h i n f i f t e e n d a y s a f t e r t h e d a t e o f
OWNER'S N o t i c e o f A w a r d .

C3 I n s u b m i t t i n g t h i s B i d , BIDDER r e p r e s e n t s , a s more f u l l y s e t
f o r t h i n t h e Agreement, t h a t :

C3.1 B i d d e r h a s e x a m i n e d c o p i e s o f a l l C o n t r a c t Documents
i n c l u d i n g S e c t i o n s A through K and a l l Drawings, and t h e
f o l l o w i n g Addenda d e s i g n a t e d as S e c t i o n L ( i f a n y ) :

Date o f Issuance Addenda Number

r e c e i p t o f a l l which i shereby acknowledged.

C3.2 BIDDER h a s e x a m i n e d t h e s i t e a n d l o c a l i t y w h e r e t h e Work


i s t o be p e r f o r m e d , t h e l e g a l r e q u i r e m e n t s (federal, state
and l o c a l l a w s , o r d i n a n c e s , r u l e s a n d r e g u l a t i o n s ) a n d t h e
c o n d i t i o n s a f f e c t i n g cost, progress o r performance of t h e

C-l 220/2012-01
work a n d h a s made s u c h i n d e p e n d e n t i n v e s t i g a t i o n s a s BIDDER
deems n e c e s s a r y . BIDDER h a s s a t i s f i e d i t s e l f as t o t h e
c o n d i t i o n s t o be e n c o u n t e r e d b o t h o v e r h e a d a n d on t h e s u r f a c e
of t h e ground and/or w i t h i n e x i s t i n g s t r u c t u r e s and o f t h e
character, q u a l i t y and q u a n t i t i e s o f work t o be done,
m a t e r i a l s t o be f u r n i s h e d , s e r v i c e s r e q u i r e d a n d a l l o t h e r
terms o f t h e T e c h n i c a l S p e c i f i c a t i o n s and o t h e r Contract
Documents. BIDDER assumes a l l r i s k s i n h e r e n t i n p e r f o r m i n g
t h e work a n d a r i s i n g f r o m a n y d e f i c i e n c i e s i n t h e D r a w i n g s o r
S p e c i f i c a t i o n s o r o t h e r C o n t r a c t Documents a n d w i l l make no
c l a i m a g a i n s t t h e OWNER o r t h e ENGINEER b e c a u s e o f a n y s u c h
alleged deficiency.

C3.3 T h i s B i d i s g e n u i n e a n d n o t made i n t h e i n t e r e s t o f o r
on b e h a l f o f a n y u n d i s c l o s e d p e r s o n , f i r m o r c o r p o r a t i o n a n d
i s n o t s u b m i t t e d i n c o n f o r m i t y w i t h any agreement o r r u l e s o f
any g r o u p , a s s o c i a t i o n , o r g a n i z a t i o n o r c o r p o r a t i o n , BIDDER
has n o t d i r e c t l y o r i n d i r e c t l y i n d u c e d a n y p e r s o n , f i r m o r a
corporation to refrain from b i d d i n g ; a n d BIDDER h a s n o t
sought by c o l l u s i o n t o o b t a i n f o r h i m s e l f any advantage over
any o t h e r B i d d e r o r o v e r OWNER.

C4 BIDDER w i l l c o m p l e t e t h e Work u n d e r C o n t r a c t No. 2012-01 for


t h e f o l l o w i n g Lump Sum P r i c e s :

Lump Sum C o n t r a c t P r i c e
[Words'
Base B i d

Figures]

C5 BIDDER a g r e e s t h a t t h e lump sum p r i c e s above a r e p r e d i c a t e d on


f u r n i s h i n g t h e f o l l o w i n g major p r o c e s s equipment a t t h e c o s t
s t a t e d below.
Specification Description Name of Cost of Base
Item No. Manufacturer(s) Bid Equipment

11315 Sludge Pumps Penn V a l l e y Pump

11333 Inline Sewage Grinder JWC E n v i r o n m e n t a l

11360 R o t a r y Press Fournier

C6 BIDDER h e r e b y o f f e r s d e d u c t i o n s f r o m t h e lump sum b i d p r i c e s


i f t h e OWNER d e s i r e s t h a t a l t e r n a t e e q u i p m e n t be f u r n i s h e d b y t h e
respective manufacturers identified below [BIDDER may i n s e r t

C-2 220/2012-01
a l t e r n a t e m a n u f a c t u r e r s ' names i n any one o r more o f t h e s p a c e s
below) ( M u l t i p l e A l t e r n a t e s a r e p e r m i s s i b l e , p h o t o c o p i e s o f t h i s
page may be made and i n c l u d e d ) :

Specification Description Name of A l t e r n a t e


M a n u f a c t u r e r and A s s o c i a t e d
D e d u c t i o n from B i d Price

11315 Sludge Pumps


Deduct"$

(Words)

11333 I n l i n e Sewage Grinder


Deduct $

(Words)

11360 Rotary Press


Deduct"$

(Words)

C7 BIDDER a g r e e s t h a t t h e Work w i l l be c o m p l e t e d w i t h i n two


hundred s e v e n t y (270) C a l e n d a r d a y s a f t e r t h e d a t e when the
C o n t r a c t Time commences.

C8 BIDDER u n d e r s t a n d s and a g r e e s t o c o o r d i n a t e h i s c o n s t r u c t i o n
a c t i v i t i e s w i t h t h o s e o f t h e OWNER, t h e ENGINEER and t h e o t h e r
CONTRACTORS .

C9 BIDDER a c c e p t s t h e p r o v i s i o n s s e t f o r t h i n t h e A g r e e m e n t i n
S e c t i o n J o f t h e C o n t r a c t Documents as t o l i q u i d a t e d damages i n
t h e e v e n t o f f a i l u r e t o c o m p l e t e t h e Work on t i m e .

CIO The r e q u i r e d B i d S e c u r i t y s e t f o r t h i n P a r a g r a p h s B7 o f t h e
I n s t r u c t i o n s t o B i d d e r s i n t h e f o r m o f a c e r t i f i e d bank c h e c k ,
o r a B i d Bond, t h e f o r m f o r w h i c h i s i n c l u d e d as S e c t i o n D o f
t h e C o n t r a c t Documents, i s i n t h e amount o f 10% o f t h e Amount o f
the B i d .

C l l C o m m u n i c a t i o n s c o n c e r n i n g t h i s B i d s h a l l be a d d r e s s e d t o t h e
BIDDER a t t h e a d d r e s s s t a t e d on t h e f o l l o w i n g p a g e .

C12 The t e r m s u s e d i n t h i s B i d w h i c h a r e d e f i n e d i n t h e G e n e r a l
C o n d i t i o n s o f t h e C o n s t r u c t i o n C o n t r a c t i n c l u d e d as p a r t o f t h e
C o n t r a c t Documents h a v e t h e m e a n i n g s a s s i g n e d t o them i n t h e
General Conditions.

Submitted on 20

( E x e c u t e t h e B i d Form on t h e f o l l o w i n g page)

C-3 220/2012-01
IF BIDDER i s :

An Individual

By (Seal)
( I n d i v i d u a l ' s Name)
doing business as

(Business Address and Telephone Number)

A Partnership

By (Seal)

(Firm Name)

(General Partner)

(Business Address and Phone Number)


A Corporation

By (Seal)
( C o r p o r a t i o n Name)

(State o f I n c o r p o r a t i o n )
By
(Name o f Person A u t h o r i z e d t o Sign and T i t l e o f same)

(Corporate Seal)
Attest
(Secretary)

(Business Address and Telephone Number)

A J o i n t Venture

By

(Name)

(Address)
(Name)

(Address)

(Each j o i n t v e n t u r e r must s i g n . The manner o f s i g n i n g f o r


each i n d i v i d u a l , p a r t n e r s h i p and c o r p o r a t i o n t h a t i s a p a r t
to t h e j o i n t venture s h o u l d be i n t h e manner i n d i c a t e d
above.)

C-4 220/2012-02
Section C

BID FORM - CONTRACT NO. 2012-02

Project Identification: I n s t a l l a t i o n of a Rotary P r e s s and


A n c i l l a r y Equipment

Contract I d e n t i f i c a t i o n Electrical Construction


and Number: C o n t r a c t No. 2012-02

T h i s B i d i s Submitted t o : Municipal Authority of the City of


McKeesport
100 A t l a n t i c A v e n u e
M c K e e s p o r t , PA 15132

CI The u n d e r s i g n e d BIDDER p r o p o s e s a n d a g r e e s , i f t h i s B i d i s
a c c e p t e d , t o e n t e r i n t o an A g r e e m e n t w i t h OWNER i n t h e f o r m i n -
c l u d e d i n S e c t i o n J o f t h e C o n t r a c t Documents a n d , t o c o m p l e t e
a l l Work a s S p e c i f i e d a n d w i t h i n t h e C o n t r a c t Time i n d i c a t e d i n
t h i s B i d , i n a c c o r d a n c e w i t h t h e C o n t r a c t Documents.

C2 BIDDER ' a c c e p t s a l l o f t h e t e r m s a n d c o n d i t i o n s o f t h e I n -
structions t o Bidders and o t h e r components o f t h e C o n t r a c t
Documents. T h i s B i d may n o t be w i t h d r a w n f o r s i x t y (60) d a y s
a f t e r t h e day o f B i d opening. BIDDER w i l l s i g n t h e A g r e e m e n t
and s u b m i t t h e C o n t r a c t S e c u r i t y a n d o t h e r d o c u m e n t s r e q u i r e d b y
t h e C o n t r a c t Documents w i t h i n f i f t e e n d a y s a f t e r t h e d a t e o f
OWNER'S N o t i c e o f A w a r d .

C3 I n s u b m i t t i n g t h i s B i d , BIDDER r e p r e s e n t s , a s more fully set


f o r t h i n the Agreement, t h a t :

C3.1 B i d d e r h a s e x a m i n e d c o p i e s o f a l l C o n t r a c t Documents
i n c l u d i n g S e c t i o n s A through K and a l l Drawings, and t h e
f o l l o w i n g Addenda d e s i g n a t e d as S e c t i o n L ( i f a n y ) :

Date o f Issuance Addenda Number

r e c e i p t o f a l l which i s hereby acknowledged.

C3.2 BIDDER h a s e x a m i n e d t h e s i t e a n d l o c a l i t y where t h e Work


i s t o be p e r f o r m e d , t h e l e g a l r e q u i r e m e n t s (federal, state
and l o c a l l a w s , o r d i n a n c e s , r u l e s a n d r e g u l a t i o n s ) a n d t h e
c o n d i t i o n s a f f e c t i n g cost, progress o r performance of the

C-5 220/2012-02
w o r k a n d h a s made s u c h i n d e p e n d e n t i n v e s t i g a t i o n s a s BIDDER
deems n e c e s s a r y . BIDDER h a s s a t i s f i e d i t s e l f as t o t h e
c o n d i t i o n s t o be e n c o u n t e r e d b o t h o v e r h e a d a n d on t h e s u r f a c e
of t h e ground and/or w i t h i n e x i s t i n g s t r u c t u r e s and o f t h e
character, quality and q u a n t i t i e s o f work t o be done,
m a t e r i a l s t o be f u r n i s h e d , s e r v i c e s r e q u i r e d a n d a l l o t h e r
terms o f t h e T e c h n i c a l S p e c i f i c a t i o n s and o t h e r C o n t r a c t
Documents. BIDDER assumes a l l r i s k s i n h e r e n t i n p e r f o r m i n g
the work a n d a r i s i n g f r o m any d e f i c i e n c i e s i n t h e Drawings o r
S p e c i f i c a t i o n s o r o t h e r C o n t r a c t Documents a n d w i l l make no
c l a i m a g a i n s t t h e OWNER o r t h e ENGINEER b e c a u s e o f a n y s u c h
alleged deficiency.

C3.3 T h i s B i d i s g e n u i n e a n d n o t made i n t h e i n t e r e s t o f o r
on b e h a l f o f a n y u n d i s c l o s e d p e r s o n , f i r m o r c o r p o r a t i o n a n d
i s n o t s u b m i t t e d i n c o n f o r m i t y w i t h any agreement o r r u l e s o f
any g r o u p , a s s o c i a t i o n , o r g a n i z a t i o n o r c o r p o r a t i o n , BIDDER
has n o t d i r e c t l y o r i n d i r e c t l y i n d u c e d a n y p e r s o n , f i r m o r a
corporation to refrain from b i d d i n g ; a n d BIDDER h a s n o t
sought by c o l l u s i o n t o o b t a i n f o r h i m s e l f any advantage over
any o t h e r B i d d e r o r o v e r OWNER.

C4 BIDDER w i l l c o m p l e t e t h e Work u n d e r C o n t r a c t No. 2012-02 f o r


t h e f o l l o w i n g Lump Sum P r i c e :

Lump Sum C o n t r a c t Price


(Words)

$
(Figures)

C5 BIDDER a g r e e s t h a t t h e Work w i l l be c o m p l e t e d w i t h i n two


hundred s e v e n t y (270) C a l e n d a r d a y s a f t e r t h e d a t e when t h e
C o n t r a c t Time commences.

C6 BIDDER u n d e r s t a n d s a n d a g r e e s t o c o o r d i n a t e h i s c o n s t r u c t i o n
a c t i v i t i e s w i t h t h o s e o f t h e OWNER, t h e ENGINEER a n d t h e o t h e r
CONTRACTORS.

C7 BIDDER a c c e p t s t h e p r o v i s i o n s s e t f o r t h i n t h e A g r e e m e n t i n
S e c t i o n J o f t h e C o n t r a c t Documents a s t o l i q u i d a t e d damages i n
t h e e v e n t o f f a i l u r e t o c o m p l e t e t h e Work on t i m e .

C8 The r e q u i r e d B i d S e c u r i t y s e t f o r t h i n P a r a g r a p h s B7 o f t h e
I n s t r u c t i o n s t o B i d d e r s i n t h e f o r m o f a c e r t i f i e d bank c h e c k ,
o r a B i d Bond, t h e f o r m f o r w h i c h i s i n c l u d e d a s S e c t i o n D o f
t h e C o n t r a c t Documents, i s i n t h e amount o f 10% o f t h e Amount o f
the B i d .

C-6 220/2012-02
C9 C o m m u n i c a t i o n s c o n c e r n i n g t h i s B i d s h a l l be a d d r e s s e d to the
BIDDER a t t h e a d d r e s s s t a t e d on t h e f o l l o w i n g page.

CIO The t e r m s u s e d i n t h i s B i d w h i c h a r e d e f i n e d i n t h e General


C o n d i t i o n s o f t h e C o n s t r u c t i o n C o n t r a c t i n c l u d e d as p a r t o f t h e
Contract Documents h a v e t h e m e a n i n g s a s s i g n e d t o them i n t h e
General Conditions.

Submitted on 20

(Execute t h e B i d Form on t h e f o l l o w i n g page)

C-7 220/2012-02
IF BIDDER i s :

An Individual

by:
(Address and Telephone) (Attest)

( P r i n t e d Name)

A Partnership

(Name o f Firm)

(General P a r t n e r )
by:
(Address and Telephone) (Attest)

( P r i n t e d Name and T i t l e )

A Corporation

(Name o f C o r p o r a t i o n )
by:
(Address and Telephone) (Attest)

( P r i n t e d Name and T i t l e )

(Witness)

( P r i n t e d Name and T i t l e )

A J o i n t Venture

by:
(Address and Telephone) (Attest)

( P r i n t e d Name)

by:
(Address and Telephone) (Attest)

( P r i n t e d Name)

( E a c h j o i n t v e n t u r e r m u s t s i g n . The manner o f s i g n i n g f o r e a c h
individual, partnership and c o r p o r a t i o n that i s a part to the
j o i n t v e n t u r e s h o u l d be i n t h e manner i n d i c a t e d a b o v e . )

C-8 220/2012-01, 02
Section D

BID BOND

KNOW ALL MEN BY THESE PRESENTS, t h a t we

as P r i n c i p a l a n d
of , State of ,
a c o r p o r a t i o n e x i s t i n g under t h e laws and t h e S t a t e o f
, and a u t h o r i z e d t o t r a n s a c t b u s i n e s s i n
, a s S u r e t y , a r e h e l d a n d f i r m l y bound u n t o

(OWNER)

(Address)
h e r e i n a f t e r c a l l e d t h e O b l i g e e , i n t h e sum o f
D o l l a r s ($ ) .
l a w f u l money o f t h e U n i t e d S t a t e s o f A m e r i c a , f o r payment o f w h i c h
sum w e l l a n d t r u l y t o be made, we b i n d o u r s e l v e s , o u r h e i r s ,
e x e c u t o r s , a d m i n i s t r a t o r s and s u c c e s s o r s , j o i n t l y and s e v e r a l l y ,
f i r m l y by these p r e s e n t s .

THE CONDITION OF THIS OBLIGATION IS SUCH, t h a t w h e r e a s t h e P r i n -


cipal has s u b m i t t e d t h e accompanying P r o p o s a l or B i d dated
, 20 , f o r the

NOW THEREFORE, t h e c o n d i t i o n o f t h i s Bond s h a l l be such t h a t i f t h e


P r i n c i p a l , upon due a c c e p t a n c e o f s a i d P r o p o s a l a n d a w a r d o f t h e
C o n t r a c t t o h i m b y t h e O b l i g e e , bonds w i t h g o o d a n d s u f f i c i e n t
s u r e t y a s may be r e q u i r e d b y t h e C o n t r a c t Documents, and f u r n i s h e s
the O b l i g e e proper evidence o f e f f e c t i v e n e s s o f insurance coverage,
r e s p e c t i v e l y , w i t h i n t h e t i m e , i n t h e f o r m s a n d i n t h e amounts a s
a p p r o p r i a t e , r e q u i r e d b y t h e C o n t r a c t Documents, a n d e n t e r s i n t o a
Contract with the Obligee i n accordance with the Contract
Documents, t h e n t h i s Bond s h a l l be v o i d ; o t h e r w i s e , t h e Bond s h a l l
be a n d s h a l l r e m a i n i n f u l l f o r c e a n d e f f e c t .

The P r i n c i p a l a n d S u r e t y h e r e b y s t i p u l a t e a n d a g r e e t h a t i f t h e
P r i n c i p a l f a i l s t o p e r f o r m a l l c o n d i t i o n s o f t h i s Bond, t h e y w i l l pay
t h e sum o f t h e Bond t o t h e O b l i g e e a s f i x e d , l i q u i d a t e d damages.

The S u r e t y , f o r v a l u e r e c e i v e d , h e r e b y s t i p u l a t e s a n d a g r e e s t h a t
t h e o b l i g a t i o n s o f s a i d S u r e t y a n d i t s Bond s h a l l be i n no way
i m p a i r e d o r a f f e c t e d by any e x t e n s i o n o f time w i t h i n which t h e
OWNER may a c c e p t s u c h b i d ; a n d s a i d S u r e t y does h e r e b y w a i v e n o t i c e
of any e x t e n s i o n .

It i s the intention of the parties t o be l e g a l l y bound b y t h i s


instrument.

D-1 2 2 0 / 2 0 1 2 - 0 1 , 02
IN WITNESS WHEREOF, t h e above b o u n d e d p a r t i e s have e x e c u t e d t h i s
i n s t r u m e n t under t h e i r s e v e r a l s e a l s t h i s day o f ,
20 , t h e name and c o r p o r a t e s e a l o f e a c h c o r p o r a t e p a r t y b e i n g
h e r e t o a f f i x e d a n d t h e s e p r e s e n t s d u l y s i g n e d by i t s u n d e r s i g n e d
and r e p r e s e n t a t i v e , p u r s u a n t t o a u t h o r i t y o f i t s g o v e r n i n g body.

ATTEST: DATE , 20

WITNESS:
Name o f B i d d e r , C o r p o r a t i o n , Firm
or I n d i v i d u a l

By

(Title)

Business Address of Bidder

*********************************************************
ATTEST:

Surety

Attorney-in-Fact

IMPORTANT - S u r e t y c o m p a n i e s e x e c u t i n g Bonds must a p p e a r on t h e


T r e a s u r y D e p a r t m e n t ' s most c u r r e n t l i s t ( C i r c u l a r 570 a s amended)
and be a u t h o r i z e d t o t r a n s a c t b u s i n e s s i n t h e s t a t e where t h e
project i s located.

D-2 2 2 0 / 2 0 1 2 - 0 1 , 02
Section E

GENERAL CONDITIONS

El Definitions

Wherever used i n these General Conditions or i n the other


Contract Documents, t h e f o l l o w i n g terms have t h e meanings
i n d i c a t e d which a r e a p p l i c a b l e t o both t h e s i n g u l a r and p l u r a l
thereof:

Addenda
Written or graphic instruments issued p r i o r t o t h e opening o f
b i d s w h i c h c l a r i f y , c o r r e c t o r c h a n g e t h e b i d d i n g documents o r
t h e C o n t r a c t Documents a n d w h i c h w i l l be i n c l u d e d a s S e c t i o n L
o f t h e C o n t r a c t Documents f o r a w a r d a n d c o n s t r u c t i o n .

Advertisement
The legally published and/or distributed notification to
p r o s p e c t i v e B i d d e r s a n d o t h e r s o f t h e P r o j e c t a n d t h e OWNER'S
i n t e n t t o r e c e i v e b i d s on same. The A d v e r t i s e m e n t i s i n c l u d e d
as S e c t i o n A o f t h e s e d o c u m e n t s .

Agreement
The w r i t t e n a g r e e m e n t b e t w e e n OWNER a n d CONTRACTOR c o v e r i n g t h e
Work t o be p e r f o r m e d ; o t h e r C o n t r a c t Documents a r e a t t a c h e d t o
t h e A g r e e m e n t a n d made a p a r t t h e r e o f a s p r o v i d e d t h e r e i n . The
Agreement i s i n c l u d e d as S e c t i o n J of the Bidding/Contract
Documents.

A p p l i c a t i o n f o r Payment
The f o r m a c c e p t e d b y ENGINEER w h i c h i s t o be u s e d b y CONTRACTOR
i n r e q u e s t i n g p r o g r e s s o r f i n a l payments and w h i c h i s t o i n c l u d e
such s u p p o r t i n g documentation as i s r e q u i r e d by t h e C o n t r a c t
Documents, S e c t i o n H.

Bid
The o f f e r o r p r o p o s a l o f t h e b i d d e r s u b m i t t e d on t h e p r e s c r i b e d
B i d Form s e t t i n g f o r t h t h e p r i c e s f o r t h e Work t o be p e r f o r m e d .
B i d Forms a r e S e c t i o n C o f t h e s e d o c u m e n t s .

Bonds
Bid, p e r f o r m a n c e , payment, l a b o r and m a t e r i a l s m e n , m a i n t e n a n c e
and s p e c i a l b o n d s a n d o t h e r i n s t r u m e n t s of security. The B i d
Bond f o r m i s S e c t i o n D; o t h e r S u r e t y Bond f o r m s a r e S e c t i o n K o f
these documents.

E-l
Change O r d e r
A document s i g n e d b y CONTRACTOR a n d OWNER w h i c h a u t h o r i z e s an
a d d i t i o n , d e l e t i o n o r r e v i s i o n i n t h e Work, o r a n a d j u s t m e n t i n
t h e C o n t r a c t P r i c e o r t h e C o n t r a c t Time, i s s u e d on o r a f t e r t h e
E f f e c t i v e Date o f t h e Agreement.

C o n t r a c t Documents
The A d v e r t i s e m e n t , I n s t r u c t i o n s t o B i d d e r s , B i d Form, B i d Bond,
General Conditions, Supplemental General Conditions, Technical
Specifications, Measurement a n d Payment, Agreement, Bonds,
Addenda and Drawings together with a l l m o d i f i c a t i o n s and
s u p p l e m e n t s i s s u e d a s Change O r d e r s on o r a f t e r t h e E f f e c t i v e
Date o f t h e Agreement.

Contract Price
The moneys p a y a b l e b y OWNER t o CONTRACTOR under the Contract
Documents a s s t a t e d i n t h e A g r e e m e n t .

C o n t r a c t Time
The number o f c a l e n d a r d a y s s t a t e d i n t h e B i d Form and i n the
A g r e e m e n t f o r t h e c o m p l e t i o n o f t h e Work.

CONTRACTOR
The person(s), firm(s) or corporation(s) with whom OWNER h a s
e n t e r e d i n t o t h e Agreement.

Drawings
The drawings, plans, d e t a i l s , supplemental d e t a i l s , graphics,
diagrams, photo r e p r o d u c t i o n s and other r e p r e s e n t a t i o n s which
show t h e c h a r a c t e r a n d s c o p e o f t h e Work t o be p e r f o r m e d a n d
w h i c h have been p r e p a r e d o r a p p r o v e d b y ENGINEER a n d / o r t h e
OWNER.

E f f e c t i v e Date o f t h e Agreement
The date i n d i c a t e d i n t h e Agreement on w h i c h i t becomes
e f f e c t i v e , b u t i f no s u c h d a t e i s i n d i c a t e d i t means t h e d a t e on
which t h e Agreement i s s i g n e d and d e l i v e r e d by t h e l a s t o f t h e
p a r t i e s t o s i g n and d e l i v e r .

ENGINEER

KLH Engineers, I n c .

General Conditions
Terms p e r t a i n i n g t o t h e C o n t r a c t a n d t h e p e r f o r m a n c e o f t h e Work
thereunder that are o f frequent and c o n t i n u i n g applicability.
The General Conditions a r e i n c l u d e d as S e c t i o n E o f these
documents.

E-2
Laws a n d R e g u l a t i o n s
Laws, r u l e s , r e g u l a t i o n s , o r d i n a n c e s , c o d e s appertaining to the
c o n d u c t o f a n d / o r l o c a t i o n o f t h e work.

Insurance
P r o t e c t i o n p r o v i d e d t o t h e p a r t i e s t o t h e C o n t r a c t as r e q u i r e d
by the General Conditions and t h e Supplemental General
Conditions and evidenced by e i t h e r insurance policies or
certificates o f insurance coverages. Form o f c e r t i f i c a t e a n d
c o v e r a g e s i s i n c l u d e d u n d e r S e c t i o n K.

M e a s u r e m e n t a n d Payment
The c o n d i t i o n s u n d e r w h i c h p a y m e n t s a r e t o be d e t e r m i n e d a n d
made t o t h e CONTRACTOR f o r Work p e r f o r m e d u n d e r t h e C o n t r a c t o r
as an a d d i t i o n t o o r d e d u c t i o n from the Contract. The
M e a s u r e m e n t a n d Payment p r o v i s i o n s a r e i n c l u d e d a s S e c t i o n H.

N o t i c e o f Award
The w r i t t e n n o t i c e b y t h e OWNER o r ENGINEER t o t h e a p p a r e n t
S u c c e s s f u l B i d d e r s t a t i n g t h a t t h e C o n t r a c t has been awarded t o
it.

N o t i c e t o Proceed
A w r i t t e n n o t i c e g i v e n b y t h e OWNER o r ENGINEER t o CONTRACTOR
f i x i n g t h e d a t e on w h i c h t h e C o n t r a c t Time w i l l commence. When
such N o t i c e t o Proceed i s n o t i s s u e d , t h e C o n t r a c t Time w i l l
commence on t h e d a t e a p p e a r i n g i n t h e A g r e e m e n t ( S e c t i o n J ) .

OWNER
The p r i v a t e o r p u b l i c a g e n c y w i t h whom CONTRACTOR h a s e n t e r e d
i n t o t h e A g r e e m e n t a n d f o r whom t h e Work i s t o be p r o v i d e d .

Partial Utilization
P l a c i n g a p o r t i o n o f t h e Work i n s e r v i c e f o r t h e p u r p o s e f o r
which i t i s intended (or a r e l a t e d purpose) b e f o r e reaching
S u b s t a n t i a l C o m p l e t i o n f o r a l l t h e Work.

Proj ect
The t o t a l c o n s t r u c t i o n o f w h i c h t h e Work t o be p r o v i d e d u n d e r
t h e C o n t r a c t Documents may be t h e w h o l e , o r a p a r t a s i n d i c a t e d
e l s e w h e r e i n t h e C o n t r a c t Documents.

Resident P r o j e c t Representative
The a u t h o r i z e d r e p r e s e n t a t i v e o f t h e ENGINEER o r t h e OWNER who
i s assigned t o t h e s i t e o r any p a r t t h e r e o f , f o r t h e purpose o f
m o n i t o r i n g t h e c o n s t r u c t i o n o f t h e work u n d e r t h i s c o n t r a c t .

E-3
Shop D r a w i n g s
All drawings, diagrams, illustrations, schedules, catalog
information and o t h e r data which a r e s p e c i f i c a l l y p r e p a r e d by
o r f o r CONTRACTOR t o i l l u s t r a t e some p o r t i o n o f t h e Work a n d
w h i c h a r e s u b m i t t e d b y CONTRACTOR f o r r e v i e w a n d / o r a p p r o v a l f o r
i n c o r p o r a t i o n i n t h e Work.

Technical Specifications
T h o s e p o r t i o n s o f t h e C o n t r a c t Documents c o n s i s t i n g o f w r i t t e n
technical descriptions of materials, equipment, construction
s y s t e m s , s t a n d a r d s a n d w o r k m a n s h i p a s a p p l i e d t o t h e Work a n d
certain administrative details applicable thereto. They a r e
S e c t i o n G o f t h e s e documents.

Subcontractor
An i n d i v i d u a l , f i r m o r c o r p o r a t i o n h a v i n g a d i r e c t c o n t r a c t w i t h
CONTRACTOR o r w i t h a n y o t h e r S u b c o n t r a c t o r f o r t h e performance
o f a p a r t o f t h e Work a t t h e s i t e .

Substantial Completion
The Work ( o r a s p e c i f i e d p a r t t h e r e o f ) w h i c h h a s p r o g r e s s e d t o
t h e p o i n t w h e r e , i n t h e o p i n i o n o f t h e OWNER a n d / o r ENGINEER, i t
is sufficiently complete, i n accordance with the Contract
Documents, s o t h a t t h e WORK ( o r s p e c i f i e d p a r t ) c a n be u t i l i z e d
f o r the purposes f o r which i t i s intended.

Supplemental D e t a i l s
Certain drawings, plans, details, characteristic curves,
g r a p h i c s , diagrams, photo r e p r o d u c t i o n s , t a b u l a r data o r other
r e p r e s e n t a t i o n r e s p e c t i v e t o t h e Work a n d w h i c h a r e bound i n t h e
r e a r o f t h e B i d d i n g / C o n t r a c t Documents Book a s S e c t i o n I .

Supplemental General Conditions


The p a r t o f t h e C o n t r a c t Documents w h i c h amends o r s u p p l e m e n t s
these General Conditions ( i f any) . They a r e S e c t i o n F o f t h e s e
documents.

Supplier
A manufacturer, fabricator, supplier, distributor, materialman
or vendor.

Unit P r i c e Work

Work t o be p a i d f o r on t h e b a s i s o f u n i t p r i c e s .

Work
The e n t i r e c o n s t r u c t i o n or the various separately identifiable
parts thereof required t o be f u r n i s h e d under the Contract

E-4
Documents. Work i s the result of performing services,
f u r n i s h i n g l a b o r and f u r n i s h i n g and i n c o r p o r a t i n g m a t e r i a l s and
equipment i n t o t h e c o n s t r u c t i o n , a l l as r e q u i r e d by t h e C o n t r a c t
Documents.

E2 P r e l i m i n a r y Matters

E2.1 D e l i v e r y o f Bonds
When CONTRACTOR d e l i v e r s t h e executed A g r e e m e n t s t o OWNER,
CONTRACTOR s h a l l a l s o d e l i v e r t o OWNER s u c h Bonds a s CONTRACTOR
may be r e q u i r e d t o f u r n i s h i n accordance with the Contract
Documents. The S u r e t y Bond f o r m s a r e a t t a c h e d a s S e c t i o n K o f
t h e s e documents.

E2.2 C o p i e s o f Documents
The CONTRACTOR s h a l l be r e s p o n s i b l e f o r p u r c h a s i n g a l l s e t s o f
C o n t r a c t Documents t o be u s e d i n t h e p r o g r e s s o f t h e work.
Specification documents w i l l be a v a i l a b l e f o r purchase from
Accu-Copy Reprographics at t h e address shown on t h e
Advertisement f o r the cost of reproduction. Unauthorized
reproduction o f t h e drawings or the specifications by t h e
CONTRACTOR s h a l l n o t be p e r m i t t e d .

E2.3 Commencement o f C o n t r a c t T i m e ; N o t i c e t o P r o c e e d
The C o n t r a c t Time w i l l commence o n t h e e f f e c t i v e d a t e o f t h e
Agreement o r , i f a N o t i c e t o P r o c e e d i s g i v e n , on t h e d a t e
i n d i c a t e d i n t h e N o t i c e t o P r o c e e d . A N o t i c e t o P r o c e e d may
f o l l o w c o n t r a c t a w a r d b y OWNER b y no more t h a n 45 d a y s , u n l e s s
o t h e r w i s e s p e c i f i c a l l y n o t e d w i t h i n S e c t i o n B, I n s t r u c t i o n s t o
Bidders.

E2.4 S t a r t i n g t h e P r o j e c t
CONTRACTOR may s t a r t t o p e r f o r m t h e Work on t h e d a t e when t h e
C o n t r a c t Time commences, b u t no Work s h a l l be done a t t h e s i t e
p r i o r t o t h e d a t e o n w h i c h t h e C o n t r a c t Time commences. I f
s c h e d u l e d b y t h e E n g i n e e r , t h e CONTRACTOR w i l l be r e q u i r e d t o
attend a p r e - c o n s t r u c t i o n meeting.

Within t e n days a f t e r the Effective Date o f t h e A g r e e m e n t


(unless otherwise specified i n t h e General Requirements),
CONTRACTOR s h a l l s u b m i t t o OWNER o r h i s d e s i g n e e , f o r r e v i e w :

a proposed progress schedule i n d i c a t i n g t h e s t a r t i n g


and c o m p l e t i o n d a t e s o f t h e v a r i o u s s t a g e s o f t h e
work;

E-5
a s c h e d u l e o f v a l u e s f o r a l l o f t h e Work. This w i l l
i n c l u d e q u a n t i t i e s and p r i c e s o f items a g g r e g a t i n g t h e
Contract Price and w i l l subdivide t h e Work into
component p a r t s i n s u f f i c i e n t d e t a i l t o s e r v e a s t h e
b a s i s f o r p r o g r e s s payments d u r i n g c o n s t r u c t i o n .

B e f o r e a n y Work a t t h e s i t e i s s t a r t e d , CONTRACTOR s h a l l d e l i v e r
to OWNER, w i t h a c o p y t o ENGINEER, c e r t i f i c a t e s , and o t h e r
evidence o f insurance requested b y OWNER w h i c h CONTRACTOR i s
required t o purchase and m a i n t a i n i n accordance with the
C o n t r a c t Documents.

E3 I n t e n t o f the C o n t r a c t Documents

E3.1 The C o n t r a c t Documents comprise the entire agreement


b e t w e e n OWNER a n d CONTRACTOR c o n c e r n i n g t h e Work. The C o n t r a c t
Documents a r e c o m p l e m e n t a r y ; what i s c a l l e d f o r b y one i s a s
b i n d i n g a s i f c a l l e d f o r b y a l l . The C o n t r a c t Documents w i l l be
construed i n accordance with the law of the place of the
Proj ect.

If, d u r i n g t h e p e r f o r m a n c e o f t h e Work, CONTRACTOR f i n d s a


conflict, error or discrepancy i n the Contract Documents,
CONTRACTOR s h a l l s o r e p o r t t o ENGINEER i n w r i t i n g a t o n c e , a n d
b e f o r e p r o c e e d i n g w i t h t h e Work a f f e c t e d t h e r e b y s h a l l o b t a i n a
w r i t t e n i n t e r p r e t a t i o n o r c l a r i f i c a t i o n f r o m ENGINEER; a n y work
performed b y CONTRACTOR without reporting such conflicts,
e r r o r s , o r d i s c r e p a n c i e s , i n w r i t i n g , t o t h e ENGINEER w i l l be a t
t h e CONTRACTOR'S r i s k .

In a d d i t i o n , t h e r e q u i r e m e n t s o f t h e C o n t r a c t Documents may be
s u p p l e m e n t e d , a n d m i n o r v a r i a t i o n s a n d d e v i a t i o n s i n t h e Work
may be a u t h o r i z e d , i n one o r more o f t h e f o l l o w i n g ways:

ENGINEER'S a p p r o v a l o f Shop D r a w i n g ( s ) o r s a m p l e ( s )

ENGINEER'S w r i t t e n i n t e r p r e t a t i o n o r c l a r i f i c a t i o n

E4 A v a i l a b i l i t y o f Lands; Report o f D i f f e r i n g Conditions;


Underground F a c i l i t i e s ; Reference P o i n t s

E4.1 A v a i l a b i l i t y o f L a n d s
OWNER s h a l l f u r n i s h t h e l a n d s upon w h i c h t h e Work i s t o be
performed and r i g h t s - o f - w a y and easements which, i n t h e o p i n i o n
o f t h e ENGINEER, a r e r e q u i r e d f o r c o n s t r u c t i o n . Easements f o r
permanent structures or permanent changes in existing
facilities will be o b t a i n e d a n d p a i d f o r b y OWNER, u n l e s s

E-6
o t h e r w i s e p r o v i d e d i n t h e C o n t r a c t Documents. CONTRACTOR s h a l l
p r o v i d e f o r a l l a d d i t i o n a l l a n d s a n d a c c e s s t h e r e t o t h a t may be
r e q u i r e d f o r temporary c o n s t r u c t i o n f a c i l i t i e s , s p e c i f i c access
r o u t e s t o t h e s i t e o f t h e work, o r s t o r a g e o f m a t e r i a l s and
equipment.

E4.2 R e p o r t o f D i f f e r i n g C o n d i t i o n s
I f CONTRACTOR b e l i e v e s t h a t a n y p h y s i c a l c o n d i t i o n u n c o v e r e d o r
r e v e a l e d a t t h e s i t e d i f f e r s m a t e r i a l l y from t h a t i n d i c a t e d ,
r e f l e c t e d o r r e f e r r e d t o i n t h e C o n t r a c t Documents, he s h a l l
promptly, a f t e r b e c o m i n g aware t h e r e o f a n d b e f o r e performing
any Work i n c o n n e c t i o n therewith (except i n an emergency),
n o t i f y OWNER a n d ENGINEER i n w r i t i n g a b o u t t h e d i f f e r e n c e .

E4.3 U n d e r g r o u n d F a c i l i t i e s
The i n f o r m a t i o n a n d d a t a shown o r i n d i c a t e d i n t h e C o n t r a c t
Documents with respect to existing underground utilities,
s t r u c t u r e s and/or o t h e r facilities a t o r contiguous to the
s i t e , i s b a s e d on i n f o r m a t i o n a n d d a t a f u r n i s h e d t o OWNER o r
ENGINEER b y t h e o w n e r s o f s u c h u n d e r g r o u n d f a c i l i t i e s o r by
others. CONTRACTOR shall have full responsibility f o r :
reviewing and c h e c k i n g a l l such i n f o r m a t i o n and d a t a ; f o r
l o c a t i n g a l l underground f a c i l i t i e s ; and f o r c o o r d i n a t i o n o f
t h e Work w i t h t h e o w n e r s o f s u c h u n d e r g r o u n d f a c i l i t i e s during
c o n s t r u c t i o n a n d r e p a i r i n g a n y damage t h e r e t o r e s u l t i n g from
t h e Work, t h e c o s t o f a l l o f w h i c h w i l l be c o n s i d e r e d a s h a v i n g
been i n c l u d e d i n t h e C o n t r a c t P r i c e . PA One C a l l r e g u l a t i o n
w i l l be u s e d t o d e t e r m i n e c o m p e n s a t i o n due t o t h e C o n t r a c t o r i f
r e q u i r e d by l a w .

E4.4 D e f i n i t i o n o f " U n d e r g r o u n d F a c i l i t i e s "


For t h e purposes of this paragraph, t h e term "underground
facilities" includes without limitation: pipelines, conduits,
d u c t s , c a b l e s , w i r e s , manholes, v a u l t s , tanks, t u n n e l s o r other
such f a c i l i t i e s o r attachments and any encasements c o n t a i n i n g
such facilities which have been installed underground t o
furnish any of the following services or materials:
e l e c t r i c i t y , gases, steam, l i q u i d p e t r o l e u m p r o d u c t s , telephone
o r o t h e r c o m m u n i c a t i o n s , c a b l e t e l e v i s i o n , sewage a n d d r a i n a g e
removal, t r a f f i c o r other c o n t r o l systems, water, wastewater o r
stormwater.

E4.5 R e f e r e n c e P o i n t s
OWNER w i l l provide certain reference points f o r construction
w h i c h i n E N G I N E E R ' S j u d g m e n t a r e a d e q u a t e t o e n a b l e CONTRACTOR
t o p r o c e e d w i t h t h e Work. CONTRACTOR s h a l l be r e s p o n s i b l e f o r
s u r v e y i n g a n d l a y i n g o u t t h e Work, s h a l l p r o t e c t a n d p r e s e r v e
t h e e s t a b l i s h e d r e f e r e n c e p o i n t s a n d s h a l l make no c h a n g e s o r

E-7
relocations without the prior written approval o f OWNER.
CONTRACTOR s h a l l r e p o r t t o ENGINEER w h e n e v e r a n y r e f e r e n c e p o i n t
i s l o s t o r destroyed o r r e q u i r e d r e l o c a t i o n because o f necessary
c h a n g e s i n g r a d e s o r l o c a t i o n s a n d s h a l l be r e s p o n s i b l e f o r t h e
a c c u r a t e replacement o r r e l o c a t i o n o f such r e f e r e n c e p o i n t s by
professionally q u a l i f i e d personnel.

E5 Bonds and Insurance

E5.1 P e r f o r m a n c e a n d O t h e r Bonds
CONTRACTOR s h a l l f u r n i s h B o n d s , e a c h i n an amount e q u a l t o t h e
Contract Price as s e c u r i t y f o r t h e f a i t h f u l performance and
payment o f a l l CONTRACTOR'S o b l i g a t i o n s under the Contract
Documents; CONTRACTOR s h a l l a l s o f u r n i s h s u c h o t h e r Bonds a s a r e
r e q u i r e d by t h e C o n t r a c t Documents. A l l Bonds s h a l l be i n t h e
forms prescribed by t h e b i d d i n g documents or Supplemental
G e n e r a l C o n d i t i o n s a n d be e x e c u t e d b y s u c h S u r e t i e s as a r e named
in the current list o f "Companies Holding Certificates of
Authority as A c c e p t a b l e Sureties on F e d e r a l Bonds and as
Acceptable R e i n s u r i n g C o m p a n i e s " a s p u b l i s h e d i n C i r c u l a r 570
(amended) b y t h e A u d i t S t a f f B u r e a u o f A c c o u n t s , U. S. T r e a s u r y
Department. A l l Bonds s i g n e d b y an a g e n t must be a c c o m p a n i e d b y
a c e r t i f i e d copy o f t h e a u t h o r i t y t o a c t .

I f t h e S u r e t y on a n y Bond f u r n i s h e d b y CONTRACTOR i s d e c l a r e d
b a n k r u p t o r becomes i n s o l v e n t o r i t s r i g h t t o do b u s i n e s s i s
t e r m i n a t e d i n a n y s t a t e where a n y p a r t o f t h e P r o j e c t i s l o c a t e d
o r i t c e a s e s t o meet t h e r e q u i r e m e n t s o f t h e above paragraph,
CONTRACTOR s h a l l w i t h i n f i v e d a y s t h e r e a f t e r , s u b s t i t u t e a n o t h e r
Bond a n d S u r e t y , m e e t i n g t h e OWNER'S a p p r o v a l .

E5.2 C o n t r a c t o r ' s L i a b i l i t y Insurance


CONTRACTOR s h a l l purchase and m a i n t a i n such i n s u r a n c e as i s
a p p r o p r i a t e f o r t h e Work b e i n g p e r f o r m e d a n d f u r n i s h e d a n d w i l l
p r o v i d e p r o t e c t i o n f r o m c l a i m s w h i c h may a r i s e o u t o f o r r e s u l t
f r o m CONTRACTOR'S p e r f o r m a n c e a n d f u r n i s h i n g o f t h e Work a n d
CONTRACTOR'S o t h e r o b l i g a t i o n s under t h e C o n t r a c t Documents,
w h e t h e r i t i s t o be p e r f o r m e d o r f u r n i s h e d b y CONTRACTOR, b y a n y
S u b c o n t r a c t o r , by anyone d i r e c t l y o r i n d i r e c t l y employed by any
o f them t o p e r f o r m o r f u r n i s h a n y o f t h e Work, o r b y a n y o n e f o r
whose a c t s a n y o f them may be l i a b l e .

The i n s u r a n c e r e q u i r e d s h a l l i n c l u d e t h e s p e c i f i c c o v e r a g e s a n d
be w r i t t e n f o r not less than the l i m i t s o f l i a b i l i t y and
coverages provided i n the Supplemental General C o n d i t i o n s . The
Certificate of Insurance included i n Section K of these
documents shall be r e q u i r e d t o be c o m p l e t e d prior to the

E-8
commencement o f a n y c o n s t r u c t i o n w o r k . A l l of the policies of
i n s u r a n c e r e q u i r e d t o be p u r c h a s e d a n d m a i n t a i n e d s h a l l c o n t a i n
a p r o v i s i o n o r endorsement t h a t t h e coverage a f f o r d e d w i l l n o t
be c a n c e l e d , m a t e r i a l l y changed, o r r e n e w a l r e f u s e d , u n t i l a t
l e a s t t e n d a y s ' p r i o r w r i t t e n n o t i c e h a s b e e n g i v e n t o OWNER a n d
ENGINEER. A l l such i n s u r a n c e s h a l l remain i n e f f e c t u n t i l f i n a l
payment a n d a t a l l t i m e s t h e r e a f t e r when CONTRACTOR may be
correcting, removing, maintaining, repairing or replacing
d e f e c t i v e Work.

E6 C e r t a i n R e s p o n s i b i l i t i e s o f the CONTRACTOR

E6.1 S u p e r v i s i o n a n d S u p e r i n t e n d e n c e CONTRACTOR s h a l l supervise


and d i r e c t t h e Work c o m p e t e n t l y a n d e f f i c i e n t l y , d e v o t i n g such
a t t e n t i o n t h e r e t o a n d a p p l y i n g s u c h s k i l l s a n d e x p e r t i s e a s may
be n e c e s s a r y t o p e r f o r m t h e Work i n a c c o r d a n c e w i t h t h e C o n t r a c t
Documents. CONTRACTOR s h a l l be s o l e l y responsible f o r the
means, methods, techniques, sequences and procedures of
c o n s t r u c t i o n . CONTRACTOR s h a l l be r e s p o n s i b l e t o s e e t h a t t h e
f i n i s h e d Work c o m p l i e s w i t h t h e r e q u i r e m e n t s o f t h e C o n t r a c t
Documents.

CONTRACTOR s h a l l keep o n t h e Work a t a l l t i m e s d u r i n g i t s


p r o g r e s s a competent r e s i d e n t s u p e r i n t e n d e n t , who s h a l l n o t be
replaced without w r i t t e n n o t i c e t o OWNER a n d ENGINEER e x c e p t
under e x t r a o r d i n a r y circumstances. The s u p e r i n t e n d e n t w i l l be
CONTRACTOR'S r e p r e s e n t a t i v e a t t h e s i t e a n d s h a l l have a u t h o r i t y
t o a c t on b e h a l f o f CONTRACTOR. A l l communications during
c o n s t r u c t i o n a n d b e f o r e i s s u a n c e o f t h e F i n a l Payment, g i v e n t o
the superintendent, shall be a s b i n d i n g as i f g i v e n t o
CONTRACTOR.

E6.2 L a b o r , M a t e r i a l s a n d E q u i p m e n t
CONTRACTOR s h a l l p r o v i d e c o m p e t e n t , s u i t a b l y q u a l i f i e d personnel
t o s u r v e y a n d l a y o u t t h e Work a n d p e r f o r m c o n s t r u c t i o n a s
r e q u i r e d by t h e C o n t r a c t Documents. CONTRACTOR s h a l l a t a l l
t i m e s m a i n t a i n good d i s c i p l i n e and o r d e r a t t h e s i t e . Except i n
c o n n e c t i o n w i t h t h e s a f e t y o r p r o t e c t i o n o f p e r s o n s o r t h e Work
or property at t h e s i t e or adjacent thereto, and e x c e p t as
otherwise i n d i c a t e d i n t h e C o n t r a c t Documents, a l l Work a t t h e
site shall be p e r f o r m e d during regular working hours, and
CONTRACTOR w i l l n o t p e r m i t o v e r t i m e w o r k o r t h e p e r f o r m a n c e o f
Work on Sunday o r a n y l e g a l h o l i d a y w i t h o u t OWNER'S w r i t t e n
consent.

CONTRACTOR shall furnish a l l materials, equipment, labor,


transportation, construction equipment and machinery, tools,

E-9
appliances, fuel, power, light, heat, telephone, water and
sanitary f a c i l i t i e s and a l l o t h e r facilities and i n c i d e n t a l s
necessary f o r t h e e x e c u t i o n , t e s t i n g , s t a r t - u p and completion o f
t h e Work.

A l l m a t e r i a l s a n d e q u i p m e n t s h a l l be o f good q u a l i t y a n d new,
e x c e p t as o t h e r w i s e provided i n the Contract Documents. If
required, CONTRACTOR shall furnish satisfactory evidence
( i n c l u d i n g r e p o r t s o f r e q u i r e d t e s t s ) as t o t h e k i n d a n d q u a l i t y
of m a t e r i a l s and equipment.

All materials and equipment shall be applied, installed,


c o n n e c t e d , e r e c t e d , used, c l e a n e d and c o n d i t i o n e d i n a c c o r d a n c e
with the instructions of the applicable Supplier e x c e p t as
o t h e r w i s e p r o v i d e d i n t h e C o n t r a c t Documents; b u t no p r o v i s i o n
o f a n y s u c h i n s t r u c t i o n s w i l l be e f f e c t i v e t o i m p o s e on ENGINEER
r e s p o n s i b i l i t y f o r t h e means, m e t h o d s , t e c h n i q u e s , sequences o r
p r o c e d u r e s o f c o n s t r u c t i o n o r f o r s a f e t y p r e c a u t i o n s o r programs
incident thereto.

E6.3 A d j u s t i n g P r o g r e s s S c h e d u l e
CONTRACTOR s h a l l s u b m i t t o ENGINEER a d j u s t m e n t s i n t h e p r o g r e s s
schedule t o r e f l e c t t h e i m p a c t t h e r e o n o f new d e v e l o p m e n t s ;
these w i l l conform g e n e r a l l y t o t h e progress schedule then i n
e f f e c t a n d a d d i t i o n a l l y w i l l c o m p l y w i t h any p r o v i s i o n s o f t h e
C o n t r a c t Documents a p p l i c a b l e t h e r e t o . P r o g r e s s schedules s h a l l
be u p d a t e d on a m o n t h l y b a s i s a n d be s u b m i t t e d f o r r e v i e w and
d i s c u s s i o n at the r e g u l a r l y scheduled progress meetings.

E6.4 S u b s t i t u t i o n s
Whenever m a t e r i a l s o r e q u i p m e n t a r e s p e c i f i e d o r d e s c r i b e d i n
t h e C o n t r a c t Documents b y u s i n g t h e name o f a p r o p r i e t a r y i t e m
o r t h e name o f a p a r t i c u l a r S u p p l i e r t h e n a m i n g o f t h e i t e m i s
i n t e n d e d t o e s t a b l i s h t h e t y p e , f u n c t i o n and q u a l i t y r e q u i r e d .
Unless t h e name i s followed b y words i n d i c a t i n g that no
substitution i s permitted, materials o r equipment of other
S u p p l i e r s may be a p p r o v e d i f s u f f i c i e n t i n f o r m a t i o n i s s u b m i t t e d
by CONTRACTOR t o a l l o w ENGINEER t o d e t e r m i n e t h a t t h e m a t e r i a l
o r e q u i p m e n t p r o p o s e d i s e q u i v a l e n t t o t h a t named. The OWNER'S
decision to accept or not accept substitutions (either
c o n d i t i o n a l l y o r o t h e r w i s e ) w i l l be f i n a l .

E6.5 C o n c e r n i n g S u b c o n t r a c t o r s , S u p p l i e r s a n d O t h e r s
CONTRACTOR shall not employ arry Subcontractor, Supplier
( i n c l u d i n g t h o s e who a r e t o f u r n i s h t h e p r i n c i p a l items o f
materials o r equipment) or other person or o r g a n i z a t i o n t o
p e r f o r m o r f u r n i s h a n y o f t h e Work w h e t h e r i n i t i a l l y o r as a

E-10
s u b s t i t u t e , w i t h o u t t h e p r i o r w r i t t e n a p p r o v a l o f t h e OWNER.
Acceptance o f any such S u b c o n t r a c t o r , S u p p l i e r o r o t h e r person
o r o r g a n i z a t i o n b y OWNER o r ENGINEER s h a l l n o t c o n s t i t u t e a
w a i v e r o f a n y r i g h t o f OWNER o r ENGINEER t o r e j e c t d e f e c t i v e
Work o r a n y Work w h i c h may o t h e r w i s e n o t be i n c o n f o r m a n c e w i t h
t h e C o n t r a c t Documents.

CONTRACTOR s h a l l be f u l l y r e s p o n s i b l e t o OWNER a n d ENGINEER f o r


all a c t s and omissions o f t h e S u b c o n t r a c t o r s , S u p p l i e r s and
o t h e r persons and o r g a n i z a t i o n s p e r f o r m i n g o r f u r n i s h i n g any o f
t h e Work u n d e r a d i r e c t o r i n d i r e c t c o n t r a c t w i t h CONTRACTOR
j u s t a s CONTRACTOR i s r e s p o n s i b l e f o r CONTRACTOR'S own a c t s a n d
o m i s s i o n s . N o t h i n g i n t h e C o n t r a c t Documents s h a l l c r e a t e a n y
c o n t r a c t u a l r e l a t i o n s h i p b e t w e e n OWNER o r ENGINEER a n d a n y s u c h
Subcontractor, S u p p l i e r o r other person or organization, nor
s h a l l i t c r e a t e a n y o b l i g a t i o n on t h e p a r t o f OWNER o r ENGINEER
to p a y o r t o s e e t o t h e payment o f a n y moneys due a n y
Subcontractor, S u p p l i e r o r other person o r o r g a n i z a t i o n .

The divisions and s e c t i o n s o f t h e S p e c i f i c a t i o n s and t h e


i d e n t i f i c a t i o n s o f a n y D r a w i n g s s h a l l n o t c o n t r o l CONTRACTOR i n
d i v i d i n g t h e Work among S u b c o n t r a c t o r s o r d e l i n e a t i n g t h e Work
t o be p e r f o r m e d b y a n y s p e c i f i c t r a d e .

A l l Work p e r f o r m e d f o r CONTRACTOR b y a S u b c o n t r a c t o r w i l l be
p u r s u a n t t o a n a p p r o p r i a t e a g r e e m e n t b e t w e e n CONTRACTOR a n d t h e
Subcontractor which s p e c i f i c a l l y binds t h e Subcontractor t o a l l
t e r m s a n d c o n d i t i o n s o f t h e C o n t r a c t Documents.

E6.6 I n d e m n i t y
CONTRACTOR a g r e e s t o p r o t e c t , d e f e n d , i n d e m n i f y , e x o n e r a t e a n d
h o l d OWNER a n d ENGINEER h a r m l e s s from and a g a i n s t any and a l l
suits, claims, l i a b i l i t y , losses, liens a n d demands, fines,
costs, c r i m i n a l and c i v i l penalties, cause o f a c t i o n o r any
o t h e r o b l i g a t i o n s a r i s i n g o u t o f o r i n a n y manner c o n n e c t e d w i t h
i n c i d e n t s i n v o l v e d i n b o d i l y i n j u r y , d e a t h , p r o p e r t y damage o r
any violation or alleged violation o f any f e d e r a l , state,
p r o v i n c i a l o r l o c a l l a w o r r e g u l a t i o n , except as s o l e l y caused
by t h e OWNER a n d / o r ENGINEER.

E6.7 P e r m i t s
Unless otherwise provided i n t h e Supplemental Conditions,
CONTRACTOR s h a l l o b t a i n a n d p a y f o r a l l c o n s t r u c t i o n p e r m i t s a n d
licenses. OWNER s h a l l a s s i s t CONTRACTOR, when n e c e s s a r y , i n
o b t a i n i n g such p e r m i t s and l i c e n s e s . CONTRACTOR s h a l l p a y a l l
governmental charges and i n s p e c t i o n fees necessary f o r the
p r o s e c u t i o n o f t h e Work w h i c h a r e a p p l i c a b l e a t t h e t i m e o f
opening o f B i d s .

E-ll
E6.8 Laws a n d R e g u l a t i o n s
CONTRACTOR s h a l l g i v e a l l n o t i c e s a n d c o m p l y w i t h a l l Laws a n d
R e g u l a t i o n s a p p l i c a b l e t o p e r f o r m a n c e o f t h e Work. E x c e p t where
o t h e r w i s e e x p r e s s l y r e q u i r e d b y a p p l i c a b l e Laws a n d R e g u l a t i o n s ,
n e i t h e r OWNER n o r ENGINEER s h a l l be r e s p o n s i b l e f o r m o n i t o r i n g
CONTRACTOR'S c o m p l i a n c e w i t h a n y Laws o r R e g u l a t i o n s .
I f CONTRACTOR o b s e r v e s t h a t t h e S p e c i f i c a t i o n s o r D r a w i n g s a r e
at v a r i a n c e w i t h a n y Laws o r R e g u l a t i o n s , CONTRACTOR s h a l l g i v e
ENGINEER prompt written notice thereof, and any necessary
c h a n g e s w i l l be a u t h o r i z e d . I f CONTRACTOR p e r f o r m s a n y Work
k n o w i n g o r h a v i n g r e a s o n t o know t h a t i t i s c o n t r a r y t o s u c h
Laws or Regulations, and without such notice t o ENGINEER,
CONTRACTOR s h a l l b e a r a l l c o s t s a r i s i n g t h e r e f r o m .

E6.9 T a x e s
CONTRACTOR s h a l l p a y a l l s a l e s , consumer, u s e , b u s i n e s s and
occupation and other similar taxes r e q u i r e d t o be p a i d b y
CONTRACTOR i n a c c o r d a n c e w i t h t h e Laws a n d R e g u l a t i o n s o f t h e
p l a c e o f t h e P r o j e c t which a r e a p p l i c a b l e during t h e performance
o f t h e Work.

E6.10 Use o f P r e m i s e s
CONTRACTOR s h a l l c o n f i n e i t s work on t h e P r o j e c t s i t e a n d l a n d
and areas t o which t h e OWNER h o l d s title, rights-of-way,
permits, o r easements. Contractor shall not unreasonably
encumber the premises with c o n s t r u c t i o n equipment o r other
materials or equipment. CONTRACTOR shall assume full
r e s p o n s i b i l i t y f o r a n y damage t o a n y s u c h l a n d o r a r e a , o r t o
t h e owner o r o c c u p a n t t h e r e o f o r o f a n y l a n d o r a r e a s contiguous
t h e r e t o , r e s u l t i n g f r o m t h e p e r f o r m a n c e o f t h e Work. S h o u l d any
c l a i m be made a g a i n s t OWNER o r ENGINEER o r r e s u l t i n g f r o m t h e
a c t s a n d / o r d e e d s o f t h e CONTRACTOR, i t s a g e n t a n d / o r e m p l o y e e s ,
or i n v i t e e s , CONTRACTOR s h a l l p r o m p t l y a t t e m p t t o s e t t l e w i t h
such o t h e r p a r t y by agreement o r o t h e r w i s e r e s o l v e t h e c l a i m by
a r b i t r a t i o n o r a t l a w . CONTRACTOR s h a l l , t o t h e f u l l e s t extent
p e r m i t t e d b y Laws a n d R e g u l a t i o n s , i n d e m n i f y a n d h o l d OWNER a n d
ENGINEER h a r m l e s s f r o m a n d a g a i n s t a l l c l a i m s , damages, l o s s e s
and e x p e n s e s ( i n c l u d i n g , b u t n o t l i m i t e d t o , f e e s o f e n g i n e e r s ,
architects, attorneys and other professionals and c o u r t and
arbitration costs) arising directly, indirectly or
c o n s e q u e n t i a l l y out o f any a c t i o n , l e g a l o r e q u i t a b l e , brought
by a n y s u c h o t h e r p a r t y a g a i n s t OWNER o r ENGINEER a r i s i n g i n
w h o l e , o r i n p a r t , o u t o f CONTRACTOR'S p e r f o r m a n c e o f t h e Work.

During the progress o f t h e Work, CONTRACTOR s h a l l keep t h e


premises f r e e from accumulations o f waste m a t e r i a l s , r u b b i s h and
o t h e r d e b r i s r e s u l t i n g f r o m t h e Work. At the completion of the

E-12
Work CONTRACTOR s h a l l remove a l l w a s t e m a t e r i a l s , r u b b i s h a n d
debris from and about t h e premises as w e l l as a l l t o o l s ,
appliances, c o n s t r u c t i o n equipment and machinery and s u r p l u s
materials, and s h a l l leave the site clean and ready f o r
o c c u p a n c y b y OWNER. CONTRACTOR s h a l l restore the original
condition a l l property not designated f o r a l t e r a t i o n by t h e
C o n t r a c t Documents.

CONTRACTOR s h a l l n o t i m p o s e a n y l o a d n o r p e r m i t a n y p a r t o f a n y
s t r u c t u r e o r p i p e l i n e t o be l o a d e d i n a n y manner t h a t will
endanger s a i d structures or pipelines, nor shall CONTRACTOR
s u b j e c t a n y p a r t o f t h e work o r a d j a c e n t p r o p e r t y t o s t r e s s e s o r
p r e s s u r e s t h a t w i l l endanger i t .

E 6 . l l R e c o r d Documents
In a d d i t i o n t o any r e q u i r e m e n t s imposed by l a w o r r e g u l a t i o n s ,
CONTRACTOR s h a l l m a i n t a i n a t t h e s i t e one r e c o r d c o p y o f a l l
D r a w i n g s , S p e c i f i c a t i o n s , A d d e n d a , Change O r d e r s , and w r i t t e n
i n t e r p r e t a t i o n s and c l a r i f i c a t i o n s i n good o r d e r and a n n o t a t e d
t o show a l l c h a n g e s made d u r i n g c o n s t r u c t i o n . S a i d documents
t o g e t h e r w i t h a l l a p p r o v e d Shop D r a w i n g s w i l l be a v a i l a b l e t o
OWNER f o r reference. Upon completion o f t h e Work, t h e
d o c u m e n t s , s a m p l e s a n d Shop D r a w i n g s w i l l be d e l i v e r e d t o t h e
OWNER.

E6.12 S a f e t y a n d P r o t e c t i o n
CONTRACTOR s h a l l be r e s p o n s i b l e f o r i n i t i a t i n g , m a i n t a i n i n g and
s u p e r v i s i n g a l l s a f e t y p r e c a u t i o n s and programs i n c o n n e c t i o n
w i t h t h e Work. CONTRACTOR s h a l l t a k e a l l n e c e s s a r y p r e c a u t i o n s
f o r t h e s a f e t y of, and s h a l l p r o v i d e t h e necessary p r o t e c t i o n t o
p r e v e n t damage, i n j u r y o r l o s s t o :

a l l e m p l o y e e s o n t h e Work a n d o t h e r p e r s o n s who may be


a f f e c t e d thereby.

all t h e Work and m a t e r i a l s and equipment t o be


i n c o r p o r a t e d t h e r e i n , w h e t h e r i n s t o r a g e on o r o f f t h e
s i t e , and

other property at the site o r adjacent thereto,


including trees, shrubs, lawns, walks, pavements,
roadways, s t r u c t u r e s and u t i l i t i e s n o t d e s i g n a t e d f o r
removal, r e l o c a t i o n o r replacement i n t h e course o f
construction.

CONTRACTOR s h a l l c o m p l y w i t h a l l a p p l i c a b l e Laws a n d R e g u l a t i o n s
o f any p u b l i c body h a v i n g j u r i s d i c t i o n f o r t h e s a f e t y o f persons

E-13
o r p r o p e r t y o r t o p r o t e c t them f r o m damage, i n j u r y o r l o s s ; a n d
shall e r e c t and m a i n t a i n a l l n e c e s s a r y safeguards f o r such
safety and p r o t e c t i o n . CONTRACTOR shall notify owners o f
a d j a c e n t p r o p e r t y a n d u t i l i t y o w n e r s when p r o s e c u t i o n o f t h e
Work may a f f e c t them, a n d s h a l l c o o p e r a t e w i t h u t i l i t y o w n e r s i n
the p r o t e c t i o n , removal, r e l o c a t i o n and replacement of their
p r o p e r t y . A l l damage, i n j u r y o r l o s s t o a n y p r o p e r t y c a u s e d ,
d i r e c t l y o r i n d i r e c t l y , i n w h o l e o r i n p a r t , b y CONTRACTOR, a n y
Subcontractor, Supplier or person directly or indirectly
e m p l o y e d b y a n y o f them o r a n y o n e f o r whose a c t s a n y o f them may
be l i a b l e , s h a l l be r e m e d i e d b y CONTRACTOR a t CONTRACTOR'S s o l e
c o s t ( e x c e p t damage o r l o s s c a u s e d s o l e l y b y t h e n e g l i g e n t a c t s
o r o m i s s i o n s o f OWNER o r ENGINEER). N o t h i n g h e r e i n s h a l l be
c o n s t r u e d t o i m p o s e a n y o b l i g a t i o n upon t h e OWNER o r ENGINEER t o
supervise, inspect or otherwise police the CONTRACTOR'S
observance o f these o r any o t h e r s a f e t y standards o r render
e i t h e r o f them l i a b l e t o t h i r d p a r t i e s f o r a n y f a i l u r e o f t h e
CONTRACTOR i n o b s e r v a n c e o f t h e r e q u i r e m e n t s o f t h i s p a r a g r a p h .

E6.13 Emergencies
In emergencies a f f e c t i n g t h e s a f e t y o r p r o t e c t i o n o f persons o r
the Work or property at the site or adjacent thereto,
CONTRACTOR, w i t h o u t s p e c i a l i n s t r u c t i o n o r a u t h o r i z a t i o n from
ENGINEER o r OWNER, i s o b l i g a t e d t o a c t t o p r e v e n t t h r e a t e n e d
damage, i n j u r y o r l o s s . CONTRACTOR s h a l l g i v e ENGINEER p r o m p t
w r i t t e n n o t i c e i f he b e l i e v e s t h a t a n y s i g n i f i c a n t c h a n g e s i n
t h e Work o r v a r i a t i o n s f r o m t h e C o n t r a c t Documents h a v e b e e n
caused thereby. I f OWNER d e t e r m i n e s t h a t a c h a n g e i n t i m e o r
c o n t r a c t sum i s r e q u i r e d b e c a u s e o f t h e a c t i o n t a k e n i n r e s p o n s e
t o a n e m e r g e n c y , a Change O r d e r w i l l be i s s u e d t o document t h e
consequences o f t h e changes.

E6.14 Shop D r a w i n g s a n d S a m p l e s
After checking and v e r i f y i n g a l lfield measurements and
compliance with a p p l i c a b l e procedures s p e c i f i e d i n t h e Contract
d o c u m e n t s CONTRACTOR s h a l l s u b m i t t o ENGINEER f o r r e v i e w a n d
a p p r o v a l o f a l l Shop D r a w i n g s . The d a t a shown on t h e Shop
Drawings shall be complete with respect to quantities,
dimensions, specified performance criteria, m a t e r i a l s and
s i m i l a r d a t a , as w e l l as s p e c i f i c a t i o n e x c e p t i o n s and d e v i a t i o n s
t o e n a b l e ENGINEER t o r e v i e w t h e i n f o r m a t i o n w i t h r e s p e c t t o
r e q u i r e m e n t s o f t h e C o n t r a c t Documents.

CONTRACTOR s h a l l a l s o s u b m i t t o ENGINEER f o r r e v i e w a n d a p p r o v a l
w i t h s u c h p r o m p t n e s s a s t o c a u s e no d e l a y i n Work, a l l s a m p l e s
required b y t h e C o n t r a c t Documents. A l l samples s h a l l be
i d e n t i f i e d c l e a r l y as t o m a t e r i a l , S u p p l i e r , p e r t i n e n t data such
as c a t a l o g numbers a n d t h e u s e f o r w h i c h i n t e n d e d .

E-14
Before submission o f e a c h Shop D r a w i n g o r s a m p l e , CONTRACTOR
s h a l l have d e t e r m i n e d and v e r i f i e d a l l q u a n t i t i e s , dimensions,
specified performance criteria, installation requirements,
m a t e r i a l s , c a t a l o g numbers a n d s i m i l a r d a t a w i t h r e s p e c t t h e r e t o
and r e v i e w e d o r c o o r d i n a t e d e a c h Shop D r a w i n g o r s a m p l e w i t h
o t h e r Shop D r a w i n g s a n d s a m p l e s a n d w i t h t h e r e q u i r e m e n t s o f t h e
Work a n d t h e C o n t r a c t Documents.

ENGINEER w i l l r e v i e w a n d r e t u r n w i t h i n t w e n t y - o n e c a l e n d a r d a y s
of the receipt thereof a l l Shop D r a w i n g s and samples, b u t
E N G I N E E R ' S r e v i e w a n d a p p r o v a l w i l l be o n l y f o r c o n f o r m a n c e w i t h
the d e s i g n concept o f t h e P r o j e c t and f o r compliance with the
i n f o r m a t i o n g i v e n i n t h e C o n t r a c t Documents a n d s h a l l n o t e x t e n d
to means, methods, techniques, sequences o r procedures of
c o n s t r u c t i o n ( e x c e p t w h e r e a s p e c i f i c means, m e t h o d , t e c h n i q u e ,
sequence, o r procedure of construction i s indicated i n or
r e q u i r e d b y t h e C o n t r a c t Documents) o r t o s a f e t y p r e c a u t i o n s o r
programs incident thereto. The r e v i e w and a p p r o v a l of a
s e p a r a t e i t e m as such w i l l n o t i n d i c a t e a p p r o v a l o f t h e assembly
i n w h i c h t h e i t e m f u n c t i o n s . CONTRACTOR s h a l l make c o r r e c t i o n s
r e q u i r e d b y ENGINEER a n d s h a l l r e t u r n t h e r e q u i r e d number o f
c o r r e c t e d c o p i e s o f Shop D r a w i n g s a n d s u b m i t new s a m p l e s a s
required f o r review and a p p r o v a l . CONTRACTOR shall direct
specific attention i n writing to revisions other than t h e
c o r r e c t i o n s c a l l e d f o r b y ENGINEER on p r e v i o u s s u b m i t t a l s .

E N G I N E E R ' S r e v i e w a n d a p p r o v a l o f Shop D r a w i n g s o r s a m p l e s s h a l l
not r e l i e v e CONTRACTOR f r o m r e s p o n s i b i l i t y f o r any v a r i a t i o n
from the requirements of the Contract Documents unless
CONTRACTOR h a s i n w r i t i n g c a l l e d E N G I N E E R ' S a t t e n t i o n t o e a c h
such v a r i a t i o n a t t h e time of submission. Any a p p r o v a l by
ENGINEER s h a l l n o t r e l i e v e CONTRACTOR f r o m r e s p o n s i b i l i t y f o r
e r r o r s o r o m i s s i o n s i n t h e Shop D r a w i n g s o r c o o r d i n a t i o n w i t h
t h e d e t a i l e d p l a n s a n d / o r o t h e r Shop D r a w i n g s .

No work a s s o c i a t e d w i t h information provided w i t h t h e shop


drawings shall be p e r m i t t e d until t h e same information i s
r e t u r n e d a p p r o v e d b y t h e ENGINEER. Any work p e r f o r m e d w i t h o u t
shop d r a w i n g a p p r o v a l s h a l l be p e r f o r m e d a t t h e CONTRACTOR'S
r i s k and r e s p o n s i b i l i t y .

E6.15 C o n t i n u i n g t h e Work
CONTRACTOR s h a l l c a r r y on t h e Work a n d a d h e r e t o t h e p r o g r e s s
schedule during a l l d i s p u t e s or disagreements w i t h OWNER. No
Work s h a l l be d e l a y e d o r p o s t p o n e d p e n d i n g r e s o l u t i o n o f a n y
disputes or disagreements.

E-15
E7 Other Work

E7.1 R e l a t e d Work a t S i t e
OWNER may p e r f o r m o t h e r work r e l a t e d t o t h e P r o j e c t a t t h e s i t e
b y OWNER'S own f o r c e s , have o t h e r work p e r f o r m e d b y u t i l i t y
owners o r l e t o t h e r direct contracts therefore which shall
contain General Conditions s i m i l a r t o these. I f the fact that
s u c h o t h e r w o r k i s t o be p e r f o r m e d was n o t n o t e d i n t h e C o n t r a c t
D o c u m e n t s , n o t i c e t h e r e o f w i l l be g i v e n t o CONTRACTOR b y t h e
OWNER o r h i s r e p r e s e n t a t i v e p r i o r t o s t a r t i n g a n y s u c h other
w o r k ; a n d , i f CONTRACTOR b e l i e v e s t h a t s u c h p e r f o r m a n c e will
i n v o l v e a d d i t i o n a l e x p e n s e t o CONTRACTOR o r r e q u i r e d a d d i t i o n a l
t i m e and t h e p a r t i e s a r e u n a b l e t o agree as t o t h e e x t e n t
t h e r e o f , CONTRACTOR may make a c l a i m t h e r e f o r e .

CONTRACTOR s h a l l a f f o r d e a c h u t i l i t y owner a n d o t h e r c o n t r a c t o r
who i s a p a r t y t o s u c h a d i r e c t c o n t r a c t ( o r OWNER, i f OWNER i s
performing t h e a d d i t i o n a l work w i t h OWNER'S e m p l o y e e s ) , p r o p e r
and s a f e a c c e s s t o t h e s i t e a n d a r e a s o n a b l e o p p o r t u n i t y f o r t h e
introduction and storage o f m a t e r i a l s and equipment and t h e
execution o f such work, and s h a l l properly connect and
coordinate t h e Work w i t h theirs. CONTRACTOR s h a l l do a l l
c u t t i n g , f i t t i n g a n d p a t c h i n g o f t h e Work t h a t may be r e q u i r e d
t o make i t s s e v e r a l p a r t s come t o g e t h e r p r o p e r l y a n d i n t e g r a t e
w i t h s u c h o t h e r work. CONTRACTOR s h a l l n o t e n d a n g e r a n y work o f
o t h e r s b y c u t t i n g , e x c a v a t i n g o r o t h e r w i s e a l t e r i n g t h e i r work
and w i l l o n l y c u t o r a l t e r t h e i r work w i t h t h e w r i t t e n c o n s e n t
o f ENGINEER a n d t h e o t h e r s whose w o r k w i l l be a f f e c t e d .

I f a n y p a r t o f CONTRACTOR'S Work d e p e n d s upon p r o p e r execution


o r r e s u l t s on t h e w o r k o f a n y o t h e r c o n t r a c t o r o r u t i l i t y owner,
CONTRACTOR s h a l l i n s p e c t a n d p r o m p t l y r e p o r t t o ENGINEER i n
w r i t i n g a n y d e l a y s , d e f e c t s o r d e f i c i e n c i e s i n s u c h work t h a t
r e n d e r i t u n a v a i l a b l e o r u n s u i t a b l e f o r p r o p e r e x e c u t i o n and
results. CONTRACTOR'S failure t o report w i l l c o n s t i t u t e an
a c c e p t a n c e o f t h e o t h e r work a s f i t a n d p r o p e r f o r i n t e g r a t i o n
w i t h CONTRACTOR'S Work e x c e p t f o r l a t e n t o r n o n a p p a r e n t d e f e c t s
and d e f i c i e n c i e s i n t h e o t h e r work.

E7.2 C o o r d i n a t i o n
I f OWNER c o n t r a c t s w i t h o t h e r s f o r t h e p e r f o r m a n c e o f o t h e r work
on t h e P r o j e c t a t t h e s i t e , t h e p e r s o n o r o r g a n i z a t i o n who w i l l
have authority and r e s p o n s i b i l i t y f o r coordination of the
activities among the various prime contractors (the
" C o o r d i n a t i n g C o n t r a c t o r " ) may be i d e n t i f i e d i n t h e S u p p l e m e n t a l
General C o n d i t i o n s , a n d t h e s p e c i f i c m a t t e r s t o be c o v e r e d b y
such a u t h o r i t y and r e s p o n s i b i l i t y will be i t e m i z e d and t h e

E-16
e x t e n t o f s u c h a u t h o r i t y a n d r e s p o n s i b i l i t i e s w i l l be p r o v i d e d
in t h e Supplemental General Conditions. N o t w i t h s t a n d i n g any o f
the above, n e i t h e r t h e OWNER n o r t h e ENGINEER assumes a n y
responsibility f o r the coordination of the a c t i v i t i e s orthe
work among t h e v a r i o u s p r i m e c o n t r a c t o r s . I n t h e event t h a t any
contractor i s d e l a y e d by t h e c o o r d i n a t i n g c o n t r a c t o r o r any
o t h e r c o n t r a c t o r , i t s h a l l h a v e no c l a i m o r c a u s e o f a c t i o n
a g a i n s t t h e OWNER o r ENGINEER a n d i t s e x c l u s i v e remedy f o r s u c h
d e l a y s h a l l b e a g a i n s t t h e CONTRACTOR o r c o o r d i n a t i n g c o n t r a c t o r
responsible f o r the delay. The E N G I N E E R ' S i n t e r p r e t a t i o n s h a l l
be f i n a l a n d b i n d i n g upon a l l i n t e r e s t e d p a r t i e s .

E7.3 C l a r i f i c a t i o n s a n d I n t e r p r e t a t i o n s
ENGINEER w i l l issue with r e a s o n a b l e promptness such written
clarifications or i n t e r p r e t a t i o n s o f the requirements of the
C o n t r a c t Documents ( i n t h e form o f Drawings o r o t h e r w i s e ) as
ENGINEER may d e t e r m i n e n e c e s s a r y , w h i c h s h a l l be c o n s i s t e n t w i t h
or r e a s o n a b l y i n f e r a b l e from t h e o v e r a l l i n t e n t o f t h e C o n t r a c t
Documents.

E8 Changes i n the Work

E8.1 W i t h o u t i n v a l i d a t i n g t h e A g r e e m e n t a n d w i t h o u t n o t i c e t o
any s u r e t y , OWNER may, a t a n y t i m e o r d e r a d d i t i o n s , d e l e t i o n s o r
r e v i s i o n s i n t h e Work; t h e s e w i l l be a u t h o r i z e d b y a Change
Order. Upon receipt o f any such document, CONTRACTOR shall
p r o m p t l y p r o c e e d w i t h t h e c h a n g e s i n t h e Work i n v o l v e d which
will be p e r f o r m e d under the applicable conditions of the
C o n t r a c t Documents ( e x c e p t a s o t h e r w i s e s p e c i f i c a l l y p r o v i d e d ) .

E8.2 OWNER a n d CONTRACTOR shall execute appropriate Change


Orders c o v e r i n g :

changes i n t h e Work which are ordered b y OWNER


pursuant t o the foregoing paragraph; are required
b e c a u s e o f a c c e p t a n c e o f d e f e c t i v e Work a t t h e Owner's
o p t i o n ; o r a r e a g r e e d t o by t h e p a r t i e s ;

c h a n g e s i n t h e C o n t r a c t P r i c e o r C o n t r a c t Time which
are a g r e e d t o by t h e p a r t i e s ; and

c h a n g e s i n t h e C o n t r a c t P r i c e o r C o n t r a c t Time w h i c h
embody t h e s u b s t a n c e o f a n y w r i t t e n d e c i s i o n r e n d e r e d
b y ENGINEER; p r o v i d e d t h a t , i n l i e u o f e x e c u t i n g a n y
s u c h Change O r d e r , a n a p p e a l may be t a k e n f r o m a n y
such d e c i s i o n i n accordance w i t h t h e p r o v i s i o n s o f t h e
C o n t r a c t Documents a n d a p p l i c a b l e l a w , b u t d u r i n g a n y

E-17
s u c h a p p e a l , CONTRACTOR s h a l l c a r r y on t h e Work a n d
adhere t o t h e p r o g r e s s s c h e d u l e .

E9 Change o f C o n t r a c t Price

E9.1 The C o n t r a c t P r i c e constitutes the total compensation


( s u b j e c t t o a u t h o r i z e d a d j u s t m e n t s ) p a y a b l e t o CONTRACTOR f o r
performing t h e Work. A l l duties, responsibilities and
o b l i g a t i o n s a s s i g n e d t o o r u n d e r t a k e n b y CONTRACTOR s h a l l be a t
h i s expense w i t h o u t change i n t h e C o n t r a c t P r i c e .

E9.2 The C o n t r a c t P r i c e may o n l y be c h a n g e d b y a Change O r d e r .


Any c l a i m f o r an i n c r e a s e o r d e c r e a s e i n t h e C o n t r a c t P r i c e
s h a l l be b a s e d on w r i t t e n n o t i c e o u t l i n i n g t h e b a s e s f o r t h e
c l a i m a n d be d e l i v e r e d b y t h e p a r t y m a k i n g t h e c l a i m t o t h e
o t h e r p a r t y p r o m p t l y ( b u t i n no e v e n t l a t e r t h a n t h i r t y d a y s )
a f t e r t h e o c c u r r e n c e o f t h e event g i v i n g r i s e t o t h e c l a i m and
stating the general nature of the claim. N o t i c e o f t h e amount
o f t h e c l a i m w i t h s u p p o r t i n g d a t a s h a l l be d e l i v e r e d within
s i x t y d a y s a f t e r s u c h o c c u r r e n c e a n d s h a l l be a c c o m p a n i e d b y
c l a i m a n t ' s w r i t t e n s t a t e m e n t t h a t t h e amount c l a i m e d c o v e r s a l l
known amounts ( d i r e c t , i n d i r e c t a n d c o n s e q u e n t i a l ) t o w h i c h t h e
claimant i s e n t i t l e d as a r e s u l t o f t h e o c c u r r e n c e o f s a i d
event.

E9.3 The v a l u e o f a n y Work c o v e r e d b y a Change O r d e r o r o f a n y


c l a i m f o r an i n c r e a s e o r d e c r e a s e i n t h e C o n t r a c t P r i c e s h a l l be
d e t e r m i n e d i n one o f t h e f o l l o w i n g ways:

Where t h e Work i s c o v e r e d b y u n i t p r i c e s c o n t a i n e d i n
t h e C o n t r a c t Documents, v a l u e s h a l l be d e t e r m i n e d b y
application of unit prices t o the quantities of the
items i n v o l v e d .

By m u t u a l a c c e p t a n c e o f an a g r e e d price, i f work i s
not c o v e r e d by u n i t p r i c e s .

I f t h e Work i s n o t c o v e r e d b y u n i t p r i c e s a n d t h e
p a r t i e s a r e u n a b l e t o a g r e e upon a p r i c e , t h e v a l u e
s h a l l be d e t e r m i n e d on t h e b a s i s o f t h e C o s t o f t h e
Work, p l u s a C o n t r a c t o r ' s Fee f o r o v e r h e a d a n d p r o f i t ,
t h e t o t a l amount o f w h i c h s h a l l be d e t e r m i n e d on t h e
b a s i s o f t h e sum o f t h e f o l l o w i n g i t e m s (1) t h r o u g h
(6) :

(1) The actual cost to the CONTRACTOR or


subcontractor, i f employed b y t h e CONTRACTOR, o f

E-18
labor, including foremen (but not including
superintendence), said cost to include Base
Wages, S o c i a l S e c u r i t y (FICA) p a y m e n t s , Federal
and S t a t e Unemployment C o m p e n s a t i o n p a y m e n t s and
Workmen's C o m p e n s a t i o n p a y m e n t s ;

(2) The actual cost to the CONTRACTOR or


s u b c o n t r a c t o r o f m a t e r i a l s and e q u i p m e n t u t i l i z e d
or being installed permanently i n t o the work;
and, expendable materials necessary for the
c o n d u c t and p e r f o r m a n c e o f t h e work (as a p p r o v e d
p r i o r t o p e r f o r m a n c e o f t h e work) — the cost of
all such approved permanent and expendable
materials to be reconciled from suppliers'
invoices;

(3) The r e n t a l cost of construction machinery and


equipment d u r i n g t h e t i m e o f use on t h e extra
work, said rental rates to be 75% of those
published i n d a i l y , weekly and/or monthly rate
schedules of a recognized Contractors'
association;

(4) The a c t u a l c o s t o f power and any other necessary


u t i l i t y services;

(5) Business and occupation, sales and/or other


applicable taxes;

(6) An a l l o w a n c e f o r P r o f i t and Overhead to be


determined by calculating the sum of the
following:

(a) The r e s u l t a n t o b t a i n e d by m u l t i p l y i n g t h e Base


Wages r e f e r r e d t o i n p a r a g r a p h (1) a b o v e t i m e s a
f a c t o r of 0.15;

(b) The r e s u l t a n t o b t a i n e d by m u l t i p l y i n g t h e actual


cost of m a t e r i a l s and equipment r e f e r r e d to i n
p a r a g r a p h (2) a b o v e t i m e s a f a c t o r o f 0.05;

(c) The r e s u l t a n t o b t a i n e d by m u l t i p l y i n g t h e c o s t of
e x t r a work i f p e r f o r m e d by s u b c o n t r a c t o r times a
f a c t o r of 0.02.

E-19
E10 Change o f C o n t r a c t Time

E10.1 The C o n t r a c t Time may o n l y be c h a n g e d b y a Change O r d e r .


Any c l a i m f o r a n e x t e n s i o n o r s h o r t e n i n g o f t h e C o n t r a c t Time
s h a l l be b a s e d on w r i t t e n n o t i c e o u t l i n i n g t h e b a s i s f o r t h e
c l a i m a n d be d e l i v e r e d b y t h e p a r t y m a k i n g t h e c l a i m t o t h e
o t h e r p a r t y a n d t o ENGINEER p r o m p t l y ( b u t i n no e v e n t l a t e r t h a n
t h i r t y days) a f t e r t h e o c c u r r e n c e o f t h e event g i v i n g r i s e t o
the c l a i m and s t a t i n g t h e general nature o f t h e c l a i m . Notice
of the extent of the claim with supporting data s h a l l be
d e l i v e r e d w i t h i n s i x t y days a f t e r such o c c u r r e n c e a n d s h a l l be
accompanied by t h e c l a i m a n t ' s written statement that the
adjustment claimed i s the entire adjustment t o which t h e
c l a i m a n t has reason t o b e l i e v e i t i s e n t i t l e d as a r e s u l t o f t h e
occurrence o f s a i d event. Any f a i l u r e t o comply w i t h t h e time
limit set forth herein shall c o n s t i t u t e a waiver of the
CONTRACTOR'S r i g h t t o c l a i m .

Ell Warranty and Guarantee; Access t o Work; Tests and


I n s p e c t i o n s ; Owner May Stop Work; Correction, Removal o r
Acceptance o f D e f e c t i v e Work

E l l . l Warranty and Guarantee


CONTRACTOR w a r r a n t s a n d g u a r a n t e e s t o OWNER t h a t a l l Work w i l l
be i n accordance with the Contract Documents a n d i s n o t
d e f e c t i v e . N o t i c e o f a l l d e f e c t s s h a l l b e g i v e n t o CONTRACTOR
a f t e r t h e same a r e d e t e c t e d . A l l d e f e c t i v e Work, w h e t h e r o r n o t
i n p l a c e , s h a l l be r e j e c t e d a n d p r o m p t l y c o r r e c t e d i n a c c o r d a n c e
with paragraph E l l . 5 .

E l l . 2 A c c e s s t o Work
ENGINEER a n d E N G I N E E R ' S r e p r e s e n t a t i v e s , o t h e r representatives
of OWNER, testing agencies and g o v e r n m e n t a l agencies with
jurisdictional interests will have access t o t h e Work a t
reasonable times f o r t h e i r o b s e r v a t i o n , i n s p e c t i o n and t e s t i n g .
CONTRACTOR s h a l l p r o v i d e proper and s a f e c o n d i t i o n s f o r such
access.

E l l . 3 Tests and I n s p e c t i o n s
CONTRACTOR s h a l l g i v e ENGINEER t i m e l y n o t i c e o f r e a d i n e s s of the
Work f o r a l l r e q u i r e d i n s p e c t i o n s , t e s t s o r a p p r o v a l s .

I f Laws a n d R e g u l a t i o n s o f a n y p u b l i c b o d y h a v i n g jurisdiction
r e q u i r e a n y Work ( o r p a r t t h e r e o f ) t o s p e c i f i c a l l y be i n s p e c t e d ,
t e s t e d o r a p p r o v e d , CONTRACTOR s h a l l assume f u l l responsibility
therefore, pay a l l costs i n connection t h e r e w i t h and f u r n i s h
OWNER the required certificates of inspection, testing or

E-20
a p p r o v a l . CONTRACTOR s h a l l a l s o be r e s p o n s i b l e f o r a n d s h a l l p a y
a l l c o s t s i n c o n n e c t i o n w i t h any i n s p e c t i o n o r t e s t i n g r e q u i r e d
in connection with OWNER'S o r ENGINEER'S acceptance of a
S u p p l i e r o f m a t e r i a l s o r e q u i p m e n t p r o p o s e d t o be i n c o r p o r a t e d
i n t h e Work, o r o f m a t e r i a l s o r e q u i p m e n t s u b m i t t e d f o r a p p r o v a l
p r i o r t o CONTRACTOR'S p u r c h a s e t h e r e o f f o r i n c o r p o r a t i o n i n t h e
Work.

E l l . 4 Owner May S t o p t h e Work


If t h e Work i s defective o r CONTRACTOR fails to supply
s u f f i c i e n t s k i l l e d workmen o r s u i t a b l e m a t e r i a l s o r e q u i p m e n t ,
o r f a i l s t o p e r f o r m t h e Work i n a c c o r d a n c e w i t h t h e C o n t r a c t
Documents, the OWNER acting through an authorized
r e p r e s e n t a t i v e , may o r d e r CONTRACTOR t o s t o p t h e Work, o r a n y
portion thereof, until t h e cause f o r such order has been
e l i m i n a t e d ; h o w e v e r , t h i s r i g h t o f OWNER t o s t o p t h e Work s h a l l
n o t g i v e r i s e t o a n y d u t y on t h e p a r t o f OWNER t o e x e r c i s e t h i s
r i g h t f o r t h e b e n e f i t o f CONTRACTOR o r a n y o t h e r p a r t y .

E l l . 5 C o r r e c t i o n o r R e m o v a l o f D e f e c t i v e Work
I f r e q u i r e d b y ENGINEER, CONTRACTOR s h a l l , a s d i r e c t e d , e i t h e r
c o r r e c t a l l d e f e c t i v e Work, o r w o r k t h a t d o e s n o t c o m p l y w i t h
t h e C o n t r a c t Documents, o r remove i t f r o m t h e s i t e a n d r e p l a c e
i t w i t h n o n d e f e c t i v e Work o r Work t h a t d o e s c o m p l y w i t h t h e
C o n t r a c t Documents. CONTRACTOR s h a l l b e a r a l l d i r e c t , indirect
and c o n s e q u e n t i a l c o s t s o f s u c h c o r r e c t i o n o r r e m o v a l ( i n c l u d i n g
but n o t l i m i t e d t o fees and charges o f engineers, architects,
a t t o r n e y s a n d o t h e r p r o f e s s i o n a l s ) made n e c e s s a r y thereby.

E l l . 6 E i g h t e e n Month C o r r e c t i o n P e r i o d
I f w i t h i n 18 months a f t e r t h e d a t e o f S u b s t a n t i a l C o m p l e t i o n ,
any Work i s f o u n d t o be d e f e c t i v e , o r n o t i n c o m p l i a n c e w i t h t h e
C o n t r a c t Documents, CONTRACTOR s h a l l p r o m p t l y , w i t h o u t c o s t t o
OWNER a n d i n a c c o r d a n c e with OWNER'S written instructions,
e i t h e r c o r r e c t s u c h d e f e c t i v e Work o r work t h a t d o e s n o t c o m p l y
w i t h t h e c o n t r a c t d o c u m e n t s o r remove i t f r o m t h e s i t e a n d
r e p l a c e i t w i t h n o n d e f e c t i v e Work o r work t h a t d o e s c o m p l y w i t h
t h e C o n t r a c t Documents. I f CONTRACTOR does n o t c o m p l y w i t h t h e
t e r m s o f s u c h i n s t r u c t i o n s , o r i n a n e m e r g e n c y where d e l a y w o u l d
cause serious risk o f l o s s o r damage, OWNER may have t h e
defective Work corrected o r t h e r e j e c t e d Work removed a n d
r e p l a c e d , and a l l d i r e c t , i n d i r e c t and c o n s e q u e n t i a l c o s t s o f
such removal and replacement ( i n c l u d i n g but n o t l i m i t e d t o fees
and charges o f engineers, architects, attorneys and o t h e r
professionals) will be p a i d b y CONTRACTOR. In special
circumstances where a p a r t i c u l a r i t e m o f equipment i s p l a c e d i n
continuous service before S u b s t a n t i a l completion of a l l the

E-21
Work, t h e c o r r e c t i o n p e r i o d f o r t h a t i t e m may b e g i n f r o m a n
e a r l i e r date i f so p r o v i d e d i n t h e T e c h n i c a l Specifications.
The r i g h t s a n d r e m e d i e s o f t h e OWNER h e r e u n d e r a r e i n a d d i t i o n
to and n o t i n l i m i t a t i o n o f a l l o t h e r r i g h t s and remedies o f t h e
OWNER f o r a n y b r e a c h b y t h e CONTRACTOR o f a n y p r o v i s i o n o f t h e
C o n t r a c t Documents r e g a r d l e s s o f when d e t e c t e d .

E l l . 7 OWNER May C o r r e c t D e f e c t i v e Work


I f CONTRACTOR f a i l s , w i t h i n t h e s p e c i f i e d t i m e g i v e n i n w r i t t e n
n o t i c e b y OWNER, t o p r o c e e d t o c o r r e c t d e f e c t i v e Work o r t o
remove a n d r e p l a c e r e j e c t e d Work, o r i f CONTRACTOR f a i l s t o
p e r f o r m t h e Work i n a c c o r d a n c e w i t h t h e C o n t r a c t Documents o r i f
CONTRACTOR f a i l s t o comply w i t h any o t h e r p r o v i s i o n o f t h e
C o n t r a c t Documents, OWNER may, a f t e r s e v e n d a y s ' w r i t t e n n o t i c e
t o CONTRACTOR, c o r r e c t a n d remedy a n y s u c h d e f i c i e n c y . To t h e
extent necessary t o complete c o r r e c t i v e and r e m e d i a l action,
OWNER may e x c l u d e CONTRACTOR f r o m a l l o r p a r t o f t h e s i t e , t a k e
p o s s e s s i o n o f a l l o r p a r t o f t h e Work, a n d s u s p e n d CONTRACTOR'S
s e r v i c e s r e l a t e d t h e r e t o , t a k e p o s s e s s i o n o f CONTRACTOR'S t o o l s ,
a p p l i a n c e s , c o n s t r u c t i o n equipment and machinery a t t h e s i t e and
i n c o r p o r a t e i n t h e Work a l l m a t e r i a l s a n d e q u i p m e n t s t o r e d a t
t h e s i t e o r f o r w h i c h OWNER h a s p a i d CONTRACTOR b u t w h i c h a r e
stored elsewhere. CONTRACTOR shall allow OWNER, OWNER'S
r e p r e s e n t a t i v e s , a g e n t s and employees such a c c e s s t o t h e s i t e as
may be n e c e s s a r y t o enable OWNER t o e x e r c i s e t h e r i g h t s a n d
remedies under this paragraph. A l ldirect, i n d i r e c t and
consequential c o s t s o f OWNER i n e x e r c i s i n g s u c h r i g h t s and
r e m e d i e s w i l l be c h a r g e d a g a i n s t CONTRACTOR, a n d OWNER s h a l l be
e n t i t l e d t o an a p p r o p r i a t e decrease i n t h e C o n t r a c t P r i c e . Such
d i r e c t , i n d i r e c t a n d c o n s e q u e n t i a l c o s t s w i l l i n c l u d e b u t n o t be
l i m i t e d t o fees and charges o f e n g i n e e r s , a r c h i t e c t s , a t t o r n e y s
and o t h e r p r o f e s s i o n a l s r e q u i r e d a n d a l l c o s t s o f r e p a i r a n d
replacement o f work of others destroyed o r damaged b y
correction, r e m o v a l o r r e p l a c e m e n t o f CONTRACTOR'S defective
Work. CONTRACTOR s h a l l n o t be a l l o w e d an e x t e n s i o n of the
C o n t r a c t Time b e c a u s e o f a n y d e l a y i n p e r f o r m a n c e o f t h e Work
a t t r i b u t a b l e t o t h e e x e r c i s e b y OWNER o f OWNER'S r i g h t s a n d
remedies hereunder.

E12 T e r m i n a t i o n

E12.1 Owner May T e r m i n a t e t h e Work


Upon t h e o c c u r r e n c e o f a n y one o r more o f t h e f o l l o w i n g events
t h e OWNER may t e r m i n a t e t h e w o r k :

(a) i f CONTRACTOR commences a v o l u n t a r y case under any


chapter o f t h e Bankruptcy Code (Title 11, U n i t e d

E-22
S t a t e s Code) , a s now o r h e r e a f t e r i n e f f e c t , o r i f
CONTRACTOR t a k e s a n y e q u i v a l e n t o r s i m i l a r a c t i o n b y
f i l i n g a p e t i t i o n o r o t h e r w i s e under any o t h e r f e d e r a l
or s t a t e l a w i n e f f e c t a t such t i m e r e l a t i n g t o t h e
bankruptcy or insolvency a n d t h e OWNER does n o t
r e c e i v e a d e q u a t e a s s u r a n c e s f r o m t h e CONTRACTOR, a n d
Trustee i n Bankruptcy, a n d t h e CONTRACTOR'S surety
that t h e CONTRACTOR w i l l complete the Contract i n
accordance w i t h t h e terms t h e r e o f and a t t h e time
s p e c i f i e d t h e r e i n w i t h i n 20 d a y s o f t h e f i l i n g o f s u c h
petition;

(b) i f a p e t i t i o n i s f i l e d a g a i n s t CONTRACTOR u n d e r a n y
c h a p t e r o f The B a n k r u p t c y Code a s now o r h e r e a f t e r i n
e f f e c t a t t h e time o f f i l i n g , o r i f a p e t i t i o n i s
filed s e e k i n g any such e q u i v a l e n t o r s i m i l a r relief
a g a i n s t CONTRACTOR u n d e r a n y o t h e r f e d e r a l o r s t a t e
law i n e f f e c t a t t h e t i m e r e l a t i n g t o b a n k r u p t c y o r
i n s o l v e n c y a n d t h e OWNER d o e s n o t r e c e i v e adequate
assurances from t h e CONTRACTOR, any T r u s t e e i n
Bankruptcy a n d t h e CONTRACTOR'S Surety that the
CONTRACTOR w i l l complete t h e C o n t r a c t i n accordance
with t h e terms t h e r e o f and a t t h e time specified
t h e r e i n w i t h i n 20 d a y s o f t h e f i l i n g o f s u c h p e t i t i o n ;

(c) i f CONTRACTOR makes a general assignment for the


benefit of creditors;

(d) i f a trustee, receiver, custodian o r agent of


CONTRACTOR i s a p p o i n t e d u n d e r a p p l i c a b l e l a w , o r u n d e r
contract, whose appointment or authority t o take
c h a r g e o r p r o p e r t y o f CONTRACTOR i s f o r t h e p u r p o s e o f
e n f o r c i n g a l i e n a g a i n s t such p r o p e r t y f o r t h e g e n e r a l
a d m i n i s t r a t i o n o f such p r o p e r t y f o r t h e b e n e f i t o f
CONTRACTOR's c r e d i t o r s ;

(e) i f CONTRACTOR a d m i t s i n w r i t i n g a n i n a b i l i t y t o pay


i t s d e b t s g e n e r a l l y a s t h e y become d u e ;

(f) i f CONTRACTOR, i n the opinion o f t h e ENGINEER,


p e r s i s t e n t l y f a i l s t o p e r f o r m t h e Work i n a c c o r d a n c e
with the Contract Documents (including, but not
limited to, failure t o supply sufficient skilled
workmen o r s u i t a b l e m a t e r i a l s o r e q u i p m e n t o r f a i l u r e
to adhere t o t h e p r o g r e s s s c h e d u l e as r e v i s e d from
time to t i m e ) ;

E-23
(g) i f CONTRACTOR d i s r e g a r d s Laws o r R e g u l a t i o n s o f any
p u b l i c body h a v i n g j u r i s d i c t i o n .

OWNER may, a f t e r g i v i n g CONTRACTOR and Surety seven days'


w r i t t e n n o t i c e and t o t h e e x t e n t p e r m i t t e d by law, t e r m i n a t e t h e
s e r v i c e s o f CONTRACTOR, e x c l u d e CONTRACTOR f r o m t h e s i t e a n d
take possession o f t h e Work a n d o f a l l CONTRACTOR'S tools,
a p p l i a n c e s , c o n s t r u c t i o n equipment and machinery a t t h e s i t e and
use t h e same t o t h e f u l l e x t e n t t h e y c o u l d be u s e d b y CONTRACTOR
( w i t h o u t l i a b i l i t y t o CONTRACTOR f o r t r e s p a s s o r c o n v e r s i o n ) ,
i n c o r p o r a t e i n t h e Work a l l m a t e r i a l s a n d e q u i p m e n t s t o r e d a t
t h e s i t e o r f o r w h i c h OWNER h a s p a i d CONTRACTOR b u t w h i c h a r e
stored elsewhere, and f i n i s h t h e Work a s OWNER may deem
expedient. I n s u c h c a s e CONTRACTOR s h a l l n o t be e n t i t l e d t o
r e c e i v e a n y f u r t h e r p a y m e n t u n t i l t h e Work i s f i n i s h e d . I f t h e
unpaid balance of the Contract Price (less any l i q u i d a t e d
damages w h i c h may be i m p o s e d b e c a u s e o f t h e CONTRACTOR'S f a i l u r e
to complete t h e Contract w i t h i n t h e time p e r i o d s e t f o r t h i n t h e
Contract Documents) exceeds the direct, indirect and
consequential costs of completing t h e Work s u c h e x c e s s w i l l be
p a i d t o CONTRACTOR. I f such c o s t s exceed such unpaid balance,
CONTRACTOR shall pay t h e d i f f e r e n c e t o OWNER, p l u s any
liquidated damages. Such c o s t s i n c u r r e d b y OWNER w i l l be
r e v i e w e d a s t o r e a s o n a b l e n e s s b y ENGINEER, b u t when e x e r c i s i n g
any r i g h t s o r r e m e d i e s u n d e r t h i s p a r a g r a p h OWNER s h a l l n o t be
r e q u i r e d t o o b t a i n t h e l o w e s t p r i c e f o r t h e Work p e r f o r m e d .

Where CONTRACTOR'S s e r v i c e s h a v e b e e n s o t e r m i n a t e d b y OWNER,


t h e t e r m i n a t i o n w i l l n o t a f f e c t a n y r i g h t s o r r e m e d i e s o f OWNER
a g a i n s t CONTRACTOR o r S u r e t y Company t h e n e x i s t i n g o r w h i c h may
thereafter accrue, including their liability t o OWNER o f
l i q u i d a t e d damages b e c a u s e o f CONTRACTOR'S f a i l u r e t o c o m p l e t e
t h e work w i t h i n t h e c o n t r a c t t i m e . A n y r e t e n t i o n o r payment o f
moneys due CONTRACTOR b y OWNER w i l l n o t r e l e a s e CONTRACTOR o r
S u r e t y Company f r o m l i a b i l i t y .

Upon seven days' written notice t o CONTRACTOR, OWNER may,


without cause and w i t h o u t prejudice t o any o t h e r right or
remedy, e l e c t t o a b a n d o n t h e Work a n d t e r m i n a t e t h e A g r e e m e n t .
I n s u c h c a s e , CONTRACTOR s h a l l be p a i d f o r a l l Work e x e c u t e d a n d
expenses s u s t a i n e d p l u s reasonable t e r m i n a t i o n expenses.

No payment w i l l be p a i d t o CONTRACTOR f o r p r o f i t s a p p l i c a b l e t o
t h e u n c o m p l e t e d w o r k o r f o r damages o f a n y k i n d r e g a r d l e s s o f
whether t h e t e r m i n a t i o n i s a t e r m i n a t i o n f o r convenience o r a
termination f o r fault. I f t h e OWNER t e r m i n a t e s t h e CONTRACTOR
for fault and a c o u r t , arbitrator, or other body having

E-24
j u r i s d i c t i o n over t h i s C o n t r a c t determines t h a t such t e r m i n a t i o n
was w r o n g f u l , t h e t e r m i n a t i o n w i l l b e deemed a t e r m i n a t i o n f o r
c o n v e n i e n c e a n d t h e r i g h t s a n d r e m e d i e s o f t h e CONTRACTOR w i l l
be l i m i t e d t o s u c h r i g h t s a n d r e m e d i e s he w o u l d have h a d i f t h e
Contract had been terminated f o r t h e OWNER'S convenience
p u r s u a n t t o S e c t i o n E12.2 h e r e o f .

E12.2 Owner May T e r m i n a t e f o r C o n v e n i e n c e


The OWNER r e s e r v e s t h e r i g h t t o t e r m i n a t e t h i s C o n t r a c t f o r i t s
c o n v e n i e n c e , w i t h o u t a n y f a u l t upon t h e p a r t o f t h e CONTRACTOR,
at any time i n i t ssole discretion. I f termination f o r
convenience occurs prior t o commencement o f work by t h e
CONTRACTOR, t h e OWNER will p a y t h e CONTRACTOR reasonable
m o b i l i z a t i o n c o s t s t h e CONTRACTOR i n c u r r e d p r i o r t o n o t i c e o f
t e r m i n a t i o n , b u t no payment w i l l be made f o r t h e CONTRACTOR'S
costs i n bidding and e n t e r i n g into the Contract, loss of
p r o f i t s , o r damages o f a n y k i n d . I f t h e OWNER t e r m i n a t e s t h e
c o n t r a c t f o r i t s c o n v e n i e n c e a f t e r t h e CONTRACTOR h a s commenced
work, t h e OWNER w i l l p a y t h e CONTRACTOR a n y r e t e n t i o n s due on
p r e v i o u s l y a p p r o v e d e s t i m a t e s , t h e v a l u e o f t h e work i n s t a l l e d
by t h e CONTRACTOR since the last approved e s t i m a t e , and
reasonable d e m o b i l i z a t i o n expenses. No payment w i l l be made f o r
any l o s s o f p r o f i t o n t h e o m i t t e d w o r k o r damages o f a n y k i n d .

E12.3 C o n t r a c t o r May S t o p Work o r T e r m i n a t e


I f , t h r o u g h no a c t o r f a u l t o f CONTRACTOR, t h e Work i s s u s p e n d e d
by OWNER o r u n d e r a n o r d e r o f c o u r t o r o t h e r p u b l i c a u t h o r i t y ,
or ENGINEER f a i l s t o a c t on a n y A p p l i c a t i o n f o r Payment w i t h i n
f o r t y - f i v e d a y s a f t e r i t i s s u b m i t t e d , o r OWNER f a i l s f o r t h i r t y
d a y s t o p a y CONTRACTOR a n y sum f i n a l l y d e t e r m i n e d t o be d u e ,
t h e n CONTRACTOR may, upon s e v e n d a y s ' w r i t t e n n o t i c e t o OWNER
t e r m i n a t e t h e A g r e e m e n t a n d r e c o v e r f r o m OWNER payment f o r a l l
Work executed and any expense sustained plus reasonable
t e r m i n a t i o n e x p e n s e s , u n l e s s t h e OWNER c u r e s t h e d e f a u l t w i t h i n
s e v e n d a y s o f r e c e i p t o f t h e w r i t t e n n o t i c e f r o m t h e CONTRACTOR.
In addition and i n l i e u of terminating t h e Agreement, i f
ENGINEER h a s f a i l e d t o a c t on a n A p p l i c a t i o n f o r Payment o r
OWNER h a s f a i l e d t o make a n y payment a s a f o r e s a i d , CONTRACTOR
may upon s e v e n d a y s ' w r i t t e n n o t i c e t o OWNER s t o p t h e Work u n t i l
payment o f a l l amounts t h e n d u e . The p r o v i s i o n s of this
p a r a g r a p h s h a l l n o t r e l i e v e CONTRACTOR o f h i s o b l i g a t i o n s t o
c a r r y on t h e Work i n a c c o r d a n c e w i t h t h e p r o g r e s s s c h e d u l e a n d
w i t h o u t d e l a y d u r i n g d i s p u t e s a n d d i s a g r e e m e n t s w i t h OWNER.

E-25
E13 M i s c e l l a n e o u s

E13.1 G i v i n g N o t i c e
Whenever a n y p r o v i s i o n o f t h e C o n t r a c t Documents r e q u i r e s t h e
g i v i n g o f w r i t t e n n o t i c e , i t w i l l be deemed t o h a v e b e e n v a l i d l y
g i v e n i f d e l i v e r e d i n p e r s o n t o t h e i n d i v i d u a l o r t o a member o f
t h e f i r m o r t o an o f f i c e r o f t h e c o r p o r a t i o n f o r whom i t i s
i n t e n d e d , o r i f d e l i v e r e d a t o r sent by r e g i s t e r e d o r c e r t i f i e d
m a i l , p o s t a g e p r e p a i d , t o t h e l a s t b u s i n e s s a d d r e s s known t o t h e
giver of the notice.

E13.2 A c c e p t a n c e o f F i n a l Payment C o n s t i t u t e s R e l e a s e
The a c c e p t a n c e b y t h e CONTRACTOR o f f i n a l payment s h a l l be a n d
s h a l l o p e r a t e a s a r e l e a s e t o t h e OWNER o f a l l c l a i m s a n d a l l
l i a b i l i t y t o t h e C o n t r a c t o r f o r a l l t h i n g s done o r f u r n i s h e d i n
c o n n e c t i o n w i t h t h i s work a n d f o r e v e r y a c t a n d n e g l e c t o f t h e
OWNER a n d t h e ENGINEER a n d o t h e r s r e l a t i n g t o o r a r i s i n g o u t o f
this work. No payment, h o w e v e r f i n a l or otherwise, shall
o p e r a t e t o r e l e a s e t h e CONTRACTOR o r h i s S u r e t i e s f r o m a n y
o b l i g a t i o n s u n d e r t h i s C o n t r a c t , u n d e r t h e P e r f o r m a n c e Bond, o r
Payment Bond.

E13.3 Payments b y C o n t r a c t o r
The CONTRACTOR s h a l l p a y : (a) f o r a l l t r a n s p o r t a t i o n a n d u t i l i t y
s e r v i c e s n o t l a t e r than t h e 1 5 t h day o f t h e c a l e n d a r month
following that i n which s e r v i c e s a r e rendered; (b) f o r a l l
m a t e r i a l s , t o o l s , and equipment n o t l a t e r t h a n t h e 28th day o f
t h e c a l e n d a r month f o l l o w i n g t h a t i n w h i c h s u c h m a t e r i a l s , t o o l s
and e q u i p m e n t a r e d e l i v e r e d a t t h e s i t e o f t h e p r o j e c t a n d t h e
balance of t h e cost thereof, not l a t e r than t h e 30th day
following the completion of installation, a n d t e s t i n g where
applicable, of that part o f t h e work i n o r on w h i c h such
m a t e r i a l s , t o o l s and equipment a r e i n c o r p o r a t e d o r used, and;
(c) t o e a c h o f h i s S u b c o n t r a c t o r s , n o t l a t e r than t h e 14th day
following each p r o g r e s s , periodic, or final payment t o t h e
CONTRACTOR, t h e r e s p e c t i v e amounts a l l o w e d t h e CONTRACTOR on
a c c o u n t o f t h e work p e r f o r m e d b y h i s S u b c o n t r a c t o r s to the
extent o f each S u b c o n t r a c t o r ' s interest therein.

E13.4 Assignments
The CONTRACTOR s h a l l n o t a s s i g n t h e w h o l e o r a n y p a r t o f t h i s
C o n t r a c t o r moneys due t o become due h e r e u n d e r w i t h o u t w r i t t e n
c o n s e n t o f t h e OWNER. I n c a s e t h e CONTRACTOR a s s i g n s a l l o r a n y
p a r t o f t h e moneys due o r t o become due u n d e r t h i s C o n t r a c t , t h e
instrument o f assignment s h a l l c o n t a i n a clause s u b s t a n t i a l l y t o
the e f f e c t t h a t i t i s agreed t h a t t h e r i g h t o f t h e assignee i n
and t o a n y moneys due o r t o become due t o t h e CONTRACTOR s h a l l

E-26
be subject to prior claims of a l l persons, f i r m s and
corporations f o r services rendered or m a t e r i a l s s u p p l i e d f o r the
p e r f o r m a n c e o f t h e work c a l l e d f o r i n t h i s C o n t r a c t .

E13.5 E n g i n e e r ' s D e c i s i o n s
W h i l e t h e ENGINEER w i l l e n d e a v o r t o i n t e r p r e t t h e C o n t r a c t a n d
r e n d e r h i s d e c i s i o n s i n a f a i r a n d u n b i a s e d manner, h i s e x e r c i s e
of such interpretation shall not give r i s e t o any duty o r
r e s p o n s i b i l i t y t o t h e CONTRACTOR o r t o a n y S u b c o n t r a c t o r a n d he
s h a l l n o t be l i a b l e t o t h e CONTRACTOR o r a n y S u b c o n t r a c t o r f o r
any interpretation, d e c i s i o n o r measurement made p u r s u a n t t o
Paragraph E 3 . 1 , E6.4 o r a n y o t h e r p r o v i s i o n o f t h e C o n t r a c t
Documents.

E13.6 Work H o u r s / S c h e d u l e
The CONTRACTOR must p r o v i d e t h e OWNER/ENGINEER w i t h a w r i t t e n
schedule o f proposed a c t i v i t i e s p r i o r t o commencement o f a n y
work on t h e p r o j e c t . The w r i t t e n schedule shall include
a d e q u a t e d e t a i l t o a l l o w d e t e r m i n a t i o n o f work t o be c o m p l e t e d
w i t h i n a n y g i v e n week. The s c h e d u l e s h a l l be u p d a t e d on a
m o n t h l y b a s i s t h r o u g h o u t t h e l e n g t h o f t h e c o n t r a c t i f work i s
not p r o g r e s s i n g as o u t l i n e d i n the original schedule. The
s c h e d u l e s h a l l i n c l u d e t h e number o f d a y s p e r week a n d h o u r s p e r
day t h e CONTRACTOR p r o p o s e s t o work. The OWNER/ENGINEER s h a l l
be g i v e n a one week n o t i c e o f a n y work s c h e d u l e c h a n g e s .

E13.7 N i g h t a n d Weekend Work


The CONTRACTOR s h a l l c o n f i n e h i s work s c h e d u l e t o a Monday
t h r o u g h F r i d a y , dawn t o d u s k s c h e d u l e . Any work t h e CONTRACTOR
p r o p o s e s t o p e r f o r m a t n i g h t o r on weekends must r e c e i v e p r i o r
(3 d a y s n o t i c e ) w r i t t e n a p p r o v a l o f t h e OWNER.

End o f S e c t i o n E

General Conditions

E-27
THIS PAGE LEFT INTENTIONALLY BLANK

E-28
Section F

SUPPLEMENTAL GENERAL CONDITIONS

FI R e q u i r e d C o n t r a c t o r s Insurance Coverages
U n d e r S e c t i o n E5 o f t h e G e n e r a l C o n d i t i o n s c e r t a i n s t i p u l a t i o n s
are set forth regarding Contractor's Liability Insurance,
Property Insurance, Receipt and A p p l i c a t i o n o f Proceeds and
Partial Utilization — Property Insurance. A l lpolicies of
i n s u r a n c e s h a l l name t h e CONTRACTOR a s t h e i n s u r e d p a r t y . The
CONTRACTOR a n d h i s i n s u r a n c e a g e n t s h a l l b e r e q u i r e d t o c o m p l e t e
the Certificate o f Insurance appended i n S e c t i o n K o f t h e
C o n t r a c t Documents p r i o r t o , o r a t t h e t i m e t h a t t h e A g r e e m e n t
i s e x e c u t e d a n d t h e s u r e t y bonds a r e p o s t e d b y t h e CONTRACTOR.
OWNER a n d KLH E n g i n e e r s , I n c . s h a l l be a n a d d i t i o n a l i n s u r e d
with respect t o l i a b i l i t y a r i s i n g o u t o f a n d f r o m t h e work
p e r f o r m e d b y CONTRACTOR f o r OWNER. Insurer waives a l l r i g h t o f
s u b r o g a t i o n a g a i n s t OWNER, i t s c l i e n t s , o r i t s e m p l o y e e s . The
i n s u r a n c e coverage under t h e insurance c o n t r a c t i s primary t o
any c o m p a r a b l e l i a b i l i t y i n s u r a n c e c a r r i e d b y t h e OWNER o r i t s
agent. The s p e c i f i c c o v e r a g e s r e q u i r e d t o be p r o v i d e d p r i o r
t o commencement o f c o n s t r u c t i o n b y t h e CONTRACTOR a n d a n y a n d
a l l s u b c o n t r a c t o r s on t h i s p r o j e c t s h a l l be a s f o l l o w s :

F. INSURANCE
CONTRACTOR s h a l l obtain insurance of t h e types and i n t h e
amounts d e s c r i b e d b e l o w . The i n s u r a n c e shall be w r i t t e n b y
i n s u r a n c e c o m p a n i e s w i t h a n A. M. B e s t r a t i n g o f A- o r b e t t e r
and on f o r m s a c c e p t a b l e b y OWNER.

F . l COMMERCIAL GENERAL AND UMBRELLA L I A B I L I T Y INSURANCE


CONTRACTOR s h a l l maintain commercial general l i a b i l i t y (CGL)
and, i f n e c e s s a r y , c o m m e r c i a l u m b r e l l a i n s u r a n c e w i t h a l i m i t o f
n o t l e s s t h a n $2, 000, 000 e a c h o c c u r r e n c e . I f s u c h CGL i n s u r a n c e
contains a general aggregate l i m i t , i t s h a l l apply s e p a r a t e l y t o
the P r o j e c t .

F . l . l CGL i n s u r a n c e s h a l l be w r i t t e n o n ISO o c c u r r e n c e f o r m
CG 00 01 ( o r a s u b s t i t u t e form providing equivalent
coverage) and s h a l l cover l i a b i l i t y a r i s i n g from premises,
operations, independent contractors, products-completed
o p e r a t i o n s , and p e r s o n a l i n j u r y and a d v e r t i s i n g i n j u r y .

F.1.2 OWNER a n d KLH E n g i n e e r s , I n c . s h a l l be a d d e d b y


e n d o r s e m e n t a s named a d d i t i o n a l i n s u r e d s u n d e r t h e CGL a n d
under t h e commercial u m b r e l l a , i f any. This insurance,
i n c l u d i n g i n s u r a n c e p r o v i d e d under t h e commercial u m b r e l l a ,

F-1 2 2 0 / 2 0 1 2 - 0 1 , 02
i f any, s h a l l a p p l y as p r i m a r y i n s u r a n c e w i t h r e s p e c t t o
any o t h e r i n s u r a n c e o r s e l f - i n s u r a n c e programs p r o v i d i n g
c o v e r a g e t o Owner a n d / o r KLH E n g i n e e r s , I n c . a n d s h a l l a t a
minimum p r o v i d e t o Owner a n d KLH E n g i n e e r s , I n c . t h e same
coverage, as that provided to Contractor, including
c o m p l e t e d o p e r a t i o n s c o v e r a g e and s h a l l p r o v i d e c o v e r a g e t o
Owner a n d KLH E n g i n e e r s , I n c . f o r any l i a b i l i t y arising
f r o m o r i n a n y way r e l a t e d t o C o n t r a c t o r ' s work, r e g a r d l e s s
of any a l l e g e d o r a c t u a l a p p o r t i o n m e n t o f n e g l i g e n c e o r
liability.

F . l . 3 T h e r e s h a l l be no e n d o r s e m e n t o r m o d i f i c a t i o n o f t h e
CGL l i m i t i n g t h e s c o p e o f c o v e r a g e f o r l i a b i l i t y arising
from pollution, explosion, collapse, or underground
p r o p e r t y damage.

F . l . 4 Waiver of Subrogation. C o n t r a c t o r waives a l l r i g h t s


a g a i n s t Owner a n d / o r KLH E n g i n e e r s , I n c . a n d t h e i r agents,
o f f i c e r s , d i r e c t o r s a n d e m p l o y e e s f o r r e c o v e r y o f damages
t o t h e e x t e n t t h e s e damages a r e c o v e r e d by t h e c o m m e r c i a l
general liability or commercial umbrella liability
insurance maintained pursuant t o paragraph F . l of t h i s
Agreement.

F . l . 5 C o n t i n u i n g CGL C o v e r a g e . C o n t r a c t o r s h a l l maintain
commercial general liability (CGL) a n d , i f n e c e s s a r y ,
commercial umbrella l i a b i l i t y insurance, with a l i m i t of
n o t l e s s t h a n $2, 000,000 e a c h o c c u r r e n c e f o r at least 3
y e a r s f o l l o w i n g s u b s t a n t i a l c o m p l e t i o n o f t h e Work.

F . l . 5 . 1 C o n t i n u i n g CGL i n s u r a n c e s h a l l be w r i t t e n on ISO
occurrence f o r m CG 00 01 ( o r s u b s t i t u t e f o r m p r o v i d i n g
e q u i v a l e n t c o v e r a g e ) a n d s h a l l , a t minimum, c o v e r liability
arising from p r o d u c t s - c o m p l e t e d o p e r a t i o n s and liability
assumed u n d e r an i n s u r e d c o n t r a c t .

F . l . 5 . 2 C o n t i n u i n g CGL i n s u r a n c e s h a l l h a v e a p r o d u c t s -
completed operations aggregate o f a l e a s t two t i m e s i t s
each occurrence limit or provide aggregate l i m i t s per
1ocation/proj ect.

F.l.5.3 C o n t i n u i n g commercial umbrella coverage, i f any,


shall include liability coverage f o r damage to the
i n s u r e d ' s c o m p l e t e d Work e q u i v a l e n t t o t h a t p r o v i d e d u n d e r
ISO f o r m CG 00 0 1 .

F-2 2 2 0 / 2 0 1 2 - 0 1 , 02
F.2 OWNERS AND CONTRACTORS PROTECTIVE L I A B I L I T Y INSURANCE
A t t h e Owners r e q u e s t , t h e C o n t r a c t o r s h a l l m a i n t a i n Owners and
Contractors Protective L i a b i l i t y (OCP) i n s u r a n c e on b e h a l f o f
Owner, as named i n s u r e d , w i t h a l i m i t o f $ 2 , 0 0 0 , 0 0 0 .

F.3 BUSINESS AUTO AND UMBRELLA L I A B I L I T Y


Contractor shall m a i n t a i n business auto liability and, i f
necessary, commercial umbrella l i a b i l i t y insurance with a l i m i t
o f n o t l e s s t h a n $2,000,000 e a c h a c c i d e n t .

F.3.1. Such i n s u r a n c e s h a l l c o v e r l i a b i l i t y a r i s i n g o u t of
any a u t o ( i n c l u d i n g owned, h i r e d and non-owned a u t o s ) .

F.3.2 B u s i n e s s a u t o c o v e r a g e s h a l l be w r i t t e n on ISO f o r m
CA 00 01, CA 00 05, CA 00 12, CA 00 20, o r a s u b s t i t u t e
form p r o v i d i n g e q u i v a l e n t l i a b i l i t y coverage. I f necessary,
the policy shall be endorsed to provide contractual
l i a b i l i t y c o v e r a g e e q u i v a l e n t t o t h a t p r o v i d e d i n t h e 1990
and l a t e r e d i t i o n s o f CA 00 01.

F.3.3 I f t h e C o n t r a c t Documents require Contractor to


remove and h a u l h a z a r d o u s w a s t e f r o m t h e P r o j e c t s i t e , o r
if the Project involves such similar environmental
exposure, p o l l u t i o n l i a b i l i t y coverage e q u i v a l e n t to that
provided under the ISO Pollution Liability-Broadened
C o v e r a g e f o r C o v e r e d A u t o s E n d o r s e m e n t (CA 99 48) s h a l l be
p r o v i d e d , and t h e M o t o r C a r r i e r A c t E n d o r s e m e n t (MCS 90)
s h a l l be a t t a c h e d .

F.3.4 W a i v e r o f S u b r o g a t i o n . C o n t r a c t o r w a i v e s a l l r i g h t s
against Owner a n d i t s agents, officers, directors and
employees f o r r e c o v e r y o f damages t o t h e e x t e n t t h e s e
damages a r e c o v e r e d by t h e b u s i n e s s a u t o l i a b i l i t y or
commercial umbrella liability insurance obtained by
C o n t r a c t o r p u r s u a n t t o P a r a g r a p h F.4 o f t h i s A g r e e m e n t o r
u n d e r any a p p l i c a b l e a u t o p h y s i c a l damage c o v e r a g e .

F.4 WORKERS COMPENSATION INSURANCE


Contractor shall m a i n t a i n workers compensation and employers
l i a b i l i t y insurance.

F.4.1 The e m p l o y e r s l i a b i l i t y , and i f n e c e s s a r y c o m m e r c i a l


umbrella, l i m i t s s h a l l n o t be l e s s t h a n $2,000,000 e a c h
a c c i d e n t f o r b o d i l y i n j u r y by a c c i d e n t o r $2,000,000 e a c h
e m p l o y e e f o r b o d i l y i n j u r y by d i s e a s e .

F-3 220/2012-01, 02
F.4.2 Where a p p l i c a b l e , U.S. Longshore and H a r b o r w o r k e r s
compensation A c t Endorsement shall be a t t a c h e d t o the
policy.

F.4.3 Where a p p l i c a b l e , O u t e r C o n t i n e n t a l S h e l f Lands A c t


E n d o r s e m e n t s h a l l be a t t a c h e d t o t h e p o l i c y .

F.4.4 Where a p p l i c a b l e , M a r i t i m e Coverage Endorsement shall


be a t t a c h e d t o t h e p o l i c y .

F.5 PROPERTY INSURANCE


F.5.1 Contractor shall purchase and m a i n t a i n i n force
property insurance f o r t h e e n t i r e Work. S u c h insurance
s h a l l be w r i t t e n i n an amount a t l e a s t e q u a l t o t h e i n i t i a l
c o n t r a c t sum a s w e l l a s s u b s e q u e n t m o d i f i c a t i o n s o f t h a t
sum. The i n s u r a n c e s h a l l a p p l y on a r e p l a c e m e n t c o s t b a s i s .
I f the insurance obtained i n compliance w i t h t h i s Paragraph
F.6 i s b u i l d e r s r i s k i n s u r a n c e , c o v e r a g e s h a l l be w r i t t e n
on a c o m p l e t e d v a l u e f o r m .

F.5.2 The i n s u r a n c e a s r e q u i r e d i n S u b p a r a g r a p h F.5.1 s h a l l


i n c l u d e t h e i n t e r e s t s o f t h e Owner, C o n t r a c t o r , a n d a l l
s u b c o n t r a c t o r s a n d s u b - s u b c o n t r a c t o r s on t h e P r o j e c t . The
insurance policy shall contain a provision that the
i n s u r a n c e w i l l n o t be c a n c e l e d o r a l l o w e d t o e x p i r e u n t i l
a t l e a s t 30 d a y s p r i o r w r i t t e n n o t i c e h a s b e e n g i v e n t o
Owner.

F.5.3 The i n s u r a n c e a s r e q u i r e d i n S u b p a r a g r a p h F.5.1 s h a l l


cover the e n t i r e Work a t t h e s i t e identified i n this
Agreement, and s h a l l a l s o cover p o r t i o n s o f t h e Work
l o c a t e d away f r o m t h e s i t e b u t i n t e n d e d f o r u s e a t t h e
s i t e , a n d s h a l l a l s o c o v e r p o r t i o n s o f t h e Work i n t r a n s i t .
The p o l i c y s h a l l i n c l u d e a s i n s u r e d p r o p e r t y s c a f f o l d i n g ,
f a l s e work, a n d t e m p o r a r y b u i l d i n g s l o c a t e d a t t h e s i t e .
The policy shall cover the cost of removing debris,
i n c l u d i n g d e m o l i t i o n a s may be made l e g a l l y n e c e s s a r y by
t h e o p e r a t i o n o f any law, o r d i n a n c e , o r r e g u l a t i o n .

F.5.4 C o n t r a c t o r s h a l l p u r c h a s e and m a i n t a i n b o i l e r and


m a c h i n e r y i n s u r a n c e i f s u c h e q u i p m e n t i s p a r t o f t h e Work
identified i n this Agreement r e q u i r e d by t h e c o n t r a c t
documents o r by law, covering insured objects during
installation and u n t i l final acceptance b y Owner. This
insurance shall include the interests o f t h e Owner.
C o n t r a c t o r and a l l s u b c o n t r a c t o r s and s u b - s u b c o n t r a c t o r s i n
t h e Work.

F-4 2 2 0 / 2 0 1 2 - 0 1 , 02
F.5.5 The i n s u r a n c e as r e q u i r e d b y p a r a g r a p h F.5 s h a l l be
w r i t t e n t o cover a l l r i s k s of p h y s i c a l l o s s except those
specifically e x c l u d e d i n t h e p o l i c y , and s h a l l i n u r e a t
least against the p e r i l s of f i r e , lightning, explosion,
windstorm or h a i l , smoke, a i r c r a f t o r v e h i c l e s , r i o t o r
c i v i l commotion, t h e f t , v a n d a l i s m , m a l i c i o u s m i s c h i e f , and
collapse.

F.5.6 A n y d e d u c t i b l e a p p l i c a b l e t o t h e i n s u r a n c e p u r c h a s e d
i n c o m p l i a n c e w i t h t h i s P a r a g r a p h 5.6 s h a l l be p a i d b y
Contractor.

F.5.7 The i n s u r a n c e a s r e q u i r e d b y t h i s P a r a g r a p h F.5 s h a l l


be m a i n t a i n e d i n effect, unless otherwise provided f o r i n
the c o n t r a c t documents, u n t i l t h e e a r l i e s t o f t h e f o l l o w i n g
dates:
(a) t h e d a t e on w h i c h a l l p e r s o n s o r o r g a n i z a t i o n s who a r e
insureds under the p o l i c y agree that i t shall be
terminated;
(b) t h e d a t e on w h i c h f i n a l payment, a s p r o v i d e d f o r i n
t h i s A g r e e m e n t , h a s b e e n made;
(c) The d a t e on w h i c h t h e i n s u r a b l e i n t e r e s t s i n the
p r o p e r t y o f a l l i n s u r e d s o t h e r t h a n C o n t r a c t o r have c e a s e d .

F.5.8 B e f o r e t h e commencement o f Work, C o n t r a c t o r shall


p r o v i d e t o Owner a c o p y o f t h e i n s u r a n c e p o l i c y o b t a i n e d i n
c o m p l i a n c e w i t h t h i s P a r a g r a p h F.6.

F.5.9 B e f o r e t h e commencement o f Work, Owner may d e c l a r e t o


C o n t r a c t o r a n y d e c i s i o n on i t s p a r t t h a t t h e Owner w i l l
o b t a i n a n y o r a l l o f t h e i n s u r a n c e c o v e r a g e as r e q u i r e d i n
t h i s P a r a g r a p h F.6. Upon s u c h d e c l a r a t i o n , Owner s h a l l t h e n
have t h e r i g h t t o o b t a i n i n s u r a n c e e q u i v a l e n t i n c o v e r a g e
t o t h a t r e q u i r e d i n t h i s P a r a g r a p h F.5 a n d by a p p r o p r i a t e
change order, charge the cost o f such insurance to
Contractor.

F.5.10 W a i v e r o f S u b r o g a t i o n . Owner a n d C o n t r a c t o r waive


all rights against each other and each of their
subcontractors, sub-subcontractors, officers, directors,
agents, a n d e m p l o y e e s f o r r e c o v e r y f o r damages c a u s e d by
f i r e and o t h e r p e r i l s t o t h e e x t e n t c o v e r e d by b u i l d e r s
r i s k o r p r o p e r t y i n s u r a n c e a p p l i c a b l e t o t h e Work.

F.5.11 P a r t i a l o c c u p a n c y o r u s e o f t h e Work s h a l l n o t
commence u n t i l t h e i n s u r a n c e company o r c o m p a n i e s p r o v i d i n g
i n s u r a n c e a s r e q u i r e d i n t h i s P a r a g r a p h F. 6 have c o n s e n t e d

F-5 2 2 0 / 2 0 1 2 - 0 1 , 02
to s u c h p a r t i a l o c c u p a n c y o r u s e . Owner a n d C o n t r a c t o r
shall take reasonable steps t o o b t a i n consent of the
insurance company o r c o m p a n i e s , and agree t o take no
action, other than upon m u t u a l w r i t t e n consent, with
r e s p e c t t o o c c u p a n c y o r u s e o f t h e Work t h a t c o u l d l e a d t o
cancellation, lapse, or reduction of insurance.

F.6 EVIDENCE OF INSURANCE


P r i o r t o commencing t h e Work, C o n t r a c t o r s h a l l f u r n i s h Owner
with a certificate(s) of insurance, executed by a duly
authorized representative of each insurer, setting out
c o m p l i a n c e w i t h t h e i n s u r a n c e r e q u i r e m e n t s s e t f o r t h above.

F.6.1 A l l c e r t i f i c a t e s shall evidence t h e a d d i t i o n by


e n d o r s e m e n t o f Owner a n d KLH E n g i n e e r s , I n c . a s " A d d i t i o n a l
I n s u r e d w i t h r e s p e c t t o any c l a i m s and/or l i a b i l i t y arising
f r o m , o r i n a n y way r e l a t e d t o , t h e work p e r f o r m e d b y t h e
i n s u r e d , r e g a r d l e s s o f any a l l e g e d o r a c t u a l a p p o r t i o n m e n t
of negligence or l i a b i l i t y . "

F.6.2 A l l c e r t i f i c a t e s s h a l l p r o v i d e f o r 30 days w r i t t e n
notice t o Owner p r i o r to the c a n c e l l a t i o n or material
change o f any i n s u r a n c e r e f e r r e d t o t h e r e i n .

F.6.3 The w o r d s " e n d e a v o r t o " a n d " b u t f a i l u r e t o m a i l s u c h


n o t i c e s h a l l i m p o s e no o b l i g a t i o n o r l i a b i l i t y o f a n y k i n d
u p o n t h e company, i t s a g e n t s o r r e p r e s e n t a t i v e s " s h a l l be
d e l e t e d from t h e c a n c e l l a t i o n p r o v i s i o n o f a l l c e r t i f i c a t e s
p r o v i d e d by C o n t r a c t o r .

F.6.4 F a i l u r e o f Owner t o demand s u c h c e r t i f i c a t e o r o t h e r


evidence of full compliance with these insurance
r e q u i r e m e n t s o r f a i l u r e o f Owner t o i d e n t i f y a d e f i c i e n c y
f r o m e v i d e n c e t h a t i s p r o v i d e d s h a l l n o t be c o n s t r u e d a s a
waiver of Contractor's obligation to maintain such
insurance.

F.6.5 Owner s h a l l h a v e t h e r i g h t , b u t n o t t h e o b l i g a t i o n ,
t o p r o h i b i t C o n t r a c t o r o r any s u b c o n t r a c t o r from e n t e r i n g
the P r o j e c t s i t e u n t i l such c e r t i f i c a t e s o r o t h e r evidence
t h a t i n s u r a n c e has been p l a c e d i n complete c o m p l i a n c e with
t h e s e r e q u i r e m e n t s i s r e c e i v e d a n d a p p r o v e d b y Owner.

F.6.6 F a i l u r e t o m a i n t a i n t h e i n s u r a n c e a s s p e c i f i e d s h a l l
c o n s t i t u t e an e v e n t o f d e f a u l t p u r s u a n t t o t h e terms o f
t h i s Agreement and s h a l l a l l o w Owner t o t e r m i n a t e this
Agreement a t Owner's option. I f Contractor fails to
m a i n t a i n t h e i n s u r a n c e a s s e t f o r t h h e r e i n , Owner s h a l l

F-6 2 2 0 / 2 0 1 2 - 0 1 , 02
have t h e r i g h t , b u t n o t t h e o b l i g a t i o n , t o purchase said
i n s u r a n c e a t C o n t r a c t o r ' s expense.

F.6.7 W i t h respect t o insurance maintained after final


payment i n compliance with a requirement above, an
a d d i t i o n a l c e r t i f i c a t e ( s ) e v i d e n c i n g s u c h c o v e r a g e s h a l l be
p r o m p t l y p r o v i d e d t o Owner when r e q u e s t e d .

F.6.8 C o n t r a c t o r s h a l l provide certified copies of a l l


i n s u r a n c e p o l i c i e s r e q u i r e d a b o v e w i t h 10 d a y s o f Owner's
w r i t t e n request f o r s a i d copies.

F.7 GENERAL INSURANCE PROVISIONS


F.7.1 No R e p r e s e n t a t i o n o f C o v e r a g e A d e q u a c y . By r e q u i r i n g t h e
i n s u r a n c e a s s e t o u t i n F. I n s u r a n c e , Owner d o e s n o t r e p r e s e n t
t h a t c o v e r a g e a n d l i m i t s w i l l n e c e s s a r i l y be a d e q u a t e t o p r o t e c t
C o n t r a c t o r , a n d s u c h c o v e r a g e a n d l i m i t s s h a l l n o t be deemed a
limitation on C o n t r a c t o r ' s liability under the indemnities
p r o v i d e d t o Owner i n t h i s A g r e e m e n t , o r a n y o t h e r p r o v i s i o n o f
t h e C o n t r a c t Documents.

F7.2 Cross-Liability Coverage. I f Contractor's liability


p o l i c i e s do n o t c o n t a i n t h e s t a n d a r d ISO s e p a r a t i o n o f i n s u r e d s
provision, or a substantially s i m i l a r c l a u s e , t h e y s h a l l be
endorsed t o p r o v i d e c r o s s - l i a b i l i t y coverage.

F7.3 The i n s u r a n c e r e q u i r e m e n t s s e t out i n t h i s specification


are independent from a l l o t h e r o b l i g a t i o n s o f C o n t r a c t o r under
t h i s Agreement and a p p l y whether o r n o t r e q u i r e d by any o t h e r
p r o v i s i o n o f t h i s Agreement.

F7.4 Subcontractor's Insurance. Contractor shall cause each


s u b c o n t r a c t o r employed by C o n t r a c t o r t o purchase and m a i n t a i n
insurance o f t h e type specified. When r e q u e s t e d b y Owner,
Contractor s h a l l f u r n i s h t o Owner c o p i e s o f c e r t i f i c a t e s o f
i n s u r a n c e e v i d e n c i n g coverage f o r each s u b c o n t r a c t o r .

F2 Construction Inspection
The d a y - t o - d a y i n s p e c t i o n work on t h i s p r o j e c t w i l l be p e r f o r m e d
by a Project Representative d i r e c t l y e m p l o y e d b y t h e OWNER
a n d / o r t h e ENGINEER. Each c o n t r a c t o r ' s s u p e r i n t e n d e n t shall
c o o r d i n a t e a l l c o n s t r u c t i o n a c t i v i t i e s w i t h t h a t i n d i v i d u a l who
s h a l l r e f e r s u c h m a t t e r s a s he deems n e c e s s a r y t o t h e OWNER a n d
t h e ENGINEER, o r o t h e r s , a s c i r c u m s t a n c e s may be r e q u i r e d .

F-7 2 2 0 / 2 0 1 2 - 0 1 , 02
F3 Progress Meetings on the Job S i t e
P e r i o d i c j o b p r o g r e s s m e e t i n g s w i l l be s c h e d u l e d on a t l e a s t a
m o n t h l y b a s i s f o r t h e p u r p o s e o f c o o r d i n a t i n g t h e work o f a l l
c o n t r a c t o r s , r e c o n c i l i n g c o n s t r u c t i o n problems and/or d i s c u s s i n g
any o t h e r p r o j e c t r e l a t e d m a t t e r s . The ENGINEER w i l l c a l l t h o s e
meetings with advance notification of several days.
CONTRACTOR'S superintendents and/or other authorized
a d m i n i s t r a t i v e p e r s o n n e l w i l l be e x p e c t e d t o be p r e s e n t .

F4 P r e v a i l i n g Minimum Wage P r e d e t e r m i n a t i o n
The P e n n s y l v a n i a S t a t e D e p a r t m e n t o f L a b o r a n d I n d u s t r y h a s made
a minimum wage d e t e r m i n a t i o n a p p l i c a b l e t o a l l c o n s t r u c t i o n work
performed under t h i s p r o j e c t . The " D e c i s i o n o f t h e S e c r e t a r y " ;
the C o n t r a c t o r ' s o r S u b c o n t r a c t o r ' s Weekly P a y r o l l C e r t i f i c a t i o n
for P u b l i c Works P r o j e c t s " f o r m ( w h i c h w i l l be r e q u i r e d t o be
p r o p e r l y s w o r n a n d s u b m i t t e d w e e k l y t o t h e OWNER d u r i n g t h e
Progress o f t h e work); and t h e " P r e v a i l i n g Minimum Wage
P r e d e t e r m i n a t i o n " d a t e d May 10, 2012 f o l l o w s on Pages F-17 t h r u
F-27 .

F5 L o c a l Taxes and Permits


The C o n t r a c t Documents r e q u i r e t h e s u c c e s s f u l CONTRACTORS t o
comply w i t h a l l f e d e r a l , state, and l o c a l laws, ordinances,
rules and r e g u l a t i o n s ; o b t a i n and p a y f o r any and a l l
c o n s t r u c t i o n p e r m i t s and l i c e n s e s ; and pay a l l t a x e s . T h i s w i l l
i n c l u d e , b u t s h a l l n o t be l i m i t e d t o , t h e C i t y o f M c K e e s p o r t ' s :

B u s i n e s s P r i v i l e g e Tax (0.008 o f G r o s s C o n t r a c t Amount)


B u s i n e s s P r i v i l e g e R e g i s t r a t i o n ($10.00)
B u s i n e s s L i c e n s e Fee Tax ($100.00)
B u i l d i n g P e r m i t ($50.00 f o r t h e f i r s t $1,000 o f g r o s s
b u i l d i n g c o n s t r u c t i o n c o s t a n d $10.00
f o r e v e r y $1,000 t h e r e a f t e r . )

A l l C i t y o f M c K e e s p o r t t a x e s a n d p e r m i t f e e s s h a l l be s a t i s f i e d
p r i o r t o commencing c o n s t r u c t i o n . The g e n e r a l CONTRACTOR s h a l l
be r e s p o n s i b l e f o r p a y i n g , a n d o b t a i n i n g t h e b u i l d i n g p e r m i t .
The OWNER a n d ENGINEER w i l l p r o v i d e a n y i n f o r m a t i o n n e c e s s a r y
for completion o f the permit a p p l i c a t i o n .

F6 C o n t r a c t C l o s e - o u t Documents
Upon completion of the contract, t h e CONTRACTOR and/or
C o n t r a c t o r ' s s u r e t y s h a l l be r e q u i r e d t o c o m p l e t e t h e f o l l o w i n g
d o c u m e n t s a p p e n d e d on P a g e s F - l l t h r u F-15:

A f f i d a v i t o f Payment a n d R e l e a s e o f L i e n s
A c c e p t a n c e o f F i n a l Payment a n d G e n e r a l R e l e a s e
C o n s e n t o f S u r e t y Company t o F i n a l Payment

F-8 2 2 0 / 2 0 1 2 - 0 1 , 02
F7 Claims f o r Damages
U n d e r t h i s C o n t r a c t , t h e CONTRACTOR s h a l l n o t be e n t i t l e d t o
seek a d d i t i o n a l compensation f o r d e l a y s , l o s s o f a n t i c i p a t o r y
p r o f i t s , o r c o n s e q u e n t i a l damages.

F8 OWNER'S R i g h t o f A u d i t
I f a c l a i m a r i s e s b y t h e CONTRACTOR a g a i n s t t h e OWNER, t h e OWNER
s h a l l h a v e a c c e s s t o a l l o f t h e CONTRACTOR'S b o o k s a n d r e c o r d s
for auditing. The CONTRACTOR s h a l l be r e q u i r e d t o m a i n t a i n
a c c u r a t e books and r e c o r d s r e g a r d l e s s o f whether any c l a i m s
arise.

F9 S u b s t a n t i a l Completion
The CONTRACTOR i s h e r e b y n o t i f i e d and a l e r t e d the Contract
Technical Specifications are specific to construction of the
work s p e c i f i e d h e r e i n and t o t h a t end, t h e i n t e r p r e t a t i o n f o r
Substantial Completion f o r t h i s Contract i s s p e c i f i e d i n Section
01800.

F10 C o o r d i n a t i o n and I n t e r f a c e s
The i n d i v i d u a l Contractors s h a l l not unload o r s t o r e m a t e r i a l
where i t w i l l i n t e r f e r e with t h e progress of the Project to
cause delays o r t o prevent o t h e r C o n t r a c t o r s from proceeding
w i t h t h e i r work.

Work I n t e r f e r e n c e s : E a c h CONTRACTOR s h a l l c o n s t r u c t i t s S y s t e m s ,
and i n s t a l l t h e s p e c i f i e d p r o d u c t s o f i t s C o n t r a c t i n a manner
not t o d e l a y o r i n t e r f e r e w i t h o t h e r o p e r a t i o n s o f work o f o t h e r
Contracts i nthe Project.

1. P r i o r t o making Product i n s t a l l a t i o n s , c o o r d i n a t e such


l o c a t i o n s w i t h o t h e r o p e r a t i o n s o f work, e s p e c i a l l y i n
congested areas.

2. In t h e event that interferences develop, the


E N G I N E E R ' S d e c i s i o n w i l l be f i n a l a n d no a d d i t i o n a l
compensation w i l l be a l l o w e d f o r relocation of the
a f f e c t e d CONTRACTOR'S P r o d u c t s .

Contract Interface:

1. Work I n t e r f a c i n g W i t h O t h e r C o n t r a c t s : E a c h CONTRACTOR
i s r e s p o n s i b l e f o r p e r f o r m i n g t h e i n t e r f a c e Work o f
its Contract i n cooperation with Work of other
Contracts.

End of Section F

Supplemental G e n e r a l C o n d i t i o n s

F-9 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

F-10 220/2012-01, 02
A F F I D A V I T OF P A Y M E N T

AND

R E L E A S E OF LIENS

TO:

I hereby certify that, to the best of my knowledge, a l l


outstanding claims a n d i n d e b t e d n e s s o f any n a t u r e r e s u l t i n g from
the performance o f my c o n t r a c t have b e e n fully paid, except f o r
the following:

I hereby deliver t o t h e OWNER, a c o m p l e t e release of a l l liens


arising out of t h i s Contract f o r unpaid material and l a b o r , o r
other costs.

ATTEST: CONTRACTOR:

By

Title

F-ll 2 2 0 / 2 0 1 2 - 0 1 , 02
Commonwealth o f Pennsylvania)
) SS:
County of )

Before me a Notary Public in and for said County and


Commonwealth, personally agreed who, being
duly sworn a c c o r d i n g t o l a w , d e p o s e s and says that the facts set
forth i n the foregoing Affidavit and R e l e a s e a r e t r u e and correct
to the best o f h i s / h e r k n o w l e d g e , i n f o r m a t i o n and belief.

Sworn t o a n d s u b s c r i b e d before me this


day a n d , 20

Notary Public
My C o m m i s s i o n Expires:
Commonwealth o f Pennsylvania)
) SS:
County of )
, being duly sworn according to law,
deposes and says that he/she i s the of

a Pennsylvania Corporation, and that he/she makes t h i s Affidavit


on i t s b e h a l f , being authorized t o do s o ; and t h a t t h e f a c t s s e t
forth i n the foregoing Affidavit and R e l e a s e a r e t r u e and correct
to the best of his/her information, knowledge and belief.

Sworn t o and s u b s c r i b e d before me this


day o f , 20 .

Notary Public
My C o m m i s s i o n Expires:

F-12 220/2012-01, 02
A C C E P T A N C E O F FINAL P A Y M E N T

AND
GENERAL RELEASE

KNOW A L L MEN BY THESE PRESENTS, THAT


Contractor, of Pennsylvania,
by i t s acceptance o f F i n a l Payment o f Dollars
($ ), t o i t i n hand paid by
the receipt o f which i s hereby acknowledged, has remised,
released, quit-claimed, and f o r e v e r discharged, and by these
presents for i t , i t ssuccessors and a s s i g n s , does remise,
release, quit-claim and forever discharge, the said
its successors and a s s i g n s , from a l l
action a n d a l l manner of action, cause and causes of action,
suits, debts, duties, sum o r sums o f money, v a r i a n c e s , damages,
claims a n d demands whatsoever, i n law or equity or otherwise,
which against i t e v e r h a d , now
has, o r which i t , i t s successors or assigns, hereafter can,
shall, o r may h a v e , f o r o r by r e a s o n of a certain contract
between and
dated
designated as C o n t r a c t

No payment, h o w e v e r , final or otherwise shall operate t o release


, or i t s sureties from
any obligation under said contract o r under t h e Performance,
Payment, and Maintenance Bonds furnished t o t h e OWNER by i t ,
under s a i d c o n t r a c t .
ATTEST: CONTRACTOR:

By
(SEAL) Title

F-13 2 2 0 / 2 0 1 2 - 0 1 , 02
Commonwealth o f Pennsylvania)
) SS:
County of )

Before me a Notary Public in and for said County and


Commonwealth, p e r s o n a l l y a g r e e d who, being duly
sworn a c c o r d i n g t o l a w , d e p o s e s and s a y s t h a t t h e f a c t s s e t f o r t h i n
the foregoing A f f i d a v i t and R e l e a s e a r e t r u e and c o r r e c t t o t h e best
o f h i s / h e r k n o w l e d g e , i n f o r m a t i o n and b e l i e f .

Sworn t o and s u b s c r i b e d before me this


day and , 20 .

Notary Public
My C o m m i s s i o n Expires:
Commonwealth o f Pennsylvania)
) SS:
County of )

, being duly sworn according to law,


deposes and says that he/she is the of

_ , a
Pennsylvania Corporation, and that he/she makes this Affidavit on
its behalf, being authorized t o do s o ; and t h a t t h e f a c t s set forth
in the foregoing Affidavit and Release are true and c o r r e c t t o the
best of his/her information, knowledge and b e l i e f .

Sworn t o and s u b s c r i b e d before me this


day o f , 20

Notary Public
My C o m m i s s i o n Expires:

F-14 220/2012-01, 02
CONSENT OF SURETY COMPANY TO FINAL PAYMENT

Bond No.

Proj ect

OWNER:

CONTRACTOR:

In accordance w i t h t h e p r o v i s i o n s o f t h e C o n t r a c t between t h e OWNER and


CONTRACTOR as i n d i c a t e d above, t h e

( i n s e r t name and address o f S u r e t y Company)

, S u r e t y Company, on bond o f

( i n s e r t name and address of Contractor)

, CONTRACTOR, hereby approves o f


the f i n a l payment t o t h e CONTRACTOR, and agrees t h a t f i n a l payment t o t h e
CONTRACTOR s h a l l n o t r e l i e v e t h e S u r e t y Company o f any o f i t s o b l i g a t i o n s t o :

( i n s e r t name and address o f OWNER)

, OWNER, as s e t f o r t h i n the said


S u r e t y Company's Bond.

IN WITNESS WHEREOF,
the S u r e t y Company has hereunto s e t i t s hand t h i s day o f 20

S u r e t y Company

Signature of Authorized Representative

ATTEST:

(SEAL) Title

F-15 2 2 0 / 2 0 1 0 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

F-16 2 2 0 / 2 0 1 0 - 0 1 , 02
Pennsylvania
DEPARTMENT OF LABOR & INDUSTRY

B U R E A U OF LABOR LAW C O M P L I A N C E

PREVAILING WAGES PROJECT RATES

Project Name: Rotary Press Project

Awarding Agency: The Municipal Authority of the City of McKeesport


Contract Award Date: 7/10/2012
Serial Number: 12-03200
Project Classification: Building
Determination Date: 5/10/2012
Assigned Field Office: Pittsburgh
Field Office Phone Number: 412-565-5300
Toll Free Phone Number: 877-504-8354

Allegheny County

Building Effective Expiration Hourly Fringe


Total
Date Date Rate Benefits
Asbestos & Insulation Workers 8/1/2010 $31.87 $20.04 $51.91

Asbestos & Insulation Workers 8/1/2011 $33.27 $20.04 $53.31

Asbestos & Insulation Workers 8/1/2012 $34.67 $20.04 $54.71

Boilermakers 6/1/2008 $33.90 $20.06 $53.96

Boilermakers 8/1/2010 $37.52 $22.49 $60.01

Boilermakers 6/1/2011 $38.10 $24.36 $62.46

Bricklayer 12/1/2010 $28.87 $16.71 $45.58

Bricklayer 6/1/2011 $29.77 $16.71 $46.48

Bricklayer 12/1/2011 $30.23 $17.15 $47.38

Carpenters, Drywall Hangers, Framers, 6/1/2010 $28.11 $11.91 $40.02


Instrument Men, Lathers, Soft Floor
Layers
Carpenters, Drywall Hangers, Framers, 1/1/2011 $28.39 $12.02 $40.41
Instrument Men, Lathers, Soft Floor
Layers
Carpenters, Drywall Hangers, Framers, 6/1/2011 $28.77 $13.05 $41.82
Instrument Men, Lathers, Soft Floor
Layers
Carpenters, Drywall Hangers, Framers, 6/1/2012 $29.53 $13.68 $43.21
Instrument Men, Lathers, Soft Floor
Layers
Carpenters, Drywall Hangers, Framers, 6/1/2013 $30.28 $14.33 $44.61
Instrument Men, Lathers, Soft Floor
Layers

Page 1 of 11 05/10/2012
F-17 2 2 0 / 2 0 1 2 - 0 1 , 02
PREVAILING WAGES PROJECT RATES
Effective Expiration Hourly Fringe
Building Total
Date Date Rate Benefits
Cement Finishers 6/1/2010 $26.79 $12.27 $39.06

Cement Finishers 12/1/2010 $26.79 $12.77 $39.56

Cement Finishers 6/7/2011 $27.14 $13.12 $40.26

Cement Finishers 12/1/2011 $27.14 $13.42 $40.56

Cement Finishers 6/1/2012 $27.39 $14.37 $41.76

Cement Finishers 6/1/2013 $27.64 $15.32 $42.96

Dockbuilder, Pile Drivers 1/1/2010 $29.95 $12.25 $42.20

Dockbuilder, Pile Drivers 1/1/2011 $30.35 $13.10 $43.45

Dockbuilder, Pile Drivers 1/1/2012 $30.85 $13.70 $44.55

Dockbuilder, Pile Drivers 1/1/2013 $31.45 $14.20 $45.65

Drywall Finisher 6/1/2010 $24.55 $14.49 $39.04

Drywall Finisher 6/1/2011 $25.00 $15.04 $40.04

Drywall Finisher 6/1/2012 $25.70 $15.34 $41.04

Electric Lineman 5/31/2010 $38.00 $17.73 $55.73

Electric Lineman 5/30/2011 $38.88 $17.96 $56.84

Electric Lineman 11/28/2011 $39.78 $18.20 $57.98

Electric Lineman 5/28/2012 $40.70 $18.45 $59.15

Electric Lineman 11/26/2012 $41.63 $18.70 $60.33

Electricians & Telecommunications 12/25/2009 $35.61 $17.13 $52.74


Installation Technician
Electricians & Telecommunications 12/24/2010 $38.01 $17.13 $55.14
Installation Technician
Electricians & Telecommunications 12/23/2011 $35.76 $21.10 $56.86
Installation Technician
Electricians & Telecommunications 12/21/2012 $37.71 $21.10 $58.81
Installation Technician
Electricians & Telecommunications 12/21/2013 $39.71 $21.10 $60.81
Installation Technician
Elevator Constructor 1/1/2011 $41.13 $21.99 $63.12

Elevator Constructor 1/1/2012 $42.28 $23.84 $66.12

Glazier 9/1/2010 $27.54 $18.31 $45.85

Glazier 9/1/2011 $28.04 $19.06 $47.10

Glazier 9/1/2012 $28.54 $19.81 $48.35

Glazier 9/1/2013 $29.04 $20.31 $49.35

Iron Workers (Bridge, Structural Steel, 6/1/2010 $30.03 $22.71 $52.74


Ornamental, Precast, Reinforcing)

Page 2 of 11 Serial Number: 12-03200


F-18 2 2 0 / 2 0 1 2 - 0 1 , 02
PREVAILING WAGES PROJECT RATES
Effective Expiration Hourly Fringe
Building Total
Date Date Rate Benefits
Iron Workers (Bridge, Structural Steel, 6/1/2011 $30.38 $24.36 $54.74
Ornamental, Precast, Reinforcing)
Laborers (Class 01 - See notes) 12/1/2009 $20.92 $9.72 $30.64

Laborers (Class 01 - See notes) 6/1/2010 $20.92 $9.72 $30.64

Laborers (Class 01 - See notes) 1/1/2011 $21.17 $10.52 $31.69

Laborers (Class 01 - See notes) 1/1/2012 $21.42 $11.32 $32.74

Laborers (Class 01 - See notes) 1/1/2013 $21.67 $12.12 $33.79

Laborers (Class 01 - See notes) 1/1/2014 $21.92 $12.92 $34.84

Laborers (Class 01 - See notes) 1/1/2015 $22.17 $13.72 $35.89

Laborers (Class 02 - See notes) 12/1/2009 $21.07 $9.72 $30.79

Laborers (Class 02 - See notes) 6/1/2010 $21.07 $9.72 $30.79

Laborers (Class 02 - See notes) 1/1/2011 $21.32 $10.52 $31.84

Laborers (Class 02 - See notes) 1/1/2012 $21.57 $11.32 $32.89

Laborers (Class 02 - See notes) 1/1/2013 $21.82 $12.12 $33.94

Laborers (Class 02 - See notes) 1/1/2014 $22.07 $12.92 $34.99

Laborers (Class 02 - See notes) 1/1/2015 $22.32 $13.72 $36.04

Laborers (Class 03 - See notes) 12/1/2009 $21.20 $9.72 $30.92

Laborers (Class 03 - See notes) 6/1/2010 $21.20 $9.72 $30.92

Laborers (Class 03 - See notes) 1/1/2011 $21.45 $10.52 $31.97

Laborers (Class 03 - See notes) 1/1/2012 $21.70 $11.32 $33.02

Laborers (Class 03 - See notes) 1/1/2013 $21.95 $12.12 $34.07

Laborers (Class 03 - See notes) 1/1/2014 $22.20 $12.92 $35.12

Laborers (Class 03 - See notes) 1/1/2015 $22.45 $13.72 $36.17

Laborers (Class 04 - See notes) 12/1/2009 $21.67 $9.72 $31.39

Laborers (Class 04 - See notes) 6/1/2010 $21.67 $9.72 $31.39

Laborers (Class 04 - See notes) 1/1/2011 $21.92 $10.52 $32.44

Laborers (Class 04 - See notes) 1/1/2012 $22.17 $11.32 $33.49

Laborers (Class 04 - See notes) 1/1/2013 $22.42 $12.12 $34.54

Laborers (Class 04 - See notes) 1/1/2014 $22.67 $12.92 $35.59

Laborers (Class 04 - See notes) 1/1/2015 $22.92 $13.72 $36.64

Landscape Laborer 7/1/2010 $18.25 $9.90 $28.15

Page 3 of 11 Serial Number: 12-03200


F-19 2 2 0 / 2 0 1 2 - 0 1 , 02
PREVAILING WAGES PROJECT RATES
Effective Expiration Hourly Fringe
Building Total
Date Date Rate Benefits
Landscape Laborer (Skilled) 7/1/2010 $18.67 $9.90 $28.57

Landscape Laborer (Tractor Operator) 7/1/2010 $18.97 $9.90 $28.87

Marble Finisher 6/1/2010 $19.52 $11.70 $31.22

Marble Finisher 6/1/2011 $20.57 $11.85 $32.42

Marble Finisher 12/1/2011 $20.97 $12.05 $33.02

Marble Mason 6/1/2010 $19.42 $9.41 $28.83

Marble Mason 12/1/2011 $19.42 $9.60 $29.02

Millwright 6/1/2008 $32.71 $14.29 $47.00

Millwright 6/1/2011 $34.42 $15.08 $49.50

Operators (Class 01 - see notes) 6/1/2010 $30.22 $15.32 $45.54

Operators (Class 01 - see notes) 6/1/2011 $31.05 $15.80 $46.85

Operators (Class 02 -see notes) 6/1/2010 $26.78 $15.32 $42.10

Operators (Class 02 -see notes) 6/1/2011 $27.36 $15.80 $43.16

Operators (Class 03 - see notes) 6/1/2010 $25.06 $15.32 $40.38

Operators (Class 03 - see notes) 6/1/2011 $25.64 $15.80 $41.44

Painters Class 6 (see notes) 6/1/2010 $25.28 $13.53 $38.81

Painters Class 6 (see notes) 6/1/2011 $25.72 $14.09 $39.81

Pile Driver Divers (Building, Heavy, 1/1/2010 $44.39 $12.25 $56.64


Highway)
Pile Driver Divers (Building, Heavy, 1/1/2010 $44.39 $12.25 $56.64
Highway)
Pile Driver Divers (Building, Heavy, 1/1/2011 $45.53 $13.00 $58.53
Highway)
Pile Driver Divers (Building, Heavy, 1/1/2012 $46.28 $13.60 $59.88
Highway)
Pile Driver Divers (Building, Heavy, 1/1/2013 $47.18 $14.10 $61.28
Highway)
Plasterers 6/1/2010 $26.13 $12.15 $38.28

Plasterers 6/1/2011 $26.58 $12.15 $38.73

Plasterers 6/1/2012 $27.03 $12.15 $39.18

Plumbers 6/1/2010 $34.75 $17.92 $52.67

Plumbers 6/1/2011 $35.85 $17.92 $53.77

Plumbers 6/1/2012 $37.20 $17.92 $55.12

Plumbers 6/1/2013 $38.60 $17.92 $56.52

Pointers, Caulkers, Cleaners 6/1/2010 $25.98 $14.33 $40.31

Page 4 of 11 Serial Number: 12-03200


F-20 2 2 0 / 2 0 1 2 - 0 1 , 02
PREVAILING WAGES PROJECT RATES
Effective Expiration Hourly Fringe
Building Total
Date Date Rate Benefits
Pointers, Caulkers, Cleaners 12/1/2010 $26.36 $14.53 $40.89

Pointers, Caulkers, Cleaners 6/1/2011 $26.87 $14.53 $41.40

Pointers, Caulkers, Cleaners 12/1/2011 $27.10 $15.03 $42.13

Roofers 6/1/2009 $26.00 $11.69 $37.69

Roofers 6/1/2010 $27.50 $11.69 $39.19

Roofers 12/1/2010 $26.87 $12.32 $39.19

Roofers 6/1/2011 $27.65 $12.32 $39.97

Roofers 12/1/2011 $27.45 $12.52 $39.97

Roofers 6/1/2012 $28.25 $12.52 $40.77

Roofers 6/1/2013 $27.45 $14.14 $41.59

Roofers 6/1/2014 $27.45 $14.97 $42.42

Roofers 6/1/2015 $27.45 $15.97 $43.42

Sheet Metal Workers 7/1/2010 $31.46 $20.81 $52.27

Sheet Metal Workers 1/1/2011 $31.18 $21.09 $52.27

Sheet Metal Workers 7/1/2011 $31.58 $21.84 $53.42

Sheet Metal Workers 1/1/2012 $31.55 $21.87 $53.42

Sheet Metal Workers 7/1/2012 $32.15 $22.47 $54.62

Sprinklerfitters 7/1/2010 $30.99 $17.45 $48.44

Sprinklerfitters 1/1/2011 $31.04 $17.95 $48.99

Sprinklerfitters 7/1/2011 $32.04 $17.95 $49.99

Steamfitters 6/1/2011 $36.68 $18.49 $55.17

Steamfitters (Building, Heavy, Highway) 6/1/2009 $33.43 $17.19 $50.62

Steamfitters (Building, Heavy, Highway) 6/1/2010 $34.93 $17.99 $52.92

Stone Masons 6/1/2009 $28.50 $14.62 $43.12

Stone Masons 12/1/2009 $28.92 $15.20 $44.12

Stone Masons 6/1/2010 $29.32 $15.85 $45.17

Stone Masons 12/1/2010 $29.75 $16.22 $45.97

Stone Masons 6/1/2011 $30.65 $16.22 $46.87

Stone Masons 12/1/2011 $30.97 $16.80 $47.77

Terrazzo Finisher 12/1/2009 $25.76 $12.54 $38.30

Terrazzo Finisher 12/1/2010 $26.36 $13.19 $39.55

Page 5 of 11 Serial Number: 12-03200


F-21 2 2 0 / 2 0 1 2 - 0 1 , 02
PREVAILING WAGES PROJECT RATES

B iuilding
Effective Expiration Hourly Fringe
Total
Date Date Rate Benefits
Terrazzo Finisher 6/1/2011 $27.06 $13.49 $40.55

Terrazzo Finisher 12/1/2011 $27.06 $13.49 $40.55

Terrazzo Setter 6/1/2011 $27.60 $14.50 $42.10

Terrazzo Setter 12/1/2011 $27.60 $14.50 $42.10

Tile Finisher 6/1/2009 $20.77 $10.55 $31.32

Tile Finisher 12/1/2009 $20.92 $11.05 $31.97

Tile Finisher 6/1/2010 $21.12 $11.70 $32.82

Tile Finisher 6/1/2011 $22.17 $11.85 $34.02

Tile Finisher 12/1/2011 $22.57 $12.05 $34.62

Tile Setter 6/1/2009 $26.85 $13.45 $40.30

Tile Setter 12/1/2009 $27.10 $13.95 $41.05

Tile Setter 6/1/2010 $27.40 $14.60 $42.00

Tile Setter 6/1/2011 $28.39 $15.01 $43.40

Tile Setter 12/1/2011 $28.41 $15.69 $44.10

Tilesetters & Marble Masons 1/1/2010 $29.95 $12.25 $42.20

Tilesetters & Marble Masons 1/1/2010 $29.95 $12.25 $42.20

Tilesetters & Marble Masons 1/1/2011 $30.35 $13.00 $43.35

Tilesetters & Marble Masons 1/1/2011 $30.35 $13.00 $43.35

Tilesetters & Marble Masons 1/1/2012 $30.85 $13.60 $44.45

Tilesetters & Marble Masons 1/1/2012 $30.85 $13.60 $44.45

Tilesetters & Marble Masons 1/1/2013 $31.45 $14.10 $45.55

Tilesetters & Marble Masons 1/1/2013 $31.45 $14.10 $45.55

Truckdriver class 1(see notes) 1/1/2009 $24.23 $11.44 $35.67

Truckdriver class 1(see notes) 1/1/2010 $24.98 $12.04 $37.02

Truckdriver class 1(see notes) 1/1/2011 $25.48 $12.79 $38.27

Truckdriver class 1(see notes) 1/1/2012 $25.88 $13.49 $39.37

Truckdriver class 1(see notes) 1/1/2013 $26.25 $14.22 $40.47

Truckdriver class 2 (see notes) 1/1/2009 $24.38 $11.51 $35.89

Truckdriver class 2 (see notes) 1/1/2010 $25.13 $12.11 $37.24

Truckdriver class 2 (see notes) 1/1/2011 $25.64 $12.85 $38.49

Truckdriver class 2 (see notes) 1/1/2012 $26.02 $13.57 $39.59

Page 6 of 11 S e r i a l Number: 12-03200

F-22 2 2 0 / 2 0 1 2 - 0 1 , 02
PREVAILING WAGES PROJECT RATES
Effective Expiration Hourly Fringe
Building Total
Date Date Rate Benefits
Truckdriver class 2 (see notes) 1/1/2013 $26.40 $14.29 $40.69

Truckdriver class 3 (see notes) 1/1/2009 $24.91 $11.75 $36.66

Truckdriver class 3 (see notes) 1/1/2010 $25.64 $12.37 $38.01

Truckdriver class 3 (see notes) 1/1/2011 $26.15 $13.11 $39.26

Truckdriver class 3 (see notes) 1/1/2012 $26.53 $13.83 $40.36

Truckdriver class 3 (see notes) 1/1/2013 $26.90 $14.56 $41.46

Page 7 of 11 Serial Number: 12-03200

F-23 2 2 0 / 2 0 1 2 - 0 1 , 02
PREVAILING WAGES PROJECT RATES
Effective Expiration Hourly Fringe
Heavy/Highway Total
Date Date Rate Benefits
Carpenter Welder 1/1/2009 $28.23 $12.16 $40.39

Carpenter Welder 1/1/2010 $29.18 $12.56 $41.74

Carpenter Welder 1/1/2011 $29.42 $13.57 $42.99

Carpenter Welder 1/1/2012 $29.69 $14.40 $44.09

Carpenter Welder 1/1/2013 $30.07 $15.12 $45.19

Carpenters 1/1/2009 $27.53 $12.16 $39.69

Carpenters 1/1/2010 $28.48 $12.56 $41.04

Carpenters 1/1/2011 $28.72 $13.57 $42.29

Carpenters 1/1/2012 $28.99 $14.40 $43.39

Carpenters 1/1/2013 $29.37 $15.12 $44.49

Cement Finishers 1/1/2009 $26.72 $12.97 $39.69

Cement Finishers 1/1/2010 $27.62 $13.42 $41.04

Cement Finishers 1/1/2011 $28.02 $14.27 $42.29

Cement Finishers 1/1/2012 $28.22 $15.17 $43.39

Cement Finishers 1/1/2013 $28.60 $15.89 $44.49

Iron Workers 6/1/2009 $29.43 $21.41 $50.84

Iron Workers (Bridge, Structural Steel, 6/1/2010 $30.03 $22.71 $52.74


Ornamental, Precast, Reinforcing)
Iron Workers (Bridge, Structural Steel, 6/1/2011 $30.38 $24.36 $54.74
Ornamental, Precast, Reinforcing)
Laborers (Class 01 - See notes) 1/1/2009 $23.30 $12.65 $35.95

Laborers (Class 01 - See notes) 1/1/2010 $23.75 $13.55 $37.30

Laborers (Class 01 - See notes) 1/1/2011 $23.99 $14.56 $38.55

Laborers (Class 01 - See notes) 1/1/2012 $24.07 $15.58 $39.65

Laborers (Class 01 - See notes) 1/1/2013 $24.13 $16.62 $40.75

Laborers (Class 02 - See notes) 1/1/2009 $23.46 $12.65 $36.11

Laborers (Class 02 - See notes) 1/1/2010 $23.91 $13.55 $37.46

Laborers (Class 02 - See notes) 1/1/2011 $24.15 $14.56 $38.71

Laborers (Class 02 - See notes) 1/1/2012 $24.23 $15.58 $39.81

Laborers (Class 02 - See notes) 1/1/2013 $24.29 $16.62 $40.91

Laborers (Class 03 - See notes) 1/1/2009 $23.85 $12.65 $36.50

Laborers (Class 03 - See notes) 1/1/2010 $24.30 $13.55 $37.85

Page 8 of 11 Serial Number: 12-03200


F-24 2 2 0 / 2 0 1 2 - 0 1 , 02
PREVAILING WAGES PROJECT RATES
Effective Expiration Hourly Fringe
Heavy/Highway Total
Date Date Rate Benefits
Laborers (Class 03 - See notes) 1/1/2011 $24.54 $14.56 $39.10

Laborers (Class 03 - See notes) 1/1/2012 $24.62 $15.58 $40.20

Laborers (Class 03 - See notes) 1/1/2013 $24.68 $16.62 $41.30

Laborers (Class 04 - See notes) 1/1/2009 $24.30 $12.65 $36.95

Laborers (Class 04 - See notes) 1/1/2010 $24.75 $13.55 $38.30

Laborers (Class 04 - See notes) 1/1/2011 $24.99 $14.56 $39.55

Laborers (Class 04 - See notes) 1/1/2012 $25.07 $15.58 $40.65

Laborers (Class 04 - See notes) 1/1/2013 $25.13 $16.62 $41.75

Laborers (Class 05 - See notes) 1/1/2009 $24.71 $12.65 $37.36

Laborers (Class 05 - See notes) 1/1/2010 $25.16 $13.55 $38.71

Laborers (Class 05 - See notes) 1/1/2011 $25.40 $14.56 $39.96

Laborers (Class 05 - See notes) 1/1/2012 $25.48 $15.58 $41.06

Laborers (Class 05 - See notes) 1/1/2013 $25.54 $16.62 $42.16

Laborers (Class 06 - See notes) 1/1/2009 $21.55 $12.65 $34.20

Laborers (Class 06 - See notes) 1/1/2010 $22.00 $13.55 $35.55

Laborers (Class 06 - See notes) 1/1/2011 $22.24 $14.56 $36.80

Laborers (Class 06 - See notes) 1/1/2012 $22.32 $15.58 $37.90

Laborers (Class 06 - See notes) 1/1/2013 $22.38 $16.62 $39.00

Laborers (Class 07 - See notes) 1/1/2009 $24.20 $12.65 $36.85

Laborers (Class 07 - See notes) 1/1/2010 $24.65 $13.55 $38.20

Laborers (Class 07 - See notes) 1/1/2011 $24.99 $14.56 $39.55

Laborers (Class 07 - See notes) 1/1/2012 $25.07 $15.58 $40.65

Laborers (Class 07 - See notes) 1/1/2013 $25.13 $16.62 $41.75

Laborers (Class 08 - See notes) 1/1/2009 $25.70 $12.65 $38.35

Laborers (Class 08 - See notes) 1/1/2010 $26.15 $13.55 $39.70

Laborers (Class 08 - See notes) 1/1/2011 $26.49 $14.56 $41.05

Laborers (Class 08 - See notes) 1/1/2012 $26.57 $15.58 $42.15

Laborers (Class 08 - See notes) 1/1/2013 $26.63 $16.62 $43.25

Operators (Class 01 - see notes) 1/1/2009 $26.38 $14.44 $40.82

Operators (Class 01 - see notes) 1/1/2010 $27.18 $14.99 $42.17

Operators (Class 01 - see notes) 1/1/2011 $27.68 $15.74 $43.42

Page 9 of 11 Serial Number: 12-03200


F-25 2 2 0 / 2 0 1 2 - 0 1 , 02
PREVAILING WAGES PROJECT RATES
Effective Expiration Hourly Fringe
Heavy/Highway Total
Date Date Rate Benefits
Operators (Class 01 - see notes) 1/1/2012 $28.08 $16.44 $44.52

Operators (Class 01 - see notes) 1/1/2013 $28.48 $17.14 $45.62

Operators (Class 02 -see notes) 1/1/2009 $26.12 $14.44 $40.56

Operators (Class 02 -see notes) 1/1/2010 $26.92 $14.99 $41.91

Operators (Class 02 -see notes) 1/1/2011 $27.42 $15.74 $43.16

Operators (Class 02 -see notes) 1/1/2012 $27.82 $16.44 $44.26

Operators (Class 02 -see notes) 1/1/2013 $28.22 $17.14 $45.36

Operators (Class 03 - See notes) 1/1/2009 $22.47 $14.44 $36.91

Operators (Class 03 - See notes) 1/1/2010 $23.27 $14.99 $38.26

Operators (Class 03 - See notes) 1/1/2011 $23.77 $15.74 $39.51

Operators (Class 03 - see notes) 1/1/2012 $24.17 $16.44 $40.61

Operators (Class 03 - See notes) 1/1/2013 $24.57 $17.14 $41.71

Operators (Class 03) 1/1/2011 $23.77 $15.74 $39.51

Operators (Class 04 - See notes) 1/1/2009 $22.01 $14.44 $36.45

Operators (Class 04 - See notes) 1/1/2010 $22.81 $14.99 $37.80

Operators (Class 04 - See notes) 1/1/2011 $23.31 $15.74 $39.05

Operators (Class 04 - See notes) 1/1/2012 $23.71 $16.44 $40.15

Operators (Class 04 - See notes) 1/1/2013 $24.11 $17.14 $41.25

Operators (Class 05 - See notes) 1/1/2009 $21.76 $14.44 $36.20

Operators (Class 05 - See notes) 1/1/2010 $22.56 $14.99 $37.55

Operators (Class 05 - See notes) 1/1/2011 $23.06 $15.74 $38.80

Operators (Class 05 - See notes) 1/1/2012 $23.46 $16.44 $39.90

Operators (Class 05 - See notes) 1/1/2013 $23.86 $17.14 $41.00

Painters Class 1 (see notes) 6/1/2009 $27.24 $12.81 $40.05

Painters Class 1 (see notes) 6/1/2010 $27.84 $13.53 $41.37

Painters Class 1 (see notes) 6/1/2010 $27.84 $15.03 $42.87

Painters Class 2 (see notes) 6/1/2009 $27.77 $12.81 $40.58

Painters Class 2 (see notes) 6/1/2010 $28.38 $13.53 $41.91

Painters Class 2 (see notes) 6/1/2010 $28.38 $15.03 $43.41

Painters Class 3 (see notes) 6/1/2009 $29.81 $12.81 $42.62

Painters Class 3 (see notes) 6/1/2010 $30.48 $13.53 $44.01

Page 10 of 11 Serial Number: 12-03200


F-2 6 2 2 0 / 2 0 1 2 - 0 1 , 02
PREVAILING WAGES PROJECT RATES
Effective Expiration Hourly Fringe
Heavy/Highway Total
Date Date Rate Benefits
Painters Class 3 (see notes) 6/1/2010 $30.48 $15.28 $45.76

Painters Class 4 (see notes) 6/1/2009 $23.79 $12.81 $36.60

Painters Class 4 (see notes) 6/1/2010 $24.38 $13.53 $37.91

Painters Class 4 (see notes) 6/1/2010 $24.38 $14.93 $39.31

Painters Class 5 (see notes) 6/1/2009 $19.28 $12.81 $32.09

Painters Class 5 (see notes) 6/1/2010 $19.81 $13.53 $33.34

Painters Class 5 (see notes) 6/1/2010 $19.81 $14.67 $34.48

Piledrivers 1/1/2009 $28.85 $12.00 $40.85

Piledrivers 1/1/2010 $29.95 $12.25 $42.20

Piledrivers 1/1/2011 $30.35 $13.10 $43.45

Piledrivers 1/1/2012 $30.85 $13.70 $44.55

Piledrivers 1/1/2013 $31.45 $14.20 $45.65

Steamfitters (Heavy and Highway - Gas 5/1/2010 $30.27 $26.09 $56.36


Distribution)

Notes:
If you can not find a classification under Heavy/Highway please refer to the Building classifications.

For further information on construction types review the "Notes as Referenced in Predeterminations"
on the Labor and Industry Website. Go to www.dli.state.pa.us, scroll down to the picture labeled "Labor Law Compliance'
and click the picture. Then scroll down on the left menu and click on the "Prevailing Wage" link.

Page 11 of 11 Serial Number: 12-03200


F-27 2 2 0 / 2 0 1 2 - 0 1 , 02
F-28 220/2012-01, 02
DIVISION I - GENERAL REQUIREMENTS

SECTION 01000

SCOPE

PART 1: GENERAL

1.01 PROJECT SCOPE

A. Work u n d e r t h i s C o n t r a c t c o v e r s t h e f u r n i s h i n g o f a l l
labor, material, plant, utilities, and s e r v i c e s
required f o r r e p l a c e m e n t o f d e w a t e r i n g equipment a t
the Municipal Authority of the City o f McKeesport
(MACM) WWTP C & I B u i l d i n g . The p r o j e c t i s l o c a t e d i n
C i t y o f M c K e e s p o r t , A l l e g h e n y C o u n t y . The work u n d e r
Contracts 2012-01 i s G e n e r a l / M e c h a n i c a l Construction
and 2012-02 i s E l e c t r i c a l Construction.

1. A l l general/mechanical construction and equipment


installation required t o f a c i l i t a t e the operation
of t h e proposed improvements.

2. A l l electrical construction and equipment


installation required t o f a c i l i t a t e the operation
of t h e proposed improvements.

3. A l l temporary c o n s t r u c t i o n measures r e q u i r e d t o
f a c i l i t a t e theconstruction and o p e r a t i o n o f t h e
proposed improvements.

4. A l l t e m p o r a r y pumps, p i p e s , e t c . , required t o
maintain piped process and u t i l i t y systems
r e q u i r e d t o m a i n t a i n o p e r a t i o n o f t h e WWTP.

5. D e m o l i t i o n o f t h e e x i s t i n g 1.5 m e t e r B e l t F i l t e r
Press, Lime Post Treatment Unit, Reversing
Conveyor, Pug Mill, Controls, cables and
conduits.

6. Demolition of the Belt Filter Press concrete


basin.

7. Installation of a new Rotary Press Unit,


Flocculator, Shaftless Screw Conveyor, Polymer
M i x i n g and Dosing U n i t , and a i r compressor, each
w i t h a l l c o n t r o l s , cables and conduits r e q u i r e d .

01000-1 2 2 0 / 2 0 1 2 - 0 1 , 02
8. I n s t a l l a t i o n o f a l l s u p p o r t s and a c c e s s p l a t f o r m s
r e q u i r e d t o f a c i l i t a t e t h e new e q u i p m e n t .

9. Installation of a l l required interior and


exterior drains.

10. Demolition o f an existing inline sludge grinder


unit.

11. Demolition of the e x i s t i n g primary sludge pumps


and c o n c r e t e e q u i p m e n t p a d s .

12. Installation o f a new i n l i n e s l u d g e g r i n d e r u n i t .

13. I n s t a l l a t i o n o f new s l u d g e pumps, e q u i p m e n t pads


and a s s o c i a t e d p i p e a n d v a l v e s .

14. Modification to process piping as identified in


the Contract Drawings.

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End o f S e c t i o n

01000-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01010

DRAWINGS INDEX

PART 1: GENERAL

1.01 DRAWINGS

1.01 DRAWINGS

A. The f o l l o w i n g d r a w i n g s d a t e d May 2 0 1 2 , p r e p a r e d
by t h e KLH E n g i n e e r s , I n c . accompany these
specifications and a r e a part thereof. The
drawings are the property o f t h e ENGINEER a n d
s h a l l n o t be u s e d f o r a n y p u r p o s e o t h e r t h a n t h a t
intended by t h e s p e c i f i c a t i o n s . The CONTRACTOR
s h a l l be r e s p o n s i b l e f o r p u r c h a s i n g a l l s e t s o f
d r a w i n g s a n d s p e c i f i c a t i o n s t o be u s e d i n t h e
progress o f t h e work. Specification documents
will be a v a i l a b l e f o r p u r c h a s e f r o m A c c u - C o p y
Reprographics at the address shown on t h e
Advertisement f o r the cost of reproduction.
Unauthorized reproduction o f t h e drawings or the
specifications b y t h e CONTRACTOR s h a l l n o t be
permitted.

M u n i c i p a l A u t h o r i t y Of The C i t y Of McKeesport
I n s t a l l a t i o n o f a Rotary Press and A n c i l l a r y
Equipment C o n t r a c t No. 2012-01, 02

Sheet Drawing No. Title

1 o f 20 220 -335 T i t l e Sheet


2 o f 20 220'-343 S i t e Plan and D e t a i l s
3 o f 20 220--336 Demolition Plan Floor EL.745.00 and
Section
4 o f 20 220--338 D e m o l i t i o n P h o t o g r a p h s F l o o r E l . 745.00
5 o f 20 220--344 D e m o l i t i o n P r i m a r y S l u d g e Pump P l a n a n d
Sections
6 o f 20 220--345 D e m o l i t i o n P h o t o g r a p h s F l o o r E l . 730.00
7 o f 20 220- -337 Demolition Plan Floor E l . 730.00/BFP
Basin
8 o f 20 220- -346 Proposed P r i m a r y P l a n and S e c t i o n s
9 o f 20 220--340 F l o o r E L . 730.00 New P i p i n g P l a n
10 o f 20 220- -339 F l o o r E l . 745.00 R o t a r y P r e s s P l a n
11 o f 20 220--341 S e c t i o n s and D e t a i l s
12 o f 20 220--348 S e c t i o n s and D e t a i l s
13 o f 20 220- -342 Press Process Diagram
14 o f 20 220- -347 Schematic Diagrams

01010-1 2 2 0 / 2 0 1 2 - 0 1 , 02
15 o f 20 220-349 Press Structural Plan, Sections and
Details
16 o f 20 220-350 Press Structural Plan, Sections and
Details
17 o f 20 220-351 Floor EL. 745.00 Rotary Press
E l e c t r i c a l Plan
18 o f 20 220-352 F l o o r E l . 730.00 E l e c t r i c a l P l a n
19 o f 20 220-353 E l e c t r i c a l Schematic Sheet 1 o f 2
20 o f 20 220-354 E l e c t r i c a l Schematic Sheet 2 o f 2

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End of S e c t i o n

01010-2 220/2012-01, 02
SECTION 01020

SUMMARY OF WORK

PART 1: GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and t h e G e n e r a l and Supplementary Conditions


and o t h e r D i v i s i o n 1 S p e c i f i c a t i o n s S e c t i o n s , a p p l y t o
this section.

1.02 PROJECT I D E N T I F I C A T I O N

A. The p r o j e c t c o n s i s t s o f t h e i n s t a l l a t i o n o f a R o t a r y
Press and A n c i l l a r y Equipment at the Municipal
Authority of the City McKeesport Water Pollution
Control Plant i n t h e C i t y o f McKeesport, Allegheny
County, PA. The work i s shown on t h e C o n t r a c t
Documents p r e p a r e d b y KLH E n g i n e e r s , I n c .

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

3.01 SCOPE OF WORK

A. A l l work s h a l l be p e r f o r m e d i n a c c o r d a n c e w i t h t h e
r e q u i r e m e n t s o f t h e C o n t r a c t Documents. A l l m a t e r i a l s
and equipment furnished shall conform to the
d e s c r i p t i o n s a n d r e q u i r e m e n t s a n d a l l work s h a l l be
constructed complete i n order t o provide t h e OWNER
with an o p e r a b l e installation which i s ready f o r
service.

B. Work u n d e r C o n t r a c t No. 2012-01 i n c l u d e s w o r k shown on


the Drawings and described i n these Technical
Specifications i n : Division 1, Summary o f Work;
D i v i s i o n 2, S i t e Work; D i v i s i o n 3, C o n c r e t e , M a s o n r y ;
D i v i s i o n 5, M e t a l s ; D i v i s i o n 6, Woods a n d P l a s t i c s ;
D i v i s i o n 7, T h e r m a l a n d M o i s t u r e Protection; Division
9, Finishes; Division 11, Equipment; D i v i s i o n 14
C o n v e y i n g S y s t e m s a n d D i v i s i o n 15, M e c h a n i c a l . This
CONTRACTOR i s designated as the "coordinating
c o n t r a c t o r " and i s r e s p o n s i b l e f o r o v e r a l l scheduling,
expediting, site supervision and a l l other duties
required t o maintain orderly construction.

01020-1 2 2 0 / 2 0 1 2 - 0 1 , 02
C. Work u n d e r C o n t r a c t No. 2012-02 s h a l l i n c l u d e a l l work
shown on the drawings and defined in Contract
Specifications, Division 1, Summary o f Work, a n d
D i v i s i o n 16, E l e c t r i c a l .

D. E a c h CONTRACTOR s h a l l c o n s u l t t h e r e q u i r e m e n t s o f a l l
D i v i s i o n s and a l l c o n t r a c t d r a w i n g s i n d e t e r m i n i n g t h e
scope.

E. Each CONTRACTOR shall make h i s own arrangements


concerning requirements for field offices; utilities;
tool, equipment and m a t e r i a l storage; and toilet
facilities.

F. The t o t a l b i d p r i c e f o r t h e M u n i c i p a l A u t h o r i t y Of The
C i t y Of M c K e e s p o r t I n s t a l l a t i o n o f a R o t a r y P r e s s a n d
Ancillary Eguipment Contract No. 2012-01, 02 i s
inclusive o f a l l work identified i n the Contract
Drawings and Specifications inclusive of the
A d m i n i s t r a t i o n B u i l d i n g E x p a n s i o n C o n s t r u c t i o n and t h e
Laboratory Construction.

3.02 GENERAL CONSTRUCTION CONTRACT NO. 2012-01

A. T h i s C o n t r a c t i n c l u d e s m e c h a n i c a l , and s t r u c t u r a l work
and other activities traditionally recognized as
general construction. I t also includes administrative
and c o o r d i n a t i o n r e s p o n s i b i l i t i e s .

1. A l l piping installation and modifications


required to accommodate the proposed
improvements.

2. Demolition of the existing equipment as


identified i n the Construction Drawings and
installation of a Rotary Press and Ancillary
Equipment

3.03 E L E C T R I C A L CONSTRUCTION CONTRACT NO. 2012-02

A. This Contract includes but i s not limited to the


following:

1. Temporary E l e c t r i c
2. Identification
3. Support S t r u c t u r e s

01020-2 220/2012-01, 02
4. Demolition
5. Raceway
6. Wire
7. Boxes
8. Wiring Devices
9. Safety Disconnect Switches
10. U t i l i t y Service Entrances
11. Grounding
12. Transformers
13. Panelboards
14. Main Switchboard
15. Instrumentation
16. C o n t r o l Panels - Furnished With Equipment

3.04 SEQUENCING OF CONSTRUCTION

A. The CONTRACTORS shall schedule and coordinate


construction activities and at no time during
construction shall t h e CONTRACTORS bypass process
flows from the treatment train. The coordinating
C o n t r a c t o r s h a l l be r e s p o n s i b l e f o r t h a t c o o r d i n a t i v e
e f f o r t f o r t h i s p r o j e c t and other m u t u a l l y exclusive
projects contracted with the Authority.

B. Each c o n t r a c t o r s h a l l submit a s c h e d u l e f o r completion


t o t h e OWNER f o r a p p r o v a l .

C. The work s h a l l be g e n e r a l l y s e q u e n c e d a s f o l l o w s :

1. Demolition o f t h e 1.5 M e t e r B e l t Filter Press,


Lime Post Treatment U n i t , R e v e r s i n g Conveyor, and
Pug M i l l .

2. Demolition of the Belt Filter Press concrete


b a s i n and r e p a i r t h e f l o o r .

3. The following items may be completed


concurrently:

a. Installation of the Rotary Press,


F l o c c u l a t o r , Screw Conveyor, A i r Compressor
and C o n t r o l s .

b. Installation o f t h e Polymer Mixing and


D o s i n g U n i t and C o n t r o l s .

01020-3 2 2 0 / 2 0 1 2 - 0 1 , 02
c. Demolition of the e x i s t i n g inline sludge
g r i n d e r u n i t a n d p r i m a r y s l u d g e pumps a n d
c o n c r e t e equipment pads.

d. I n s t a l l a t i o n o f a new i n l i n e s l u d g e g r i n d e r
u n i t a n d new s l u d g e pumps, e q u i p m e n t p a d s
and a s s o c i a t e d p i p e a n d v a l v e s .

e. Make a l l modifications to the Process


Piping.

4. S t a r t - u p a n d t e s t i n g o f new e q u i p m e n t .

5. Final site restoration.

End o f S e c t i o n

01020-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01040

COORDINATION

PART 1: GENERAL

1.01 WORK INCLUDED

A. The CONTRACTOR s h a l l n o t h a v e e x c l u s i v e o c c u p a n c y o f
t h e s i t e o f t h e work. O t h e r c o n t r a c t o r s a r e i n v o l v e d
i n t h i s p r o j e c t , a s w e l l a s t h e OWNER'S e m p l o y e e s i n
order to maintain operation of the treatment
f a c i l i t i e s a t a l l t i m e s may e n t e r a n d p e r f o r m their
d u t i e s on t h e s i t e . The CONTRACTOR w i l l c o n d u c t h i s
w o r k i n s u c h manner a s n o t t o p r e v e n t t h e o p e r a t i o n o f
the treatment p l a n t .

B. The CONTRACTOR w i l l be r e q u i r e d t o coordinate h i s


work, t o phase the construction operations, and
provide, install and maintain any temporary
connections necessary t o permit the operation of the
OWNER'S f a c i l i t i e s . A n y c o n s t r u c t i o n work r e q u i r i n g
the shut-down of f a c i l i t i e s must be s c h e d u l e d a n d
p e r f o r m e d o n l y a t s u c h t i m e s a s s h a l l be a u t h o r i z e d b y
the OWNER'S representative. Such work must be
completed during the specific periods a u t h o r i z e d by
the OWNER'S r e p r e s e n t a t i v e . I t i s anticipated that
most work may be p e r f o r m e d w i t h r e g u l a r t i m e ; h o w e v e r ,
i t may be n e c e s s a r y t h a t work w i l l be p e r f o r m e d d u r i n g
several shut-down p e r i o d s and/or during periods of
premium time payment t o accomplish the desired
c o n s t r u c t i o n . A l l c o s t s t o p e r f o r m t h e CONTRACTOR'S
work, i n c l u d i n g premium t i m e p a y m e n t s , s h a l l be b o r n e
by t h e CONTRACTOR a n d a r e t o be i n c l u d e d i n the
contract price.

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End o f S e c t i o n

01040-1 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

01040-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01041

SUPPLEMENTAL MECHANICAL CONDITIONS

PART 1: GENERAL

1.01 WORK INCLUDED

A. Accessibility

A l l w o r k s h a l l be i n s t a l l e d s o a s t o be a c c e s s i b l e f o r
o p e r a t i o n , maintenance and r e p a i r w i t h p a r t i c u l a r a t t e n t i o n
g i v e n t o l o c a t i n g v a l v e s , c o n t r o l s and equipment r e q u i r i n g
periodic operation, lubrication, cleaning, adjusting or
s e r v i c i n g o f any k i n d . A c c e s s p a n e l s s h a l l be p r o v i d e d a s
s p e c i f i e d a n d l o c a t e d on t h e D r a w i n g s when work i s b u i l t i n o r
concealed.

B. Field Measurements

The CONTRACTOR p r i o r t o o r d e r i n g materials or starting


construction shall verify existing elevations, building lines,
p i p e s i z e and m a t e r i a l , equipment c o n n e c t i o n s , e t c .A l l
d i m e n s i o n s a n d c l e a r a n c e s a f f e c t i n g t h e i n s t a l l a t i o n o f work
s h a l l be v e r i f i e d i n t h e f i e l d i n r e l a t i o n t o e s t a b l i s h e d
datum a n d t o t h e work o f o t h e r t r a d e s .

Should i n t e r f e r e n c e s occur which w i l l n e c e s s i t a t e d e v i a t i o n s


f r o m l a y o u t o r d i m e n s i o n s shown on t h e D r a w i n g s , t h e OWNER
s h a l l be n o t i f i e d a n d a n y c h a n g e s a p p r o v e d b e f o r e p r o c e e d i n g
w i t h t h e work.

C. Equipment Guards

All rotating equipment furnished including couplings,


f l y w h e e l s , g e a r t r a i n s a n d b e l t d r i v e s s h a l l be p r o v i d e d w i t h
adequate guards f o r p e r s o n n e l p r o t e c t i o n . Wherever p o s s i b l e ,
t h e g u a r d s s h a l l be p r o v i d e d b y t h e e q u i p m e n t m a n u f a c t u r e r .
F i e l d f a b r i c a t e d guards s h a l l c o n s i s t o f f l a t t e n e d expanded
m e t a l mesh w i t h a n a n g l e i r o n f r a m e . S m a l l g u a r d s may be
formed from s o l i d sheet m e t a l . The G u a r d s s h a l l be s u p p o r t e d
to prevent v i b r a t i o n o r i n t e r f e r e n c e with the rotating
e q u i p m e n t a n d s h a l l be r e m o v a b l e .

D. Equipment Supports and Anchor Bolts

E q u i p m e n t s u p p o r t s s h a l l be p r o v i d e d where s a i d e q u i p m e n t i s
shown on t h e D r a w i n g s . W h e r e v e r p o s s i b l e , s u p p o r t saddles,
support legs and b a s e p l a t e s shall be f u r n i s h e d by t h e

01041-1 2 2 0 / 2 0 1 2 - 0 1 , 02
e q u i p m e n t m a n u f a c t u r e r . The CONTRACTOR s h a l l c o o r d i n a t e t h e
s e t t i n g o f s u c h i t e m s t h a t may be c o n c r e t e - i m b e d d e d .

E. Grouting

E q u i p m e n t s h a l l be g r o u t e d t o p a d s . G r o u t s h a l l be M a s t e r
B u i l d e r s "EMBECO® 8 8 5 " p r e m i x e d , n o n s h r i n k g r o u t , m i x e d a n d
a p p l i e d a s recommended b y t h e m a n u f a c t u r e r .

F. Lifting Attachments

All equipment requiring hoisting f o r installation and/or


maintenance s h a l l be p r o v i d e d w i t h s u i t a b l e l i f t i n g a t -
t a c h m e n t s b y t h e M a n u f a c t u r e r a n d / o r t h e CONTRACTOR.

G. P r o t e c t i o n and Storage o f Equipment

The CONTRACTORS s h a l l assume f u l l r e s p o n s i b i l i t y f o r a l l


e q u i p m e n t r e c e i v e d b y them a n d s h a l l p r o v i d e a d e q u a t e p r o t e c -
t i o n a g a i n s t exposure t o t h e elements i n accordance with t h e
m a n u f a c t u r e r s recommendation. The means o f p r o t e c t i o n s h a l l
be s u b j e c t t o t h e OWNER'S a p p r o v a l .

H. L u b r i c a t i o n and T o o l s

On a l l e q u i p m e n t , ample means o f l u b r i c a t i o n s h a l l be p r o v i d e d
f o r b e a r i n g s and any o t h e r m e t a l l i c p a r t s i n s l i d i n g c o n t a c t .
A l e m i t e i n d u s t r i a l t y p e f i t t i n g s , o r a p p r o v e d e q u a l , s h a l l be
u s e d f o r g r e a s e l u b r i c a t i o n e x c e p t as o t h e r w i s e n o t e d h e r e i n .

The CONTRACTOR s h a l l p r o v i d e and a p p l y l u b r i c a n t i n a c c o r d a n c e


w i t h t h e m a n u f a c t u r e r ' s recommendations t o a l l equipment
requiring lubrication prior to start-up.

I. Nameplates

A l l e q u i p m e n t s h a l l have f a c t o r y a p p l i e d p e r m a n e n t n a m e p l a t e s
i n d i c a t i n g t h e m a n u f a c t u r e r ' s name, m o d e l a n d s e r i a l numbers,
t e m p e r a t u r e and p r e s s u r e d e s i g n and any o t h e r d a t a n e c e s s a r y
to conform w i t h s p e c i f i e d r e q u i r e m e n t s .

J. Attachments and Supports

The m e t h o d s o f a t t a c h i n g o r f a s t e n i n g e q u i p m e n t o r e q u i p m e n t
s u p p o r t s o r h a n g e r s t o s t r u c t u r e s s h a l l be s u b j e c t t o a p p r o v a l
by t h e ENGINEER. Shop d r a w i n g s i n d i c a t i n g s u c h s u p p o r t s a n d
a t t a c h m e n t s s h a l l be s u b m i t t e d b e f o r e p r o c e e d i n g w i t h t h e
work.

01041-2 2 2 0 / 2 0 1 2 - 0 1 , 02
D r i l l i n g , w e l d i n g o r t h e use o f e x p l o s i v e d r i v e n f a s t e n e r s on
b u i l d i n g s t r u c t u r e s s h a l l r e q u i r e p r i o r a p p r o v a l f o r each type
o f a p p l i c a t i o n u n l e s s s p e c i f i c a l l y shown on t h e d r a w i n g s .

K. Motors

Motors furnished with equipment s h a l l be of sufficient


c a p a c i t y t o operate the d r i v e n equipment under a l l c o n d i t i o n s
of o p e r a t i o n without l o a d i n g b e y o n d 90 p e r c e n t of their
n a m e p l a t e c u r r e n t o r power. The r a t i n g o f m o t o r s s h a l l n o t be
l e s s t h a n t h e h o r s e p o w e r shown on t h e D r a w i n g s o r s p e c i f i e d
herein. B o t h t h e r a t i n g and t h e c h a r a c t e r i s t i c s o f t h e m o t o r
shall be s u i t a b l e f o r the successful operation of the
equipment driven u n d e r maximum l o a d conditions without
exceeding the s p e c i f i e d temperature l i m i t s .

U n l e s s o t h e r w i s e n o t e d , a l l m o t o r s 1/2 h o r s e p o w e r and l a r g e r
s h a l l be 3 p h a s e , s q u i r r e l c a g e i n d u c t i o n t y p e d e s i g n e d f o r
s e r v i c e on a 460 v o l t , 60 H e r t z .

E a c h m o t o r s h a l l h a v e a c a s t i r o n f r a m e and l a r g e c a s t i r o n
c o n d u i t box w i t h c a s t c o v e r . Neoprene g a s k e t s shall be
p r o v i d e d between t h e c o n d u i t box and frame and between t h e box
and i t s c o v e r . A g r o u n d i n g l u g s h a l l be p r o v i d e d i n s i d e e a c h
c o n d u i t box.

E a c h m o t o r s h a l l be e q u i p p e d w i t h a t l e a s t one l i f t i n g e y e .
A l l h a r d w a r e s h a l l be c o r r o s i o n r e s i s t a n t , and m o t o r s s h a l l be
p a i n t e d i n accordance w i t h the P a i n t i n g S e c t i o n of these
Specifications.

M o t o r f r a m e s 213T and l a r g e r s h a l l be d r i p p r o o f o r s p l a s h
proof unless otherwise s p e c i f i e d . V e n t i l a t i o n openings s h a l l
be a r r a n g e d t o p r e v e n t t h e e n t r a n c e o f l i q u i d a t any a n g l e n o t
g r e a t e r t h a n 90 d e g r e e s downward f r o m t h e v e r t i c a l . Motors
s m a l l e r t h a n frame 213T s h a l l be t o t a l l y e n c l o s e d and s h a l l be
p r o v i d e d w i t h two 1/4 i n c h weep h o l e s d r i l l e d i n t h e b o t t o m o f
the frame.

M o t o r s i n s t a l l e d i n a r e a s n o t e d as " c l a s s i f i e d " s h a l l b e a r t h e
UL label for Class I, D i v i s i o n 1 hazardous l o c a t i o n s .
E x p l o s i o n p r o o f m o t o r s s h a l l be e q u i p p e d w i t h a b r e a t h e r d r a i n
a p p r o v e d f o r t h e a b o v e h a z a r d o u s l o c a t i o n i n l i e u o f weep
holes.

The i n s u l a t i o n s y s t e m s h a l l be C l a s s B minimum and shall


p r o v i d e a high d i e l e c t r i c s t r e n g t h long l i f e c o v e r i n g f o r the
w i n d i n g s i n a c o n t i n u a l l y damp and c h e m i c a l l y c o n t a m i n a t e d
environment. The i n s u l a t i o n s h a l l be r e s i s t a n t t o a t t a c k by
m o i s t u r e , a c i d s , a l k a l i s , a b r a s i v e s and m e c h a n i c a l and t h e r m a l

01041-3 220/2012-01, 02
shock. L e a d s s h a l l be s e a l e d w i t h a n o n w i c k i n g i n s u l a t i o n o f
s i l i c o n e elastomer.

M o t o r i n s u l a t i o n r e s i s t a n c e may be c h e c k e d a t any t i m e d u r i n g
c o n s t r u c t i o n o r d u r i n g the warranty p e r i o d i n accordance with
the E l e c t r i c a l S e c t i o n o f these S p e c i f i c a t i o n s . Any m o t o r n o t
m e e t i n g t h e r e q u i r e m e n t s s p e c i f i e d t h e r e i n w i l l be r e j e c t e d .

NEMA Frames 213T t h r o u g h 445T: A l l m o t o r s r e q u i r i n g s t a n d a r d


NEMA Frames 213T t h r o u g h 445T s h a l l h a v e s t a t o r w i n d i n g s
c o m p l e t e l y e n c a p s u l a t e d w i t h a f l e x i b l e e p o x y compound.

Frames s m a l l e r t h a n 213T o r l a r g e r t h a n 445T: A l l motors


r e q u i r i n g f r a m e s s m a l l e r t h a n 213T o r l a r g e r t h a n 445T s h a l l
have w i n d i n g s s e a l e d w i t h s i l i c o n e e l a s t o m e r o r o t h e r premium
s y s t e m s u b j e c t t o a c c e p t a n c e b y t h e ENGINEER.

A l l r a t i n g s s h a l l be b a s e d on o p e r a t i o n i n a 40 d e g r e e s C
ambient t e m p e r a t u r e . The t e m p e r a t u r e r i s e o f t h e m o t o r w i n d -
i n g s w i l l n o t e x c e e d 80 d e g r e e s C b y r e s i s t a n c e when o p e r a t e d
c o n t i n u o u s l y a t r a t e d horsepower. M o t o r s s h a l l be s u i t a b l e
for operation a t r a t e d l o a d w i t h v o l t a g e and frequency
v a r i a t i o n s i n a c c o r d a n c e w i t h AGMA-12.43-12.46. S t a r t i n g KVA
o f m o t o r s 15 h o r s e p o w e r a n d l a r g e r s h a l l n o t e x c e e d 5.59 KVA
p e r h o r s e p o w e r (Code L e t t e r F) e x c e p t b y s p e c i f i c p e r m i s s i o n
o f t h e ENGINEER.

Power f a c t o r s h a l l n o t be l e s s t h a n 0.85 when o p e r a t i n g a t


f u l l l o a d . On m o t o r s w i t h more t h a n s i x p o l e s , t h e CONTRACTOR
may f u r n i s h c a p a c i t o r s i n o r d e r t o meet t h e above r e q u i r e m e n t .
C a p a c i t o r e q u i p m e n t s h a l l be i n a c c o r d a n c e w i t h t h e E l e c t r i c a l
Section of these S p e c i f i c a t i o n s .

A l l motors equipped w i t h g r e a s a b l e b a l l o r r o l l e r bearings


unless otherwise noted. H y d r a u l i c g r e a s e f i t t i n g s and d r a i n
p l u g s s h a l l be s u p p l i e d a n d s h a l l be l o c a t e d s o a s t o be
r e a d i l y a c c e s s i b l e i n t h e completed machine u s i n g e x t e n s i o n
l i n e s i f necessary.

F r a c t i o n a l horsepower motors s h a l l i n c l u d e a l l motors s m a l l e r


t h a n 1/3 h o r s e p o w e r . F r a c t i o n a l h o r s e p o w e r m o t o r s s h a l l be
t o t a l l y e n c l o s e d o r e x p l o s i o n p r o o f as a p p l i c a b l e . Bearing
s h a l l be s e a l e d b a l l b e a r i n g t y p e , f a c t o r y l u b r i c a t e d f o r
life. M o t o r s s h a l l be r a t e d f o r s e r v i c e on a 120 v o l t , 60
Hertz, s i n g l e phase d i s t r i b u t i o n system.

01041-4 2 2 0 / 2 0 1 2 - 0 1 , 02
M o t o r D a t a : The CONTRACTOR s h a l l f u r n i s h m o t o r d a t a f r o m each
equipment s u p p l i e r and s h a l l s u b m i t s i x (6) c o p i e s o f
t a b u l a t i o n o f a l l m o t o r s t o be f u r n i s h e d u n d e r t h i s C o n t r a c t .
The t a b u l a t i o n s h a l l i n c l u d e :

1. Name o f m o t o r d r i v e n e q u i p m e n t
2. Horsepower
3. Voltage
4. F u l l load current
5. Hertz
6. L o c k e d r o t o r KVA l e t t e r
7. Enclosure type
8. Motor manufacturer
9. Temperature r i s e i n degrees C

Capacitors f o r Motors: E a c h 3-phase 460 v o l t m o t o r 25 HP a n d


l a r g e r , u n l e s s o t h e r w i s e n o t e d , s h a l l be p r o v i d e d with a
c a p a c i t o r o f t h e maximum KVAR s i z e i n a c c o r d a n c e w i t h t h e
latest requirements of the National Electrical Code.
C a p a c i t o r s s h a l l be f u r n i s h e d w i t h e a c h r e s p e c t i v e m o t o r a n d
s h a l l be i n s t a l l e d a n d w i r e d b y t h e E l e c t r i c a l CONTRACTOR.
E a c h c a p a c i t o r s h a l l be s u i t a b l e f o r 460 v o l t s , 3 - p h a s e , 60
Hertz service. C a p a c i t o r s s h a l l n o t be f u r n i s h e d f o r m o t o r s
connected t o v a r i a b l e speed panels and/or reduced voltage
starters.

L. P a i n t i n g and F i n i s h i n g

A l l p u r c h a s e d equipment s h a l l have a f a c t o r y a p p l i e d g l o s s
enamel f i n i s h o f t h e m a n u f a c t u r e r ' s s t a n d a r d color unless
o t h e r w i s e s p e c i f i e d o r u n l e s s a r r a n g e m e n t s a r e made t o f u r n i s h
t h e e q u i p m e n t w i t h a f a c t o r y a p p l i e d p r i m e r w h i c h w i l l be com-
patible with the f i n i s h s p e c i f i e d i n the painting section of
these s p e c i f i c a t i o n s .

E q u i p m e n t w h i c h w i l l be s u b j e c t t o a b n o r m a l c o n d i t i o n s o f h i g h
t e m p e r a t u r e , c o r r o s i v e e n v i r o n m e n t , e t c . , s h a l l have f i n i s h e d
and/or p r o t e c t i v e c o a t i n g s s u i t a b l e f o r t h e s e r v i c e as n o t e d
on t h e D r a w i n g s a n d / o r i n t h e S p e c i f i c a t i o n s .

A l l f i n i s h e s on a l l d e l i v e r e d equipment ( w i t h t h e e x c e p t i o n o f
e l e c t r i c a l p a n e l s ) s h a l l be p a i n t e d i n t h e f i e l d w i t h a f i n a l
c o a t o f a c o l o r s e l e c t e d b y t h e OWNER.

Field f a b r i c a t e d bare i r o n o r s t e e l items required f o r


i n s t a l l a t i o n o f work s h a l l have r o u g h o r s h a r p edges removed,
be t h o r o u g h l y c l e a n e d o f d i r t , r u s t w e l d s l a g , grease or o i l
and be p a i n t e d i n a c c o r d a n c e w i t h t h e painting section of
these contract s p e c i f i c a t i o n s .

01041-5 2 2 0 / 2 0 1 2 - 0 1 , 02
M. Night Work

Work a f t e r d a r k w i l l n o t be p e r m i t t e d e x c e p t u n d e r e x t r e m e
emergency, o r o n l y under s p e c i a l d i r e c t i o n s , o r i f s t a t e d i n
the S p e c i a l Requirements. The p l a c i n g o f c o n c r e t e s h a l l be
started early enough i n the daylight hours t o insure
c o m p l e t i o n o f t h e s e c t i o n under c o n s t r u c t i o n b e f o r e dark.

Whenever t h e CONTRACTOR f i n d s i t n e c e s s a r y o r e x p e d i e n t t o do
w o r k a t n i g h t , s u c h n i g h t work s h a l l be p e r f o r m e d b y t h e
CONTRACTOR w i t h o u t a d d i t i o n a l o r e x t r a c o s t t o t h e OWNER, a n d
o n l y w i t h t h e OWNER'S a p p r o v a l . The CONTRACTOR s h a l l p r o v i d e
a l l l i g h t s r e q u i r e d f o r t h e p r o p e r a n d e x p e d i t i o u s c a r r y i n g on
o f a n y work.

N. Openings, Chases, Sleeves, Inserts,E t c .

The CONTRACTOR s h a l l p r o v i d e a l l o p e n i n g s , c h a s e s , e t c . , i n
his work t o f i t h i s own work a n d t h a t of the other
CONTRACTORS. A l l s u c h o p e n i n g s o r c h a s e s shown on t h e
Contract Drawings, o r reasonably i m p l i e d thereby, o r as
c o n f i r m e d o r m o d i f i e d by shop, s e t t i n g o r e r e c t i n g d r a w i n g s
a p p r o v e d b y t h e ENGINEER, s h a l l be p r o v i d e d .

Where p i p e s o r c o n d u i t s a r e t o p a s s t h r o u g h s l a b s o r w a l l s , o r
where e q u i p m e n t f r a m e s o r s u p p o r t s a r e t o be i n s t a l l e d a s
i n t e g r a l p a r t o f an o p e n i n g , t h e s l e e v e s o p e n i n g forms o r
f r a m e s s h a l l be f u r n i s h e d b y t h e i n s t a l l e r o f t h e p i p e s ,
c o n d u i t s o r e q u i p m e n t . Where h a n g e r i n s e r t s a n d s i m i l a r i t e m s
a r e t o be i n s t a l l e d as an i n t e g r a l p a r t o f a s l a b o r w a l l ,
t h e y s h a l l be f u r n i s h e d b y t h e i n s t a l l e r o f t h e p i p e o r o t h e r
equipment r e q u i r i n g t h e hanger. The CONTRACTOR s h a l l f u r n i s h
all hardware, sleeves, wall pieces, e t c . required f o r
p e n e t r a t i o n t h r o u g h proposed and e x i s t i n g s t r u c t u r e w a l l s and
for connection t o outside piping.

The i n s t a l l e r o f t h e c o n d u i t o r e q u i p m e n t s h a l l f u r n i s h a l l
n e c e s s a r y i n f o r m a t i o n , i n s t r u c t i o n s and m a t e r i a l s t o e f f e c t
accurate installation of the required openings, chases,
s l e e v e s , frames, i n s e r t s , e t c . When s u c h i t e m s a r e s e c u r e d i n
p o s i t i o n and j u s t p r i o r t o c o n s t r u c t i o n o f t h e surrounding
slab or wall, t h e CONTRACTOR s h a l l a s c e r t a i n t h e p r o p e r
number, l o c a t i o n s a n d s e t t i n g s t h e r e o f , s h a l l s c h e d u l e h i s
o p e r a t i o n s so as t o p r o v i d e a r e a s o n a b l e o p p o r t u n i t y and time
i n t e r v a l f o r such i n s p e c t i o n .

Any c o s t r e s u l t i n g f r o m c o r r e c t i o n o f d e f e c t i v e , i l l timed or
mislocated work, or f o r subsequent work w h i c h becomes
necessary because o f omitted openings, chases, sleeves,
frames, i n s e r t s , e t c . , s h a l l be b o r n e b y t h e CONTRACTOR.

01041-6 2 2 0 / 2 0 1 2 - 0 1 , 02
0. P e r i o d i c C l e a n Up; B a s i c Site Restoration

D u r i n g c o n s t r u c t i o n t h e CONTRACTORS s h a l l r e g u l a r l y remove
f r o m t h e s i t e o f t h e work a l l a c c u m u l a t e d d e b r i s a n d s u r p l u s
m a t e r i a l s o f any k i n d which r e s u l t from t h e i r operations.
Unused e q u i p m e n t a n d t o o l s s h a l l be r e a s o n a b l y stored.

The CONTRACTOR s h a l l p e r f o r m t h e c l e a n up work on a r e g u l a r


b a s i s a n d a s f r e q u e n t l y a s o r d e r e d b y t h e ENGINEER. Basic
s i t e r e s t o r a t i o n i n a p a r t i c u l a r a r e a s h a l l be a c c o m p l i s h e d
immediately f o l l o w i n g the i n s t a l l a t i o n o r completion o f the
required f a c i l i t i e s i n that area. F u r t h e r m o r e , s u c h work
s h a l l a l s o be a c c o m p l i s h e d , when o r d e r e d b y t h e ENGINEER, i f
p a r t i a l l y c o m p l e t e d f a c i l i t i e s must r e m a i n i n c o m p l e t e f o r some
t i m e p e r i o d due t o u n f o r e s e e n circumstances.

Upon f a i l u r e o f t h e CONTRACTOR t o p e r f o r m p e r i o d i c c l e a n up
and basic restoration of the site t o t h e ENGINEER'S
s a t i s f a c t i o n , t h e OWNER may, upon f i v e (5) d a y s p r i o r w r i t t e n
n o t i c e t o t h e CONTRACTOR, w i t h o u t p r e j u d i c e t o any o t h e r
r i g h t s o r r e m e d i e s o f t h e OWNER, c a u s e s u c h work f o r w h i c h t h e
CONTRACTOR i s r e s p o n s i b l e t o be a c c o m p l i s h e d t o t h e e x t e n t
deemed n e c e s s a r y b y t h e ENGINEER, a n d a l l c o s t s r e s u l t i n g
t h e r e f r o m s h a l l be c h a r g e d t o t h e CONTRACTOR a n d d e d u c t e d f r o m
t h e amounts o f money t h a t may be due h i m .

P. Use o f F a c i l i t i e s before Completion

The OWNER r e s e r v e s t h e r i g h t a n d i s r e q u i r e d t o e n t e r a n d u s e
c e r t a i n portions o f t h e constructed f a c i l i t i e s before final
c o m p l e t i o n o f t h e w h o l e work t o be done u n d e r t h e s e c o n t r a c t s .
However, o n l y t h o s e p o r t i o n s o f t h e f a c i l i t i e s w h i c h have been
c o m p l e t e d t o t h e ENGINEER'S s a t i s f a c t i o n s h a l l be p l a c e d i n
service.

Consistent w i t h t h e approved progress schedule, CONTRACTOR


s h a l l c o o p e r a t e w i t h t h e OWNER, h i s a g e n t s a n d t h e ENGINEER t o
accelerate completion o f those facilities, or portions
t h e r e o f , w h i c h have been d e s i g n a t e d f o r e a r l y use by t h e
OWNER.

Q. Codes a n d O r d i n a n c e s

In a d d i t i o n t o observing l i m i t a t i o n s o f t h e easements and


r i g h t s o f way, t h e CONTRACTOR s h a l l c o n f i n e a p p a r a t u s , s t o r a g e
of material and c o n s t r u c t i o n operations t o the limits
p r e s c r i b e d b y o r d i n a n c e s o r p e r m i t s , o r a s may be d i r e c t e d b y
t h e A u t h o r i t y a n d s h a l l n o t encumber t h e j o b s i t e .

01041-7 2 2 0 / 2 0 1 2 - 0 1 , 02
The CONTRACTOR a g r e e s t o c o n f o r m t o , comply w i t h a n d a b i d e b y ,
any a n d a l l l a w s , o r d i n a n c e s , r u l e s a n d r e g u l a t i o n s o f t h e
F e d e r a l Government, S t a t e o r l o c a l government w h i c h p e r t a i n t o
o r i n a n y way e f f e c t t h e work t o be done b y t h e CONTRACTOR,
any a n d a l l i n s t r u c t i o n s a n d r e g u l a t i o n s o f t h e A u t h o r i t y
p e r t a i n i n g t h e r e t o , i n c l u d i n g any laws, o r d i n a n c e s , rules,
r e g u l a t i o n s and i n s t r u c t i o n s r e g a r d i n g s i g n s , a d v e r t i s i n g ,
f i r e and/or smoking.

R. Safety Regulations

The CONTRACTOR shall comply w i t h the requirements and


s t a n d a r d s o f a l l F e d e r a l , S t a t e and l o c a l laws, o r d i n a n c e s ,
codes, r u l e s and r e g u l a t i o n s g o v e r n i n g s a f e t y and h e a l t h .
P r o t e c t i o n s h a l l be a f f o r d e d t o a l l p e r s o n s h a v i n g a c c e s s t o
the j o b s i t e .

N o t h i n g i n any p a r a g r a p h s o f t h e s e C o n t r a c t Documents s h a l l be
c o n s t r u e d as r e l i e v i n g t h e CONTRACTOR f r o m f u l l r e s p o n s i b i l i t y
f o r s a f e p r o s e c u t i o n o f t h e work a t a l l t i m e s .

T. P o t e n t i a l Of E x p o s u r e To Raw W a s t e w a t e r

The construction activities r e q u i r e d t o be p e r f o r m e d i n


c o n d u c t o f t h e work w i l l n e c e s s i t a t e t h e i n t e r c o n n e c t i o n ,
i n t e r c e p t i o n , o f p r o c e s s b a s i n s and i n t e r p l a n t p i p i n g . S a i d
b a s i n s and WWTP p i p i n g a r e c o n v e y i n g a l l t r e a t e d a n d u n t r e a t e d
w a s t e s and r u n o f f d i s c h a r g e d t o t h e p u b l i c sewer s y s t e m w i t h i n
t h e a r e a s e r v e d , w h i c h w a s t e s may c o n t a i n a n d / o r generate
t o x i c , noxious, oxygen d e p l e t i n g o r o t h e r l i q u i d o r gaseous
s u b s t a n c e s h a r m f u l t o human b e i n g s . The CONTRACTOR s h a l l ,
t h e r e f o r e , t h o r o u g h l y i n s t r u c t a l l o f h i s p e r s o n n e l and those
o f a n y s u b c o n t r a c t o r o r m a t e r i a l s m a n i n v o l v e d i n s u c h work so
t h a t a p p r o p r i a t e a n d c o m p l e t e s a f e t y work p r a c t i c e s a r e
o b s e r v e d a t a l l t i m e s . He s h a l l a l s o p r o v i d e a l l p e r s o n n e l
w i t h a l l t o o l s , c l o t h i n g and o t h e r d e v i c e s n e c e s s a r y f o r such
safe p r a c t i c e , i n c l u d i n g appropriate waterproof clothing,
respirators, p r o t e c t i v e g l a s s e s , mechanical a i r blowing
equipment t o p r e - v e n t i l a t e manholes and o t h e r chambers,
e x p l o s i v e atmosphere d e t e c t o r s , l a d d e r s , s a f e t y harnesses,
e t c . No work s h a l l be p e r f o r m e d u n d e r a n y u n s a f e c o n d i t i o n s
and i f same i s d e t e c t e d a t a n y t i m e , t h e CONTRACTOR s h a l l
s u s p e n d o p e r a t i o n s i m m e d i a t e l y , a n d n o t resume h i s a c t i v i t i e s
u n t i l r e m e d i a l measures have been t a k e n o r u n t i l t h e u n s a f e
s i t u a t i o n has o t h e r w i s e been c o m p l e t e l y overcome.

U. Hazardous M a t e r i a l s a t Job S i t e

In accordance with t h e i n t e n t of the Federal Occupational


S a f e t y and H e a l t h A d m i n i s t r a t i o n Standard S e c t i o n 29CFR-
1 9 1 0 . 1 2 , H a z a r d C o m m u n i c a t i o n w i t h e f f e c t i v e d a t e o f May 25,

01041-8 2 2 0 / 2 0 1 2 - 0 1 , 02
198 6, t h e OWNER h e r e b y n o t i f i e s t h e CONTRACTOR t h a t work i s t o
be p e r f o r m e d on p r o p e r t y where t h e CONTRACTOR'S e m p l o y e e s may
be e x p o s e d t o h a z a r d o u s m a t e r i a l s e x i s t i n g on t h e p r e m i s e s .

C h e m i c a l s known t o be u s e d o r s t o r e d b y t h e owner i n c l u d e t h e
f o l l o w i n g : C h l o r i n e , Polymer and Lime.

The OWNER, CONTRACTOR a n d any s u b c o n t r a c t o r s w i l l e a c h p r o v i d e


o r make a v a i l a b l e t o t h e o t h e r s a n d a n y o f them a n y w r i t t e n
h a z a r d c o m m u n i c a t i o n p r o g r a m r e q u i r e d t o be m a i n t a i n e d w i t h
r e s p e c t t o t h e s i t e and any m a t e r i a l s a f e t y data sheet and
o t h e r h a z a r d c o m m u n i c a t i o n i n f o r m a t i o n r e q u i r e d t o be p r o v i d e d
in accordance with Laws and a p p l i c a b l e Regulations.
CONTRACTOR s h a l l be r e s p o n s i b l e f o r c o o r d i n a t i n g a n y s u c h
r e q u i r e d e x c h a n g e o f documents o r i n f o r m a t i o n between o r among
A u t h o r i t y , CONTRACTOR a n d a n y s u b c o n t r a c t o r s , o r a n y o f them.
CONTRACTOR s h a l l i n c l u d e t h e p r o v i s i o n s o f t h i s p a r a g r a p h i n
any s u b c o n t r a c t f o r a n y p a r t o f t h e work a t t h e s i t e .

V. Protection from Hazardous Substances and C o n t a m i n a t i n g


Materials ~~~

CONTRACTOR s h a l l t a k e a l l m e a s u r e s t o p r e v e n t t h e r e l e a s e ,
s p i l l a g e o r improper d i s p o s a l o f any hazardous substance o r
c o n s t r u c t i o n o r w a s t e m a t e r i a l s w h i c h may c o n t a m i n a t e t h e
wastewater t r e a t m e n t process, equipment, tanks o r p i p i n g , and
t h e OWNER'S o r a d j a c e n t p r o p e r t i e s o r t h e environment o r
s u b s t a n t i a l l y e n d a n g e r human h e a l t h . The t r a n s p o r t a t i o n ,
h a n d l i n g , storage and use o f g a s o l i n e , o i l s , p a i n t s , r e s i d u a l
cleaning solvents and other hazardous substances or
contaminating m a t e r i a l s b y CONTRACTOR o r a n y s u b c o n t r a c t o r
s h a l l be i n s u c h a manner t o p r e v e n t r e l e a s e , s p i l l a g e o r
improper d i s p o s a l . Should any such hazardous substances o r
contaminating m a t e r i a l s be r e l e a s e d , s p i l l e d o r i m p r o p e r l y
disposed o f b y t h e CONTRACTOR o r a n y s u b c o n t r a c t o r s , t h e
CONTRACTOR s h a l l i m m e d i a t e l y n o t i f y t h e OWNER, n o t i f y a n y
a p p l i c a b l e e n v i r o n m e n t a l agency as r e q u i r e d by law, and
i m m e d i a t e l y remedy o r remove s u c h s u b s t a n c e s o r m a t e r i a l s , a n d
c l e a n and r e s t o r e t h e a f f e c t e d areas t o a safe c o n d i t i o n and
to the satisfaction o f t h e OWNER a n d a n y a p p l i c a b l e
e n v i r o n m e n t a l a g e n c y . The CONTRACTOR s h a l l p a y a l l c o s t s f o r
t h e remedy o r r e m o v a l o f c o n t a m i n a t e d m a t e r i a l s and t h e p r o p e r
d i s p o s a l o f them a t an a p p r o v e d a n d p e r m i t t e d s i t e a n d t h e
r e s t o r a t i o n o f t h ea f f e c t e d area. The CONTRACTOR s h a l l a l s o
be r e s p o n s i b l e f o r t h e p a y m e n t s o f a n d s h a l l i n d e m n i f y , hold
harmless a n d d e f e n d t h e OWNER, ENGINEER a n d ENGINEER'S
Consultants f r o m a l l p e n a l t i e s , f i n e s a n d damage claims
r e s u l t i n g from t h e r e l e a s e , s p i l l a g e o r improper d i s p o s a l by
CONTRACTOR o r any s u b c o n t r a c t o r o f any such hazardous
substances o r contaminating m a t e r i a l .

01041-9 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End o f Section
SECTION 01090

REFERENCES

PART 1 GENERAL

1.01 WORK INCLUDED

A. Where r e f e r e n c e i s made i n t h e s e d o c u m e n t s t o G o v e r n -
ment Specifications or to those of recognized
organizations s u c h as ASTM, ASME, e t c . the latest
e d i t i o n s s h a l l be u s e d .

PART 2 PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End o f Section

01090-1 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

01090-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01200

PROJECT MEETINGS

PART 1: GENERAL

1.01 PROGRESS MEETINGS

A. Purpose: Regular monthly meetings are f o r t h e purpose


of m o d i f y i n g work schedules and t o a r r i v e a t an
orderly sequence of operations agreeable to the
parties of the Contract. Meetings shall serve to
r e s o l v e c o n f l i c t s , a d j u s t w o r k a r r a n g e m e n t s , e t c . , so
t h a t work s t o p p a g e s a n d d e l a y s may be a v o i d e d .

B. Scheduling Additional Meetings: In addition to


regularly scheduled meetings, the ENGINEER may
s c h e d u l e a m e e t i n g when r e q u i r e d b y a n y p a r t y t o t h e
C o n t r a c t . The ENGINEER w i l l g i v e t o e a c h p a r t y w r i t t e n
n o t i c e o f t h e t i m e a n d p l a c e , a n d agenda o f e a c h s u c h
scheduled meeting.

C. M e e t i n g R e p r e s e n t a t i o n : Each party to the Contract


s h a l l be r e p r e s e n t e d a t s u c h m e e t i n g s b y a p e r s o n o r
p e r s o n s v e s t e d w i t h t h e a u t h o r i t y t o make n e c e s s a r y
d e c i s i o n s on t h e i r b e h a l f , a n d s u c h d e c i s i o n s shall
commit t h a t p a r t y t o t h e a g r e e d p r o c e d u r e s , sequence
of o p e r a t i o n s and time s c h e d u l e s .

D. Where procedures, sequence of operations, time


s c h e d u l e s a n d o t h e r m a t t e r s h a v e b e e n a g r e e d upon by
each p a r t y concerned, i t s h a l l become b i n d i n g upon
each p a r t y t o f o l l o w and comply w i t h s a i d p r o c e d u r e s ,
sequence of o p e r a t i o n s , time s c h e d u l e s , and o t h e r
m a t t e r s , b o t h a s t o t i m e p e r f o r m a n c e , a n d no c l a i m o f
d e l a y o r damages b y t h e CONTRACTOR i f he f a i l s t o
c o m p l y t h e r e w i t h w i l l be e n t e r t a i n e d b y t h e OWNER.

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End o f S e c t i o n

01200-1 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

01200-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01300

SUBMITTALS

PART 1: GENERAL

1.01 WORK INCLUDED

A. Shop D r a w i n g s

1. E a c h CONTRACTOR s h a l l s u b m i t t o t h e ENGINEER Shop


D r a w i n g s a n d i n f o r m a t i o n r e q u i r e d f o r t h e work.
All Drawings and information shall contain
s u f f i c i e n t data t o a s c e r t a i n compliance with the
Contract Documents. Incomplete, inadequate or
unidentified submittals will be r e j e c t e d . The
ENGINEER w i l l e x a m i n e s u b m i t t a l s o n l y a f t e r they
have b e e n p r o p e r l y i d e n t i f i e d , a s d e s c r i b e d l a t e r
i n t h i s c l a u s e , a n d s i g n e d b y t h e CONTRACTOR t o
i n d i c a t e t h a t he h a s r e v i e w e d a n d e n d o r s e d them.

2. The ENGINEER will review submittals only f o r


conformance with the design concept of the
p r o j e c t and w i t h t h e i n f o r m a t i o n g i v e n i n t h e
Contract Documents. R e v i e w o f s u b m i t t a l s shall
not relieve t h e CONTRACTOR f r o m responsibility
f o r d e v i a t i o n f r o m t h e C o n t r a c t Documents u n l e s s
specifically noted i n the submittal a n d no
exception i s taken b y t h e ENGINEER. The CON-
TRACTOR i s responsible f o r confirming and
correlating a l l quantities, dimensions,
fabrication d e t a i l s and t e c h n i q u e s , installation
methods and performance of t h e work. The
CONTRACTOR shall check and v e r i f y a l l field
measurements.

3. A l l s u b m i t t a l s must be c o m p l e t e , a c c u r a t e and
provide sufficient detail to indicate i t e m by
i t e m c o m p l i a n c e w i t h t h e C o n t r a c t Documents. The
ENGINEER will receive any s u b m i t t a l that the
CONTRACTOR c a r e s t o p r e s e n t .

4. When shop drawings include wiring diagrams,


piping, e q u i p m e n t o r o t h e r d a t a w h i c h must be
c o o r d i n a t e d w i t h t h e work o f o t h e r CONTRACTORS,
additional copies of the submittal shall be
f u r n i s h e d f o r r e v i e w and f o r d i s t r i b u t i o n by t h e
ENGINEER.

01300-1 2 2 0 / 2 0 1 2 - 0 1 , 02
To f a c i l i t a t e r e v i e w , t h e CONTRACTOR s h a l l number
consecutively each submittal. This numbering
system should be i n o r d e r o f s u b m i t t a l . Any
r e s u b m i t t a l r e q u i r e d s h a l l h a v e t h e same number
as t h e o r i g i n a l s u b m i t t a l , f o l l o w e d b y n o t a t i o n
s i g n i f y i n g t h a t i t i s a second (or t h i r d , e t c . )
s u b m i t t a l , e . g . #14 ( 2 n d s u b . ) . I n a d d i t i o n , a l l
s u b m i t t a l s s h a l l have t h e f o l l o w i n g i n f o r m a t i o n
p l a c e d on them b y t h e CONTRACTOR, a n d r e v i e w o f a
p a r t i c u l a r s u b m i t t a l w i l l be u n d e r t a k e n o n l y i f
such i n f o r m a t i o n i s p r o v i d e d :

a. Shop S u b m i t t a l Number
b. D e v i a t i o n s : None : As L i s t e d :
c. R e f e r e n c e S p e c i f i c a t i o n Number
d. R e f e r e n c e D r a w i n g Number
e. S p a c e R e q u i r e m e n t : As D e s i g n e d
D i f f e r e n t , as L i s t e d
f. Contractor has r e v i e w e d and s u b m i t t e d for
review
Signature
Date

Make t h e c o r r e c t i o n s i n d i c a t e d on t h e r e t u r n e d
shop d r a w i n g s and r e s u b m i t f o r f i n a l approval,
f u r n i s h i n g s u c h o t h e r c o p i e s t h a t may be n e e d e d .
No work shown on shop drawings s h a l l be s t a r t e d
u n t i l same has been r e t u r n e d approved.

Submittal Processing

a. To e x p e d i t e the submittal review process,


the Construction team shall process
submittals e l e c t r o n i c a l l y t h r o u g h t h e most
current version o f AEC-Sync; a web-based
construction administration software. AEC-
Sync i s a method to transmit electronic
submittals between the subcontractor,
contractor, design team, engineers and
owner, a s o p p o s e d t o o t h e r m e t h o d s s u c h a s
e m a i l , FTP o r p a p e r . AEC-Sync s e r v e s a s a
collaborative web environment, which
expedites and o r g a n i z e s the review process
and saves substantial resources by
minimizing administration, printing,
s h i p p i n g and c o u r i e r c o s t s .

01300-2 2 2 0 / 2 0 1 2 - 0 1 , 02
b. The GENERAL CONTRACTOR shall allocate
$225.00 p e r month f o r t h e use o f A E C - S y n c
w i t h i n t h e c o n t r a c t b i d . The f e e s h a l l be
calculated from t h e s t a r t of c o n s t r u c t i o n
through the ' f i n a l c o m p l e t i o n ' date. There
i s no s e p a r a t e u s e r l i c e n s e as t h e monthly
project fee covers unlimited users per
project. The OWNER, ENGINEER and a l l
CONTRACTORS s h a l l u t i l i z e t h i s s y s t e m .

c. AEC-Sync shall provide a training session


via web conference for the c o n s t r u c t i o n
team.

d. PDF mark-up s o f t w a r e i s i n c l u d e d w i t h t h e
A E C - S y n c s o f t w a r e f o r a l l u s e r s . No other
shop d r a w i n g markup p r o c e d u r e s h a l l be u s e d .

e. AEC-Sync shall provide the project three


s e t s o f an i n d e p e n d e n t e l e c t r o n i c a r c h i v e o f
a l l d a t a a t t h e end o f t h e p r o j e c t v i a FTP
or D V D ( s ) .

f. V i s i t www.AEC-Sync.com o r c a l l 800-303-4650
f o r a d d i t i o n a l i n f o r m a t i o n on A E C - S y n c .

B. Instruction Manuals

1. The CONTRACTOR s h a l l f u r n i s h , p r i o r t o initial


testing, three (3) copies of an indexed
maintenance manual on a l l equipment and
s u p p l i e r s ' b r o c h u r e s on a l l s p e c i a l t y e q u i p m e n t ,
i n c l u d i n g performance curves with s i z e , model,
f i g u r e number, e t c . , i n d i c a t e d t o i d e n t i f y u n i t
furnished. Maintenance manuals are to be of
hardback, loose-leaf type and of a durable
q u a l i t y . Each s e t t o i n c l u d e the f o l l o w i n g :

a. Manufacturer's parts list identified with


t h e make, m o d e l and s e r i a l number o f t h e
equipment f u r n i s h e d .

b. C o n t r o l and w i r i n g diagrams.

c. Installation, operation, lubrication and


maintenance i n s t r u c t i o n s .

01300-3 220/2012-01, 02
d. Manufacturer's recommended spare parts
lists.

2. The required instruction manuals shall be


s u b m i t t e d t o t h e OWNER o r ENGINEER f o r r e v i e w a n d
a p p r o v a l i n t h e same manner a s shop d r a w i n g s a n d
additions, deletions, or modifications maybe
required as a result of this r e v i e w . The
materials and equipment f o r which manuals a r e
r e q u i r e d w i l l be d e t e r m i n e d b y t h e OWNER a n d / o r
ENGINEER.

Record Drawings

1. The CONTRACTOR i s r e s p o n s i b l e f o r m a i n t a i n i n g two


(2) s e t s o f R e c o r d Drawings. One s e t o f t h e
R e c o r d D r a w i n g s s h a l l be l e f t w i t h t h e OWNER a t
the completion of the project, while the other
set shall be d e l i v e r e d t o t h e ENGINEER b e f o r e
a p p l i c a t i o n f o r f i n a l payment.

2. A l l r e c o r d s s h a l l be k e p t b y t h e CONTRACTOR f o r
a l l d e v i a t i o n s i n l o c a t i o n o r e l e v a t i o n o f any
installation from that shown on t h e C o n t r a c t
Drawings. Record Drawings s h a l l i n c l u d e b u t n o t
be limited to the following: structural
l o c a t i o n s , p i p i n g l o c a t i o n s , equipment locations,
revisions t o schematic diagrams, e t c . Records
shall a l s o be k e p t o f a n y s i g n i f i c a n t changes
f r o m a p p r o v e d shop d r a w i n g s o r C o n t r a c t D r a w i n g s .
R e c o r d s s h a l l c o n s i s t o f m a r k e d shop o r C o n t r a c t
D r a w i n g s a n d s h a l l be s u b m i t t e d t o t h e OWNER a t
any t i m e upon r e q u e s t .

3. E a c h r e c o r d d r a w i n g s h a l l be c e r t i f i e d by t h e
CONTRACTOR a s a n a c c u r a t e r e p r e s e n t a t i o n of the
c o m p l e t e d work.

Photographs/Video Tape

1. The CONTRACTOR s h a l l p h o t o g r a p h a n d v i d e o t a p e
all work areas of the project. The still
photographs and v i d e o tape shall be dated
( m o n t h / d a y / y e a r / t i m e ) . The v i d e o s h a l l be VHS o r
DVD f o r m a t , c o l o r a n d v o i c e n a r r a t e d t o i n d i c a t e
the a c t i v i t y and/or f a c i l i t i e s b e i n g c o n s t r u c t e d .

01300-4 2 2 0 / 2 0 1 2 - 0 1 , 02
Two (2) c o p i e s o f t h e p h o t o g r a p h s a n d v i d e o t a p e
s h a l l be s u b m i t t e d m o n t h l y t o t h e ENGINEER a n d
will become t h e p r o p e r t y o f t h e OWNER. Still
p h o t o g r a p h s may be d i g i t a l , a n d a t l e a s t one (1)
hard copy shall be supplied i f digital
photographs a r e submitted.

PART 2 PRODUCTS

A. Not used.

PART 3: EXECUTION

3.01 SCOPE OF WORK

A. The CONTRACTORS s h a l l f u r n i s h but are not limited t o


the f o l l o w i n g s u b m i t t a l s :

1. Construction schedule (must be submitted and


approved prior to commencing construction
activities).
Schedule of values (must be submitted and
approved prior to commencing construction
activities).
3 S t r u c t u r a l E n g i n e e r i n g C a l c u l a t i o n s (as r e q u i r e d ) .
4 Concrete.
5 Masonry.
6 Rebar
7 Aluminum g r a t i n g and h a n d r a i l .
8 Coatings.
9 A l l pumps a n d p r o c e s s e q u i p m e n t .
10 Conveyors.
11 Process m e t e r i n g m o n i t o r i n g equipment.
12 P i p i n g and v a l v e s .
13 Other m i s c e l l a n e o u s m a t e r i a l s o f c o n s t r u c t i o n .
14 Temporary E l e c t r i c f o r t h e complete p r o j e c t .
15 I d e n t i f i c a t i o n (cables, c o n d u i t & equipment).
16 Support S t r u c t u r e s .
17 Raceways and Wire.
18 Boxes.
19 Grounding.
20 Safety Switches.
21 Switchboard.
22 Panelboards.
23 Transformers.

01300-5 2 2 0 / 2 0 1 2 - 0 1 , 02
24. Custom C o n t r o l P a n e l s .
25. Instrumentation.

End o f S e c t i o n

01300-6 220/2012-01, 02
SECTION 01501

CONSTRUCTION F A C I L I T I E S

PART 1: GENERAL

1.01 E a c h CONTRACTOR shall provide a n d make h i s own


arrangements f o r h i s f i e l d o f f i c e f a c i l i t i e s , change
t r a i l e r s , t o o l , equipment, m a t e r i a l s t o r a g e and t o i l e t
facilities. The CONTRACTOR'S o f f i c e facilities shall
be s e p a r a t e f r o m t h e OWNER'S F i e l d o f f i c e f a c i l i t i e s .

PART 2: PRODUCT

A. Not used.

PART 3: EXECUTION

A. Not used.

End o f S e c t i o n

01501-1 220/2012-01, 02
THIS PAGE LEFT INTENTIONALLY BLANK

01501-2 220/2012-01, 02
SECTION 01551

BARRIERS AND ENCLOSURES

PART 1: GENERAL

1.01 CONTRACTOR s h a l l p r o v i d e a l l r e q u i r e d w a r n i n g s i g n s ,
lights and barricades during the course of
c o n s t r u c t i o n a n d s a i d f a c i l i t i e s s h a l l be maintained
by t h e CONTRACTOR a t a l l t i m e s d u r i n g t h e c o u r s e o f
t h e c o n s t r u c t i o n work t o c l e a r l y c a u t i o n a n d p r o t e c t
traffic and pedestrians from open excavations,
u n s t a b l e f i l l e d a r e a s , o b s t r u c t i o n s and o t h e r h a z a r d s
directly or i n d i r e c t l y resulting from construction
a c t i v i t i e s . Warning s i g n s , b a r r i c a d e s and hand rails
shall be e r e c t e d and a s u f f i c i e n t number o f h i g h
intensity warning lights shall be appropriately
l o c a t e d f o r u s e a t n i g h t a n d a t t i m e s when v i s i b i l i t y
i s poor.

1.02 T r e n c h e s a t a n y a n d a l l l o c a t i o n s where p e d e s t r i a n o r
v e h i c u l a r t r a f f i c hazards would r e s u l t , s h a l l n o t be
l e f t open d u r i n g non c o n s t r u c t i o n h o u r s , u n l e s s they
are suitably covered with a steel p l a t e which i s
adequately a n c h o r e d and r e i n f o r c e d t o s u s t a i n t r a f f i c
l o a d s w h i c h may be i m p o s e d . A l l excavations within
r o a d r i g h t s o f way s h a l l be c l o s e d o v e r n i g h t a n d o v e r
weekends a n d m a r k e d w i t h a f l a s h i n g t r a f f i c m a r k e r t o
warn m o t o r i s t s and p e d e s t r i a n s . Except i n cases of
e m e r g e n c i e s , no r o a d w a y s s t r e e t s , a l l e y o r d r i v e w a y s
s h a l l be l e f t i m p a s s a b l e o v e r n i g h t .

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End o f S e c t i o n

01551-1 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

01551-2 220/2012-01, 02
SECTION 01570

TEMPORARY EROSION AND SEDIMENT CONTROL

PART 1: GENERAL

1.01 DESCRIPTION

A. The CONTRACTOR shall conduct their a c t i v i t i e s and


s h a l l program t r e n c h i n g and r e s t o r a t i o n o p e r a t i o n s i n
s u c h a manner as t o m i n i m i z e p o l l u t i o n o f t h e c r e e k s ,
rivers, streams, e t c . from e r o s i o n of the freshly-
excavated and/or b a c k f i l l e d m a t e r i a l s d u r i n g periods
of e x c a v a t i o n and s u r f a c e water r u n o f f . CONTRACTORS
s h a l l r e d u c e t h e a r e a and d u r a t i o n o f e x p o s u r e o f a l l
e r o d i b l e s o i l s by t h e g r e a t e s t e x t e n t p r a c t i c a b l e and
to that end, hydromulching, reseeding and other
specified surface restoration shall be r e q u i r e d t o
closely follow backfilling operations. The t y p e o f
seeding/ restoration required f o r the various job
l o c a t i o n s i s l i s t e d on t h e E&S C o n t r o l P l a n D r a w i n g .
Where t h e E r o s i o n a n d S e d i m e n t a t i o n Control Plan c a l l s
for runoff devices or the OWNER'S Project
Representative so d i r e c t s i n the f i e l d , sediment
t r a p s , h a y b a l e s a n d / o r o t h e r means t o r e t a r d r u n o f f
r a t e s s h a l l be i n s t a l l e d . Similar holding basins or
o t h e r s e d i m e n t t r a p a r r a n g e m e n t s s h a l l be i n s t a l l e d .
Similar holding basins or other sediment trap
a r r a n g e m e n t s s h a l l a l s o be r e q u i r e d t o be i n s t a l l e d a t
t h e d i s c h a r g e o f d e w a t e r i n g pumps. D i s c r e t i o n s h a l l be
e x e r c i s e d i n s e l e c t i n g t h e number a n d l o c a t i o n f o r
encroachments during the c o n s t r u c t i o n both i n and
along t h e c r e e k s , r i v e r s , streams, e t c . such t h a t a
minimum o f s t r e a m d i s t u r b a n c e and e r o s i o n pollution
results. The S o i l Erosion and Sediment Pollution
Controls approved by t h e County S o i l s Conservation
Service, and the Pennsylvania Department of
Environmental Protection are identified i n the
c o n t r a c t d r a w i n g s . The CONTRACTOR s h a l l be r e s p o n s i b l e
f o r a l l f i n e s , f e e s , p e n a l t i e s , e t c . i m p o s e d upon t h e
OWNER a s a r e s u l t o f t h e CONTRACTORS c o n s t r u c t i o n
activities, methods/ procedures and or lack of
c o n s t r u c t i o n a c t i v i t i e s methods/procedures.

01570-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1.02 APPROVED PLAN

A. The C o n t r a c t Drawings c o n t a i n t h e approved Erosion


Sediment Control Requirements pertaining to the
project construction.

B. The CONTRACTOR s h a l l i m p l e m e n t a n d m a i n t a i n sediment


c o n t r o l B e s t Management P r a c t i c e ( B M P ) d e v i c e s .

C. The CONTRACTOR s h a l l have a v a i l a b l e a t t h e p r o j e c t


s i t e a t a l l times a copy o f t h e approved p l a n .

D. The CONTRACTOR i s advised t o become thoroughly


familiar with t h e p r o v i s i o n s o f t h e A p p e n d i x 64,
E r o s i o n C o n t r o l Rules and R e g u l a t i o n s , T i t l e 25, P a r t
1, D e p a r t m e n t o f E n v i r o n m e n t a l P r o t e c t i o n , S u b p a r t C,
P r o t e c t i o n of N a t u r a l Resources, A r t i c l e I I I , Water
R e s o u r c e s , C h a p t e r 102, E r o s i o n C o n t r o l .

E. CONTRACTOR s h a l l s e c u r e a p p r o v e d E r o s i o n Sedimentation
Control Plans f o r work o u t s i d e i n d i c a t e d r i g h t s o f
ways, c o n s t r u c t i o n s t r i p s , CONTRACTOR dump s i t e s , e t c
or other environmental permits.

PART 2: PRODUCTS

2.01 SEED AND SOD

A. Seed, sod, mulches, fertilizer, topsoil, soil


c o n d i t i o n e r , a n d o t h e r m a t e r i a l s s h a l l be as s p e c i f i e d
h e r e i n these Contract Document a n d o r t h e E r o s i o n
Sediment C o n t r o l Plan Drawings.

2.02 MATERIAL FOR EROSION AND SEDIMENT CONTROL DEVICES

A. Geotextiles, s i l t fence sediment c o n t r o l g e o t e x t i l e ,


surge stone, r i p r a p , f i l t e r bags, straw b a l e d i k e ,
s i l t fence post, straw bale stakes, chain l i n k fence
for super silt fence shall be i n a c c o r d a n c e with
requirements o f Chapter 102 E r o s i o n P r o t e c t i o n .

01570-2 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION

3.01 GENERAL REQUIREMENTS

A. Clear only areas designated on d r a w i n g s w i t h i n l i m i t s


o f r i g h t s o f ways, e a s e m e n t s o r work l i m i t s a n d a s
specified herein and as d i r e c t e d b y t h e OWNER'S
Representative.

B. P r o t e c t excavated m a t e r i a l and d i s t u r b e d areas from


e r o s i o n i n t o waters o r onto adjacent l a n d . Stockpile
e x c a v a t e d m a t e r i a l on h i g h s i d e o f t r e n c h .

C. Install sediment control BMP devices following


D r a w i n g s o r a s d i r e c t e d b y t h e OWNERS Representative
d u r i n g i n i t i a l c l e a r i n g and grubbing o p e r a t i o n s .

D. Maintain erosion and sediment c o n t r o l measures and


devices until final restabilization and r e s t o r a t i o n
a r e c o m p l e t e , u n l e s s o t h e r w i s e d i r e c t e d b y t h e OWNERS
Representative.

E. The CONTRACTOR s h a l l a s s u r e t h a t t h e a p p r o v e d e r o s i o n
and s e d i m e n t c o n t r o l p l a n i s p r o p e r l y a n d c o m p l e t e l y
implemented.

F. Until the site achieves final s t a b i l i z a t i o n , the


CONTRACTOR shall assure that t h e best management
practices a r e implemented, operated, and maintained
properly and completely. Maintenance shall include
inspections of a l l best management practice
facilities. The CONTRACTOR s h a l l maintain a n d make
available to local Conservation District complete,
w r i t t e n i n s p e c t i o n logs o f a l l those i n s p e c t i o n s . A l l
maintenance work, including cleaning, repair,
replacement, regarding, and r e s t a b i l i z a t i o n s h a l l be
performed immediately.

G. I m m e d i a t e l y upon d i s c o v e r i n g u n f o r e s e e n c i r c u m s t a n c e s
posing the p o t e n t i a l f o r accelerated erosion and/or
sediment pollution, t h e CONTRACTOR shall implement
appropriate best management p r a c t i c e s to eliminate
potential f o r accelerated erosion and/or sediment
pollution.

H. Before initiating any r e v i s i o n s t o t h e approved


erosion and sediment control plan or revisions to

01570-3 2 2 0 / 2 0 1 2 - 0 1 , 02
o t h e r p l a n s w h i c h may a f f e c t t h e e f f e c t i v e n e s s o f t h e
a p p r o v e d E&S C o n t r o l P l a n , t h e o p e r a t o r must r e c e i v e
a p p r o v a l of the r e v i s i o n s from the l o c a l Conservation
District. A l l pumping o f s e d i m e n t l a d e n w a t e r s h a l l
be t h r o u g h a s e d i m e n t c o n t r o l BMP, s u c h as a pumped
w a t e r f i l t e r bag d i s c h a r g e d o v e r n o n - d i s t u r b e d a r e a s .

Erosion and sediment BMP's must be constructed,


stabilized, and functional before site disturbance
begins w i t h i n the t r i b u t a r y areas of those BMP's

After final site stabilization has been achieved,


t e m p o r a r y e r o s i o n and s e d i m e n t BMP c o n t r o l s must be
removed. A r e a d i s t u r b e d d u r i n g r e m o v a l o f t h e BMP's
must be s t a b i l i z e d immediately.

Immediately after earth disturbance a c t i v i t i e s cease,


t h e CONTRACTOR s h a l l s t a b i l i z e any a r e a s d i s t u r b e d by
the a c t i v i t i e s . During non-germinating p e r i o d s , mulch
must be a p p l i e d a t t h e s p e c i f i e d r a t e s . Disturbed
a r e a s w h i c h a r e n o t a t f i n i s h e d g r a d e and w h i c h w i l l
be r e d i s t u r b e d w i t h i n 1 y e a r must be s t a b i l i z e d in
a c c o r d a n c e w i t h the permanent v e g e t a t i v e s t a b i l i z a t i o n
specifications.

An a r e a s h a l l be c o n s i d e r e d t o have a c h i e v e d final
stabilization when i t has a minimum uniform 70%
p e r e n n i a l v e g e t a t i v e cover or o t h e r permanent non-
v e g e t a t i v e cover w i t h a d e n s i t y s u f f i c i e n t to r e s i s t
s l i d i n g and o t h e r movements.

S e d i m e n t must be r e m o v e d f r o m t h e storm water inlet


p r o t e c t i o n a f t e r each r u n o f f event.

At stream crossings, 50' buffer areas should be


maintained. On buffers, clearing, sod disturbances,
e x c a v a t i o n , and e q u i p m e n t t r a f f i c s h o u l d be m i n i m i z e d .
Activities such as stacking logs, burning cleared
brush, d i s c h a r g i n g r a i n w a t e r from trenches, welding
pipe sections, refueling and maintaining equipment
s h o u l d be a c c o m p l i s h e d o u t s i d e o f b u f f e r s .

Hay o r straw mulch must be applied at 3.0 tons per


acre.

01570-4 220/2012-01, 02
P. Mulch w i t h mulch c o n t r o l n e t t i n g o r e r o s i o n c o n t r o l
blankets must be i n s t a l l e d on a l l s l o p e s 3:1 a n d
steeper.

Q. S t r a w m u l c h s h a l l be a p p l i e d i n long strands, not


chopped o r f i n e l y b r o k e .

R. U n t i l t h e s i t e i s s t a b i l i z e d , a l l e r o s i o n and sediment
BMP's must be m a i n t a i n e d properly. M a i n t e n a n c e must
include inspections of a l l erosion and sediment
c o n t r o l BMP's a f t e r e a c h r u n o f f e v e n t a n d on a w e e k l y
b a s i s . A l l p r e v e n t a t i v e a n d r e m e d i a l m a i n t e n a n c e work,
i n c l u d i n g clean out, r e p a i r , replacement, regarding,
reseeding, remulching, and renetting, must be
performed immediately. I f e r o s i o n and sediment c o n t r o l
BMP's f a i l t o p e r f o r m a s e x p e c t e d , r e p l a c e m e n t BMP's
o r m o d i f i c a t i o n s o f t h o s e i n s t a l l e d w i l l be r e q u i r e d .

S. S e d i m e n t r e m o v e d f r o m BMP's s h a l l be d i s p o s e d o f i n
landscaped areas outside of steep slopes, wetlands,
floodplains or drainage swales and immediately
stabilized, or place i n topsoil stockpiles.

T. The CONTRACTOR s h a l l remove f r o m t h e s i t e , r e c y c l e d ,


or dispose o f a l l b u i l d i n g m a t e r i a l s and waste i n
accordance with the Department's Solid Waste
Management R e g u l a t i o n s a t 25 P a . Code 260.1 e t s e q . ,
271.1 et seq. The CONTRACTOR s h a l l not i l l e g a l l y
bury, dump, o r d i s c h a r g e and b u i l d i n g m a t e r i a l o r
waste a t t h e s i t e .

3.02 S T A B I L I Z A T I O N OF DISTURBED AREAS

A. Following initial disturbance, complete permanent or


temporary stabilization.

B. Stabilization:

1. Temporary: Consisting of vegetation, anchored


straw mulch, mulch netting, jute, excelsior
b l a n k e t s , wood c h i p s , s u r g e s t o n e o r s t o n e m u l c h .

2. Permanent: Following restoration schedule on


Drawings.

01570-5 2 2 0 / 2 0 1 2 - 0 1 , 02
3.03 EROSION AND SEDIMENT CONTROL DEVICES

A. I n s t a l l BMP d e v i c e s shown on D r a w i n g s , o r a t OWNERS


Representative direction, and following Standard
Details. M a i n t a i n sediment c o n t r o l devices t o c o n t a i n
surface drainage and p r e v e n t sediment from l e a v i n g
c o n f i n e s o f work s i t e .

B. Silt Fence

1. Definition: Temporary continuous barrier


constructed of sediment control geotextile
supported by p o s t s used t o t r a p sediment b u t
allow surface runoff t o f i l t e r through.

2. Construction: See E r o s i o n Sediment Pollution


C o n t r o l Plan Drawings.

3. Maintenance: Remove sediment deposits as


required.

a. Areas where construction activities have


changed n a t u r a l contour and drainage r u n o f f :
Review d a i l y s i l t fence l o c a t i o n s t o ensure
effectiveness.

1. Where deficiencies exist, install


additional silt fences under ESC
Inspector's direction.

2. P r o m p t l y r e p a i r o r r e p l a c e damaged o r
otherwise i n e f f e c t i v e s i l t fence.

b. A r e a s where c o n s t r u c t i o n a c t i v i t i e s have n o t
changed n a t u r a l contour and d r a i n a g e r u n o f f :
Periodically, i n s p e c t a n d r e p a i r damage t o
s i l t fence t o ensure e f f e c t i v e n e s s

4. Removal upon n o t i c e b y OWNER's Representative


restoration i s complete and a c c e p t a b l e . Fill
depressions and restore area following
r e s t o r a t i o n schedule.

01570-6 2 2 0 / 2 0 1 2 - 0 1 , 02
Super S i l t Fence

1. Definition: Temporary continuous barrier of


sediment c o n t r o l g e o t e x i l e p l a c e d over c h a i n link
f e n c i n g used t o i n t e r c e p t sediment.

2. Construction: See Erosion Sediment Pollution


C o n t r o l Plan Drawings.

3. M a i n t e n a n c e : See s i l t fence specification.

4. Removal and Restoration: Follow silt fence


s p e c i f i c a t i o n and r e p l a c e w i t h s i l t fence when
d i r e c t e d b y OWNERS R e p r e s e n t a t i v e .

Stone O u t l e t Sediment Trap

1. D e f i n i t i o n : T e m p o r a r y b a s i n f o r m e d by e x c a v a t i n g
a depression i n ground o r by b u i l d i n g earth
embankment o r d i k e t h a t c o l l e c t s r u n o f f a n d t r a p s
sediment a l l o w i n g f i l t e r e d r u n o f f t o leave site
through stone o u t l e t .

2. Construction and maintenance shall be in


a c c o r d a n c e w i t h t h e E r o s i o n C o n t r o l P l a n and t h e
p r o v i s i o n s o f C h a p t e r 102 E r o s i o n a n d S e d i m e n t
Control.

Stone O u t l e t Structure

1. D e f i n i t i o n : S t o n e berm u s e d i n c o n j u n c t i o n w i t h
earth or straw bale dike to provide sediment
f i l t e r i n g device f o r r u n o f f and d i s c h a r g e onto
w e l l s t a b i l i z e d area.

2. Construction and maintenance shall be in


a c c o r d a n c e w i t h t h e E r o s i o n C o n t r o l P l a n and t h e
p r o v i s i o n s o f C h a p t e r 102 E r o s i o n a n d S e d i m e n t
Control.

Straw Bale Dike

1. Temporary continuous barrier construction of


straw o r hay b a l e s p l a c e d and anchored t o g e t h e r ,
used t o t r a p sediment but a l l o w r a i n f a l l runoff
to f i l t e r through.

01570-7 2 2 0 / 2 0 1 2 - 0 1 , 02
2. Construction and maintenance shall be in
a c c o r d a n c e w i t h t h e E r o s i o n C o n t r o l P l a n and t h e
p r o v i s i o n s o f C h a p t e r 102 E r o s i o n a n d S e d i m e n t
Control.

G. Stabilized Construction Entrance

1. Definition: Temporary construction entrance


constructed of aggregate on top of roadway
g e o t e x t i l e , t y p e B, u s e d t o r e d u c e o r e l i m i n a t e
t r a c k i n g o f s o i l s m a t e r i a l s onto paved s t r e e t s
and o t h e r p a v e d a r e a s .

2. L o c a t i o n : I n s t a l l a t l o c a t i o n s where c o n s t r u c t i o n
t r a f f i c e n t e r s and l e a v e s c o n s t r u c t i o n s i t e from
or onto paved s t r e e t o r paved area.

3. Construction and maintenance shall be in


a c c o r d a n c e w i t h t h e E r o s i o n C o n t r o l P l a n and t h e
p r o v i s i o n s o f C h a p t e r 102 E r o s i o n a n d S e d i m e n t
Control.

H. Inlet Protection

1. D e f i n i t i o n : Device used t o prevent sediment from


e n t e r i n g e x i s t i n g storm d r a i n s .

2. Construction and maintenance shall be in


a c c o r d a n c e w i t h t h e E r o s i o n C o n t r o l P l a n and t h e
p r o v i s i o n s o f C h a p t e r 102 E r o s i o n a n d S e d i m e n t
Control.

3.04 CONSTRUCTION OPERATIONS

A. Do n o t b e g i n construction operations until required


e r o s i o n a n d s e d i m e n t c o n t r o l d e v i c e s a r e i n p l a c e and
functioning.

B. Do n o t v i o l a t e r e q u i r e m e n t s o f E r o s i o n a n d S e d i m e n t
C o n t r o l Permit during c o n s t r u c t i o n operations.

C. Pennsylvania Department of Environmental Protection


must approve changes t o approved Sediment Control
Plan.

01570-8 2 2 0 / 2 0 1 2 - 0 1 , 02
3.05 F I E L D CONDITIONS

A. Immediately notify ENGINEER i f c o n d i t i o n s arise i n


f i e l d t h a t renders Drawings, these s p e c i f i c a t i o n s , o r
requirement of t h e approved Erosion and Sediment
C o n t r o l Plan inappropriate or inadequate. ENGINEER
will furnish additional Drawings or modifications,
when r e q u i r e d , w h i c h w i l l become p a r t and c o n d i t i o n o f
E r o s i o n and S e d i m e n t C o n t r o l P l a n .

End o f S e c t i o n

01570-9 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

01570-10 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01650

FACILITY STARTUP/COMMISSIONING

PART 1: GENERAL

1.01 WORK INCLUDED

A. The CONTRACTOR s h a l l p r o v i d e , c o m p l e t e a n d r e a d y f o r
use, a l l o f t h e equipment, machinery, apparatus,
motors, drives, tools, charts, p i p e l i n e system and
appurtenances and other a c c e s s o r i e s and s h a l l p e r f o r m
such o p e r a t i o n s and t e s t s , a l l as s p e c i f i e d h e r e i n and
as i n d i c a t e d o n t h e d r a w i n g s .

B. A l l e q u i p m e n t s h a l l be i n s t a l l e d b y s k i l l e d m e c h a n i c a l
erection labor i n accordance with manufacturer's
i n s t r u c t i o n s . The i n s t a l l a t i o n o f e a c h e q u i p m e n t item
l i s t e d s h a l l be i n s p e c t e d , a d j u s t e d , t e s t e d , a p p r o v e d ,
and certified as satisfactory by manufacturer's
representative. Manufacturer's c e r t i f i c a t e s regarding
e q u i p m e n t i n s t a l l a t i o n s h a l l be f u r n i s h e d t o t h e OWNER
p r i o r t o i n i t i a l t r e a t m e n t f a c i l i t y o p e r a t i o n s and t h e
conduct o f mechanical performance t e s t s described.

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

3.01 INSTALLATION

A. Inspection And T e s t s

1. T e s t s s h a l l be p e r f o r m e d on a l l p i p i n g , e q u i p m e n t
and complete systems. The CONTRACTOR shall
provide labor, materials, tools, a i r , water,
power and s u p p l i e s o f any k i n d required f o r
t e s t i n g and a d j u s t i n g o f equipment and systems.
Each CONTRACTOR i s responsible f o r testing
e q u i p m e n t a n d / o r m a t e r i a l w h i c h he h a s f u r n i s h e d .

2. M a t e r i a l o r equipment damaged o r shown t o be


d e f e c t i v e s h a l l be r e p a i r e d o r r e p l a c e d t o t h e
s a t i s f a c t i o n o f t h e OWNER.

01650-1 2 2 0 / 2 0 1 2 - 0 1 , 02
3. A l l t e s t s s h a l l be made o n l y a f t e r notification
t o a n d i n t h e p r e s e n c e o f t h e OWNER.

4. R e c o r d s s h a l l be k e p t f o r e a c h t e s t s h o w i n g t h e
d a t e , s y s t e m o r e q u i p m e n t t e s t e d method o f t e s t ,
t e s t r e s u l t s a n d a p p r o v a l s i g n a t u r e o f t h e OWNER.
Three c o p i e s o f t h e t e s t r e c o r d s , a l o n g w i t h any
certificates of final inspection or approval
i s s u e d by t h e a u t h o r i t i e s having jurisdiction,
s h a l l be f u r n i s h e d t o t h e OWNER a t t h e s u c c e s s f u l
c o m p l e t i o n o f each t e s t .

B. S t a r t Up

1. Before s t a r t i n g up a n y s y s t e m , each p i e c e o f
equipment c o m p r i s i n g a p a r t o f t h e system s h a l l
be checked f o r proper lubrication, drive
r o t a t i o n , b e l t t e n s i o n and any o t h e r c o n d i t i o n
w h i c h may c a u s e damage t o e q u i p m e n t o r e n d a n g e r
personnel. A competent service representative
trained i n servicing the respective equipment
s h a l l be p r e s e n t t o s u p e r v i s e t h e s t a r t - u p a n d
test runs of equipment f o r which he i s
responsible.

2. T e s t r u n s s h a l l be made o v e r t h e f u l l d e s i g n l o a d
range where p o s s i b l e and c o n t i n u e f o r as l o n g as
necessary t o demonstrate that systems will
operate as designed. During this period a l l
necessary adjustments shall be made, controls
checked f o r proper o p e r a t i o n , motors checked f o r
p o s s i b l e o v e r l o a d and t h e e n t i r e system checked
f o r any abnormal c o n d i t i o n .

3. Any b u i l d i n g equipment o r system placed i n


temporary operation f o r testing or f o rthe
c o n v e n i e n c e o f t h e CONTRACTOR d u r i n g c o n s t r u c t i o n
and b e f o r e t h e OWNER t a k e s o v e r o p e r a t i o n s h a l l
be properly operated and m a i n t a i n e d by t h e
CONTRACTOR.

4. A f t e r t e s t r u n s have b e e n c o n c l u d e d a n d s y s t e m s
have been d e m o n s t r a t e d t o be s a t i s f a c t o r y a n d
ready f o r permanent operation, a l l pipeline
strainers and f i l t e r s shall be c l e a n e d , a i r
filters cleaned or replaced, valve a n d pump
packings properly adjusted, belt tensions

01650-2 2 2 0 / 2 0 1 2 - 0 1 , 02
adjusted, drive guards secured in place,
l u b r i c a t i o n checked and r e p l e n i s h e d , i f r e q u i r e d .

5. A l l equipment and systems s h a l l be p r o t e c t e d


against freezing, flooding, corrosion or other
f o r m o f damage p r i o r t o a c c e p t a n c e b y t h e OWNER.

C. Initial O p e r a t i o n And Performance T e s t s

1. The CONTRACTOR s h a l l be t h e c o o r d i n a t o r o f t h e
s t a r t up a n d p e r f o r m a n c e t e s t a c t i v i t i e s . Upon
completion of a l l work as well as t h e
installation and adjustment o f equipment, t h e
t e s t i n g o f e a c h s y s t e m i n a manner s a t i s f a c t o r y
to t h e OWNER, t h e CONTRACTOR, with h i s own
forces, including such equipment manufacturers
and other experts as may be necessary
(hereinafter collectively referred to as
CONTRACTOR'S "Personnel"), shall place the
facilities i n operation. Operating procedures
d u r i n g s a i d p e r i o d s h a l l be s u b j e c t t o a p p r o v a l
o f t h e OWNER.

2. On a d a t e m u t u a l l y a g r e e a b l e t o t h e CONTRACTOR
and t h e OWNER, p e r f o r m a n c e t e s t s s h a l l be r u n .
P e r f o r m a n c e t e s t s s h a l l i n c l u d e a one d a y i n i t i a l
t e s t on e a c h s y s t e m a n d a two d a y f i n a l test
d e s c r i b e d as f o l l o w s :

a. Initial Performance Test

1) . On t h e d a y d e s i g n a t e d b y t h e CONTRACTOR
and approved b y t h e OWNER for the
Initial P e r f o r m a n c e T e s t , CONTRACTOR'S
P e r s o n n e l w i t h p e r s o n n e l o f t h e OWNER
observing, shall demonstrate the
p e r f o r m a n c e o f each i t e m o f equipment
when o p e r a t e d i n a c c o r d a n c e w i t h t h e
design intent as i n d i c a t e d by t h e
Drawings and/or described by t h e
applicable Specification. I f the
demonstrations are s a t i s f a c t o r y t o the
OWNER ( o r i f e q u i p m e n t d e f i c i e n c i e s a r e
found as a result of the
demonstrations, then after correction
o f t h e d e f i c i e n c i e s b y t h e CONTRACTOR),
the CONTRACTOR s h a l l i n f o r m t h e OWNER

01650-3 2 2 0 / 2 0 1 2 - 0 1 , 02
that the f a c i l i t i e s are substantially
complete and ready f o r o p e r a t i o n F i n a l
Performance Tests.

Interval Between Initial and Final


Performance Tests

1) . Upon satisfactory completion of the


Initial P e r f o r m a n c e T e s t , CONTRACTOR'S
P e r s o n n e l w i t h o u t r e l i a n c e on p e r s o n n e l
of t h e OWNER shall maintain the
Facilities i n continuous, day-to-day
operational condition except as
o t h e r w i s e may be a p p r o v e d b y t h e OWNER
until t h e commencement o f h e r e i n a f t e r
specified Final Performance T e s t s . I n
the i n t e r v a l between t h e I n i t i a l and
Final Performance Tests, CONTRACTOR'S
Personnel or manufacturer's
r e p r e s e n t a t i v e s h a l l i n s t r u c t and t r a i n
t h e OWNER'S p e r s o n n e l i n t h e o p e r a t i o n
of the equipment prior to said
interval, t h e CONTRACTOR s h a l l supply
the OWNER with written, detailed
erection, operating and maintenance
i n s t r u c t i o n manuals c o v e r i n g each major
equipment item. Prior to final
p e r f o r m a n c e t e s t s , a l l punch l i s t items
must be c o m p l e t e d a n d t h e f a c i l i t i e s
cleaned.

2) . I f any system o r p i e c e o f equipment


produces noise o r v i b r a t i o n , which i n
the opinion of the OWNER i s
o b j e c t i o n a b l e , t h e CONTRACTOR s h a l l , a t
his own expense, make changes to
eliminate the objectionable vibration
or noise.

Final Performance Tests

1). F i n a l P e r f o r m a n c e T e s t s s h a l l c o v e r two
c o n s e c u t i v e days w h i l e t h e f a c i l i t y i s
in continuous, round-the-clock, normal
operation. P e r s o n n e l o f t h e CONTRACTOR
s h a l l o p e r a t e t h e equipment d u r i n g t h e
F i n a l Performance Tests. A l l subsequent

01650-4 2 2 0 / 2 0 1 2 - 0 1 , 02
operations o f t h e treatment p l a n t by
the OWNER'S personnel, until
s a t i s f a c t o r y completion o f f a c i l i t y t h e
F i n a l Performance Tests, s h a l l l i k e w i s e
be supervised by CONTRACTOR'S
p e r s o n n e l , a f t e r w h i c h t h e CONTRACTOR'S
r e s p o n s i b i l i t i e s r e l a t i v e t o operations
shall terminate. During the Final
Performance Tests, CONTRACTOR'S
Personnel shall demonstrate to the
satisfaction o f t h e OWNER that a l l
equipment i s operating p r o p e r l y ; and
that installed equipment complies i n
all respects w i t h a p p l i c a b l e Drawings
and s p e c i f i c a t i o n s .

D. Manufacturer's Services

1. After substantial completion and t h e final


p e r f o r m a n c e t e s t , t h e CONTRACTOR a t t h e r e q u e s t
of t h e OWNER, s h a l l f u r n i s h t h e OWNER with
s e r v i c e s o f r e s p e c t i v e equipment manufacturer's
r e p r e s e n t a t i v e s f o r i n s t r u c t i o n o f o p e r a t i n g and
maintenance procedures. Said s e r v i c e s s h a l l be
for a time p e r i o d o f 8 hours (during t h e r e g u l a r
w o r k d a y ) f o r e a c h i t e m o f e q u i p m e n t l i s t e d on
the b i d form unless otherwise specified. A l l
o t h e r s m a l l equipment i t e m s s h a l l have 2 hours o f
on site instruction. Said services shall be
a d d i t i o n a l t o those f u r n i s h e d i n connection with
equipment e r e c t i o n , i n s t a l l a t i o n , t e s t i n g and t h e
correction of deficiencies. Services provided
shall consist of furnishing detailed instructions
to personnel o f t h e OWNER r e g a r d i n g equipment
o p e r a t i o n and maintenance a f t e r personnel o f t h e
OWNER h a v e h a d a n o p p o r t u n i t y t o become f a m i l i a r
w i t h t h e equipment.

2. The OWNER'S i n t e n t i s t o have a structured


training program held over a reasonable time
p e r i o d . The CONTRACTOR w i l l s e t t i m e s a n d d a t e s
with manufacturers t o provide the training f o r
the time specified above. The t r a i n i n g will
c o n s i s t o f : (1) p r e s e n t a t i o n a n d r e v i e w ofthe
equipment O & M M a n u a l s a n d (2) c l a s s r o o m a n d
field instruction on e q u i p m e n t o p e r a t i o n and
m a i n t e n a n c e . The OWNER, CONTRACTOR, SUPPLIER a n d

01650-5 2 2 0 / 2 0 1 2 - 0 1 , 02
ENGINEER w i l l a l l s i g n p r e p a r e d forms a g r e e i n g on
the c o m p l e t i o n o f t h e t r a i n i n g .

F i n a l C l e a n Up; S i t e R e h a b i l i t a t i o n

1. B e f o r e f i n a l l y l e a v i n g t h e s i t e , t h e CONTRACTOR
s h a l l wash a n d c l e a n a l l e x p o s e d s u r f a c e s which
have become s o i l e d o r m a r k e d . CONTRACTOR shall
remove f r o m t h e s i t e o f t h e work a l l a c c u m u l a t e d
d e b r i s and s u r p l u s m a t e r i a l s o f any k i n d which
result from his operations, including
construction equipment, t o o l s , sheds, sanitary
enclosures, e t c . CONTRACTOR shall leave a l l
equipment, fixtures a n d work, which he h a s
installed, i n a c l e a n c o n d i t i o n . The c o m p l e t e d
p r o j e c t s h a l l be t u r n e d o v e r t o t h e OWNER i n a
neat and o r d e r l y c o n d i t i o n .

2. The s i t e o f t h e work s h a l l be r e h a b i l i t a t e d o r
developed i n accordance with other Sections of
the specifications and t h e Drawings. In the
absence o f any p o r t i o n o f these requirements,
CONTRACTOR s h a l l c o m p l e t e l y r e h a b i l i t a t e t h e s i t e
t o a c o n d i t i o n and appearance equal o r s u p e r i o r
to that which e x i s t e d j u s t p r i o r t o c o n s t r u c t i o n ,
e x c e p t f o r t h o s e i t e m s whose p e r m a n e n t r e m o v a l o r
r e l o c a t i o n was r e q u i r e d i n t h e C o n t r a c t Documents
o r o r d e r e d b y t h e OWNER.

Final Inspection

1. F i n a l c l e a n i n g a n d r e p a i r i n g s h a l l be s o a r r a n g e d
as t o be finished upon completion of the
c o n s t r u c t i o n work.

2. The ENGINEER w i l l make h i s f i n a l i n s p e c t i o n o f


t h e work d u r i n g t h e p r o g r e s s o f f i n a l cleaning
and repairing, and any p o r t i o n o f t h e work
f i n a l l y inspected a n d a c c e p t e d b y t h e ENGINEER
s h a l l be k e p t c l e a n b y t h e CONTRACTORS, u n t i l t h e
f i n a l a c c e p t a n c e o f t h e e n t i r e work.

3. When t h e CONTRACTORS have f i n a l l y cleaned and


r e p a i r e d t h e w h o l e , o r a n y p o r t i o n o f t h e work,
they s h a l l n o t i f y t h e ENGINEER t h a t they a r e
ready f o r f i n a l i n s p e c t i o n o f t h e whole o r a
portion o f t h e work, a n d t h e ENGINEER will

01650-6 2 2 0 / 2 0 1 2 - 0 1 , 02
t h e r e u p o n i n s p e c t t h e work. I f t h e work i s not
found satisfactory, t h e ENGINEER will order
f u r t h e r cleaning, r e p a i r s or replacement.

4. When such further cleaning or repairing i s


completed, t h e ENGINEER, upon further notice,
w i l l a g a i n i n s p e c t t h e work. The " F i n a l P a y m e n t s "
w i l l n o t be p r o c e s s e d u n t i l t h e CONTRACTOR h a s
c o m p l i e d w i t h t h e r e q u i r e m e n t s s e t f o r t h and t h e
ENGINEER h a s made h i s f i n a l i n s p e c t i o n o f t h e
e n t i r e work a n d i s s a t i s f i e d t h a t t h e e n t i r e work
is properly and s a t i s f a c t o r i l y constructed i n
accordance with the requirements of the Contract
Documents.

End o f S e c t i o n

01650-7 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

01650-8 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01740

CLEAN UP OF WORK S I T E

PART 1: GENERAL

1.01 Immediately after a l l construction o p e r a t i o n s have


b e e n c o m p l e t e d on a n y s e c t i o n , t h e CONTRACTOR shall
thoroughly clean the area of a l l excess materials,
debris, plant and equipment f o r which he i s
r e s p o n s i b l e . The OWNER'S P r o j e c t R e p r e s e n t a t i v e w i l l
d e s i g n a t e and f i x t h e l i m i t s o f each "section" of
construction area i n the f i e l d , under each contract
for clean-up purposes. While i t i s intended to
cooperate w i t h t h e CONTRATOR i n establishing such
s e c t i o n l i m i t s , i t s h a l l be r e q u i r e d t h a t clean-up
activities reasonably progress with construction
progress. The d e t e r m i n a t i o n o f what i s reasonable
s h a l l be made b y t h e ENGINEER. The CONTRACTOR s h a l l
r e s t o r e a l l areas and s h a l l l e a v e t h e premises i n a
neat and o p e r a b l e c o n d i t i o n .

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End o f S e c t i o n

01740-1 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

01740-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01741

DUST AND MUD CONTROL

PART 1: GENERAL

1.01 D u s t c o n t r o l p a l l i a t i v e s s h a l l be u t i l i z e d where a n d
when necessary to satisfactorily maintain roads,
streets, alleys, berms a n d o t h e r t r a v e l e d ways f o r
vehicular t r a f f i c . In addition, the accumulation of
mud a n d / o r d i r t from t h e e x c a v a t i o n , b a c k f i l l and
t r e n c h i n g o p e r a t i o n s s h a l l be c l e a n e d o f f t h e s u r f a c e s
o f t r a v e l e d ways b y m a c h i n e s a n d / o r h a n d l a b o r as
f r e q u e n t l y as i s n e c e s s a r y t o p r o p e r l y m a i n t a i n t h e
roadways and minimize construction nuisance and
t r a f f i c s a f e t y problems.

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End o f S e c t i o n

01741-1 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

01741-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 01800

SUBSTANTIAL COMPLETION

PART 1: GENERAL

1.01 The CONTRACTOR i s h e r e b y n o t i f i e d a n d a l e r t e d t h e


Contract Technical Specifications are s p e c i f i c to
construction o f work specified herein, with site
r e s t o r a t i o n t h r o u g h o u t t h e w h o l e o f t h e work a r e a , a n d
to that end, t h e i n t e r p r e t a t i o n for Substantial
Completion f o r t h i s Contract i s a point where t h e
w h o l e o f t h e work f o r a l l i t e m s s p e c i f i e d i n D i v i s i o n
1 through Division 16 i n c l u s i v e , herein, of a l l
r e s t o r a t i o n and punch l i s t i t e m s a r e completed t o t h e
s a t i s f a c t i o n o f t h e OWNER.

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End o f S e c t i o n

01800-1 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

01800-2 2 2 0 / 2 0 1 2 - 0 1 , 02
DIVISION 2 - SITE WORK

SECTION 02000

S I T E WORK

PART 1 GENERAL

A. Under this Division t h e CONTRACTOR shall furnish


complete a l l m a t e r i a l s , labor, plant and equipment
necessary t o perform work related to clearing,
excavation, backfill, s i t e drainage, outside piping,
roads and o t h e r s i t e improvements and s i t e r e s t o r a t i o n
work, a l l a s shown on t h e d r a w i n g s o r s p e c i f i e d .

1.02 WORK INCLUDED

A. A l l work s h a l l be p e r f o r m e d i n a c c o r d a n c e w i t h t h e
r e q u i r e m e n t s o f t h e C o n t r a c t Documents a n d t h e G e n e r a l
C o n d i t i o n s o f t h e s p e c i f i c a t i o n s and a l l m a t e r i a l s and
equipment furnished shall conform to those
descriptions and requirements. A l l work shall be
constructed complete.

B. The CONTRACTOR s h a l l be r e s p o n s i b l e a n d l i a b l e f o r a l l
p r o p e r t y damage a n d b o d i l y i n j u r y t h a t may r e s u l t f r o m
h i s damaging o r d i s t u r b i n g any s t r u c t u r e s , facilities,
utility or process pipe lines, electric conduits,
s e w e r s , e t c . , a n d f o r a l l damages i n c u r r e d a s a r e s u l t
o f h i s c o n s t r u c t i o n a c t i v i t i e s . He s h a l l r e s t o r e same
t o t h e i r o r i g i n a l c o n d i t i o n as soon as i s r e a s o n a b l y
p o s s i b l e a f t e r s u c h damage i s i n c u r r e d .

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End o f S e c t i o n

02000-1 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

02000-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02040

S I T E PREPARATION

PART 1: GENERAL

1.01 The CONTRACTOR s h a l l c l e a r t h e d e s i g n a t e d a r e a s on t h e


site and otherwise prepare the site for the
construction shown on the drawings and specified
herein. The CONTRACTOR s h a l l make s u c h alternative
arrangements as may be n e c e s s a r y f o r t h e r e m o v a l and
disposition of the v a r i o u s brush, trees and other
d e b r i s as a r e n e c e s s a r y . No s u c h m a t e r i a l s s h a l l be
i n c l u d e d w i t h any p l a c e m e n t o f f i l l a n d / o r b a c k f i l l ,
and a l l such materials shall be cleaned up,
t r a n s p o r t e d and removed f r o m t h e s i t e .

1.02 Before g e n e r a l e x c a v a t i o n , a l l t o p s o i l over the s i t e s


o f e x c a v a t i o n a n d / o r b a c k f i l l , s h a l l be s t r i p p e d and
s t o r e d i n a manner t o m i n i m i z e soil erosion u n t i l
c o n s t r u c t i o n i s completed. CONTRACTOR s h a l l protect
the surrounding site areas from soil erosion by
installing fabric fence or straw bales at the
p e r i m e t e r of the area d i s t u r b e d . I n s t a l l a t i o n of straw
bales and fabric fence and other erosion and
sedimentation pollution c o n t r o l m e a s u r e s s h a l l be i n
a c c o r d a n c e w i t h The E r o s i o n and S e d i m e n t a t i o n C o n t r o l
Plan and the requirements of the Local Soil
Conservation Service.

PART 2: GENERAL

A. Not used.

PART 3: EXECUTION

A. Not used.

End of Section

02040-1 220/2012-01, 02
THIS PAGE LEFT INTENTIONALLY BLANK

02040-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02050

DEMOLITION

GENERAL

01 WORK INCLUDED

U n l e s s s p e c i f i c a l l y n o t e d o t h e r w i s e , a l l work s h a l l be
performed i n accordance with t h e requirements o f t h e
C o n t r a c t Documents, i n c l u d i n g t h e G e n e r a l C o n d i t i o n s
of t h e s e s p e c i f i c a t i o n s .

The CONTRACTOR shall contact t h e OWNER p r i o r t o


starting work on t h i s Contract and a l s o during
c o n s t r u c t i o n t o determine t h e exact l o c a t i o n o f any
e x i s t i n g s t r u c t u r e s o r underground p i p i n g o r conduit,
w h i c h w o u l d be i n t h e a r e a o f , o r w h i c h w o u l d be
affected by, the CONTRACTOR'S operation. The
CONTRACTOR s h a l l r e l o c a t e o r mark i f r e m o v a l i s n o t
r e q u i r e d and p r o t e c t any underground f a c i l i t y .

The CONTRACTOR assumes a l l responsibility and


l i a b i l i t y f o r a l l p r o p e r t y damage a n d b o d i l y injury
t h a t may r e s u l t f r o m h i s d a m a g i n g o r d i s t u r b i n g a n y
s t r u c t u r e s , f a c i l i t i e s , water and gas mains, electric
c o n d u i t s , s e w e r l i n e s , e t c . , a n d f o r a l l damages t o
utilities, structures, power lines, gas, water,
sewers, etc., resulting from operation. He shall
r e s t o r e same t o t h e i r o r i g i n a l c o n d i t i o n a s s o o n a s
p o s s i b l e a n d p r i o r t o c o m p l e t i o n o f work.

PRODUCTS

Not used.

EXECUTION

01 SCOPE OF WORK

The CONTRACTOR s h a l l p e r f o r m t h e d e m o l i t i o n shown on


the drawings, i n c l u d i n g the f o l l o w i n g :

1. D e m o l i t i o n o f t h e e x i s t i n g 1.5 m e t e r B e l t F i l t e r
Press, Lime Post Treatment Unit, Reversing
Conveyor, Pug Mill, Controls, cables and
conduits.

02050-1 2 2 0 / 2 0 1 2 - 0 1 , 02
2. Demolition of the Belt Filter Press concrete
basin.

3. Demolition o f an e x i s t i n g inline sludge grinder


unit.

4. Demolition of t h e e x i s t i n g primary s l u d g e pumps,


Controls, cables and c o n d u i t s and concrete
equipment pads.

5. Demolition of process p i p i n g as i d e n t i f i e d i n the


C o n t r a c t Drawings.

The CONTRACTOR'S s h a l l consult t h e OWNER p r i o r t o


b e g i n n i n g d e m o l i t i o n as t o t h e removal and d i s p o s a l o f
the scrap material. The OWNER will designate a
l o c a t i o n on t h e s i t e f o r placement o f a l l v a l v e s ,
m e t a l p i p i n g , e q u i p m e n t , m o t o r s w h i c h w i l l be r e t a i n e d
by t h e OWNER.

The CONTRACTOR'S s h a l l be r e q u i r e d t o remove f r o m t h e


site, a l l d e m o l i t o n d e b r i s . The CONTRACTOR'S shall
h a u l and s c r a p any and a l l m a t e r i a l s n o t r e t u r n e d t o
the OWNER a n d deemed t o h a v e salvage v a l u e . The
CONTRACTOR'S shall retain receipts f o r scrapped
m a t e r i a l s t h a t s h a l l be s u b m i t t e d w i t h m o n t h l y payment
a p p l i c a t i o n s a n d t h e same v a l u e r e t u r n e d t o t h e OWNER
e i t h e r d i r e c t l y o r i n t h e f o r m o f a c r e d i t on t h e
payment a p p l i c a t i o n .

All v a l v e s , p i p i n g , equipment and any o t h e r debris


f r o m t h e d e m o l i t i o n n o t r e q u e s t e d b y t h e OWNER a n d n o t
deemed t o h a v e s a l v a g e v a l u e s h a l l be r e m o v e d f r o m t h e
site b y t h e CONTRACTOR and disposed of i n the
a p p r o p r i a t e manner a t no a d d i t i o n a l c o s t t o t h e OWNER.

A l l d e m o l i t i o n work s h a l l be s e q u e n c e d t o o c c u r i n an
a p p r o p r i a t e manner. F o r e x a m p l e v a l v e s s h a l l n o t be
removed unless a replacement i s on s i t e and t h e
i n s t a l l a t i o n must be c o m p l e t e d e x p e d i t i o u s l y .

P r i o r t o removing any pipe o r e l e c t r i c s e r v i c e t h e


CONTRACTOR s h a l l c h e c k w i t h t h e OWNER t o d e t e r m i n e i f
a t e m p o r a r y shut-down i s r e q u i r e d . I f a shut-down i s
r e q u i r e d , i t s h a l l be s c h e d u l e d w i t h t h e OWNER.

02050-2 2 2 0 / 2 0 1 2 - 0 1 , 02
G. The CONTRACTOR s h a l l c o n s u l t t h e d r a w i n g s a n d make a n y
n e c e s s a r y p r e - b i d f i e l d v i s i t s t o determine t h e scope
o f t h e d e m o l i t i o n a n d r e m o v a l work. No b l a s t i n g w i l l
be p e r m i t t e d u n d e r t h i s C o n t r a c t .

H. The CONTRACTOR i n p e r f o r m i n g demolition shall provide


a d e q u a t e p r o t e c t i o n a s d e t e r m i n e d b y t h e ENGINEER f o r
e x i s t i n g a n d new e q u i p m e n t a n d s t r u c t u r e s .

End of Section

02050-3 220/2012-01, 02
THIS PAGE LEFT INTENTIONALLY BLANK

02050-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02140

DEWATERING

PART 1: GENERAL

1.01 WORK INCLUDED

A. The CONTRACTOR s h a l l p r o v i d e a n d m a i n t a i n i n o p e r a t i o n
suitable and a d e q u a t e pumping and/or well point
equipment f o r completely dewatering any and a l l
excavations i n such a manner a s t o p e r m i t the
s u c c e s s f u l i n s t a l l a t i o n o f t h e proposed improvements.
No i m p r o v e m e n t s h a l l be p e r m i t t e d t o be c o n s t r u c t e d o r
i n s t a l l e d i n an e x c a v a t i o n i n w h i c h w a t e r f l o w s o r i s
pooled.

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End of Section

02140-1 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

02140-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02150

SHORING

PART 1: GENERAL

1.01 WORK INCLUDED

A. The CONTRACTOR s h a l l be r e s p o n s i b l e f o r t h e a d e q u a t e
s h e e t i n g , s h o r i n g , and/or b r a c i n g o f any e x c a v a t i o n
r e q u i r e d f o r t h e c o m p l e t i o n o f h i s work.

B. Shoring, s h e e t i n g a n d b r a c i n g s h a l l be a c c o r d i n g t o
a l l OSHA S t a n d a r d s a n d be d e s i g n e d by a r e g i s t e r e d
professional engineer to withstand a l l loads
superimposed thereon t o p r o t e c t e x i s t i n g o r proposed
structures, p i p e l i n e s , or other f a c i l i t i e s , o r where
required t o prevent i n j u r y t o personnel working i n the
e x c a v a t i o n . A l l excavations which present a hazard t o
personnel working in the trench because of
embankments, s t o c k p i l i n g o f e x c a v a t e d m a t e r i a l s a l o n g
t h e t o p o f t h e t r e n c h , e t c . , s h a l l be p r o v i d e d with
adequate s h e e t i n g , s h o r i n g and b r a c i n g .

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End of Section

02150-1 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

02150-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02220

EXCAVATING, B A C K F I L L I N G , AND COMPACTING

PART 1: GENERAL

1.01 WORK INCLUDED

A. The CONTRACTOR s h a l l make p e r s o n a l e x a m i n a t i o n of the


s i t e i n w h i c h t h e i m p r o v e m e n t s a r e t o be i n s t a l l e d a n d
d e t e r m i n e f o r h i m s e l f t h e e x t e n t a n d c h a r a c t e r o f any-
w o r k t h a t may be e n c o u n t e r e d . A l l e x c a v a t i o n s s h a l l be
u n c l a s s i f i e d a n d no e x t r a payment w i l l be made f o r hand
e x c a v a t i o n o r f o r r o c k , s h a l e , masonry, e t c . , e n c o u n t e r e d
i n c o n s t r u c t i o n . T h e r e s h a l l be no b l a s t i n g on t h i s
p r o j e c t . A p p e n d e d t o t h i s document i s a s o i l s r e p o r t f o r
the c o n t r a c t o r s use f o r p l a n n i n g c o n s t r u c t i o n .

B. The CONTRACTOR s h a l l p r o v i d e a d e q u a t e a n d s u i t a b l e means


of s h o r i n g and/or b r a c i n g t o p r e v e n t f a i l u r e o f any
e x c a v a t i o n w a l l and t o p r o t e c t h i s personnel working i n
the e x c a v a t i o n .

C. A l l open e x c a v a t i o n w h i c h p r e s e n t s a h a z a r d t o personnel
o r e q u i p m e n t on t h e c o n s t r u c t i o n a r e a s h a l l be adequately
barricaded and posted with b a t t e r y operated warning
l i g h t s , s i g n s , e t c . , as r e q u i r e d by any l o c a l , state or
f e d e r a l r e g u l a t i o n s g o v e r n i n g same, o r b y a n y published
company p o l i c y o r r e g u l a t i o n o f t h e OWNER.

D. S h o u l d t h e CONTRACTOR'S o p e r a t i o n s i m p a i r f o u n d a t i o n s f o r
new o r e x i s t i n g s t r u c t u r e s , he s h a l l p r o v i d e C l a s s C
concrete underpinning piers o r supports f o r such
s t r u c t u r e s a t no a d d i t i o n a l c o s t t o t h e OWNER.

E. No f r o z e n o r e x c e s s i v e l y wet m a t e r i a l w i l l be p e r m i t t e d
t o be u s e d a s b a c k f i l l . Suitable or selected b a c k f i l l
m a t e r i a l s h a l l be k e p t s e p a r a t e d from t h e u n s u i t a b l e
types. I f t h e CONTRACTOR a l l o w s suitable backfill
m a t e r i a l f r o m h i s e x c a v a t i o n t o become f r o z e n o r e x c e s -
s i v e l y w e t o r m i x e d w i t h u n s u i t a b l e m a t e r i a l , he s h a l l
n o t be a l l o w e d t o u s e i t a s b a c k f i l l m a t e r i a l a n d he w i l l
be r e q u i r e d t o b r i n g i n m a t e r i a l f r o m a n o u t s i d e s o u r c e
a t no a d d i t i o n a l c o s t t o t h e OWNER.

F. A l l e x c a v a t i o n m a t e r i a l s n o t used i n b a c k f i l l , o r f i n a l
g r a d i n g o p e r a t i o n s s h a l l be h a u l e d f r o m t h e s i t e a n d
d i s p o s e d o f b y t h e CONTRACTOR a t h i s own e x p e n s e . He
s h a l l n o t d i s p o s e o f s u c h m a t e r i a l on t h e s i t e o f t h e
work w i t h o u t t h e p e r m i s s i o n o f t h e OWNER.

02220-1 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

3.01 EXCAVATION AND B A C K F I L L FOR STRUCTURES

A. E x c a v a t i o n f o r a l l s t r u c t u r e s s h a l l be made t o t h e l i n e s
and g r a d e s as shown on t h e p l a n s , and i n t h e c a s e o f
c o n c r e t e s t r u c t u r e s , t h e e x c a v a t i o n s h a l l be made f a r
enough from the f i n a l l i n e s o f the s t r u c t u r e t o a f f o r d
ample room f o r s e t t i n g and r e m o v i n g f o r m s f o r d e w a t e r i n g
p u r p o s e s and f o r o t h e r c o n s t r u c t i o n n e e d s .

B. M a c h i n e e x c a v a t i o n s h a l l be p e r m i t t e d t o w i t h i n 3 i n c h e s
o f t h e b o t t o m o f f o o t i n g s , f l o o r s and f o u n d a t i o n s b u t t h e
f i n a l 3 i n c h e s s h a l l be s h a p e d w i t h hand s h o v e l t o i n s u r e
attainment of c o r r e c t f i n a l grades which are f r e e from
loose, shattered, spongy, or other unsatisfactory
foundation conditions. Any f o u n d a t i o n a r e a s w h i c h a r e
o v e r c u t o r d i s t u r b e d by t h e CONTRACTOR'S o p e r a t i o n s s h a l l
be cleaned and b a c k f i l l e d t o f o u n d a t i o n grade w i t h
concrete conforming to these s p e c i f i c a t i o n s .

C. E x c a v a t i o n f o r m a n h o l e s o r s i m i l a r s t r u c t u r e s may be
performed w i t h n o n - v e r t i c a l banks except where s u c h
excavation will undermine adjacent facilities or
s t r u c t u r e s , o r where s u c h e x c a v a t i o n w i l l v i o l a t e p r i v a t e
p r o p e r t y outside the property l i n e s e s t a b l i s h e d f o r t h i s
work. A l l i n l e t s and d i s c h a r g e p i p i n g w i t h i n t h e a r e a o f
t h e m a n h o l e e x c a v a t i o n s h a l l be i n s t a l l e d i n c o n c r e t e
c r a d l e and t h e c r a d l e s h a l l e x t e n d a minimum o f t h r e e
f e e t and as f a r i n t o t h e p i p e t r e n c h as n e c e s s a r y t o
p r o t e c t t h e p i p e t o where s t a n d a r d t r e n c h c o n d i t i o n s a r e
reached.

D. B a c k f i l l a r o u n d s t r u c t u r e s s h a l l n o t be p l a c e d u n t i l
a p p r o v a l i s r e c e i v e d f r o m t h e OWNER'S r e p r e s e n t a t i v e a t
the s i t e . No b a c k f i l l w i l l be p e r m i t t e d t o be p l a c e d
a g a i n s t newly poured c o n c r e t e w a l l s u n t i l the c o n c r e t e
has a t t a i n e d t h e s p e c i f i e d 2 8 - d a y s t r e n g t h . Backfill
a r o u n d s t r u c t u r e s s h a l l be p l a c e d u n i f o r m l y i n s u c c e s s i v e
l a y e r s around the e n t i r e s t r u c t u r e to p r e c l u d e the
p o s s i b i l i t y of nonuniform l o a d i n g f o r the e x t e r i o r w a l l .
I n t h i s r e g a r d , t h e maximum p e r m i s s i b l e d i f f e r e n t i a l
e l e v a t i o n o f b a c k f i l l a t any one t i m e w i l l be f o u r f e e t .

02220-2 220/2012-01, 02
E. B a c k f i l l around a l l s t r u c t u r e s and i n a l l t r e n c h e s s h a l l
be c a r r i e d t o t h e g r a d e i n d i c a t e d on t h e d r a w i n g s o r t o
t h a t g r a d e i n d i c a t e d on t h e d r a w i n g s o r t o t h a t g r a d e
e x i s t i n g b e f o r e t h e i n s t a l l a t i o n o f t h e improvement,
u n l e s s o t h e r w i s e i n d i c a t e d on t h e d r a w i n g s o r s p e c i f i e d
hereafter.

F. C o m p a c t i o n o f t h e b a c k f i l l a r o u n d s t r u c t u r e s s h a l l be
accomplished by t h e use o f adequately weighted r o l l e r s
e x c e p t t h a t w i t h i n t h r e e f e e t o f any b u i l d i n g w a l l , o n l y
a p p r o v e d m e c h a n i c a l t a m p e r s s h a l l be u s e d . Backfill
m a t e r i a l w h i c h i s t o be r o l l e d s h a l l be s p r e a d a n d
compacted i n l a y e r s n o t t o e x c e e d e i g h t i n c h e s (compacted
thickness). R o l l e r s s h a l l be o f a d e s i g n a p p r o v e d by t h e
OWNER'S r e p r e s e n t a t i v e a t t h e s i t e . The t h i c k n e s s o f t h e
l a y e r s o f b a c k f i l l m a t e r i a l which a r e spread by b u l l d o z e r
and c o m p a c t e d by t h e b u l l d o z e r t r a c k s , o r w h i c h a r e t o be
tamped i n p l a c e s h a l l n o t e x c e e d f o u r i n c h e s . No s t o n e s
larger i n any dimension than the thickness of the
c o m p a c t e d l a y e r s s p e c i f i e d w i l l be p e r m i t t e d i n t h e
b a c k f i l l m a t e r i a l . F i l l a r e a s a n d t r e n c h b a c k f i l l under
r o a d w a y s s h a l l be c o m p a c t e d t o P r o c t o r D e n s i t y o f 9 5 % .

3.02 OPEN EXCAVATION

A. E x c e p t where o t h e r w i s e shown on t h e p l a n s , a l l p i p e l i n e s
s h a l l be c o n s t r u c t e d i n open t r e n c h e s . A l l excavation
s h a l l be u n c l a s s i f i e d a n d no e x t r a payment w i l l be made
for rock, boulders, shale, timbers, logs, o l d
f o u n d a t i o n s , masonry, o r o t h e r n a t u r a l o r a r t i f i c i a l
materials encountered i n the trenching operations.

B. The d e p t h o f t r e n c h e s s h a l l be s u c h t h a t t h e l o c a t i o n o f
the p r o p o s e d p i p e s w i l l conform w i t h t h e l i n e s and grades
shown on t h e p l a n s o r a s r e v i s e d a n d e s t a b l i s h e d b y t h e
OWNER'S r e p r e s e n t a t i v e i n t h e f i e l d d u r i n g c o n s t r u c t i o n .
The s h a p e o f a l l t r e n c h e s a b o v e t h e p i p e z o n e , t r e n c h
s i d e w a l l s u p p o r t s b o t h a b o v e a n d w i t h i n t h e p i p e zone,
t h e c o n s t r u c t i o n methods e m p l o y e d , t h e g e n e r a l p r o t e c t i o n
requirements, the general excavation requirements, the
general trenching requirements, a n d t h e minimum
requirements f o r t r e n c h s h o r i n g , s h a l l conform w i t h t h e
r e g u l a t i o n s s e t f o r t h u n d e r S u b p a r t P, " E x c a v a t i o n ,
T r e n c h i n g and S h o r i n g " p u b l i s h e d as p a r t o f t h e S a f e t y
and H e a l t h R e g u l a t i o n s f o r C o n s t r u c t i o n b y t h e U. S.
Department o f L a b o r , a s amended. No t r e n c h i n g e x c a v a t i o n
work s h a l l be p e r f o r m e d w h i c h i s n o t i n a c c o r d a n c e w i t h
those r e g u l a t i o n s .

02220-3 2 2 0 / 2 0 1 2 - 0 1 , 02
C. The shape o f t h e t r e n c h e s i n t h e " p i p e zone" (which s h a l l
be c o n s t r u e d t o be t h a t p o r t i o n o f t h e t r e n c h between t h e
t r e n c h b o t t o m and an e l e v a t i o n 1 f o o t above t h e t o p o f
the p i p e ) , s h a l l conform t o t h e c o n f i g u r a t i o n i d e n t i f i e d
as " T y p i c a l B e d d i n g " on t h e c o n t r a c t d r a w i n g . The
CONTRACTOR i s h e r e i n a d v i s e d t h a t i f t r e n c h w i d t h s i n t h e
p i p e zone e x c e e d t h e o u t s i d e d i a m e t e r o f t h e p i p e p l u s
two f e e t , a n d i f t h e OWNER'S r e p r e s e n t a t i v e d e t e r m i n e s
t h a t such e x c e s s i v e w i d t h s w i l l r e s u l t i n s t r u c t u r a l
l o a d i n g s f o r w h i c h t h e p i p e i s n o t d e s i g n e d , he s h a l l be
r e q u i r e d t o b e d t h e p i p e on c o n c r e t e c r a d l e a s d i r e c t e d
by t h e OWNER'S r e p r e s e n t a t i v e a t no a d d i t i o n a l c o s t t o
t h e OWNER.

D. The CONTRACTOR s h a l l s h a p e t r e n c h e s w h i c h a r e l o c a t e d
adjacent t o e x i s t i n g aboveground o r underground s t r u c -
t u r e s and/or f a c i l i t i e s o r i n o t h e r c o n f i n e d a r e a s , so
that such structures and f a c i l i t i e s are properly
p r o t e c t e d a g a i n s t damage o r d i s t u r b a n c e f r o m s e t t l e m e n t
or displacement. Adequate s h e e t i n g , shoring and/or
b r a c i n g s h a l l be i n s t a l l e d a n d m a i n t a i n e d t o p r o v i d e such
p r o t e c t i o n a n d t h e CONTRACTOR s h a l l be r e s p o n s i b l e f o r
a l l damages r e s u l t i n g t o s u c h p r o p o s e d a n d e x i s t i n g
s t r u c t u r e s , p i p e l i n e s , and/or f a c i l i t i e s as t h e r e s u l t o f
his f a i l u r e t o use and m a i n t a i n adequate t r e n c h w a l l
s u p p o r t s , as w e l l as a r e s u l t o f any o t h e r c o n s t r u c t i o n
activities. The b o t t o m s o f a l l t r e n c h e s s h a l l be
e x c a v a t e d t o a d e p t h o f 0.5 f t . b e l o w t h e b o t t o m o f t h e
p r o p o s e d l i n e s t o accommodate t h e b e d d i n g h e r e i n a f t e r
specified.

E. M a t e r i a l s excavated from trenches s h a l l be s t o r e d o r


deposited within the rights-of-way established for this
work, unless t h e CONTRACTOR secures, i n writing,
permission f r o m a d j a c e n t p r o p e r t y owners t o u s e t h e i r
property f o r t h i s purpose.

F. Where muck, q u i c k s a n d , soft clay, swampy o r o t h e r


m a t e r i a l i s encountered i n t h e t r e n c h bottom, which i n
t h e o p i n i o n o f t h e OWNER'S r e p r e s e n t a t i v e , i s u n s u i t a b l e
f o r p i p e f o u n d a t i o n subgrade o r b a c k f i l l , such m a t e r i a l
s h a l l be r e m o v e d t o a d e p t h s a t i s f a c t o r y t o t h e OWNER'S
representative. The t r e n c h s h a l l t h e n be b a c k f i l l e d t o
g r a d e w i t h a c c e p t a b l e m a t e r i a l , m e c h a n i c a l l y compacted i n
successive layers. F o r t h e removal and replacement o f
s u c h u n s u i t a b l e m a t e r i a l s , t o a d e p t h g r e a t e r t h a n t h e 6"
b e l o w t h e b o t t o m o f t h e p i p e , a n d when a u t h o r i z e d b y t h e
OWNER'S representative, t h e CONTRACTOR shall be

02220-4 2 2 0 / 2 0 1 2 - 0 1 , 02
r e i m b u r s e d on t h e b a s i s o f t h e i n v o i c e d u n i t c o s t o f t h e
d e l i v e r e d m a t e r i a l t i m e s t h e a c t u a l measured u n i t quan-
t i t y i n s t a l l e d t i m e s a m u l t i p l i e r o f 1.15.

G. The OWNER'S r e p r e s e n t a t i v e may r e q u i r e t h a t s h e e t i n g ,


s h o r i n g a n d / o r b r a c i n g i n s t a l l e d f o r t r e n c h e x c a v a t i o n be
l e f t i nplace i n order t o protect adjacent f a c i l i t i e s or
structures. Where s u c h i s n o t r e q u i r e d i n t h e D e t a i l e d
S p e c i f i c a t i o n s , o r i n t h e P l a n s , t h e CONTRACTOR w i l l be
reimbursed i n a c c o r d a n c e w i t h t h e Changes o f C o n t r a c t
P r i c e s e c t i o n o f the General Conditions. A l l other
s h e e t i n g may be s a l v a g e d when t h e r e m o v a l o f same w i l l
not p r e s e n t a h a z a r d t o t h e a d j a c e n t f a c i l i t i e s o r t o t h e
s a f e t y o f t h e CONTRACTOR'S p e r s o n n e l . The CONTRACTOR
s h a l l be f u l l y r e s p o n s i b l e and l i a b l e f o r any improper
or premature removal o f s h e e t i n g , s h o r i n g o r b r a c i n g and
any a n d a l l p e r s o n n e l o r p r o p e r t y damages r e s u l t i n g
therefrom.

H. The d e p t h o f t r e n c h f o r p i p e l i n e s s h a l l be s u c h t h a t p i p e
i n i t s i n s t a l l e d p o s i t i o n w i l l c o m p l y w i t h t h e l i n e s and
g r a d e s shown on t h e p l a n s , o r a s r e v i s e d a n d e s t a b l i s h e d
by t h e OWNER'S r e p r e s e n t a t i v e i n t h e f i e l d during
construction.

3.03 P I P E BEDDING AND P I P E ZONE B A C K F I L L MATERIAL

A. Where r o c k i s e n c o u n t e r e d a t t h e b o t t o m o f t h e t r e n c h and
where d u c t i l e i r o n a n d f l e x i b l e m a t e r i a l p i p e l i n e s a r e
installed, p i p i n g s h a l l be s u p p o r t e d on a g r a n u l a r
m a t e r i a l s u c h a s 2B l i m e s t o n e o r 2B g r a v e l c o m p l y i n g w i t h
the g r a d a t i o n and c l a s s i f i c a t i o n o f t h e Pennsylvania
Department o f T r a n s p o r t a t i o n o r s i m i l a r m a t e r i a l a p p r o v e d
by t h e OWNER'S r e p r e s e n t a t i v e w i t h a minimum d e p t h o f 0.5
f t . below t h e bottom o f t h e p i p e i n s t a l l e d f o r t h e f u l l
width of the trench. For f l e x i b l e pipe, said material
s h a l l f u r t h e r be r e q u i r e d t o be p l a c e d i n t h e e n t i r e p i p e
zone a r e a o f t h e t r e n c h t o a n e l e v a t i o n 1 f t . a b o v e t h e
top o f t h e p i p e . F o r d u c t i l e i r o n pipe t h e bedding
m a t e r i a l s h a l l e x t e n d t o t h e p i p e s p r i n g l i n e . No s l a g
m a t e r i a l i s p e r m i t t e d . The b e d d i n g a n d b a c k f i l l m a t e r i a l
shall then be c h o k e d a s r e q u i r e d b y t h e OWNER'S
r e p r e s e n t a t i v e w i t h approved m a t e r i a l i n s u f f i c i e n t
q u a n t i t i e s t o prevent the migration of surrounding s o i l s
i n t o t h e bedding and b a c k f i l l . The m a t e r i a l s h a l l be
p l a c e d i n t h e p i p e zone i n s u c h a manner a s t o n o t
disturb, d i s p l a c e , or otherwise misalign the i n s t a l l e d
l i n e s . B e d d i n g m a t e r i a l s h a l l be i n s t a l l e d t o s u p p o r t
p r e c a s t c o n c r e t e manholes and p r e c a s t c o n c r e t e v a u l t s .

02220-5 2 2 0 / 2 0 1 2 - 0 1 , 02
3.04 B A C K F I L L MATERIAL ABOVE THE P I P E ZONE

A. Backfilling of trenches l o c a t e d under t h e proposed


b u i l d i n g and i n roadways, p a r k i n g a r e a s , driveways and
o t h e r t r a v e l e d ways s h a l l be b a c k f i l l e d b e t w e e n t h e p i p e
zone a n d t h e b a s e o f t h e r o a d w a y o r s t r u c t u r e w i t h
a p p r o v e d c r u s h e d s t o n e m a t e r i a l . No s l a g m a t e r i a l s h a l l
be p e r m i t t e d a s s e l e c t b a c k f i l l m a t e r i a l .

B. The CONTRACTOR s h a l l l i m i t d a i l y t r e n c h e x c a v a t i o n t o a
l e n g t h o f p i p e p l a c e m e n t a n d b a c k f i l l i n g t h a t c a n be
c o m p l e t e d t h e same d a y .

c
- The w i d t h o f a l l t r e n c h e s s h a l l n o t e x c e e d t h e maximum o f
f o u r f e e t o r t h e p i p e d i a m e t e r p l u s two f e e t , as measured
from t h e bottom o f t h e r e s p e c t i v e p i p e t r e n c h t o a
h o r i z o n t a l p l a n e l o c a t e d one f o o t above t h e t o p o f p i p e .
In t h e event that t h e CONTRACTOR'S construction
m e t h o d s / a c t i v i t i e s r e s u l t i n a t r e n c h wider than the pipe
d i a m e t e r p l u s two f e e t w i t h i n t h a t p i p e zone, he s h a l l
i n s t a l l c o n c r e t e b e d d i n g o r encasement o r s h a l l make such
o t h e r p r o v i s i o n s as may be d i r e c t e d b y t h e ENGINEER t o
assure the s t r u c t u r a l i n t e g r i t y of the pipe. Where
e x c a v a t i o n e x p o s e s t h e b o t t o m o f p r o p o s e d t r e n c h e s where
very soft or other unstable pipe foundation materials
exist, t h e CONTRACTOR w i l l be d i r e c t e d t o o v e r c u t o r
s t a b i l i z e / o v e r c u t a n d t h e CONTRACTOR s h a l l be compensated
f o r t h e a d d i t i o n a l e x c a v a t i o n i n accordance with the
provisions specified in the General Conditions.
P o l y v i n y l c h l o r i d e sewer p i p e s and d u c t i l e i r o n p i p e h a v i n g
r e s t r a i n e d j o i n t s s h a l l be i n s t a l l e d a t t h e l o c a t i o n s
i d e n t i f i e d i n t h e c o n t r a c t d r a w i n g s on b e d d i n g m a t e r i a l
w i t h a minimum d e p t h o f 6", w h i c h m a t e r i a l s h a l l conform t o
the s p e c i f i c a t i o n s s e t f o r t h h e r e i n a f t e r .

D. The m a t e r i a l e x c a v a t e d during t r e n c h i n g and o t h e r


c o n s t r u c t i o n o p e r a t i o n s s h a l l be u s e d a s b a c k f i l l a t
l o c a t i o n s where t h e r e i s no p e r m a n e n t i m p r o v e m e n t . Said
m a t e r i a l s h a l l be u s e d f o r t h e f u l l d e p t h o f t r e n c h t o
the finished ground surface where t h e ground i s
unimproved. A t a l l l o c a t i o n s , t h e e n t i r e depth w i t h i n
t h e b a c k f i l l e d a r e a s h a l l be t h o r o u g h l y c o m p a c t e d i n
l a y e r s . B a c k f i l l m a t e r i a l i n t r e n c h e s above t h e p i p e zone
a t a l l l o c a t i o n s , s h a l l be p l a c e d i n l i f t s n o t e x c e e d i n g
e i g h t i n c h e s i n t h i c k n e s s a n d s h a l l be t h o r o u g h l y a n d
mechanically compacted by t h e use o f v i b r a t o r y o r
r e c i p r o c a t i n g t a m p i n g e q u i p m e n t o r may be p l a c e d i n l i f t s
not e x c e e d i n g t h r e e f e e t i n t h i c k n e s s a n d s h a l l be
t h o r o u g h l y a n d m e c h a n i c a l l y compacted by u s e o f v i b r a t o r y
hoe p a c k f o r t h e f u l l d e p t h o f t r e n c h . S p e c i a l b a c k f i l l

02220-6 2 2 0 / 2 0 1 2 - 0 1 , 02
m a t e r i a l ( s e l e c t b a c k f i l l i s r e q u i r e d i n trenches under
e x i s t i n g s t r e e t s , a l l e y s , r o a d s , t r a v e l e d ways, r o a d
s h o u l d e r s o r berms a n d d r i v e w a y s . I n t h e e v e n t t h a t t h e
CONTRACTOR d e s i r e s t o employ t h e u s e o f s p e c i a l v i b r a t o r y
and/or heavy duty machinery f o r t h a t purpose, such
m e t h o d s w i l l be a p p r o v e d b y t h e OWNER'S r e p r e s e n t a t i v e ,
subject t o demonstration b y t h e CONTRACTOR that
s a t i s f a c t o r y e n d r e s u l t s c a n be a t t a i n e d .

E. Unsatisfactory trench settlements o c c u r r i n g w i t h i n 18


months a f t e r completion o f t h e work s h a l l be t h e
r e s p o n s i b i l i t y o f t h e CONTRACTOR a t no e x t r a c o s t t o t h e
OWNER.

3.05 EMBANKMENT AND F I L L S

A. F I L L PROCEDURES

1. Embankments a n d f i l l s t o be i n c l u d e d i n t h i s w o r k
s h a l l be c o n s t r u c t e d t o t h e l i n e s a n d g r a d e s shown
on t h e p l a n s .

2. Where n e w l y p l a c e d m a t e r i a l a b u t s o l d m a t e r i a l i n t h e
embankment, t h e o l d m a t e r i a l s h a l l be c u t o r b r o k e n
by d i s c i n g , p l o w i n g , s c a r i f y i n g o r b u l l d o z i n g u n t i l
it shows the characteristic colors of undried
material. The b u l l d o z e r s h a l l t h e n work on b o t h o l d
and new m a t e r i a l i n s u c h a manner as t o t h o r o u g h l y
bond them t o g e t h e r .

3. D u r i n g t h e dumping and s p r e a d i n g o p e r a t i o n s o f t h e
materials f o r t h e embankment or f i l l , the
CONTRACTOR s h a l l m a i n t a i n a t a l l t i m e s a f o r c e o f
men s u f f i c i e n t t o remove r o o t s , g r a s s , t r a s h a n d
branches from t h e r o l l e d f i l l s e c t i o n and t h e s e
m a t e r i a l s s h a l l be r e m o v e d f r o m t h e embankment a n d
burned or otherwise disposed o f i n a manner
s a t i s f a c t o r y t o t h e ENGINEER.

4. The s u r f a c e o f t h e f i l l o r embankment s h a l l h a v e
the optimum w a t e r c o n t e n t r e q u i r e d f o r c o m p a c t i o n ,
as d e t e r m i n e d b y t h e CONTRACTOR'S s o i l s e x p e r t .

5. The f i l l a n d / o r embankment s h a l l be b u i l t up i n a p -
proximate horizontal layers o f t h e maximum
t h i c k n e s s i n d i c a t e d i n t h e c o m p a c t i o n method o r
method h e r e a f t e r s p e c i f i e d a c r o s s i t s f u l l l e n g t h
and w i d t h . The l a y e r s s h a l l be s p r e a d u n i f o r m l y

02220-7 2 2 0 / 2 0 1 2 - 0 1 , 02
and s h a l l h a v e a s l o p e o f a p p r o x i m a t e l y 1% t o t h e
o u t s i d e o f t h e embankment t o f a c i l i t a t e s u r f a c e
drainage d u r i n g placement o p e r a t i o n s .

6. The e n t i r e s u r f a c e o f t h e embankment o r f i l l s h a l l
be m a i n t a i n e d a t a l l t i m e s i n s u c h a c o n d i t i o n t h a t
c o n s t r u c t i o n e q u i p m e n t c a n t r a v e l o v e r any p a r t and
a t no t i m e s h a l l s e p a r a t e p i e c e s o f e q u i p m e n t t r a c k
each o t h e r .

7. Compaction s h a l l be a c c o m p l i s h e d b y one o f t h e
f o l l o w i n g methods, t h e f i r s t o f w h i c h s h a l l be u s e d
where p r a c t i c a l a n d p o s s i b l e .

B. COMPACTION METHOD NO. 1

1. F i l l m a t e r i a l s h a l l be s p r e a d i n u n i f o r m l a y e r s n o t
t o e x c e e d 6" a f t e r c o m p a c t i o n .

2. Tamping r o l l e r s h a v i n g s t a g g e r e d , u n i f o r m l y spaced
knobs and e q u i p p e d w i t h s u i t a b l e c l e a n e r s , s h a l l be
used f o r compacting each l a y e r . The p r o j e c t i n g
f a c e a r e a o f e a c h row and t h e number and s p a c i n g o f
t h e knobs s h a l l be s u c h t h a t t h e t o t a l w e i g h t i n
pounds o f t h e r o l l e r and b a l l a s t , i f d i s t r i b u t e d
o v e r t h e e q u i v a l e n t a r e a o f one row o f knobs
p a r a l l e l t o t h e a x i s , w i l l n o t be l e s s t h a n 250
pounds p e r s q u a r e i n c h and p r e f e r a b l y n o t more t h a n
500 pounds p e r s q u a r e i n c h . Each l a y e r o f m a t e r i a l
s h a l l be c o m p a c t e d b y p a s s i n g t h e s p e c i f i e d r o l l e r
over the entire s u r f a c e t h e number o f t i m e s
r e q u i r e d t o o b t a i n 50% c o v e r a g e a s d e t e r m i n e d b y
t h e s i z e a n d s p a c i n g o f t h e r o l l e r f e e t o r knobs,
and a s s u m i n g t h a t no p a r t o f t h e l a y e r b e i n g
c o m p a c t e d i s c o v e r e d b y a r o l l e r knob more t h a n
once.

3. I f , i n t h e o p i n i o n o f t h e ENGINEER, additional
r o l l i n g i s r e q u i r e d t o o b t a i n optimum c o m p a c t i o n ,
the CONTRACTOR s h a l l perform t h e same a t no
a d d i t i o n a l c o s t t o t h e OWNER. The d e s i g n and
o p e r a t i o n o f t a m p i n g r o l l e r s s h a l l be s u b j e c t t o
t h e a p p r o v a l o f t h e ENGINEER a n d he s h a l l have t h e
r i g h t a t any t i m e d u r i n g t h e p r o s e c u t i o n o f t h e
work t o d i r e c t s u c h a l t e r a t i o n s o r r e p a i r s as may
be f o u n d n e c e s s a r y t o s e c u r e t h e optimum c o m p a c t i o n
of t h e e a r t h f i l l m a t e r i a l s .

02220-8 2 2 0 / 2 0 1 2 - 0 1 , 02
C. COMPACTION METHOD NO. 2

1. F i l l m a t e r i a l s h a l l be s p r e a d i n u n i f o r m l a y e r s n o t
to exceed 4 inches after compaction. The
CONTRACTOR w i l l be p e r m i t t e d t o e m p l o y a h e a v y
bulldozer f o r spreading such material. The
b u l l d o z e r s h a l l w e i g h n o t l e s s t h a n 10 t o n s a n d be
equipped w i t h c l e a t e d t r a c k s . I n compacting t h e
embankment, t h e b u l l d o z e r t r a c k s o r t r e a d s s h a l l
cover t h e e n t i r e s u r f a c e o f each l a y e r a t l e a s t
once. Compaction o f t h e embankment w i t h t h e
bulldozer shall continue until t h e maximum
c o m p a c t i o n has been s e c u r e d .

D. COMPACTION METHOD NO. 3

1. T h i s method i s i n t e n d e d f o r u s e o n l y i n c o n f i n e d
areas t o o s m a l l f o r t h e use o f tamping r o l l e r s o r
bulldozers. M a t e r i a l s h a l l be s p r e a d i n l a y e r s n o t
to exceed 4" d e p t h b e f o r e c o m p a c t i o n and then
thoroughly compacted b y means of mechanical
tamping. Hand t a m p i n g w i l l n o t be a p p r o v e d a s a
s u b s t i t u t e f o r mechanical tamping.

2. I t i s c o n t e m p l a t e d t h a t t h i s method s h a l l be u s e d
i n p i p e t r e n c h e s , under and around p i p e p a s s i n g
t h r o u g h embankments a n d t o h e i g h t s o f 2 f e e t a b o v e
such p i p e , and a d j a c e n t t o manholes and s t r u c t u r e s .
P a r t i c u l a r c a r e s h a l l be t a k e n i n t h e s e a r e a s t o
o b t a i n compaction a t l e a s t equal t o that obtained
by M e t h o d No. 1 o f t h e p r e v i o u s l y specified
methods.

End of Section

02220-9 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

02220-10 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02280

SOIL TREATMENT

PART 1: GENERAL

A. Not used.

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

3.01 FINAL GRADING

A. A l l a r e a s d i s t u r b e d by t h e CONTRACTOR'S o p e r a t i o n , i n -
cluding those areas used f o r storage of excavated
material, equipment, etc., shall be b r o u g h t up t o
w i t h i n 4 i n c h e s o f t h e f i n a l g r a d e i n d i c a t e d on t h e
d r a w i n g s by t h e m e t h o d s t h e r e i n b e f o r e s p e c i f i e d . In
g e n e r a l , t h e g r a d e s h a l l s l o p e away f r o m t h e i n s t a l l e d
or existing structures to drainage ditches or
culverts. Those a r e a s w h i c h a r e n o t o c c u p i e d by
s t r u c t u r e s o r p a v e m e n t s h a l l be t h o r o u g h l y l o o s e n e d by
h a r r o w i n g o r d i s c i n g a n d t h e n r a k e d b y hand and a l l
stones, over 1 inch, rubbish or debris shall be
removed. T o p s o i l s h a l l t h e n be u n i f o r m l y s p a c e d i n
p i l e s a n d d i s t r i b u t e d b y an a p p r o v e d m e t h o d .

B. The CONTRACTOR shall s u p p l y any a d d i t i o n a l topsoil


r e q u i r e d o v e r and above t h a t s a l v a g e d from t h e s i t e i n
o r d e r t o m a i n t a i n a minimum o f 4 i n c h e s , o f d e p t h o v e r
the e n t i r e a r e a d e f i n e d a b o v e i f t h e a r e a i s t o be
s e e d e d , o r 4 i n c h e s o f d e p t h i s t h e a r e a t o be s o d d e d
or planted. Any s u r f a c e irregularities shall be
c o r r e c t e d t o p r e v e n t f o r m a t i o n o f l o w p l a c e s where
s u r f a c e w a t e r may p o o l . T o p s o i l s h a l l n o t be p l a c e d
when t h e s u b g r a d e i s f r o z e n o r when i t i s e x c e s s i v e l y
wet o r d r y a n d s h a l l n o t be h a n d l e d when i n a f r o z e n
o r muddy c o n d i t i o n .

3.02 TOP SOIL

A. The CONTRACTOR shall obtain topsoil from a local


garden supplier o r nurseryman f o r locations where
existing topsoil i s not o f adequate q u a n t i t y and

02280-1 2 2 0 / 2 0 1 2 - 0 1 , 02
q u a l i t y . The c o s t o f f u r n i s h i n g and p l a c i n g a l l s u c h
t o p s o i l s h a l l be i n c l u d e d i n t h e p r i c e b i d f o r t h e
r e s p e c t i v e pipe items.

B. Texture Classifications of top s o i l shall be i n


accordance with the Textural Classification System
developed by t h e U.S. Department of Agriculture.
Acceptable topsoil textures shall be within the
f o l l o w i n g a c c e p t a b l e r a n g e s , s a n d - 12% t o 60%, s i l t -
15% t o 65%, and c l a y - 0% t o 23%, o r g a n i c c o n t e n t s h a l l
be 4% minimum. O n l y s o i l a d d i t i v e s approved by t h e
OWNERS R e p r e s e n t a t i v e s h a l l be u s e d to achieve the
specified top s o i l quality.

3 . 03 SEEDING

A. A l l areas which are disturbed by construction


o p e r a t i o n s , i n c l u d i n g equipment and m a t e r i a l s s t o r a g e ,
and w h i c h a r e n o t o c c u p i e d b y a r o a d w a y o r p e r m a n e n t
s t r u c t u r e , s h a l l be s e e d e d w i t h g r a s s s e e d a s f o l l o w s :

B. A f t e r t h e t o p s o i l has been p r o p e r l y d i s t r i b u t e d , l i m e
i n t h e f o r m o f raw g r o u n d l i m e s t o n e s h a l l be a p p l i e d
i n a n amount t o be d e t e r m i n e d f r o m an a n a l y s i s o f t h e
s o i l by a q u a l i f i e d s o i l s a m p l i n g s e r v i c e ; t h e n one
week a f t e r t h e l i m e h a s b e e n s p r e a d , f e r t i l i z e r shall
be added. Fertilizer i n t h e amount of 5-10-5,
n i t r o g e n p h o s p h o r u s a n d p o t a s h , r e s p e c t i v e l y , s h a l l be
s p r e a d a t t h e r a t e o f 30 l b . p e r 1000 s q . f t . a f t e r
w h i c h a 1/4 i n . l a y e r o f p e a t moss o r mushroom manure
shall be a d d e d . The e n t i r e area shall then be
properly tilled and hand-raked t o a smooth, even
grade. A l l s t o n e s and d i r t c l o d s over 1 i n . d i a m e t e r
s h a l l be r e m o v e d f r o m t h e t o p s o i l .

C. P e r m a n e n t s e e d i n g s h a l l c o n s i s t o f a m i x t u r e o f 88%
K e n t u c k y 31 t a l l f e s c u e a n d 12% r e d t o p , sown a t t h e
r a t e o f 2 p o u n d s p e r 1000 s q u a r e f o o t . The a r e a s h a l l
t h e n be l i g h t l y b r u s h e d o r r a k e d t o p r o v i d e s l i g h t
covering over t h e seed, after which i t shall be
l i g h t l y r o l l e d i n two d i r e c t i o n s .

D. A l l s e e d e d a r e a s s h a l l be k e p t c o n s t a n t l y wet t o a
d e p t h o f 3 i n . f o r 10 d a y s i m m e d i a t e l y a f t e r s e e d i n g .
All a r e a s w h i c h do n o t show prompt c a t c h o f g r a s s
s h a l l t h e n be r e s e e d e d a s r e q u i r e d . I n any e v e n t , t h e

02280-2 2 2 0 / 2 0 1 2 - 0 1 , 02
CONTRACTOR s h a l l i n s u r e a good f i n a l s t a n d o f g r a s s a s
specified a b o v e , a n d he s h a l l m a i n t a i n t h e seeded
areas u n t i l t h e lawn, as such, i s f r e e from bare s p o t s
and o f f c o l o r a r e a s a n d u n t i l f i n a l a c c e p t a n c e o f t h e
entire project.

3.04 S o w i n g may be done m e c h a n i c a l l y , b y h a n d , o r b y a n a p -


p r o v e d method o f h y d r o s e e d i n g . I n t h e l a t t e r case,
a l t e r n a t e means o f f e r t i l i z i n g i n combination with
s e e d i n g w i l l be p e r m i t t e d on i n a c c e s s i b l e a r e a s a n d
upon approval of methods by the OWNER'S
representative. Mulching material shall be i n
accordance with t h e recommendation of a local
recognized nurseryman approved by the OWNER'S
representative.

End of Section

02280-3 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

02280-4 220/2012-01, 02
SECTION 02500

PAVING AND SURFACING

PART 1: GENERAL

1.01 WORK INCLUDED

A. CONTRACTOR s h a l l f u r n i s h a l l e q u i p m e n t , p l a n t , l a b o r , and
m a t e r i a l s r e q u i r e d f o r t h e c o n s t r u c t i o n o f paving and
surfacing required of the Contract and s h a l l include
f u r n i s h i n g and i n s t a l l i n g a l l m a t e r i a l s required t o
complete t h e p r o j e c t as d e s c r i b e d i n t h e Plans and
S p e c i f i c a t i o n s . Contract drawings i d e n t i f y e x i s t i n g and
p r o p o s e d p a v i n g . A t p r o p o s e d p a v i n g a r e a s t h e CONTRACTOR
shall construct new p a v e d roads and driveways i n
accordance with a l l a p p l i c a b l e s p e c i f i c a t i o n s . I t i s
anticipated the construction a c t i v i t i e s w i l l ultimately
r e s u l t i n t h e e x i s t i n g p a v i n g d e t e r i o r a t i o n and t h e r e f o r e
t h e e x i s t i n g p a v i n g a r e a s s h a l l be r e s t o r e d w i t h new
p a v i n g e i t h e r by m i l l i n g and t o p p i n g , r e s t o r i n g t h e base
a t e x c a v a t e d a r e a s a n d r e s u r f a c i n g , o r c o n s t r u c t i n g new
r o a d p a v i n g a t l o c a t i o n s where t h e t o t a l r o a d b e d h a s
been d e s t r o y e d .

B. The CONTRACTOR a n d h i s s u r e t y w i l l c o n t i n u e t o be l i a b l e
f o r a l l l a t e n t d e f e c t s . However, t h e s u r e t y i s l i a b l e
o n l y u n t i l t h e p e r f o r m a n c e / m a i n t e n a n c e bond i s r e l e a s e d .
The ENGINEER w i l l d e t e r m i n e when a d e f e c t i s a l a t e n t
defect. The CONTRACTOR s h a l l s a t i s f a c t o r i l y r e p a i r o r
c o r r e c t l a t e n t d e f e c t s , a t no e x p e n s e t o t h e OWNER. I f
the defects cannot be s a t i s f a c t o r i l y repaired or
corrected, provide reimbursement f o r any expenses o r
damages i n c u r r e d b y t h e OWNER b e c a u s e o f t h e d e f e c t s .

C. The CONTRACTOR s h a l l remove, renew, r e s t o r e , and r e p a i r


damage t o a n y p a r t o f t h e work, occurring before
a c c e p t a n c e , w h i c h i s due t o t h e a c t i o n o f t h e e l e m e n t s o r
any o t h e r c a u s e . R e p a i r s u c h work, i n a c c o r d a n c e w i t h t h e
terms a n d c o n d i t i o n s o f t h e c o n t r a c t , a t no expense t o t h e
OWNER e x c e p t i f t h e damage i s due t o u n f o r e s e e a b l e c a u s e s
beyond t h e c o n t r o l o f t h e CONTRACTOR, as d e t e r m i n e d by t h e
ENGINEER.

D. The CONTRACTOR s h a l l f u r n i s h a l l p l a n t , l a b o r , equipment,


b a r r i c a d e s , warning and p r o t e c t i v e d e v i c e s t o p r o t e c t t h e
new c o n s t r u c t i o n a n d p a v i n g w i t h i n t h e l i m i t s o f work a t
a l l times f o r l o c a l plant t r a f f i c . CONTRACTOR shall
s u b m i t t i m e s c h e d u l e f o r work t o be p e r f o r m e d .

02500-1 2 2 0 / 2 0 1 2 - 0 1 , 02
E. The CONTRACTOR s h a l l f u r n i s h a l l p l a n t , l a b o r , t o o l s
equipment, b a r r i c a d e s , w a r n i n g and p r o t e c t i v e d e v i c e s
r e q u i r e d t o p r o t e c t t h e p a v i n g c o u r s e s by e r e c t i n g and
maintaining s a i d barricades to prevent v e h i c u l a r t r a f f i c
f r o m t h e new s u r f a c e c o u r s e s a f t e r p l a c e m e n t o f m a t e r i a l s
to permit adequate stability and a d h e s i o n of the
aggregate.

F. A l l d i s t r i b u t i o n and t r u c k s used under t h i s c o n t r a c t


s h a l l be p r o p e r l y c l e a n e d and s h a l l meet t h e r e q u i r e m e n t s
o f and be e q u i p p e d as s p e c i f i e d by t h e Pennsylvania
Department o f T r a n s p o r t a t i o n and s h a l l be c a l i b r a t e d by a
recognized engineering firm. A c e r t i f i e d calibration
c h a r t s h a l l accompany t h e d i s t r i b u t o r a t a l l t i m e s . A l l
d i s t r i b u t o r s s h a l l be e q u i p p e d w i t h a t a c h o m e t e r o r an
a p p r o v e d m e t e r i n g d e v i c e and a s p h a l t s a m p l i n g c o n t a i n e r s
f o r t e s t samples.

G. M i x i n g P l a n t , h a u l i n g equipment, p a v e r s and r o l l e r s s h a l l
be s u i t a b l e t o c o m p l e t e a l l r e q u i r e d w o r k i n a c c o r d a n c e
with the requirements of Pennsylvania Department o f
T r a n s p o r t a t i o n S e c t i o n 400 o f P u b l i c a t i o n 408, c u r r e n t
e d i t i o n , a s amended.

H. CONTRACTOR s h a l l p r o v i d e a l l h a u l i n g equipment r e q u i r e d
or necessary t o move pavers, rollers or chipping
equipment from s t r e e t t o s t r e e t as a p a r t o f t h o s e i t e m s
s p e c i f i e d i n the form of proposal.

PART 2: PRODUCTS

2.01 BITUMINOUS ASPHALT PAVING

A. A l l m a t e r i a l s f u r n i s h e d , s u p p l i e d , d e l i v e r e d or used
u n d e r t h i s c o n t r a c t s h a l l be i n a c c o r d a n c e w i t h PennDOT
P u b l i c a t i o n 408, c u r r e n t e d i t i o n , a s amended, o r as
s p e c i f i e d h e r e i n a n d t h e CONTRACTOR w i l l be r e q u i r e d t o
c e r t i f y t h a t t h e m a t e r i a l used under t h e s e c o n t r a c t s
s h a l l meet t h e s e s p e c i f i c a t i o n s .

B. Coarse aggregate will be slag, gravel or stone


m a n u f a c t u r e d f r o m a p p r o v e d s o u r c e s as l i s t e d i n B u l l e t i n
No. 14, ( P u b l i c a t i o n No. 3 4 ) , " A g g r e g a t e Producers"
current edition.

C. Fine aggregate f o r bituminous mixtures will be


m a n u f a c t u r e d f r o m a p p r o v e d s o u r c e s as l i s t e d i n B u l l e t i n
No. 14, ( P u b l i c a t i o n No. 3 4 ) , " A g g r e g a t e Producers"
current edition.

02500-2 2 2 0 / 2 0 1 2 - 0 1 , 02
D. B i t u m i n o u s m a t e r i a l s h a l l be m a n u f a c t u r e d f r o m a p p r o v e d
s o u r c e s a n d meet t h e r e q u i r e m e n t s o f B u l l e t i n No. 25,
( P u b l i c a t i o n No. 3 7 ) , " S p e c i f i c a t i o n s f o r B i t u m i n o u s
Materials" current edition.

E. B i t u m i n o u s c o n c r e t e m i x t u r e s s h a l l be m a n u f a c t u r e d a s
a p p r o v e d a n d s p e c i f i e d i n B u l l e t i n No. 27, ( P u b l i c a t i o n
No. 27), "Design Procedures/Specifications, Special
Bituminous Mixtures" current edition, a n d be from
approved sources as listed in Bulletin No. 41,
( P u b l i c a t i o n No. 4 1 ) , " P r o d u c e r s o f B i t u m i n o u s M i x t u r e s "
current edition.

F. A l l equipment used in milling a s p h a l t and m i x i n g ,


hauling, spreading, r o l l i n g , chipping, applying l i q u i d
a s p h a l t and t o o l s n e c e s s a r y t o p e r f o r m and complete a l l
w o r k h e r e i n s p e c i f i e d s h a l l be i n a c c o r d a n c e w i t h t h e
r e q u i r e m e n t s o f PennDOT P u b l i c a t i o n 408 d a t e d 2007 a s
amended.

G. A l l m a t e r i a l f u r n i s h e d , d e l i v e r e d o r a p p l i e d s h a l l comply
with the requirements o f S e c t i o n 106 " C o n t r o l of
M a t e r i a l " o f P u b l i c a t i o n 408 d a t e d 2007 as amended.

H. M a t e r i a l s r e q u i r e d t o meet PennDOT's s p e c i f i c a t i o n s s h a l l
be tested i n accordance with the requirements of
P u b l i c a t i o n 408 d a t e d 2007 a s amended.

I. F l e x i b l e Pavements: Subbase f o r w i d e n i n g , repairs and


r e c o n s t r u c t e d a r e a s , a n d new r o a d s .

1. E x c a v a t e and p r e p a r e t h e subgrade prior to placing


subbase.

2. I n s t a l l C l a s s 4 G e o t e x t i l e m a t e r i a l as s p e c i f i e d i n
P u b l i c a t i o n 408, S e c t i o n 212.

3. I n s t a l l an 8" a g g r e g a t e b a s e c o n s i s t i n g o f 5 V
c o m p a c t e d No. 3 s t o n e , 2" c o m p a c t e d No. 57 s t o n e
and H" c h o k e c o u r s e No. 8 s t o n e . Aggregate s h a l l
meet t h e r e q u i r e m e n t s o f PennDOT P u b l i c a t i o n 408.

J. Brooming and C l e a n i n g and B i t u m i n o u s Tack Coat

1. Brooming and c l e a n i n g shall be performed in


l o c a t i o n s r e q u i r i n g subsequent l e v e l i n g , b i n d e r , o r
wearing courses.

2. B r o o m i n g a n d c l e a n i n g s h a l l be as s p e c i f i e d i n
P u b l i c a t i o n 408, S e c t i o n 400 " F l e x i b l e P a v e m e n t s " .

02500-3 2 2 0 / 2 0 1 2 - 0 1 , 02
A l l u n s u i t a b l e m a t e r i a l s h a l l be d i s p o s e d o f b y t h e
CONTRACTOR a t a s i t e s e c u r e d b y t h e CONTRACTOR.

3. The b i t u m i n o u s t a c k c o a t s h a l l be f u r n i s h e d a n d
a p p l i e d t o e x i s t i n g wearing surfaces i n l o c a t i o n s
r e q u i r i n g subsequent l e v e l i n g , b i n d e r , o r wearing
courses.

4. The b i t u m i n o u s t a c k c o a t s h a l l be a p p l i e d w i t h a n
approved d i s t r i b u t o r as s p e c i f i e d i n P u b l i c a t i o n
408, S e c t i o n 460 " B i t u m i n o u s T a c k C o a t " .

5. The t a c k coat shall be C l a s s AE-T E m u l s i f i e d


Asphalt. CONTRACTOR s h a l l submit a c e r t i f i e d
affidavit that material complies with PennDOT
P u b l i c a t i o n 408, S e c t i o n 4 6 0 .

6. The b i t u m i n o u s t a c k c o a t s h a l l be a p p l i e d a t t h e
r a t e o f 0.07 t o 0.10 g a l l o n s p e r s q u a r e y a r d on a l l
s u r f a c e s o f t h e e x i s t i n g b i t u m i n o u s pavement t o be
resurfaced.

S u p e r p a v e 25.0mm B a s e C o u r s e

1. The S u p e r p a v e 25.0mm B a s e C o u r s e m a t e r i a l s h a l l be
f u r n i s h e d and p l a c e d i n l o c a t i o n s as s p e c i f i e d
h e r e i n a n d b y t h e ENGINEER/OWNER's R e p r e s e n t a t i v e .

2. Keyways s h a l l b e c u t a t l i m i t s o f work.

3. CONTRACTOR s h a l l furnish, place and r o l l Base


C o u r s e c o n s t r u c t e d o f a minimum f o u r i n c h e s ( 4 " ) ,
as m e a s u r e d a f t e r c o m p a c t i o n , o f S u p e r p a v e 25.0 mm
Base Course. Asphalt mix design shall be a s
f o l l o w s : S u p e r p a v e 25.0mm B a s e C o u r s e 0.3 t o 3.0
m i l l i o n E S A L ' s , PG 64-22, 4" d e p t h . The S u p e r p a v e
25.0 mm B a s e C o u r s e s h a l l c o n f o r m t o PennDOT
P u b l i c a t i o n 408, 2007 e d i t i o n a s amended, S e c t i o n
409.

The S u p e r p a v e 9.5mm F i n e - G r a d e W e a r i n g Course

1. The S u p e r p a v e 9.5mm F i n e - G r a d e W e a r i n g C o u r s e s h a l l
be f u r n i s h e d a n d p l a c e d a s s p e c i f i e d h e r e i n a n d b y
t h e ENGINEER/OWNER'S R e p r e s e n t a t i v e .

2. CONTRACTOR s h a l l f u r n i s h a n d p l a c e , a n d r o l l a
Wearing Course a s p h a l t mix design as f o l l o w s :
S u p e r p a v e 9.5mm F i n e - G r a d e W e a r i n g C o u r s e 0.3 t o
3.0 m i l l i o n E S A L ' s , PG 64-22, SRL H, r o l l e d a n d

02500-4 2 2 0 / 2 0 1 2 - 0 1 , 02
c o m p a c t e d t o a f i n i s h e d d e p t h o f one a n d o n e - h a l f
inch (IV), as m e a s u r e d a f t e r c o m p a c t i o n . The
S u p e r p a v e 9.5 mm F i n e - G r a d e W e a r i n g C o u r s e m a t e r i a l
s h a l l c o n f o r m t o PennDOT P u b l i c a t i o n 408, 2007
e d i t i o n a s amended, S e c t i o n 409. M a t e r i a l s h a l l be
p l a c e d on t h e p r e p a r e d r o a d w a y / f o r m e d c u r b s u r f a c e
as specified and meeting the requirements of
P u b l i c a t i o n 408.

M. Existing Pavement Restoration

1. A t l o c a t i o n s where t h e e x i s t i n g p a v i n g h a s been
d i s t u r b e d and a f t e r c o n s t r u c t i o n o f a l l f a c i l i t i e s
and appurtenances the Asphalt Road Paving
Restoration shall include a l l plant, labor,
m a t e r i a l , equipment and u t i l i t y r e q u i r e d t o prepare
t h e e x i s t i n g P l a n t Roads f o r a s p h a l t r e s u r f a c i n g .
The r e s t o r a t i o n s h a l l i n c l u d e t h e m i l l i n g o f t h e
e x i s t i n g a s p h a l t s u r f a c e a d e p t h o f 1-1/2" a n d t h e
removal o f t h e m i l l i n g r e f u s e from t h e s i t e t o t h e
c o n t r a c t o r s dump s i t e . The r e s t o r a t i o n s h a l l a l s o
i n c l u d e a l l p l a n t , l a b o r , m a t e r i a l , equipment and
u t i l i t y r e q u i r e d t o i n s t a l l a 1-1/2" t h i c k a s p h a l t
w e a r i n g c o u r s e c o n s i s t i n g o f S u p e r p a v e 9.5 mm. A l l
keying and p r e p a r a t i o n s o f e x i s t i n g a s p h a l t paving
adjacent the project s i t e required t o t r a n s i t i o n
t h e new w e a r i n g c o u r s e w i t h t h e e x i s t i n g pavement
s h a l l be i n c l u d e d i n t h e r e s t o r a t i o n .

2. R e s t o r a t i o n o f e x i s t i n g paving i n trenches through


e x i s t i n g b i t u m i n o u s p a v e m e n t s , s h a l l be c o n s t r u c t e d
o f a minimum f o u r i n c h e s ( 4 " ) , a s m e a s u r e d a f t e r
compaction, o f S u p e r p a v e 25.0 mm B a s e Course.
A s p h a l t m i x d e s i g n s h a l l be as f o l l o w s : S u p e r p a v e
25.0mm B a s e C o u r s e 0.3 t o 3.0 m i l l i o n E S A L ' s , PG
64-22, 4" d e p t h . The S u p e r p a v e 25.0 mm Base C o u r s e
s h a l l c o n f o r m t o PennDOT P u b l i c a t i o n 408, 2007
e d i t i o n a s amended, S e c t i o n 409. Following the
b a s e c o u r s e s h a l l be t h e W e a r i n g C o u r s e . Wearing
C o u r s e a s p h a l t m i x d e s i g n s h a l l be a s f o l l o w s :
S u p e r p a v e 9.5mm F i n e - G r a d e W e a r i n g C o u r s e 0.3 t o
3.0 m i l l i o n E S A L ' s , PG 64-22, SRL H, r o l l e d a n d
c o m p a c t e d t o a f i n i s h e d d e p t h o f one a n d o n e - h a l f
inch (IV), as measured a f t e r c o m p a c t i o n . The
S u p e r p a v e 9.5 mm F i n e - G r a d e W e a r i n g C o u r s e m a t e r i a l
s h a l l c o n f o r m t o PennDOT P u b l i c a t i o n 408, l a t e s t
e d i t i o n , S e c t i o n 409. P r i o r t o r e s t o r a t i o n , t h e
e x i s t i n g p a v i n g s h a l l be n e a t l y saw c u t 12 i n c h e s
b e y o n d t h e t r e n c h edge.

02500-5 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION

3.01 CONSTRUCTION REQUIREMENTS

A. Where c o n s t r u c t i o n a c t i v i t i e s damage o r d i s t u r b c a r t w a y ,
berms a n d / o r s h o u l d e r s a l o n g M u n i c i p a l , and P l a n t Roads,
t h e work s h a l l be c o n d u c t e d and t h e c a r t w a y and berms
s h a l l be r e s t o r e d i n a manner as i s d e s c r i b e d herein.
A t t e n t i o n i s d i r e c t e d t o t h e f a c t , however, t h a t a l l
b a c k f i l l b e t w e e n t h e t o p e l e v a t i o n o f t h e p i p e zone and
t h e s u r f a c e o f t h e r o a d a n d / o r berm a l o n g S t a t e Roadways
s h a l l be w e l l c o m p a c t e d 2RC m a t e r i a l i n a c c o r d a n c e w i t h
t h e r e q u i r e m e n t o f t h e PA D e p a r t m e n t o f T r a n s p o r t a t i o n
r e g a r d l e s s o f t h e d i s t a n c e between t h e edge o f p a v i n g and
t h e s i d e o f d i t c h . A l l b a c k f i l l between t h e t o p e l e v a t i o n
o f t h e p i p e zone and t h e s u r f a c e o f P l a n t Roads a n d / o r
berms s h a l l be w e l l c o m p a c t e d 2RC m a t e r i a l . Where open
t r e n c h e s c r o s s P l a n t Roads, 2RC m a t e r i a l b a c k f i l l o r
a g g r e g a t e b a c k f i l l s h a l l be p l a c e d f o r t h e f u l l trench
w i d t h , f o r t h e f u l l d e p t h o f b a c k f i l l on b o t h s i d e s o f t h e
edge o f p a v i n g , i n a d d i t i o n t o b e i n g p l a c e d u n d e r t h e
pavement.

B. A t l o c a t i o n s where c o n s t r u c t i o n i s on p l a n t p r o p e r t i e s
and a d j a c e n t t o c i t y r i g h t o f ways s t o c k p i l i n g o f
e x c a v a t e d m a t e r i a l w i t h i n t h e above r i g h t s o f ways i s
prohibited.

C. A l l p a v i n g removed, damaged o r d e s t r o y e d during the


c o n s t r u c t i o n o f t h i s work s h a l l be r e p l a c e d by one o f t h e
f o l l o w i n g methods e q u i v a l e n t t o o r g r e a t e r t h e n t h a t
e x i s t i n g b e f o r e c o n s t r u c t i o n . Where damage i s w i t h i n two
f e e t o f t h e c u r b o r edge o f roadway, r e p l a c e m e n t s h a l l be
t o t h a t c u r b o r p a v i n g edge.

D. The CONTRACTOR i s c a u t i o n e d t h a t damage c a u s e d by t r a c k e d


equipment on any finished road, street, driveway,
s i d e w a l k , e t c . s u r f a c e o u t s i d e o f t h e t r e n c h a r e a w i l l be
r e s t o r e d by t h e CONTRACTOR a t h i s c o s t .

E. P r i o r t o t h e p l a c i n g o f any new b i t u m i n o u s m a t e r i a l , a l l
e x p o s e d v e r t i c a l j o i n t s must be c l e a n e d and p r i m e d w i t h a
u n i f o r m c o a t i n g o f b i t u m i n o u s m a t e r i a l , C l a s s E-6 (AASHTO
SS-1 o r C S S - 1 ) , E-8 (AASHTO S S - l h ) , C l a s s AE-T a p p l i e d i n
two o r more a p p l i c a t i o n s , o r o f t h e c l a s s and t y p e
designated f o r bituminous course.

F. A l l b i t u m i n o u s m a t e r i a l s h a l l be i n s t a l l e d and c o m p a c t e d
by methods and with equipment approved by the
P e n n s y l v a n i a Department o f T r a n s p o r t a t i o n .

02500-6 220/2012-01, 02
G. When a l l p a v i n g a n d c o m p a c t i o n i s c o m p l e t e d a l l j o i n t s
s h a l l be s e a l e d u s i n g AC-20 A s p h a l t Cement o r w i t h
E m u l s i o n s E l , E6 o r E8. T h i s a p p l i c a t i o n s h a l l be a
minimum o f s i x i n c h e s i n w i d t h . A l l b i t u m i n o u s m a t e r i a l
s h a l l be i n s t a l l e d a n d c o m p a c t e d b y m e t h o d s a n d w i t h
equipment approved by t h e P e n n s y l v a n i a Department o f
Transportation.

H. The CONTRACTOR s h a l l p r o t e c t n e w l y p a v e d a r e a s k e e p i n g
traffic o f f o f t h e area until adequate c u r i n g and
s t a b i l i t y i s a t t a i n e d a n d a s d i r e c t e d b y t h e ENGINEER.

I. A l l p a i n t e d p a r k i n g l i n e s and m a r k i n g s d e s t r o y e d d u r i n g
t h e c o n s t r u c t i o n o f t h i s p r o j e c t s h a l l be r e p l a c e d . A l l
p a i n t e d l i n e s and m a r k i n g s s h a l l be i n s t a l l e d a c c o r d i n g t o
the Commonwealth of Pennsylvania Department of
T r a n s p o r t a t i o n S p e c i f i c a t i o n s , S e c t i o n 962, and a l l o t h e r
a p p l i c a b l e s e c t i o n s . S t o p b a r s s h a l l be p a i n t e d e a c h s i d e
of t h e entrance gate.

End o f S e c t i o n

02500-7 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

02500-8 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02609

DETECTABLE MARKING TAPE

PART 1: GENERAL

1.01 The CONTRACTOR s h a l l f u r n i s h and install magnetical


d e t e c t a b l e t a p e . M a r k i n g t a p e s h a l l be d e t e c t a b l e w i t h
c o n v e n t i o n a l l o c a t i o n e q u i p m e n t and t h e r e f o r e s h a l l be
encased i n aluminum f o i l or o t h e r s i m i l a r m a t e r i a l .

1.02 The m a r k i n g t a p e s h a l l be minimum t h r e e (3) i n c h w i d t h


and s h a l l be i n s t a l l e d two (2) f e e t a b o v e t h e p i p e and
along the pipe l i n e i n s t a l l e d .

1.03 M a r k i n g t a p e s h a l l be v i v i d l y c o l o r e d i n a c c o r d a n c e w i t h
standard i n d u s t r y color standards. Tape s h a l l be marked
" G r a v i t y Sewer L i n e " a t g r a v i t y s e w e r s , " I n t e r m i t t e n t
P r e s s u r e S e w e r " a t f o r c e M a i n s and " W a t e r l i n e " a t w a t e r
l i n e s , s t o r m sewer, gas, or e l e c t r i c above t h o s e b u r i e d
lines.

PART 2: PRODUCTS

2.01 M a r k i n g t a p e s h a l l be as m a n u f a c t u r e d by t h e T e r r a Tape
o r an a p p r o v e d e q u a l .

PART 3: EXECUTION

A. Not used.

End of Section

02609-1 220/2012-01, 02
THIS PAGE LEFT INTENTIONALLY BLANK

02609-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 02730

PIPED WASTEWATER SEWER

PART 1: GENERAL

1.01 RELATED WORK

A. E x c a v a t i n g B a c k f i l l i n g and Compacting: S e c t i o n 02220

B. Manholes: S e c t i o n 02731

1.02 QUALITY ASSURANCE

A. Design Criteria:

1. Use one t y p e a n d c l a s s o f p i p e i n c o n t i n u o u s l i n e
of sewer between s t r u c t u r e s , unless otherwise
i n d i c a t e d on t h e D r a w i n g s .

2. Use p i p e and f i t t i n g s designed to withstand


imposed t r e n c h l o a d i n g s and c o n d i t i o n s a t t h e
various locations.

1.03 SUBMITTALS

A. Shop D r a w i n g s a n d P r o d u c t Data: Submit completely


dimensioned shop d r a w i n g s , c a t a l o g c u t s a n d s u c h o t h e r
data as r e q u i r e d t o provide complete descriptive
information for the following:

1. Sewer P i p e a n d F i t t i n g s
2. Piping Specialties
3. S e r v i c e Connection Pipe and F i t t i n g s

B. Certificates:

1. C e r t i f i e d r e c o r d s o r r e p o r t s o f r e s u l t s o f shop
t e s t s , such r e c o r d s o r r e p o r t s t o c o n t a i n a sworn
statement t h a t shop t e s t h a v e b e e n p e r f o r m e d a s
specified.

2. M a n u f a c t u r e r ' s sworn c e r t i f i c a t i o n t h a t p i p e w i l l
be manufactured i n accordance with specified
r e f e r e n c e standards f o r each p i p e type.

02730-1 220/2012-01, 2
1.04 PRODUCT DELIEVERY, STORAGE AND HANDLING

A. Transport, h a n d l e and store pipe materials and the


a s s o c i a t e d m a t e r i a l s s p e c i f i e d h e r e i n , i n t h e manner
recommended by t h e r e s p e c t i v e m a t e r i a l s m a n u f a c t u r e r s
so as to prevent damage and defects to their
respective materials.

1.05 SITE CONDITIONS

A. Environmental Requirements:

1. Keep t r e n c h e s d e w a t e r e d u n t i l p i p e joints have


b e e n made and c o n c r e t e c r a d l e and e n c a s e m e n t (as
r e q u i r e d ) have c u r e d .

2. Do n o t lay pipe i n water or on bedding containing


frost.

3. Do not l a y pipe when w e a t h e r conditions are


u n s u i t a b l e f o r p i p e l a y i n g work, as d e t e r m i n e d by
t h e ENGINEER.

PART 2: PRODUCTS

2.01 DUCTILE IRON P I P E FOR GRAVITY SEWERS

A. Ductile Iron Pipe: Provide pipe which i s permanently


marked w i t h the m a n u f a c t u r e r ' s t r a d e m a r k , s i z e , and
conforming to Pressure C l a s s 350. A l l b u r i e d d u c t i l e
iron pipe shall have s t a i n l e s s s t e e l s t u d s , lugs,
nuts, b o l t s .

1. The Pipe s h a l l be c e n t r i f ugally cast i n metal


molds or s a n d - l i n e d molds, f o r water or other
liquids as described in the specifications
p u b l i s h e d by t h e A m e r i c a n W a t e r Works A s s o c i a t i o n
ANSI/AWWA C 1 5 1 / A 2 1 . 5 1 .

2. Fittings shall conform to the applicable


p r o v i s i o n s o f ANSI/AWWA/C110/A21.10 and ANSI/AWWA
C111/A21.11.

3. J o i n t s s h a l l g e n e r a l l y be o f t h e p u s h - o n type.
The m a n u f a c t u r e r s h a l l f u r n i s h a s w o r n s t a t e m e n t
that the i n s p e c t i o n and a l l of the specified
t e s t s h a v e b e e n made and t h a t t h e r e s u l t s c o m p l y
w i t h the above s t a t e d s p e c i f i c a t i o n standards.

02730-2 220/2012-01, 2
4. A l l p i p e a n d f i t t i n g s s h a l l be c o a t e d and s h a l l
be p r o v i d e d w i t h a cement l i n i n g i n accordance
with the latest revision of the ANSI/AWWA
C104/A21.4 s p e c i f i c a t i o n .

5. The p u s h - o n t y p e j o i n t s s h a l l be o f t h e s i n g l e
rubber gasket molded t o be p o s i t i o n e d i n an
a n n u l a r r e c e s s i n t h e p i p e o r f i t t i n g and s h a l l
compress r a d i c a l l y t o form a p o s i t i v e s e a l and
s h a l l be s h a p e d so t h a t t h e g a s k e t i s l o c k e d i n
p l a c e a g a i n s t displacement. J o i n t s s h a l l conform
to those provisions set forth in the
ANSI/AWWA/C111/A21.11 s p e c i f i c a t i o n s , which are
a p p l i c a b l e t o t h e push-on type. A l l lubricants
and g a s k e t s a n d a n y r e q u i r e d s p e c i a l t o o l s f o r
c o n s t r u c t i o n o f t h e p i p e l i n e s h a l l be f u r n i s h e d
by t h e p i p e m a n u f a c t u r e r .

6. A l l necessary accessories including lock ring,


b o l t s , e t c . , s h a l l be f u r n i s h e d a n d i n s t a l l e d t o
accommodate the restrained and/or mechanical
j oints.

7. P i p e and f i t t i n g s s h a l l be s i m i l a r a n d e q u a l t o
those products manufactured by A t l a n t i c States
Cast Iron Pipe Co., A m e r i c a n Cast Iron Pipe
Company o r U.S. P i p e a n d F o u n d r y Company.

PART 3: EXECUTION

3 . 01 INSPECTION

A. I n s p e c t each s e c t i o n o f p i p e and each p i p e fitting


before laying i n conformance with the inspection
requirements of the appropriate referenced standard.

B. Remove r e j e c t e d p r o d u c t s from t h e p r o j e c t s i t e .

3.02 PREPARATION

A. General Requirements:

1. Clean piping i n t e r i o r prior to laying pipe and


following pipe laying.

2. Keep open ends o f p i p i n g and p i p e attachment


openings capped or plugged until actual
connection or actual pipe testing. Prevent water

02730-3 220/2012-01, 2
and d e b r i s from washing i n t o t h e p i p e .

3. Excavate trenches i n rock at least 25-feet i n


advance o f p i p e l a y i n g . P r o t e c t p i p e ends f r o m
blasting, i f blasting i s allowed i n the Project.

B. Earthwork: Perform earthwork f o r sewer i n s t a l l a t i o n as


s p e c i f i e d i n S e c t i o n 02220.

3.03 SEWER CONSTRUCTION METHODS

A. General Requirements: Use p r o p e r a n d s u i t a b l e t o o l s


and appliances f o r the proper and s a f e handling,
l o w e r i n g i n t o t r e n c h and l a y i n g o f p i p e s .

1. Lay pipe proceeding upgrade t r u e t o l i n e and


grades given. Lay b e l l and s p i g o t p i p e w i t h bell
end u p g r a d e . Lay tongue and groove p i p e with
groove end upgrade.

2. E x e r c i s e c a r e t o i n s u r e t h a t each l e n g t h abuts
a g a i n s t t h e n e x t i n s u c h manner t h a t no s h o u l d e r
or unevenness o f any k i n d occurs a l o n g inside
bottom h a l f o f pipe l i n e .

3. No w e d g i n g o r b l o c k i n g p e r m i t t e d i n l a y i n g pipe
u n l e s s b y w r i t t e n o r d e r o f ENGINEER.

4. B e f o r e j o i n t s a r e made, b e d e a c h s e c t i o n o f p i p e
f u l l l e n g t h o f b a r r e l w i t h r e c e s s e x c a v a t e d so
p i p e i n v e r t forms c o n t i n u o u s grade w i t h i n v e r t o f
pipe previously l a i d . Do n o t b r i n g succeeding
pipe into p o s i t i o n u n t i l the preceding length i s
embedded a n d s e c u r e l y i n p l a c e .

5. Dig b e l l holes sufficiently large t o permit


proper j o i n t making and t o i n s u r e p i p e i s f i r m l y
bedded f u l l l e n g t h o f i t s b a r r e l .

6. W a l k i n g o r w o r k i n g on c o m p l e t e d p i p e l i n e , except
as n e c e s s a r y i n t a m p i n g a n d b a c k f i l l i n g , i s n o t
permitted until trench i s backfilled one-foot
deep o v e r t o p o f p i p e s .

7. Take up a n d r e l a y p i p e t h a t i s o u t o f a l i g n m e n t
or grade, o r pipe having d i s t u r b e d j o i n t s a f t e r
laying.

02730-4 220/2012-01, 2
8. Take up and r e p l a c e w i t h new, such i n p l a c e p i p e
s e c t i o n s f o u n d t o be d e f e c t i v e . No additional
c o m p e n s a t i o n p a i d f o r r e p l a c e m e n t work.

9. B e d d i n g m a t e r i a l s and concrete work for pipe


b e d d i n g as s p e c i f i e d i n t h e C o n t r a c t .

P i p e L a y i n g and Joining: Perform pipe laying and


joining in strict accordance with manufacturer's
installation instructions, reference standards as
included, and such additional requirements as
specified herein.

1. Make j o i n t s a b s o l u t e l y w a t e r t i g h t and immediately


r e p a i r d e t e c t e d l e a k s and d e f e c t s . Methods o f
r e p a i r subject to Engineer's approval.

2. Laying/Joining Ductile Iron Pipe: Installation


and j o i n t a s s e m b l y a c c o r d i n g t o AWWA C 600, and
as f o l l o w s :

a. Where necessary to field cut pipe use


approved pipe cutter, milling cutter or
a b r a s i v e w h e e l saw.

M a n h o l e O u t s i d e Drop C o n n e c t i o n : Make d r o p c o n n e c t i o n
where i n d i c a t e d on t h e C o n t r a c t D r a w i n g s and where t h e
d r o p i n i n v e r t i s two f e e t o r more a b o v e t h e m a n h o l e
bottom.

1. Pipe m a t e r i a l shall match the specified sewer


pipe m a t e r i a l .

2. C o n s t r u c t o u t s i d e Drop C o n n e c t i o n in accordance
w i t h KLH S t a n d a r d D e t a i l SD-2-009.

04 F I E L D QUALITY CONTROL

General Requirements: Conduct t e s t s s p e c i f i e d h e r e i n


so t h a t e a c h p i p e line stalled i n the Project i s
t e s t e d to the Engineer's s a t i s f a c t i o n .

1. Provide tools, materials (including water and


temporary fittings), apparatus and instruments
necessary f o r pipe l i n e t e s t i n g .

02730-5 220/2012-01, 2
2. Conduct t e s t s i n the presence of and to the
s a t i s f a c t i o n o f t h e ENGINEER.

3. A testing schedule.

4. A listing o f equipment intended t o be u s e d ,


including general information on t h e pump,
p r e s s u r e gauge, p r e s s u r e r e l i e f a n d w a t e r m e t e r .

5. C e r t i f i c a t i o n that the pressure gauge has been


c a l i b r a t e d t o 0.1 p s i .

6. M a i n t a i n t e s t i n g r e c o r d s on a f o r m p r o v i d e d b y
the ENGINEER and t h e CONTRACTOR, shall be
r e q u i r e d t o c e r t i f y t h a t a l l such t e s t i n g has
conformed w i t h t h e s p e c i f i e d t e s t c o n d i t i o n s and
requirements.

B. T e s t i n g Equipment:

1. Use a i r c o m p r e s s i n g apparatus equipped with a


control panel with necessary piping, control
v a l v e s and gauges t o c o n t r o l a i r f l o w r a t e t o
p i p i n g t e s t s e c t i o n ; and t o m o n i t o r a i r p r e s s u r e
within piping test s e c t i o n and a i r p r e s s u r e
within test section seal plugs. To prevent
accidental overloading of piping test section,
provide a i r compressing apparatus with an
approved pressure r e l i e f device s e t t o r e l i e v e a t
ten p s i .

2. P r o v i d e an e x t r a p r e s s u r e gauge o f known a c c u r a c y
t o f r e q u e n t l y c h e c k t e s t e q u i p m e n t and a p p a r a t u s .

3. A i r testing equipment and a s s o c i a t e d testing


apparatus subject t o Engineer's approval.

4. P r o v i d e GO-NO-GO M a n d r e l and i n c i d e n t a l equipment


for D e f l e c t i o n Test. Mandrel t o conform t o
f o l l o w i n g requirements:

a. C y l i n d r i c a l i n shape w i t h n o t l e s s t h a n nine
arms s p a c e d e v e n l y a r o u n d t h e m a n d r e l .

b. Minimum c o n t r a c t l e n g t h o f m a n d r e l arms w i t h
p i p e w a l l not l e s s than t h e nominal diameter
of t h e pipe being t e s t e d .

02730-6 220/2012-01, 2
c. Mandrel diameter 95 p e r c e n t of inside pipe
diameter.

Cleaning P r i o r t o Test: Before t e s t s a r e conducted,


f l u s h p i p i n g i n c l u d i n g sewers, branches and s e r v i c e
connections until free o f a l l forms o f d i r t and
construction debris.

1. The w a t e r f o r t h e f l u s h c l e a n i n g operation shall


be f r o m t h e CONTRACTOR s s o u r c e .

2. A plug shall be i n s t a l l e d i n t h e new sewer


connecting into the existing sewer system t o
p r e c l u d e any water and d e b r i s from t h e f l u s h i n g
operations from entering the existing sewer
system.

3. CONTRACTOR s h a l l be r e s p o n s i b l e t o remove a n d
dispose of a l l flushing water, debris, dirt,
e t c . , f r o m t h e new sewer s y s t e m .

4. New s e w e r shall remain plugged u n t i l t h e new


sewer s y s t e m i s a c c e p t e d b y t h e OWNER.

G r a v i t y Sewer L i n e A c c e p t a n c e T e s t : After a section


o f sewer a n d i t s s e r v i c e c o n n e c t i o n s i s c o n s t r u c t e d
between a d j a c e n t manholes, b a c k f i l l e d and s u c c e s s f u l l y
cleaned, perform l i n e acceptance t e s t as s p e c i f i e d
herein.

1. Where s e w e r s a r e c o n s t r u c t e d i n a l o c a t i o n a n d a t
an e l e v a t i o n where t h e g r o u n d w a t e r e l e v a t i o n i s
4 feet ( v e r t i c a l l y ) higher than the t e s t section
o f p i p e , s a i d c o n s t r u c t e d sewer p i p e ( s ) s h a l l be
hydrostatically tested by measuring the rates
and/or volume o f f l o w o f i n f i l t r a t i o n i n t o t h e
pipeline through the pipe joints and/or pipe
walls.

2. The CONTRATOR shall furnish and i n s t a l l such


w e i r i n g d e v i c e s as i s r e q u i r e d f o r t h a t purpose,
s u b j e c t t o t h e p r i o r a p p r o v a l o f t h e ENGINEER.
All sewers so t e s t e d by measuring the rates
and/or volumes of water infiltrating into the
constructed sewer (as a result of external
hydrostatic p r e s s u r e imposed by ground water)

02730-7 220/2012-01, 2
shall be r e q u i r e d t o c o m p l y with such test
r e s u l t s which i n d i c a t e t h a t those r a t e s a r e l e s s
t h a n a f l o w o f 100 g a l l o n s p e r i n c h d i a m e t e r o f
sewer l i n e p e r m i l e o f p i p e p e r day. Those
sewers which admit i n f i l t r a t i o n o f ground water
at r a t e s i n excess o f t h e parameter, regardless
of the d i f f e r e n t i a l i n elevation between t h e
sewer pipe and t h e ground water, shall be
reconstructed or shall be s e a l e d i n a manner
s a t i s f a c t o r y t o t h e ENGINEER.

3. A l l sewer p i p e s n o t s u b j e c t e d t o l a t e n t e x t e r n a l
h y d r o s t a t i c g r o u n d w a t e r p r e s s u r e s h a l l be t e s t e d
by i n c l u d i n g l o w p r e s s u r e a i r , i n t e r n a l l y , into
the pipe. S a i d t e s t s h a l l n o t be p e r f o r m e d u n t i l
t h e b a c k f i l l h a s b e e n i n p l a c e a t l e a s t 10 d a y s .
A i r s h a l l be s l o w l y i n t r o d u c e d i n t o t h e s e c t i o n
o f p i p e t o be t e s t e d , u n t i l t h e a i r p r e s s u r e i s
r a i s e d t o a p p r o x i m a t e l y 4.0 p s i a n d t h e t e s t p i p e
s e c t i o n i s s t a b i l i z e d f o r 2 minutes w i t h o u t drop.
The p r e s s u r e s h a l l t h e n be s l o w l y d e c r e a s e d t o
3.5 p s i t o 3.0 p s i s h a l l be c o m p a r e d t o t h e
r e q u i r e d time t o decide i f t h e r a t e o f a i r l o s s
is allowable. Minimum h o l d i n g t i m e s r e q u i r e d b y
t h e p i p e d i a m e t e r a r e shown i n G r a v i t y P i p e A i r
Test Requirements, T a b l e 1, E x h i b i t "A". In the
event l o s s d o e s o c c u r b e f o r e t h e minimum time
d i s p l a c e d i n t h e t a b l e b e l o w o r more t h a n 0.5
psig, appropriate repairs or reconstruction shall
be made a n d , t h e t e s t p r o c e d u r e s h a l l be r e r u n
until the test criteria as d i s p l a y e d i n t h e
Gravity Pipe A i r Test Requirements, Table I ,
a p p e n d e d t o o f S e c t i o n 02730, i s s u c c e s s f u l l y
accomplished.

4. In the event the ENGINEER approves the


application of internal low p r e s s u r e a i r test
where g r o u n d w a t e r e l e v a t i o n s p r e v a i l h i g h e r t h a n
t h e t o p o f t h e s e w e r p i p e b e i n g t e s t e d , 0.5 p s i
p e r f o o t o f h y d r o s t a t i c head above t h e t o p o f t h e
s e w e r p i p e s h a l l be a d d e d t o t h e t e s t p r e s s u r e .

5. The CONTRACTOR s h a l l lamp e a c h s e c t i o n o f s e w e r


p i p e b e t w e e n m a n h o l e s b y p r o v i d i n g a l i g h t a t one
end; t h e ENGINEER/OWNER'S f i e l d r e p r e s e n t a t i v e
w i l l observe t h e p i p e a t t h e o t h e r end. Sewers
n o t c o n s t r u c t e d on u n i f o r m l i n e a n d g r a d e a n d ,
t h e r e f o r e , not showing a f u l l c i r c l e of light

02730-8 220/2012-01, 2
during l a m p i n g , s h a l l be r e j e c t e d .

6. A l l g r a v i t y s e w e r p i p e s s h a l l a l s o be t e s t e d f o r
pipe deflection. Said tests shall n o t be
p e r f o r m e d u n t i l t h e b a c k f i l l has been i n p l a c e
f o r a t l e a s t t h i r t y (30) d a y s ; maximum a c c e p t a b l e
d e f l e c t i o n s h a l l be 5% o f t h e v e r t i c a l i n t e r n a l
diameter. S a i d t e s t i n g may be p e r f o r m e d w i t h a
d e f l e c t o m e t e r , o r an ASTM a p p r o v e d m a n d r e l f o r
the s p e c i f i e d pipe diameter. Deflection testing
e q u i p m e n t s h a l l be r e q u i r e d t o r e c e i v e t h e p r i o r
a p p r o v a l o f t h e ENGINEER.

R e p a i r and R e t e s t : When s e c t i o n s o f s e w e r fails to


meet t e s t r e q u i r e m e n t s s p e c i f i e d p r e v i o u s l y :

1. Determine source or sources o f leakage.

2. Repair or replace defective material, i f as


result o f improper workmanship, c o r r e c t such.

3. Take up a n d r e l a y p i p e s e w e r l i n e s e c t i o n t h a t
has more t h a n t h e maximum a l l o w a b l e d e f l e c t i o n .

4. Conduct a d d i t i o n a l t e s t r e q u i r e d t o demonstrate
that sewer line meets specified test
requirements.

The OWNER r e s e r v e s t h e r i g h t t o r e t e s t a t h i s e x p e n s e ,
any p i p i n g t h r o u g h o u t t h e d u r a t i o n o f t h e C o n s t r u c t i o n
Period.

1. CONTRACTOR s h a l l make r e p a i r s as Work o f t h i s


C o n t r a c t t o p i p i n g f o u n d d e f e c t i v e b y s u c h Owner
conducted t e s t s .

02730-9 220/2012-01, 2
Table 1 Minimum Specified Time Requirement for a 0.5 psig Pressure Drop for Size and Length of Pipe

Specification Time for Length (L) Shown, min:s


Pipe Length
Time for
Diameter Minimum (L)
Longer
In. Time For
Length
min-'s Minimum
S/L
Time ft. 100 150 200 250 300 350
ft. ft. ft. ft. ft. ft. 400 ft. 450 ft.
4 1:53 597 0.190/L 1:53 1:53 1:53 1:53 1:53 1:53 1:53 1:53
6 2:50 398 0.427/L 2:50 2:50 2:50 2:50 2:50 2:50 2:51 3:12
8 3:47 298 0.760/L 3:47 3:47 3:47 3:47 3:48 4:26 5:04 5:42
10 4:43 239 1.187/L 4:43 4:43 4:43 4:57 5:56 6:55 7:54 8:54
12 5:40 199 1.709/L 5:40 5:40 5:42 7:08 8:33 9:58 11:24 12:50
15 7:05 159 2.671/L 7:05 7:05 8:54 11:08 13:21 15:35 17:48 20:02
18 8:30 133 3.846/L 8:30 9:37 12:49 16:01 19:14 22:26 25:38 28:51
21 9:55 114 5.235/L 9:55 13:05 17:27 21:49 26:11 30:32 34:54 39:16
24 11:20 99 6.837/L 11:24 17:57 22:48 28:30 34:11 39:53 45:35 51:17
27 12:45 88 8.563/L 14:25 21:38 28:51 36:04 43:16 50:30 57:42 64:54
30 14:10 80 10.683/L 17:48 26:43 35:37 44:31 53:25 62:19 71:13 80:07
33 15:35 72 12.926/L 21:23 32:19 43:56 53:52 64:38 75:24 86:10 96:57
36 17:00 66 15.384/L 25:39 38:28 51:17 64:06 76:55 89:44 102:34 115:23
NOTE: Reprinted from ASTM 1417-92

End o f S e c t i o n

02730-10 220/2012-01, 2
DIVISION 3 - CONCRETE

SECTION 03010

CONCRETE WORK

PART 1: GENERAL

1.01 WORK INCLUDED

A. The CONTRACTOR s h a l l f u r n i s h a l l m a t e r i a l , equipment,


labor, services, e t c . , t o complete and i n s t a l l a l l
c o n c r e t e work t h r o u g h o u t t h i s C o n t r a c t a s s p e c i f i e d
a n d / o r a s i n d i c a t e d on t h e w o r k i n g d r a w i n g s a n d c a l l e d
f o r i n t h e C o n t r a c t Documents.

B. A l l concrete, grout and a l l i n g r e d i e n t s including


w a t e r s h a l l be a s a p p r o v e d b y t h e ENGINEER.

C. The CONTRACTOR s h a l l be r e s p o n s i b l e t o f u r n i s h a n d
utilize an i n d e p e n d e n t commercial concrete testing
laboratory. The i n d e p e n d e n t laboratory shall be
approved b y t h e ENGINEER d u r i n g t h e shop drawing
approval process prior t o t h e need f o r concrete
testing. The CONTRACTOR shall be required to
c o o r d i n a t e w i t h t h e approved l a b o r a t o r y , t h e making
and t e s t i n g o f a l l c o n c r e t e c y l i n d e r s r e q u i r e d . A l l
c o s t s f o r t e s t i n g s h a l l be b o r n e b y t h e CONTRACTOR.

D. The CONTRACTOR s h a l l n o t i f y t h e i n d e p e n d e n t c o m m e r c i a l
t e s t i n g l a b o r a t o r y a n d t h e OWNER'S r e p r e s e n t a t i v e a t
l e a s t 24 h o u r s i n a d v a n c e o f e a c h c o n c r e t e p o u r a n d no
c o n c r e t e s h a l l be p l a c e d u n t i l t h e d e s i g n m i x , shop
drawings and r e i n f o r c e m e n t have been r e v i e w e d and
approved.

E. During progress o f construction the preparation and


testing of cylinders shall be c o n d u c t e d by the
designated laboratory to determine whether the
concrete being produced complies with the
specifications.

F. The CONTRACTOR shall make provision f o r the


installation and c a s t i n g into the concrete of a l l
sleeves, anchor b o l t s , equipment supports, conduit,
frames, d r a i n s , curb angles o r other appurtenances
i n d i c a t e d on t h e d r a w i n g s o r d e s c r i b e d h e r e i n . A l l

03010-1 2 2 0 / 2 0 1 2 - 0 1 , 02
a n c h o r b o l t s s h a l l be i n s t a l l e d i n s u b s t a n t i a l accord
w i t h t h e d e t a i l s shown on t h e d r a w i n g s .

G. A l l p i p i n g , equipment and appurtenances supported by


concrete foundations shall be i n s t a l l e d with said
foundations s e c u r e l y doweled to floors i n such a
manner a s t o p r e v e n t d i s t u r b a n c e f r o m v i b r a t i o n . The
size of the foundation shall be d e p e n d e n t on t h e
respective equipment. For foundations projecting 6
i n c h e s o r more a b o v e t h e f l o o r , d o w e l s s h a l l c o n s i s t
o f one (1) No. 6 b a r p e r s q u a r e f o o t o f f o u n d a t i o n
unless otherwise recommended by the equipment
manufacturer.

H. The f i n a l setting, g r o u t i n g and alignments of a l l


e q u i p m e n t s h a l l be done b y q u a l i f i e d a n d e x p e r i e n c e d
personnel i n strict conformity with the respective
m a n u f a c t u r e r ' s recommendations.

I . 02 S P E C I A L CONDITIONS

A. Any change i n c o n f i g u r a t i o n o r d e s i g n o f t h e c o n c r e t e
foundations and/or structural elements which i s
r e q u i r e d t o accommodate a n y c o n s t r u c t i o n p r o c e d u r e o r
operation shall be done only on a p p r o v a l of the
ENGINEER, a n d a t no a d d i t i o n a l c o s t t o t h e OWNER. The
CONTRACTOR s h a l l accompany a n y r e q u e s t f o r a d e s i g n
change, with calculations prepared by a qualified
r e g i s t e r e d p r o f e s s i o n a l ENGINEER w h i c h s h a l l show t h e
e f f e c t o f t h e proposed c h a n g e s on t h e e l e m e n t s t o be
r e v i s e d a n d on a l l s u p p o r t i n g e l e m e n t s .

B. I f d i r e c t e d b y t h e OWNER, i n l i e u o f t h e t e s t i n g l a b
m a k i n g s l u m p t e s t , a s l u m p t e s t s h a l l be made by t h e
CONTRACTOR i n t h e presence of and under t h e
s u p e r v i s i o n o f t h e OWNER'S r e p r e s e n t a t i v e a t t h e s i t e .

C. When construction joints are indicated on t h e


drawings, they a r e l o c a t e d t o permit f r e e shrinkage o f
t h e c o n c r e t e b a c k t o r e s t r a i n e d " L " o r "T" j o i n t s .
These construction joints shall n o t be r e l o c a t e d
w i t h o u t t h e a p p r o v a l o f t h e ENGINEER.

D. The CONTRACTOR shall show the location of a l l


construction joints on t h e r e i n f o r c i n g supplier's
submitted drawings. Any change i n l o c a t i o n o r any
deviation from t h e requirements indicated on t h e
d r a w i n g s o r i n t h e s p e c i f i c a t i o n s w i l l be c o n s i d e r e d

03010-2 2 2 0 / 2 0 1 2 - 0 1 , 02
for approval at that time i f so requested by the
CONTRACTOR.

E. C o n s t r u c t i o n j o i n t s i n f l o o r s s h a l l be l o c a t e d n e a r
t h e m i d d l e s p a n o f s l a b s , beams, o r g i r d e r s u n l e s s a
beam i n t e r s e c t s a g i r d e r a t t h i s p o i n t , i n w h i c h c a s e
t h e j o i n t s i n t h e g i r d e r s h a l l be o f f s e t a d i s t a n c e
e q u a l t o t w i c e t h e w i d t h o f t h e beam. I n t h i s last
case p r o v i s i o n s h a l l be made f o r s h e a r by u s e o f
inclined reinforcement.

F. I n t h e e v e n t t h e CONTRACTOR d e s i r e s t o p l a c e c o n s t r u c -
t i o n j o i n t s i n l o c a t i o n s o t h e r t h a n t h o s e shown on t h e
drawings, he shall show the location of a l l
construction joints on the reinforcing supplier's
submitted drawings at which time they will be
c o n s i d e r e d f o r a p p r o v a l . A l l keyways s h a l l be as shown
on KLH SD-3-003 as a p p l i c a b l e .

G. Where a h o r i z o n t a l c o n s t r u c t i o n j o i n t i s t o be made,
any e x c e s s w a t e r o r l a i t a n c e s h a l l be removed f r o m t h e
surface after the concrete i s deposited. Before
d e p o s i t i n g o f c o n c r e t e i s resumed t h e hardened s u r f a c e
s h a l l be removed, and cement g r o u t d e p o s i t e d t o a
t h i c k n e s s o f one i n c h (1") on t o p o f t h e c o n c r e t e t o
be b o n d e d .

H. A l l j o i n t s i n s t r u c t u r e s designed to hold water or t o


e x c l u d e w a t e r s h a l l be p r o v i d e d w i t h a p p r o v e d w a t e r
stops. Six inch ribbed PVC waterstops equal to
G r e e n s t r e a k #724 s h a l l be u t i l i z e d . I n l o c a t i o n s where
new c o n c r e t e must b o n d a n d s e a l t o e x i s t i n g c o n c r e t e ,
Greenstreak Hydrotite/Leakmaster waterstops shall be
installed.

I . 03 INSTRUCTIONS FOR LAB TESTING OF CONCRETE

A. General

1. T h i s work i s i n t e n d e d t o c o v e r a l l p h a s e s o f
concrete control, testing and inspection
n e c e s s a r y t o a s s u r e an i n - p l a c e c o n c r e t e o f h i g h
s t r u c t u r a l q u a l i t y and d u r a b i l i t y . The concrete
t o be u s e d i n t h i s p r o j e c t s h a l l be r e a d y - m i x e d
c o n c r e t e i n c o n f o r m i t y w i t h ASTM D e s i g n a t i o n C94
(latest r e v i s i o n ) except as r e v i s e d o r amended
hereinafter.

03010-3 220/2012-01, 02
P r e p a r a t i o n Of F i e l d Specimens

1. During the progress of construction, t e s t s s h a l l


be made b y t h e t e s t i n g l a b o r a t o r y t o d e t e r m i n e
whether t h e c o n c r e t e b e i n g produced c o m p l i e s w i t h
the s t a n d a r d s o f q u a l i t y s p e c i f i e d .

2. A s e t o f c o n c r e t e f i e l d specimens s h a l l consist
o f f o u r (4) 6" d i a m e t e r x 12" l o n g c y l i n d e r s made
and cured by the testing laboratory
representative i n accordance with Method of
Making and Curing Concrete Compression and
Flexure Test Specimens i n the Field, ASTM
D e s i g n a t i o n C31. C o n c r e t e s h a l l be s a m p l e d i n t h e
f i e l d f o r each day's p o u r as f o l l o w s :

a. 2 s e t s o f f i r s t 25 c y o r f r a c t i o n thereof
e x c e p t as s t a t e d h e r e i n a f t e r

b. 1 s e t f o r e a c h a d d i t i o n a l 50 c y o r fraction
t h e r e o f a f t e r t h e f i r s t 25 c y

c. 1 set f o r structural placements under 10 c y


i n one d a y

d. A minimum o f 3 s e t s f o r p o u r s greater than


25 c y ( t o t a l r e q u i r e d )

3. A l l c y l i n d e r s s h a l l be t a g g e d n u m e r i c a l l y , s u c h
tag i n d i c a t i n g date of pour, exact l o c a t i o n i n
the w o r k a t w h i c h e a c h l o a d r e p r e s e n t e d by t h e
cylinders i s located and t h e d e l i v e r y ticket
number o f t h e l o a d f r o m w h i c h t h e s p e c i m e n was
made.

4. The ENGINEER a n d / o r OWNER r e s e r v e s t h e r i g h t t o


a l t e r t h e number o f c y l i n d e r s made a n d / o r b r o k e n
f r o m t h a t shown i n t h e p r e c e d i n g p a r a g r a p h s .

T e s t i n g Of F i e l d Specimens

1. T e s t i n g o f each s e t o f c o n c r e t e c y l i n d e r s s h a l l
be accomplished i n accordance with Standard
M e t h o d o f T e s t s , ASTM S p e c i f i c a t i o n Designation
C39.

a. 1 c y l i n d e r o f e a c h s e t a t age 7 d a y s

03010-4 2 2 0 / 2 0 1 2 - 0 1 , 02
b. 1 c y l i n d e r o f e a c h s e t age 28 d a y s
c. 2 c y l i n d e r s of each s e t a t the d i r e c t i o n of
t h e ENGINEER

2. The CONTRACTOR s h a l l s u b m i t f o r a p p r o v a l a d e s i g n
mix f o r a l l c o n c r e t e p r o p o s e d f o r use. The m i x
shall be prepared by an approved testing
laboratory. Compressive s t r e n g t h of at least
f o u r (4) t e s t s p e c i m e n s o f t h e d e s i g n m i x shall
indicate 5% higher than the 28-day strength
specified.

3. Slump t e s t s s h a l l be c o n d u c t e d r e g u l a r l y d u r i n g
construction. The CONTRACTOR s h a l l furnish a
s l u m p t e s t c o n e as p e r ASTM C-39. A i r contents
of c o n c r e t e samples f o r each compressive test
s h a l l be p e r f o r m e d i n a c c o r d a n c e w i t h e i t h e r ASTM
C-231, ASTM C-173, or ASTM C-138. Upon
c o m p l e t i o n o f t e s t s , r e s u l t s s h a l l be s u b m i t t e d
t o t h e ENGINEER, w i t h c o p i e s t o t h e CONTRACTOR.
The t e s t r e p o r t s s h a l l i n c l u d e t h e e x a c t l o c a t i o n
i n t h e work a t w h i c h t h e b a t c h r e p r e s e n t e d by t h e
t e s t was d e p o s i t e d .

4. The s t r e n g t h o f t h e c o n c r e t e i n p l a c e w i l l be
considered p o t e n t i a l l y deficient i f i t f a i l s to
c o m p l y w i t h any r e q u i r e m e n t s w h i c h c o n t r o l the
strength of the concrete, including but not
n e c e s s a r i l y l i m i t e d to the f o l l o w i n g conditions:

Low compressive strength as designated


above.

Reinforcing steel size, quantity, strength,


position, or arrangement at variance with
t h e p l a n s and s p e c i f i c a t i o n s .

Concrete which differs from the required


d i m e n s i o n s o r l o c a t i o n i n s u c h manner as t o
reduce the strength or adversely affect
appearance of the completed s t r u c t u r e s .

C u r i n g methods a r e unsatisfactory.

Inadequate protection of concrete from


extremes of temperature d u r i n g e a r l y stages
o f h a r d e n i n g and s t r e n g t h d e v e l o p m e n t .

03010-5 220/2012-01, 02
Mechanical injury such as l o a d stresses,
heavy shock and excessive vibration;
construction fires; a c c i d e n t s o r premature
removal o f formwork likely to result i n
deficient strength.

Poor workmanship likely to result in


deficient strength or undesirable
appearance.

5. A d d i t i o n a l t e s t i n g may be r e q u i r e d , t o be p a i d
f o r b y t h e CONTRACTOR, when t h e s t r e n g t h o f t h e
structure i s considered potentially deficient.
C o r e t e s t s may be r e q u i r e d , i n a c c o r d a n c e w i t h
ASTM C-42; a t l e a s t three (3) r e p r e s e n t a t i v e
cores 2-inches i n diameter s h a l l be t a k e n when
the concrete i n p l a c e i s considered potentially
deficient. C o n c r e t e work j u d g e d i n a d e q u a t e s h a l l
be r e p l a c e d a t t h e CONTRACTOR'S e x p e n s e .

6. A i r testing equipment shall be furnished by t h e


CONTRACTOR.

D. Tests for Watertightness

1. A l l concrete s t r u c t u r e s which a r e designed or


intended to hold water shall be t e s t e d f o r
w a t e r t i g h t n e s s i n t h e f o l l o w i n g manner.

a. A f t e r t h e s t r u c t u r e has been c o m p l e t e d , a l l
d r a i n v a l v e s and o t h e r v a l v e s o r openings
i n t o t h e t a n k s s h a l l be c l o s e d a n d a l l s t o p
plank openings, etc., shall be s e a l e d o r
p l u g g e d s o a s t o be made w a t e r t i g h t . Any
leaking valves shall be conditioned or
r e p a i r e d so t h a t t h e y a r e w a t e r t i g h t . The
b a s i n s h a l l t h e n be f i l l e d w i t h w a t e r t o t h e
approximate average f l o w l i n e and l e f t t o
stand 24 h o u r s t o p e r m i t the concrete t o
a b s o r b any m o i s t u r e , a f t e r which time the
basin level shall be b r o u g h t up t o t h e
average flow line and r e a d i n g s shall be
t a k e n b y means o f hook gauge a s t o t h e e x a c t
depth of water i n the b a s i n . The b a s i n
s h a l l s t a n d t h u s f o r 24 h o u r s a n d a r e a d i n g
s h a l l t h e n be t a k e n .

03010-6 2 2 0 / 2 0 1 2 - 0 1 , 02
b. At the beginning of the t e s t , a f l a t pan
shall be f l o a t e d i n the basin containing
approximately one i n c h (1") d e p t h o f w a t e r .
The exact depth of the water i n the pan
s h a l l be m e a s u r e d . At the c o n c l u s i o n of the
t e s t , t h e amount o f w a t e r t h a t has b e e n l o s t
o r g a i n e d by t h e pan s h a l l be d e t e r m i n e d i n
a s i m i l a r manner i n o r d e r t o d e t e r m i n e t h e
amount o f p r e c i p i t a t i o n o r e v a p o r a t i o n from
the surface of the tank or b a s i n to be
tested.

2. The maximum a l l o w a b l e l o s s f o r the b a s i n that


w i l l be p e r m i t t e d w i l l be 0.25 percent of the
volume of the water i n the b a s i n . However, any
damp p l a c e s , l e a k s o r o t h e r l o c a t i o n s i n d i c a t i n g
seepage shall be repaired. All structures
r e q u i r i n g water t e s t s s h a l l not be backfilled
u n t i l a f t e r t h e t e s t has b e e n c o m p l e t e d , so t h a t
t h e l o c a t i o n s o f any o r a l l p o i n t s where l e a k a g e
may o c c u r w i l l be v i s i b l e . The ENGINEER s h a l l be
consulted p r i o r to f i l l i n g tanks without backfill
in place.

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End of Section

03010-7 220/2012-01, 02
THIS PAGE LEFT INTENTIONALLY BLANK

03010-8 220/2012-01, 02
SECTION 03100

CONCRETE FORMWORK

PART 1: GENERAL

1.01 WORK INCLUDED

A. A l l formwork s h a l l be as r e q u i r e d i n "Recommended
P r a c t i c e f o r C o n c r e t e Formwork" (ACI 3 4 7 ) , e x c e p t as
r e v i s e d or modified hereafter.

B. Forms s h a l l c o n f o r m t o t h e s h a p e , l i n e s , g r a d e s and
dimensions o f t h e c o n c r e t e as called f o r on the
drawings. A l l lumber used for forms shall be
t h o r o u g h l y c l e a n e d and t r e a t e d w i t h an a p p r o v e d f o r m
o i l . Lumber u s e d i n f o r m s f o r e x p o s e d s u r f a c e s s h a l l
be d r e s s e d t o a u n i f o r m t h i c k n e s s and s h a l l be f r e e
from loose knots or other d e f e c t s . For unexposed
s u r f a c e s and r o u g h work, u n d r e s s e d l u m b e r , f r e e o f
n a i l s and c l e a n o f h a r d e n e d c o n c r e t e o r o t h e r f o r e i g n
m a t e r i a l may be u s e d . Lumber o n c e u s e d i n f o r m s s h a l l
h a v e n a i l s w i t h d r a w n , and s u r f a c e s t o be i n c o n t a c t
w i t h c o n c r e t e s h a l l be t h o r o u g h l y c l e a n e d b e f o r e b e i n g
u s e d a g a i n . Forms f o r a l l e x p o s e d c o n c r e t e s h a l l be
carefully built t o produce t h e c o n t o u r and d e s i g n
i n d i c a t e d . C a r e s h a l l be t a k e n t o a s s u r e t h a t a l l f o r m
j o i n t s a r e t r u l y v e r t i c a l o r h o r i z o n t a l . No sloping
j o i n t s w i l l be a c c e p t e d .

C. Form s h e a t h i n g f o r e x p o s e d s u r f a c e s may be composed o f


t o n g u e and g r o o v e l u m b e r , s h i p l a p , p l y w o o d , c o n c r e t e
form board, or s t e e l . S t e e l l i n i n g on wood l a g g i n g
w i l l n o t be p e r m i t t e d . Tongue and g r o o v e s h i p l a p when
u s e d s h a l l c o n f o r m t o t h e A m e r i c a n Lumber S t a n d a r d s
f o r No. 2 b o a r d s . P l y w o o d u s e d f o r s h e a t h i n g o r l i n i n g
s h a l l be G r a d e B-B, e x t e r i o r o r b e t t e r , as d e s c r i b e d
i n t h e Commercial S t a n d a r d s o f t h e Douglas F i r Plywood
A s s o c i a t i o n . The f o r m s u s e d s h a l l p r o d u c e a c o n c r e t e
surface with "abrupt" irregularities less than
1 / 4 - i n c h and g r a d u a l i r r e g u l a r i t i e s l e s s t h a n 1 / 2 - i n c h
in 5 feet.

D. Forms s h a l l be s u f f i c i e n t l y t i g h t t o p r e v e n t l e a k a g e
of mortar. They s h a l l be p r o p e r l y b r a c e d o r tied
t o g e t h e r so as t o m a i n t a i n t h e d e s i r e d p o s i t i o n and

03100-1 220/2012-01, 02
shape d u r i n g and a f t e r p l a c i n g c o n c r e t e and so they
w i l l not tremble o r d i s t o r t i n a h i g h wind.

E. T e m p o r a r y o p e n i n g s s h a l l be p r o v i d e d a t t h e b a s e o f
wall forms a n d a t o t h e r p o i n t s where n e c e s s a r y t o
f a c i l i t a t e c l e a n i n g and i n s p e c t i o n i m m e d i a t e l y b e f o r e
depositing concrete.

F. Embedded m e t a l rods o f a d e s i g n approved by t h e


ENGINEER s h a l l be u s e d f o r i n t e r n a l f o r m t i e s . They
s h a l l be so d e s i g n e d a n d a r r a n g e d t h a t when t h e f o r m s
a r e removed, no m e t a l s h a l l be w i t h i n 3 / 4 - i n c h o f a n y
c o n c r e t e s u r f a c e . The t i e s u s e d s h a l l be m a n u f a c t u r e d
i n s u c h a way t h a t i n s t a l l a t i o n w i l l n o t n e c e s s i t a t e a
h o l e i n t h e form l a r g e r than t h e t i e r o d .

G. No f o r m o r f o r m s u p p o r t s h a l l be removed f r o m t h e
f o r m e d s u r f a c e f o r a t l e a s t 24 h o u r s . Forms s h a l l be
r e m o v e d i n s u c h a manner a s t o i n s u r e t h e c o m p l e t e
safety of the structure. Responsibility f o r the
removal o f forms shall be with t h e CONTRACTOR.
However, t h e f o l l o w i n g minimum r e q u i r e m e n t s s h a l l be
adhered t o :

1. Forms s h a l l n o t be removed u n t i l t h e c o n c r e t e h a s
a t t a i n e d 80% o f t h e s p e c i f i e d 2 8 - d a y s t r e n g t h .

2. I n c o l d o r i n c l e m e n t weather t h e requirement f o r
removal o f forms shall be a s s t a t e d i n the
Section 3300 u n d e r "Placing Concrete i n Cold
Weather".

3. Forms f o r s u p p o r t i n g r e i n f o r c e d c o n c r e t e r o o f s o r
floors shall n o t be removed n o r f o r m supports
s l a c k e n e d f o r a p e r i o d o f 28 d a y s u n l e s s t h e
CONTRACTOR c a n p r o d u c e s a t i s f a c t o r y e v i d e n c e t h a t
t h e c o n c r e t e h a s a t t a i n e d t h e s p e c i f i e d 28 d a y
strength characteristic.

4. P o r t i o n s o f t h e s t r u c t u r e w h i c h w i l l be s u b j e c t
to construction loads or b a c k f i l l shall have
attained sufficient strength t o withstand these
loads a n d t h e CONTRACTOR may be r e q u i r e d t o
produce evidence that such s t r e n g t h has been
attained.

03100-2 2 2 0 / 2 0 1 2 - 0 1 , 02
5. No c o n s t r u c t i o n l o a d s e x c e e d i n g t h e s t r u c t u r a l
d e s i g n l o a d s s h a l l be s u p p o r t e d upon a n y u n s h o r e d
portion of the structure under construction.
Evidence that the concrete has attained a
strength sufficient f o r t h e above conditions
shall consist of reports of compression tests
made on j o b c u r e d c y l i n d e r s . The c o s t o f s u c h
t e s t s s h a l l be b o r n e b y t h e CONTRACTOR.

H. I n case t h e CONTRACTOR shall remove a n y f o r m o r


s l a c k e n any s u p p o r t s b e f o r e t h e above c o n d i t i o n s have
b e e n met, t h e c o n c r e t e e l e m e n t s may be condemned e v e n
t h o u g h t h e r e i s no a p p a r e n t d e f e c t .

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End of Section

03100-3 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

03100-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 03200

CONCRETE REINFORCEMENT

PART 1: GENERAL

A. Not u s e d .

PART 2: PRODUCTS

2.01 REINFORCING BARS

A. R e i n f o r c i n g bars s h a l l conform t o the requirements of


the " S t a n d a r d S p e c i f i c a t i o n s f o r Deformed B i l l e t S t e e l
Bars for Concrete Reinforcement" (ASTM A615).
R e i n f o r c i n g b a r s s h a l l be G r a d e 60.

2.02 FABRIC WIRE

A. W e l d e d w i r e f a b r i c f o r c o n c r e t e r e i n f o r c e m e n t s h a l l be
e l e c t r i c a l l y welded w i r e f a b r i c o f c o l d drawn w i r e
conforming to "Specification f o r Welded S t e e l Wire
F a b r i c f o r C o n c r e t e R e i n f o r c e m e n t " (ASTM A 1 8 5 ) .

PART 3: EXECUTION

3.01 SCOPE OF WORK

A. Reinforcement shall be accurately formed to the


d i m e n s i o n s i n d i c a t e d on t h e d r a w i n g s a n d c o m p l y w i t h
t h e r e q u i r e m e n t s o f KLH SD-3-001. S t i r r u p s and t i e
b a r s s h a l l be b e n t a r o u n d a p i n h a v i n g a d i a m e t e r n o t
l e s s t h a n two t i m e s t h e minimum t h i c k n e s s o f t h e b a r ,
e x c e p t f o r h o o k s . Bends f o r o t h e r b a r s s h a l l be made
around a p i n having a diameter not l e s s than s i x times
t h e minimum t h i c k n e s s , e x c e p t f o r b a r s l a r g e r t h a n one
inch ( 1 " ) , i n which c a s e t h e bends s h a l l be made
a r o u n d a p i n o f e i g h t b a r d i a m e t e r s . A l l b a r s s h a l l be
bent c o l d .

B. Metal reinforcement shall n o t be straightened or


r e b e n t i n a manner t h a t w i l l i n j u r e t h e m a t e r i a l . B a r s
w i t h k i n k s , o r b e n d s n o t shown on t h e d r a w i n g s , s h a l l
n o t be u s e d . H e a t i n g o f t h e r e i n f o r c e m e n t w i l l n o t be
permitted.

03200-1 2 2 0 / 2 0 1 2 - 0 1 , 02
C. M e t a l r e i n f o r c e m e n t s h a l l be p l a c e d i n a c c o r d a n c e w i t h
ACI 3 1 8 - ( L a t e s t R e v i s i o n ) , e x c e p t as o t h e r w i s e noted
h e r e i n and a c c u r a t e l y p o s i t i o n e d i n a c c o r d a n c e w i t h
t h e i n f o r m a t i o n on t h e d r a w i n g s . P r o t e c t i v e concrete
c o v e r s h a l l be a s r e q u i r e d i n P a r a g r a p h 7.14 o f A C I
3 1 8 - ( L a t e s t R e v i s i o n ) . R e i n f o r c e m e n t s h a l l be s e c u r e d
a g a i n s t d i s p l a c e m e n t by u s i n g a n n e a l e d i r o n w i r e t i e s
or suitable clips at intersections, and s h a l l be
s u p p o r t e d by c o n c r e t e o r m e t a l s u p p o r t s , s p a c e r s , o r
metal hangers.

D. M e t a l r e i n f o r c e m e n t b e f o r e p o s i t i o n e d , s h a l l be f r e e
from loose m i l l and r u s t s c a l e and from c o a t i n g s ,
i n c l u d i n g i c e , t h a t d e s t r o y o r r e d u c e t h e bond. Where
there i s delay i n depositing concrete, reinforcement
s h a l l be r e i n s p e c t e d a n d c l e a n e d when n e c e s s a r y .

E. A l l l a p s o f w i r e mesh s h a l l be one w i d t h o f w i r e
s p a c i n g a n d a d j o i n i n g s h e e t s s h a l l be s e c u r e l y t i e d
t o g e t h e r w i t h No. 14 t i e w i r e , one t i e f o r e a c h two
r u n n i n g f e e t . A t l a p s , w i r e s s h a l l be s t a g g e r e d a n d
t i e d i n s u c h a manner t h a t t h e y c a n n o t s l i p .

End o f S e c t i o n

03200-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 03300

CAST-IN-PLACE CONCRETE

PART 1: GENERAL

A. Not used.

PART 2: PRODUCTS

2.01 PORTLAND CEMENT

A. Portland Cement shall conform to the Standard


Specifications f o r P o r t l a n d Cement of the American
S o c i e t y f o r T e s t i n g M a t e r i a l s , S e r i a l D e s i g n a t i o n C-
150, Type I o r Type I I I . A l l cement s h a l l be o b t a i n e d
f r o m one s o u r c e . D i f f e r e n t b r a n d s o f cement w i l l n o t
be p e r m i t t e d , except as p r e v i o u s l y s p e c i f i e d . A l l
cement s h a l l be s t o r e d i n a s u i t a b l e manner t o p r o t e c t
t h e cement f r o m dampness i n a manner t o be easily
i n s p e c t e d and t o p e r m i t easy i d e n t i f i c a t i o n o f each
s h i p m e n t . F a c i l i t i e s s h a l l be p r o v i d e d f o r i n s p e c t i o n
and s a m p l i n g o f s t o r e d cement b e i n g u s e d . The cement
s h a l l be r e j e c t e d i f i t f a i l s t o meet any o f t h e
requirements of these s p e c i f i c a t i o n s .

2.02 ADMIXTURES

A. A l l a d m i x t u r e s s h a l l be a p p r o v e d by t h e OWNER, i f he
so d e s i r e s , a n d s h a l l be a d d e d t o t h e c o n c r e t e i n
strict accordance with t h e recommendation of the
m a n u f a c t u r e r . An a i r e n t r a i n i n g a d m i x t u r e shall be
added t o a l l c o n c r e t e f o r structures subjected to
freeze-thaw c o n d i t i o n s , such as s i d e w a l k s , outside
liquid containing or liquid conveying vessels,
concrete w a l l s and r o o f s e x p o s e d t o w e a t h e r , e t c .
A d m i x t u r e s h a l l be a d d e d t o t h e c o n c r e t e t o p r o d u c e a
5% a i r c o n t e n t i n C l a s s A c o n c r e t e and 6% a i r c o n t e n t
i n C l a s s B c o n c r e t e . A i r c o n t e n t s h a l l n o t v a r y more
than 1% from the specified amount. An admixture
similar t o Type B o r Type D, ASTM S t a n d a r d C-494,
s h a l l be a d d e d t o a l l C l a s s A o r C l a s s B n o n - a i r
e n t r a i n e d c o n c r e t e u n l e s s o t h e r w i s e a p p r o v e d by t h e
ENGINEER and s h a l l be o p t i o n a l w i t h C l a s s C. This
admixture shall contain no calcium chloride or
t r i e t h a n o l a m i n e . D e n s i f y i n g r e t a r d e r s as m a n u f a c t u r e d
by S i k a C h e m i c a l Company, M a s t e r B u i l d e r s Company o r

03300-1 2 2 0 / 2 0 1 2 - 0 1 , 02
Dewey & A l m y C o r p o r a t i o n w i l l be c o n s i d e r e d , p r o v i d e d
t h e CONTRACTOR o b t a i n s t h e a p p r o v a l o f t h e OWNER f o r
t h e t y p e t o be u s e d p r i o r t o t h e m a k i n g o f t h e t r i a l
mixes and further provided that they meet t h e
requirements hereinafter s p e c i f i e d .

2.03 WATER

A. Water used i n m i x i n g and c u r i n g c o n c r e t e s h a l l be


fresh, clean and f r e e from injurious amounts o f
sewage, o i l , a c i d , alkali, organic matter or other
d e l e t e r i o u s s u b s t a n c e s . W a t e r s h a l l be a p p r o v e d f o r
human c o n s u m p t i o n .

2.04 CONCRETE AGGREGATE

A. Concrete aggregate shall conform to the


"Specifications for Concrete Aggregate", ASTM
D e s i g n a t i o n C-33, e x c e p t a s r e v i s e d . I f requested,
aggregate shall be certified by an independent
c o m m e r c i a l t e s t i n g l a b o r a t o r y t o show c o m p l i a n c e w i t h
the above-mentioned Specifications.

B. Fine Aggregates: Only clean natural sand shall be


used. Artificial or manufactured sand w i l l not be
acceptable.

C. Coarse Aggregates: Coarse aggregate s h a l l c o n s i s t of


crushed stone conforming t o the f o l l o w i n g l i m i t s :

1. Sodium S u l f a t e - 10% Maximum L o s s


2. L.A. A b r a s i o n T e s t - 3 5 % Maximum L o s s
3. Crushed P a r t i c l e s - 4 5 % Minimum L o s s

The s i z e s o f c o a r s e a g g r e g a t e f o r t h e t h r e e t y p e s o f
concrete being used i n this work as d e s c r i b e d
h e r e a f t e r , as f o l l o w s :

Concrete ASTM S i z e Number

Class A 467 o r 57
Class B 67
Class C 2

D. The CONTRACTOR must u t i l i z e a c r u s h e d L i m e s t o n e m i x .


Random s a m p l e s o f c o n c r e t e d e l i v e r e d t o t h e s i t e w i l l
be washed t o i n s p e c t the c h a r a c t e r of the coarse

03300-2 2 2 0 / 2 0 1 2 - 0 1 , 02
a g g r e g a t e . A t random s e l e c t i o n a g g r e g a t e samples taken
a t t h e c o n s t r u c t i o n s i t e w i l l be t e s t e d .

2.05 STORAGE

A. Cement a n d a g g r e g a t e s s h a l l be s t o r e d i n s u c h a manner
as to prevent deterioration or contamination with
f o r e i g n m a t t e r . F i n e and c o a r s e a g g r e g a t e s h a l l be
s t o r e d s e p a r a t e l y a n d i n s u c h a manner a s t o a v o i d
s e g r e g a t i o n . Cement w h i c h h a s become c a k e d , p a r t i a l l y
s e t , o r o t h e r w i s e d e t e r i o r a t e d , o r any m a t e r i a l w h i c h
has become damaged o r c o n t a m i n a t e d , s h a l l be r e j e c t e d
f o r use.

2.06 CONCRETE MIXES

Minimum Maximum
W/c R a t i o Cement 28-Day S t r e n g t h Slump
Type Maximum Factor Characteristics (Inches)

Class A 0.45 6 4000 p s i 3+


Class B 0.45 6-3/4 4500 p s i 3+
Class C 0.59 5 2800 p s i 3±

PART 3: EXECUTION

3.01 SCOPE OF WORK

A. A l l c o n c r e t e w h i c h i s t o r e t a i n o r e x c l u d e w a t e r and
i n t e n d e d t o be w a t e r t i g h t s h a l l be C l a s s A. C l a s s B
c o n c r e t e s h a l l be u s e d i n w a l l s a n d s l a b s 6 i n c h e s o r
l e s s i n t h i c k n e s s . I t s h a l l a l s o be u s e d f o r f o r m i n g
c h a n n e l s i n t h e bottom o f f l u m e s and o t h e r s i m i l a r
s t r u c t u r e s and f o r c l o s i n g openings i n w a l l s around
p i p e s . C l a s s C c o n c r e t e s h a l l be u s e d f o r p i p e c r a d l e
backfill, o r as shown on t h e d r a w i n g s . Class A
c o n c r e t e s h a l l be u s e d a t a l l o t h e r l o c a t i o n s .

B. C o n c r e t e s h a l l be m i x e d a n d d e l i v e r e d i n a c c o r d a n c e
with the requirements of "Standard S p e c i f i c a t i o n s f o r
R e a d y - M i x e d C o n c r e t e " (ASTM D e s i g n a t i o n C-94) and/or
as modified by these specifications. During a
c o n t i n u o u s pour, t h e i n t e r v a l between l o a d s s h a l l not
be g r e a t e r t h a n t w e n t y m i n u t e s , o r i n a n y c a s e be so
g r e a t a s t o a l l o w t h e c o n c r e t e i n p l a c e t o become
p a r t i a l l y hardened. Water used t o f l u s h t h e m i x e r o r

03300-3 2 2 0 / 2 0 1 2 - 0 1 , 02
a g i t a t o r b e t w e e n l o a d s s h a l l n o t be a l l o w e d t o become
a p a r t o f a n y c o n c r e t e i n t h e work.

C. When t h e a m b i e n t t e m p e r a t u r e i s b e l o w 40°F, a d e q u a t e
e q u i p m e n t s h a l l be p r o v i d e d f o r h e a t i n g t h e component
m a t e r i a l s o f t h e c o n c r e t e so t h a t t h e c o n c r e t e b e i n g
d e p o s i t e d c a n be m a i n t a i n e d a t a t e m p e r a t u r e o f 50°F
minimum to 90 °F maximum. When t h e ambient a i r
temperature i s above 90°F, a n d a d e q u a t e means o f
c o o l i n g t h e c o n c r e t e m i x s h a l l be p r o v i d e d .

D. T r u c k m i x e r s s h a l l be r e v o l v i n g drum t y p e a n d s h a l l be
equipped w i t h a m i x i n g water tank. Only t h e p r e s c r i b e d
amount o f m i x i n g w a t e r s h a l l be p l a c e d i n t h e t a n k f o r
any one b a t c h , u n l e s s t h e t a n k i s e q u i p p e d w i t h a n
a p p r o v e d d e v i c e b y w h i c h t h e amount o f w a t e r a d d e d t o
e a c h b a t c h c a n be r e a d i l y v e r i f i e d b y t h e ENGINEER.

E. Delivery tickets s h a l l be p r e p a r e d f o r e a c h l o a d o f
ready-mixed concrete delivered. The batch plant
o p e r a t o r s h a l l p r e p a r e t h e t i c k e t . The d r i v e r s o f t h e
trucks shall deliver the tickets t o t h e OWNER'S
representative at the s i t e a t t h e time of the
delivery. The t i c k e t s shall contain the following
information:

1. Number o f y a r d s d e l i v e r e d on t h i s t r u c k
2. Q u a n t i t i e s of m a t e r i a l s i n the batch
3. The t i m e a t w h i c h the truck l e f t the batching
plant
4. The t i m e a t w h i c h t h e cement was a d d e d
5. The o u t d o o r t e m p e r a t u r e i n t h e s h a d e
6. The n u m e r i c a l s e q u e n c e o f t h e d e l i v e r y
7. Date

F. P l a c i n g o f t h e c o n c r e t e s h a l l be done i n a c c o r d a n c e
with ACI Standard 304, "Recommended Practice f o r
Measuring, M i x i n g and P l a c i n g Concrete", Except as
m o d i f i e d o r r e v i s e d by t h e s e S p e c i f i c a t i o n s .

G. B e f o r e d e p o s i t i n g c o n c r e t e a l l d e b r i s s h a l l be removed
f r o m t h e s p a c e t o be o c c u p i e d b y t h e c o n c r e t e . Forms,
i f c o n s t r u c t e d o f l u m b e r , s h a l l be t h o r o u g h l y s e c u r e d
i n p o s i t i o n . W a t e r s h a l l be r e m o v e d f r o m t h e s p a c e t o
be occupied by t h e c o n c r e t e before concrete i s
deposited.

03300-4 2 2 0 / 2 0 1 2 - 0 1 , 02
H. Concrete shall be handled from the transporting
v e h i c l e i n s u c h a way as t o p r e v e n t t h e s e p a r a t i o n o r
l o s s o f t h e i n g r e d i e n t s . Under no c i r c u m s t a n c e s shall
c o n c r e t e t h a t h a s p a r t i a l l y h a r d e n e d be d e p o s i t e d i n
t h e work. C o n c r e t e s h a l l be d e p o s i t e d i n t h e f o r m s a s
n e a r l y as p r a c t i c a l in i t s final position to avoid
r e h a n d l i n g . I t s h a l l be so d e p o s i t e d a s t o m a i n t a i n ,
until the completion of the unit, a p l a s t i c surface
approximately horizontal. Forms f o r w a l l s o r thin
s e c t i o n s o f c o n s i d e r a b l e h e i g h t s h a l l be p r o v i d e d w i t h
openings or other devices that will prevent
s e g r e g a t i o n a n d a c c u m u l a t i o n o f h a r d e n e d c o n c r e t e on
the f o r m s o r on t h e m e t a l r e i n f o r c e m e n t above t h e
l e v e l of the concrete.

I. Where c o n c r e t e i s c o n v e y e d t o c h u t e s , t h e e q u i p m e n t
shall be o f s u c h s i z e and d e s i g n as t o i n s u r e a
c o n t i n u o u s f l o w i n t h e c h u t e . The c h u t e s s h a l l be o f
m e t a l , o r m e t a l - l i n e d , and i f two o r more l e n g t h s a r e
u s e d , t h e y s h a l l h a v e a p p r o x i m a t e l y t h e same s l o p e .
The s l o p e s h a l l n o t be l e s s t h a t one v e r t i c a l t o two
horizontal and s h a l l be such as t o p r e v e n t the
s e g r e g a t i o n o f t h e i n g r e d i e n t s . The d i s c h a r g e e n d o f
t h e c h u t e s h a l l be p r o v i d e d w i t h a b a f f l e p l a t e t o
prevent segregation. I f the distance of the discharge
end o f t h e c h u t e a b o v e t h e s u r f a c e s o f t h e c o n c r e t e i s
more t h a n t h r e e t i m e s t h e t h i c k n e s s o f t h e l a y e r b e i n g
d e p o s i t e d , o r more t h a n 4 f e e t a b o v e t h e s u r f a c e o f
the c o n c r e t e , a spout or "elephant t r u n k " s h a l l be
u s e d , a n d t h e l o w e r end m a i n t a i n e d as n e a r t o t h e
s u r f a c e o f d e p o s i t a s p r a c t i c a l . When t h e o p e r a t i o n i s
i n t e r m i t t e n t , t h e chute s h a l l d i s c h a r g e i n t o a hopper.
The c h u t e s h a l l be t h o r o u g h l y c l e a n e d b e f o r e a n d a f t e r
e a c h r u n a n d t h e d e b r i s f r o m any w a t e r u s e d s h a l l be
d i s c h a r g e d o u t s i d e t h e forms.

J. B e f o r e d e p o s i t i n g new c o n c r e t e on o r a g a i n s t c o n c r e t e
w h i c h h a s h a r d e n e d a n d t o w h i c h i t i s t o bond, t h e
forms shall be retightened. The surface of the
h a r d e n e d c o n c r e t e s h a l l be r o u g h e n e d i n a manner t h a t
will not leave loosened particles of aggregate to
damaged concrete at the surface. It shall be
t h o r o u g h l y c l e a n e d o f f o r e i g n m a t t e r and l a i t a n c e , and
s a t u r a t e d w i t h w a t e r . To i n s u r e an e x c e s s o f m o r t a r a t
t h e j u n c t i o n o f t h e hardened and t h e newly d e p o s i t e d
concrete, the cleaned and saturated surfaces,
i n c l u d i n g i n c l i n e d s u r f a c e s , s h a l l be f i r s t t h o r o u g h l y

03300-5 2 2 0 / 2 0 1 2 - 0 1 , 02
c o v e r e d w i t h a c o a t i n g o f m o r t a r o r n e a t cement g r o u t
a g a i n s t w h i c h t h e new c o n c r e t e s h a l l be p l a c e d b e f o r e
the grout has a t t a i n e d i t s i n i t i a l s e t .

K. Concrete d u r i n g and immediately a f t e r d e p o s i t i n g s h a l l


be thoroughly c o m p a c t e d b y means o f v i b r a t i o n . The
number o f v i b r a t o r s u s e d s h a l l a t a l l t i m e s be s u b j e c t
to t h e a p p r o v a l o f t h e OWNER. The c o n c r e t e s h a l l be
t h o r o u g h l y worked around t h e r e i n f o r c e m e n t , and around
embedded f i x t u r e s a n d i n t o t h e c o r n e r s o f t h e f o r m s .
Attention i s directed t o the fact that manhole
bottoms, pipe cradle a n d encasement and s i m i l a r
c o n c r e t e w o r k a r e r e q u i r e d t o be t h o r o u g h l y v i b r a t e d .

L. The a c c u m u l a t i o n o f water on t h e s u r f a c e of the


concrete due t o w a t e r g a i n , s e g r e g a t i o n , o r o t h e r
causes, during placement and compacting, s h a l l be
prevented as f a r as p o s s i b l e by adjustment i n t h e
m i x t u r e . P r o v i s i o n s h a l l be made f o r t h e r e m o v a l o f
s u c h a c c u m u l a t e d w a t e r s o t h a t u n d e r no c i r c u m s t a n c e s
w i l l c o n c r e t e be p l a c e d i n s u c h a c c u m u l a t i o n .

M. To m i n i m i z e the formation of laitance, great care


s h a l l be e x e r c i s e d t o d i s t u r b t h e c o n c r e t e a s l i t t l e
as possible while i t i s being deposited. Upon
completion of a s e c t i o n of concrete, a l l laitance
s h a l l be e n t i r e l y r e m o v e d b e f o r e work i s r e s u m e d . The
CONTRACTOR s h a l l s u b m i t t o t h e OWNER, p r i o r t o s t a r t
o f work, t h e d e t a i l s o f p r o c e d u r e s he p r o p o s e s t o
minimize and c o n t r o l t h e development of shrinkage
cracks.

N. At least 24 h o u r s must elapse after depositing


c o n c r e t e i n t h e w a l l s b e f o r e d e p o s i t i n g i t i n beams,
g i r d e r s , o r s l a b s s u p p o r t e d t h e r e o n . Beams a n d g i r d e r s
s h a l l be c o n s i d e r e d a s p a r t o f t h e f l o o r s y s t e m a n d
s h a l l be p l a c e d m o n o l i t h i c a l l y t h e r e w i t h .

0. C o n c r e t e s h a l l be p l a c e d i n c o l d w e a t h e r i n a c c o r d a n c e
with "Recommended Practice f o r Cold Weather
C o n c r e t i n g " (ACI 306) e x c e p t a s m o d i f i e d o r r e v i s e d b y
these s p e c i f i c a t i o n s . Before p l a c i n g concrete during
c o l d w e a t h e r , t h e f o r m s s h a l l be f r e e f r o m f r o s t a n d
ice.

P. During those seasons o f t h e year (after the first


f r o s t i n t h e f a l l a n d u n t i l t h e d a i l y mean temperature

03300-6 2 2 0 / 2 0 1 2 - 0 1 , 02
i n t h e s p r i n g r e a c h e s 40°F f o r t h r e e s u c c e s s i v e d a y s )
when f r e e z i n g temperatures c a n be a n t i c i p a t e d , t h e
CONTRACTOR shall maintain facilities t o keep t h e
c o n c r e t e f r o m f r e e z i n g f o r a t l e a s t 72 h o u r s after
placing.

When t h e d a i l y mean t e m p e r a t u r e d r o p s b e l o w 40°F f o r


more t h a n one d a y , t h e c o n c r e t e s h a l l be m a i n t a i n e d a t
a t e m p e r a t u r e o f 55°F f o r C l a s s B c o n c r e t e and 50°F f o r
C l a s s A o r C l a s s C c o n c r e t e f o r a minimum o f f i v e
days. During t h i s p e r i o d c o n c r e t e and a d j a c e n t form
s u r f a c e s s h a l l be k e p t m o i s t a t a l l t i m e s . When h e a t e d
e n c l o s u r e s a r e t o be p r o v i d e d , c a r e s h a l l be t a k e n t o
p r o v i d e a d e q u a t e s p a c e a r o u n d t h e o u t e r edges a n d t o p
of the concrete s t r u c t u r e t o permit c i r c u l a t i o n of the
heated a i r so t h a t n e i t h e r f r e e z i n g n o r e x c e s s i v e
h e a t i n g of these e x t r e m i t i e s can occur. A l l f a c i l i t i e s
f o r p r o t e c t i o n a n d h e a t i n g must be on h a n d b e f o r e t h e
concrete i s placed.

A f t e r t h e r e q u i r e d p r o t e c t i o n p e r i o d i s over, t h e heat
s h a l l be removed g r a d u a l l y a n d u n i f o r m l y s o t h a t t h e r e
w i l l be a t e m p e r a t u r e d i f f e r e n t i a l o f no more t h a n 40°F
o v e r a n y 24 h o u r p e r i o d .

Forms s h a l l n o t be removed f r o m t h e c o n c r e t e s u r f a c e s
d u r i n g t h e p r o t e c t i o n p e r i o d s t i p u l a t e d above, t h e
f o r m s s h a l l n o t be removed f o r a p e r i o d o f t h r e e d a y s
d u r i n g those seasons of the year p r e v i o u s l y s p e c i f i e d
when t h e d i f f e r e n c e b e t w e e n t h e d a i l y h i g h a n d l o w
t e m p e r a t u r e s may r e a s o n a b l y be e x p e c t e d t o e x c e e d 40°F.

C o n c r e t e s h a l l be p l a c e d i n h o t w e a t h e r i n a c c o r d a n c e
w i t h "Recommended P r a c t i c e f o r Hot W e a t h e r C o n c r e t i n g "
(ACI 305) e x c e p t as m o d i f i e d o r r e v i s e d by these
specifications.

At a i r temperatures o f 90°F o r a b o v e , c o n c r e t e s h o u l d
be k e p t a s c o o l a s p o s s i b l e d u r i n g p l a c i n g and c u r i n g .
Concrete s u r f a c e s s h a l l be wet c u r e d i n a c c o r d a n c e
w i t h A C I 305 s p e c i f i c a t i o n s f o r h o t w e a t h e r c u r i n g .
After the period of wet-curing, a suitable
heat-reflecting plastic membrane o r w h i t e - p i g m e n t e d
c u r i n g compound may be u s e d — o r i m m e d i a t e membrane
curing.

03300-7 2 2 0 / 2 0 1 2 - 0 1 , 02
V. I f , a f t e r s t r i p p i n g o f f o r m s , any c o n c r e t e i s f o u n d t o
be n o t f o r m e d a s shown on t h e D r a w i n g s , o r i s o u t o f
a l i g n m e n t o r l e v e l , o r shows a d e f e c t i v e s u r f a c e , i t
s h a l l be c o n s i d e r e d a s n o t c o n f o r m i n g w i t h t h e i n t e n t
of these specifications and s h a l l be removed a n d
r e p l a c e d b y t h e CONTRACTOR a t h i s e x p e n s e u n l e s s t h e
OWNER g r a n t s p e r m i s s i o n t o p a t c h t h e d e f e c t i v e a r e a ,
i n w h i c h c a s e p a t c h i n g s h a l l be done a s h e r e i n a f t e r
described.

W. Defects t h a t r e q u i r e replacement o r r e p a i r a r e those


t h a t c o n s i s t o f honeycomb, damage due t o s t r i p p i n g
forms, l o o s e p i e c e s o f c o n c r e t e , s u r f a c e h o l e s caused
by b o l t s a n d t i e s , e x c e s s i v e r i d g e s a t f o r m j o i n t s a n d
b u l g e s due t o movement o f t h e f o r m s . R i d g e s a n d b u l g e s
s h a l l be r e m o v e d b y c h i p p i n g , t o o l i n g o r g r i n d i n g on
finished surfaces. Honeycomb and o t h e r defective
c o n c r e t e s h a l l be c h i p p e d o u t , t h e c h i p p e d openings
having sharp edges and shaped so t h a t t h e mortar
filling will be k e y e d i n p l a c e . A l l h o l e s s h a l l be
kept thoroughly moistened f o r s e v e r a l hours before
mortar f i l l i n g i s placed.

X. I m p e r f e c t i o n s , b o l t and t i e - r o d h o l e s , and chipped-out


honeycomb a r e a s t o be r e p a i r e d s h a l l be f i l l e d with
d r y p a t c h i n g m o r t a r composed o f one p a r t o f P o r t l a n d
Cement t o two p a r t s o f r e g u l a r c o n c r e t e s a n d (volume
m e a s u r e m e n t ) a n d j u s t enough w a t e r s o t h a t , a f t e r t h e
ingredients a r e mixed thoroughly, the mortar will
s t i c k t o g e t h e r on b e i n g m o l d e d i n t o a b a l l b y s l i g h t
p r e s s u r e o f t h e h a n d s , a n d w i l l n o t exude f r e e w a t e r .
Mortar r e p a i r s s h a l l be p l a c e d i n t h i n l a y e r s a n d
t h o r o u g h l y c o m p a c t e d b y s u i t a b l e t o o l s . C a r e s h a l l be
t a k e n i n f i l l i n g r o d and b o l t h o l e s so t h a t t h e e n t i r e
depth o f t h e h o l e i s c o m p l e t e l y f i l l e d w i t h compacted
mortar. "EMBECO", o r e q u a l , s h a l l be a d d e d t o a l l
patching mortar i n an amount a s recommended b y t h e
manufacturer f o r t h e m i x t o be u s e d except f o r
unpainted, exposed s u r f a c e .

End of Section

03300-8 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 03345

CONCRETE F I N I S H I N G

PART 1: GENERAL

A. Not used.

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

3.01 SCOPE OF WORK

A. A l l c o n c r e t e s u r f a c e s s h a l l be f i n i s h e d by e x p e r i e n c e d
finishers as s p e c i f i e d as soon a f t e r placing the
c o n c r e t e a s c o n d i t i o n s w i l l p e r m i t . The p l a c i n g o f
c o n c r e t e a n d t h e r e m o v a l o f f o r m s s h a l l be s c h e d u l e d
so t h a t f i n i s h i n g t h e s u r f a c e s c a n be c o m p l e t e d b e f o r e
the concrete reaches a final hard s e t . No cement
p l a s t e r o r cement b r u s h c o a t s w i l l be a c c e p t a b l e .

B. Formed c o n c r e t e s u r f a c e s w h i c h a r e t o be c o a t e d o r
l i n e d o r e x p o s e d t o v i e w s h a l l be f i n i s h e d by r e m o v i n g
the forms as e a r l y as i s p r a c t i c a l , immediately
r e m o v i n g t h e f o r m t i e s t o a d e p t h o f a t l e a s t one i n c h
b e n e a t h t h e s u r f a c e , a n d p o i n t i n g up t h e h o l e s a n d
f i l l i n g a l l c a v i t i e s a n d d e p r e s s i o n w i t h a wood f l o a t
o r t r o w e l . Cement m o r t a r s h a l l n o t be a p p l i e d e x c e p t
to fill holes or cavities. Fins, form marks,
projections and uneven spots shall be removed b y
r u b b i n g o r g r i n d i n g t h e s u r f a c e s . The e n t i r e s u r f a c e
o f t h e c o n c r e t e s h a l l t h e n be t h o r o u g h l y d r e n c h e d w i t h
water and rubbed w i t h a carborundum b r i c k o r o t h e r
approved abrasive u n t i l a l l fins, j o i n t marks and
m o r t a r s p o t s have b e e n e l i m i n a t e d a n d a smooth f i n i s h
o f u n i f o r m t e x t u r e and a p p e a r a n c e has been p r o d u c e d .
S i m i l a r f i n i s h e s on e x t e r i o r e x p o s e d b u i l d i n g a n d t a n k
w a l l s s h a l l be c a r r i e d one f o o t b e l o w f i n i s h e d g r a d e .
A l l exposed c o n c r e t e s u r f a c e s (except s t a i r t r e a d s and
p l a t f o r m s ) s h a l l be r e q u i r e d t o p r e s e n t a smooth a n d
u n i f o r m s u r f a c e , a n d i n t h i s r e g a r d , t h e CONTRACTOR i s
a d v i s e d t o commence w i t h f i n i s h i n g work, immediately
after f o r m s c a n be r e m o v e d , s o t h a t same c a n be
a c c o m p l i s h e d w i t h a minimum o f d i f f i c u l t y .

03345-1 2 2 0 / 2 0 1 2 - 0 1 , 02
C. The t o p s o f a l l e x p o s e d w a l l s and s t e p s , e x c e p t as
o t h e r w i s e s p e c i f i e d o r shown on t h e p l a n s , a r e t o be
f i n i s h e d w i t h cement m o r t a r c o n s i s t i n g o f one p a r t
P o r t l a n d Cement and two and t h r e e - f o u r t h s p a r t s o f
s a n d . F o r t h i s work t h e CONTRACTOR s h a l l u s e o n l y
capable experienced cement f i n i s h e r s by t r a d e . The
m o r t a r i s t o be p l a c e d t o a d e p t h o f one i n c h (1") on
the surface of the concrete before i t has s e t ,
r e m o v i n g t h e e x c e s s by means o f a s t r a i g h t edge and
t h e n i t i s t o be t r o w e l e d t o a h a r d , smooth f i n i s h by
means o f wood trowels and f i n a l surface must be
p e r f e c t l y s m o o t h a n d l e v e l e d o r g r a d e d as shown by t h e
plans.

D. Unformed c o n c r e t e surfaces shall be s t r u c k o f f t o


e s t a b l i s h g r a d e a n d f l o a t e d w i t h a wood f l o a t until
all i r r e g u l a r i t i e s a r e r e m o v e d . Where r e q u i r e d , t h e
surface s h a l l t h e n be t r o w e l e d e i t h e r w i t h a wood
t r o w e l o r a s t e e l t r o w e l , d e p e n d i n g on t h e f i n i s h
r e q u i r e m e n t o f t h e a r e a t o be t r o w e l e d , u n t i l a smooth
dense f i n i s h i s obtained. Troweling of the f l o a t e d
s u r f a c e s h a l l n o t be done u n t i l a l l e x c e s s w a t e r has
evaporated.

E. A l l i n t e r i o r f l o o r s and p l a t f o r m s w h i c h a r e e x p o s e d t o
view i n the f i n a l design s h a l l r e c e i v e a s t e e l t r o w e l
finish.

F. A l l concrete s t a i r s and s i d e w a l k s shall r e c e i v e an


a p p l i c a t i o n o f 1/2 pound p e r s q u a r e f o o t o f s i l i c o n
carbide grit. Surfaces receiving grit shall be
finished with a wood float to provide a non-skid
walking surface. No c u r i n g wax shall be u s e d on
non-skid f i n i s h e s .

G. P r o t e c t i o n against loss of moisture from the s u r f a c e


o f t h e c o n c r e t e s h a l l be a c c o m p l i s h e d b y k e e p i n g t h e
s u r f a c e c o n t i n u o u s l y wet. One o f t h e f o l l o w i n g methods
s h a l l be u s e d :

1. Surface remaining i n contact w i t h t h e form

2. The c o v e r i n g with burlap or c o t t o n mats kept


continuously wet and c o v e r e d with polyethylene
plastic

03345-2 220/2012-01, 02
3. Continuous s p r i n k l i n g of the exposed surfaces

H. No c u r i n g compounds s h a l l be u s e d on any s u r f a c e s t o
w h i c h p n e u m a t i c m o r t a r i s t o be a p p l i e d , o r on w h i c h
any o t h e r t y p e o f c o n c r e t e m o r t a r , p a i n t o r c h e m i c a l
w a t e r p r o o f i n g c o a t i n g i s t o be u s e d . They may be u s e d
i n o t h e r p l a c e s , h o w e v e r , upon t h e a p p r o v a l o f t h e
compound and t h e l o c a t i o n by t h e OWNER.

I. D u r i n g h o t w e a t h e r c u r i n g s h a l l be as s p e c i f i e d i n t h e
s e c t i o n u n d e r " P l a c i n g C o n c r e t e i n Hot W e a t h e r " .

J. When b o n d i n g compound i s n o t e d on t h e d r a w i n g s , i t
shall be "Sika dur Hi-Mod", a two component
epoxy-resin system, manufactured by Sika Chemical
C o r p o r a t i o n , or approved equal.

End of Section

03345-3 220/2012-01, 02
THIS PAGE LEFT INTENTIONALLY BLANK

03345-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 03361

FLOOR HARDENER

PART 1: FLOOR HARDENER

1.01 GENERAL

A. A l l i n t e r i o r concrete f l o o r s u r f a c e s and e l e c t r i c a l
equipment pads n o t s c h e d u l e d f o r f l o o r t r e a t m e n t shall
be t r e a t e d w i t h a r e a d y t o u s e c o l o r e d c e m e n t i t i o u s
dry-shake surface hardener.

B. Related Sections: Cast in Place Concrete: Section


03300.

C. Field Sample:

1. Install at Project site or pre-selected area of


b u i l d i n g an a r e a f o r f i e l d s a m p l e , minimum 4 f e e t by 4
feet (1.2 m b y 1.2 m) , using specified surface
hardener system.

2. Apply material in strict accordance with


manufacturer's w r i t t e n a p p l i c a t i o n instructions.

3. F i e l d s a m p l e w i l l be s t a n d a r d f o r judging workmanship
on r e m a i n d e r o f P r o j e c t .

4. Maintain field sample during construction for


workmanship comparison.

5. Do n o t a l t e r , move, o r d e s t r o y f i e l d s a m p l e u n t i l Work
is completed and approved by the OWNERS
representative.

6. Contractor shall obtain w r i t t e n approval of field


sample b e f o r e s t a r t o f m a t e r i a l a p p l i c a t i o n , i n c l u d i n g
approval of aesthetics, color, texture, and
appearance.

PART 2: PRODUCTS

2.01 MATERIALS

A. The d r y s h a k e s u r f a c e h a r d e n e r s h a l l be a n o n m e t a l l i c
hardener similar, or equal, to Master Builders

03361-1 2 2 0 / 2 0 1 2 - 0 1 , 02
Technologies Mastercron as manufactured by BASF
B u i l d i n g S y s t e m s S h a k o p e e , MN 55379, 1-800- 433-9517.

B. The M a s t e r c r o n shall be of a color selected by the


owner.

C. Ready-to-use cementitious, dry-shake floor hardener


that utilizes specially treated, sized, and graded
aggregate designed to improve wear and impact
r e s i s t a n c e t o c o n c r e t e f l o o r s when e v e n l y d i s t r i b u t e d
and finished over freshly leveled and floated
concrete.

PART 3: EXECUTION

3.01 SURFACE PREPARATION

A. P r o t e c t a d j a c e n t Work a r e a s and f i n i s h s u r f a c e s f r o m
damage d u r i n g s u r f a c e h a r d e n e r s y s t e m a p p l i c a t i o n .

B. After concrete base has been placed, immediately


screed, then bullfloat or highway straightedge
surface. Allow b l e e d water to r i s e to s u r f a c e .

C. E a r l y m o i s t u r e l o s s and r a p i d s e t t i n g a r o u n d p e r i m e t e r
of s l a b are t y p i c a l . The CONTRACTOR s h a l l monitor
t h i s c l o s e l y f o r proper t i m i n g of f l o a t i n g o p e r a t i o n .

3.02 APPLICATION

A. The f l o o r h a r d e n e r s h a l l be a p p l i e d i n a c c o r d with the


manufacturer's recommendations.

B. Do n o t a p p l y d r y - s h a k e i n t o b l e e d w a t e r . I f excessive
bleed water i s present, remove standing water by
dragging hose a c r o s s surface or using squeegee or
o t h e r a p p r o v e d method.

C. A f t e r w a t e r s h e e n has disappeared and just before


initial set, float surface of slab "open" with
mechanical f l o a t f i t t e d with f l o a t blades.

D. I f more t h a n 1.0 p o u n d p e r s q u a r e f o o t (4.9 kg/m2) o f


total surface hardener will be applied per
manufacturer recommendation, apply m a t e r i a l i n 2 or
more a p p l i c a t i o n s .

03361-2 220/2012-01, 02
E. A p p l y a n d f l o a t 1/2 t o 2/3 o f t o t a l amount o f s u r f a c e
h a r d e n e r on f i r s t a p p l i c a t i o n , and a p p l y remaining
p o r t i o n on s u b s e q u e n t a p p l i c a t i o n s . Do n o t a p p l y more
t h a n 1.0 p o u n d p e r s q u a r e f o o t (4.9 kg/m2) i n 1 p a s s .
Use a u t o m a t i c spreader f o r e f f i c i e n t , e c o n o m i c a l , and
p r e c i s e method o f a p p l y i n g s u r f a c e h a r d e n e r .

F. Apply f i r s t a p p l i c a t i o n of uniform distribution of


surface hardener using automatic spreader. Where
a p p l i c a t i o n o f s u r f a c e h a r d e n e r w i l l be p e r f o r m e d by
hand or square-tip shovel, apply each pass
perpendicularly to previous a p p l i c a t i o n t o ensure
complete coverage.

G. Once surface hardener has absorbed sufficient


moisture, surface w i l l somewhat d a r k e n . F l o a t and
incorporate surface hardener into surface with
f l o a t i n g machine equipped w i t h f l o a t blades or with
wooden b u l l f l o a t .

H. As f l o a t i n g of f i r s t surface hardener application


proceeds, follow immediately with subsequent
a p p l i c a t i o n a s recommended.

I. I f used, once second s u r f a c e h a r d e n e r has absorbed


sufficient moisture, and surface darkens, float
s u r f a c e a f l o a t i n g machine equipped w i t h f l o a t blades
or wooden b u l l f l o a t . Hand-float edges w i t h wood
floats or darbies.

J. Without delay, evenly apply remaining portion of


surface hardener. Float surface again with c l i p - o n
f l o a t shoes. R e p r o f i l e i f needed. I f d e s i r e d , pan
f l o a t , f o l l o w e d by f i n i s h t r o w e l i n g . Do n o t u s e pan
floats to incorporate surface hardener into base
c o n c r e t e ; h o w e v e r , p a n f l o a t s may be u s e d f o r f i n a l
f l o a t i n g t o achieve f l a t t e r f l o o r s . Hand-float edges
w i t h wood o r l a m i n a t e d c a n v a s - r e s i n f l o a t s o r d e r b i e s .
Do n o t u s e magnesium floats, which can l e a d t o
discoloration.

3.03 TROWELING

A. I f r e q u i r e d , t r o w e l i n g s h a l l be p e r f o r m e d as d i r e c t e d
per t h e manufacturer's recommendations.

03361-3 2 2 0 / 2 0 1 2 - 0 1 , 02
3.04 CURING

A. A l l s u r f a c e s where f l o o r h a r d e n e r s a r e a p p l i e d s h a l l
be p r o p e r l y c u r e d a n d s e a l e d as p e r t h e m a n u f a c t u r e r ' s
recommendations.

B. When s u r f a c e w i l l n o t be m a r r e d b y f o o t t r a f f i c , a p p l y
membrane c u r i n g compound a p p r o v e d b y s u r f a c e h a r d e n e r
manufacturer.

C. A f t e r d r y i n g , p r o t e c t h a r d e n e d s u r f a c e by covering
w i t h s c u f f - p r o o f , n o n - s t a i n i n g b u i l d e r paper.

D. Keep f l o o r s c o v e r e d a n d f r e e o f t r a f f i c and l o a d s f o r
minimum o f 10 d a y s a f t e r c o m p l e t i o n .

E. Maintain ambient temperature a t 50 d e g r e e s F (10


d e g r e e s C) o r a b o v e d u r i n g c u r i n g p e r i o d .

F. Do n o t w a t e r o r m o i s t c u r e , o r cure with polyethylene.

3.05 JOINTS

A. A f t e r minimum o f 90 d a y s , a p p l y s e m i - r i g i d e p o x y j o i n t
f i l l e r i n n o n - d y n a m i c c o n t r o l and s a w - c u t c o n s t r u c t i o n
joints. Place joint filler per joint filler
manufacturer's i n s t r u c t i o n s .

3.06 CLEANING

A. Clean wet s u r f a c e h a r d e n e r m a t e r i a l from t o o l s and


equipment with water. Remove cured materials
mechanically.

B. C l e a n up and p r o p e r l y d i s p o s e o f d e b r i s remaining on
Project site related to application.

C. Remove temporary coverings and protection from


adjacent Work a r e a s .

3.07 PROTECTION

A. Protect surface from damage and staining during


construction.

03361-4 2 2 0 / 2 0 1 2 - 0 1 , 02
B. Protect surface from freezing for 24 hours after
application.

C. Protect surface of patching mortar prior to


i n s t a l l a t i o n o f f i n i s h t o p p i n g f r o m damage by u s e o f
plywood or other suitable protection course until
Substantial Completion.

End of S e c t i o n

03361-5 220/2012-01, 02
THIS PAGE LEFT INTENTIONALLY BLANK

03361-6 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 03600

GROUT

PART 1: GENERAL

1.01 RELATED WORK

A. Cast-In-Place Concrete: S e c t i o n 03300

1.02 QUALITY ASSURANCE

A. Manufacturer's Qualifications:

1. Grout manufacturer shall furnish the Engineer


w i t h c u r r e n t independent l a b o r a t o r y t e s t r e s u l t s
i n d i c a t i n g t h e g r o u t as n o n - s h r i n k f r o m t h e t i m e
of p l a c e m e n t ; i n d i c a t i n g no e x p a n s i o n a f t e r f i n a l
s e t , ASTM C 827; i n d i c a t i n g 4, 000 p s i s t r e n g t h
d e v e l o p e d w i t h a t r o w e l a b l e m i x w i t h i n 24 h o u r s ,
ASTM C 109; and i n d i c a t i n g p l a c e m e n t t i m e b a s e d
on i n i t i a l s e t o f n o t l e s s t h a n 60 m i n u t e s , ASTM
C 191.

2. Test Results, as supplied by the grout


manufacturer, s h a l l i n d i c a t e that i n p r o j e c t s of
similar s c o p e and size, the e f f e c t i v e bearing
a r e a was b e t w e e n 95 and 100 p e r c e n t .

B. Laboratory Test of Grout: Perform test of sand/cement


g r o u t i n a c c o r d a n c e w i t h ASTM C 1019.

1. P r i o r to p l a c i n g grouts prepare t r i a l batches of


the proposed grout mixes f o r approval.

2. During production grout operation, perform grout


t e s t f o r e a c h 5000 s q u a r e f e e t o f m a s o n r y .

1.03 REFERENCES

A. American Concrete Institute:

1. ACI 308, Recommended P r a c t i c e for Curing Concrete

2. ACI 530, Specification f o r Masonry Structures.

03600-1 220/2012-01, 02
B. American S o c i e t y f o r T e s t i n g and Materials:

1. ASTM C 33, S p e c i f i c a t i o n f o r Concrete Aggregates

2. ASTM C 150, Specification f o r P o r t l a n d Cement

3. ASTM C 191; T e s t M e t h o d f o r Time of Setting of


H y d r a u l i c Cement by V i c a t Needle.

4. ASTM C 476; Specification for Grout for


R e i n f o r c e d and N o n - R e i n f o r c e d M a s o n r y .

5. ASTM C 827; T e s t M e t h o d for Early Volume change


of Cementitous M i x t u r e s .

6. ASTM C 1019; Method for Sampling and Testing


Grout.

1.04 DELIVERY, STORAGE AND HANDLING

A. Prevent moisture damage and contamination of


materials.

B. S t o r e m a t e r i a l s i n undamaged c o n d i t i o n w i t h s e a l s and
l a b e l s i n t a c t as p a c k a g e d by t h e m a n u f a c t u r e r .

1.05 PROJECT CONDITIONS

A. Protect against high and low temperatures and


unfavorable environmental conditions in accordance
with American Concrete Institute standards for
placement of c o n c r e t e .

PART 2: PRODUCTS

2.01 MATERIALS

A. Non-Shrink Non-Metallic Grout: A factory premixed


material containing no corrosive irons, aluminum,
c h e m i c a l s , o r gypsums and c o m p l y i n g w i t h t h e f o l l o w i n g
limitations.

1. Grouts c o n t a i n i n g water reducers, a c c e l e r a t o r s ,


or fluidifiers shall h a v e no d r y i n g s h r i n k a g e
g r e a t e r t h a n t h e e q u i v a l e n t s a n d cement and w a t e r
m i x when t e s t e d a c c o r d i n g t o ASTM C 596.

03600-2 220/2012-01, 02
2. G r o u t s h a l l e x h i b i t no s h r i n k a g e b e f o r e initial
set and show no e x p a n s i o n a f t e r s e t when t e s t e d
a c c o r d i n g t o ASTM C 827.

3. I n i t i a l s e t of grout s h a l l occur i n not l e s s than


60 m i n u t e s a c c o r d i n g t o ASTM C 191 T e s t .

4. Use Type I I ( S u l f a t e R e s i s t a n t ) cement for grout


applications i n c o n t a c t w i t h sewage.

5. Acceptable Manufacturer: U.S. Grout C o r p o r a t i o n ,


F I V E STAR, EMBCO, BASF B u i l d i n g Systems Master
F l o w 555 o r e q u a l .

B. Epoxy Based Grout: A moisture i n s e n s i t i v e , solvent-


f r e e , h i g h s o l i d s , h i g h - m o d u l u s , and e p o x y - r e s i n g r o u t
formulated o f e p o x y component and selected silicia
aggregate in a pre-proportion package. Grout
p r o p e r t i e s as f o l l o w s :

1. C o m p r e s s i v e S t r e n g t h , ASTM D 695: Minimum 12,000


psi i n 28 d a y s a t 73 d e g r e e F a h r e n h e i t a m b i e n t
and m a t e r i a l t e m p e r a t u r e .

2. F l e x u r a l S t r e n g t h , ASTM D 790: Minimum 3,800 p s i


i n 28 d a y s a t 73 d e g r e e s F a h r e n h e i t a m b i e n t and
m a t e r i a l temperature.

3. T e n s i l e , S h e a r S t r e n g t h , ASTM D 638: Minimum


1, 500 p s i i n 28 d a y s a t 73 d e g r e e s Fahrenheit
a m b i e n t and m a t e r i a l t e m p e r a t u r e .

4. Acceptable manufacturers:

a. S i k a C o r p o r a t i 9 o n ; Sikadur Grout-Pak.
b. L & M C o n s t r u c t i o n C h e m i c a l s ; EPOGROUT.
c. The E u c l i d C h e m i c a l Company; P o l y - P a t c h .
d. Or E q u a l .

2.02 GROUT QUALITY

A. Non-Shrink Grout: Use r e a d y - m i x t y p e r e q u i r i n g o n l y


the a d d i t i o n of water. Do n o t add o t h e r m a t e r i a l s .
Water requirement proportions shall conform to
manufacturer's specification for desired mix
consistency.

03600-3 220/2012-01, 02
PART 3: EXECUTION

3.01 PREPARATION

A. Forming

1. Use forming procedures that allow proper and


complete placement of g r o u t .

2. Anchor Support elements so no movement is


possible.

3. Remove s u p p o r t s o n l y a f t e r g r o u t has hardened.

4. P r e - t r e a t wood f o r m s w i t h f o r m i n g oils so that


t h e y do n o t a b s o r b m o i s t u r e .

B. Preparation of Surface:

1. General: A c l e a n s u r f a c e t o be g r o u t e d t o be
free of o i l , grease, l a i t a n c e , d i r t and o t h e r
contaminates. Remove l o o s e m a t e r i a l . Remove
r u s t , p a i n t , and o i l f r o m m e t a l c o m p o n e n t s i n
contact with grout.

2. Non-shrink Grout: Perform additional surface


preparation i n accordance with manufacturer's
instructions.

3.02 MIXING

A. Equipment: Use power operated mechanical mixer of


sufficient capacity.

B. Time:

1. Non-Shrink Grout: In accordance with


manufacturer's i n s t r u c t i o n s .

2. Epoxy Base Grout: In accordance with


manufacturer's instructions for preconditioning
and t w o - c o m p o n e n t m i x i n g .

3.03 PLACING

A. Epoxy Based Grout: Place in accordance with


manufacturer's i n s t r u c t i o n s .

03600-4 220/2012-01, 02
B. Non-Shrink Non-Metallic Grout: Perform grout
placement i n accordance w i t h the recommendations of
ACI and t h e m a n u f a c t u r e r ' s p u b l i s h e d specifications
f o r m i x i n g and p l a c i n g . Place Non-Shrink N o n - M e t a l l i c
G r o u t o n l y where i n d i c a t e d on D r a w i n g s .

End of Section

03600-5 220/2012-01, 02
THIS PAGE LEFT INTENTIONALLY BLANK

03600-6 2 2 0 / 2 0 1 2 - 0 1 , 02
DIVISION 5 - METALS

SECTION 05120

STRUCTURAL STEEL

PART 1: GENERAL

1.01 WORK INCLUDED

A. I n s t a l l a t i o n s h a l l be i n a c c o r d a n c e w i t h d e t a i l s shown
on t h e p l a n s a n d / o r t h e F a b r i c a t o r ' s a p p r o v e d shop
drawings.

B. CONTRACTOR s h a l l f i e l d c h e c k a l l d i m e n s i o n s p r i o r t o
f a b r i c a t i o n a n d i n s t a l l a t i o n a n d s h a l l be r e s p o n s i b l e
f o r same.

PART 2: PRODUCTS

2.01 MATERIALS

A. S t r u c t u r a l Steel wide-flange s h a p e s s h a l l meet t h e


minimum m a t e r i a l s t r e n g t h r e q u i r e m e n t s o f ASTM A992
( Y i e l d S t r e n g t h = 50 K S I ) a n d S t r u c t u r a l S t e e l b a r s ,
p l a t e s , channels, and a n g l e s s h a l l meet t h e minimum
material strength requirements o f ASTM A36 (Yield
S t r e n g t h = 36 K S I ) i n a c c o r d a n c e w i t h A I S C S e c t i o n
16.A3.1.

B. H i g h s t r e n g t h c o n n e c t i o n b o l t s s h a l l meet t h e minimum
material strength r e q u i r e m e n t s o f ASTM A325 (Yield
S t r e n g t h = 92 K S I ) i n a c c o r d a n c e w i t h A I S C S e c t i o n
16.A3.3.

2.02 REFERENCES

A. A l l r e f e r e n c e s a r e made t o t h e A m e r i c a n I n s t i t u t e o f
S t e e l c o n s t r u c t i o n , (AISC) S t e e l C o n s t r u c t i o n M a n u a l
t h
(13 E d i t i o n , 2005), " S p e c i f i c a t i o n f o r the Design,
Fabrication, and E r e c t i o n o f S t r u c t u r a l S t e e l f o r
Buildings".

B. Welding shall be i n a c c o r d a n c e with AISC Section


16.A3.5. W e l d i n g e l e c t r o d e s s h a l l c o n f o r m t o E70XX
S e r i e s ASTM A233 ( l a t e s t r e v i s i o n ) .

05120-1 2 2 0 / 2 0 1 2 - 0 1 , 02
C. Design connections shall be i n accordance with AISC
S e c t i o n 16.J.

D. Welding design shall be in accordance with AISC


Section 16.J2.

E. Fabrication shall be i n accordance with AISC Section


16.M2.

F. Erection shall be i n accordance with AISC Section


16.M4.

PART 3: EXECUTION

3.01 CONNECTIONS

A. Structural connections s h a l l be so d e t a i l e d as t o
p r o v i d e e q u i v a l e n t s t r e n g t h t o members j o i n e d so t h a t
completed structural frame shall have sufficient
rigidity a g a i n s t main and s e c o n d a r y s t r e s s e s , wind
l o a d , e t c . , and t o p r e v e n t e x c e s s i v e d e f l e c t i o n s which
could cause cracking or settlement of structural
m a t e r i a l s u p p o r t e d by frame.

B. A l l shop c o n n e c t i o n s a n d f a b r i c a t i o n s h a l l be w e l d e d .
All field connections shall be bolted, unless
o t h e r w i s e shown on t h e d r a w i n g s .

End o f Section

05120-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 05331

ALUMINUM GRATING

PART 1: GENERAL

1.01 WORK INCLUDED

A. Installation shall be i n a c c o r d a n c e w i t h d e t a i l s shown


on plans and/or the manufacturer's approved shop
drawings.

B. CONTRACTOR t o f i e l d check a l l dimensions prior to


i n s t a l l a t i o n and s h a l l be r e s p o n s i b l e f o r same.

C. A l l h a n d r a i l , s t a i r s , l a d d e r s , e t c . , s h a l l conform t o
t h e r e q u i r e m e n t s o f OSHA s p e c i f i c a t i o n s and criteria
e x c e p t where t h o s e r e q u i r e m e n t s a r e e x c e e d e d by t h e s e
s p e c i f i c a t i o n s and d r a w i n g s .

PART 2: PRODUCTS

2.01 MATERIALS

A. G r a t i n g s and b i n d i n g s t r i p s s h a l l be A l c o a - A l l o y No.
6063-T6. Frames, a n c h o r s and s u p p o r t s s h a l l be Alloy
No. 6063-T6. Grating shall be aluminum I-Bar SGI
series similar or equal to Ohio Gratings, Inc.,
K e r r i g a n R o l l - L o c k , or approved e q u a l .

B. Bearing Bars
1. I-Bar section shall have 1/4" flanges on a
maximum o f 13/16" c e n t e r s .

C. Cross Bars
1. C r o s s b a r s s h a l l be l o c k e d a t r i g h t angles to
b e a r i n g b a r s a t a maximum o f 4" on c e n t e r .

D. Surface
1. F l a n g e s s h a l l have a s t r i a t e d surface

E. Finish
1. I-Bar s e c t i o n s h a l l have m i l l finish.

F. F a b r i c a t i o n And T o l e r a n c e
1. F a b r i c a t i o n and t o l e r a n c e s s h a l l be i n a c c o r d a n c e
w i t h t h e NAAMM M e t a l B a r G r a t i n g M a n u a l .

05331-1 220/2012-01, 02
PART 3: EXECUTION

3.01 SCOPE OF WORK

A. Approval o f t h e ENGINEER, i n writing, shall be


o b t a i n e d b y t h e CONTRACTOR p r i o r t o h i s o r d e r i n g t h e
g r a t i n g . CONTRACTOR s h a l l d e s i g n , f u r n i s h a n d i n s t a l l
all supports required for grating i f required.
Supports s h a l l not i n t e r f e r e with other s t r u c t u r e s or
equipment.

B. The g r a t i n g s h a l l be o f t h e t y p e t h a t c a n be made i n
panels of the width and l e n g t h a p p r o p r i a t e to the
o p e n i n g shown on t h e d r a w i n g s . No g r a t i n g w i l l be
accepted that i s l e s s than 1-1/2" i n h e i g h t . The
g r a t i n g , when s u p p o r t e d as i n d i c a t e d on t h e d r a w i n g s ,
s h a l l be c a p a b l e o f s u p p o r t i n g a l i v e l o a d o f a t l e a s t
250 l b s . p e r s q u a r e f o o t w i t h an ample f a c t o r o f
safety.

C. O p e n i n g s s h a l l be l e f t i n g r a t i n g where r e q u i r e d f o r
p a s s a g e s o f p i p e s , g a t e stems, equipment s u p p o r t s and
o t h e r d e v i c e s . T h e s e g r a t i n g s s h a l l be so c o n s t r u c t e d
as t o permit their removal without disturbing the
pipes or other devices passing through them. A l l
o p e n i n g s i n t h e g r a t i n g s w h i c h r e q u i r e c u t t i n g o f more
t h a n t h r e e m a i n b a r s , o f a s i d e a n d e n d b a r , s h a l l be
f i n i s h e d i n t h e same manner a s t h e e n d o f t h e g r a t i n g
panel.

D. Where g r a t i n g s a r e t o be e r e c t e d upon b e a r i n g w a l l s o r
upon c o n c r e t e s l a b s , beams o r f l o o r s , an a p p r o v e d
anchor bearing support with appurtenances s h a l l be
p l a c e d i n t h e c o n c r e t e so a s t o r e c e i v e t h e g r a t i n g s .
Where g r a t i n g s a r e t o be s u p p o r t e d upon structural
steel members, no additional supports will be
r e q u i r e d . However, t h e p r o p e r a l u m i n u m c l i p s s h a l l be
f u r n i s h e d t o a n c h o r t h e g r a t i n g s t o t h e members.

E. Surfaces o f aluminum b e a r i n g angles i n contact with


concrete or s t r u c t u r a l s t e e l surfaces i n contact with
a l u m i n u m s h a l l be p a i n t e d w i t h a h e a v y c o a t i n g o f
asphalt or other bitumastic paint prior to
installation.

End o f S e c t i o n

05331-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 05520

ALUMINUM HANDRAILS AND RAILING

PART 1: GENERAL

1.01 WORK INCLUDED

A. Aluminum handrailing shall be installed at a l l


locations indicated on the drawings. A l l aluminum
handrailing throughout the plant s h a l l be identical
i n c l u d i n g t h a t f u r n i s h e d w i t h e q u i p m e n t . A 4" extruded
aluminum toe plate shall be furnished for a l l
horizontal runs of h a n d r a i l i n g as i n d i c a t e d on t h e
drawings.

PART 2: PRODUCTS

2.01 ALUMINUM HANDRAILING

A. A l l aluminum h a n d r a i l i n g rails and p o s t s shall be


f a b r i c a t e d f r o m a l u m i n u m p i p e a l l o y 6063-T6, 1.890" 0.
D. and 1.61" I.D. A l l o t h e r a l u m i n u m p a r t s s h a l l be
fabricated from 6061 extruded aluminum and F514.0
a l u m i n u m c a s t i n g . J o i n t s s h a l l be w e l d e d b y t h e TIG
hellarc process using 5356 a l l o y filler wire. A l l
welds shall be ground smooth to a satin finish.
P r o v i d e c l e a r c a l u m i l i t e f i n i s h 204R1. C o r n e r joints
s h a l l be h a n d f o r g e d t o f o r m r o u n d e d c o r n e r s (1-inch
minimum r a d i u s ) and c o m p l e t e l y s m o o t h e d up d u r i n g t h e
grinding process.

B. A l l interior aluminum railing components shall be


c l e a r S a t i n f i n i s h e d a n d waxed.

C. E x t r u d e d a l u m i n u m t o e p l a t e s , 4 - i n c h e s h i g h s h a l l be
furnished on a l l r a i l i n g s . The t o e p l a t e s s h a l l be
A l l o y 6063-T6 and s h a l l be b o l t e d t o t h e p o s t s o f t h e
r a i l i n g with U - s t r a p s . A c o n t i n u o u s e x t r u d e d groove
w i l l be f u r n i s h e d i n the back of the t o e p l a t e t o
permit attachment directly to the posts without
e x p o s e d b o l t s on t h e f r o n t f a c e o f t h e t o e p l a t e .

05520-1 220/2012-01, 02
PART 3: EXECUTION

3.01 INSTALLATION

A. Posts s h a l l be anchored to supporting s t r u c t u r e s as


follows:

1. S l a b 8" o r l e s s - Anchor p l a t e s c i n c h anchored t o


floor.

2. W a l l s , s t a i r s and s l a b s g r e a t e r than 8 i n c h e s i n
depth, aluminum p i p e f e r r u l e s 6 i n c h e s l o n g .

3. Steel Framing - anchor p l a t e welded or bolted to


steel f r a m i n g member.

4. Removable - see d e t a i l on c o n t r a c t drawing.

B. Field connections shall be made w i t h b l i n d rivets


a n d / o r s e l f - d r i l l i n g s c r e w s . A l l f i e l d j o i n t s s h a l l be
connected with concealed s p l i c i n g pins or pipe.

C. P o s t s a n d r a i l s s h a l l be a l l i n t h e same p l a n e . T h e r e
s h a l l be no p r o j e c t i o n s o r i r r e g u l a r i t i e s t o p r e s e n t a
hazard or prevent a user from sliding h i s hand
c o n t i n u a l l y along the top h o r i z o n t a l .

D. R i g i d i t y - P o s t s p a c i n g s h a l l n o t e x c e e d 6'-0" c e n t e r
t o c e n t e r f o r l e v e l r a i l i n g a n d 5'-0" c e n t e r t o c e n t e r
f o r s l o p e o r s t a i r r a i l i n g . P o s t s s h a l l be a s i n g l e
u n s p l i c e d p i p e l e n g t h . Lower r a i l s s h a l l be a s i n g l e ,
u n s p l i c e d l e n g t h b e t w e e n p o s t s . Top r a i l s s h a l l be
c o n t i n u o u s whenever p o s s i b l e , and a s i n g l e , u n s p l i c e d
l e n g t h s h a l l , where p o s s i b l e , be a t t a c h e d t o a minimum
o f t h r e e p o s t s . A l l s h a l l be r i g i d a n d c o m p l e t e l y f r e e
of p l a y a t a l l j o i n t s and attachments.

E. For a l l i n s t a l l a t i o n s , p r o v i s i o n s must be made t o


d r a i n w a t e r f r o m t h e r a i l i n g s y s t e m t o p r e v e n t damage
c a u s e d b y f r e e z i n g o f e n t r a p p e d w a t e r . When p o s t s a r e
m o u n t e d i n t o c o n c r e t e o r when b e n d s o r e l b o w s o c c u r a t
l o w p o i n t s , weep h o l e s o f 15/64" minimum d i a m e t e r must
be d r i l l e d a t t h e l o w e s t p o s s i b l e e l e v a t i o n s .

End of Section

05520-2 2 2 0 / 2 0 1 2 - 0 1 , 02
DIVISION 6 - WOOD & PLASTICS

SECTION 06100

ROUGH CARPENTRY

GENERAL

01 DESCRIPTION OF WORK

Rough c a r p e n t r y i n c l u d e s c a r p e n t r y work n o t specified


as p a r t o f o t h e r s e c t i o n s and w h i c h i s g e n e r a l l y n o t
e x p o s e d , e x c e p t as o t h e r w i s e i n d i c a t e d .

W i t h o u t i n t e n d i n g t o l i m i t and/or r e s t r i c t t h e volume
o f w o r k r e q u i r e d by t h i s S e c t i o n o f t h e S p e c i f i c a t i o n s
and the applicable drawings, the work generally
consists of:

1. Do a l l l a y i n g o u t o f a l l G e n e r a l C o n t r a c t Work
and c o o p e r a t e w i t h t h e t r a d e s i n t h e l o c a t i o n and
p e r f o r m a n c e of t h e i r work.

2. F u r n i s h and i n s t a l l a l l g r o u n d s , b l o c k i n g , wood
f u r r i n g , rough framing, b r a c i n g r e q u i r e d f o r the
p r o p e r e x e c u t i o n o f t h e work.

3. F u r n i s h and i n s t a l l a l l i t e m s o f r o u g h h a r d w a r e
s u c h as s p i k e s , n a i l s , b o l t s , s c r e w s and other
metal fastenings.

4. P r o v i d e t e m p o r a r y ramps, s t a i r s , b a r r i c a d e s , dust
barricade batten doors, and similar items
required during construction.

PRODUCTS

01 LUMBER, GENERAL: ( A l l l u m b e r s h a l l be t r e a t e d ) .

Factory-mark each p i e c e of lumber w i t h type, grade,


mill and grading agency, except omit marking from
surfaces t o be exposed w i t h transparent finish or
without f i n i s h .

N o m i n a l s i z e s a r e i n d i c a t e d , e x c e p t as shown by detail
d i m e n s i o n s . P r o v i d e a c t u a l s i z e s as r e q u i r e d by PS 20,
f o r m o i s t u r e c o n t e n t s p e c i f i e d f o r each use.

06100-1 220/2012-01, 02
C. Provide dressed lumber, S4S, unless otherwise
indicated.

D. Provide seasoned lumber w i t h 19% maximum moisture


content a t time o f d r e s s i n g .

2.02 CONCEALED BOARDS

A. Where b o a r d s w i l l be c o n c e a l e d b y o t h e r work, p r o v i d e
l u m b e r o f 19% maximum m o i s t u r e c o n t e n t (S-DRY) a n d o f
t h e f o l l o w i n g s p e c i e s and grade:

B. Southern P i n e No. 2 B o a r d s ( S P I B ) , o r any species


g r a d e d c o n s t r u c t i o n B o a r d s (WCLB o r WWPA).

2.03 MISCELLANEOUS LUMBER

A. P r o v i d e wood f o r s u p p o r t attachment of other work


i n c l u d i n g cant s t r i p s , bucks, n a i l s , b l o c k i n g , f u r i n g ,
grounds, stripping and s i m i l a r members. Provide
l u m b e r o f s i z e s i n d i c a t e d , w o r k e d i n t o s h a p e s shown,
and a s f o l l o w s :

1. Moisture Content: 15% maximum f o r l u m b e r i t e m s


not specified to receive wood preservative
treatment.

2. Grade: C o n s t r u c t i o n Grade l i g h t framing size


lumber o f any s p e c i e s o r b o a r d s i z e l u m b e r as
required. P r o v i d e c o n s t r u c t i o n g r a d e b o a r d s (RIS
o r WCLB) o r No. 2 b o a r d s (SIPB o r WWPA).

06100-2 2 2 0 / 2 0 1 2 - 0 1 , 02
2.0 4 PLYWOOD

A. Identify each plywood panel with appropriate APA


trademark.

2.05 CONCEALED PLYWOOD

A. Where p l y w o o d w i l l be c o n c e a l e d by o t h e r work, provide


C-D P l u g g e d / I N T - A P A .

2.06 PLYWOOD BACKING PANELS

A. Plywood b a c k i n g panels f o r mounting e l e c t r i c a l or


other equipment, provide fire retardant treated
p l y w o o d p a n e l s w i t h g r a d e d e s i g n a t i o n APA C-D P l u g g e d
Int. with e x t e r i o r glue.

2.07 MISCELLANEOUS MATERIALS:

A. F a s t e n e r s and Anchorages: Provide s i z e , type m a t e r i a l


and finish as indicated a n d a s recommended by
applicable standards, complying with applicable
Federal Specifications for nails, staples, screws,
b o l t s , n u t s , washers and a n c h o r i n g d e v i c e s . Provide
metal hangers and f r a m i n g anchors o f t h e s i z e and type
recommended b y t h e m a n u f a c t u r e r f o r each use i n c l u d i n g
recommending n a i l s . Where r o u g h c a r p e n t r y w o r k i s
exposed t o weather, ground c o n t a c t , o r i n area o f high
relative humidity, provide f a s t e n e r s and anchorages
w i t h a h o t - d i p z i n c c o a t i n g (ASTM A 1 5 3 ) .

2.08 PRODUCT HANDLING

A. D e l i v e r y and Storage: Keep m a t e r i a l s d r y a t a l l


t i m e s . P r o t e c t a g a i n s t exposure t o weather and c o n t a c t
w i t h damp o r wet s u r f a c e s . S t a c k lumber and plywood
and p r o v i d e a i r c i r c u l a t i o n w i t h i n s t a c k s .

06100-3 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION

3.01 COORDINATION

A. F i t c a r p e n t r y work t o o t h e r w o r k ; s c r i b e and cope a s


required f o r accurate f i t . Correlate location of
furring, mailers, blocking, grounds and similar
s u p p o r t s t o a l l o w p r o p e r a t t a c h m e n t o f o t h e r work.

End o f S e c t i o n

06100-4 2 2 0 / 2 0 1 2 - 0 1 , 02
MOISTURE AND THERMAL PROTECTION

SECTION 07900

JOINT SEALERS

PART 1: GENERAL

1.01 DESCRIPTION OF WORK

A. The r e q u i r e d new a p p l i c a t i o n s i n c l u d e , but are not


necessarily limited to, thefollowing:

1. Miscellaneous concrete construction joints.

2. Interior floor, wall, ceiling, and other


miscellaneous joints.

3. Equipment and i s o l a t i o n joints.

4. G a s k e t i n g f o r assembly o f components.

1.02 GENERAL PERFORMANCE

A. Except as o t h e r w i s e indicated, joint sealers are


required to establish and maintain a i r t i g h t and
waterproof continuous seals on a p e r m a n e n t basis,
within recognized l i m i t a t i o n s o f wear a n d a g i n g a s
i n d i c a t e d f o r each a p p l i c a t i o n . F a i l u r e s o f i n s t a l l e d
sealers t o comply with this requirement will be
r e c o g n i z e d as f a i l u r e s o f m a t e r i a l s and workmanship.

PART 2: PRODUCTS

2.01 ELASTOMERIC SEALANTS

A. Two Component Polysulfide Sealant: (To be basis


s e a l a n t used throughout except as o t h e r w i s e covered.)
P o l y s u l f i d e - b a s e d , 2-part e l a s t o m e r i c s e a l a n t , comply-
i n g w i t h FS TT-S-00227, C l a s s A, Type 2 (non-sag) u n -
less Type 1 recommended by manufacturer f o r
application specified.

1. M o d i f i e d S e a l a n t : Where r e q u i r e d , a t c o n t a m i n a t e d
surfaces o r a t bituminous j o i n t fillers, used
"Modified Two-Component Polysulfider Sealant",
provide manufacturer's compatibility in
application indicated.

07900-1 2 2 0 / 2 0 1 2 - 0 1 , 02
a. P r o d u c t s o f f e r e d by m a n u f a c t u r e r s t o c o m p l y
w i t h the requirements i n c l u d e the f o l l o w i n g :

1) . H o r n f l e x and V e r t i s e a l ; W. R. G r a c e &
Company
2) . S y n t h a c a l k GC-5 S e r i e s ; P e c o r a C o r p .
3) . Donolastic 2-part; Sonneborn/Contech,
Inc.
4) . L a s t o - M e r i c ; Tremco Mfg. Co.
5) . T h i o t o k S e a l a n t ; Tock B r o t h e r s , I n c .

2. Optional Sealant: CONTRACTOR may, at h i s o p t i o n ,


p r o v i d e " D y m e r i c " s e a l a n t by Tremco, i n l i e u o f
s p e c i f i e d above, p r o v i d e d m a n u f a c t u r e r f u r n i s h e s
c e r t i f i c a t i o n t h a t sealant performance i s equal
t o o r b e t t e r i n e v e r y r e s p e c t and i s recommended
f o r t h e a p p l i c a t i o n shown.

3. Non T r a f f i c B e a r i n g J o i n t s : T h i s s e a l a n t t o be
u s e d f o r a l l e x t e r i o r m a s o n r y and cast-in-place
c o n c r e t e j o i n t s i n v e r t i c a l s u r f a c e s and m a s o n r y
r e l i e f a n g l e s , and h o r i z o n t a l s u r f a c e n o t s u b j e c t
t o p e d e s t r i a n o r v e h i c u l a r t r a f f i c ; and a l l i n t e -
rior c o n t r o l and expansion joints i n masonry
walls or where masonry abutts dissimilar
materials.

B. Two Component Polyurethane Sealant: Polyurethane


- b a s e d , 2 - p a r t e l a s t o m e r i c s e a l a n t , c o m p l y i n g w i t h FS
TT-S- 00227, C l a s s A, Type 1 ( s e l f - l e v e l i n g ) unless
Type 2 recommended by manufacturer for application
specified.

1. Where self-leveling grade/type is required,


p r o v i d e s e a l a n t w i t h cured modulus of e l a s t i c i t y
a t 100% e l o n g a t i o n o f n o t more t h a n 150 p s i (ASTM
D 412 t e s t p r o c e d u r e ) , and S h o r e A h a r d n e s s o f
not l e s s t h a n 55 (ASTM D 2 2 4 0 ) . Where n o n s a g
grade/type i s r e q u i r e d provide sealant with cured
m o d u l u s o f e l a s t i c i t y a t 100% e l o n g a t i o n o f n o t
more t h a n 75 p s i and S h o r e A h a r d n e s s o f 20 t o
30.

2. Bituminous M o d i f i c a t i o n : Where j o i n t surfaces


contain or are contained with bituminous
materials, provide manufacturer's modified type

07900-2 220/2012-01, 02
sealant which i s compatible with j o i n t surfaces
( m o d i f i e d w i t h c o a l t a r o r a s p h a l t as r e q u i r e d ) .

2.02 NON ELASTOMERIC SEALANTS

A. B u t y l Rubber S e a l a n t : Polymerized b u t y l rubber and


inert f i l l e r s (pigments), solvent-based w i t h minimum
75% s o l i d s , n o n - s a g c o n s i s t e n c y , t a c k - f r e e t i m e o f 24
hours or l e s s , p a i n t a b l e , n o n - s t a i n i n g ; complying w i t h
FS TT- S-001657.

B. Performed B u t y l Rubber S e a l a n t : Performed r i b b o n or


tape (coiled with release paper) or vulcanized
butyl/polyisobutylene and inert fillers (pigments),
solvent-based with minimum 95% solids, non-sag
consistency, t a c k - f r e e time of 24 hours or less,
p a i n t a b l e , n o n s t a i n i n g , e i t h e r w i t h or without rein-
forcement thread or fabric to prevent stretch (as
required by Installer to facilitate proper
application).

C. P r o d u c t s o f f e r e d by m a n u f a c t u r e r s t o comply with the


requirements i n c l u d e the f o l l o w i n g :

1. H o r n s e a l ; W. R. G r a c e
2. B u t y l R u b b e r BC-158; P e c o r a Chemical
3. Butyakauk; Sonneborn
4. B u t y l s e a l ; Och Brothers
5. Tremco 400; Tremco

D. I n t e r i o r Sealant: T h i s m a t e r i a l t o be u s e d f o r i n t e -
r i o r use where e l a s t o m e r i c s e a l a n t s a r e n o t r e q u i r e d .

E. Single-Component Silicon Rubber Sealant: Except as


otherwise i n d i c a t e d , provide manufacturer's standard,
non-modified, one-part silicon-rubber-based, air-
curing, nonsag, e l a s t o m e r i c sealant; complying with
e i t h e r ASTM C 920 Type S, C l a s s 25 G r a d e NS, o r FS TT-
S-001543A C l a s s A Type N o n - s a g .

F. P o r o u s Bond T y p e : Where i n d i c a t e d and where s e a l a n t -


bond surfaces are porous or noncompatible with
acid-type sealant, provide manufacturer's nonacid,
"low modulus" type; with fully cured modulus of
elasticity S h o r e A h a r d n e s s , minimum e l o n g a t i o n and
minimum tensile strength as required for project
application.

07900-3 220/2012-01, 02
Nonporous Bond Type: Where indicated and where
s e a l a n t b o n d s u r f a c e s a r e n o n p o r o u s and compatible
w i t h a c i d type s e a l a n t , p r o v i d e manufacturer's acid
type with "mid-to-high" fully cured modulus of
e l a s t i c i t y Shore A hardness as r e q u i r e d f o r p r o j e c t
a p p l i c a t i o n ; w i t h a d h e s i o n i n p e e l o f 20 l b . p e r i n .
and 10% maximum l o s s o f b o n d t o s u b s t r a t e (ASTM C 794)
and t e a r r e s i s t a n c e o f n o t l e s s t h a n 30 l b . p e r i n .
(ASTM D 6 2 4 ) .

S a n i t a r y I n t e r i o r Type: Where i n d i c a t e d and where ap-


plied in high humidity or wet service, provide
manufacturer's mold/mildew resistant, acid type
sealant for application t o nonporous s e a l a n t bond
surfaces.

Performed Compressible Foam Sealant: Provide


m a n u f a c t u r e r ' s s t a n d a r d open c e l l , f l e x i b l e foam s t r i p
of polyurethane or other weather resistant foam,
saturated with butylene or other nondrying liquid
s e a l a n t / a d h e s i v e , t o a f o r m u l a t i o n which w i l l form a
p a i n t a b l e w a t e r t i g h t j o i n t a t 50% c o m p r e s s i o n , w i t h o u t
staining, migrating, hardening or other performance
failure.

1. P r o d u c t s o f f e r e d by m a n u f a c t u r e r s t o c o m p l y with
the requirements i n c l u d e the f o l l o w i n g :

a. Poly-Tite: Sandell Manufacturing

2. Install foam sealants where tops of nonload


bearing walls abut the underside of structural
decks.

JOINT F I L L E R S

S e l f Expanding Cork J o i n t F i l l e r : Provide resilient


and non e x t r u d i n g t y p e p r e m o l d e d c o r k u n i t s complying
w i t h ASTM D 1752, Type I I I ; FS HH-F-341, Type I I ,
C l a s s C; o r AASHTO M 153, Type I I I .

Cork Joint Filler: Provide resilient and non


extruding type premolded cork u n i t s complying with
ASTM D 1752, Type I I ; FS HH-F-341, Type I I , C l a s s B;
o r AASHTO M 153, Type I I .

07900-4 220/2012-01, 02
C. Sponge R u b b e r J o i n t F i l l e r : P r o v i d e r e s i l i e n t , non
e x t r u d i n g , open c e l l t y p e p r e m o l d e d r u b b e r , g r a y t o
m a t c h c o n c r e t e , c o m p l y i n g w i t h ASTM D 1752, Type I : FS
HH-F-341, Type I I , C l a s s A; o r AASHTO M 153, Type I .

D. B i t u m i n o u s and F i b e r J o i n t F i l l e r : Provide r e s i l i e n t
and non extruding type premolded bituminous
impregnated fiberboard units c o m p l y i n g w i t h ASTM D
1751; FS HH-F- 3 4 1 , Type I ; o r AASHTO 2 1 3 .

E. Bituminous J o i n t F i l l e r : P r o v i d e r e s i l i e n t a n d non
e x t r u d i n g type premolded bituminous composition of o r -
g a n i c f i b e r o r g r a n u l a t e d c o r k , between 2 b i t u m i n o u s
f e l t l i n e r s , c o m p l y i n g w i t h ASTM D o r D 1 7 5 1 , AASHTO M
33 o r M 2 1 3 , o r ( i f f i b e r t y p e ) FS HH-F-341, Type I I I .

F. C l o s e d C e l l PVC J o i n t F i l l e r : Provide f l e x i b l e ex-


p a n d e d p o l y v i n y l c h l o r i d e c o m p l y i n g w i t h ASTM D 1667,
G r a d e VE 41 BL (3.0 p s i c o m p r e s s i o n deflection);
e x c e p t p r o v i d e h i g h e r c o m p r e s s i o n d e f l e c t i o n grades as
may be n e c e s s a r y t o w i t h s t a n d i n s t a l l a t i o n f o r c e s a n d
p r o v i d e p r o p e r s u p p o r t f o r s e a l a n t , i f any.

G. Closed Cell (Semi Rigid Plastic Joint Filler):


P r o v i d e semi r i g i d , compressible, nonstaining closed
c e l l p l a s t i c j o i n t f i l l e r , recommended b y m a n u f a c t u r e r
where low modulus of e l a s t i c i t y i s required, but
s u i t a b l e f o r r e t a i n i n g poured c o n c r e t e .

H. Expanded P o l y e t h y l e n e J o i n t F i l l e r : Provide f l e x i b l e ,
compressible, closed c e l l , polyethylene of not less
than 10 p s i c o m p r e s s i o n deflection (25%); except
p r o v i d e h i g h e r c o m p r e s s i o n d e f l e c t i o n s t r e n g t h as may
be necessary to withstand i n s t a l l a t i o n f o r c e s and
p r o v i d e p r o p e r support f o r s e a l a n t s ; s u r f a c e water ab-
s o r p t i o n o f n o t more t h a n 0.1 l b s . p e r s q . f t .

I. Open Cell Polyurethane Joint Filler: Provide


f l e x i b l e , h i g h l y c o m p r e s s i b l e , open c e l l p o l y u r e t h a n e
foam o f n o t l e s s t h a n 1.3 l b s . p e r c u . f t . d e n s i t y a n d
not l e s s than 2 p s i compression d e f l e c t i o n (25%), w i t h
n o t more t h a n 10% c o m p r e s s i o n s e t f o r 25 h o u r s a t 50%
c o m p r e s s i o n (ASTM D 3574 t e s t m e t h o d s ) .

07900-5 2 2 0 / 2 0 1 2 - 0 1 , 02
2.04 MISCELLANEOUS MATERIALS

A. Joint Cleaner: Provide type of joint cleaning


compound recommended b y s e a l a n t o r c a u l k i n g compound
m a n u f a c t u r e r , f o r a l l j o i n t s u r f a c e s t o be c l e a n e d .

B. Joint Primer/Sealer: Provide type of joint


p r i m e r / s e a l e r recommended b y s e a l a n t m a n u f a c t u r e r f o r
j o i n t s u r f a c e s t o be p r i m e d o r s e a l e d .

C. Bond B r e a k e r T a p e : Provide polyethylene tape or other


p l a s t i c t a p e as recommended b y s e a l a n t m a n u f a c t u r e r t o
be a p p l i e d t o s e a l a n t c o n t a c t s u r f a c e s where b o n d t o
s u b s t r a t e o r j o i n t f i l l e r must be a v o i d e d f o r p r o p e r
performance of sealant. Provide self adhesive tape
where a p p l i c a b l e .

D. S e a l a n t B a c k e r Rod: Provide compressible rod stock of


polyethylene foam, p o l y u r e t h a n e foam, polyethylene
jacketed polyurethane foam, butyl rubber foam,
n e o p r e n e foam o r o t h e r f l e x i b l e , p e r m a n e n t , d u r a b l e
nonabsorptive material as recommended by sealant
m a n u f a c t u r e r f o r b a c k up o f and c o m p a t i b i l i t y w i t h
sealant. Where u s e d w i t h h o t a p p l i e d s e a l a n t , p r o v i d e
h e a t r e s i s t a n t t y p e w h i c h w i l l n o t be d e t e r i o r a t e d by
s e a l a n t a p p l i c a t i o n t e m p e r a t u r e as i n d i c a t e d .

PART 3: EXECUTION

3.01 INSPECTION

A. Installer must e x a m i n e s u b s t r a t e s , (joint surfaces)


and c o n d i t i o n s u n d e r w h i c h j o i n t s e a l e r work i s t o be
p e r f o r m e d , a n d must n o t i f y CONTRACTOR i n w r i t i n g o f
unsatisfactory conditions. Do n o t p r o c e e d w i t h j o i n t
s e a l e r work u n t i l u n s a t i s f a c t o r y c o n d i t i o n s h a v e b e e n
c o r r e c t e d i n a manner a c c e p t a b l e t o I n s t a l l e r .

3.02 JOINT PREPARATION

A. Clean j o i n t surfaces immediately before installation


of gaskets, s e a l a n t s o r c a u l k i n g compounds. Remove
d i r t , i n s e c u r e c o a t i n g s , m o i s t u r e and o t h e r s u b s t r a t e s
w h i c h c o u l d i n t e r f e r e w i t h s e a l o f g a s k e t o r bond o f
sealant or caulking compound. Etch concrete and
masonry joint surfaces as recommended by sealant
manufacturer. Roughen vitreous and glazed joint
s u r f a c e s as recommended b y s e a l a n t m a n u f a c t u r e r .

07900-6 2 2 0 / 2 0 1 2 - 0 1 , 02
B. P r i m e o r s e a l j o i n t s u r f a c e s where i n d i c a t e d a n d where
recommended by sealant manufacturer. Confine
p r i m e r / s e a l e r t o a r e a s o f s e a l a n t b o n d ; do n o t a l l o w
s p i l l a g e o r m i g r a t i o n onto a d j o i n i n g s u r f a c e s .

3.03 INSTALLATION

A. Comply w i t h m a n u f a c t u r e r ' s p r i n t e d i n s t r u c t i o n s e x c e p t
where more stringent requirements a r e shown or
s p e c i f i e d a n d e x c e p t where m a n u f a c t u r e r ' s t e c h n i c a l
representative d i r e c t s otherwise.

B. Set j o i n t f i l l e r u n i t s a t depth o r p o s i t i o n i n j o i n t
as i n d i c a t e d t o c o o r d i n a t e w i t h o t h e r work, i n c l u d i n g
installation o f bond breakers, backer rods and
sealants. Do n o t l e a v e v o i d s o r g a p s b e t w e e n ends o f
joint f i l l e r units.

C. Install sealant backer rod f o r liquid applied


sealants, except where shown t o be omitted or
recommended t o be o m i t t e d by s e a l a n t m a n u f a c t u r e r f o r
application indicated.

D. I n s t a l l b o n d b r e a k e r t a p e where i n d i c a t e d a n d where
r e q u i r e d by m a n u f a c t u r e r ' s recommendations t o ensure
t h a t l i q u i d a p p l i e d s e a l a n t s w i l l p e r f o r m as i n t e n d e d .

3.04 CURE AND PROTECTION

A. Cure s e a l a n t s and c a u l k i n g compounds i n c o m p l i a n c e


w i t h m a n u f a c t u r e r ' s i n s t r u c t i o n s and recommendations,
t o o b t a i n h i g h e a r l y bond s t r e n g t h , i n t e r n a l c o h e s i v e
s t r e n g t h and s u r f a c e d u r a b i l i t y . A d v i s e CONTRACTOR o f
p r o c e d u r e s r e q u i r e d f o r c u r e and p r o t e c t i o n o f j o i n t
s e a l e r s d u r i n g c o n s t r u c t i o n p e r i o d , so t h a t t h e y w i l l
be w i t h o u t d e t e r i o r a t i o n o r damage ( o t h e r t h a n n o r m a l
wear and weathering) at time of substantial
completion. C u r e a n d p r o t e c t s e a l a n t s i n a manner
which w i l l m i n i m i z e i n c r e a s e s i n modulus o f e l a s t i c i t y
and other accelerated aging effects. Replace or
restore sealants which a r e damaged o r d e t e r i o r a t e d
during construction period.

End o f S e c t i o n

07900-7 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

07900-8 2 2 0 / 2 0 1 2 - 0 1 , 02
FINISHES

SECTION 09900

PAINTING

PART 1: GENERAL

1.01 SCOPE OF WORK

A. The CONTRACTOR shall provide a l l materials,


s c a f f o l d i n g and o t h e r e q u i p m e n t and s e r v i c e s r e q u i r e d
t o p r e p a r e t h e s u r f a c e s , and t o c o a t t h e specified
t a n k s , s t r u c t u r e s , p i p i n g and e q u i p m e n t as s e t f o r t h
i n t h e f o l l o w i n g s p e c i f i c a t i o n s . The CONTRACTOR s h a l l
be r e s p o n s i b l e f o r t h e f i n a l f i n i s h on a l l s t r u c t u r e s ,
p i p i n g and e q u i p m e n t . Some i t e m s a r e e x p e c t e d t o be
d e l i v e r e d w i t h no f i n i s h , some w i t h p r i m e c o a t o n l y ,
and some w i t h t h e f i n a l f i n i s h i n t a c t .

B. No c l a i m by t h e CONTRACTOR as t o t h e u n s u i t a b i l i t y o f
any m a t e r i a l s p e c i f i e d , o r h i s i n a b i l i t y t o p r o d u c e
f i r s t - c l a s s work w i t h t h e same, w i l l be entertained
u n l e s s s u c h a c l a i m i s made, i n w r i t i n g , a t t h e t i m e
his proposal i s submitted.

C. A complete job of s u r f a c e finishing s h a l l be done


whether or not every i t e m or s u r f a c e i s s p e c i f i c a l l y
mentioned, e x c e p t where i t e m s are specified to be
p a i n t e d o r f i n i s h e d t h e same as s p e c i f i e d f o r s i m i l a r
work.

D. A l l CONTRACTORS a r e g i v e n t h e o p p o r t u n i t y to review
the f a c i l i t i e s to determine f o r themselves the scope
and c o n d i t i o n s o f t h i s work.

PART 2: PRODUCTS

2.01 MATERIALS

A. Refer to Tables I of this section for coating systems


f o r the f o l l o w i n g :

1. Metal Surfaces
2. Concrete ceiling, walls and concrete block
surfaces
3. Miscellaneous Surfaces etc.

09900-1 220/2012-01, 02
PART 3: EXECUTION

3.01 INSTALLATION

A. Qualifications, Conditions, And Dryness

1. C o a t i n g s a n d l i n i n g s s h a l l be a p p l i e d o n l y b y e x -
perienced and q u a l i f i e d applicators of the
particular coatings and l i n i n g s s p e c i f i e d . The
a p p l i c a t o r i s c a u t i o n e d t h a t c o a t i n g s and l i n i n g s
must be a p p l i e d i n a c c o r d a n c e w i t h t h e p r o c e d u r e s
recommended b y t h e m a n u f a c t u r e r a s t o s u r f a c e
preparation and interval between coatings.
F a i l u r e t o do s o may r e s u l t i n i m p r o p e r b o n d i n g .
All coatings and l i n i n g s shall be a p p l i e d i n
strict accordance with the manufacturer's
recommendations. I n a l l i n s t a n c e s , t h e prime coat
must be c o m p a t i b l e with the f i n i s h coats. Color
charts and f i n i s h specifications and schedules
must be s u b m i t t e d t o t h e OWNER'S r e p r e s e n t a t i v e
f o r s e l e c t i o n and approved b e f o r e t h e f i n i s h i s
p u r c h a s e d . Where d i s c r e p a n c i e s o r c o n f l i c t s o c c u r
between t h e manufacturer's recommendations and
these s p e c i f i c a t i o n s , t h e y s h a l l be r e f e r r e d t o
the OWNER'S representative f o r the project
r e s o l u t i o n p r i o r t o a p p l i c a t i o n o f the m a t e r i a l .

2. Equipment d e l i v e r e d t o t h e s i t e w i t h a f i n i s h
c o a t s h a l l be i n s p e c t e d f o r s c r a t c h e s o r mars a n d
shall be r e t o u c h e d with a compatible coating
after removing any r u s t by wire brushing.
E q u i p m e n t s u c h a s p a n e l s , c a b i n e t s , pumps, e t c . ,
d e l i v e r e d t o t h e s i t e w i t h a f i n i s h e d coat, and
in good condition, will require no f u r t h e r
coating when the color scheme matches t h e
i n t e r i o r c o l o r scheme. I f t h e e q u i p m e n t d o e s n o t
m a t c h t h e c o l o r scheme s e l e c t e d b y t h e OWNER, i t
s h a l l be r e f i n i s h e d i n a s u i t a b l e c o l o r w i t h a n
approved coating. Equipment f i n i s h e s which a r e
marred, stained, or damaged during the
construction, testing or start-up operation shall
be repaired t o the satisfaction o f t h e OWNER
p r i o r t o t h e f i n a l a c c e p t a n c e o f work.

3. I f the surfaces are not i n proper condition f o r


p a i n t i n g , t h e CONTRACTOR s h a l l n o t i f y t h e OWNER
before proceeding w i t h t h e work. The a p p l i c a t i o n

09900-2 2 2 0 / 2 0 1 2 - 0 1 , 02
o f p a i n t t o a n y s u r f a c e s h a l l be c o n s i d e r e d as
a c c e p t a b l e o f i t s c o n d i t i o n t o t h e CONTRACTOR.

4. Before any c o a t i n g o r l i n i n g i s a p p l i e d t o t h e
s u r f a c e , t h a t s u r f a c e s h a l l be d r y , c l e a n , smooth
and f r e e o f d u s t , d i r t , o i l , g r e a s e , m o r t a r , e t c .
A l l c o a t i n g s a n d l i n i n g s s h a l l be e v e n l y spread
and, i f a p p l i c a b l e , thoroughly b r u s h e d o u t . No
c o a t s s h a l l be a p p l i e d u n t i l t h e p r e c e d i n g coat
i s e i t h e r d r y o r has been a l l o w e d t o cure i n
complete accordance with the coating
manufacturer's instruction. No coatings or
l i n i n g s s h a l l be a p p l i e d on t h e o u t s i d e work i n
extremely cold, frosty, f o g g y o r damp w e a t h e r .
C o a t i n g s a n d l i n i n g s s h a l l be a p p l i e d o n l y i f t h e
t e m p e r a t u r e o f t h e s u r f a c e t o be c o a t e d i s a b o u t
50 d e g r e e s F o r a t t h e t e m p e r a t u r e r e q u i r e d b y
the manufacturer. A l l e x t e r i o r work s h a l l be
a l l o w e d t o d r y f r o m two t o f o u r d a y s , b e f o r e t h e
n e x t c o a t i s a p p l i e d a n d f o r i n t e r i o r work, a t
l e a s t 24 h o u r s s h a l l be a l l o w e d f o r e a c h c o a t .
The d r y i n g t i m e h e r e i n s t a t e d s h a l l be w a i v e d i f
t h e m a n u f a c t u r e r recommends o t h e r w i s e .

5. Where t h e r e i s a n y q u e s t i o n a s t o t h e d r y n e s s o f
s u r f a c e s , t h e CONTRACTOR s h a l l t e s t them w i t h a
modern dampness m a c h i n e i n t h e p r e s e n c e o f t h e
OWNER'S r e p r e s e n t a t i v e f o r t h e p r o j e c t .

6. The m a n u f a c t u r e r o f t h e p a i n t o r c o a t i n g shall
f u r n i s h t h e OWNER w r i t t e n c e r t i f i c a t i o n t h a t t h e
surface preparation has been performed in
accordance with the requirements of the
specification o r more stringent manufacturer
recommendations; that a l l specified coats of
p a i n t o r c o a t i n g have been a p p l i e d and t h a t t h e
r e q u i r e d f i l m t h i c k n e s s have b e e n p r o d u c e d .

7. The CONTRACTOR s h a l l m a i n t a i n a l o g o f e a c h d a y ' s


work activities, surface temperature, a i r
temperature and h u m i d i t y and g e n e r a l weather
description. The l o g must be d e l i v e r e d t o t h e
OWNER p r i o r t o f i n a l payment.

8. The d r y f i l m thickness and u n i f o r m i t y o f t h e


paint coatings shall be m e a s u r e d using an
Elcometer or Microtest gauge which shall be

09900-3 2 2 0 / 2 0 1 2 - 0 1 , 02
s u p p l i e d b y t h e CONTRACTOR a n d a v a i l a b l e f o r u s e
a t t h e s i t e . The OWNER r e s e r v e s t h e r i g h t t o u s e
a low voltage holiday detector t o check t h e
finished paint film's integrity.

9. A l l c o a t i n g m a t e r i a l s s h a l l be d e l i v e r e d t o t h e
p r o j e c t s i t e i n unbroken c o n t a i n e r s b e a r i n g t h e
m a n u f a c t u r e r ' s b r a n d a n d name, a n d t h e y s h a l l n o t
be o p e n e d u n t i l t h e ENGINEERS have v e r i f i e d t h e
above m e n t i o n e d and t h e q u a n t i t i e s o f c o a t i n g
materials involved. A l l containers shall be
properly stored f o r p r o t e c t i o n from moisture,
o u t s i d e a d u l t e r a t i o n and vandalism.

10. I t s h a l l be t h e r e s p o n s i b i l i t y o f e a c h CONTRACTOR
o r s u b c o n t r a c t o r p e r f o r m i n g f i e l d c o a t i n g work t o
s a f e g u a r d t h e work o f o t h e r CONTRACTORS, a n d i f
any s u c h work i s s p o t t e d , m a r r e d o r o t h e r w i s e
damaged, s u c h damage s h a l l be r e p a i r e d b y t h e
CONTRACTOR t o t h e s a t i s f a c t i o n o f t h e OWNER. The
CONTRACTOR shall recognize that c o a t i n g s and
l i n i n g s a r e s u b j e c t t o d e t e r i o r a t i o n o r combus-
t i o n due t o e x c e s s i v e h e a t o r f i r e . He s h a l l n o t
store combustible materials i n proximity to the
coatings. I f coatings or linings are protected
from procedures which i n v o l v e t h e p o s s i b i l i t y o f
f l a m e o r s p a r k s , he s h a l l p r o v i d e s u p e r v i s i o n t o
immediately extinguish fires resulting from
combustion o f the p r o t e c t i v e m a t e r i a l .

11. Hardware and a c c e s s o r i e s , f i x t u r e s and s i m i l a r


items p l a c e d p r i o r t o c o a t i n g a p p l i c a t i o n s h a l l
be r e m o v e d o r p r o t e c t e d d u r i n g s u c h o p e r a t i o n a n d
r e p l a c e d on c o m p l e t i o n o f p a i n t i n g .

12. Succeeding applications of coatings shall be


t i n t e d l i g h t l y t o permit i d e n t i f i c a t i o n .

13. C o v e r i n g o f t h e c o a t e d s u r f a c e s h a l l be c o m p l e t e .
When color, stain, dirt o r undercoats show
t h r o u g h f i n a l c o a t , t h e w o r k s h a l l be c o v e r e d by
a d d i t i o n a l coats u n t i l t h e area i s o f uniform
c o l o r and appearance and coverage i s complete.

14. The CONTRACTOR s h a l l , w i t h o u t c o s t t o t h e OWNER,


refinish a n y p o r t i o n o f t h e work w h i c h shows

09900-4 2 2 0 / 2 0 1 2 - 0 1 , 02
undue d e t e r i o r a t i o n or discoloration within 18
months o f t h e t i m e t h e f i n i s h was a p p l i e d .

3.02 COATING A P P L I C A T I O N FOR METAL, CONCRETE, BLOCK AND


MISCELLANEOUS SURFACES

A. Film Thickness Recommendation and I n s p e c t i o n

1. A f t e r each c o a t has been a p p l i e d and p e r m i t t e d t o


d r y f o r a t l e a s t 24 h o u r s , t h e d r y f i l m t h i c k n e s s
s h o u l d be m e a s u r e d f o r a c c e p t a n c e b y t h e OWNER'S
Representative, using an approved dry film
t h i c k n e s s gauge.

B. Recommended C u r i n g Procedure

1. Allow each coat t o dry thoroughly before top


c o a t i n g . I t i s v e r y c r i t i c a l t h a t t h e s o l v e n t s be
p e r m i t t e d t o e s c a p e f r o m t h e c o a t i n g f i l m . The
minimum d r y i n g a n d s o l v e n t r e l e a s e t i m e b e t w e e n
coats i s 24 h o u r s . Solvent release time may
necessitate an additional 12 to 36 hours
v e n t i l a t i o n due t o h e a v i e r f i l m b u i l d , e s p e c i a l l y
if forced ventilation i s not provided or
a t m o s p h e r i c t e m p e r a t u r e s d r o p b e l o w 40°F d u r i n g
the c u r i n g p e r i o d .

C. A p p l i c a t i o n Data

1. The m a n u f a c t u r e r ' s recommendations are to be


f o l l o w e d r e g a r d i n g a p p l i c a t i o n o f the system.

D. Intercoat Adhesion Precautions

1. Succeeding coats shall be a p p l i e d specifically


w i t h i n t h e time frame i n accordance w i t h p a i n t
supplier specifications to assure proper
i n t e r c o a t adhesion. F i e l d f i n i s h coat should not
be a p p l i e d u n t i l i t i s e v i d e n t t h a t a l l s o l v e n t s
have c o m p l e t e l y evaporated from t h e undercoat.
The rate of evaporation will vary with
temperature, ventilation and film build;
t h e r e f o r e , e a c h c o a t s h o u l d be c h e c k e d f o r p r o p e r
s t a t e o f cure before top c o a t i n g . This p r e c a u t i o n
will eliminate the possibility of solvent
entrapment and w r i n k l i n g t h a t can r e s u l t when

09900-5 2 2 0 / 2 0 1 2 - 0 1 , 02
heavy p a i n t f i l m s a r e n o t g i v e n adequate s o l v e n t
release time before applying succeeding topcoats.

E. Temperature

1. P a i n t s h o u l d a l w a y s be s t o r e d i n a warm a r e a at
a m b i e n t t e m p e r a t u r e o f 50 t o 75 d e g r e e s F.

2. P a i n t s h a l l n o t be a p p l i e d when t h e t e m p e r a t u r e
o f t h e s t e e l i s b e l o w 40°F. P a i n t s h a l l n o t be
a p p l i e d when t h e a m b i e n t t e m p e r a t u r e i s e x p e c t e d
t o d r o p t o 40°F o r t h e s u r f a c e t e m p e r a t u r e d r o p s
b e l o w t h e dew p o i n t b e f o r e t h e p a i n t h a s d r i e d .

3. Paint shall n o t be a p p l i e d i n rain, snow, f o g o r


mist.

F. Mixing Procedure

1. M i x i n g s h a l l be i n a c c o r d a n c e w i t h t h e d i r e c t i o n s
of the s u p p l i e r . Pot l i f e shall be strictly
observed.

G. R e l a t i v e Humidity

1. In accordance with good painting practice,


application of these materials will n o t be
permitted or started i f the relative humidity
exceeds 85%.

H. Safety Precautions

1. Vapors from a l l o r g a n i c solvents are normally


unsuitable f o r breathing i n high concentrations.
A s t i n g i n g s e n s a t i o n i n t h e eyes and nose and
i r r i t a t i o n t o t h e s k i n may o c c u r a t c o n c e n t r a t i o n
l e v e l s w e l l b e l o w t h e t o x i c l e v e l . A l l workmen
s h o u l d wear a p p r o v e d a i r f e d hoods o r m a s k s , f u l l
clothing protection and adequate ventilation
should be p r o v i d e d t o keep fumes w e l l below
e x p l o s i o n l e v e l s when a p p l y i n g t h e s e coatings.
CONTRACTOR s h a l l provide adequate a i r exhaust
equipment t o e j e c t s a n d b l a s t dust and s o l v e n t
fumes f r o m t h e a r e a t o p r e v e n t t h e a c c u m u l a t i o n
o f s o l v e n t fumes w h i c h w i l l r e t a r d t h e c u r i n g o f
t h e p a i n t o r c r e a t e an e x p l o s i o n and f i r e h a z a r d .
In a d d i t i o n , d u r i n g p a i n t spraying operations,

09900-6 2 2 0 / 2 0 1 2 - 0 1 , 02
a p p l i c a t o r s h a l l be p r o v i d e d with fresh a i r by
means o f f r e s h a i r mask.

2. CONTRACTOR must use e x p l o s i o n p r o o f and spark


proof equipment at a l l times during painting
operations. A l l e l e c t r i c a l power t o work a r e a s
must p a s s t h r o u g h a ground f a u l t i n t e r r u p t e r .

3. CONTRACTOR will strictly prohibit smoking,


matches, flames or sparks o f any k i n d during
p a i n t i n g and c u r i n g o p e r a t i o n s .

3.03 COATING SYSTEMS

A. The c o a t i n g s y s t e m s f o r t h i s work a r e d e s c r i b e d i n
T a b l e I a t t a c h e d a t t h e e n d o f t h i s s e c t i o n , by t h e
b r a n d name o f t h e p a r t i c u l a r c o a t i n g s t o be u s e d .

3.04 SURFACES TO BE COATED

A. The f o l l o w i n g s u r f a c e s a r e t o be c o a t e d i n accordance
with these s p e c i f i c a t i o n s .

1. A l l new f e r r o u s m e t a l s u r f a c e s .
2. A l l new f e r r o u s m e t a l s u r f a c e r e q u i r i n g r e p a i r o f
factory finish.
3. A l l new f e r r o u s m e t a l s u r f a c e s w h i c h a r e shop
p r i m e d by o t h e r s .
4. A l l new exposed electrical conduit unless
otherwise noted.
5. A l l new f e r r o u s m e t a l s u r f a c e s w h i c h a r e e x p o s e d
t o w e t t i n g o r submergence i n w a t e r .
6. A l l new i n t e r i o r c o n c r e t e block, concrete wall
s u r f a c e s and c o n c r e t e f l o o r s . ( S e e S e c t i o n 03361
for floors)
7. A l l new e x p o s e d c o n c r e t e ceilings, roof decks,
and s t r u c t u r a l members.
8. A l l new e x p o s e d c o p p e r .
9. A l l new PVC p i p i n g .
10. A l l existing surfaces damaged b y c o n s t r u c t i o n
activities.
11. Pavement m a r k i n g s .

3.05 SURFACES NOT TO BE COATED

A. The f o l l o w i n g s u r f a c e s s h a l l n o t be p a i n t e d o r c o a t e d
u n l e s s so s p e c i f i e d e l s e w h e r e i n t h e s e S p e c i f i c a t i o n s :

09900-7 2 2 0 / 2 0 1 2 - 0 1 , 02
1. F i n i s h hardware
2. Chrome p l a t e s t e e l , c o p p e r , o r b r a s s
3. Copper o r S t a i n l e s s I n s t r u m e n t T u b i n g
4. F a c t o r y f i n i s h e d equipment
5. Concrete f l o o r s .

6. PVC a n d r i g i d PVC c o a t e d m e t a l conduit.

3.06 LABELS AND COLOR CODES


A. P i p i n g and equipment l i s t e d i n Table I I s h a l l f o l l o w a
c o l o r c o d e . A l l p i p i n g s h a l l be p a i n t e d a n o f f w h i t e .
P i p i n g s h a l l t h e n be b a n d e d a n d l a b e l e d a s i n d i c a t e d
b e l o w . Bands s h a l l b e a t lO'-O" i n t e r v a l s . L a b e l s
s h a l l be a t 20 f o o t i n t e r v a l s . P i p i n g s h a l l be l a b e l e d
w i t h f l o w d i r e c t i o n a l a r r o w s . L a b e l s t o be s i m i l a r a n d
equal t o those manufactured by Zeston, I n c . ; Fords,
New J e r s e y ; o r S t y l e 1 b y W. H. B r a d y Co, M i l w a u k e e ,
Wisconsin. Concrete walls s h a l l be two c o l o r s , t h e
f i r s t four f e e t from t h e f l o o r a dark c o l o r s e l e c t e d
by t h e OWNER a n d t h e r e m a i n i n g wall and c e i l i n g
s u r f a c e t o be o f f w h i t e .

TABLE I I - COLOR CODE

P i p i n g System Label Band C o l o r

Air A Green
Chlorine Solution CL2 Yellow
Drain D Black
D i g e s t e d Sludge DS Black
E f f l u e n t Water EFF B l u e & Red
Filtrate FIL Black
N a t u r a l Gas NG Red
M e t h a n e Gas MG Red & Y e l l o w
Heating H Light Blue
Polymer P Orange
P o t a b l e Water PO Dark B l u e
Primary C l a r i f i e r E f f l u e n t PE L i g h t Brown
Primary Sludge PS D a r k Brown
Raw Sewage S Dark Gray
S e a l Water SW Light Blue
Sump S Black
Scum SC D a r k Brown
Supernatant SP Gray

09900-8 2 2 0 / 2 0 1 2 - 0 1 , 02
T a b l e I - Sherwin-Williams Coatings Systems

A. Metal S u r f a c e s

1.0 I n t e r m i t t e n t o r C o n t i n u o u s I m m e r s i o n Service

Surface Preparation: SSPC-SP10 N e a r W h i t e B l a s t O n l y

First Coat H i - M i l Sher-Tar


P a r t A - B69B40
P a r t B - B69V40 20 m i l s DFT

Total 20 m i l s DFT

2.0 N o n - i m m e r s i o n s e r v i c e (Ferrous m e t a l i n c l u d i n g equipment,


h o l l o w m e t a l d o o r s and frames, s t r u c t u r a l s t e e l , s t e e l stairs,
r a i l i n g s , p r o c e s s p i p i n g , p i p e h a n g e r s , s u p p o r t s , e t c . and a l l
o t h e r i n t e r i o r and e x t e r i o r f e r r o u s m e t a l ) .

Surface Preparation: SSPC-SP3 Power Tool Clean, degloss


f o l l o w e d by a s o l v e n t c l e a n i n g w i t h a n o n - h y d r o c a r b o n c o n t a i n i n g
i n d u s t r i a l grade c l e a n e r .

First Coat: P r o C r y l U n i v e r s a l A c r y l i c Primer 4 mils DFT


B66-310 s e r i e s

S e c o n d C o a t : S h e r C r y l HPA 3 mils DFT


B66-300 s e r i e s (gloss)
B66-350 s e r i e s (semi-gloss)

Total 7 mils DFT

3.0 A l u m i n u m / g a l v a n i z e d s u r f a c e s ( a l l other non-ferrous metals)

S u r f a c e P r e p a r a t i o n : Power wash w i t h 2000 - 5000 P S I . Remove a l l


dirt, grease, and o i l s . Use o n l y non-hydrocarbon containing
i n d u s t r i a l grade c l e a n e r .

First Coat: P r o C r y l U n i v e r s a l A c r y l i c Primer 2 mils DFT


B66-310 s e r i e s

S e c o n d C o a t : S h e r C r y l HPA 2.5 m i l s DFT


B66-300 s e r i e s (gloss)
B66-350 s e r i e s (semi-gloss)
Total 4.5 m i l s DFT

09900-9 2 2 0 / 2 0 1 2 - 0 1 , 02
T a b l e 1 - Sherwin-Williams Coatings Systems

A. Metal Surfaces (cont)

4.0 F e r r o u s Metal Pipe - d e l i v e r e d unpainted t o the job site

S u r f a c e P r e p a r a t i o n : SSPC-SP3 Power T o o l C l e a n , d e g l o s s followed


by a s o l v e n t c l e a n i n g w i t h a n o n - h y d r o c a r b o n c o n t a i n i n g i n d u s t r i a l
grade c l e a n e r .

F i r s t Coat: P r o C r y l U n i v e r s a l A c r y l i c Primer 4 mils DFT


B66-310 s e r i e s

S e c o n d C o a t : S h e r C r y l HPA 3 mils DFT


B66-300 s e r i e s (gloss)
B66-350 s e r i e s (semi-gloss)

Total 7 mils DFT

Pipe - d e l i v e r e d bituminous coated

S u r f a c e P r e p a r a t i o n : SSPC-SP3 Power T o o l C l e a n , d e g l o s s followed


by a solvent cleaning with a non-hydrocarbon containing
i n d u s t r i a l grade c l e a n e r .

F i r s t Coat: P r o C r y l U n i v e r s a l A c r y l i c Primer 4 mils DFT


B66-310 s e r i e s

S e c o n d C o a t : S h e r C r y l HPA 3 mils DFT


B66-300 s e r i e s (gloss)
B66-350 s e r i e s (semi-gloss)

Total 7 mils DFT

Anchor b o l t s and o t h e r t r e a t e d areas subject to rusting

Surface Preparation: SSPC-SP3 Power Tool Clean, degloss


f o l l o w e d by a s o l v e n t c l e a n i n g w i t h a n o n - h y d r o c a r b o n c o n t a i n i n g
i n d u s t r i a l grade c l e a n e r .

F i r s t Coat: P r o C r y l U n i v e r s a l A c r y l i c Primer 4 mils DFT


B66-310 s e r i e s

Second Coat: S h e r C r y l HPA 3 mils DFT


B66-300 s e r i e s (gloss)
B66-350 s e r i e s (semi-gloss)

Total 7 mils DFT

09900-10 2 2 0 / 2 0 1 2 - 0 1 , 02
Table 1 - Sherwin-Williams Coatings Systems

B. Concrete C e i l i n g , Walls, and Concrete Block Surfaces

1.0 A l l new i n t e r i o r n o n - i m m e r s e d concrete walls and ceilings


unless i n d i c a t e d otherwise

Surface P r e p a r a t i o n : Free o f grease, dirt, paint, o i l , tar,


glaze, l a i t a n c e , efflorescence, loose mortar.

First C o a t : Heavy D u t y B l o c k F i l l e r 10 m i l s DFT


B42W46
Second Coat: Waterbased T i l e C l a d 4 mils DFT
B73-100/B73V100
T h i r d Coat: Waterbased T i l e C l a d 2 mils DFT
B73-100/B73V100
Total 16 m i l s DFT

2.0 New c o n c r e t e block, interior surfaces

Surface Preparation: Surface should be f r e e of d i r t , g r e a s e , and


oil

First C o a t : Heavy D u t y B l o c k F i l l e r 14 m i l s DFT


B42W46
Second Coat: Waterbased T i l e C l a d 4 mils DFT
B73-100/B73V100
T h i r d Coat: Waterbased T i l e C l a d 2 mils DFT
B73-100/B73V100
Total 20 m i l s DFT

C. M i s c e l l a n e o u s S e r v i c e s

1.0 C o p p e r S u r f a c e ( i f required).

Surface P r e p a r a t i o n : M u s t be f r e e o f d i r t , g r e a s e , a n d o i l . Wash
surface with a non-hydrocarbon c o n t a i n i n g i n d u s t r i a l cleaner.

First C o a t : DTM Wash P r i m e r 1 m i l DFT


B71Y1
S e c o n d C o a t : S h e r C r y l HPA 3 mils DFT
B66-300 s e r i e s (gloss)
B66-350 s e r i e s (semi-gloss;
Total 4 mils DFT

09900-11 2 2 0 / 2 0 1 2 - 0 1 , 02
C. M i s c e l l a n e o u s S e r v i c e s (cont)

2.0 P.V.C. P i p e , I n t e r i o r and E x t e r i o r

Surface Preparation: s c u f f sand t o d e g l o s s surface. Wash surface


w i t h water.

First Coat:
SherCryl HPA 2 mils DFT
B66-300 series (gloss)
B66-350 series (semi-gloss)
Second Coat: S h e r C r y l HPA 2 mils DFT
B66-300 series (gloss)
B66-350 series (semi-gloss)
Total 4 mils DFT

3.0 A l l a l u m i n u m s e t i n c o n c r e t e only.

Surface Preparation: Surface s h o u l d be f r e e o f g r e a s e , o i l , a n d


dirt. S c u f f sand and c l e a n with a non-hydrocarbon containing
i n d u s t r i a l cleaner.

First C o a t : DTM Wash P r i m e r 1 m i l DFT


B71Y1
S e c o n d C o a t : S h e r C r y l HPA 3 mils DFT
B66-300 s e r i e s ( g l o s s )
B66-350 s e r i e s (semi-gloss)
T h i r d C o a t : S h e r C r y l HPA 3 mils DFT
B66-300 s e r i e s ( g l o s s )
B66-350 s e r i e s (semi-gloss)
Total 7 mils DFT

End o f s e c t i o n

09900-12 2 2 0 / 2 0 1 2 - 0 1 , 02
DIVISION 11 - EQUIPMENT

SECTION 11300

WASTEWATER TREATMENT EQUIPMENT

PART 1: GENERAL

1.01 SCOPE OF WORK

A. A l l e q u i p m e n t s u p p l i e d i n D i v i s i o n 11 i s a l s o subject
to the requirements of a l l other d i v i s i o n s .

B. The CONTRACTOR s h a l l p r o v i d e t h e m a n u f a c t u r e r w i t h t h e
information from o t h e r d i v i s i o n s so t h a t t h e y may
comply w i t h a p p l i c a b l e d i v i s i o n s .

C. The CONTRACTOR s h a l l p r o v i d e t h e m a n u f a c t u r e r w i t h t h e
relevant contract drawings.

D. C o n t r a c t d r a w i n g s and s p e c i f i c a t i o n s f o r a l l equipment
have been p r e p a r e d i n accordance with information
p r o v i d e d o r p u b l i s h e d b y c e r t a i n MANUFACTURER/SUPPLIER
as a p p l i c a b l e t o t h e d e s i g n c o n c e p t s o f t h e p r o j e c t .
The CONTRACTOR a n d h i s MANUFACTURER/SUPPLIER s h a l l be
r e s p o n s i b l e t o review the concepts presented h e r e i n
and on t h e c o n t r a c t d r a w i n g s a n d a g r e e b y h i s b i d t h a t
any deviations, adjustments, alternations or
replacements from the plans or specifications as
deemed by h i s MANUFACTURER/SUPPLIER be a t t h e e x p e n s e
o f t h e CONTRACTOR o r h i s MANUFACTURER/SUPPLIER.

1.02 REFERENCES NEEDED BY MANUFACTURER

A. The f o l l o w i n g e x a m p l e s i l l u s t r a t e where r e f e r e n c e s a r e
n e e d e d by t h e m a n u f a c t u r e r s t o a s s i s t t h e CONTRACTOR
i n meeting a l l Contract requirements. Other s p e c i f i c
requirements w i l l e x i s t .

B. Drawings a r e needed t o ensure t h e equipment does n o t


exceed space a l l o c a t e d .

C. D i v i s i o n 1 i s needed f o r i n f o r m a t i o n on m o t o r s , shop
d r a w i n g s and maintenance manuals.

11300-1 2 2 0 / 2 0 1 2 - 0 1 , 02
D. Division 9 i s needed for primers, p a i n t i n g and
coatings. A l l equipment w i l l be g i v e n a f i n a l paint
coat i n the f i e l d .

E. D i v i s i o n 15 i s n e e d e d f o r p i p i n g , v a l v e s , headroom
clearances, valve a c c e s s i b i l i t y , e t c .

PART 2: PRODUCTS

A. Not used.

PART 3: EXECUTION

A. Not used.

End o f S e c t i o n

11300-2 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 11301

ELECTRIC MOTORS

PART 1: GENERAL

1.01 WORK INCLUDES

A. This section covers the general requirements f o r the


design, f a b r i c a t i o n and t e s t i n g o f e l e c t r i c motors
u s e d on t h e v a r i o u s p i e c e s d r i v e n e q u i p m e n t .

B. A d d i t i o n a l d e t a i l e d requirements are provided i nthe


s e c t i o n f o r t h e d r i v e n equipment.

1.02 QUALITY ASSURANCE

A. The m a n u f a c t u r e r s h a l l have n o t l e s s t h a n t h r e e (3)


consecutive years of experience i n the design,
c o n s t r u c t i o n , t e s t i n g and o p e r a t i o n o f motors o f t h e
t y p e and s i z e r e q u i r e d .

B. M o t o r s s h a l l be d e s i g n e d a n d c o n s t r u c t e d i n a c c o r d a n c e
w i t h a l l a p p l i c a b l e codes and s t a n d a r d s i n c l u d i n g :

1. N a t i o n a l F i r e P r o t e c t i o n A s s o c i a t i o n (NFPA)
2. N a t i o n a l E l e c t r i c a l Code (NEC)
3. N a t i o n a l E l e c t r i c a l S a f e t y Code (NEC)
4. National Electric Manufacturers Association
(NEMA)
5. I n s t i t u t e o f E l e c t r i c a l and E l e c t r o n i c Engineers
(IEEE)
6. Occupational Safety and H e a l t h Administration
(OSHA)

1.03 SUBMITTALS

A. Shop d r a w i n g s s h a l l include dimensional data, full


l o a d amps, l o c k e d r o t o r amps, a c c e l e r a t i o n them, NEC
starting code, NEMA d e s i g n designation, insulation
r a t i n g , minimum e f f i c i e n c y a n d minimum power f a c t o r .

B. E f f i c i e n c y a n d power f a c t o r s h a l l be g u a r a n t e e d v a l u e s
and s h a l l be f o r m o t o r l o a d i n g a t 1/4, 1/2, 3/4 a n d
full.

11301-1
2 2 0 / 2 0 1 2 - 0 1 , 02
C. P r o v i d e recommended maximum KVAR s i z e information f o r
power f a c t o r c o r r e c t i o n c a p a c i t o r s .

PART 2: PRODUCTS

2.01 GENERAL

A. M o t o r s s h a l l be s q u i r r e l c a g e i n d u c t i o n t y p e , NEMA
Design B w i t h normal torque and low s t a r t i n g c u r r e n t ,
e x c e p t where s p e c i a l t o r q u e o r s p e e d c h a r a c t e r i s t i c s
are required by the driven equipment or the
specifications.

B. Motor insulation shall be Class "F" o r higher


temperature r a t e d , however, t h e motor d e s i g n s h a l l n o t
exceed t h e temperature limitations o f C l a s s "F"
insulation.

C. A l l motors shall have r o t a t a b l e conduit boxes t o


permit conduit entrance at four (4) 90 degree
positions.

D. As a minimum, t h e motor shall meet the current


s t a n d a r d s o f MGI-12.53 A a n d B o f t h e NEMA c o d e .

E. M o t o r s s h a l l be s t a n d a r d p r o d u c t i o n d e v i c e s a n d s h a l l
n o t be s p e c i a l l y s e l e c t e d t o meet r e q u i r e m e n t s .

2.02 E F F I C I E N C Y & POWER FACTOR

A. A l lmotors 1HP a n d l a r g e r shall be c l a s s i f i e d a s


premium e n e r g y e f f i c i e n t w i t h copper w i n d i n g s . The
nominal efficiency s h a l l a l w a y s be h i g h e r t h a n t h e
minimum.

B. The f r e q u e n c y o f s t a r t i n g , u s e w i t h v a r i a b l e f r e q u e n c y
d r i v e s , unusual ambient o r o t h e r o p e r a t i n g c o n d i t i o n s ,
e t c . , s h a l l be t a k e n i n t o a c c o u n t t o s i z e t h e m o t o r
for proper operation without overheating.

PART 3: EXECUTION

A. Not used.

End o f S e c t i o n

11301-2
2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 11315

SLUDGE PUMPS

PART 1: GENERAL

1.01 SUMMARY

A. The CONTRACTOR s h a l l f u r n i s h a l l l a b o r and m a t e r i a l s


to install double disc s l u d g e pumps as specified
h e r e i n a n d shown on t h e c o n t r a c t d r a w i n g s . Pumps
s h a l l be c o m p l e t e pump u n i t c o n s i s t i n g o f pump, v - b e l t
d r i v e arrangement, and motor a l l c o m p l e t e l y assembled
on f a b r i c a t e d s t a i n l e s s s t e e l b a s e a n d s h a l l conform
t o t h e pump r e q u i r e m e n t d e s c r i b e d h e r e i n .

1.02 RELATED SECTIONS

A. The f o l l o w i n g l i s t i n g o f r e l a t e d s e c t i o n s i s p r o v i d e d
for the convenience o f t h e c o n t r a c t o r and i s n o t
necessarily all-inclusive:
1. S e c t i o n -01300 S u b m i t t a l s
2. D i v i s i o n 16 - E l e c t r i c a l a n d C o n t r o l S y s t e m s

1.03 QUALITY ASSURANCE

A. The e q u i p m e n t m a n u f a c t u r e r shall be e x p e r i e n c e d i n
m a n u f a c t u r i n g pumping equipment o f t h i s t e c h n o l o g y as
s p e c i f i e d a n d t h a t have a r e c o r d o f s u c c e s s f u l i n -
s e r v i c e performance. Upon r e q u e s t , t h e MANUFACTURER
s h a l l submit e v i d e n c e o f m a n u f a c t u r i n g e x p e r i e n c e and
installations.

B. The pumps s h a l l u n d e r g o f a c t o r y t e s t i n g a n d a l l c u r v e s
certified. T h i s t e s t i n g s h a l l c o n f i r m t h e pumps w i l l
meet t h e c a p a c i t y a n d h e a d r e q u i r e m e n t s a t t h e pump
speeds s p e c i f i e d b a s e d on w a t e r . The t e s t i n g and
t o l e r a n c e s s h a l l be a s s p e c i f i e d b y t h e H y d r a u l i c s
I n s t i t u t e Standards.

C. A l l equipment must strictly conform to the


requirements herein. I f t h e r e a r e any e x c e p t i o n s they
must be c l e a r l y l i s t e d . I f t h e equipment i s approved
f o r u s e on t h i s p r o j e c t a n d i s f o u n d a t any t i m e i n
the future that e x c e p t i o n s were not l i s t e d , the
e n g i n e e r s h a l l have t h e r i g h t t o r e j e c t t h e equipment
or r e q u i r e t h e m a n u f a c t u r e r t o m o d i f y t h e equipment t o

11315-1 220/2012-01, 02
bring i t into c o m p l i a n c e a t no i n c r e a s e i n cost t othe
contract.

D. The e q u i p m e n t s h a l l be 100% m a n u f a c t u r e d i n t h e U.S.


and a l l s p a r e p a r t s s h a l l be a v a i l a b l e f o r same d a y
s h i p m e n t a n d n e x t d a y d e l i v e r y . The m a n u f a c t u r e r s h a l l
m a i n t a i n a f u l l y e q u i p p e d shop f a c i l i t y t o p e r f o r m a l l
operations i n c l u d i n g welding, fabrication, assembly
and t e s t i n g . These i n t e g r a t e d o p e r a t i o n s p r o v i d e t h e
level of quality necessary f o r the equipment
specified. A l l materials shall be designed to
withstand the stresses encountered i n fabrication,
e r e c t i o n and o p e r a t i o n . A l l e q u i p m e n t s h a l l be o f
corrosion resistant materials or shall be s u i t a b l y
p r o t e c t e d by t h e s u p p l i e r w i t h corrosion resistant
i n d u s t r i a l c o a t i n g s approved by t h e engineer.

1.04 SUBMITTALS

A. S u b m i t t a l s s h a l l be made i n a c c o r d a n c e w i t h Section
01300 a n d a t a minimum i n c l u d e c o m p l e t e assembly,
foundation, and i n s t a l l a t i o n drawings, t o g e t h e r with
detailed specifications and data covering materials
used, drive unit, parts, devices, and other
a c c e s s o r i e s f o r m i n g a p a r t o f t h e equipment f u r n i s h e d .
The data and s p e c i f i c a t i o n s f o r each s h a l l include
d e t a i l e d i n f o r m a t i o n on t h e pump t o i n c l u d e :
1. Pump
a. Manufacturer
b. Type a n d m o d e l
c. RPM a t r a t e d c o n d i t i o n
d. S i z e o f s u c t i o n and d i s c h a r g e f l a n g e s
e. Complete performance curves
f. N e t w e i g h t o f pump a n d b a s e p l a t e
g. Base and anchor b o l t d e t a i l s
h. Data on pressure sensor and switch
assemblies
2. Motor
a. Manufacturer
b. Type, model, and e n c l o s u r e
c. R a t e d s i z e o f m o t o r , hp a n d s e r v i c e f a c t o r
d. C o n t r o l a n d power s c h e m a t i c s
e. Temperature r i s e and i n s u l a t i o n r a t i n g
f. F u l l l o a d r o t a t i v e speed
g. Net w e i g h t
h. E f f i c i e n c y a t f u l l , H, a n d H l o a d
i. F u l l load current

11315-2 2 2 0 / 2 0 1 2 - 0 1 , 02
j. Locked r o t o r c u r r e n t
k. O v e r a l l d i m e n s i o n s and base d e t a i l s
1. Power f a c t o r a t no l o a d a n d a t f u l l l o a d

B. Operation and M a i n t e n a n c e Manuals: Complete with


manufacturer's instructions for equipment
i n s t a l l a t i o n , equipment f u n c t i o n , s t a r t - u p procedures,
operation, preventative maintenance, s e r v i c i n g and
troubleshooting.

1.05 WARRANTY

A. The e q u i p m e n t s h a l l be w a r r a n t e d f o r a p e r i o d o f two
(2) y e a r a g a i n s t d e f e c t s i n w o r k m a n s h i p a n d m a t e r i a l s
under normal use, o p e r a t i o n and s e r v i c e . I f the
e q u i p m e n t s h o u l d f a i l d u r i n g t h e w a r r a n t y p e r i o d due
to a d e f e c t i v e p a r t , i t s h a l l be r e p l a c e d a n d t h e
units r e s t o r e d a t no e x p e n s e t o t h e owner. The
w a r r a n t y s h a l l commence upon s u b s t a n t i a l c o m p l e t i o n o f
t h e p r o j e c t as d e f i n e d w i t h i n t h e s e s p e c i f i c a t i o n s .

PART 2: PRODUCTS

2.01 MANUFACTURER

A. The pumps s h a l l be e q u i v a l e n t t o 6" S i m p l e x D o u b l e


D i s c M o d e l 6DDSX107 a s m a n u f a c t u r e d by Penn V a l l e y
Pump Co., Inc of Warrington, Pennsylvania. This
m a n u f a c t u r e r h a s b e e n u s e d t o e s t a b l i s h a minimum
standard of quality, reliability and process
performance.

2.02 PUMP PERFORMANCE

A. Number o f U n i t s - 2
B. Maximum C a p a c i t y (Each Pump) - 200 GPM
C. Minimum C a p a c i t y (Each Pump) - 10 GPM
D. R a t e d D i s c h a r g e Head - 5 5 f t
E. Maximum D i s c h a r g e Head - 140 F t .
F. S u c t i o n P o r t S i z e - 6", 150 l b s . , f l a n g e d
G. D i s c h a r g e P o r t S i z e - 6", 150 l b s . , f l a n g e d
H. D r i v e Type - V - b e l t & p u l l e y a r r a n g e m e n t
I. Maximum Pump Speed - 250 RPM
J. Minimum M o t o r H o r s e p o w e r - 15 HP
K. Maximum M o t o r Speed - 1200 RPM
L. S e r v i c e F a c t o r - 1.15 minimum
M. M o t o r E n c l o s u r e - TEFC

11315-3 2 2 0 / 2 0 1 2 - 0 1 , 02
N. M o t o r E l e c t r i c a l - 230-460/3 Ph/60 H t z

2.03 PUMP COMPONENTS

A. E a c h pump s h a l l be a s i m p l e x h e a v y d u t y , D o u b l e D i s c ,
p o s i t i v e displacement t y p e , w i t h C l a s s 30 C a s t Iron
Housings. D u p l e x pumping a r r a n g e m e n t s s h a l l n o t be
acceptable. The pump s h a l l consist of three (3)
housings h o r i z o n t a l l y s p l i t t o allow access to the
internal components. The pump s h a l l incorporate a
r e p a i r - i n - p l a c e h i n g e d d e s i g n t h a t a l l o w s t h e pump t o
be s e r v i c e d a n d d i s c s r e p l a c e d w i t h o u t r e m o v a l o f t h e
pump o r d i s t u r b i n g t h e s u c t i o n a n d d i s c h a r g e p i p i n g .
The d i s c h a r g e h o u s i n g s h a l l c o n t a i n t h e m o u n t i n g l u g s
and be b o l t e d d i r e c t l y t o t h e m o u n t i n g f r a m e . The
discharge, intermediate and s u c t i o n h o u s i n g s shall
i n c o r p o r a t e an i n t e g r a l h i n g e arrangement t h a t a l l o w s
t h e s u c t i o n a n d i n t e r m e d i a t e h o u s i n g s t o be l o w e r e d
and removed. The h i n g e s s h a l l be c o n n e c t e d t o e a c h
other with a quick release b a l l detent p i n a l l o w i n g
f o r easy p i n removal.

B. The pumps s h a l l be c a p a b l e o f p r o v i d i n g 1.07 g a l l o n s


p e r r e v o l u t i o n when o p e r a t i n g a t 60 f t h e a d . The
pumps shall be c a p a b l e of operating d r y f o r an
i n d e f i n i t e p e r i o d o f t i m e w i t h o u t damage. The pumps
s h a l l be c a p a b l e o f s e l f - p r i m i n g up t o 14"Hg a n d 25"Hg
when f u l l y p r i m e d .

C. The p u m p i n g action shall be a c h i e v e d b y two (2)


r e c i p r o c a t i n g d i s c s a t t a c h e d t o h i g h t e n s i l e aluminum
c o n n e c t i n g rods d r i v e n by a r o t a t i n g e c c e n t r i c s h a f t .
The s u c t i o n a n d d i s c h a r g e d i s c s s h a l l be u n i v e r s a l a n d
interchangeable with each other to increase the
commonality o f spare p a r t s and e l i m i n a t e confusion.
The d i s c s s h a l l be o f i n t e g r a l d e s i g n a n d c o n s t r u c t e d
of high tensile neoprene w i t h multiple layers of
f a b r i c f o r l o n g e v i t y and s t r e n g t h . E a c h d i s c s h a l l be
mounted t o the connecting r o d by a stub shaft
constructed o f hardened high tensile 400 s e r i e s
stainless steel. The r e c i p r o c a t i n g a c t i o n o f t h e
d i s c s s h a l l a l s o perform the duty of valves. Pumps
t h a t r e q u i r e i n t e r n a l check v a l v e s f o r o p e r a t i o n s h a l l
n o t be a c c e p t a b l e .

D. S e a l i n g o f t h e pump f l u i d chamber s h a l l be a c h i e v e d b y
f l e x i b l e trunnions. The t r u n n i o n c o n s t r u c t i o n s h a l l

11315-4 2 2 0 / 2 0 1 2 - 0 1 , 02
be o f f a b r i c - r e i n f o r c e d n e o p r e n e a n d s h a l l be c a p a b l e
of w i t h s t a n d i n g pressures f r o m 0 t o 110 P S I on an
intermittent basis. Maximum o p e r a t i n g p r e s s u r e i s
140' TDH. Pump d e s i g n s utilizing packing glands,
mechanical s e a l s o r w a t e r s e a l s y s t e m s s h a l l n o t be
acceptable.

The swan n e c k e n t r y p o r t t o t h e s u c t i o n h o u s i n g shall


be a two (2) p i e c e d e s i g n a l l o w i n g f o r m o u n t i n g o f t h e
suction connection i n 90 d e g r e e i n c r e m e n t s and easy
access f o r c l a c k replacement. The u p p e r swan n e c k
s h a l l be p r o v i d e d w i t h a 3" NPT c o n n e c t i o n t o a l l o w
m o u n t i n g o f a s u c t i o n p u l s a t i o n dampener. The o p e n i n g
s h a l l be a f u l l 6" d i a m e t e r w i t h a minimum o p e n i n g o f
28.26 s q u a r e i n c h e s t o m i n i m i z e d e b r i s b u i l d u p and
blockages. The s e a t i n g s u r f a c e f o r t h e c l a c k v a l v e
s h a l l be m a c h i n e d on t h e m o u n t i n g f a c e o f t h e swan
neck. The c l a c k v a l v e s h a l l be i n t e g r a l l y mounted t o
t h e swan n e c k t o f a c i l i t a t e a c c e s s a n d replacement.
The clack valve shall be m a n u f a c t u r e d o f n e o p r e n e
construction with multiple layers of fabric
encapsulating a r i g i d core. The c l a c k v a l v e shall
incorporate an i n t e g r a l O-ring seal for positive
sealing. Designs t h a t i n c o r p o r a t e a separate clack
v a l v e p l a t e a n d s m a l l e r d i a m e t e r o p e n i n g s h a l l n o t be
acceptable.

The b e a r i n g d r i v e a s s e m b l y s h a l l c o n s i s t o f two (2)


aluminum modular pedestals designed to provide
accurate bearing alignment, superior bearing loading
and e a s e o f a s s e m b l y . The d r i v e s h a f t s h a l l be a
1 5
minimum l - / i " d i a m e t e r a n d c a p a b l e o f w i t h s t a n d i n g a
6

dead head s i t u a t i o n . The s h a f t s h a l l be c o n s t r u c t e d


o f h a r d e n e d 400 s e r i e s h i g h - t e n s i l e s t a i n l e s s steel
and s h a l l be m o u n t e d on f o u r (4) s e l f - a l i g n i n g , s e a l e d
b e a r i n g s . The e c c e n t r i c cams s h a l l be c o n s t r u c t e d o f
h i g h t e n s i l e , c a s t b r o n z e a l l o y a n d s h a l l be p i n n e d t o
the s h a f t by s p i r o l drive pins to allow f o r the
absorption of r e c i p r o c a t i n g loads generated by t h e
pumping a c t i o n . Pump d r i v e a s s e m b l i e s that utilize
keyways a n d s e t s c r e w s w i l l n o t be a c c e p t a b l e . A l l
drive bearings must be c o m p l e t e l y sealed w i t h no
provisions f o r scheduled grease lubrication. No
g r e a s e f i t t i n g s s h a l l be s u p p l i e d f o r t h e b e a r i n g s .

The pump s h a l l be d r i v e n t h r o u g h a V - b e l t a n d d r i v e
assembly c o n s i s t i n g o f a 2 o r 3 groove Type B

11315-5 2 2 0 / 2 0 1 2 - 0 1 , 02
arrangement. The p u l l e y r a t i o ' s s h a l l be s i z e d t o
p r o v i d e t h e maximum pump s p e e d l i s t e d i n t h e pump
s c h e d u l e i n t h i s s e c t i o n and t o p r o v i d e t h e r e q u i r e d
t o r q u e g e n e r a t e d b e t w e e n t h e pump a n d m o t o r .

H. Pump s h a l l be p r o v i d e d w i t h OSHA a p p r o v e d g u a r d s a n d
covers. The V - b e l t drive cover a n d pump d r i v e
assembly cover shall be m a n u f a c t u r e d from SS304
material.

I. E a c h pump a n d V - B e l t a s s e m b l y s h a l l be mounted on a
common SS304 s u b b a s e . Base d e s i g n s h a l l have r a i s e d
c r o s s - m e m b e r s on t h e s u c t i o n a n d d i s c h a r g e end t o
allow f o r complete wash-out and d r a i n i n g without
trapping liquid. E a c h s u b b a s e s h a l l be m a n u f a c t u r e d
from 2-1/2" SS304 square tubing. Base shall be
sufficient gusseted, reinforced and braced to
w i t h s t a n d a l l shock l o a d s and r e s i s t a l l wearing and
b u c k l i n g d u r i n g pump o p e r a t i o n . T u b i n g ends s h a l l be
capped w i t h b l a c k p l a s t i c p l u g s f o r neat appearance.

J. P u l s a t i o n dampeners s h a l l be p r o v i d e d on t h e s u c t i o n
and d i s c h a r g e l i n e s . The dampeners s h a l l be 6" ASA
150 l b f l a n g e d u n i t s a n d t h e m a i n t u b e s h a l l be 8"
diameter SCH 40 c a r b o n s t e e l p i p e w i t h f u l l y w e l d e d
end c a p s . The s u c t i o n dampener s h a l l mount d i r e c t l y
to the suction swan neck through t h e 3" NPT
connection. The d i s c h a r g e dampener shall be a
s e p a r a t e p i e c e w i t h 6" ASA 150# f l a n g e d c o n n e c t i o n s .
The d a m p e n e r s s h a l l be p r e s s u r e t e s t e d t o 60 p s i f o r
leaks. E a c h dampener s h a l l be p r o v i d e d w i t h a 1 - i n c h
half coupling located at the top. This connection
s h a l l be s u i t a b l e f o r t h e vacuum a n d p r e s s u r e s w i t c h
a s s e m b l y . E a c h dampener s h a l l be s u p p l i e d w i t h a 1 W
NPT c o u p l i n g and p l u g i n t h e bottom t o a c t as a
drain/sample port. Bladder type and t h r e e - p i e c e
a s s e m b l i e s u s i n g c o n n e c t i n g rods and gasket s h a l l n o t
be a c c e p t a b l e .

2.04 MOTOR

A. The m o t o r s h a l l be a d e q u a t e l y s i z e d t o w i t h s t a n d t h e
l o a d s d u r i n g s t a r t i n g a n d pump o p e r a t i o n . The power,
horsepower, and motor speeds s h a l l conform t o t h e
s p e c i f i c a t i o n s a s o u t l i n e d i n t h e pump s c h e d u l e i n
this section. M o t o r s h a l l be B a l d o r S u p e r - E S e v e r e
D u t y , p r e m i u m e f f i c i e n t , i n v e r t e r r e a d y p e r NEMA STD

11315-6 2 2 0 / 2 0 1 2 - 0 1 , 02
MG1 P a r t 31.4.4.2 w i t h e p o x y c o a t e d cast iron frame o r
equal.

2.05 SUCTION VACUUM PROTECTION

A. The pump m a n u f a c t u r e r s h a l l p r o v i d e a s u c t i o n vacuum


s e n s o r a n d s w i t c h a s s e m b l y t o mount on t h e s u c t i o n
p u l s a t i o n dampener. The s e n s o r s h a l l be a PVP420, Red
V a l v e 42/742 o r e q u a l 1 - i n c h NPT i s o l a t i o n pressure
s e n s o r w i t h SS316 b o d y a n d EPDM e l a s t o m e r i c sensing
tube. The p r o c e s s p r e s s u r e i s s e n s e d t h r o u g h t h e 3 6 0 -
degree elastomeric tube and glycerin transfers
pressure t o t h e gauge a n d s w i t c h . The gauge a n d
s w i t c h s h a l l be a t t a c h e d t o t h e s e n s o r with SS316
fittings. The vacuum a s s e m b l y s h a l l be f i t t e d w i t h 4"
stainless steel 30"Hg - 3 0 p s i gauge a n d A s h c r o f t ,
B a r k s d a l e , o r e q u a l a d j u s t a b l e vacuum s w i t c h s e t a t
10"Hg. The u n i t s s h a l l be c a p a b l e o f b e i n g c l e a n e d i n
p l a c e by s i m p l y u s i n g t h e p r o c e s s p r e s s u r e through a
SS316 isolation valve mounted to the top of the
sensor. The o p p o s i t e e n d o f t h e v a l v e s h a l l be f i t t e d
with a universal, quick acting coupling, suitable f o r
compressed a i r . This valve connection will be
s u i t a b l e t o c h a r g e t h e dampener w i t h c o m p r e s s e d a i r .
S w i t c h s h a l l o p e r a t e on 120 VAC, 1 p h a s e , 60 Hz.

2.06 DISCHARGE PRESSURE PROTECTION

A. The pump manufacturer shall provide a discharge


p r e s s u r e s e n s o r a n d s w i t c h a s s e m b l y t o mount on t h e
d i s c h a r g e p u l s a t i o n dampener. The s e n s o r s h a l l be a
PVP420, Red V a l v e 42/742 o r e q u a l 1 - i n c h NPT i s o l a t i o n
p r e s s u r e s e n s o r w i t h SS316 b o d y a n d EPDM e l a s t o m e r i c
sensing tube. The p r o c e s s p r e s s u r e i s s e n s e d t h r o u g h
the 360-degree e l a s t o m e r i c tube and g l y c e r i n t r a n s f e r s
pressure t o t h e gauge a n d s w i t c h . The gauge a n d
s w i t c h s h a l l be a t t a c h e d t o t h e sensor with SS316
fittings. The d i s c h a r g e a s s e m b l y s h a l l be f i t t e d w i t h
a 4" s t a i n l e s s steel 0-100 p s i p r e s s u r e gauge a n d
s h a l l be f i t t e d w i t h A s h c r o f t , B a r k s d a l e , o r e q u a l ,
a d j u s t a b l e s w i t c h p r e s e t a t 30 p s i . The u n i t s s h a l l
be c a p a b l e o f b e i n g c l e a n e d i n p l a c e b y s i m p l y u s i n g
t h e p r o c e s s p r e s s u r e t h r o u g h a SS316 i s o l a t i o n v a l v e
mounted t o t h e t o p o f t h e s e n s o r . The o p p o s i t e e n d o f
t h e v a l v e s h a l l be f i t t e d with a universal, quick
a c t i n g c o u p l i n g , s u i t a b l e f o r compressed a i r . This
valve connection will be s u i t a b l e t o charge the

11315-7 2 2 0 / 2 0 1 2 - 0 1 , 02
dampener w i t h c o m p r e s s e d air. Switch s h a l l o p e r a t e on
120 VAC, 1 p h a s e , 60 Hz.

2.07 S P E C I A L TOOLS AND SPARE PARTS

A. P r o v i d e t h e f o l l o w i n g f a c t o r y recommended s p a r e p a r t s ,
one (1) s e t f o r e a c h pump s u p p l i e d c o n s i s t i n g o f :

1. Two (2) Discs


2. Two (2) Trunnions
3. One (1) Complete s e t o f g a s k e t s
4. One (1) Clack valve

B The pump manufacturer shall supply a universal,


a d j u s t a b l e t o o l t o a i d i n d i s c removal.

2.08 FINISHES

A. A l l c a s t i r o n a n d c a r b o n s t e e l c o m p o n e n t s s h a l l be
f i n i s h e d with manufacturers standard i n d u s t r i a l grade
p r i m e r 2 - 3 m i l s DFT s u i t a b l e f o r m u l t i p l e t o p c o a t
finishes. The t o p c o a t s h a l l be i n d u s t r i a l enamel 2 -
3 m i l s DFT.

B. A l l s t a i n l e s s s t e e l and aluminum s u r f a c e s w i l l remain


unpainted. A l l w e l d s p l a t t e r s h a l l be removed a n d a l l
w e l d s g r o u n d smooth f o r a n e a t a p p e a r a n c e .

PART 3: EXECUTION

3.01 F I E L D REPRESENTATIVES SERVICES

A. The e q u i p m e n t m a n u f a c t u r e r s h a l l f u r n i s h a q u a l i f i e d
field service representative f o r t h e purpose to
inspect t h e equipment after installation and t o
supervise i t s i n i t i a l operation. The m a n u f a c t u r e r ' s
representative shall inspect the i n s t a l l a t i o n and
s h a l l p r o v i d e a w r i t t e n c e r t i f i c a t i o n t h a t t h e pump i s
installed in accordance with the manufacturers
requirements. I n a d d i t i o n t o t h e time r e q u i r e d t o
verify pump installation the following shall be
provided:

1. 1 man-day f o r t h e c l a s s r o o m services
2. 1 man-day f o r s t a r t - u p

11315-8 2 2 0 / 2 0 1 2 - 0 1 , 02
3.02 INSTALLATION

A. Install a l l items i n accordance with the printed


instructions o f the manufacturer, as i n d i c a t e d and
specified.

B. Dowel t o frame after alignment i n the f i e l d to


f a c i l i t a t e realignment a f t e r disassembly.

C. I n s t a l l and a l i g n on a c o n c r e t e pad as s p e c i f i e d i n
the drawings.

D. Brace a l l p i p i n g a t s u c t i o n and d i s c h a r g e c o n n e c t i o n s
t o w i t h s t a n d a l l shock l o a d s and v i b r a t i o n .

3.03 ACCEPTANCE TESTS

A. Furnish labor, piping, equipment and m a t e r i a l f o r


conducting the tests.

B. G i v e e a c h pump a r u n n i n g t e s t i n t h e p r e s e n c e o f OWNER
demonstrating i t s a b i l i t y t o operate without v i b r a t i o n
or o v e r h e a t i n g and d e l i v e r i t s r a t e d c a p a c i t y under
s p e c i f i e d c o n d i t i o n s . S p e c i f i c a l l y t h e f o l l o w i n g items
s h a l l be m e a s u r e d a t f i v e (5) p o i n t s o v e r t h e e n t i r e
o p e r a t i n g range:

1. D i s c h a r g e Head
2. S u c t i o n Head
3. Capacity
4. Pump S p e e d
5. Amperage draw

C. Correct a l l defects or replace defective equipment,


revealed and noted during tests. Make necessary
adjustments a t t h e time o f t e s t s a t t h e expense o f
contractor.

D. Repeat t e s t s i f n e c e s s a r y t o o b t a i n r e s u l t s acceptable
t o OWNER.

End of Section

11315-9 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

11315-10 220/2012-01,
02
SECTION 11333

I N L I N E SEWAGE GRINDER

PART 1: GENERAL

1.01 SUMMARY

A. This section of the s p e c i f i c a t i o n describes the i n l i n e


sewage g r i n d e r and motor c o n t r o l l e r that s h a l l be
p r o v i d e d under t h i s c o n t r a c t .

B. The e q u i p m e n t shall be i n s t a l l e d as shown on t h e


plans, as recommended by the supplier, and i n
c o m p l i a n c e w i t h a l l OSHA, l o c a l , s t a t e , and f e d e r a l
codes and r e g u l a t i o n s .

1.02 REFERENCES

A. G r i n d e r s h a l l , as a p p l i c a b l e , meet t h e r e q u i r e m e n t s o f
the f o l l o w i n g i n d u s t r y standards:

1. American S o c i e t y f o rTesting and M a t e r i a l s (ASTM)


A36: C a r b o n S t e e l P l a t e

2. American S o c i e t y f o r T e s t i n g and M a t e r i a l s (ASTM)


A536-84: F e r r i t i c D u c t i l e I r o n C a s t i n g s

3. American S o c i e t y f o rTesting and M a t e r i a l s (ASTM)


A48-83: Grey I r o n C a s t i n g

4. American S o c i e t y f o rTesting and M a t e r i a l s (ASTM)


A743 S t a i n l e s s S t e e l C a s t i n g

5. American National Standards Institute (ANSI)


B 1 6 . 4 2 - 1 9 7 9 , C l a s s 150 F l a n g e s

6. American Iron and Steel Institute (AISI) 303


Stainless Steel

7. American Iron and Steel Institute (AISI) 304


Stainless Steel

8. American Iron and Steel Institute (AISI) 316


Stainless Steel

11333-1 220/2012-01, 02
9. A m e r i c a n I r o n and S t e e l Institute (AISI) 4130
Heat T r e a t e d A l l o y S t e e l

10. A m e r i c a n I r o n and S t e e l Institute (AISI) 4140


Heat T r e a t e d A l l o y S t e e l

11. A m e r i c a n I r o n and S t e e l Institute (AISI) 8620


Heat T r e a t e d A l l o y S t e e l

12. A m e r i c a n I r o n and Steel Institute (AISI) 17-4


Stainless Steel

13. S o c i e t y of Automotive Engineers (SAE) 660 Bearing


Bronze

1. 03 SUBMITTALS

A. Shop D r a w i n g s

1. S u p p l i e r s h a l l submit shop drawings i n a c c o r d a n c e


w i t h S e c t i o n 01300. Shop d r a w i n g s shall include
equipment descriptions, specifications,
d i m e n s i o n a l and a s s e m b l y d r a w i n g s , parts lists,
and j o b s p e c i f i c d r a w i n g s .

B. Closeout Submittals

1. S u p p l i e r s h a l l s u b m i t t h r e e s e t s o f O p e r a t i o n and
M a i n t e n a n c e m a n u a l s . The m a n u a l s s h a l l i n c l u d e
equipment descriptions, operating instructions,
drawings, t r o u b l e s h o o t t e c h n i q u e s , a recommended
maintenance schedule, and the recommended
lubricants.

1.04 QUALITY ASSURANCE

A. Qualifications

1. Q u a l i f i e d s u p p l i e r s s h a l l have a minimum 5 y e a r s
experience at manufacturing, support systems,
t w o - s h a f t e d g r i n d i n g e q u i p m e n t and m o t o r c o n t r o l s
w i t h a minimum o f 400 i n s t a l l a t i o n s w i t h s i m i l a r
e q u i p m e n t . S u p p l i e r s h a l l p r o v i d e a l i s t o f names
and d a t e s o f i n s t a l l a t i o n s f o r v e r i f i c a t i o n by
t h e E n g i n e e r o f Owner's R e p r e s e n t a t i v e .

11333-2 2 2 0 / 2 0 1 2 - 0 1 , 02
B. Regulatory R e q u i r e m e n t s : Motor c o n t r o l l e r s s h a l l , as
applicable, meet t h e r e q u i r e m e n t s o f t h e f o l l o w i n g
Regulatory Agencies.

1. National Electrical Manufacturer's Association


(NEMA) S t a n d a r d s

2. National Electric Code (NEC)

3. Underwriters Laboratory (UL a n d cUL)

1.05 DELIVERY, STORAGE AND HANDLING

A. The equipment shall be packaged in containers


c o n s t r u c t e d f o r n o r m a l s h i p p i n g , h a n d l i n g and s t o r a g e .

B. The c o n t a i n e r s s h a l l provide adequate p r o t e c t i o n f o r


the equipment i n a dry indoor environment between
0
+40°F(+4.5°C) and 100 F(+37.8°C) until time f o r
installation.

1.06 I D E N T I F I C A T I O N

A. Each u n i t o f equipment s h a l l be i d e n t i f i e d with a


c o r r o s i o n r e s i s t a n t nameplate, s e c u r e l y a f f i x e d i n a
c o n s p i c u o u s p l a c e . Nameplate i n f o r m a t i o n s h a l l i n c l u d e
equipment model number, serial number, supplier's
name, and l o c a t i o n .

PART 2: PRODUCTS

2.01 MANUFACTURERS

A. S u p p o r t s y s t e m , g r i n d e r , a n d m o t o r c o n t r o l l e r s h a l l be
i n c o m p l i a n c e w i t h t h e s e s p e c i f i c a t i o n s and p l a n s and
shall be supplied by one of the following
manufacturers:

1. JWC Environmental® M u f f i n Monster® g r i n d e r m o d e l


No. 30004T-1204, r a t e d f o r 400 GPM w i t h a maximum
1 foot pressure l o s s , 4" f l a n g e c o n n e c t i o n s and
t o t a l l y e n c l o s e d f a n c o o l e d motor.

2. Approved equal

B. The m a n u f a c t u r e r must c e r t i f y t h a t t h e u n i t c a n be
returned f o r maintenance t o the f a c t o r y or a l o c a l

11333-3 2 2 0 / 2 0 1 2 - 0 1 , 02
repair facility. The certification shall include a
statement that there will be no c h a r g e for repair
labor.

2.02 GRINDER

A. GENERAL

1. The grinder shall include cutters, spacers,


s h a f t s , b e a r i n g s a n d s e a l s , c o v e r s , r e d u c e r , and
motor.

2. The g r i n d e r s h a l l r e d u c e o r s h r e d i n f l u e n t s o l i d s
for p r o t e c t i o n o f downstream equipment. The
g r i n d e r s h a l l be two s h a f t e d d e s i g n c o n s i s t i n g o f
individual c u t t e r s and s p a c e r s . The grinder
shall have a single piece m a i n body housing
c o n s i s t i n g o f p i p e f l a n g e s and i n s p e c t i o n p o r t s .
C u t t e r c a r t r i d g e s h a l l be r e m o v a b l e w i t h t h e m a i n
body h o u s i n g remaining i n situ. The g r i n d e r
shall have motor and speed r e d u c e r for cutter
drive.

B. COMPONENTS

1. I n d i v i d u a l C u t t e r s and Spacers

a. The c u t t i n g s t a c k shall be a n o m i n a l height


o f 12 i n c h e s .

b. C u t t e r s s h a l l be h e a t t r e a t e d t o p r o d u c e a
h a r d n e s s o f 60-65 R o c k w e l l C a n d s h a l l be an
individual disk constructed of AISI 8620
a l l o y s t e e l s u r f a c e ground t o t h i c k n e s s o f
.310-inches +.000/-.001.

c. Cutters shall have 11 cam s h a p e d teeth.


T o o t h h e i g h t s h a l l n o t be g r e a t e r t h a n H-
i n c h above t h e r o o t d i a m e t e r o f t h e c u t t e r .
OD s h a l l be 4 . 7 1 - i n c h e s .

d. C u t t e r spacers s h a l l have a smooth o u t s i d e


diameter with no tooth profiles. The
spacers shall have a hardness of 34-38
R o c k w e l l C a n d s h a l l be a n i n d i v i d u a l d i s k
c o n s t r u c t e d o f A I S I 8620 a l l o y s t e e l s u r f a c e

11333-4 2 2 0 / 2 0 1 2 - 0 1 , 02
ground t o a thickness of .319-inches +.001/-
. 000.

2. SHAFTS

a. Grinder d r i v e and driven shafts shall be


made o f 4140 h e a t t r e a t e d h e x a g o n s t e e l w i t h
a t e n s i l e s t r e n g t h r a t i n g of not l e s s t h a n
149,000 p s i (1,027 kPa) h a r d e n e d t o 38-42
R o c k w e l l C.

b. Each h e x a g o n a l s h a f t s h a l l measure a n o m i n a l
2 i n c h e s (51 mm) a c r o s s p a r a l l e l s u r f a c e s .

3. INTERMEDIATE SHAFT SUPPORT

a. I n t e r m e d i a t e s h a f t s u p p o r t s h a l l be provided
i n the center of the c u t t e r stack.

b. The i n t e r m e d i a t e s h a f t s u p p o r t s h a l l p r o v i d e
a d d i t i o n a l support f o r h e a v i e r than normal
i n f l u e n t g r i n d e r demand l o a d s and p r o t e c t i o n
f o r the s e a l assemblies.

c. The intermediate shaft support shall be


constructed o f ASTM A743 s t a i n l e s s steel,
AISI 17-4 stainless steel and SAE 660
bearing bronze.

4. SHAFT BEARINGS AND SEALS

a. The m e c h a n i c a l s e a l s h a l l be r a t e d a t 90 psi
c o n t i n u o u s d u t y by t h e s e a l s u p p l i e r .

b. S e a l c a r t r i d g e s s h a l l not require flushing.

c. The radial and axial loads of the cutter


s h a f t s and c o i l drum s t u b s h a f t s s h a l l be
b o r n e by s e a l e d , o v e r s i z e d , d e e p - g r o o v e b a l l
b e a r i n g s a t e a c h end.

d. Dynamic and r o t a t i n g s e a l faces shall be


tungsten c a r b i d e w i t h 6% n i c k e l b i n d e r . .

e. F a c e m a t e r i a l s s h a l l be of tungsten carbide.

f. O - r i n g s s h a l l be made o f Buna-N elastomers.

11333-5 220/2012-01, 02
HOUSINGS AND COVERS

a. G r i n d e r h o u s i n g s s h a l l be o f c a s t A 536-84
ductile iron with a cast-in-place flow
deflector, designed t o p r o t e c t the bushings
while guiding particles directly into the
c u t t i n g chamber.

b. Top c o v e r s a n d i n s p e c t i o n p o r t s shall be A
536-84 d u c t i l e i r o n .

c. Main body housing shall have i n l e t and


o u t l e t f l a n g e s w i t h b o l t p a t t e r n machined t o
4" p i p e f l a n g e s i z e .

d. M a i n body h o u s i n g s h a l l have integral side


wall deflectors to direct solids into
cutters.

e. Inspection port covers shall be on b o t h


i n l e t and o u t l e t s i d e s o f main body housing.

f. End h o u s i n g shall have integral bushing


d e f l e c t o r s t o guide solids away f r o m seal
cartridges.

SPEED REDUCER

a. R e d u c e r s h a l l be m a n u f a c t u r e d b y Sumitomo
Machinery Corporation of America.

b. Reducer shall be internal planetary


mechanism with trochoidal curved tooth
profile.

c. R e d u c e r s h a l l be a v e r t i c a l l y mounted with
29:1 s i n g l e r e d u c t i o n .

d. R e d u c e r s h a l l be g r e a s e lubricated.

MOTOR

a. Motor shall be manufactured by Baldor


E l e c t r i c Company.

b. M o t o r s h a l l be 3 hp, TEFC, 1725 rpm, 230/460


v o l t , 3 p h a s e , 60 Hz

11333-6 2 2 0 / 2 0 1 2 - 0 1 , 02
c. M o t o r s h a l l h a v e a minimum s e r v i c e f a c t o r o f
1.15, 84% minimum e f f i c i e n c y f a c t o r a t full
l o a d , minimum 82% power f a c t o r a t f u l l l o a d .

2.03 MOTOR CONTROLLER(S)

A. GENERAL

1. The c o n t r o l l e r s h a l l provide independent control


of the g r i n d e r .

2. The controller shall be rated for 3 hp, 460


v o l t s , 3 p h a s e , 60Hz.

B. OPERATION

1. The c o n t r o l l e r s h a l l be e q u i p p e d w i t h a GRINDER
ON-OFF/RESET-AUTO three (3) position selector
switch.

a. I n t h e OFF/RESET mode t h e g r i n d e r s h a l l not


r u n . I n t h e ON mode t h e g r i n d e r w i l l r u n .

b. I n t h e AUTO mode t h e g r i n d e r s h a l l s t a r t and


s t o p as c o n t r o l l e d by a r e m o t e l y - l o c a t e d dry
contact.

c. The g r i n d e r s h a l l o n l y be r e s e t by s w i t c h i n g
t h e GRINDER ON-OFF/RESET-AUTO s w i t c h t o t h e
OFF/RESET p o s i t i o n .

C. SAFETY FEATURES

1. When a grinder jam condition occurs in the


g r i n d e r ON o r AUTO mode t h e c o n t r o l l e r s h a l l s t o p
the g r i n d e r , then reverse the g r i n d e r r o t a t i o n to
c l e a r t h e o b s t r u c t i o n . I f t h e jam i s c l e a r e d , t h e
controller shall r e t u r n the grinder to normal
operation. Up t o two (2) additional reversing
cycles (3 times total) may occur within 30
seconds before the c o n t r o l l e r de-energizes the
grinder motor and a c t i v a t e s the grinder fail
i n d i c a t o r and r e l a y .

11333-7 220/2012-01, 02
2. I f a power failure occurs while a grinder i s
running, operation w i l l resume when power i s
restored.

3. I f a power f a i l u r e o c c u r s w h i l e t h e g r i n d e r i s i n
a fail condition the f a i l indicator shall
r e a c t i v a t e when power i s r e s t o r e d .

4. The c o n t r o l l e r s h a l l p r o v i d e o v e r l o a d p r o t e c t i o n
f o r t h e m o t o r t h r o u g h an o v e r l o a d r e l a y mounted
d i r e c t l y on t h e g r i n d e r s t a r t e r .

5. Controller reset shall be from the local panel


controls only.

6. A motor temperature s w i t c h o r thermostat shall be


s u p p l i e d i n t e g r a l t o t h e g r i n d e r motor.

D. COMPONENTS

1. ENCLOSURE

a. E n c l o s u r e s s h a l l be NEMA 4X, f a b r i c a t e d o f
f i b e r g l a s s - r e i n f o r c e d p o l y e s t e r r e s i n s , and
s h a l l be s u i t a b l e f o r w a l l m o u n t i n g . D o o r s
shall have c o r r o s i o n - r e s i s t a n t hinges and
latches.

b. E n c l o s u r e s h a l l house t h e c o n t r o l d e v i c e s ,
r e l a y s , PLC a n d r e v e r s i n g m o t o r s t a r t e r s .

2. CONTROL DEVICES

a. Pilot devices shall be mounted on the


e n c l o s u r e f r o n t panel door.

b. The c o n t r o l l e r s h a l l h a v e i n d i c a t o r lights
f o r POWER ON, RUN, a n d F A I L .

c. Indicator lights shall be LED t y p e pilot


lights. Lamps and t h e s e l e c t o r switches
s h a l l be h e a v y d u t y NEMA 4X t y p e .

d. Control transformer shall be p r o t e c t e d b y


two p r i m a r y f u s e s a n d one s e c o n d a r y f u s e a n d
s h a l l be minimum 130 VA.

11333-8 2 2 0 / 2 0 1 2 - 0 1 , 02
e. R e l a y c o n t a c t s s h a l l be i n c l u d e d f o r GRINDER
RUN and FAIL s i g n a l o u t p u t s . The contact
s h a l l be r a t e d 2 amp, 240 VAC, resistive
load.

f. PLC s h a l l be m a n u f a c t u r e d by P a n a s o n i c and
h a v e a minimum o f 16K o f memory.

g. Current transducer s h a l l be m a n u f a c t u r e d by
V e r i s I n d u s t r i e s and shall have adjustable
s e t p o i n t f r o m 1-135A w i t h 200 ms o r l e s s
response time.

3. MOTOR STARTER

a. Starter shall be a full-voltage reversing


t y p e w i t h 120 v o l t operating c o i l s .

b. Forward and reverse contactors on the


starter shall have both mechanical and
electrical interlocks.

c. O v e r l o a d r e l a y s (OL) s h a l l be a d j u s t a b l e so
that the range s e l e c t e d i n c l u d e s the FLA
(full load amperes) rating and service
factor.

2.04 SOURCE QUALITY CONTROL

A. E a c h g r i n d e r and c o n t r o l l e r s h a l l be factory tested to


ensure s a t i s f a c t o r y o p e r a t i o n .

PART 3: EXECUTION

3.01 INSTALLATION

A. Grinder and m o t o r c o n t r o l l e r s h a l l be installed in


accordance with the supplier's installation
i n s t r u c t i o n s , and i n c o m p l i a n c e w i t h a l l OSHA, l o c a l ,
s t a t e , and f e d e r a l c o d e s and r e g u l a t i o n s .

11333-9 220/2012-01, 02
3.02 F I E L D QUALITY CONTROL

A. Supplier shall provide the s e r v i c e s of a f a c t o r y -


t r a i n e d r e p r e s e n t a t i v e t o check the i n s t a l l a t i o n and
t o s t a r t - u p e a c h g r i n d e r and c o n t r o l l e r . The f a c t o r y
r e p r e s e n t a t i v e s h a l l have c o m p l e t e k n o w l e d g e o f p r o p e r
i n s t a l l a t i o n , o p e r a t i o n , and m a i n t e n a n c e o f equipment
supplied. Representative shall inspect the final
installation and s u p e r v i s e a start-up test of the
equipment.

End of S e c t i o n

11333-10 220/2012-01, 02
SECTION 11347

LIQUID POLYMER PREPARATION AND DOSING UNIT

PART 1: GENERAL

1.01 SCOPE

A. The CONTRACTOR s h a l l furnish and install the


n e c e s s a r y e q u i p m e n t , a c c e s s o r i e s and c o n t r o l s t o
p r o v i d e an o p e r a t i n g l i q u i d p o l y m e r preparation
and d o s i n g u n i t t o s u p p l y p o l y m e r s o l u t i o n t o t h e
flocculation equipment specified under Section
11360. The s u p p l i e r s h a l l p r o v i d e i n s t a l l a t i o n
and s t a r t - u p a s s i s t a n c e t r a i n i n g , g u a r a n t e e t h e
process performance. The Base Bid equipment
s h a l l be f u r n i s h e d by t h e F o u r n i e r Industries,
Inc.

1.02 DESCRIPTION AND DESIGN

A. The P o l y m e r s y s t e m s h a l l be a l i q u i d p o l y m e r f e e d
system which automatically meters, dilutes,
a c t i v a t e s and f e e d s l i q u i d and e m u l s i o n p o l y m e r s
w i t h w a t e r o f c o n c e n t r a t i o n s up t o 50 p e r c e n t .
P o l y m e r p r e p a r a t i o n and d o s i n g u n i t s h a l l i n c l u d e
one (1) p o l y m e r injection f e e d e r and one (1)
p r o p o r t i o n a l water v a l v e to ensure a constant
d i l u t e d polymer c o n c e n t r a t i o n . Polymer s h a l l be
activated i n the mechanical a c t i v a t i o n chamber
and proceed directly to the inlet of the
f l o c c u l a t o r s p e c i f i e d u n d e r S e c t i o n 11360.

B. The s y s t e m s h a l l be c o n t r o l l e d t h r o u g h t h e R o t a r y
P r e s s PLC and t o u c h - s c r e e n HMI s p e c i f i e d under
S e c t i o n 11360 t o d e t e r m i n e d o s i n g r a t e .

C. The s y s t e m s h a l l be s u p p l i e d c o m p l e t e and i n c l u d e
a l l a c c e s s o r y items i n c l u d i n g but not l i m i t e d t o
day t a n k s , p o l y m e r drum pumps, drum m i x e r s and
connection piping, fittings, and tubing and
required valves.

11347-1 220/2012-01, 02
PART 2: PRODUCTS

2.01 POLYMER UNIT

A. L i q u i d Polymer Feeder

1. The liquid polymer feeder shall be


equivalent to model 25280-50-11.V, as
manufactured by F o u r n i e r Industries Inc.
T h e t f o r d M i n e s (Quebec) Canada.

2. The f r a m e o f t h e u n i t s h a l l be constructed
o f 304 s t a i n l e s s s t e e l .

3. The u n i t s h a l l i n c l u d e a w a t e r f l o w s w i t c h
that turns o f f the metering pump when t h e
d i l u t i o n w a t e r f l o w i s u n d e r t h e minimum
requirement and restarts t h e pump when
adequate w a t e r f l o w resumes. The d i l u t i o n
w a t e r c a p a c i t y r a n g e s h a l l be 1 t o 20 gpm o f
f i l t e r e d water.

4. The u n i t s h a l l i n c l u d e a p o l y m e r injection
v a l v e t h a t i s a poppet s t y l e check v a l v e
w i t h q u i c k r e l e a s e p i n f o r easy assembly and
disassembly.

5. Mixing s h a l l be a c c o m p l i s h e d by a staged
h y d r o - m e c h a n i c a l , Vs HP 1750 RPM 90VDC wash-
down d u t y ; PVC b o d y r a t e d t o 100 P S I w i t h
polycarbonate cover f o r viewing stainless
s t e e l i m p e l l e r t o assures that the polymer
activation energy remains adequate as
solution flow changes i r r e s p e c t i v e of
d i l u t i o n water pressure.

6. The polymer pump shall be capable of


supplying 0.03 t o 5 gph o f n e a t p o l y m e r
s u p p l y w i t h a maximum 15 amp 120 VAC power
consumption.

7. The m i x e r s h a f t s e a l s h a l l be a m e c h a n i c a l
seal with f l u s h i n g assembly with On/Off
valve.

11347-2 2 2 0 / 2 0 1 2 - 0 1 , 02
8. The pump c a l i b r a t i o n c y l i n d e r s h a l l be p r e -
piped with an i s o l a t i n g valve to allow
c h e c k i n g o f t h e pump f l o w r a t e .

9. D i l u t i o n f l o w c o n t r o l s h a l l i n c l u d e a manual
r a t e c o n t r o l v a l v e ; primary d i l u t i o n water
f l o w meter (paddle wheel); low d i f f e r e n t i a l
pressure a l a r m ; a n d 0-160 P S I i n l e t w a t e r
p r e s s u r e gauge.

10. The dilution inlet assembly shall be


constructed of schedule 80 PVC p i p e a n d
i n c l u d e a 1" FNTP w a t e r i n l e t connection,
d i l u t i o n w a t e r ON/OFF s o l e n o i d v a l v e , m a n u a l
r a t e c o n t r o l v a l v e , primary d i l u t i o n water
paddle type flow meter, low d i f f e r e n t i a l
p r e s s u r e a l a r m s w i t c h , a n d 0-160 p s i i n l e t
water pressure gauge (stainless steel,
liquid filled).

11. The s o l u t i o n d i s c h a r g e a s s e m b l y s h a l l be
constructed of schedule 80 PVC p i p e a n d
include a 1" FNTP water discharge
c o n n e c t i o n , a n d 0-160 p s i s o l u t i o n d i s c h a r g e
pressure gauge (stainless steel, liquid
filled).

12. Control shall be p r o v i d e d i n t h e main


c o n t r o l panel included i n the Rotary Press
PLC a s s p e c i f i e d u n d e r S e c t i o n 11360.

2.02 ACCESSORIES

A. F r e e S t a n d i n g B u l k S t o r a g e Tank
1. A s h e l f mounted f r e e s t a n d i n g b u l k storage
t a n k s h a l l be p r o v i d e d e q u i v a l e n t t o U.S.
Plastics C o r p I t e m 8807. The t a n k shall
have a capacity o f 35 g a l l o n s , a n d be
c o n s t r u c t e d o f medium d e n s i t y polyethelyne
w i t h U.V. i n h i b i t o r s . Tank w a l l s s h a l l be
t r a n s l u c e n t f o r l e v e l v i e w i n g and equipped
with gallon gradation i n d i c a t o r lines. The
t a n k s h a l l n o t exceed 34" i n l e n g t h and 18"
i n w i d t h a n d i n c l u d e a 5" v e n t e d l i t a n d a
1" b u l k h e a d f i t t i n g f o r an e n d d i s c h a r g e .

B. P o l y m e r Drum Pump

11347-3 2 2 0 / 2 0 1 2 - 0 1 , 02
1. Polymer drum pump s h a l l be an electric
o p e r a t e d drum pump w i t h m o t o r and suction
t u b e , c a p a b l e o f a maximum d i s c h a r g e o f 32
gpm and maximum d i s c h a r g e h e a d o f 36 ft.
e q u i v a l e n t t o D a y t o n Pump m o d e l 1DLP6. The
pump b o d y and w e t t e d m a t e r i a l s s h a l l be 316
s t a i n l e s s s t e e l and s u i t a b l e f o r m o u n t i n g t o
5, 15, 30 and 55 g a l l o n drums. Pump m o t o r
s h a l l n o t e x c e e d 1 HP and be s i n g l e p h a s e ,
be 60 Hz, 110 V.

C. P o r t a b l e P o l y m e r Drum M i x e r
1. P o r t a b l e drum m i x e r s s h a l l be e q u i v a l e n t t o
Series E bung entering drum mixers as
p r o d u c e d by N e p t u n e M i x e r Company. Mixer
shafts shall include folding propellers for
e n t r y and b o t h p i e c e s s h a l l be 316 s t a i n l e s s
steel. M i x e r m o t o r s h a l l n o t e x c e e d H HP
and be TEFC t y p e , s i n g l e p h a s e , 60Hz, 115V.

PART 3: EXECUTION

3.01 F I E L D INSTALLATION SERVICES

A. The e q u i p m e n t s h a l l be installed in accordance


with the supplier's installation instructions,
and i n c o m p l i a n c e w i t h a l l OSHA, local, state,
and f e d e r a l c o d e s and r e g u l a t i o n s .

3.02 F I E L D QUALITY CONTROL

A. S u p p l i e r s h a l l p r o v i d e the s e r v i c e s of a f a c t o r y -
t r a i n e d r e p r e s e n t a t i v e to check the installation
and to start-up the equipment. The factory
representative s h a l l have c o m p l e t e k n o w l e d g e o f
proper i n s t a l l a t i o n , operation, and maintenance
of equipment supplied. Representative shall
i n s p e c t the final i n s t a l l a t i o n and supervise a
start-up test of the equipment. The
representative will also a s s i s t with ensuring
t h a t t h e c o n t r o l s a r e s e t t o o p e r a t e , as o u t l i n e d
i n these s p e c i f i c a t i o n s . A f t e r the c o m p l e t i o n of
start-up, the representative shall submit a
detailed start-up report covering the start-up
p r o c e d u r e s f o l l o w e d , any i s s u e s e n c o u n t e r e d , and
corrective actions taken to solve any such
issues. After a successful start-up operation,

11347-4 220/2012-01, 02
the f i e l d person s h a l l r e t u r n to t h i s site to
provide a 1-day training session with the
o p e r a t i n g p e r s o n n e l as w a r r a n t e d .

3.03 DELIVERY, STORAGE AND HANDLING

A. The e q u i p m e n t , m a t e r i a l , and s p a r e p a r t s s h a l l be
s h i p p e d c o m p l e t e e x c e p t where p a r t i a l disassembly
i s r e q u i r e d by t r a n s p o r t a t i o n r e g u l a t i o n s o r f o r
p r o t e c t i o n of components.

B. S p a r e p a r t s s h a l l be p a c k e d i n c o n t a i n e r s b e a r i n g
l a b e l s c l e a r l y d e s i g n a t i n g c o n t e n t s and p i e c e s o f
equipment f o r which they are i n t e n d e d .

C. The CONTRACTOR s h a l l u n l o a d , s t o r e and safeguard


equipment, materials, and spare parts in
a c c o r d a n c e w i t h MANUFACTURERS r e c o m m e n d a t i o n s .

3.04 OPERATION & MAINTENANCE MANUAL

A. S u p p l y a c o m p l e t e d e t a i l e d O&M m a n u a l f o r the
e q u i p m e n t and c o m p o n e n t s s u p p l i e d . The O&M M a n u a l
s h a l l meet t h e f o l l o w i n g minimum r e q u i r e m e n t s :

1. Warranty Information
2. G e n e r a l Pump I n f o r m a t i o n
3. Installation Information
4. Operation Information
5. Maintenance Requirements
6. Repair Parts L i s t

B. A minimum o f s i x (6) h a r d copies of the O&M


M a n u a l s h a l l be p r o v i d e d i n a d d i t i o n t o one (1)
e l e c t r o n i c format copy.

3.05 WARRANTY

A. The m a n u f a c t u r e r s h a l l w a r r a n t t h a t a l l E q u i p m e n t
shall be free of defects caused by faulty
m a t e r i a l o r w o r k m a n s h i p and s h a l l r e p l a c e those
p a r t s f o r a p e r i o d o f one (18) months f r o m t h e
date of s u b s t a n t i a l completion.

B. The e q u i p m e n t s h a l l be u n d e r w a r r a n t y t o be f r e e
from defects in workmanship, design and
materials. I f any p a r t o f t h e e q u i p m e n t s h o u l d
fail during the warranty period, i t shall be

11347-5 220/2012-01, 02
r e p l a c e d a t no e x p e n s e t o t h e OWNER.

End o f S e c t i o n

11347-6 220/2012-01, 02
SECTION 11360

ROTARY PRESS

PART 1: GENERAL

1.01 SCOPE OF WORK

A. The CONTRACTOR shall provide all plant, labor, tools,


equipment and services required to furnish and install
a Rotary Press. The Rotary Press, commercial model,
shall be supplied with six (6) channels. Each channel
having a diameter of 36 inches. Flocculated sludge is
fed at a low, constant pressure not exceeding 7 PSI
into the channel where it is dewatered.

B. A Rotary Press comprises at least the following


components: Drive System, Dewatering Channels, Rotary
Press Base, Cake Chute Outlets, Control Panel.

C. The base bid Fournier Industries Inc. Rotary Press


System Commercial Version Model No. 6-900/6000CV
furnished under this Contract shall comply with the
following specifications which are based upon time
proven design. The principal of operation is simple.
Sludge is fed into a rectangular channel, and rotated
between two parallel revolving stainless steel chrome
plated screens. The filtrate passes through the
screens as the flocculated sludge advances within the
channel. The sludge continues to dewater as it travels
around the channel, forming a cake near the outlet
side of the Press. The frictional force of the slow
moving screens, coupled with the controlled outlet
restriction, results in the extrusion of a very dry
cake.

D. The CONTRACTOR shall provide the base bid Rotary Press


System equipment and services as follows:

1. One (1) Rotary Press Model No. 6-900/6000CV.


2. One (1) Flocculator
3. One (1) Lot of piping between flocculator and
rotary press, complete with sludge sampler.
4. One (1) Sludge flow meter.
5. One (1) Polymer flow meter.
6. One (1) Filtrate Collector pipe.
7. Six (6) Cake chute.

11360-1 220/2012-01, 02
8. Six (6) Wash water solenoids for automatic wash
sequence.
9. Six (6) Cake sensors for safe unattended
operation.
10. Two (2) 2-way air actuated valves for automatic
sludge re-circulation.
11. One (1) NEMA 12 Control Panel c/w PLC Allen
Bradley Micrologix & Pro-Face 6 inch touch screen
HMI, and VFD’s for the rotary press motor,
flocculator, screw conveyor, and liquid polymer
preparation and dosing unit.
12. One (1) pressure sensor and one (1) pressure
transmitter.
13. One (1) air compressor complete with micro
filtration and mist eliminator for instrument –
quality air.
14. On site start-up, commissioning, training and
performance testing assistance for a total of 64
man-hours, including 2 trips to the job site.
15. One lot of Shop Drawings and O&M.

1.02 ALTERNATE EQUIPMENT

A. No equipment shall be supplied by any manufacturer not


regularly engaged in the manufacturing and production
of municipal wastewater sludge dewatering equipment.
To demonstrate the Bidder’s qualifications to furnish
the Rotary Press and ancillary equipment, within five
days of the Owner’s request, the Bidder shall submit
written evidence that their firm has been regularly
engaged in the design, fabrication, testing, start-up
and service of full scale Rotary Presses for a period
of not less than seven (7) years and has no fewer than
seven (7) installations on similarly-sized municipal
wastewater treatment facilities that have been in
operation for at least five (5) years. The term
"installations" shall mean individual
projects/contracts. Multiple equipment units for a
project will be considered as one (1) installation
toward meeting the experience requirements.
Installations shall be only those in the United
States.

B. The alternate bid manufacturer and Contractor shall


absorb all costs associated with changes in layout,
piping, controls, electrical wiring, etc. (including
engineering costs) if the alternate bid manufacturer
is accepted.

11360-2 220/2012-01, 02
C. Field Performance testing shall be performed at the
WWTP pursuant to the terms presented in Section 3.01-
B.

1.03 SHOP DRAWINGS

A. The Contractor shall furnish to the Engineer shop


drawings for review and approval. The Contractor shall
furnish the shop drawing submittals in compliance with
the Project Specifications Section 01300.

B. Mechanical submittals shall include at least the


following:

1. Certified shop and erection drawings showing all


important details of construction, sludge feed,
wash water, high pressure air, and drainage
connections, wiring diagrams, itemized motor
horsepower, dimensions and anchor bolts.
2. Descriptive literature, bulletins, and/or
catalogs of the equipment.
3. Data on the characteristics, features, and
performance of the equipment.
4. The total weight of the equipment including the
weight of the single largest item.
5. A complete total bill of materials for all
equipment.
6. List of recommended spare parts

C. Electrical submittals shall include at least the


following:

1. Electrical Schematics, panel layouts, point-to-


point I/O (input/output) wiring diagrams, control
panel network diagram, instrumentation sheets,
and product data sheets for electrical equipments
being supplied by the Rotary Press® manufacturer.
2. A complete total bill of materials for all
equipment.

PART 2: PRODUCT

2.01 ROTARY PRESS SYSTEM

A. DRIVE SYSTEM

1. Speed Reducer: The speed reducer will be a foot


mounted type with spiral bevel and helical gears.

11360-3 220/2012-01, 02
The speed reducer will be fabricated according to
ANSI/AGMA 6010 standard with a cast iron housing.
The bevel gears will have a minimum of AGMA
quality of 9 and the helical gears a minimum of
AGMA 10. Output shaft will be made of steel with
a minimum yield of 59000 PSI. Output shaft will
have a minimum diameter of 6-3/16”. The speed
reducer will be mounted on a steel base and shall
be epoxy painted (see Paragraph 2.01-G
Miscellaneous for painting). No parts of the
speed reducer, including gearbox seals will be in
direct contact with either the sludge, filtrate
or cake. The output seal will be an integral
part of the speed reducer housing; there will be
no bolt-on output cover to cause leakage, shaft
or gear misalignment.

2. Motor: The electric motor will be 60 Hz, 3 PH,


1800 RPM totally enclosed, TEFC, 20 HP, "C"
flange, high efficiency, service factor 1.15,
insulation "F" class, design "B". Motor voltage
shall be 480VAC. The electrical motor is directly
coupled to the speed reducer.

B. DEWATERING CHANNELS

1. The dewatering channel of the Rotary Press will


be mounted on the gear reducer output shaft. Each
channel will be an independent self-contained
modular unit which can be interchanged with other
Rotary Presses of the same model. The low-speed
shaft seal of the speed reducer will, in no way,
act as a filtrate seal for the dewatering
channel.

2. Each channel will be numbered with a plastic


laminated plate. Except for filtration elements,
the channel will be made of painted carbon steel
(see Paragraph 2.01-G for painting).

3. Each channel will consist of:

a. Filtration elements: The filtration elements


will be made of 316 stainless steel and be
hard chrome plated for wear resistance. The
filtration elements will be a non-clogging
design which does not require wash water
during operation.

11360-4 220/2012-01, 02
b. Scrapers: To clean the filtration elements,
each channel will be equipped with six (6)
stainless steel scrapers.

c. Filtration wheels: The wheels will be made of


cast iron ASTM A48 Class 40. The casting
will have wall sections with a minimum
thickness of 1/2”, so designed to withstand
internal pressures of up to 300 PSI. The
surface preparation and painting will be as
defined in Paragraph 2.01-G. Contact
surfaces for the seals will be made from
polished stainless steel 316L and have a
surface finish from 16 to 32 RMS.
d. Deflector: Deflector will be fabricated from
a molybdenum disulphide-filled nylon.
e. Fiberglass gland covers, bushings and seals:

1) The gland covers will be made from 1/4"


thick minimum fiberglass with a minimum
of 3 to 6 layers depending on the cover
section. This cover will be used to
compress the UHMW gland cover seal
between the housing and filtration
wheel. The cover will have an outlet
in it lower section to drain the
filtrate.

2) Two (2) UHMW bushings will guide the


gland cover on the filtration wheel.
Sealing will be assured by three (3)
"O-rings", two (2) between bushings and
the filtration wheel, and one (1)
between the gland cover and the
housing.

f. Housing: Each housing is made from 5/8”


thick steel plate. Housing is supported
only by the drive shaft of the gear reducer,
lateral movement on the shaft is restricted
by a torque arm, connecting the channel
housing to the gear reducer base support.
Each housing is interchangeable with other
Rotary Presses of the same series.

g. Wash System: The wash system will be


provided for use as a daily cleaning of the

11360-5 220/2012-01, 02
inside of the channel(s) and the outside of
the filtration wheel(s).

1) One (1) wash manifold is located inside


the channel at the sludge inlet. This
manifold is made of a stainless steel
tubing assembly, mounted with twenty-
eight (28) flush type stainless steel
sprinklers.
2) One (1) set of two (2) manifolds (one
set for each filtration wheel)
consisting of four (4) sprinklers is
located in between the filtration
wheels and the gland covers. Each
manifold is made of stainless steel
fittings and brass flat jet sprinklers.
3) For maintenance purposes, the manifold
assembly is assembled to a mounting
plate bolted and sealed to the gland
cover. All sets of nozzles detach from
the water supply using a quick
disconnect system for easier
maintenance.
4) The system will be equipped with a
check valve to prevent the back flow of
sludge into the wash system.

h. Filtrate Collector: Each channel will be


equipped with a removable filtrate
collector. Filtrate collector will be made
of low linear density polyethylene (LLDPE).
Filtrate outlet connection will be 7.5" dia.
Each filtrate collector will include two (2)
sampling ports to sample filtrate. Sampling
port will be closed by a removable plug.

i. Filtrate collector manifold: Each filtrate


collector will be piped to a manifold.
Manifold will be made with Sch. 40, 6" dia.
PVC piping. Manifold outlet will be
equipped with a 90 degree elbow.

C. ROTARY PRESS BASE

1. The base will be fabricated from bend 3/8" thick


steel plate. Base will be a close shape to
optimize rigidity and spread the load evenly to
the supporting floor. Anti rotation device

11360-6 220/2012-01, 02
fixations are integrated to the base to
facilitate the installation.

D. CAKE OUTLET CHUTES

1. Every cake outlet will have a chute with an


inspection door. The chute will be made in low
linear density polyethylene (LLDPE). A hole for
mounting of a cake sensor is provided for this
purpose.

E. FLOCCULATOR

1. The flocculator model 05-300-900 will be designed


with a tank capacity of 17 gallons and for 100
PSI (690 kPa) pressure and a maximum temperature
of 140 °F. The body and bolted cover will be
fabricated of painted carbon steel. The
thickness of the body will be 3/8". The
flocculator inlet manifold will be made of
stainless steel. Top cover plate will be
fabricated from 1-1/4" mild steel plate. Three
lifting lugs will be supplied to facilitate
handling.

2. The agitator will be variable speed and driven by


a gear motor, helical type, hollow shaft, Nord
Gear model SK0282. Hollow shaft will be 1-3/16"
dia., 4.03 to 1 ratio, 1 HP energy efficient
motor, 1750 RPM, 3 PH, 60 Hz, 480VAC Voltage,
continuous duty, Insulation class F, CSA, CE & UL
approved.

3. The seal at the agitator shaft and the


flocculator cover will consist of two (2) lip
seal contacts with grease cavity in between. A
grease fitting will allow the cavity to be
lubricated. The shaft seal wear sleeve will be
fabricated from stainless steel. The wear sleeve
will be polished to a surface finish of 16 rms
and will be hardened by nitriding.

4. The flocculator will be fabricated from carbon


steel and painted (inside and outside), as
described in Section 2.01-G.

5. The flocculator will have the following


connections:

11360-7 220/2012-01, 02
a. Sludge inlet
b. Sludge outlet
c. Pressure sensor fitting (Ref.: Press inlet
pressure)
d. Wash water connection
e. Polymer connection
f. Air purge

6. The sludge inlet and outlet connections will be 3


inches diameter with machine groove to adapt type
77 Victaulic coupling or equivalent.

7. Threaded connections for service and


instrumentation will be located on the inlet
manifold of the flocculator.

8. The flocculator will be equipped with an air


breather. The air breather will be located at
the top of the flocculator and hook up to the
potable water line for occasional back wash and
to the drain line to collect any sludge leak.
Breather will be made of PVC.

F. FEED MANIFOLD

1. Pipping: For flocculated sludge the piping


between the flocculator and the Rotary Press will
be made of schedule 10, 316 stainless steel. The
feed manifold and other accessories will be
tested in the shop at 100 PSI hydrostatic
pressure.

2. Pipe fittings: The pipe fittings will be grooved


end type as described below:

a. On the lines less than 10 feet long: Style


77 Victaulic joints or equivalent;
b. On the lines more than 10 feet long: Style
07 "Zero Flex" Victaulic joints or
equivalent;
c. Flange-to-flange joints: Style 741 "Vic-
flange" or equivalent;
d. For butt or field adjust joint coupling, the
Victaulic style 99 "Roust-A-Bout" or
equivalent.

11360-8 220/2012-01, 02
3. Valves and accessories: Sludge feeding and
recirculation valve - Two pneumatically-actuated
valves will be installed on the sludge line
between the rotary press and the flocculator.
These feed and recirculation valves will be two-
way ball valve type.

a. Size diameter: 3 inches dia.


b. End connection: ANSI 125# Flanged
c. Body material & facing: Painted cast iron
d. Ball: Teflon fuse ball
e. Shaft: Stainless steel
f. Seat type: PTFE
g. Actuator: Pneumatic double acting
1) 2-pistons design on geared shaft
2) Starting torque at 80 PSI : 868 lbs in
h. Position indicator: NEMA 4X
1) Visual indicator of position
2) SPDT limit switches
3) Watertight
i. Solenoid valve : 24 VDC, five ways
1) NEMA 4X
2) Anodized aluminum body
3) Manual override

4. Isolation and Process valve - All valve(s) will


be compatible with the nominal operating
pressures of the different systems and will be
designed to resist the operating temperatures and
the contained fluids. The valves will be of
equal diameter as the piping except where
indicated otherwise.

5. At the inlet of each channel, a shut-off valve


will be supplied. The valve will be ball type
with the following characteristics:

a. Valve type: Full port


b. Nominal size: 3“ dia.
c. Body material: Painted cast iron
d. End connection: ANSI 150# flanged
e. Ball material: Cast iron/Teflon-fused
f. Seat: R-PTFE
g. Actuator: Lever

6. All other valves other than the one above will be


ball valve, type full port, SS316 body, PTFE

11360-9 220/2012-01, 02
seat. Acceptable manufacturers are American
Valve, C.F.F., Trueline, H&P or equivalent.

7. Wash water valve: For automatic control purposes,


a pneumatic actuator with a 5-way solenoid valve
will be installed to control the wash water valve
to each individual channel. Valves and actuator
will have the following characteristics:

Supplier: Actuator and 5/2 Festo or approved


valve: equivalent
Ball valve: C.F.F.: SS-3DM
Model: DRE-4-1-FS-24-ASG
Type: Full port ball valve / spring return
pneumatic actuator / 5/2 solenoid valve
Process connection: 1" NPT
Air connection: G1/4
Orifice size: 1" (Full port)
Maximum valve pressure
rating : 1000 PSI
Maximum air pressure: 145 PSI
Minimum air pressure: 90 PSI
Maximum temperature rating: 450 deg. F
Electrical connection: DIN connection
Insulation IP65
Electrical supply: 24 Volts DC
Coil: 4.5 W
Body: Actuator: Aluminum anodised
Solenoid: Die cast aluminum, anodised
Ball valve: 316 Stainless steel
Feature Manual override

8. Polymer check valve: A stainless steel check


valve will be installed on the polymer line to
prevent sludge from entering the polymer feed
line. The check valve will start to open at 0.5
psig and will be fully opened at 1.0 psig. The
valve will be spring assisted for silent closing
and minimizing the effect of water hammer. The
valve temperature limit will be -20 °F to 400 °F.
The model will be SC600TSSSSM from IFC, 1” NPT.
11360-10 220/2012-01, 02
9. Flocculated sludge sampler: A flocculated sludge
sampler will be supplied. The device will consist
of a transparent PVC tube to inspect the texture
of the flocculated sludge. A vent and a sludge
inlet valve will allow filling and draining the
sampler without dismantling or adding any pipes,
tubes or plugs. The sampler is easily removable
for maintenance.

a. 2” stainless steel isolating valves will be


installed to isolate, drain or sample
sludge;
b. 3/4” wash and vent stainless steel valves
will be supplied.

G. AIR COMPRESSOR AND FILTER

1. An air compressor shall be supplied that operates


on 480VAC, 3-phase, 60 Hz and utilizes an
internal pressure switch to operate the air
compressor’s internal motor starter.

2. The compressor shall be equivalent to Quincy


Model QT54-3-60V/460 with a capacity of 9.2 SCFM
at 175 psig complete with intake filters.

3. The compressor shall be dual stage, with cast


iron crank case/cylinders and have a totally
enclosed belt guard. Lubrication shall be
performed using a positive splash system.

4. The tank shall be a vertical ASME coded tank,


with a capacity of 60 gallons and included a
manual drain.

H. MISCELLANEOUS

1. Painting and Protection

a. Painting and protection for equipment and


steel piping as follows:

1) Surface preparation - Near white blast


cleaning according to SSPC-SP10 for the
equipments; Pickling SSPC-SP8 for the
piping.

11360-11 220/2012-01, 02
2) Primer:

a) Type: Epoxy Resin (high built)


Carboguard 893; Note: According
to the ONGC-1 GP165A Standard (US
equivalent Standard SSPC Paint No.
22)
b) Dry thickness: 6 mls min.

3) Finish coat

a) Type: Polyurethane
b) Color : Glass Shield Blue #
2862044 Carbothane 134HG blue
c) Dry thickness: 1.5 mls by layer
(2 layers)= 3 mls min.
d) Total system thickness: 9 mls min.

b. Painting and protection for all wetted parts


shall be as follows:

1) Surface preparation - Near white blast


cleaning according to SSPC-SP10
2) Primer
a) Type: Epoxy Resin (high built)
Plasite # 7122; Note: According
to the ONGC-1 GP165A Standard (US
equivalent Standard SSPC-Paint No.
22)
b) Dry thickness: 9 mls min.

c. The surfaces in contact with feed sludge,


filtrates and cake will also be painted
except when those surfaces are made out of
stainless steel or polymer based product.

I. MATERIALS:

1. The steel used in the construction will meet the


following standards:

a. Tubing: G40.21 44W (US equivalent ASTM


A-500)
b. Structural shape: G40.21 44W (US
equivalent ASTM A-572)
c. Plate: G40.21 44W (US equivalent ASTM
A-36)
d. Sheet: ASTM A569

11360-12 220/2012-01, 02
e. Shaft: ANSI-1045
f. Stainless steel: ANSI 304, ANSI 316

J. SPECIAL TOOLS

1. Special maintenance tools will be supplied. Those


will include a shaft extension device, shaft
cover support, torque wrench and lifting bolt for
wheel and housing. The special maintenance tools
will be delivered into a steel case.

K. FASTENERS

1. All fasteners to be used will be made according


the ANSI/ASME B18 standards.

2. Except if otherwise noted, ASTM F738M stainless


steel bolts and ASTM F836M stainless steel nuts
(property class A1-50 for both, or equal) will be
used for all wetted parts and the following
assemblies:

a. Channel housings
b. Gland covers to channel housing
c. Filtrate collector to channel housing
d. Filtration wheels to the inner spacer
e. Scraper blades to outer spacer
f. Wash water system support to gland cover
g. Deflector
h. Actuator support
i. Speed reducer output shaft to its cap plate
j. Identification plates
3. Except if otherwise noted, ASTM F568M steel
plated bolts and ASTM F563M steel plated nuts
(property class 4.6 or equal) will be used for
bolting the following assemblies:

a. Interior bushing to the gland cover hub


b. Actuator support to the channel assembly
c. Channel sludge inlet to the channel housing
d. Anti-rotation plate to the channel housing
e. Channel housings to outer spacers
f. Lifting devices to the channels
g. Speed reducer to reducer base
h. Motor bell housing to the speed reducer
input
i. Input and output flocculator piping
j. Flocculator

11360-13 220/2012-01, 02
L. WELDING

1. All the welding will be performed under the AWS


Standard, CSA Standard, or equivalent.

M. NOISE LEVEL

1. The noise level of each of the equipments will


not exceed 75 dBA measured at three (3) feet from
the source.

N. INTERCHANGEABILITY

1. All parts from press or from channel will be


interchangeable with another.

2.02 INSTRUMENTATION AND CONTROL

A. Basic principle of operation

1. The dewatering unit will consist of one (1)


rotary press with its flocculator, along with
control devices necessary to maintain an adequate
proportion of flow and pressure, resulting in an
uniform feed of sludge and diluted polymer to the
press.

2. The feed sludge is pumped to the flocculator as


to maintain a constant pressure at its inlet. To
accomplish this, the rotating speed of the feed
sludge pump will be adjusted according to the
internal pressure of the flocculator as to
maintain the pressure close to the set value.

3. The diluted polymer is pumped to the flocculator


in such a way as to obtain a specified polymer-
sludge dosage. The dosage is controlled by
adjusting the speed of the diluted-polymer pump
and is a function of the speed of the sludge
pump, and a set value entered by the operator.
From the flocculator, the flocculated sludge is
fed into each of the channels of the Rotary
Press.

4. The channel outlet pressure is controlled by


modulating a restrictor device at the cake
outlet. The applied air pressure of the

11360-14 220/2012-01, 02
restrictor's actuator is controlled to maintain a
constant outlet pressure.

5. A local control cabinet is used to operate the


system and to change the basic parameters.

6. A user adjustable timing relay, DPDT OFF-Delay,


shall be installed in the control panel and shall
operate as follows:

a. When the conveyor is started, the relay coil


shall energize. When the conveyer is
stopped, the timing relay contact shall stay
closed for a minimum of 2 minutes or a time
determined by the OWNER.

b. The timing relay should be wired normally


open when the coil is de-energized and the
adjustable range shall be 30 seconds – 10
minutes.

7. Additional pilot devices shall be required for


the screw conveyor. The pilot devices include
two (2) push buttons that start and stop the
screw conveyor. The operation of the additional
screw conveyor controls shall operate the screw
conveyor motor independently to function as a jog
override for the screw conveyor motor.

8. The PLC shall be able to operate two (2) separate


sludge pumps. Each pump shall be capable of
operating individually from each other and
simultaneously with each other to accomplish the
intended extent and operation of the rotary press
system as detailed in this specification section.

9. The PLC shall be capable of incorporating a


grinder common fail alarm. The common fail alarm
shall be resettable via a push-button on the
front of the rotary press control panel. One (1)
push-to-test red pilot light shall be
incorporated into the rotary press control panel
design and shall indicate a grinder fail
condition.

10. The rotary press control panel shall use a PLC


that is capable of Ethernet IP communications and
protocol. The rotary press manufacturer shall

11360-15 220/2012-01, 02
supply any and all software, memory mapping, and
addressing information etc. as to assist the
OWNER’s system integrator representative to
properly and completely interface the rotary
press PLC into the new SCADA system.

B. Instrumentation

1. Flowmeter

a. The sludge flowmeter will be "Endress and


Hauser"

1) Magnetic type
2) 120 VAC
3) # 50W80
4) Diameter 3", with Display, NEMA 4X

b. The polymer flowmeter will be "Endress and


Hauser"
c. Magnetic type
d. 120 VAC
e. # 50P25
f. Diameter 1", with Display, Nema 4X

2. Inlet pressure gauge and pressure transmitter

a. The inlet pressure gauge and transducer will


be installed at the flocculator inlet. The
instrument will have the following
specifications:

1) Type: Digital pressure transducer,


capacitive, ceramic
2) Typical linear: ± 0,075 %
3) Operating pressure range: 0-30 PSI
4) Proof pressure (without any damage to the
transducer): 270 PSI
5) Electrical connection: 1/2" NPT
6) Calibration: Between 0 and 30 PSI
7) Output: 4-20 mA, with Hart Communication;
Inside + LCD
8) Process connection: 1/2" NPT/M
9) FM Approbation, Classes: 1, 11, 111
Division 1
10) Diaphragm material: Ceramic

11360-16 220/2012-01, 02
11) Company: Endress & Hauser

3. Outlet pressure control

a. Cake outlet pressure will be controlled by


air pressure on the bellows actuating the
vertical restrictor.

b. Adjustable air line pressure regulator will


be used to control the outlet pressure.
Each channel will have its own in line air
regulator. Regulator will be relieving
type, pressure range 2 to 125 PSIG, 1/4 inch
port, with 125 PSIG pressure gage. Regulator
will be Festo Model # MS4N-LR-1/4-D7-AS or
equivalent.

c. For automation purposes, an Electro-


pneumatic transducer will be supplied with
the control system and will be Festo Model
# VPPM-6L-L-I-G18.

4. Cake sensing

a. Each channel will have a cake sensor mounted


on the outlet chute cover. For easy
maintenance, the sensor will be equipped
with a quick connector.

b. This sensor will be manufactured by Carlo


Gavazzi and has the part number
CA18CLF08NAMI.

5. Channel load sensing

a. A load sensing device will be installed as a


torque arm on each channel.

b. The load sensing device will have the


following specifications:

1) Type: Load cell


2) Company: Vishay
3) Model: 363-D3-5K-20P1
4) Rated capacity: 5000 lb
5) Excitation: 5-12 VDC Nom. (15 VDC max.)
6) Insulation Resistance: 5K MEGAOHMS

11360-17 220/2012-01, 02
7) Material: Nickel Plated Alloy Steel
8) Safe overload: 150 %
9) Cable length: 20 feet
10) Combined error: 0,05% full scale
11) Comp. temperature range: + 14°F to
104°F
12) Operating temperature: - 40°F to
176°F
13) Hysteresis: - 0,020% of FS
14) Sealing: IP65

C. Control cabinet

1. The local control cabinet will be Nema 12 and


will include the following:

One Main lockable disconnect switch

One Allen-Bradley Programmable Logic Controller


Compactlogix Series for a six (6) channel
Rotary presses with sufficient inputs and
outputs as required for proper operation.
Input: 4-20 mA / 120 VAC Discrete
Output: 4-20mA / 120 VAC Discrete

Proface Operator interface Model GP-4301TM


Built-in Ethernet & USB
Color TFT touch panel
5.7 inch (14,5 cm) Viewable screen, 65K colors
320 x 240 pixels QVGA screen resolution
24 VDC
Nema 4/4X, IP65

One Variable frequency drive for press speed


Power: 20 HP, 480 VAC, 3-phase, 60 Hz
Output: 0-60 Hz, 3 Phases
Company: Allen-Bradley
Model: Powerflex 40 (15 HP and less; more
than 15 HP= Powerflex 70)

One Variable frequency drive for Flocculator


Power: 1.0 HP/ 480 VAC, 3 Phase, 60 Hz
Output: 0-60 Hz, 3 Phases
Company: Allen-Bradley
Model: Powerflex 40

11360-18 220/2012-01, 02
2. To insure proper air quality and inlet pressure
control to system, an air regulator and an air
filter are furnished and installed on the air
inlet supply of the control panel. The
characteristics of those components are the
following:

a. A filter regulator with pressure gauge: Air


purity class at output must be class 3.7 per
DIN ISO 8573-1, high efficiency general
purpose protection for a particle removal
down to 5 microns, including water and oil
aerosols. 1/4" NPT type connection, fully
automated drain, maximum pressure 175 PSI,
operating temperature between 35 °F &
140 °F, an integrated air regulator shall
include a manometer, range 0-175 PSI with
lockable rotary knob. Model # MS4N-LFR-1/4-
D7-CRV-AS from Festo or equivalent.

D. The control panel and other control devices will give


the operator the access to the following:
1. Outlet pressure control
2. Polymer/Sludge ratio
3. Rotary press rotating speed
4. Flocculator agitator speed

E. The control panel shall also include PLCs governing


the operation of the polymer preparation and dosing
unit and sludge screw conveyor.
1. Control and HMI operations for the polymer
preparation and dosing unit shall include:
a. Set % solution
b. Display pump rate
c. Display Water rate
d. Display Solution Concentration
e. Low water flow
f. Low polymer flow
g. Run time
h. Mode selected
i. Proportional control of water to polymer
flow (ratio control)
j. 15 seconds auto flush – keeps solenoid valve
open for 15 seconds when unit is turned off.
k. Polymer pump rate input for calibration.

2. Control and HMI operations for the sludge screw


conveyor shall include:

11360-19 220/2012-01, 02
a. Conveyor on/off
b. Conveyor speed

F. Programming will include the following protection:

1. High inlet pressure, stop the dewatering system


2. Zero flow on sludge input flow, stop the
dewatering system
3. Cake flush, stop the dewatering system
4. Low torque on channel with high sludge flow, stop
the dewatering system

G. Programming will include at the minimum the following


alarms:

1. Rotary press faulted


2. Rotary press did not start
3. Flocculator faulted
4. Flocculator did not start
5. Sludge pump faulted
6. Sludge pump did not start
7. Sludge pump low flow
8. Polymer pump faulted
9. Polymer pump did not start
10. Low polymer solution water
11. Low polymer flow
12. High inlet pressure
13. Cake flush
14. Low air pressure
15. High Torque on channel
16. Sludge screw conveyor fault

H. The operator interface will be built to give friendly


usage to the operator. The following screen page will
be available to the operator:

1. Menu page
2. Cycle start-stop page
3. Parameter page
4. Loop display page
5. Sludge pump control loop page
6. Rotary press manual operation page

11360-20 220/2012-01, 02
PART 3: EXECUTION

3.01 FIELD INSTALLATION SERVICES

A. The equipment shall be installed in accordance with


the supplier’s installation instructions, and in
compliance with all OSHA, local, state, and federal
codes and regulations.

B. Performance testing shall be performed in the presence


of the OWNER. All testing data shall include jar
testing for recommended polymer type and dosing rate
(lbs per dry ton), flocculator speed, total water
usage, including channel wash water, polymer dilution
water and testing trailer clean-up water, sludge feed
inlet and cake outlet pressure, sludge flow, rate
polymer flow rate (flow rates measured by separate
flow meters), cake dryness (%TS), solids production
rate (dry lbs per hour per channel) and capture rate
(sampled in the absence of wash water). All laboratory
testing shall be performed at no expense to the owner
by the Manufacturer. The OWNER shall reserve the
right to split any samples for analysis. All test data
collected shall be made available to the OWNER and the
ENGINEER within 1 week of completion of performance
testing.

3.02 FIELD QUALITY CONTROL

A. Supplier shall provide the services of a factory-


trained representative to check the installation and
to start-up the equipment. The factory representative
shall have complete knowledge of proper installation,
operation, and maintenance of equipment supplied.
Representative shall inspect the final installation
and supervise a start-up test of the equipment. The
representative will also assist with ensuring that the
controls are set to operate, as outlined in these
specifications. After the completion of start-up, the
representative shall submit a detailed start-up report
covering the start-up procedures followed, any issues
encountered, and corrective actions taken to solve any
such issues. After a successful start-up operation,
the field person shall return to this site to provide
a 1-day training session with the operating personnel
as warranted.

11360-21 220/2012-01, 02
3.03 DELIVERY, STORAGE AND HANDLING

A. The equipment, material, and spare parts shall be


shipped complete except where partial disassembly is
required by transportation regulations or for
protection of components.

B. Spare parts shall be packed in containers bearing


labels clearly designating contents and pieces of
equipment for which they are intended.

C. The CONTRACTOR shall unload, store and safeguard


equipment, materials, and spare parts in accordance
with MANUFACTURERS recommendations.

3.04 SPARE PARTS

A. The following shall be supplied as spare parts:

1. One complete set of stainless steel scrappers for


each machine channel provided.
2. One set of each type and size for all fuses,
circuit breakers and pilot lights.

3.05 WARRANTY

A. The manufacturer shall warrant that all Equipment


shall be free of defects caused by faulty material or
workmanship and shall replace those parts for a period
of one (18) months from the date of substantial
completion.

B. The equipment shall be under warranty to be free from


defects in workmanship, design and materials. If any
part of the equipment should fail during the warranty
period, it shall be replaced at no expense to the
OWNER.

3.06 OPERATION & MAINTENANCE MANUAL

A. A minimum of six (6) hard copies of the O&M Manual


shall be provided in addition to one (1) electronic
format copy.

B. O&M Manuals that thoroughly address all items of


equipment, components, options, accessories, and
ancillary devices provided with equipment components.
O&M Manuals shall include the following minimum
11360-22 220/2012-01, 02
information in addition to that normally provided or
required by the manufacturer; and in addition to the
specific requirements identified in equipment
specification sections.

1. Title Page
a. Project Name, Equipment model
b. Manufacturer Information

2. Table of Contents

3. Equipment introduction, description of each item


of equipment and system addressed in O&M Manual.
Use project specific equipment name plate, tag
numbers, manufacturing date.

4. Rotary Press installation Procedure


a. Lifting instruction
b. Storage and installation recommendations

5. Rotary Press individual operating Instructions


a. Principe of operation of the rotary press
1) Process overview
2) Zones description
3) Effect of parameters

6. Flocculator individual operating instructions


a. Flocculator Operation Instruction
b. Sludge sample operation
c. Jar testing procedure

7. Equipment automatic operating instructions


a. Recirculation Cycle
b. Dewatering Cycle
c. Wash Cycle
d. Shutdown sequence
e. Safety instruction
f. Recommended daily check list
g. Troubleshooting information (Problem, causes
and solutions chart)
h. Polymer preparation
i. Filtrate sampling procedure

8. Maintenance instructions
a. Introduction and safety instructions for
maintenance
b. Rotary Press
1) Preventive maintenance

11360-23 220/2012-01, 02
2) Cleaning Exterior/Interior
3) Lubrication chart and mechanical check
list
4) Recommended Preventive maintenance with
schedule
5) Adjustment and Maintenance: Seals,
deflector and inlet spacer
6) Assembly Procedures
7) Disassembly procedures
c. Flocculator
1) Recommended Preventive maintenance with
schedule
2) Cleaning
3) Lubrication chart and mechanical check
list
4) Replacement of the seals
5) Assembly Procedures
6) Disassembly procedures

9. Main maintenance operation


a. For each item or product provided.
b. Identifying only provided options and
accessories.
c. Listing complete model number as needed to
order an exact duplicate.

10. Product Data as follows:


a. Complete technical data sheets for each item
or product provided.
b. Identifying only provided options and
accessories.
c. Listing complete model number as needed to
order an exact duplicate.

11. General drawings as follows:


a. Showing all parts, assemblies, and sub-
assemblies.
b. Showing arrangement and inter-relationship
of all parts and equipment.
c. Showing controls and direction of flows.

12. Electrical drawings as follows:


a. Showing all control devices and
prefabricated wiring and conduit.
b. Complete and accurate control schematics.
c. Control panel layouts.
d. Identifying all termination’s and terminal
strips.

11360-24 220/2012-01, 02
e. Settings for all configuration dip switches.
f. Identify each different source of power.
Use nomenclature specific to project.
g. Listing and rating of all fuses or breakers.

13. A description of the functions including:


a. A description of the automatic cycles.
b. A list of all the alarms.
c. A description of all the screens in the
operator interface for all adjustable
devices.
d. Listing of set points

14. List of recommended spare parts.

15. List of recommended and alternate consumables and


expendable such as lubricants and filters.

16. Clear and concise written instructions, with


illustrations as required, for the following:
a. Normal operating procedures.
b. Long term storage procedures.
c. Adjusting and troubleshooting procedures.

17. Copies of all information provided as part of the


approved Product Data or Shop Drawing submittals.

18. A professionally prepared DVD, covering all


aspects of press operation and maintenance,
including:

a. Press and component disassembly and


re-assembly, including channels, speed
reducer drive, flocculator mixer, system
piping, field instruments, pneumatic
controls, control valves, seals, etc.

b. Maintenance of all dewatering system


components, including flocculation system,
pneumatic system, dewatering channels,
control valves and control elements, such as
meters, pressure regulators, pressure
sensors, etc,, mixers, drives and variable
speed controllers.

11360-25 220/2012-01, 02
c. Operational controls including pressure
adjustments, press speed, sludge and polymer
feed, as they relate to control and response
to operator variation.

End of Section

11360-26 220/2012-01, 02
CONVEYING SYSTEMS

SECTION 14550

SHAFTLESS SCREW CONVEYOR

PART 1: GENERAL

1.01 DESCRIPTION

A. The s c r e w c o n v e y o r s y s t e m s h a l l t r a n s p o r t m e c h a n i c a l l y
dewatered wastewater treatment p l a n t sludge from t h e
r o t a r y p r e s s e s t o t h e f i n a l d i s c h a r g e p o i n t a r e a as
shown on t h e C o n t r a c t D r a w i n g s . The C o n v e y i n g s y s t e m
s h a l l be f u r n i s h e d b y t h e R o t a r y P r e s s M a n u f a c t u r e r t o
i n s u r e c o m p a t i b i l i t y w i t h t h e P r e s s equipment and i t s
installation.

B. The s c r e w c o n v e y o r s s y s t e m s h a l l be p r o v i d e d c o m p l e t e
with a l l necessary components, drives, motors,
instrumentation, controls, ancillary items and
supports, except a s o t h e r w i s e shown or specified
herein.

C. The d e s i g n o f t h e s l u d g e c o n v e y i n g a n d s y s t e m s h a l l be
b a s e d upon t h e C o n t r a c t D r a w i n g s , t h e s e S p e c i f i c a t i o n s
and the manufacturer's experience with existing
systems of similar sizes, capacities and h a n d l i n g
material with similar characteristics.

D. The C o n t r a c t D r a w i n g s , and t h i s Section, provide


equipment descriptions, minimum r e q u i r e m e n t s and
m a n d a t o r y f e a t u r e s o f t h e e q u i p m e n t t o be f u r n i s h e d .
I t i s t h e M a n u f a c t u r e r ' s r e s p o n s i b i l i t y t o d e s i g n and
furnish t h e equipment complete i n a l l details,
performance, and r e l i a b i l i t y meeting t h e requirements
and intent of the Contract Drawings and these
Specifications.

E. The e q u i p m e n t s h a l l be f u r n i s h e d c o m p l e t e w i t h a l l
a c c e s s o r i e s , s p e c i a l t o o l s , and o t h e r a p p u r t e n a n c e s as
specified herein o r a s may be required for a
satisfactory installation.

14550-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1.02 REFERENCE S P E C I F I C A T I O N S , CODES AND STANDARDS

A. The s c r e w c o n v e y o r s s h a l l be d e s i g n e d and m a n u f a c t u r e d
i n accordance w i t h t h e f o l l o w i n g l i s t e d S t a n d a r d s and
S p e c i f i c a t i o n s , i n c l u d i n g a p p l i c a b l e addenda i n e f f e c t
as o f t h e d a t e o f b i d s u b m i s s i o n . They s h a l l be
c o n s i d e r e d an i n t e g r a l p a r t o f t h i s s p e c i f i c a t i o n a n d
shall govern the design, f a b r i c a t i o n , t e s t i n g and
i n s p e c t i o n o f e q u i p m e n t , e x c e p t a s o t h e r w i s e shown o r
specified herein.

1. American Gear M a n u f a c t u r e r s A s s o c i a t i o n (AGMA)

2. American Welding Society

3. Conveyor Equipment Manufacturers Association


(CEMA)

4. National Electrical Manufacturers Association


(NEMA)

5. Anti-Friction Bearing Manufacturers Association


(AFBMA)

6. American N a t i o n a l Standards I n s t i t u t e (ANSI)

7. National Fire Protection Association (NFPA)

8. American Society f o r Testing Materials (ASTM)

9. Joint Industrial Council (JIC)

10. American Society of Mechanical Engineers (ASME)

11. Underwriters Laboratories I n c . (UL)

12. I n s t i t u t e of E l e c t r i c a l and E l e c t r o n i c Engineers


(IEEE)

13. American I n s t i t u t e of Steel Construction (AISC)

1.03 SUBMITTALS

A. The m a n u f a c t u r e r s h a l l submit the f o l l o w i n g :

1. Data s h e e t s w i t h d e s c r i p t i o n of the proposed


equipment, s i z e , length, type, capacity,

14550-2 2 2 0 / 2 0 1 2 - 0 1 , 02
arrangement, m a t e r i a l s o f c o n s t r u c t i o n , motor
s i z e , m o t o r t y p e and e q u i p m e n t w e i g h t , e t c .

2. P r o v i d e a d e t a i l e d l i s t o f components and
a c c e s s o r i e s t o be f u r n i s h e d w i t h i n t h e s c o p e o f
t h i s Section. Provide catalog information,
d r a w i n g s and s p e c i f i c a t i o n s f o r components o f t h e
equipment, showing p r i n c i p a l dimensions, p a r t s ,
materials of construction, material thickness,
etc.

3. S i g n i f i c a n t d i m e n s i o n a l d i f f e r e n c e s between t h e
e q u i p m e n t s p e c i f i e d h e r e i n , i n d i c a t e d on t h e
Drawings and t h e proposed equipment.

4. D e s i g n l o a d i n g s t o be t r a n s m i t t e d to foundations
o r s u p p o r t s s h a l l be s u p p l i e d .

1.04 QUALITY ASSURANCE

A. A l l p a r t s f u r n i s h e d s h a l l be a m p l y d e s i g n e d a n d
c o n s t r u c t e d f o r t h e maximum s t r e s s e s o c c u r r i n g d u r i n g
f a b r i c a t i o n , e r e c t i o n and c o n t i n u o u s o p e r a t i o n .

B. A l l m a t e r i a l s s h a l l be new a n d s h a l l be o f t h e v e r y
best q u a l i t y , e n t i r e l y s u i t a b l e f o r the s e r v i c e t o
w h i c h t h e u n i t s a r e t o be s u b j e c t e d .

C. E x p o s e d w e l d s s h a l l be g r o u n d smooth t o f o r m a n e a t
u n i f o r m f i l l e t w i t h o u t weakening t h e base m e t a l .

1.05 HARDWARE

A. Design of a l l support structures, platforms and


b r a c i n g s h a l l be i n a c c o r d a n c e w i t h A I S C S t a n d a r d s .
S t r u c t u r a l Welding s h a l l conform t o American Welding
S o c i e t y S t r u c t u r a l Code D l . 1 - 8 2 .

B. Hardware r e q u i r i n g s p e c i a l t o o l s o r wrenches s h a l l n o t
be u s e d .

PART 2: PRODUCTS

2.01 GENERAL REQUIREMENTS

A. These s p e c i f i c a t i o n s s h a l l be c o n s i d e r e d as minimum
requirements. The C o n t r a c t o r o r Equipment Supplier

14550-3 2 2 0 / 2 0 1 2 - 0 1 , 02
s h a l l add such a d d i t i o n a l f e a t u r e s as a r e n e c e s s a r y
for satisfactory operation and f u n c t i o n i n g of the
c o n v e y i n g equipment.

S t r u c t u r a l d e s i g n s h a l l be i n a c c o r d a n c e w i t h A m e r i c a n
I n s t i t u t e o f S t e e l C o n s t r u c t i o n AISC S t a n d a r d s .

E x c e p t as o t h e r w i s e i n d i c a t e d , w e l d i n g s h a l l comply
w i t h ANSI/AWWA DlOO a n d AWWA C206, a n d t h e f o l l o w i n g :

1. W e l d i n g s h a l l be b y t h e m e t a l - a r c m e t h o d o r g a s -
shielded a r c method d e s c r i b e d i n t h e American
Welding Society's "Welding Handbook" as
supplemented b y o t h e r AWS standards. Welding
shall conform to American Welding Society
Structural Code D.1.1-82. Qualification of
welders shall comply with AWS Standard AWS
DI.198 .

2. D u r i n g a s s e m b l y a n d w e l d i n g t h e component p a r t s
shall be c l a m p e d , s u p p o r t e d and r e s t r a i n e d t o
minimize distortion and for control of
d i m e n s i o n s . Weld r e i n f o r c e m e n t s h a l l comply w i t h
the AWS c o d e . Upon c o m p l e t i o n o f w e l d i n g , w e l d
splatter, flux, slag and burrs left by
attachments shall be removed. W e l d s shall be
r e p a i r e d t o produce a workmanlike appearance w i t h
uniform weld contours and d i m e n s i o n s . Sharp
c o r n e r s on m a t e r i a l t h a t i s t o be p a i n t e d o r
c o a t e d s h a l l be g r o u n d t o a minimum o f 1/32" on
the flat.

Material type, thicknesses and d i m e n s i o n s shall


conform t o t h e screw conveyor schedule requirements
unless otherwise specified, or required f o r structural
considerations.

02 SERVICE CONDITIONS FOR SCREW CONVEYORS

Material Characteristics (See S c h e d u l e at end o f


Section f o r Details)

O p e r a t i n g C o n d i t i o n s a n d P e r f o r m a n c e R e q u i r e m e n t s (See
Schedule a t end o f S e c t i o n f o r D e t a i l s )

14550-4 2 2 0 / 2 0 1 2 - 0 1 , 02
2
- ° 3 TROUGHS, COVERS, END PLATES, CHUTES AND SLIDE GATES

A. Conveyor Troughs

1. C o n v e y o r t r o u g h b o d i e s s h a l l be "U" t y p e w i t h
trough dimensions conforming t o the requirements
o f CEMA S t a n d a r d 300, w i t h e x c e p t i o n s a s n o t e d
herein. The c o n v e y o r trough bodies shall be
rolled t o shape with t h e double formed t o p
f l a n g e s f o r m e d w i t h t h e t r o u g h body. T r o u g h e n d
f l a n g e s , w e l d e d t o e a c h t r o u g h s e c t i o n , s h a l l be
provided for joining adjacent sections or
connecting trough end p l a t e s to the trough
sections. Each conveyors t r o u g h s e c t i o n s must
not exceed 8 feet (96 i n c h e s ) f r o m f l a n g e t o
flange.

2. C o n v e y o r t r o u g h s s h a l l be e q u i p p e d w i t h a wear
l i n e r a c r o s s t h e e n t i r e i n s i d e l e n g t h . The wear
liner shall be f a b r i c a t e d of o i l f i l l e d high
d e n s i t y UHMW p o l y e t h y l e n e . The wear l i n e r shall
be p r o v i d e d i n 4 - f o o t l o n g s e c t i o n s f o r e a s e o f
replacement. The wear l i n e r shall be h e l d i n
p l a c e u s i n g c l i p s welded t o the inside of the
trough. Clips shall be p l a c e d away f r o m t h e
conveyor s p i r a l path.

3. E a c h c o n v e y o r s h a l l be e q u i p p e d w i t h a d r a i n a g e
v a l v e a t i t s l o w e r e n d . The d r a i n a g e v a l v e s must
be stainless s t e e l b a l l valve of 2 inches i n
diameter.

4. Conveyor troughs f o r shaftless screw conveyors


s h a l l be f u r n i s h e d w i t h a n t i - f l o a t a t i o n d e v i c e s .
A n t i - f l o a t a t i o n d e v i c e s s h a l l be i n s t a l l e d a t a
minimum d i s t a n c e o f e v e r y s i x t e e n (16) f e e t o f
conveyor l e n g t h .

B. Conveyor Covers

1. A s e c t i o n a l p l a t e s h a l l cover the e n t i r e trough,


with exception of the i n l e t chute connections
located. Cover segments at inlet chute
c o n n e c t i o n s s h a l l e x t e n d , on e a c h s i d e , beyond
t h e i n l e t c h u t e c o n n e c t i o n a n d s h a l l be b o l t e d i n
p l a c e . E a c h c o v e r s e c t i o n s h a l l be n o t g r e a t e r

14550-5 2 2 0 / 2 0 1 2 - 0 1 , 02
t h a n 6 - f e e t i n l e n g t h . The c o v e r segments s h a l l
be arranged so that the trough flange and a
t r o u g h s t i f f e n e r p r o v i d e s u p p o r t t o e a c h edge.

The covers open f o r maintenance and cleaning


p u r p o s e s . The c o v e r s h a l l be b o l t e d .

C o n v e y o r End Plates

End plates s h a l l be b o l t e d to the trough end


f l a n g e . End p l a t e s s h a l l be d e s i g n e d t o s u p p o r t
t h e d r i v e s , b e a r i n g s and g e a r r e d u c t i o n a s s e m b l y .

Where s h a f t s penetrate the end p l a t e s , the end


plate shall be provided to accommodate the
s t u f f i n g box provided.

Conveyor Chutes

T r o u g h i n l e t and d i s c h a r g e c h u t e s s h a l l be b o l t e d
to the adjoining equipment as shown on the
Contract Drawings. Inlet and discharge chutes
s h a l l be s u p p l i e d w i t h r e i n f o r c e d r e c t a n g u l a r or
c i r c u l a r flanges.

04 CONVEYOR DRIVE TRAIN EQUIPMENT

The conveyor drive train equipment shall transmit


power to the conveyor drive shaft using a shaft
m o u n t e d s p e e d r e d u c e r c o n n e c t e d t o an e l e c t r i c m o t o r .
D r i v e u n i t s s h a l l be r i g i d l y s u p p o r t e d t o a v o i d a l l
visible "wobble" movement under any operating
c o n d i t i o n s . Any l e a k a g e c o m i n g f r o m t h e t r o u g h p a s s i n g
through the s h a f t s e a l s h a l l leak through the adapter
end p l a t e t o atmosphere r a t h e r than i n t o the gear
motor.

Drive Shaft Assembly

The drive end assembly shall consist of the


f o l l o w i n g components.

a. Drive Shaft
b. Seal plate
c Hollow Shaft Gear Reducer

14550-6 220/2012-01, 02
2. The tail end shall consist of the following
components

a. Zero Speed Sensor

3. D r i v e s h a f t s f o r the s h a f t l e s s screw conveyors


are to be complete with mating connections
appropriate f o r mating to the s h a f t l e s s screw
a s s e m b l y . The d r i v e s h a l l be o f a d e q u a t e d i a m e t e r
t o h a n d l e a l l r a d i a l , t h r u s t and t o r s i o n l o a d s .
The drive shafts shall be mounted to the
s h a f t l e s s s p i r a l by a f l a n g e d c o n n e c t i o n .

Drive Motor

1. D r i v e m o t o r s s h a l l be o f t h e h i g h s t a r t i n g t o r q u e
(NEMA B o r C d e s i g n ) , TEFC, s q u i r r e l cage, AC
induction type s u i t a b l e f o r continuous severe
d u t y s e r v i c e . The m o t o r s h a l l have C l a s s F, MG 1
P a r t 31.4.4.2 I n v e r t e r Duty i n s u l a t i o n , and a
Class B temperature rise at 40°C ambient
temperature. The drive motor shall be high
e f f i c i e n c y w i t h a 1.15 s e r v i c e f a c t o r .

2. The d r i v e m o t o r s h a l l o p e r a t e a t 1800 rpm n o m i n a l


s p e e d and be s i z e d t o o p e r a t e w i t h o u t o v e r l o a d i n g
when t h e screw conveyor i s operating at, or
b e l o w , t h e d e s i g n c a p a c i t y . The m o t o r horsepower
s h a l l be 1 HP, 480 VAC, 3-phase.

3. The s c r e w c o n v e y o r m o t o r s h a l l be c o n t r o l l a b l e i n
two (2) d i f f e r e n t options. The conveyor shall
o p e r a t e i n an a u t o m a t i c and m a n u a l j o g mode.

Speed Reducer

1. The s p e e d r e d u c e r s h a l l be a g e a r m o t o r e n c l o s e d
s h a f t mount, t y p e u n i t w i t h a d o u b l e o r t r i p l e
r e d u c t i o n r a t i o , as may be r e q u i r e d . The speed
r e d u c e r s h a l l mount d i r e c t l y on t h e d r i v e n s h a f t
and u t i l i z e a s t a n d a r d CEMA m o u n t i n g t o s u p p o r t
structure. We h i g h l y recommend Screw Conveyor
P a c k a g e d e s i g n f l a n g e f r o m N o r d Gear C o r p .

2. The speed reducer sealing system shall be a


Quadrilip s y s t e m t h a t has f o u r components f o r
s e a l i n g l u b r i c a n t i n s i d e and c o n t a m i n a n t s o u t s i d e

14550-7 220/2012-01, 02
of t h e speed r e d u c e r . The s y s t e m must i n c l u d e a
d o u b l e l i p s e a l , a s i n g l e l i p s e a l and g r e a s e
pack b a r r i e r (grease l i p ) . The s e a l i n g system
s h a l l a l s o i n c l u d e d i v e r t i n g p o r t s t o a v o i d any
possibilities of contamination to the gear
r e d u c e r o i l , e v e n i f t h e f i r s t s e a l s b r o k e down.

3. The s p e e d r e d u c e r h o u s i n g s h a l l be c o n s t r u c t e d o f
1-piece corrosion resistant gray cast iron
t o r s i o n a l s t i f f . A l l h o u s i n g s bore and mounting
f a c e s s h a l l be m a c h i n e d i n one s t e p t o p r o d u c e
extremely precise tolerances. Thus ensuring
accurate positioning o f gear teeth, bearing &
s e a l s a n d a l o n g e r l i f e o f a l l components

4. A l l speed r e d u c e r g e a r i n g s h a l l be o f h e l i c a l
d e s i g n . H i g h s p e e d g e a r s s h a l l be g r o u n d a n d l o w
s p e e d g e a r s k i v e h o b b e d . G e a r s h a r d n e s s s h a l l be
58 Rc minimum. W i t h a n o v e r l o a d c a p a c i t y o f 2 7 5 %

5. The s p e e d reducer bearings shall be b a l l o r


t a p e r e d r o l l e r t y p e a n d p r o v i d e a 5 0 , 0 0 0 - h o u r B-
10 l i f e a t t h e e x p e c t e d d e s i g n l o a d i n g r a t e . A l l
s e a l s s h a l l be d o u b l e l i p , s p r i n g - l o a d e d t y p e a n d
made o f n i t r i l e rubber. Shaft seals s h a l l be
q u a d r i l i p s two n i t r i l e s e a l s , w h i c h c o n s i s t s o f 2
sealing lips, a t r a s h guard l i p and a grease
chamber b e t w e e n t h e s e a l s .

6. The s p e e d reducer shall be m a n u f a c t u r e d to


Quality Class 8 p e r AGMA Standard 6001-C88,
minimum. The g e a r r e d u c e r s h a l l be s e l e c t e d f o r
AGMA C l a s s 11 s e r v i c e w i t h a 1.4 s e r v i c e f a c t o r
b a s e d on m o t o r n a m e p l a t e h o r s e p o w e r .

7. The s p e e d reducer s h a l l be as manufactured by


Nord Gear Corp., o r e q u a l .

05 CONVEYOR SUPPORTS

The c o n v e y o r t r o u g h s s h a l l be s u p p o r t e d u s i n g s a d d l e
type s u p p o r t s shaped t o t h e p r o f i l e o f t h e t r o u g h s and
extending t o a common fixed distance below t h e
c e n t e r l i n e o f t h e s c r e w . S a d d l e t y p e s u p p o r t s s h a l l be
located n o t greater than 16-feet center-to-center.
Separate support points shall be p r o v i d e d (when

14550-8 2 2 0 / 2 0 1 2 - 0 1 , 02
p o s s i b l e ) u n d e r t h e d r i v e end and t a i l end assemblies.
T h e s e s u p p o r t s a r e t o be b o l t e d t o t h e t r o u g h f l a n g e .

B. T r o u g h s t h i c k n e s s s h a l l be d e s i g n t o m a i n t a i n t h r o u g h
shape under l o a d i n g . T r a n s v e r s e stiffeners shall not
be u s e d i n o r d e r t o a l l o w e a s y m a i n t e n a n c e o f t h e UHMW
l i n e r and f o r t h e f l i g h t m a i n t e n a n c e .

C. Support l o a d i n g s are t o be b a s e d on a completely


f i l l e d t r o u g h , w e i g h t o f t h e c o n v e y o r and t h e d y n a m i c
l o a d i n g when o p e r a t i n g .

D. The Contractor shall coordinate with the Conveyor


Equipment S u p p l i e r support l o c a t i o n s w i t h the f a c i l i t y
structural constraints. Access to other process
s y s t e m s and e q u i p m e n t s h a l l n o t be r e s t r i c t e d by t h e
conveyor supports.

E. E a c h c o n v e y o r s h a l l be f i e l d shimmed as required to
conform to the manufacturer's i n s t a l l a t i o n tolerances.

2.06 SHAFTLESS SCREW ASSEMBLIES

A. The s h a f t l e s s screw flights shall be cold rolled


spirals f a b r i c a t e d from high s t r e n g t h carbon s p r i n g
s t e e l b a r s w i t h a minimum t e n s i l e s t r e n g t h o f 100,000
p s i and a minimum B r i n n e l l h a r d n e s s o f 200.

B. Shaftless screw conveyor spiral flights shall be


f o r m e d i n a f o r m i n g m a c h i n e t o t h e d i a m e t e r and p i t c h
r e q u i r e d . E a c h f o r m e d s e c t i o n s h a l l be f a c t o r y w e l d e d
i n t o f u l l l e n g t h s . Where t h e l e n g t h o f t h e c o n v e y o r
p r e c l u d e s s h i p p i n g , s u b - s e c t i o n s o f f l i g h t i n g s h a l l be
divided into maximum shipping lengths and welded
together i n the f i e l d .

C. F i e l d s p l i c i n g o f f l i g h t i n g s e c t i o n s s h a l l be by full
p e n e t r a t i o n w e l d s done i n s t r i c t a c c o r d a n c e w i t h t h e
manufacturer's instructions using AWS certified
welders.

D. S p i r a l f l i g h t i n g s h a l l be c o n n e c t e d t o t h e d r i v e s h a f t
u s i n g a f l a n g e d c o n n e c t i o n p l a t e t h a t s h a l l be w e l d e d
to the spiral on one end. T r a n s i t i o n between the
f l i g h t i n g and connection f l a n g e s h a l l be smooth and
f a b r i c a t e d t o t h e t o l e r a n c e s l i s t e d b e l o w . The drive

14550-9 220/2012-01, 02
s h a f t s h a l l have a m a t c h i n g m a t i n g f l a n g e a n d s h a l l be
bolted t o the f l i g h t connection plate.

07 SAFETY DEVICES AND L I M I T SWITCHES

Zero Speed Switches

1. Motion failure alarm unit shall equip each


conveyor. The m o t i o n sensor shall be a n o n -
c o n t a c t i n g t y p e p r o b e . T h i s p r o b e s h a l l be a b l e
t o r e a d screw r o t a t i o n o u t s i d e o f t h e p r o c e s s , by
r e a d i n g d i s r u p t i o n o f t h e magnetic f i e l d by t h e
ferrous target ( f l i g h t ) .

2. The e l e c t r o n i c u n i t s h a l l o p e r a t e on 120 v o l t s AC
power s u p p l y a n d s h a l l be r a t e d NEMA 4X o r I P 6 7 .
The p r o b e s i g n a l s h a l l be r e l a y i n t e r c o n n e c t e d
w i t h a PLC d i g i t a l i n p u t .

3. The z e r o s p e e d s e n s o r s s h a l l be l o c a t e d a t t h e
o p p o s i t e e n d o f d r i v e . The PLC i s a l w a y s c o u n t i n g
p u l s e s , w i t h o u t a n y p u l s e c o u n t a PLC d i g i t a l
o u t p u t s h a l l be a c t i v a t e d f o r an a l a r m o r s h a l l
stop t h e whole system. Relay switch contacts
s h a l l be r a t e d 120 VAC a n d i n t e r l o c k e d w i t h MCC
motor s t a r t e r .

4. Zero speed d e t e c t i o n s w i t c h e s shall be Siemens


m o d e l S i t r a n s WM100, o r e q u a l .

Pull Cord E-Stop

1. The p u l l c o r d e - s t o p s w i t c h s h a l l be s u p p l i e d a s
r e q u i r e d by t h e R o t a r y P r e s s M a n u f a c t u r e r .

EXECUTION

01 INSTALLATION

Conveyors shall be s e t upon level, fully grout


foundations so that connecting flanges, screwed
c o n n e c t i o n , o r f l e x i b l e c o n n e c t i o n s h a l l meet w i t h o u t
strain or distortion.

14550-10 2 2 0 / 2 0 1 2 - 0 1 , 02
3.02 TESTING AND INSPECTION

A. A l l s c r e w c o n v e y o r e q u i p m e n t s h a l l be f u l l y assembled
and operated p r i o r to shipment to the job site.
Operation shall be smooth, free of vibration or
u n w a r r a n t e d n o i s e , o r u n w a r r a n t e d h i g h s t a r t i n g o r no
l o a d r u n n i n g amperage draw.

B. Notify OWNER and ENGINEER in writing when the


installation i s complete and ready f o r t e s t i n g and
s t a r t up.

C. I n s p e c t components f o r p r o p e r installation, wiring and


piping.

D. A f t e r t h e p r o d u c t t o be c o n v e y e d i s a v a i l a b l e , o p e r a t e
a l l c o m p o n e n t s and c h e c k f o r p r o p e r o p e r a t i o n . Make
necessary adjustments.

E. Manufacturer's Services: Contractor shall be


responsible for a l l associated cost and provide
Manufacturer's F a c t o r y p e r s o n n e l , f o r the equipment
s p e c i f i e d h e r e i n , and s h a l l be p r e s e n t a t t h e j o b s i t e
f o r a minimum o f one (1) day, t r a v e l t i m e e x c l u d e d ,
f o r i n s p e c t i o n of i n s t a l l a t i o n , c e r t i f i c a t i o n of f i e l d
t e s t i n g and a d j u s t m e n t . A s e c o n d v i s i t f o r a minimum
o f 1-1/2 d a y s , t r a v e l t i m e e x c l u d e d , w i l l be p r o v i d e d
f o r t r a i n i n g and r e v i e w i n g t h e O p e r a t i o n s M a n u a l . A
third visit shall be made by the manufacturer's
factory personnel prior to the expiration of the
system warranty.

3.03 F I E L D PAINTING

A. Stainless steel and FRP components shall not be


painted.

14550-11 220/2012-01, 02
SCREW CONVEYOR SCHEDULE

Identifier R e c e i v i n g conveyor
C o n v e y o r Type Horizontal, Mono-Directional, Shaftless
M a t e r i a l handle Cake f r o m d i s c h a r g e o f r o t a r y p r e s s
Mass F l o w C a p a c i t y
Loading a t nominal 45%
capacity
Material density 45 l b s / c u b i c f e e t
Temperature 40°F t o 100°F
S o l i d Content 16 t o 2 4 % b y w e i g h t
F l i g h t diameter 10-inches diameter
Flight Pitch Full Pitch
Flight section 2 W X H"
Flight material High strength chrome alloy steel, 200
b r i n n e l l min
F l i g h t diameter + 0, - 1/4"
tolerance
Flight pitch ± 1/4"
tolerance
Conveyor nominal 16' 5"
Length
Conveyor s l o p e 0 degrees
Trough body U - T r o u g h 304 s t a i n l e s s 11 g a g e s t h i c k
Trough cover 304 s t a i n l e s s 12 gage t h i c k
Trough end f l a n g e s 304 s t a i n l e s s 3/8" t h i c k
Trough end p l a t e s 304 s t a i n l e s s 3/8" t h i c k
Discharges chutes 304 s t a i n l e s s 1/8" t h i c k
Support 304 s t a i n l e s s 5/16" t h i c k
Liner O i l f i l l e d UHMW 3/8" t h i c k
Inlet S i x (6)
I n l e t type I n l e t cake c h u t e s from r o t a r y p r e s s e s
Outlet One (1)
Outlet type 12" Stainless steel knife gate valve
screw conveyor d i s c h a r g e

Gear r e d u c e r Nord Gear


manufacturer
Gear r e d u c e r model SK2282 SCP
Power 1 HP 460V/3ph/60hz
Output speed 2 4 RPM

Special 2" d r a i n
Requirements Screw Conveyor Package gear motor flange

End o f S e c t i o n

14550-12 2 2 0 / 2 0 1 2 - 0 1 , 02
DIVISION 16 - ELECTRICAL

SECTION 16010

ELECTRICAL WORK - GENERAL

PART 1: GENERAL

1.01 CONTRACT DOCUMENTS

A. The G e n e r a l P r o v i s i o n s o f t h e C o n t r a c t , i n c l u d i n g G e n e r a l
and S u p p l e m e n t a r y C o n d i t i o n s a n d G e n e r a l R e q u i r e m e n t s ,
a p p l y t o t h e work s p e c i f i e d i n t h i s s e c t i o n .

B. C a r e f u l l y examine t h e G e n e r a l and E l e c t r i c a l C o n t r a c t
Drawings. I f any d i s c r e p a n c i e s occur between t h e
C o n t r a c t Drawings o r between t h e C o n t r a c t Drawings and
the s p e c i f i c a t i o n s , r e p o r t such d i s c r e p a n c i e s t o t h e
ENGINEER i n w r i t i n g a n d o b t a i n w r i t t e n i n s t r u c t i o n s as t o
t h e manner i n w h i c h t o p r o c e e d . No d e p a r t u r e s f r o m t h e
C o n t r a c t D r a w i n g s s h a l l be made w i t h o u t p r i o r w r i t t e n
a p p r o v a l o f t h e ENGINEER.

C. The C o n t r a c t Drawings and these Specifications are


complementary; each t o t h e o t h e r , and any l a b o r o r
m a t e r i a l c a l l e d f o r by e i t h e r whether o r n o t by both, o r
n e c e s s a r y f o r t h e s u c c e s s f u l o p e r a t i o n o f any o f t h e
particular types o f equipment f u r n i s h e d under this
C o n t r a c t , s h a l l be f u r n i s h e d a n d i n s t a l l e d .

D. The C o n t r a c t D r a w i n g s a r e i n t e n d e d t o i n d i c a t e o n l y
diagramrriatically t h e extent, general c h a r a c t e r , and
approximate l o c a t i o n s o f t h e work included. Work
i n d i c a t e d , but having minor d e t a i l s o b v i o u s l y omitted,
s h a l l be f u r n i s h e d c o m p l e t e t o p e r f o r m t h e f u n c t i o n s
i n t e n d e d w i t h o u t e x t r a c o s t t o t h e OWNER.

E. The CONTRACTOR s h a l l f a m i l i a r i z e h i m s e l f w i t h t h e o t h e r
s e c t i o n s o f t h e s e s p e c i f i c a t i o n s i n o r d e r t h a t he may
know t h e e l e c t r i c a l r e q u i r e m e n t s o f t h e s e s e c t i o n s and be
p r e p a r e d t o f u r n i s h a l l e l e c t r i c a l work and m a t e r i a l s
r e q u i r e d f o r equipment under those s e c t i o n s .

F. The CONTRACTOR s h a l l , a s h e r e i n a f t e r s p e c i f i e d , s u b m i t a
s e t o f r e c o r d C o n t r a c t D r a w i n g s o f e l e c t r i c a l work upon
c o m p l e t i o n o f t h e work.

16010-1 2 2 0 / 2 0 1 2 - 0 1 , 02
G. The numbers o f c o n d u c t o r s shown on t h e C o n t r a c t D r a w i n g s
a r e n o t n e c e s s a r i l y t h e c o r r e c t numbers r e q u i r e d . As many
c o n d u c t o r s a s r e q u i r e d i n e a c h c a s e s h a l l be i n s t a l l e d .

1.02 DESCRIPTION OF WORK

A. The CONTRACTOR s h a l l f u r n i s h a l l l a b o r and m a t e r i a l s and


perform a l l work n e c e s s a r y f o r proper completion,
o p e r a t i o n and use o f t h e e l e c t r i c a l systems as h e r e i n
s p e c i f i e d a n d a s shown o n t h e C o n t r a c t D r a w i n g s .

B. I t i s t h e r e s p o n s i b i l i t y o f t h e CONTRACTOR t h a t t h e
system i s balanced, phased-out, t e s t e d , adjusted, f u l l y
p r o t e c t e d and c o o r d i n a t e d .

C. The work s h a l l i n c l u d e , b u t n o t n e c e s s a r i l y be l i m i t e d
t o , f u r n i s h i n g and i n s t a l l i n g the f o l l o w i n g items:

1. Temporary E l e c t r i c f o r the complete p r o j e c t


2. I d e n t i f i c a t i o n ( c a b l e s , c o n d u i t & equipment)
3. Support S t r u c t u r e s
4. Removal o f e x i s t i n g e q u i p m e n t
5. E l e c t r i c a l f i e l d acceptance t e s t s
6. Raceways a n d W i r e
7. Boxes
8. Wiring Devices
9. Grounding
10. Panel boards
11. Motor C o n t r o l Center
12. Safety Switches
13. V a r i a b l e Frequency Drive Motor C o n t r o l l e r s
14. Manual Motor S t a r t e r s

D. F u r n i s h a n d i n s t a l l a l l components o f t h e l i s t e d systems
as s p e c i f i e d a n d i n d i c a t e d o n t h e d r a w i n g s .

1.03 RELATED WORK S P E C I F I E D ELSEWHERE

A. Section 01040 - COORDINATION


B. Section 01300 - SUBMITTALS
C. Section 01650 - F A C I L I T Y STARTUP/COMMISSIONING
D. Section 02050 - DEMOLITION
E. Division 11 EQUIPMENT
F. Division 14 CONVEYING SYSTEMS
G. Division 15 MECHANICAL

16010-2 2 2 0 / 2 0 1 2 - 0 1 , 02
1.04 GENERAL/MECHANICAL CONTRACTOR (CONTRACT 2012-01)

A. F u r n i s h a n d mount a l l e l e c t r i c m o t o r s a n d o t h e r d e v i c e s
f o r equipment f u r n i s h e d under t h e General/Mechanical
contract.

B. P r o v i d e i n s t a l l a t i o n i n s t r u c t i o n s , w i r i n g d i a g r a m s , motor
size information, etc. to the E l e c t r i c a l Contractor f o r
all electrical equipment f u r n i s h e d as p a r t o f t h e
General/Mechanical contract f o r i n s t a l l a t i o n by t h e
E l e c t r i c a l Contractor.

C. Furnish instrumentation associated with other process


equipment as designated on the drawings and
specifications; including sensors, transmitters,
c o n t r o l l e r s and r e c o r d e r s . F u r n i s h and i n s t a l l mounting
b r a c k e t s f o r f i e l d mounted s e n s o r s a n d t r a n s m i t t e r s .

1.05 CONTRACTOR DEFINITION

A. A l l r e f e r e n c e s t o "CONTRACTOR" t h r o u g h o u t t h e s e D i v i s i o n
16 s p e c i f i c a t i o n s r e f e r s t o t h e CONTRACTOR r e s p o n s i b l e
f o r t h e work d e f i n e d by C o n t r a c t 2012-02, t h e D i v i s i o n 16
S p e c i f i c a t i o n S e c t i o n s and t h e a s s o c i a t e d Electrical
D r a w i n g s , e x c e p t where a n o t h e r C o n t r a c t o r i s r e f e r r e d t o
s p e c i f i c a l l y , f o r example, G e n e r a l / M e c h a n i c a l CONTRACTOR.

1.06 PROTECTION OF ELECTRICAL EQUIPMENT

A. E l e c t r i c a l equipment s h a l l be p r o t e c t e d f r o m t h e w e a t h e r ,
e s p e c i a l l y f r o m w a t e r d r i p p i n g o r s p l a s h i n g upon i t , a t
a l l times d u r i n g shipment, s t o r a g e and c o n s t r u c t i o n .

B. S h o u l d a n y a p p a r a t u s be s u b j e c t e d t o i n j u r y b y w a t e r , i t
s h a l l be d r i e d o u t t h o r o u g h l y a n d p u t t h r o u g h a s p e c i a l
d i e l e c t r i c t e s t as d i r e c t e d by t h e m a n u f a c t u r e r , a t t h e
e x p e n s e o f t h e CONTRACTOR, o r s h a l l be r e p l a c e d b y t h e
CONTRACTOR w i t h o u t a d d i t i o n a l c h a r g e .

C. E l e c t r i c a l e q u i p m e n t s h a l l a l s o be p r o t e c t e d f r o m d u s t ,
d i r t , d e b r i s , e t c . by s u i t a b l e c a r e and/or c o v e r i n g u n t i l
t h e w o r k i s c o m p l e t e d a n d t u r n e d o v e r t o t h e OWNER. I f
any damage i s c a u s e d b y e x p o s u r e t o t h e s e h a z a r d s , t h e
equipment shall be r e p a i r e d , cleaned, painted or
r e p l a c e d , as n e c e s s a r y , without a d d i t i o n a l charge t o
restore i t t o i t s proper c o n d i t i o n .

16010-3 2 2 0 / 2 0 1 2 - 0 1 , 02
D. The CONTRACTOR s h a l l take necessary precautions to
p r o t e c t h i s m a t e r i a l s a n d e q u i p m e n t f r o m damage. After
c o m p l e t i o n o f h i s work, t h e CONTRACTOR s h a l l c l e a n a l l
e l e c t r i c a l equipment and e n c l o s u r e s i n s i d e and o u t .

E. The m a n u f a c t u r e r s h a l l p a c k a g e a l l m a t e r i a l s f o r d e l i v e r y
to the j o b s i t e t o prevent damage d u r i n g shipment,
h a n d l i n g and s t o r a g e p r i o r t o i n s t a l l a t i o n .

F. A l l m a t e r i a l s i n c l u d i n g c o n d u i t s h a l l be s t o r e d i n a
clean dry b u i l d i n g or t r a i l e r . M a t e r i a l s s h a l l n o t be
s t o r e d on t h e g r o u n d w i t h p l a s t i c c o v e r t o s h e d t h e
elements.

G. S t o r a g e o r i n s t a l l a t i o n o f e l e c t r i c a l equipment i n s i d e
buildings or structures prior t o completion of a
watertight roof i s not acceptable. C o n d u i t may be
i n s t a l l e d i f a l l open ends a r e s e a l e d w a t e r t i g h t a t t h e
end o f e a c h d a y ' s work.

1.07 COORDINATION

A. These specifications and accompanying drawings are


m u t u a l l y e x p l a n a t o r y and a n y t h i n g r e q u i r e d b y one b u t n o t
by t h e o t h e r s h a l l be c o n s i d e r e d as r e q u i r e d b y b o t h .
Where t h e r e q u i r e m e n t s d i f f e r or are contradictory
between the various parts of the s p e c i f i c a t i o n s ,
d i f f e r e n t drawings o r p a r t s o f drawings o r between t h e
d r a w i n g s a n d t h e s p e c i f i c a t i o n , t h e more r e s t r i c t i v e
( l a r g e r s i z e , g r e a t e r r a t i n g , more o p t i o n s , e t c . ) s h a l l
apply.

B. Drawings indicate diagrammatically the desired


arrangement and t h e approximate l o c a t i o n o f p r i n c i p a l
c o n d u i t , w i r i n g , a p p a r a t u s a n d e q u i p m e n t . Runs o f c o n d u i t
and l o c a t i o n s o f e q u i p m e n t a r e shown d i s t o r t e d on
drawings t o avoid confusion. The CONTRACTOR s h a l l v e r i f y
measurements, a c c e s s o p e n i n g s d i m e n s i o n s , e q u i p m e n t space
requirements, e t c . , on t h e j o b s i t e . The e n t i r e
installation shall be made i n a manner t o a v o i d
o b s t r u c t i o n s , t o p r e s e r v e headroom, keep o p e n i n g s c l e a r
and t o overcome l o c a l d i f f i c u l t i e s a n d i n t e r f e r e n c e w i t h
s t r u c t u r a l c o n d i t i o n s and w i t h o t h e r t r a d e s .

C. I f i n s t a l l e d work i n t e r f e r e s w i t h t h e work o f o t h e r s , i t
s h a l l be c o r r e c t e d b y t h e CONTRACTOR.

D. P r e - o c c u p a t i o n o f a space by a C o n t r a c t o r does n o t g i v e
t h e CONTRACTOR t h e r i g h t t o t h e s p a c e . A l l work must be

16010-4 2 2 0 / 2 0 1 2 - 0 1 , 02
coordinated with other Contractor's and t r a d e s i n advance
of i n s t a l l a t i o n .

E. The work u n d e r t h i s s e c t i o n o f t h e S p e c i f i c a t i o n s s h a l l
be p e r f o r m e d s o t h a t t h e p r o g r e s s o f t h e e n t i r e p r o j e c t ,
i n c l u d i n g a l l t r a d e s , s h a l l n o t be d e l a y e d n o r i n t e r f e r e d
with. M a t e r i a l a n d e q u i p m e n t s h a l l be i n s t a l l e d as f a s t
as c o n d i t i o n s w i l l p e r m i t .

F. The e l e c t r i c a l work s h a l l be c o o r d i n a t e d w i t h t h e o t h e r
trades t o avoid any c o n f l i c t s o f e q u i p m e n t . Any
conflicting conditions shall be r e s o l v e d with the
ENGINEER b e f o r e i n s t a l l a t i o n .

1.08 EQUIPMENT INTERFACE COORDINATION

A. The p l a n s a n d s c h e m a t i c d r a w i n g s show t h e r e q u i r e d
c o n t r o l c o n n e c t i o n s and i n t e r f a c e s between t h e v a r i o u s
control panels and d e v i c e s , however, during the
c o n s t r u c t i o n p r o c e s s some p r o d u c t s may be s u b s t i t u t e d b y
t h e G e n e r a l / M e c h a n i c a l CONTRACTOR, t h e m a n u f a c t u r e r may
change h i s p r o d u c t , e t c .

B. The CONTRACTOR s h a l l be r e s p o n s i b l e f o r c o o r d i n a t i n g w i t h
t h e G e n e r a l / M e c h a n i c a l CONTRACTOR a n d f o r r e v i e w i n g a l l
s u b m i t t a l s t o v e r i f y that they conform t o the e l e c t r i c a l
requirements of other devices t o which they are
c o n n e c t e d . Where d i s c r e p a n c i e s a r e n o t e d , t h e CONTRACTOR
shall:

1. I n f o r m t h e G e n e r a l / M e c h a n i c a l CONTRACTOR so that
t h e p r o p e r e q u i p m e n t w i l l be s u p p l i e d , OR

2. Where t h e equipment specified will n o t work


p r o p e r l y , i n f o r m t h e ENGINEER p r i o r t o f i n a l shop
d r a w i n g r e v i e w t o a l l o w c h a n g e s t o make t h e d e v i c e s
compatible.

3. Provide necessary materials and equipment t o


interface the incompatible devices. Added
materials will require the approval of the
ENGINEER. A l l costs shall be b o r n e b y t h e
CONTRACTOR.

4. A f t e r e q u i p m e n t a n d m a t e r i a l s have a r r i v e d on t h e
j o b s i t e , t h e CONTRACTOR s h a l l be r e s p o n s i b l e f o r
all materials a n d work required f o r proper
i n t e r f a c e and o p e r a t i o n .

16010-5 2 2 0 / 2 0 1 2 - 0 1 , 02
1.09 TEMPORARY ELECTRICAL

A. The e l e c t r i c a l CONTRACTOR s h a l l f u r n i s h and m a i n t a i n a


t e m p o r a r y e l e c t r i c s e r v i c e t o s u p p l y power f o r t h e r o t a r y
press construction activities. The extent of the
t e m p o r a r y e l e c t r i c a l power i s i n t e n d e d f o r s m a l l h a n d
t o o l s and l i g h t i n g t h r o u g h o u t t h e p r o j e c t s i t e , a l t h o u g h
t e m p o r a r y power may be n e e d e d t o r u n t h e s l u d g e pumps.

B. The CONTACTOR s h a l l f u r n i s h and i n s t a l l any n e c e s s a r y


s e r v i c e and/or d i s t r i b u t i o n equipment. The CONTRACTOR
s h a l l p r o v i d e t e m p o r a r y e l e c t r i c a l power d i s t r i b u t i o n and
l i g h t i n g as r e q u i r e d t o meet a l l a p p l i c a b l e c o d e s and t o
p r o p e r l y c o m p l e t e t h e work.

C. A l l t e m p o r a r y e l e c t r i c a l work s h a l l meet t h e r e q u i r e m e n t s
o f NFPA 241, NFPA 70 ( N a t i o n a l E l e c t r i c a l Code) and t h e
a p p l i c a b l e s e c t i o n s of the F e d e r a l Department of Labor,
Occupational Safety and Health Regulations for
C o n s t r u c t i o n as c o n t a i n e d i n t h e F e d e r a l R e g i s t e r , Volume
36, Number 75, d a t e d A p r i l 17, 1971, or the latest
revisions thereof.

D. Power f o r c o n s t r u c t i o n t r a i l e r s , where r e q u i r e d , s h a l l be
a r r a n g e d , p a i d f o r , i n s t a l l e d and m a i n t a i n e d by the
i n d i v i d u a l c o n t r a c t o r r e q u i r i n g the s e r v i c e s .

E. E l e c t r i c a l r e q u i r e m e n t s f o r w e l d e r s , e l e c t r i c h e a t , pumps
and o t h e r l a r g e o r u n u s u a l l o a d s s h a l l be p r o v i d e d by
p o r t a b l e e n g i n e d r i v e n e q u i p m e n t f u r n i s h e d and p a i d f o r
by t h e s p e c i f i c t r a d e o r C o n t r a c t o r r e q u i r i n g t h e s e r v i c e
or powered from a s p e c i a l temporary s e r v i c e , i n s t a l l e d
and m a i n t a i n e d by t h e i n d i v i d u a l C o n t r a c t o r r e q u i r i n g t h e
service.

F. The CONTRACTOR s h a l l remove and d i s p o s e o f a l l t e m p o r a r y


f a c i l i t i e s upon c o m p l e t i o n o f t h e p r o j e c t .

1.10 QUALITY ASSURANCE

A. A l l m a t e r i a l s h a l l be new and s h a l l c o n f o r m t o t h e
s t a n d a r d s o f t h e U n d e r w r i t e r ' s L a b o r a t o r i e s , I n c . , i n any
c a s e where s u c h a s t a n d a r d has been e s t a b l i s h e d . I n c a s e
o f a s s e m b l i e s , t h e c o m p o n e n t s s h a l l be Underwriter's
L a b o r a t o r i e s , I n c . l i s t e d f o r use as an i n t e g r a l p a r t . I n
a d d i t i o n a l l m a t e r i a l s s h a l l c o n f o r m t o a p p l i c a b l e NEMA,
A N S I , and F e d e r a l S p e c i f i c a t i o n s r e q u i r e m e n t s .

B. The e n t i r e i n s t a l l a t i o n s h a l l be made i n c o n f o r m a n c e w i t h
the requirements of the l a t e s t p u b l i c a t i o n s of:

16010-6 220/2012-01, 02
1. N a t i o n a l F i r e P r o t e c t i o n A s s o c i a t i o n (NFPA)
2. N a t i o n a l E l e c t r i c a l Code (NEC)
3. N a t i o n a l E l e c t r i c a l S a f e t y Code (NESC)
4. N a t i o n a l E l e c t r i c M a n u f a c t u r e r s A s s o c i a t i o n (NEMA)
5. I n s t i t u t e o f E l e c t r i c a l and E l e c t r o n i c E n g i n e e r s
(IEEE)
6. Occupational Safety and H e a l t h Administration
(OSHA)
7. A p p l i c a b l e s t a t e and l o c a l codes and o r d i n a n c e s .

C. The CONTRACTOR s h a l l c o o r d i n a t e w i t h t h e l o c a l i n s p e c t i o n
a u t h o r i t y , throughout the course of the c o n s t r u c t i o n , t o
make s u r e t h a t a l l i n s t a l l a t i o n methods a n d m a t e r i a l s
meet t h e i n s p e c t i o n a u t h o r i t y ' s r e q u i r e m e n t s .

D. A f t e r c o m p l e t i o n o f a l l w o r k , t h e CONTRACTOR s h a l l have
t h e i n s t a l l a t i o n i n s p e c t e d and c e r t i f i e d by t h e l o c a l
inspection authority. Any rework n e c e s s a r y t o o b t a i n
a p p r o v a l s h a l l be a t t h e e x p e n s e o f t h e CONTRACTOR.

E. The CONTRACTOR s h a l l p a y a l l c h a r g e s and f e e s a s s o c i a t e d


w i t h i n s p e c t i o n a n d c e r t i f i c a t i o n o f t h e e l e c t r i c a l work.

1.11 CODES

A. A l l work s h a l l be e x e c u t e d i n s t r i c t c o n f o r m a n c e t o t h e
r e q u i r e m e n t s o f t h e l a t e s t e d i t i o n o f t h e f o l l o w i n g codes
and s t a n d a r d s :

1. N a t i o n a l E l e c t r i c a l Code
2. N a t i o n a l B u r e a u o f S t a n d a r d s Handbook H-30
3. S t a t e and L o c a l Codes, and a l l o t h e r a u t h o r i t i e s
having jurisdiction
4. Underwriters' Laboratories, Inc.
5. American N a t i o n a l Standards I n s t i t u t e , I n c .
6. I n s t i t u t e o f E l e c t r i c a l and E l e c t r o n i c E n g i n e e r s
7. National E l e c t r i c a l Manufacturer's A s s o c i a t i o n
8. N a t i o n a l Board o f F i r e Underwriters
9. I n s u l a t e d Cable Engineers A s s o c i a t i o n
10. International E l e c t r i c a l Testing Association
11. American Society f o r Testing Materials and
Specifications
12. F e d e r a l D e p a r t m e n t o f L a b o r O c c u p a t i o n a l S a f e t y and
Health Standards as c o n t a i n e d i n the Federal
R e g i s t e r Volume 36, Number 105, d a t e d May 29, 1971,
or t h e l a t e s t r e v i s i o n t h e r e o f

B. I f t h e CONTRACTOR p e r f o r m s a n y work c o n t r a r y t o a n y o f
t h e above c o d e s a n d r e g u l a t i o n s , he s h a l l be h e l d f u l l y

16010-7 2 2 0 / 2 0 1 2 - 0 1 , 02
r e s p o n s i b l e f o r s u c h v i o l a t i o n s , and s h a l l assume any and
a l l c o s t s a r i s i n g t h e r e f r o m t o c o n f o r m t o them.

1.12 PERMITS AND FEES

A. The CONTRACTOR s h a l l o b t a i n a l l p e r m i t s , p a y a l l f e e s and


f u r n i s h t h e ENGINEER w i t h e v i d e n c e o f t h e p e r m i t s before
commencing t h e C o n t r a c t work. A c e r t i f i c a t e o f i n s p e c t i o n
s h a l l be s u b m i t t e d , p r o p e r l y e x e c u t e d , t o t h e ENGINEER
p r i o r t o f i n a l a c c e p t a n c e o f t h e work. C e r t i f i c a t e s s h a l l
be i s s u e d f r o m i n s p e c t i o n a g e n c i e s a c c e p t a b l e to the
l o c a l e l e c t r i c a l u t i l i t y , l o c a l m u n i c i p a l i t y , County,
S t a t e o r any o t h e r g o v e r n i n g body h a v i n g jurisdiction.
Required certifications may include electrical
p e r m i t s / i n s p e c t i o n s or f u e l storage tank r e g i s t r a t i o n s .

1.13 OBTAINING INFORMATION

A. The CONTRACTOR s h a l l o b t a i n d e t a i l e d i n f o r m a t i o n f r o m t h e
m a n u f a c t u r e r s o f t h e e q u i p m e n t t h a t he i s t o f u r n i s h and
i n s t a l l , a s t o t h e p r o p e r m e t h o d o f i n s t a l l a t i o n . Shop
d r a w i n g s o f a l l e q u i p m e n t s h a l l be e x a m i n e d f o r s e r v i c e
and o u t l e t l o c a t i o n s . A n y c o n f l i c t s h a l l be b r o u g h t t o
t h e a t t e n t i o n o f t h e ENGINEER f o r r e s o l u t i o n . F a i l u r e t o
do s o p r i o r t o i n s t a l l a t i o n w i l l r e q u i r e t h e CONTRACTOR
t o make c h a n g e s a t h i s own e x p e n s e a s may be r e q u i r e d by
t h e ENGINEER.

1.14 SHOP DRAWINGS

A. Submittal procedures o f Shop D r a w i n g s s h a l l be i n


a c c o r d a n c e w i t h S e c t i o n 01300 o f t h e s e S p e c i f i c a t i o n s .

B. The CONTRACTOR s h a l l p r e p a r e a n d s u b m i t shop d r a w i n g s f o r


t h e D i v i s i o n 16 w o r k . Submit shop d r a w i n g s f o r a l l
e l e c t r i c a l equipment and m a t e r i a l s f u r n i s h e d , i n c l u d i n g
b a s i c i t e m s such as w i r e , c o n d u i t , boxes, e t c .

C. D e t a i l e d shop d r a w i n g s , c a t a l o g c u t s , a n d s p e c i f i c a t i o n s
s h a l l be s u b m i t t e d t o t h e ENGINEER f o r a p p r o v a l . Any
m a t e r i a l s p u r c h a s e d w i t h o u t f i n a l shop d r a w i n g a p p r o v a l
i n w r i t i n g , s h a l l be t h e f u l l r e s p o n s i b i l i t y of the
CONTRACTOR.

D. E a c h s h o p d r a w i n g s u b m i t t e d s h a l l b e a r t h e CONTRACTOR'S
a p p r o v a l a n d s h a l l be a c c u r a t e l y i d e n t i f i e d as t o t h e
e x a c t l o c a t i o n and u s a g e . The CONTRACTOR s h a l l r e v i e w t h e
shop d r a w i n g s p r i o r t o s u b m i s s i o n and v e r i f y t h a t t h e y
are complete, including the following minimum
information:

16010-8 2 2 0 / 2 0 1 2 - 0 1 , 02
1. complete c o n s t r u c t i o n d e t a i l s i n c l u d i n g dimensions,
m a t e r i a l s , and f i n i s h e s
2. diagrams or illustration showing physical
characteristics
3. performance data
4. d e s c r i p t i o n of operation
5. name o f l a b o r a t o r y b y w h i c h i t e m w i l l be l a b e l e d ,
c e r t i f i e d , or l i s t e d
6. Where a p p l i c a b l e , wiring diagrams showing t h e
c o n n e c t i o n s o f a l l components o f r e l a t e d e q u i p m e n t ,
i n c l u d i n g but not l i m i t e d t o the f o l l o w i n g :

a. Motor Control Centers, Starters, Circuit


B r e a k e r s and O v e r l o a d s
b. Panelboards, Circuit Breakers, Panelboard
Cards
c. D i s c o n n e c t s and S a f e t y S w i t c h e s
d. Transformers
e. Wire, C a b l e and C o n t r o l Wire
f. Conduit
g. C o n t r o l P a n e l s , I n s t r u m e n t a t i o n and C o n t r o l
Devices

E. Make t h e c o r r e c t i o n s i n d i c a t e d on t h e r e t u r n e d shop
drawings and r e s u b m i t c o r r e c t e d c o p i e s f o r f i n a l review,
f u r n i s h i n g s u c h o t h e r c o p i e s t h a t may be n e e d e d . No work
shown on shop d r a w i n g s s h a l l be s t a r t e d u n t i l t h e y h a v e
b e e n r e t u r n e d w i t h no e x c e p t i o n s t a k e n .

1. S a m p l e s o f a n y p a r t i c u l a r i t e m s s h a l l be s u b m i t t e d
f o r e x a m i n a t i o n , when r e q u i r e d by t h e ENGINEER.
2. No s u b s t i t u t i o n o f m a t e r i a l s s h a l l be p e r m i t t e d
e x c e p t where s u c h a p p r o v a l i s g i v e n by t h e ENGINEER
in writing.
3. A l l c o n t r o l a n d w i r i n g d i a g r a m s s h a l l be c o m p l e t e
w i t h t h e f o l l o w i n g i n f o r m a t i o n (as a p p l i c a b l e ) :
4. Sequence o f o p e r a t i o n .
5. Sequence o f i n t e r l o c k i n g .
6. Operation of alarms.
7. T e r m i n a l numbers.
8. I d e n t i f i c a t i o n of a l l devices i n the c i r c u i t .
9. Location of a l l devices i n the c i r c u i t .
10. M a n u f a c t u r e r ' s d a t a (make and model) on a l l d e v i c e s
in the c i r c u i t .
11. A l l o t h e r such p e r t i n e n t i n f o r m a t i o n p e r t a i n i n g t o
system components, c o n t r o l f u n c t i o n s and w i r i n g
requirements.

16010-9 2 2 0 / 2 0 1 2 - 0 1 , 02
F. The CONTRACTOR s h a l l p r e p a r e a n d s u b m i t d e t a i l l a y o u t
d r a w i n g s f o r a l l work t o be b u i l t - i n a n d o t h e r p o r t i o n s
o f t h e work r e q u i r i n g d i m e n s i o n a l c o o r d i n a t i o n w i t h o t h e r
Contractors.

G. Manufacturer's data s h a l l i n c l u d e r a t i n g s , dimensions,


m o d e l numbers, o p t i o n s , e t c . , t o a l l o w f o r a r e v i e w t o
d e t e r m i n e conformance w i t h t h e c o n t r a c t documents.

H. P r i o r t o f o r w a r d i n g s u b m i t t a l s f o r r e v i e w , t h e CONTRACTOR
s h a l l v e r i f y t h a t t h e equipment proposed i n t e r f a c e s
p r o p e r l y w i t h a l l a s s o c i a t e d d e v i c e s such as c o n t r o l
p a n e l s , p a n e l b o a r d s , e l e c t r i c power s o u r c e , e t c .

I . 15 JOB S I T E DOCUMENTS

A. The CONTRACTOR s h a l l keep u p - t o - d a t e a t a c e n t r a l j o b


s i t e l o c a t i o n a complete s e t o f p r i n t s , s p e c i f i c a t i o n s ,
shop d r a w i n g s , j o b c o r r e s p o n d e n c e , e t c . i n c l u d i n g a l l
change o r d e r s and m o d i f i c a t i o n s . These documents s h a l l be
n e a t l y i n d e x e d a n d f i l e d a n d s h a l l be a v a i l a b l e on t h e
j o b s i t e f o r u s e b y t h e CONTRACTOR'S p e r s o n n e l a n d f o r
e x a m i n a t i o n b y t h e ENGINEER.

B. The p r i n t s s h a l l be c o r r e c t e d d a i l y t o show e v e r y change


f r o m t h e o r i g i n a l p l a n s a n d s p e c i f i c a t i o n s . Changes s h a l l
be made i n RED INK. T h i s s e t o f p r i n t s s h a l l be u s e d by
t h e CONTRACTOR a s a r e f e r e n c e i n p r e p a r a t i o n o f t h e a s -
b u i l t documents. See RECORD DOCUMENTS f o r a s - b u i l t
drawing requirements.

1.16 SUBSTITUTIONS REQUIRING ADDITIONAL WORK

A. E l e c t r i c a l work i s d e s i g n e d f o r s p e c i f i c a c c e p t a b l e i t e m s
o f e q u i p m e n t a n d s y s t e m s . I f , b y s u b s t i t u t i o n o f an
a l t e r n a t e i t e m o r s y s t e m , e x t r a work i s i n v o l v e d , i t
s h a l l be t h e r e s p o n s i b i l i t y o f t h e CONTRACTOR a n d he
s h a l l assume a n y a n d a l l c o s t s f o r s u c h e x t r a work. The
a l l o w a n c e o f a s u b s t i t u t e i t e m o r s y s t e m s h a l l i n no way
r e l i e v e h i m o f f u l l r e s p o n s i b i l i t y f o r t h e work.

1.17 TESTING

A. P r o v i d e any t e s t s o f equipment, w i r i n g o r i n s u l a t i o n
deemed n e c e s s a r y b y an i n s p e c t i o n d e p a r t m e n t o r b y t h e
ENGINEER a n d p r o v i d e a l l a p p a r a t u s , m e t e r s , m a t e r i a l s ,
and l a b o r r e q u i r e d t o make s u c h t e s t s . Remove a n y
m a t e r i a l o r e q u i p m e n t t h a t i s f o u n d t o be d e f e c t i v e
d u r i n g t h e t e s t s and r e p l a c e a t no a d d i t i o n a l c o s t t o t h e
OWNER.

16010-10 2 2 0 / 2 0 1 2 - 0 1 , 02
B. T e s t a l l e q u i p m e n t w h i c h i s f u r n i s h e d t o t h i s CONTRACTOR
by other p a r t i e s i n t h e p r e s e n c e o f an a u t h o r i z e d
r e p r e s e n t a t i v e o f such p a r t t o determine whether o r n o t
the o p e r a t i o n i s s a t i s f a c t o r y and t h a t t h e equipment
performs the f u n c t i o n intended.

1.18 RECORD DRAWINGS

A. The ENGINEER w i l l p r o v i d e one s e t o f p r i n t s w h i c h s h a l l


be m a i n t a i n e d b y t h e CONTRACTOR a t t h e s i t e , on w h i c h t h e
CONTRACTOR s h a l l mark c l e a r l y ( i n RED I N K ) , p r o m p t l y and
a c c u r a t e l y a s t h e work p r o g r e s s e s , t h e work as a c t u a l l y
installed, i n c l u d i n g any and a l l r e v i s i o n s . A t t h e
c o m p l e t i o n o f t h e work, t h e CONTRACTOR s h a l l s u b m i t t o
t h e ENGINEER t h e c o m p l e t e s e t o f a n n o t a t e d Contract
D r a w i n g s f o r r e v i e w . A f t e r t h e ENGINEER'S r e v i s i o n s a n d
corrections a r e made t o t h e r e c o r d drawings, the
CONTRACTOR s h a l l s u b m i t two (2) c o p i e s o f t h e c o m p l e t e d
r e c o r d d r a w i n g s t o t h e ENGINEER.

B. S u b m i t t a l p r o c e d u r e s s h a l l be i n a c c o r d a n c e w i t h S e c t i o n
01300 o f t h e s e S p e c i f i c a t i o n s

C. M a r k i n g s on t h e r e c o r d C o n t r a c t D r a w i n g s s h a l l be done i n
RED INK a n d show a l l c h a n g e s a s w e l l a s t h e a c t u a l p l a n
l o c a t i o n and e l e v a t i o n o f a l l u n d e r g r o u n d and c o n c e a l e d
conduits. A f t e r v e r i f i c a t i o n , t h e ENGINEER w i l l s u b m i t
the record Contract Drawings t o t h e OWNER. Non-
a v a i l a b i l i t y o f r e c o r d C o n t r a c t Drawings o r i n a c c u r a c i e s
t h e r e i n s h a l l be g r o u n d s f o r p o s t p o n e m e n t o f f i n a l
payment, until such time as the discrepancy or
a v a i l a b i l i t y has been c o r r e c t e d .

D. A l l o p e r a t i n g i n s t r u c t i o n s , p a r t s l i s t s , shop d r a w i n g s
and m a i n t e n a n c e i n s t r u c t i o n s f o r m a t e r i a l a n d e q u i p m e n t
f u r n i s h e d b y t h e CONTRACTOR s h a l l be n e a t l y b o u n d i n
t h r e e (3) s e t s a n d t u r n e d o v e r t o t h e ENGINEER a t t h e
completion of the p r o j e c t .

E. A t t h e c o m p l e t i o n o f t h e w o r k , t h e CONTRACTOR s h a l l
produce a s - b u i l t d o c u m e n t s a n d s u b m i t them t o t h e
ENGINEER f o r r e v i e w a n d a p p r o v a l .

F. The a s - b u i l t d o c u m e n t s w i l l be r e v i e w e d b y t h e ENGINEER
f o r c o m p l e t e n e s s and a c c u r a c y . A f t e r t h e ENGINEERS
r e v i e w comments h a v e b e e n i n c o r p o r a t e d , t h e CONTRACTOR
s h a l l p r o v i d e two (2) s e t s o f f i n a l a s - b u i l t documents t o
t h e ENGINEER.

16010-11 2 2 0 / 2 0 1 2 - 0 1 , 02
1.19 INSTRUCTIONS

A. The CONTRACTOR s h a l l t h o r o u g h l y i n s t r u c t t h e OWNER'S


r e p r e s e n t a t i v e i n the proper o p e r a t i o n s of a l l systems.
Manufacturer's representatives and other skilled
personnel necessary shall be r e t a i n e d as long as
necessary f o r the purpose.

B. The CONTRACTOR s h a l l c o l l e c t t h r e e (3) s e t s o f c o m p l e t e


instructions for operation and maintenance of a l l
equipment, spare p a r t s l i s t s , f i x t u r e s , l i n e per wire
diagrams, and systems f o r a l l p i e c e s of equipment
f u r n i s h e d under t h i s C o n t r a c t .

C. B i n d t h e d a t a i n a c o m m e r c i a l q u a l i t y 8 1/2 x 1 1 - i n c h
three-ring binders with cleanable hardback plastic
covers. When m u l t i p l e b i n d e r s a r e u s e d , c o r r e l a t e d a t a
i n t o r e l a t e d c o n s i s t e n t groupings. I d e n t i f y each b i n d e r
w i t h t y p e d o r p r i n t e d t i t l e "OPERATION AND MAINTENANCE
INSTRUCTIONS", l i s t t i t l e o f P r o j e c t and i d e n t i f y s u b j e c t
matter of c o n t e n t s . Prepare Table of C o n t e n t s f o r each
b i n d e r ; a r r a n g e c o n t e n t by s y s t e m and s u i t a b l y i n d e x e d .
Upon c o n c l u s i o n o f t h e work, d e l i v e r t h r e e (3) s e t s o f
b i n d e r s t o t h e OWNER.

1.20 IDENTIFICATION

A. The e q u i p m e n t n a m e p l a t e s s h a l l i d e n t i f y t h e name o f t h e
e q u i p m e n t , and t h e c o n t r o l o r t h e u s a g e o f t h e d e v i c e .

B. Submit a type w r i t t e n l i s t of nameplates f o r a p p r o v a l


b e f o r e o r d e r i n g . A l l n a m e p l a t e s s h a l l be e x c l u s i v e l y as
d e s c r i b e d above.

C. Refer t o p a r a g r a p h 2.02 for additional requirements.

1.21 LOCAL CONDITIONS

A. A l l c u t t i n g and p a t c h i n g shall be done i n a thoroughly


w o r k m a n l i k e manner.

B. The CONTRACTOR s h a l l i n v e s t i g a t e each space i n the


b u i l d i n g t h r o u g h w h i c h e q u i p m e n t must p a s s t o r e a c h i t s
f i n a l l o c a t i o n . I f n e c e s s a r y , t h e m a n u f a c t u r e r s h a l l be
r e q u i r e d to ship m a t e r i a l i n s e c t i o n s s i z e d to permit
p a s s i n g through such r e s t r i c t e d areas i n the b u i l d i n g .

End of P a r t 1

16010-12 220/2012-01, 02
PART 2: PRODUCTS

2.01 GENERAL

A. A l l m a t e r i a l s s h a l l be new, o f f i r s t q u a l i t y , and s h a l l
conform t o t h e standards o f t h e f o l l o w i n g :

1. Underwriter's Laboratories, Inc.


2. National E l e c t r i c a l Manufacturer's Association
3. I n s u l a t e d Cable Engineers A s s o c i a t i o n
4. American N a t i o n a l Standards I n s t i t u t e
5. I n s t i t u t e o f E l e c t r i c a l and E l e c t r o n i c s E n g i n e e r s
6. American S o c i e t y of T e s t i n g M a t e r i a l s

B. I n e v e r y c a s e where s u c h a s t a n d a r d has been e s t a b l i s h e d


f o r t h e p a r t i c u l a r t y p e o f m a t e r i a l i n q u e s t i o n . Where
no s p e c i f i c make o f m a t e r i a l s , a p p a r a t u s and/or equipment
i s mentioned h e r e i n a f t e r , any f i r s t - c l a s s p r o d u c t o f
r e p u t a b l e m a n u f a c t u r e r may be u s e d p r o v i d e d s u c h p r o d u c t
c o n f o r m s t o t h e C o n t r a c t D r a w i n g s and S p e c i f i c a t i o n s and
has a w r i t t e n a p p r o v a l o f a c c e p t a n c e by t h e ENGINEER.

C. Where t h e r e i s more t h a n one i t e m o f s i m i l a r e q u i p m e n t


r e q u i r e d under t h i s C o n t r a c t , a l l such s i m i l a r equipment
s h a l l be t h e p r o d u c t o f one m a n u f a c t u r e r .

D. A l l a r t i c l e s s h a l l have t h e name o r t r a d e m a r k o f t h e
m a n u f a c t u r e r a n d r a t i n g i n v o l t s a n d amperes o r o t h e r
p r o p e r u n i t s m a r k e d where t h e y c a n be o b s e r v e d r e a d i l y
after the device i s i n s t a l l e d .

E. D e f e c t i v e equipment o r e q u i p m e n t damaged i n t h e c o u r s e o f
d e l i v e r y , i n s t a l l a t i o n o r t e s t s h a l l be r e p l a c e d o r
repaired i n a manner m e e t i n g the approval of the
ENGINEER.

F. Where e q u i p m e n t i s i d e n t i f i e d on t h e d r a w i n g s o r i n t h e s e
s p e c i f i c a t i o n s as s t a i n l e s s s t e e l , t h e grade o f s t a i n l e s s
s t e e l s h a l l be ASTM 316. E n c l o s u r e s i d e n t i f i e d a s NEMA
Type 4X s h a l l be 316 s t a i n l e s s s t e e l u n l e s s o t h e r w i s e
noted.

2.02 IDENTIFICATION

A. Each p a n e l b o a r d , d i s c o n n e c t s w i t c h , s t a r t e r , control
station, control panel, instrument, transmitter, e t c .
s h a l l be l a b e l e d t o i n d i c a t e t h e name o f t h e e q u i p m e n t
c o n t r o l l e d , l o a d s e r v e d , d e s i g n a t i o n l e t t e r , v o l t a g e and
p h a s e , e t c . The f i n a l w o r d i n g s h a l l be s u b m i t t e d f o r
r e v i e w b y t h e ENGINEER.

16010-13 2 2 0 / 2 0 1 2 - 0 1 , 02
B. Tags a n d l a b e l s r e q u i r e d i n p a r a g r a p h "A" above s h a l l be
e n g r a v e d l a m i n a t e d p h e n o l i c p l a s t i c t y p e w i t h 1/4" h i g h
letters. The t a g s a n d l a b e l s s h a l l be p e r m a n e n t l y
attached t o t h e v a r i o u s d e v i c e s . (I.e. r i v e t s , screws,
etc.) The method u s e d f o r a t t a c h m e n t s h a l l n o t r e d u c e o r
d i m i n i s h t h e e n v i r o n m e n t a l r a t i n g o f t h e equipment o r i t s
enclosure.

C. A l l e q u i p m e n t s h a l l be a p p r o p r i a t e l y l a b e l e d t o warn o f
p o t e n t i a l s a f e t y hazards.

D. Each automatic electric motor or other automated


e l e c t r i c a l d e v i c e w i t h moving p a r t s s h a l l have a s i g n
warning o f a u t o m a t i c remote s t a r t i n g . Emed Co., I n c .
m e t a l b a c k e d p l a s t i c s i g n , 7" x 10", #5250 o r e q u a l .

E. See s p e c i f i c Sections f o r additional identification


requirements.

2.03 GUARANTEE

A. The CONTRACTOR s h a l l g u a r a n t e e a l l e q u i p m e n t a n d m a t e r i a l
f u r n i s h e d under t h i s specification f o r a period of
eighteen (18) month's a f t e r t h e d a t e o f s u b s t a n t i a l
c o m p l e t i o n . E q u i p m e n t m a n u f a c t u r e r ' s w a r r a n t i e s s h a l l be
p a s s e d on t o t h e OWNER. S h o u l d any d e f e c t s a p p e a r w i t h i n
t h i s p e r i o d , t h e CONTRACTOR s h a l l r e p a i r o r r e p l a c e s a i d
d e f e c t s o r a n y damage t o b u i l d i n g o r c o n t e n t s c a u s e d b y
d e f e c t i v e w o r k m a n s h i p o r e q u i p m e n t , a n d s h a l l make
i m m e d i a t e a d j u s t m e n t s a t no c o s t t o t h e OWNER.

B. The CONTRACTOR s h a l l f u r n i s h m a i n t e n a n c e a n d c a l l b a c k
s e r v i c e f o r t h e equipment p r o v i d e d by h i m f o r a p e r i o d o f
e i g h t e e n (18) month's a f t e r t h e b u i l d i n g i s s u b s t a n t i a l l y
complete. This service shall include regular
e x a m i n a t i o n s o f t h e i n s t a l l a t i o n by competent and t r a i n e d
e m p l o y e e s o f t h e CONTRACTOR, a n d s h a l l include a l l
necessary adjustments, c l e a n i n g , s u p p l i e s and p a r t s t o
keep t h e e q u i p m e n t i n good o p e r a t i o n , e x c e p t p a r t s made
necessary by misuse o r a c c i d e n t s n o t caused by t h e
CONTRACTOR.

End of Part 2

16010-14 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION

3.01 GENERAL

A. A l l work s h a l l be e x e c u t e d i n a w o r k m a n l i k e manner, a n d
s h a l l p r e s e n t a neat and m e c h a n i c a l appearance when
completed.

B. The CONTRACTOR s h a l l v e r i f y d o o r swings and t h e e x a c t


l o c a t i o n and mounting h e i g h t s o f a l l devices, etc.with
t h e ENGINEER b e f o r e i n s t a l l a t i o n . Any work i n s t a l l e d
contrary t o or without approval of t h e ENGINEER s h a l l be
s u b j e c t t o change a s d i r e c t e d b y t h e ENGINEER a n d no
e x t r a c o m p e n s a t i o n w i l l be a l l o w e d therefor.

C. Surface-mounted p a n e l boxes, j u n c t i o n boxes, c o n d u i t ,


e t c . s h a l l be s u p p o r t e d b y s p a c e r s t o p r o v i d e a c l e a r a n c e
( A p p r o x i m a t e l y W) b e t w e e n t h e w a l l / b a c k p a n e l a n d t h e
equipment.

D. The CONTRACTOR s h a l l c h e c k t h e l o a d b a l a n c e on t h e p h a s e s
o f t h e v a r i o u s s y s t e m s a n d r e c o n n e c t where n e c e s s a r y a s
a p p r o v e d b y t h e ENGINEER t o p r o v i d e e q u a l d i v i s i o n o f t h e
l o a d s between t h e phases o f t h e v a r i o u s systems.

3 . 02 INSTALLATION STANDARDS

A. The i n s t a l l a t i o n o f a l l m a t e r i a l s a n d e q u i p m e n t f o r t h e
electrical work shall comply with the "National
Electrical Contractor's Association Standard of
Construction". A l l work s h a l l be c o m p l e t e d i n a n e a t ,
t h o r o u g h , c l e a n a n d w o r k m a n l i k e manner.

B. Installation of materials shall comply with the


manufacturer's recommendations.

C. The CONTRACTOR s h a l l s u p p l y a l l a u x i l i a r y e q u i p m e n t ,
frames, s u p p o r t s , a c c e s s p a n e l s , and o t h e r d e v i c e s
required f o r proper installation and o p e r a t i o n o f
equipment f u r n i s h e d and i n s t a l l e d by him.

D. C o n c r e t e a n c h o r s s h a l l be e x p a n s i o n t y p e o r s l e e v e t y p e
anchors installed according t o the manufacturers
instructions.

E. P l a s t i c a n c h o r s , s e l f t a p p i n g c o n c r e t e s c r e w s a n d powder
a c t u a t e d f a s t e n e r s a r e n o t a c c e p t a b l e a n d s h a l l n o t be
used f o r t h e s u p p o r t o f any p e r m a n e n t l y installed
equipment.

16010-15 2 2 0 / 2 0 1 2 - 0 1 , 02
3.03 PERSONNEL STAFFING LEVELS

A. The minimum number o f p e r s o n n e l o n - s i t e s h a l l be one (1)


q u a l i f i e d e l e c t r i c i a n throughout the c o n s t r u c t i o n p e r i o d .
An e l e c t r i c i a n s h a l l be o n - s i t e e v e r y w o r k d a y (Monday
through Friday except for holidays) which the
G e n e r a l / M e c h a n i c a l C o n t r a c t o r has p e r s o n n e l o n - s i t e f o r a
r e g u l a r workday. The minimum t i m e on s i t e each day s h a l l
be 4 h o u r s ( s t a r t i n g a t 7:00AM o r 8:00 AM).

B. A d d i t i o n a l e l e c t r i c a l p e r s o n n e l s h a l l be o n - s i t e as
required t o meet t h e r e q u i r e m e n t s of the Contract
Documents.

3.04 SEQUENCE OF WORK

A. The CONTRACTOR s h a l l r e v i e w t h e o v e r a l l c o n s t r u c t i o n
r e q u i r e m e n t s and s c h e d u l e h i s work t o c o o r d i n a t e w i t h t h e
work of the General/Mechanical C o n t r a c t o r and the
requirements of D i v i s i o n 1 of the s p e c i f i c a t i o n s .

3.05 PHASE I D E N T I F I C A T I O N

A. W i r e s 8 AWG and smaller shall have continuous colored


outer covering.

B. W i r e s 6 AWG and l a r g e r s h a l l be i d e n t i f i e d a t a l l p e r i o d s
o f t e r m i n a t i o n by c o l o r e d , gummed o r p l a s t i c t a p e a p p l i e d
t o t h e w i r e s as f o l l o w s :

A p p l i c a b l e System V o l t a g e Phase A Phase B Phase C

208 v, 3 phase, 4 w i r e Black Red Blue


480 v, 3 phase, 3 w i r e Brown Orange Yellow

C. Grounded c o n d u c t o r s s h a l l be white.

D. Equipment ground conductors s h a l l be green.

E. The same c o l o r s s h a l l be u s e d for the same phases


throughout the e n t i r e p r o j e c t .

F. C o l o r coding f o r m u l t i - c o n d u c t o r or c o n t r o l cables shall


c o m p l y w i t h t h e ICEA, E-2 c o l o r s e q u e n c e .

G. Bus b a r s i n s w i t c h b o a r d s , m o t o r c o n t r o l c e n t e r s , and
p a n e l b o a r d s s h a l l be p r o p e r l y i d e n t i f i e d by t h e c o l o r
codes s p e c i f i e d f o r the v a r i o u s v o l t a g e s .

16010-16 220/2012-01, 02
H. Every c o i l or r e e l of wire s h a l l bear the manufacturer's
name, t h e U n d e r w r i t e r s ' l a b e l , type, voltage, size,
l e n g t h and m a n u f a c t u r i n g d a t e , and s h a l l be d e l i v e r e d t o
the job i n o r i g i n a l c o n t a i n e r s f o r i n s p e c t i o n . Wire
s h a l l be m a n u f a c t u r e d i n t h e U.S.A.

3.06 EQUIPMENT LOCATIONS

A. I n c o n t r o l room a r e a s a l l receptacle outlets, wall


s w i t c h e s and a s s o c i a t e d c o n d u i t s h a l l be c o n c e a l e d i n t h e
w a l l c o n s t r u c t i o n , h o w e v e r , o t h e r e q u i p m e n t and w i r i n g
may be s u r f a c e m o u n t e d . A l l equipment s p e c i f i c a l l y
d e s i g n e d f o r s u r f a c e m o u n t i n g s h a l l have s u r f a c e c o n d u i t
r e g a r d l e s s of the l o c a t i o n .

B. E q u i p m e n t l o c a t i o n s shown on t h e d r a w i n g s may change due


to i n t e r f e r e n c e problems, equipment d e s i g n , e t c . The
CONTRACTOR s h a l l v e r i f y t h e l o c a t i o n s o f d e v i c e s and
e q u i p m e n t i n s t a l l e d by o t h e r C o n t r a c t o r ' s p r i o r t o f i n a l
rough in. Adjust conduit l a y o u t s as required to
compensate f o r changes.

3.07 ACCESS TO EQUIPMENT

A. A l l d e v i c e s and e q u i p m e n t s h a l l be l o c a t e d t o a l l o w e a s y
a c c e s s f o r o p e r a t i o n , m a i n t e n a n c e and r e p a i r . Access
s h a l l be f r o m t h e f l o o r w i t h o u t t h e use o f l a d d e r s e x c e p t
f o r d e v i c e s t h a t must be c o n c e a l e d above a c e i l i n g . The
e q u i p m e n t l o c a t i o n s s h a l l be r e v i e w e d w i t h t h e work o f
o t h e r t r a d e s and contracts to v e r i f y t h a t adequate
working space w i l l remain after a l l equipment is
installed.

B. Where d e v i c e s and equipment are installed in non-


a c c e s s i b l e c e i l i n g s o r w a l l c o n s t r u c t i o n , f l u s h mounted
a c c e s s p a n e l s s h a l l be f u r n i s h e d and i n s t a l l e d by t h e
CONTRACTOR. Where e q u i p m e n t is installed by the
CONTRACTOR i n a t t i c s , c r a w l s p a c e s and t h e l i k e , the
CONTRACTOR shall provide lighting, 120 VAC power
r e c e p t a c l e s where none e x i s t .

C. Where e q u i p m e n t l o c a t i o n s shown on t h e d r a w i n g s deny


a d e q u a t e a c c e s s , t h e CONTRACTOR s h a l l n o t i f y t h e ENGINEER
t o a l l o w f o r r e v i e w and a d j u s t m e n t o f t h e l o c a t i o n .

3.08 CONCRETE WORK FOR ELECTRICAL

A. The E l e c t r i c a l C o n t r a c t o r s h a l l c o m p l e t e a l l c o n c r e t e
work r e q u i r e d by t h e e l e c t r i c a l d r a w i n g s i n c l u d i n g b u t
not l i m i t e d t o :

16010-17 220/2012-01, 02
1. H o u s e k e e p i n g pads under t h e motor c o n t r o l centers
and o t h e r e l e c t r i c a l e q u i p m e n t .

2. B a s e s f o r s u p p o r t s t r u c t u r e s where a b u i l d i n g o r
o t h e r s u i t a b l e mounting s t r u c t u r e i s not a v a i l a b l e .

3. R e p a i r and p a t c h w o r k a s s o c i a t e d w i t h any electrical


equipment i n s t a l l a t i o n or d e m o l i t i o n .

B. A l l c o n c r e t e work s h a l l comply w i t h t h e r e q u i r e m e n t s of
Division 3 CONCRETE WORK o f t h e General/Mechanical
specifications.

3.09 SUPPORT STRUCTURES

A. The CONTRACTOR s h a l l p r o v i d e s u p p o r t structures for


m o u n t i n g e l e c t r i c a l c o n t r o l p a n e l s and o t h e r e q u i p m e n t
where t h e r e a r e no b u i l d i n g s o r o t h e r s t r u c t u r e s s u i t a b l e
f o r m o u n t i n g and s u p p o r t o f e q u i p m e n t and where shown on
the drawings.

B. The s u p p o r t s t r u c t u r e s s h a l l be f a b r i c a t e d by w e l d i n g
a l u m i n u m a n g l e as r e q u i r e d f o r p r o p e r s u p p o r t o f t h e
v a r i o u s p a n e l s , equipment and c o n d u i t r u n s . The aluminum
a n g l e d i m e n s i o n s s h a l l be L 3 " x 3" x 3/16" f o r s t r u c t u r e s
w i t h h o r i z o n t a l d i m e n s i o n s o f 36" o r l e s s and L 4 " x 4" x
H" f o r s t r u c t u r e s w i t h h o r i z o n t a l d i m e n s i o n s g r e a t e r t h a n
36". A 1/4" t h i c k aluminum equipment mounting p l a t e
s h a l l be w e l d e d t o t h e a n g l e s t r u c t u r e . Base p l a t e s
s h a l l be 12" x 12" x 3/4" w i t h w e l d e d c o n n e c t i o n s and
f o u r 1/2" s t a i n l e s s s t e e l a n c h o r b o l t s on e a c h l e g .

C. Where a s u p p o r t s t r u c t u r e i s l o c a t e d i n an a r e a where a
c o n c r e t e base ( i . e . f l o o r ) does not e x i s t , a c o n c r e t e
f o u n d a t i o n s h a l l be p r o v i d e d a t e a c h l e g o f t h e s u p p o r t
structure. The foundations s h a l l c o n s i s t of a 20"
d i a m e t e r by 48" deep r e i n f o r c e d c o n c r e t e shape (minimum)
e x t e n d i n g 2" a b o v e g r a d e o r as shown on t h e d r a w i n g s .

D. Where a s u p p o r t s t r u c t u r e i s l o c a t e d i n a r e a where a
c o n c r e t e b a s e i s a v a i l a b l e , e a c h l e g s h a l l be s e c u r e l y
anchored i n t o the concrete w i t h s u i t a b l e anchor b o l t s
e x t e n d i n g a t l e a s t f o u r i n c h e s i n t o t h e c o n c r e t e on t o p
o f a c o n c r e t e g r o u t pad t o keep t h e b a s e a t l e a s t two
i n c h e s above t h e c o n c r e t e .

E. The d i m e n s i o n s o f t h e s u p p o r t s t r u c t u r e s h a l l be as
r e q u i r e d t o mount t h e e q u i p m e n t on one s i d e and shall
p r o v i d e 20% s p a r e m o u n t i n g s p a c e t o accommodate f u t u r e
changes. Minimum s i z e s a r e shown on t h e d r a w i n g s .

16010-18 220/2012-01, 02
3.10 SLEEVE OPENINGS, CUTTING AND PATCHING

A. The CONTRACTOR s h a l l p r o v i d e a l l s l e e v e h o l e s a n d o t h e r
o p e n i n g s t h r o u g h any p a r t o f t h e v a r i o u s b u i l d i n g s and
structures.

B. The CONTRACTOR s h a l l be r e s p o n s i b l e f o r a l l c u t t i n g a n d
p a t c h i n g r e q u i r e d t o accommodate h i s work.

C. S t r u c t u r a l members a n d t a n k w a l l s s h a l l n o t be c u t
w i t h o u t c o n s e n t f r o m t h e ENGINEER. P a t c h i n g s h a l l match
the o r i g i n a l c o n d i t i o n s .

3.11 SEALING OPENINGS

A. A l l sleeve holes o r other openings i n o u t s i d e w a l l s s h a l l


be s e a l e d t o p r e v e n t a n y w a t e r s e e p a g e t h r o u g h t h e s e
o p e n i n g s . A l l l o c a t i o n s where w a l l s l e e v e s p a s s t h r o u g h
e x t e r i o r s t r u c t u r e w a l l s o r t a n k w a l l s s h a l l have c a s t
i r o n , s t e e l o r HDPE s l e e v e s i n s t a l l e d . The s l e e v e s s h a l l
be c o m p l e t e w i t h w a t e r s t o p .

B. Where s l e e v e o p e n i n g s e n t e r s p a c e s t h r o u g h w a l l s a t a
l o c a t i o n below g r a d e , t h e space between t h e c o n d u i t and
t h e w a l l o p e n i n g s h a l l be s e a l e d w i t h a m e c h a n i c a l t y p e
seal. The m e c h a n i c a l s e a l s h a l l be a m o d u l a r t y p e
consisting of synthetic rubber link shaped to
c o n t i n u o u s l y f i l l t h e a n n u l a r s p a c e b e t w e e n t h e p i p e and
the w a l l opening. The c l o s u r e s h a l l be w a t e r t i g h t when
t h e b o l t s a r e t i g h t e n e d . The b o l t s s h a l l be 316 s t a i n l e s s
steel. The s e a l s h a l l be " L i n k S e a l " m a n u f a c t u r e d b y
T h u n d e r l i n e C o r p o r a t i o n o f Wayne, M i c h i g a n o r e q u a l .

C. A l l s l e e v e s o r o t h e r o p e n i n g s p e n e t r a t i n g r o o f s s h a l l be
s u i t a b l y f l a s h e d and s e a l e d i n accordance w i t h t h e
r e q u i r e m e n t s o f t h e S e c t i o n on R o o f i n g .

D. A l l c o n d u i t s e n t e r i n g o r l e a v i n g h a z a r d a r e a s s h a l l have
r a t e d s e a l s i n s t a l l e d near t h e p o i n t o f p e n e t r a t i o n .

E. A l l removed c o n d u i t s that penetrate through w a l l s ,


f l o o r s , e t c . s h a l l be c a p p e d a n d s e a l e d a s t o p r o v i d e a
l i q u i d and vapor t i g h t s e a l .

3.12 PAINTING

A. A l l unpainted equipment, i n c l u d i n g exposed s t e e l conduit


and e q u i p m e n t w h i c h h a s i t s f i n i s h damaged d u r i n g t h e
c o u r s e o f c o n s t r u c t i o n s h a l l be p a i n t e d .

16010-19 2 2 0 / 2 0 1 2 - 0 1 , 02
B. Enclosures made o f PVC o r s t a i n l e s s s t e e l do n o t r e q u i r e
paint.

C. Touch-up p a i n t s h a l l be s u p p l i e d f o r a l l equipment
f u r n i s h e d under t h i s c o n t r a c t . A minimum o f one p i n t o r
one 12 o z . c a n o f s p r a y p a i n t s h a l l be f u r n i s h e d f o r e a c h
different paint type/color supplied.

3.13 TESTING

A. When e l e c t r i c a l s e r v i c e c o n d u c t o r s a n d b r a n c h f e e d e r s a r e
i n s t a l l e d , t h e v o l t a g e a n d p h a s e r e l a t i o n s h i p s s h a l l be
v e r i f i e d p r i o r t o energizing loads.

B. Test a l l motors f o r proper phase rotation prior to


energizing.

C. See a d d i t i o n a l requirements noted in the various


Sections.

3.14 DEMONSTRATION

A. The CONTRACTOR s h a l l d e m o n s t r a t e t o t h e OWNER, o r h i s


r e p r e s e n t a t i v e , t h e p r o p e r u s e , o p e r a t i o n and m a i n t e n a n c e
of a l l equipment f u r n i s h e d and i n s t a l l e d under C o n t r a c t
2012-02.

B. The d e m o n s t r a t i o n shall include written materials,


d i a g r a m s , hands-on i n s t r u c t i o n and o t h e r a i d s .

C. The d e m o n s t r a t i o n s h a l l p a y p a r t i c u l a r a t t e n t i o n t o a l l
s a f e t y - r e l a t e d aspects.

D. See a d d i t i o n a l r e q u i r e m e n t s i n a p p r o p r i a t e Sections.

End o f P a r t 3

End o f S e c t i o n

16010-20 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16030

ELECTRICAL F I E L D ACCEPTANCE TESTS

PART 1: GENERAL

1.01 CONTRACT DOCUMENTS

A. The G e n e r a l P r o v i s i o n s o f t h e C o n t r a c t , i n c l u d i n g G e n e r a l
and S u p p l e m e n t a r y C o n d i t i o n s and G e n e r a l R e q u i r e m e n t s ,
a p p l y t o t h e work s p e c i f i e d i n t h i s S e c t i o n .

1.02 DESCRIPTION OF WORK

A. T e s t s s h a l l be made u n d e r t h e s u p e r v i s i o n and d i r e c t i o n
o f an E l e c t r i c a l E n g i n e e r t o i n s u r e t h a t a l l a p p a r a t u s
f u n c t i o n as d e s i g n e d .

B. A l l d e f e c t i v e m a t e r i a l and w o r k m a n s h i p d i s c l o s e d as t h e
r e s u l t o f t h e t e s t s g i v e n h e r e i n s h a l l be c o r r e c t e d . The
CONTRACTOR s h a l l show by d e m o n s t r a t i o n i n s e r v i c e t h a t
a l l c i r c u i t s and d e v i c e s a r e i n good o p e r a t i n g c o n d i t i o n .
T e s t s s h a l l be s u c h t h a t e a c h i t e m o f c o n t r o l e q u i p m e n t
w i l l f u n c t i o n n o t l e s s t h a n f i v e t i m e s . The c o s t o f t h e
t e s t s s h a l l be b o r n e by t h e CONTRACTOR, i n c l u d i n g expense
i n c i d e n t t o r e t e s t o c c a s i o n e d by d e f e c t s and f a i l u r e s o f
e q u i p m e n t t o meet t h e S p e c i f i c a t i o n s .

C. U n l e s s o t h e r w i s e s p e c i f i e d , t h e CONTRACTOR s h a l l supply
e l e c t r i c power n e c e s s a r y f o r t h e t e s t s .

D. T e s t i n g s h a l l be p e r f o r m e d on a l l e q u i p m e n t f u r n i s h e d
under t h i s c o n t r a c t . T h i s s h a l l i n c l u d e , b u t n o t be
limited to:

1. Motor C o n t r o l Devices/Motor C o n t r o l Center


2. Panel boards/Lighting
3. W i r e and C a b l e
4. C i r c u i t B r e a k e r s and S a f e t y S w i t c h e s
5. Instrumentation
6. Emergency G e n e r a t o r / A u t o m a t i c T r a n s f e r S w i t c h
7. V i d e o S u r v e i l l a n c e Equipment
8. Grounding

1.03 QUALITY ASSURANCE

Not used.

1.04 DELIVERY, STORAGE, AND HANDLING

Not used.

End of P a r t 1
16030-1 220/2012-01, 02
PART 2: PRODUCTS

2.01 TEST EQUIPMENT

The CONTRACTOR s h a l l f u r n i s h a l l equipment, meters, e t c .


necessary f o rf i e l d acceptance tests.

End of Part 2

16030-2 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION

3.01 OPERATIONAL TESTS

A. The f i n a l o p e r a t i n g t e s t s s h a l l be c o n d u c t e d i n t h e
p r e s e n c e o f t h e OWNER a n d t h e ENGINEER a n d s h a l l be
subject to t h e i r approval. They s h a l l be n o t i f i e d s e v e n
c a l e n d a r days o r more i n a d v a n c e when any t e s t i s t o t a k e
place, and i t s h a l l n o t be s t a r t e d without t h e i r
permission.

B. Tests s h a l l demonstrate the proper f u n c t i o n i n g of a l l


c o n t r o l e q u i p m e n t and i n s t r u m e n t a t i o n .

3.02 ACCEPTANCE TESTS

A. A l l a c c e p t a n c e t e s t s s h a l l be p e r f o r m e d as recommended by
the i n d i v i d u a l equipment m a n u f a c t u r e r s . Where no
p u b l i s h e d r e q u i r e m e n t s e x i s t , t e s t i n g s h a l l be p e r f o r m e d
as d i r e c t e d b y t h e l a t e s t e d i t i o n o f t h e I n t e r n a t i o n a l
Electrical Testing Association (NETA) standard
"Acceptance Testing S p e c i f i c a t i o n s " .

B. Each i n d i v i d u a l e l e c t r i c a l d e v i c e s h a l l be t e s t e d , e i t h e r
by a m a n u f a c t u r e r ' s f i e l d s e r v i c e t e c h n i c i a n o r by t h e
electrical contractor utilizing the procedures and
a c c e p t a n c e c r i t e r i a e s t a b l i s h e d i n p a r a g r a p h "A".

C. These t e s t s s h a l l be i n a d d i t i o n t o , and n o t i n
s u b s t i t u t i o n f o r , the t e s t s of the i n d i v i d u a l items at
the m a n u f a c t u r e r ' s p l a n t , o r f o r the t e s t s s p e c i f i e d
under t h e o t h e r s e c t i o n s o f t h e S p e c i f i c a t i o n s .

3.03 TEST REPORTS

A. A l l tests shall be documented b y means of a written


report.

End o f P a r t 3

End o f S e c t i o n

16030-3 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

16030-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16060

ELECTRICAL DEMOLITION

PART 1: GENERAL

1.01 SCOPE OF WORK

A. The CONTRACTOR shall:

1. P e r f o r m e l e c t r i c a l d e m o l i t i o n work noted on t h e
Electrical Drawings.

2. A s s i s t t h e G e n e r a l / M e c h a n i c a l CONTRACTOR during
demolition and removal of existing equipment,
s t r u c t u r e s , motors, e t c . , w h i c h have electrical
power a n d c o n t r o l c o n n e c t i o n s . The E l e c t r i c a l
CONTRACTOR i s r e q u i r e d t o d i s c o n n e c t w i r i n g a n d
conduit connections prior t o removal by t h e
General/Mechanical Contractors.

3. The E l e c t r i c a l CONTRACTOR s h a l l be r e s p o n s i b l e f o r
removing a l l c o n d u i t s and w i r e a s s o c i a t e d w i t h t h e
existing s l u d g e p r e s s a n d s l u d g e pumps. Any
d i s c r e p a n c i e s o r q u e s t i o n s a b o u t what w i l l be
r e q u i r e d t o be r e m o v e d s h a l l be b r o u g h t t o t h e
ENGINEER.

4. Examine a l l the drawings including the


General/Mechanical drawings t o determine what
equipment and m a t e r i a l s are being removed,
replaced, demolished, e t c .

5. Furnish a l l labor, materials, equipment, and


appurtenances n e c e s s a r y t o complete t h e e l e c t r i c a l
d e m o l i t i o n work.

1.02 RELATED WORK

A. Specified elsewhere:

1. 16010 - E l e c t r i c a l Work - G e n e r a l

1.03 QUALITY ASSURANCE

A. Not used.

1.0 4 DELIVERY, STORAGE AND HANDLING

A. Not used.

16060-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1.05 DAMAGED EQUIPMENT AND MATERIALS

A. Equipment and m a t e r i a l s w h i c h a r e i n t e n d e d t o remain


and w h i c h a r e i n a d v e r t e n t l y removed o r damaged d u r i n g
d e m o l i t i o n a n d r e n o v a t i o n work, s h a l l be r e p a i r e d o r
r e p l a c e d a s d i r e c t e d b y t h e OWNER o r ENGINEER a t no
a d d i t i o n a l c o s t t o t h e OWNER.

1.06 DISPOSITION OF MATERIALS

A. The OWNER s h a l l have t h e r i g h t t o r e t a i n a n y a n d / o r a l l


removed equipment and m a t e r i a l s .

B. The CONTRACTOR shall verify which equipment and


m a t e r i a l s t h e OWNER d e s i r e s t o r e t a i n p r i o r t o t h e
d e m o l i t i o n a n d r e n o v a t i o n work.

C. A l l e q u i p m e n t a n d m a t e r i a l s w h i c h t h e OWNER d e s i r e s t o
r e t a i n a n d w h i c h r e q u i r e s p e c i a l c a r e t o a v o i d damage
d u r i n g r e m o v a l s h a l l be r e m o v e d b y t h e OWNER p r i o r t o
t h e s t a r t o f CONTRACTOR'S w o r k .

D. E q u i p m e n t a n d m a t e r i a l s d e s i g n a t e d a s "Owner r e t a i n e d "
s h a l l be r e m o v e d a n d s t o r e d on t h e f l o o r o r g r o u n d n e a r
the p o i n t o f removal. The OWNER w i l l move r e t a i n e d
equipment and m a t e r i a l s from t h e c o n s t r u c t i o n area.

E. The CONTRACTOR i s r e s p o n s i b l e f o r t r a n s p o r t a t i o n a n d
proper d i s p o s i t i o n o f a l l equipment and m a t e r i a l s ,
w h i c h t h e OWNER d o e s n o t d e s i r e t o r e t a i n .

1.07 DRAWING AND S I T E REVIEW

A. The CONTRACTOR s h a l l r e v i e w a l l c o n t r a c t documents t o


determine the extent and scope o f t h e changes t o t h e
existing facilities a n d t h e r e l a t e d e l e c t r i c a l work.
The CONTRACTOR i s responsible for a l l electrical
demolition associated with this project.

B. A l l w o r k s h a l l be v e r i f i e d b y t h e CONTRACTOR d u r i n g
p r e - b i d , o n - s i t e i n s p e c t i o n s t o determine t h e extent,
l o c a t i o n and q u a n t i t i e s .

1.08 REUSE OF E X I S T I N G MATERIALS

A. M a t e r i a l s n o t e d " t o be r e m o v e d " shall n o t be u s e d f o r


t h e new c o n s t r u c t i o n .

16060-2 2 2 0 / 2 0 1 2 - 0 1 , 02
B. E q u i p m e n t n o t e d t o be " r e l o c a t e d " may be r e u s e d i fi t
meets t h e i n t e n t o f t h e i n t e n d e d f u n c t i o n .

End o f P a r t 1

16060-3 220/2012-01, 02
PART 2: PRODUCTS

2.01 See s p e c i f i c a t i o n S e c t i o n s 16110 t h r o u g h 16990.

End of P a r t 2

16060-4 220/2012-01, 02
EXECUTION

01 E X I S T I N G EQUIPMENT TO BE REMOVED

D i s c o n n e c t e x i s t i n g e l e c t r i c a l e q u i p m e n t n o t e d , "To be
removed" t o a l l o w f o r s a f e d e m o l i t i o n and r e m o v a l .

Connect replacement o r r e l o c a t e d e l e c t r i c a l equipment,


remove a l l e x i s t i n g w i r e a n d c o n d u i t a n d i n s t a l l new
w i r e a n d c o n d u i t a s r e q u i r e d a n d a s shown on t h e
drawings.

Where a s y s t e m i s n o t e d " t o be removed", a l l a s s o c i a t e d


motors, s a f e t y disconnect switches, i n d i c a t o r s ; c o n t r o l
stations, control panels, capacitors, wire, conduit,
e t c . s h a l l a l s o be r e m o v e d .

1. A l l conduit and wire between the various


c o m p o n e n t s " t o be r e m o v e d " s h a l l be removed. A l l
exposed c o n d u i t and w i r i n g a s s o c i a t e d w i t h t h e
e q u i p m e n t " t o be r e m o v e d " s h a l l a l s o be r e m o v e d
a l l t h e way b a c k t o t h e m o t o r c o n t r o l c e n t e r ,
p a n e l b o a r d , c o n t r o l s t a t i o n o r c o n t r o l p a n e l where
the c i r c u i t o r i g i n a t e s o r t o the nearest j u n c t i o n
box where a c t i v e e q u i p m e n t i s c o n n e c t e d .

2. E x p o s e d c o n d u i t a n d w i r e t h a t a r e l o c a t e d on a
d i f f e r e n t l e v e l o r i n a d i f f e r e n t space than t h e
removed e q u i p m e n t s h a l l a l s o be removed.

T h o s e p o r t i o n s o f a c o n d u i t r u n t h a t a r e embedded i n
c o n c r e t e do n o t h a v e t o be r e m o v e d ; h o w e v e r , w i r e s h a l l
be r e m o v e d .

E x i s t i n g u n d e r g r o u n d c o n d u i t w h i c h i s unused and n o t
m a r k e d f o r r e m o v a l s h a l l be l e f t i n p l a c e w i t h a p u l l
cord i n s t a l l e d .

1. Where t h e e x i s t i n g u n d e r g r o u n d c o n d u i t s t u b s up
a b o v e g r a d e , t h e c o n d u i t s h a l l be c u t o f f 2" a b o v e
grade, capped and marked.

2. Where e x i s t i n g u n d e r g r o u n d c o n d u i t s t u b s i n t o a
b u i l d i n g o r s t r u c t u r e t h e c o n d u i t s h a l l be c u t o f f
2" a b o v e t h e s u r f a c e a n d c a p p e d .

3. CONTRACTOR s h a l l p r o v i d e a d u r a b l e t a g on b o t h
ends of the conduit run with a unique
identification number. CONTRACTOR shall also

16060-5 2 2 0 / 2 0 1 2 - 0 1 , 02
provide a typed l i s t that i d e n t i f i e s a l l of the
unused c o n d u i t s c o m p l e t e w i t h end l o c a t i o n s .

F. C o n d u i t and w i r e w h i c h a r e a t t a c h e d t o equipment, w h i c h
i s " t o be removed", may be removed w i t h t h e e q u i p m e n t .
A l l r e m a i n i n g c o n d u i t a n d w i r e w h i c h i s n o t removed
w i t h t h e e q u i p m e n t s h a l l be removed s e p a r a t e l y .

G. A l l unused equipment or conduit supports and anchors


s h a l l be removed.

3.02 PATCHING

A. A l l h o l e s , c o n d u i t p e n e t r a t i o n s and o p e n i n g s i n f l o o r s
and w a l l s r e s u l t i n g f r o m t h e d e m o l i t i o n a n d r e n o v a t i o n
work s h a l l be f i l l e d / p a t c h e d t o m a t c h e x i s t i n g .

B. Where removed c o n d u i t e n t e r s c o n c r e t e w a l l s , ceilings


or f l o o r s ; the conduit s h a l l be c u t o f f n e a r t h e
c o n c r e t e a n d t h e n g r o u n d o r m a c h i n e d down t o a p o i n t
1/4" b e l o w t h e s u r f a c e . S e a l t h e c o n d u i t and p a t c h t h e
surface with expanding concrete.

C. Where s u r f a c e f i n i s h e s ( p a i n t ) a r e damaged o r where


finishes behind removed equipment do not match
surrounding finishes, apply a new f i n i s h to match
e x i s t i n g as c l o s e l y as p o s s i b l e .

3.03 EQUIPMENT AND CONDUIT ANCHORS

A. A l l a n c h o r b o l t s and o t h e r c o n n e c t o r s a s s o c i a t e d w i t h
removed equipment and m a t e r i a l s s h a l l be removed.
H o l e s s h a l l be f i l l e d / p a t c h e d a n d f i n i s h e s r e p a i r e d .

End o f P a r t 3

End o f S e c t i o n

16060-6 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16110

RACEWAYS

PART 1: GENERAL

1.01 SCOPE OF WORK

A. The CONTRACTOR shall:

1. P r o v i d e a l l r a c e w a y s a s shown on t h e d r a w i n g s a n d
as r e q u i r e d f o r p r o p e r i n s t a l l a t i o n o f t h e v a r i o u s
electrical systems (service feeders, power
feeders, branch circuits, instrumentation,
control, lighting, etc.).

2. P r o v i d e a l l raceways t o serve a l l e l e c t r i c a l loads


specified and f u r n i s h e d i n other parts of the
c o n t r a c t documents a n d u n d e r t h e G e n e r a l / M e c h a n i c a l
Contracts.

B. A raceway s c h e d u l e i s p r o v i d e d i n S e c t i o n 16150 t h a t
i d e n t i f i e s most r e q u i r e d r a c e w a y s f o r t h i s p r o j e c t . I n
a d d i t i o n t o t h e r a c e w a y s shown on t h e s c h e d u l e , t h e
CONTRACTOR s h a l l be r e s p o n s i b l e f o r p r o v i d i n g raceways
f o r t h e f o l l o w i n g systems:

1. B u i l d i n g i n t e r i o r and e x t e r i o r l i g h t i n g circuits.
A l l l i g h t i n g r a c e w a y s s h a l l be s i z e d , f u r n i s h e d a n d
i n s t a l l e d b y t h e CONTRACTOR.

a. The CONTRACTOR shall review a l l of the


c o n t r a c t d r a w i n g s t o d e t e r m i n e t h e number o f
and l o c a t i o n o f a l l d e v i c e s a s s o c i a t e d w i t h
t h e above s y s t e m s .

C. A d d i t i o n a l r a c e w a y s s h a l l be f u r n i s h e d a n d s u p p l i e d b y
t h e CONTRACTOR, even i f n o t s p e c i f i c a l l y n o t e d on t h e
raceway schedule, b u t i m p l i e d o r n o t e d on t h e p l a n
drawings o r schematic drawings.

1.02 RELATED WORK

A. S p e c i f i e d elsewhere:

1. 16010 - E l e c t r i c a l Work - G e n e r a l
2. 16111 - U n d e r g r o u n d Duct B a n k s
3. 16120 - Wire
4. 16130 - Boxes
5. 16131 - J u n c t i o n and P u l l b o x e s

16110-1 2 2 0 / 2 0 1 2 - 0 1 , 02
6. 16150 - Raceway S c h e d u l e
7. 16160 - Cable Schedule
8. 16450 - Grounding

1.03 RACEWAY DESCRIPTIONS

A. Raceways i n c l u d i n g suitable fittings:

1. R i g i d metal conduit
2. R i g i d PVC c o a t e d m e t a l c o n d u i t
3. Rigid nonmetallic conduit
4. L i q u i d t i g h t f l e x i b l e metal conduit
5. E l e c t r i c a l metallic tubing
6. Metal-Clad cable

End of P a r t 1

16110-2 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS

2.01 RACEWAYS

A. A l l r i g i d m e t a l c o n d u i t s h a l l be h e a v y w a l l e d r i g i d
s t e e l galvanized zinc coated inside a n d o u t s i d e , 316
s t a i n l e s s s t e e l o r r i g i d aluminum c o n d u i t m a n u f a c t u r e d
of 6063 a l l o y , T-l temper. Rigid steel conduit
i n c l u d e s PVC c o a t e d m e t a l c o n d u i t .

B. Rigid steel conduit shall conform to Federal


S p e c i f i c a t i o n WW-C-581E, ANSI C80.1 a n d UL 6. Rigid
a l u m i n u m c o n d u i t a n d 316 s t a i n l e s s s t e e l s h a l l c o n f o r m
to Federal Specification (WW-C-540C; AL o n l y ) , ANSI
C80.1/C80.5 a n d UL 6A.

A. A l lrigid PVC c o a t e d m e t a l c o n d u i t s h a l l meet t h e


requirements for rigid steel conduit prior to
i n s t a l l a t i o n of other coatings. The e x t e r i o r o f PVC
c o a t e d c o n d u i t s h a l l have a p r i m e r o v e r t h e g a l v a n i z e
and .040" (minimum) PVC c o a t i n g o v e r a l l . The i n t e r i o r
o f t h e c o n d u i t s h a l l be c o a t e d w i t h a 0 0 2 " u r e t h a n e
finish. The PVC c o a t i n g s h a l l meet t h e r e q u i r e m e n t s o f
NEMA-RN1. The c o n d u i t s h a l l be f u r n i s h e d w i t h PVC
repair materials f o r correcting imperfections and
coating f i t t i n g s , threads, e t c .

B. A l l r i g i d n o n - m e t a l l i c c o n d u i t s h a l l be e l e c t r i c a l t y p e
(Schedule 40 a n d 80) s u i t a b l e f o r direct burial or
concrete encasement. PVC conduit shall meet t h e
r e q u i r e m e n t s o f F e d e r a l S p e c i f i c a t i o n WC1094A, NEMA TC2
and UL 6 5 1 . PVC c o n d u i t s h a l l be UL l i s t e d a n d c a r r y a
UL l a b e l .

C. Liquidtight flexible metal conduit shall meet t h e


requirements o f NEC 350 a n d s h a l l h a v e a f l e x i b l e
g a l v a n i z e d ( o r 316 s t a i n l e s s t o m a t c h c o n d u i t s y s t e m )
s t e e l c o n d u i t c o r e w i t h e x t r u d e d PVC j a c k e t . F l e x i b l e
conduit ( f l e x i b l e couplings) installed i n explosion
h a z a r d a r e a s s h a l l be C o o p e r C r o u s e - H i n d s a l l s t a i n l e s s
s t e e l ECLK s e r i e s o r e q u a l . I f t h e c o n d u i t s y s t e m i s
PVC c o a t e d , t h e e x p l o s i o n p r o o f f l e x i b l e c o n d u i t s h a l l
a l s o be PVC c o a t e d i n a d d i t i o n t o being stainless
steel.

D. E l e c t r i c a l m e t a l l i c t u b i n g s h a l l c o n f o r m t o ANSI C80.3
s p e c i f i c a t i o n s a n d be z i n c - c o a t e d , i n s i d e a n d o u t .

16110-3 2 2 0 / 2 0 1 2 - 0 1 , 02
E. Fittings for electrical m e t a l l i c t u b i n g s h a l l be a l l
s t e e l compression type. E x p a n s i o n f i t t i n g s s h a l l be 0-
Z Gedney t y p e TX.

F. E a c h l e n g t h o f c o n d u i t o f any type s h a l l be stamped


w i t h t h e m a n u f a c t u r e r ' s name o r trademark.

G. Metal clad cable assemblies s h a l l c o n s i s t o f 2, 3 or 4


c u r r e n t c a r r y i n g c o n d u c t o r s and an e q u i p m e n t ground
conductor.

H. C o n d u c t o r s i n s i d e m e t a l c l a d c a b l e a s s e m b l i e s s h a l l be
C l a s s B s t r a n d e d c o p p e r c o n d u c t o r , No. 12 AWG minimum
o r No. 10 AWG maximum. I n s t a l l a t i o n methods s h a l l be
as s p e c i f i e d u n d e r P a r t 3, E x e c u t i o n .

I. Conductor i n s u l a t i o n f o r metal c l a d cable assemblies


s h a l l be 600 v o l t , Type XHHW, 90°C. Insulation color
o f c u r r e n t - c a r r y i n g c o n d u c t o r s s h a l l be:

1. Two (2) c u r r e n t - c a r r y i n g c o n d u c t o r s / b l a c k , w h i t e

2. Three (3) current-carrying conductors/black, red,


white

3. Four (4) c u r r e n t - c a r r y i n g conductors/black, red,


blue, white

J. F i l l e r s used i n metal c l a d c a b l e assemblies shall be


n o n - h y g r o s c o p i c and n o n - w i c k i n g .

K. Core b i n d e r s f o r m e t a l clad cable assemblies shall be


corrugated polyester.

L. The m e t a l s h e a t h f o r m e t a l c l a d c a b l e a s s e m b l i e s s h a l l
be g a l v a n i z e d s t e e l o r a l u m i n u m . The m e t a l sheath
shall be extruded onto the cable or applied
l o n g i t u d i n a l l y , t h e n w r a p p e d and w e l d e d . The sheath
s h a l l t h e n be c o r r u g a t e d f o r g r e a t e r f l e x i b i l i t y .

M. When PVC j a c k e t i n g i s r e q u i r e d on m e t a l c l a d c a b l e
a s s e m b l i e s , t h e j a c k e t s h a l l be f l a m e - r e t a r d a n t PVC
w i t h a t e m p e r a t u r e r a n g e o f -40°C t o 90°C.

N. The equipment ground wire i n s i d e metal clad cable


assemblies shall be the same s i z e as t h e c u r r e n t
carrying conductors. The i n s u l a t i o n c o l o r s h a l l be
green.

0. Acceptable manufacturers:

16110-4 220/2012-01, 02
1. Carlon
2. Calbrite
3. Gibson
4. Robroy
5. Allied
6. Triangle
7. OCAL
8. Or e q u a l

2.02 FITTINGS

A. A l l f i t t i n g s f o r r i g i d m e t a l ( s t e e l ) c o n d u i t s h a l l be
Form 8, cast of iron with threaded connections.
Compression, s e t screw or crimp type f i t t i n g s are not
acceptable. Covers shall be gasketed cast iron.
C o n d u i t b o d i e s a r e t o h a v e an e l e c t r o g a l v a n i z e d f i n i s h ,
f o l l o w e d by a b a k e d - o n powder e p o x y f i n i s h t o a minimum
o f 2.5 m i l t h i c k n e s s , and a t l e a s t one a d d i t i o n a l b a k e d
l a y e r o f e p o x y a p p l i e d w i t h an a d d i t i o n a l 2.0 mil
thickness or b e t t e r .

B. A l l f i t t i n g s f o r 316 s t a i n l e s s s t e e l c o n d u i t s h a l l be
form 8 cast 316 stainless steel with threaded
connections. Covers shall be gasketed cast 316
stainless steel.

C. A l l f i t t i n g s f o r r i g i d aluminum c o n d u i t s h a l l be Form
85, m a n u f a c t u r e d o f c o p p e r f r e e , s a n d c a s t aluminum
w i t h a b a k e d a l u m i n u m l a c q u e r f i n i s h and c a s t , tapered,
t h r e a d e d hub c o n n e c t i o n s . Compression, set screw or
crimp type fittings are not acceptable. Die-cast
f i t t i n g s are not a c c e p t a b l e . C o v e r s s h a l l be gasketed
c a s t aluminum.

D. A l l f i t t i n g s f o r r i g i d PVC c o a t e d m e t a l c o n d u i t s h a l l
be PVC c o a t e d w i t h a p p r o p r i a t e PVC s l e e v e s , g a s k e t s ,
etc. PVC coated f i t t i n g s shall be f o r m 8 c o n d u i t
f i t t i n g s , w i t h a gasket to e f f e c t i v e l y s e a l out the
c o r r o s i v e elements. Where l i q u i d t i g h t f l e x i b l e m e t a l
conduit is installed on a rigid PVC coated metal
conduit system, a l l fittings shall be factory PVC
coated.

E. A l l f i t t i n g s f o r r i g i d n o n - m e t a l l i c c o n d u i t s h a l l have
solvent welded type connections. A primer s h a l l be
u s e d p r i o r t o a p p l y i n g t h e s o l v e n t . P r i m e r and S o l v e n t
s h a l l be by o r a p p r o v e d by t h e m a n u f a c t u r e r of the
conduit.

16110-5 220/2012-01, 02
F. A l l fittings for liquidtight f l e x i b l e metal conduit
s h a l l be d e s i g n e d , a p p r o v e d f o r t h e a p p l i c a t i o n and
match t h e m a t e r i a l o f t h e connected raceway system.
316 s t a i n l e s s s t e e l f o r s t a i n l e s s c o n d u i t , a l u m i n u m f o r
aluminum c o n d u i t , e t c .

G. A l l b o x c o n n e c t i o n s s h a l l be made w i t h a w a t e r t i g h t
t y p e hub w i t h f e m a l e b u s h i n g n i p p l e , o - r i n g s e a l a n d
g r o u n d i n g s c r e w . Hubs f o r u s e w i t h r i g i d s t e e l c o n d u i t
s h a l l be Meyers® MHUB s e r i e s o r e q u a l . Hubs f o r u s e
w i t h 316 s t a i n l e s s s t e e l c o n d u i t s h a l l be Meyers® SSTGK
series or equal. Hubs f o r u s e w i t h r i g i d a l u m i n u m
c o n d u i t s h a l l be e q u a l t o a Meyers® STAG s e r i e s .

H. Hazardous l o c a t i o n s e a l f i t t i n g s s h a l l be s e l e c t e d t o
maintain t h e minimum r e q u i r e d fill volume o f t h e
raceway system.

I. F i t t i n g s f o r use w i t h metal c l a d continuous c o r r u g a t e d


s h e a t h c a b l e , s h a l l be UL a p p r o v e d w i t h o r w i t h o u t PVC
j a c k e t i n g , a n d be a p p r o p r i a t e f o r t h e i n s t a l l a t i o n .

J. C o n n e c t o r s f o r m e t a l c l a d c a b l e s h a l l be o f s t e e l o r
malleable iron and s h a l l be a s q u e e z e t y p e clamp
connector with a locknut f o r non-jacketed metal c l a d
cable. C o m p r e s s i o n g l a n d t y p e c o n n e c t o r s s h a l l be u s e d
for j a c k e t e d metal c l a d cable.

K. Acceptable manufacturers:

1. Appleton
2. Steel City
3. Cooper Crouse-Hinds
4. Calbrite
5. Gibson
6. OZ-Gedney
7. RobRoy
8. Or e q u a l

2.03 SUPPORTS

A. Conduit support devices and clamps shall be


s p e c i f i c a l l y m a n u f a c t u r e d and d e s i g n e d f o r a p p l i c a t i o n s
w i t h s p e c i f i c type of e l e c t r i c a l conduit.

B. Beam c l a m p s , t h r e a d e d r o d , 'U' h a n g e r s , c l i p s , t r a p e z e
supports, etc. shall be u s e d i n conjunction with
support devices.

16110-6 2 2 0 / 2 0 1 2 - 0 1 , 02
C. A l l support devices f o r g a l v a n i z e d r i g i d s t e e l conduit,
i n c l u d i n g b o l t s , a n c h o r s , e t c . s h a l l have a g a l v a n i z e d
coating. S u p p o r t s f o r PVC c o a t e d c o n d u i t s h a l l be PVC
coated in a d d i t i o n to other protective coatings.
B o l t s , a n c h o r s , e t c . f o r PVC c o a t e d c o n d u i t s h a l l be
stainless steel. C h a n n e l u s e d t o s u p p o r t PVC coated
c o n d u i t s h a l l be s t a i n l e s s s t e e l .

D. A l l s u p p o r t d e v i c e s f o r a l u m i n u m o r 316 s t a i n l e s s s t e e l
conduit, including bolts, anchors, etc. shall be
stainless steel. Channel used t o support the c o n d u i t
s h a l l be s t a i n l e s s s t e e l .

E. P l a s t i c anchors and self tapping concrete screws are


not a c c e p t a b l e .

F. Acceptable manufacturer's

1. Cooper Crouse-Hinds
2. Thomas & B e t t s
3. Unistrut
4. Beeline
5. Or e q u a l

End of P a r t 2

16110-7 220/2012-01, 02
PART 3: EXECUTION

3.01 RACEWAYS

A. A l l r a c e w a y s i n s t a l l e d e x p o s e d i n d o o r s s h a l l be r i g i d
m e t a l c o n d u i t (RGS, 316SS o r AL as shown on t h e r a c e w a y
s c h e d u l e ) , e x c e p t where s p e c i f i c a l l y n o t e d as a n o t h e r
conduit type on the drawings or on the raceway
schedule. Additionally, in dry office areas,
e l e c t r i c a l m e t a l l i c t u b i n g and m e t a l c l a d c a b l e may be
used i n l i m i t e d a p p l i c a t i o n s . G e n e r a l l y , a l l raceways
s h a l l be s u r f a c e m o u n t e d . Embedding r a c e w a y s i n w a l l s ,
c o n c r e t e s l a b s o r u n d e r g r o u n d s h a l l o n l y be p e r m i t t e d
when s p e c i f i c a l l y shown on t h e d r a w i n g s o r on the
raceway schedule.

B. I t i s the i n t e n t i o n of these s p e c i f i c a t i o n s that the


r a c e w a y s shown on t h e r a c e w a y s c h e d u l e s h a l l be new
through t h e i r e n t i r e length. Where e x i s t i n g devices
are being re-used or are being replaced with new
e q u i p m e n t , t h e e x i s t i n g c o n d u i t may be r e - u s e d . Where
existing conduit cannot complete the raceway, new
c o n d u i t s e c t i o n s s h a l l be a d d e d . T h i s s h a l l i n c l u d e
conduit (straight pipe, l i q u i d t i g h t flexible metal,
e t c . ) and f i t t i n g s (Hubs, n i p p l e s , 3 - p i e c e f i t t i n g s ,
etc.).

C. A l l e x p o s e d above grade c o n d u i t i n s t a l l e d o u t s i d e s h a l l
be r i g i d PVC c o a t e d o r as i n d i c a t e d i n t h e d r a w i n g s o r
on t h e c o n d u i t s c h e d u l e .

D. A l l r i g i d PVC c o a t e d m e t a l c o n d u i t s h a l l be i n s t a l l e d
w i t h PVC c o a t e d f i t t i n g s and PVC c o a t e d s l e e v e s t o f i l l
t h e o p e n i n g s and v o i d s b e t w e e n t h e s t r a i g h t conduit
runs and the various fittings (hubs, condulets,
j u n c t i o n boxes, e t c ) .

E. A l l conduit i n s t a l l e d i n underground a p p l i c a t i o n s s h a l l
be r i g i d n o n - m e t a l l i c c o n d u i t e x c e p t w h e r e s p e c i f i c a l l y
noted as another conduit type on the drawings or
raceway schedule.

F. Where c o n d u i t i n s t a l l e d i n c o n c r e t e e n c a s e d u n d e r g r o u n d
d u c t b a n k s i s n o t e d as (RGS), r i g i d s t e e l c o n d u i t s h a l l
be u s e d . PVC c o a t e d r i g i d s t e e l c o n d u i t s h a l l be u s e d
where t h e u n d e r g r o u n d c o n d u i t i s n o t c o n c r e t e e n c a s e d .

16110-8 220/2012-01, 02
G. Where rigid non-metallic conduit installed in
underground a p p l i c a t i o n s t r a n s i t i o n s t o exposed r i g i d
metal conduit, the r i g i d metal conduit s h a l l extend
down t o and i n c l u d e t h e e l b o w o r l a s t s t r a i g h t s e c t i o n .
The e l b o w o r s t r a i g h t s e c t i o n s h a l l be r i g i d PVC c o a t e d
metal conduit extending 12" b e l o w and 2" a b o v e t h e
s u r f a c e e v e n when t h e r e m a i n i n g c o n d u i t i s n o t r e q u i r e d
t o be PVC c o a t e d .

H. Where rigid non-metallic conduit installed in


underground a p p l i c a t i o n s terminates directly inside
enclosed electrical equipment, the f i n a l elbow o r
f i t t i n g may be PVC.

I. No c o n d u i t s h a l l be s m a l l e r t h a n 3/4" t r a d e size,
e x c e p t where shown on t h e d r a w i n g s o r where r e q u i r e d by
a p a r t i c u l a r p i e c e o f equipment.

J. A l l e x p o s e d c o n d u i t r u n s s h a l l be i n s t a l l e d parallel or
perpendicular to the b u i l d i n g walls.

K. A l l power c o n d u i t s shall include a separate equipment


ground conductor.

L. S e a l e a c h e n d o f a l l c o n d u i t s where they enter a


j u n c t i o n box o r c o n t r o l p a n e l w i t h "duct seal".

M. L i q u i d t i g h t f l e x i b l e m e t a l c o n d u i t s h a l l be u s e d f o r
f i n a l connections t o m o t o r s , t r a n s f o r m e r s and o t h e r
e q u i p m e n t s u b j e c t t o movement or vibration. Both
conduit and c o n n e c t o r s shall be of the approved
grounding type.

N. I n s i z e s up t o a n d i n c l u d i n g 1-1/2 i n c h , e l e c t r i c a l
m e t a l l i c t u b i n g (EMT) may be u s e d i n s i d e d r y o f f i c e
a r e a l o c a t i o n s where n o t s u b j e c t t o m e c h a n i c a l damage.
EMT may be u s e d i n a i r - c o n d i t i o n e d s p a c e s , s u c h as
a c c e s s i b l e c e i l i n g s and d r y w a l l p a r t i t i o n s . EMT may
n o t be u s e d o u t s i d e , i n c o n c r e t e , u n d e r g r o u n d , i n u n d e r
f l o o r spaces, i n masonry w a l l s , i n l o c a t i o n s l i k e l y t o
be damp, o r i n e l e c t r i c a l rooms. F o r t h i s p r o j e c t , EMT
s h a l l be l i m i t e d t o a r e a s w i t h i n t h e A d m i n i s t r a t i o n
Building only.

0. Where used f o r feeder circuits receptacle branch


circuits and motor b r a n c h circuits EMT shall also
c o n t a i n a NEC g r o u n d i n g conductor.

P. Use o f m e t a l c l a d c a b l e s h a l l be p e r m i t t e d o n l y f o r
lighting, equipment and r e c e p t a c l e branch circuits
i n s i d e dry o f f i c e area l o c a t i o n s . Metal clad cable

16110-9 2 2 0 / 2 0 1 2 - 0 1 , 02
s h a l l n o t be p e r m i t t e d i n l o c a t i o n s d e s i g n a t e d t o be
hazardous Class I , I I o r I I I .

Q. M e t a l c l a d c a b l e s h a l l be p e r m i t t e d o n l y f o r m o t o r
c i r c u i t s where t h e m o t o r b e i n g s e r v e d i s l e s s t h a n H HP
and r a t e d f o r 120V, s i n g l e p h a s e . Metal clad cable i s
n o t p e r m i t t e d f o r HVAC e q u i p m e n t a n d c o n t r o l s .

R. Metal clad cable s h a l l o n l y be i n s t a l l e d concealed


w i t h i n w a l l s and above c e i l i n g interstitial spaces.
Where t h e r e i s no c e i l i n g i n t e r s t i t i a l s p a c e . Exposed
m e t a l c l a d c a b l e s h a l l h a v e PVC j a c k e t i n g .

S. Bends i n c o r r u g a t e d s h e a t h m e t a l c l a d c a b l e s h a l l be
made s o t h a t t h e c a b l e w i l l n o t be damaged. The r a d i u s
o f t h e c u r v e o f t h e i n n e r edge o f a n y b e n d s h a l l n o t be
l e s s t h a n s e v e n (7) t i m e s t h e d i a m e t e r o f t h e m e t a l l i c
sheath.

T. Metal c l a d cable i s not p e r m i t t e d t o connect branch


c i r c u i t s t o fumehoods, g a s s t o r a g e c a b i n e t s , c h e m i c a l
storage c a b i n e t s o r s i m i l a r equipment.

U. No m e t a l c l a d c a b l e shall be i n s t a l l e d i n ventilation
ducts o r plenums.

V. Each branch circuit shall have i t s own neutral


conductor from t h e branch c i r c u i t l o a d back t o t h e
c i r c u i t breaker panel board. Shared n e u t r a l conductors
s h a l l n o t be i n s t a l l e d .

W. F i t t i n g s used f o r c o n n e c t i n g metal c l a d c a b l e t o boxes,


l i g h t f i x t u r e s o r o t h e r e q u i p m e n t s h a l l be UL l i s t e d
and i d e n t i f i e d f o r s u c h u s e .

X. Cable p r e p a r a t i o n f o r i n s t a l l a t i o n o f f i t t i n g s shall
follow manufacturer's i n s t r u c t i o n s . The m a n u f a c t u r e r ' s
s p e c i a l i z e d t o o l s s h a l l be u s e d f o r p r e p a r i n g cable
ends f o r i n s t a l l a t i o n o f f i t t i n g s .

Y. The c a b l e e n d o f m e t a l c l a d c a b l e a s s e m b l i e s s h a l l be
cut square t o ensure f l u s h s e a t i n g o f t h e cable i n t o
the fitting. Fitting securement screws shall be
properly torqued. Cable ends s h a l l be f i t t e d with
i n s u l a t i n g bushings intended f o r t h e type o f metal c l a d
cable being i n s t a l l e d .

Z. For j a c k e t e d metal c l a d cable, the outer jacket s h a l l


be removed t o t h e l e n g t h s p e c i f i e d by t h e f i t t i n g
manufacturer's i n s t r u c t i o n s . Remove o i l s o r s o l v e n t
by-products f r o m t h e o u t e r j a c k e t o f t h e c a b l e . The

16110-10 2 2 0 / 2 0 1 2 - 0 1 , 02
c a b l e e n d s h a l l be c u t s q u a r e t o e n s u r e f l u s h s e a t i n g
of the cable i n t o the f i t t i n g . The f i t t i n g g l a n d n u t
shall be properly torqued to the manufacturer's
specifications.

AA. Where m e t a l c l a d c a b l e s a r e e x p o s e d , r u n p a r a l l e l w i t h
w a l l s or s t r u c t u r a l elements. V e r t i c a l r u n s s h a l l be
plumb; horizontal runs level and parallel with
structure, as a p p r o p r i a t e . G r o u p s s h a l l be racked
together n e a t l y w i t h both straight runs and bends
p a r a l l e l and u n i f o r m l y spaced.

BB. M e t a l c l a d c a b l e s s h a l l be s e c u r e l y f a s t e n e d i n p l a c e
a t i n t e r v a l s o f n o t more t h a n s i x f e e t , w i t h s u i t a b l e
c l a m p s o r f a s t e n e r s o f a p p r o v e d t y p e , and a l l v e r t i c a l
conduits shall be p r o p e r l y s u p p o r t e d t o present a
m e c h a n i c a l l y r i g i d and secure i n s t a l l a t i o n .

CC. M e t a l c l a d c a b l e i n s t a l l e d p a r a l l e l t o f r a m i n g members,
s u c h a s s t u d s , j o i s t , o r r a f t e r s , s h a l l be s u p p o r t e d so
t h a t the nearest outside surface of the cable i s not
l e s s t h a n 1-1/4 i n c h e s f r o m t h e n e a r e s t edge o f t h e
framing member. Where this distance cannot be
maintained, t h e c a b l e s h a l l be p r o t e c t e d b y a s t e e l
p l a t e , s l e e v e , or e q u i v a l e n t t h a t i s at l e a s t 1/16-inch
thick.

DD. Maintain at least 6" c l e a r a n c e between metal clad


cables and other piping systems. Maintain 12"
c l e a r a n c e between m e t a l c l a d c a b l e s and heat sources
s u c h a s f l u e s , s t e a m p i p e s , and h e a t i n g a p p l i a n c e s .

EE. No m e t a l c l a d c a b l e s h a l l be f a s t e n e d t o o t h e r c o n d u i t s
or pipes or i n s t a l l e d so a s t o p r e v e n t the ready
removal of other pipes or ducts f o r r e p a i r s .

FF. I n d i v i d u a l m e t a l c l a d c a b l e s hung f r o m r o o f s t r u c t u r e
o r s t r u c t u r a l c e i l i n g s h a l l be s u p p o r t e d b y s p l i t - r i n g
hangers and w r o u g h t - i r o n hanger r o d s . Where t h r e e (3)
o r more m e t a l clad cables a r e suspended from t h e
c e i l i n g i n p a r a l l e l r u n s , use s t e e l c h a n n e l s , K i n d o r f ,
U n i s t r u t o r e q u a l , hung f r o m 1 / 2 - i n c h r o d s t o s u p p o r t
the conduits. The c o n d u i t on t h e s e c h a n n e l s s h a l l be
h e l d i n p l a c e w i t h m e t a l c l a d c a b l e clamps d e s i g n e d f o r
the p a r t i c u l a r channel t h a t i s used.

GG. Secure metal c l a d cable support racks t o concrete w a l l s


and c e i l i n g s b y means o f c a s t - i n - p l a c e a n c h o r s ; d i e -
cast, r u s t p r o o f a l l o y expansion s h i e l d s ; or cast f l u s h
anchors. Wooden p l u g s , p l a s t i c i n s e r t s , s e l f - t a p p i n g

16110-11 2 2 0 / 2 0 1 2 - 0 1 , 02
c o n c r e t e s c r e w s o r gunpowder d r i v e n i n s e r t s s h a l l not
be u s e d as a b a s e t o s e c u r e c o n d u i t s u p p o r t s .

HH. M e t a l c l a d c a b l e s h a l l be s u p p o r t e d i m m e d i a t e l y on e a c h
s i d e o f a b e n d and n o t more t h a t one (1) f o o t f r o m an
e n c l o s u r e where a r u n o f m e t a l c l a d c a b l e e n d s .

II. A l l conduits shall be blown and swabbed before wires


are p u l l e d .

JJ. I n s t a l l a l l exposed c o n d u i t w i t h s t a n d a r d r a d i u s bends


w i t h n o t more t h a n t h r e e (3) b e n d s b e t w e e n t e r m i n a l s .
Install a l l underground c o n d u i t s w i t h l a r g e r a d i u s
s t e e l sweeps w i t h n o t more t h a n t h r e e (3) b e n d s b e t w e e n
terminals. Should a greater number of bends be
n e c e s s a r y , i n s t a l l p u l l boxes or manholes.

KK. Install pull boxes i n a l l above grade conduit runs


e x c e e d i n g 100 feet i n length.

LL. M a i n t a i n a minimum s e p a r a t i o n f r o m f l u i d ( w a t e r , s e w e r ,
etc.) p i p i n g of 6" and do not install electrical
conduit below fluid piping. Maintain a minimum
s e p a r a t i o n f r o m h e a t s o u r c e s o f a t l e a s t 12".

MM. I n s t a l l a t i o n o f t h e P V C - c o a t e d c o n d u i t r a c e w a y s h a l l be
i n accordance w i t h the m a n u f a c t u r e r ' s recommendations.
To i n s u r e c o m p l i a n c e , t h e CONTRACTOR ( i n s t a l l e r s ) shall
be c e r t i f i e d , b e f o r e i n s t a l l a t i o n c a n p r o c e e d .

NN. Where c o n d u i t s a r e r o u t e d a c r o s s b u i l d i n g expansion


j o i n t s , c o n d u i t e x p a n s i o n f i t t i n g s s h a l l be i n s e r t e d i n
the c o n d u i t run at the l o c a t i o n of the expansion j o i n t .

00. I f c o n d i t i o n s are such t h a t the i n s t a l l a t i o n of a


conduit expansion f i t t i n g i s i m p r a c t i c a l ; a s e c t i o n of
f l e x i b l e c o n d u i t p r o v i d e d w i t h an a d e q u a t e amount o f
s l a c k w i l l be a c c e p t a b l e .

PP. Conduits s h a l l n o t be r i g i d l y a t t a c h e d t o p i e c e o f
e q u i p m e n t t h a t i s s u b j e c t t o movement. A s e c t i o n o f
flexible conduit approximately 12" f o r e a c h 1" of
c o n d u i t d i a m e t e r s h a l l be i n s e r t e d i n t h e c o n d u i t r u n
a t t h e p o i n t where i t c o n n e c t s w i t h s u c h e q u i p m e n t .

QQ. A l l c o n d u i t s s h a l l be i d e n t i f i e d i n a l l p u l l boxes,
t e r m i n a l boxes, manholes, c o n t r o l cabinets, control
p a n e l s , e t c . w i t h permanent b r a s s or p l a s t i c labels
attached directly to or adjacent to the conduit
u t i l i z i n g t h e numbers shown on t h e c o n d u i t schedule.
P l a s t i c l a b e l s s h a l l be 1/8" t h i c k , 1" minimum d i a m e t e r

16110-12 220/2012-01, 02
w i t h w h i t e l e t t e r s on a b l a c k b a c k g r o u n d , secured with
wax s t r i n g , b r a s s j a c k c h a i n o r s c r e w .

Front

Back

Conduit Identification Sample

RR. A l l m e t a l c o n d u i t s y s t e m s s h a l l be m e c h a n i c a l l y and
e l e c t r i c a l l y continuous from source of c u r r e n t t o a l l
o u t l e t s and d e v i c e s and g r o u n d e d i n a c c o r d a n c e w i t h t h e
N a t i o n a l E l e c t r i c a l Code. A l l threaded connections
shall be made w r e n c h t i g h t w i t h no more t h a n two
threads exposed. Overthreaded c o n d u i t s e x p o s i n g more
t h a n two t h r e a d s a r e n o t a c c e p t a b l e .

SS. A l l e x p o s e d c o n d u i t s s h a l l be p a i n t e d i n a c c o r d a n c e
w i t h S e c t i o n 16010 and D i v i s i o n 9 F I N I S H E S . PVC, PVC
c o a t e d s t e e l and 316 s t a i n l e s s s t e e l c o n d u i t s do n o t
n e e d t o be p a i n t e d .

End of P a r t 3

End of Section

16110-13 220/2012-01, 02
THIS PAGE LEFT INTENTIONALLY BLANK

16110-14 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16120

WIRE

PART 1: GENERAL

1.01 SCOPE OF WORK

A. The CONTRACTOR s h a l l :

1. P r o v i d e a l l w i r i n g a n d c a b l e s a s shown on t h e
drawings and as r e q u i r e d f o r proper installation
of the various electrical systems (service
f e e d e r s , power f e e d e r s , b r a n c h c i r c u i t s , l i g h t i n g ,
control, signal, etc.).

2. P r o v i d e e l e c t r i c a l w i r i n g as r e q u i r e d t o serve
e l e c t r i c a l equipment s p e c i f i e d and f u r n i s h e d under
other sections of the s p e c i f i c a t i o n s .

1.02 RELATED WORK

A. Specified elsewhere:

1. 16010 - E l e c t r i c a l Work - G e n e r a l
2. 16030 - E l e c t r i c a l F i e l d Acceptance Tests
3. 16060 - E l e c t r i c a l Demolition
4. 16110 - Raceways
5. 16111 - U n d e r g r o u n d Duct B a n k s
6. 16130 - Boxes
7. 16140 - Wiring Devices
8. 16150 - Raceway S c h e d u l e
9. 16160 - Cable Schedule
10. 16450 - Grounding

1.03 QUALITY ASSURANCE

Not used.

1.04 DELIVERY, STORAGE, AND HANDLING

A. Not used.

1.05 TESTING

A. A l l w i r i n g s i z e #8 AWG a n d l a r g e r s h a l l be t e s t e d f o r
s h o r t s , grounds, and f a u l t y i n s u l a t i o n . The t e s t s
s h a l l be p e r f o r m e d a f t e r t h e w i r e i s p u l l e d and b e f o r e
d e v i c e s a n d e q u i p m e n t a r e c o n n e c t e d t o t h e w i r e . The
wiring shall be t e s t e d w i t h an i n s u l a t i o n - t e s t i n g
device with 1000-volt t e s t voltage.

16120-1 2 2 0 / 2 0 1 2 - 0 1 , 02
B. A l l other wires s h a l l be t e s t e d for continuity and
g r o u n d w i t h a hand h e l d tester.

C. A l l wires or cables that f a i l o r show a weakness,


i n d i c a t i n g damage, s h a l l be r e p l a c e d .

End o f P a r t 1

16120-2 220/2012-01, 02
PART 2: PRODUCTS

2.01 WIRE

A. A l l w i r e a n d c a b l e s h a l l h a v e c o p p e r (98% c o n d u c t i v i t y )
conductors a n d s h a l l be i n s t a l l e d i n conduit unless
otherwise noted.

B. I n s u l a t i o n f o r a l l power a n d c o n t r o l w i r i n g s h a l l be
XHHW o r X L P USE-2 o r RHH/RHW-2 r a t e d f o r 6 0 0 - v o l t
o p e r a t i o n w e t o r d r y a t 75 d e g r e e s minimum. Conduit
sizes a r e b a s e d on t h e c a b l e s shown on t h e c a b l e
schedule. Use o f X L P USE-2 o r RHH/RHW-2 c a b l e s may
require larger conduits. The c o n d u i t s i z e s shown o n
t h e r a c e w a y s c h e d u l e s h a l l be c o n s i d e r e d minimum.

C. No b r a n c h c i r c u i t w i r i n g s h a l l be s m a l l e r t h a n #12 AWG
e x c e p t c o n t r o l w i r i n g may be s m a l l e r a s r e q u i r e d .

D. A l l wire shall have stranded conductors, unless


otherwise noted.

E. M u l t i - c o n d u c t o r power c a b l e s h a l l be NEC t y p e TC, 6 0 0 -


volt, 9 0 - d e g r e e C , XHHW-2 i n s u l a t i o n and c l a s s B
stranded copper conductors (Three i n s u l a t e d conductors
and one b a r e c o p p e r g r o u n d c o n d u c t o r ) . The o v e r a l l
j a c k e t s h a l l be s u n l i g h t r e s i s t a n t PVC. The i n s u l a t e d
c o n d u c t o r s s h a l l be c l a s s B s t r a n d e d c a b l e .

F. C o n t r o l c a b l e s h a l l be g e n e r a l p u r p o s e , NEC t y p e TC
w i t h a 6 0 0 - v o l t , 9 0 - d e g r e e C. i n s u l a t i o n r a t i n g a n d
c l a s s B stranded copper conductors. E a c h w i r e s h a l l be
color-coded with a c r o s s - l i n k e d polyethylene insulation
(XHHW-2) a n d t h e e n t i r e c a b l e s h a l l be c o v e r e d w i t h a
PVC j a c k e t . Where m u l t i - c o n d u c t o r c a b l e i s shown on
the drawings, t h e c a b l e s h a l l r u n from d e v i c e t e r m i n a l s
to t h e appropriate c o n t r o l panel terminals without
splices. The c o l o r c o d i n g s h a l l c o m p l y w i t h ICEA, E-2
color sequence. Separate or individual conductors
s h a l l n o t be s u b s t i t u t e d f o r m u l t i - c o n d u c t o r c a b l e s .

G. C a t e g o r y 6 c a b l e s s h a l l be 24 AWG, s o l i d , b a r e , c o p p e r
w i r e c o n s i s t i n g o f f o u r (4) t w i s t e d p a i r s . The c a b l e
s h a l l be p l e n u m r a t e d (UL CMP) a n d be RJ-45 c o n n e c t o r
compatible. J a c k e t c o l o r c o d i n g s h a l l be c o n s i s t e n t
throughout the project. A l l s t r a i g h t through cables
s h a l l be o n e j a c k e t c o l o r a n d a l l c r o s s - c a b l e s s h a l l be
a different color.

H. Wiring f o r i n s t r u m e n t a t i o n s i g n a l s s h a l l have s t r a n d e d
tinned c o p p e r #16 AWG, b a r e c o p p e r , c l a s s B c o n c e n t r i c

16120-3 2 2 0 / 2 0 1 2 - 0 1 , 02
s t r a n d e d , c o n d u c t o r s w i t h a f o i l s h i e l d over each p a i r
o r t r i a d . An #18 AWG d r a i n w i r e and o v e r a l l PVC j a c k e t
s h a l l be a p p l i e d o v e r a l l c o n d u c t o r s . The c a b l e s h a l l
c o n t a i n PVC i n s u l a t i o n r a t e d 105°C, 300 volts. The
number o f p a i r s o r t r i a d s s h a l l be as shown on the
cable schedule.

I. T e l e p h o n e c a b l e s s h a l l c o n s i s t o f a number o f t w i s t e d
p a i r , 24 AWG a n n e a l e d c o p p e r c o n d u c t o r s as shown on t h e
cable schedule. The c o n d u c t o r s s h a l l be d u a l i n s u l a t e d
with an i n n e r l a y e r o f foamed, n a t u r a l p o l y o l e f i n
c o v e r e d by an o u t e r l a y e r o f s o l i d c o l o r e d p o l y o l e f i n .
The conductor insulation shall be color coded in
accordance with i n d u s t r y standards. The c o r e s h a l l be
f i l l e d w i t h 80°C ETPR compound, t o c o m p l e t e l y f i l l t h e
i n t e r s t i c e s b e t w e e n t h e p a i r s and u n d e r t h e c o r e w r a p .
The c o r e w r a p s h a l l be a n o n - h y g r o s c o p i c , dielectric
tape, a p p l i e d over the core assembly. A corrugated,
c o p o l y m e r c o a t e d , 8 m i l a l u m i n u m t a p e s h i e l d s h a l l be
a p p l i e d l o n g i t u d i n a l l y w i t h an o v e r l a p o v e r t h e c o r e
wrap. The s h i e l d i n t e r f a c e s s h a l l be f l o o d e d w i t h an
adhesive compound t o p r o v i d e m o i s t u r e and c o r r o s i o n
protection. A b l a c k , l i n e a r low d e n s i t y p o l y e t h y l e n e
j a c k e t s h a l l be a p p l i e d o v e r t h e s h i e l d . This cable
shall be suitable for direct burial and conduit
applications. The cable shall be Superior Essex
Sealpic®-FSF o r e q u a l .

J. V a r i a b l e f r e q u e n c y d r i v e c a b l e s #1 AWG o r l a r g e r , where
i d e n t i f i e d on t h e c a b l e s c h e d u l e , s h a l l be c l a s s B
stranded c o p p e r w i r e w i t h XLPE i n s u l a t i o n , 3 bare
stranded ground conductors, a l o n g i t u d i n a l c o r r u g a t e d
c o p p e r t a p e s h i e l d and a b l a c k PVC J a c k e t . The c a b l e
s h a l l c a r r y a 600V UL-TC r a t i n g w i t h a temperature
r a n g e o f -20°C t o 90°C. The c a b l e s h a l l be a L a p p
O l f l e x VFD S y m m e t r i c a l o r e q u a l .

K. V a r i a b l e frequency d r i v e c a b l e s #2 AWG or s m a l l e r ,
where i d e n t i f i e d on t h e c a b l e s c h e d u l e , s h a l l be c l a s s
K stranded copper with a s p e c i a l l y formulated semi
conductive insulation designed for nonlinear/VFD
drives, 100% shielding with f o i l t a p e and a t i n n e d
c o p p e r b r a i d and an i n d u s t r i a l g r a d e PVC j a c k e t . T h e r e
s h a l l be three current c a r r y i n g conductors and one
ground conductor. The c a b l e s h a l l c a r r y a 600V UL-TC
r a t i n g w i t h a temperature r a n g e o f -25°C t o 90°C. The
c a b l e s h a l l be a L a p p O l f l e x VFD S l i m o r e q u a l .

L. F i b e r o p t i c c a b l e s s h a l l be o f h e a v y - d u t y c o n s t r u c t i o n
and d e s i g n e d f o r d i r e c t b u r i a l , d u c t , p l e n u m , o u t s i d e
and t r a y a p p l i c a t i o n s . The c a b l e s s h a l l u t i l i z e an

16120-4 220/2012-01, 02
aluminum interlocking outer armor covered by a
fluoropolymer jacket, tight-buffered optical fibers
s u r r o u n d e d by an a r a m i d s t r e n g t h member w i t h an i n n e r
fluoropolymer jacket covering. The cables shall
conform to the f o l l o w i n g s p e c i f i c a t i o n s :

1. F i b e r C o u n t s - see cable schedule

2. Type - M u l t i m o d e

3. Core/Clad/Coating size - 50/125/245mm

4. S t o r a g e T e m p e r a t u r e Range - -40°C t o +80°C

5. Operating T e m p e r a t u r e Range - -40°C t o +80°C

6. Max Attenuation (@850/1310nm) - 3.0/1.0 dB/km

7. Min Bandwidth (@850/1310nm) - 950/500 MHz-km

M. S p e c i a l w i r i n g and c a b l e s f o r s i g n a l , instrumentation
and communication s h a l l be as i n d i c a t e d under the
appropriate S e c t i o n , on t h e d r a w i n g s , on t h e cable
schedule or as recommended by the equipment
manufacturer.

N. Acceptable manufacturers:

1. General Cable
2. S e r v i c e Wire
3. American
4. Lapp G r o u p
5. Belden
6. Southwire
7. Superior Essex
8. Coleman
9. O p t i c a l Cable Corporation
10. Bussman
11. Or e q u a l

2.02 CABLE LIMITERS

A. C a b l e l i m i t e r s s h a l l be r a t e d 600 VAC, 2 0 0 k A I C c u r r e n t
l i m i t i n g , w i t h b o l t - o n or compression connections or a
combination, d e p e n d i n g on the application. Bodies
shall be f i b e r g l a s s and provide a totally self
contained, static device. Under short circuit
c o n d i t i o n s t h e r e s h a l l be no v e n t i n g o f i o n i z e d g a s e s
or e x p l o s i v e a c t i o n . P r o v i d e each l i m i t e r w i t h the
manufacturer s u p p l i e d heat s h r i n k tubing. The limiter
size s h a l l be b a s e d on the s i z e of the protected

16120-5 220/2012-01, 02
conductor. Limiters shall be F e r r a z - S h a w m u t , Bussman
or equal.

2.03 TERMINATIONS

A. Terminations, taps and s p l i c e s shall be made w i t h


b o l t e d or mechanical compression connectors. Large
d i a m e t e r power c a b l e s h a l l t e r m i n a t e w i t h NEMA 2 - h o l e ,
l o n g b a r r e l crimp type lugs s u i t a b l e f o r copper o r
a l u m i n u m c a b l e r a t e d f o r 75 d e g r e e s C where d i r e c t
c o n n e c t i o n s t o bus i s r e q u i r e d . The CONTRACTOR s h a l l
v e r i f y t h e r e q u i r e d s i z e s a s shown on t h e d r a w i n g s a n d
cable schedule.

B. A l l wiring shall be t e r m i n a t e d and spliced with


compression type i n s u l a t e d connectors.

C. Connectors shall have insulation covering with a


thickness o f 1.5 times the conductor insulation
thickness. The i n s u l a t i o n c o v e r i n g may be p a r t o f t h e
a s s e m b l y o r an a p p l i e d h e a t s h r i n k a b l e m a t e r i a l .

D. A l l control and i n s t r u m e n t a t i o n wiring shall be


terminated i n c o n t r o l p a n e l s , t e r m i n a l boxes and a t
c o n t r o l d e v i c e s w i t h c o m p r e s s i o n t y p e , PVC o r n y l o n
i n s u l a t e d f o r k t o n g u e l u g s where t h e d e v i c e t e r m i n a l s
cannot accept bare wire.

E. Terminations made i n b e l o w g r a d e b o x e s o r b o x e s t h a t
are l o c a t e d i n wet/damp a r e a s shall be made w i t h
waterproof butt s p l i c e connectors. These a r e a s s h a l l
i n c l u d e t h e wet w e l l s i d e o f pump s t a t i o n s , m e t e r / v a l v e
vaults, etc. The c o n n e c t o r s s h a l l be M o l e x Perma-
Seal™, a l l w e a t h e r h e a t s e a l a b l e c r i m p c o n n e c t o r s .

F. Each f i b e r o p t i c cable s h a l l be t e r m i n a t e d with a


fusion-spliced pigtail on e a c h e n d . The connector
t y p e s s h a l l as r e q u i r e d by t h e t e r m i n a l d e v i c e s .

G. Acceptable manufacturers:

1. Burndy
2. Thomas & B e t t s
3. Ideal
4. 3M Company
5. Molex
6. O p t i c a l Cable Corporation
7. Or e q u a l

16120-6 220/2012-01, 02
2.04 WIRE AND CABLE MARKERS

A. Wire markers f o r power f e e d e r s a n d b r a n c h circuit


c o n d u c t o r s s h a l l be B r a d y B-500 a d h e s i v e b a c k e d v i n y l
c l o t h type or approved equal.

B. Wire markers f o r control, i n s t r u m e n t and t e l e p h o n e


w i r i n g s h a l l be B r a d y B-321 h e a t s h r i n k a b l e polyolefin
type or approved equal.

End o f P a r t 2

16120-7 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION

3.01 WIRE

A. A l l p o w e r / l i g h t i n g w i r i n g s h a l l be c o m p l e t e l y installed
i n conduit unless otherwise noted.

B. Low level wiring (telephone, data, security, HVAC


c o n t r o l , e t c . ) s h a l l be i n s t a l l e d i n a c o m b i n a t i o n o f
c o n d u i t and c a b l e t r a y . Concealed wiring shall be
i n s t a l l e d i n c o n d u i t up t o a p o i n t a p p r o x i m a t e l y two
inches from a c a b l e t r a y . A t no p o i n t s h a l l c a b l e s be
r o u t e d i n f r e e a i r w i t h o u t s u p p o r t by e i t h e r c o n d u i t o r
cable tray. Cables s h a l l n o t be s u p p o r t e d on the
o u t s i d e of conduits.

C. A l l f e e d e r and b r a n c h c i r c u i t w i r e s s h a l l be color
c o d e d t o m a t c h t h e OWNER'S e x i s t i n g c o d i n g o r where no
c o n s i s t e n t c o d i n g e x i s t s , as f o l l o w s :

Wire 277/480V, 3PH 120/208V, 3PH


Phase A Brown Black
Phase B Orange Red
Phase C Yellow Blue
Grounded Conductor Gray White
Equipment Ground Conductor Green Green

D. W i r e s i z e s #8 AWG and l a r g e r may be i d e n t i f i e d by tags


o r l a b e l s on e a c h end i n s t e a d o f i n s u l a t i o n c o l o r . Tags
o r l a b e l s s h a l l h a v e t h e same c o l o r - c o d i n g .

E. P u l l i n g l u b r i c a n t s h a l l be a type recommended by the


wire or cable manufacturer.

F. No c o n d u c t o r s s h a l l be p u l l e d u n t i l conduits are free


from m o i s t u r e and contaminates.

3.02 WIRE AND CABLE MARKERS

A. A l l p o w e r f e e d e r s and b r a n c h c i r c u i t w i r e s s h a l l be
tagged i n c a b i n e t s , j u n c t i o n boxes, panel boards, e t c .
w i t h permanent l a b e l s a t t a c h e d t o the w i r e w i t h i n 6
inches of the t e r m i n a t i o n p o i n t . Labels s h a l l be
l e g i b l e and s h a l l n o t be r e m o v e d , c u t - o f f , e t c . Each
individual conductor shall be labeled with an
alphanumeric code that corresponds to the cable
s c h e d u l e (PXXX-A, B, C, N, L l , L 2 , G o r S P A R E - 1 , 2 . . ) .

B. A l l control, telephone, signal and instrumentation


w i r e s s h a l l be i d e n t i f i e d on e a c h end. The overall
cable (If available) shall be labeled with an
alphanumeric code that corresponds to the cable

16120-8 220/2012-01, 02
schedule (CXXX). Individual conductors shall be
l a b e l e d to correspond w i t h the i d e n t i f i c a t i o n s p r o v i d e d
by t h e i n d i v i d u a l e q u i p m e n t m a n u f a c t u r e r s t o w h i c h t h e
conductors are attached. Where no s u c h i d e n t i f i c a t i o n s
e x i s t , t h e i n d i v i d u a l c o n d u c t o r s s h a l l a l s o be l a b e l e d
t o c o r r e s p o n d t o t h e c a b l e s c h e d u l e (CXXX-1, 2, 3... o r
SPARE-1, 2 . . . ) .

1. Numbers s h a l l be t y p e d on the heat shrinkable


l a b e l s w i t h permanent i n k . Hand l e t t e r e d l a b e l s
are not a c c e p t a b l e .

2. L a b e l s s h a l l be i n s t a l l e d a p p r o x i m a t e l y 1/2" from
t h e t e r m i n a t i o n p o i n t and s h r u n k t o a t i g h t f i t on
t h e w i r e w i t h a h e a t gun

3. L a b e l s s h a l l be o r i e n t e d s u c h t h a t t h e y a r e r i g h t
s i d e up and r e a d a b l e a f t e r t h e w i r e i s c o n n e c t e d
to the t e r m i n a l block.

All c a b l e s s h a l l be identified in a l l pull boxes,


t e r m i n a l boxes, manholes, c o n t r o l cabinets, control
panels, e t c . w i t h permanent l a b e l s a t t a c h e d to the
cable.

03 CABLE L I M I T E R S

I n s t a l l c a b l e l i m i t e r s on b o t h e n d s o f t h e d e s i g n a t e d
c a b l e s o r as shown on t h e d r a w i n g s . A l l conductors
within the cable shall be included. Install the
manufacturer's heat shrink tubing for additional
i n s u l a t i o n and m e c h a n i c a l p r o t e c t i o n .

04 TERMINATIONS

A l l c o n t r o l and i n s t r u m e n t a t i o n w i r e s h a l l terminate
w i t h c o m p r e s s i o n t y p e f o r k l u g s on s c r e w c l a m p t e r m i n a l
s t r i p s i n c o n t r o l c a b i n e t s , t e r m i n a l boxes, s t a r t e r s ,
c o n t r o l panels or device t e r m i n a l s . Control wire may
be i n s t a l l e d w i t h o u t c o m p r e s s i o n t y p e t e r m i n a t i o n l u g s
on a t e m p o r a r y b a s i s f o r c h e c k o u t p r i o r t o f i n a l w i r e
marking.

C o n t r o l and i n s t r u m e n t a t i o n w i r e s h a l l n o t be s p l i c e d .
A l l c o n t r o l w i r e s s h a l l t e r m i n a t e on t e r m i n a l b l o c k s o r
at device t e r m i n a l s .

Where control and power w i r i n g are i n the same


e n c l o s u r e , t h e c o n t r o l w i r i n g s h a l l be b u n d l e d and
s e p a r a t e d t o t h e maximum e x t e n t p o s s i b l e f r o m t h e power
wiring. Where i n s t r u m e n t c i r c u i t s ( s h i e l d e d c a b l e ) c a n

16120-9 220/2012-01, 02
n o t be s e p a r a t e d f r o m power w i r i n g , t h e c a b l e s h a l l be
i n s t a l l e d i n conduit i n s i d e the enclosure or a metal
b a r r i e r s h a l l be i n s t a l l e d b e t w e e n them.

D. Connections for lighting c i r c u i t s may be made w i t h


t w i s t - o n c o n n e c t o r s f o r w i r e s i z e s 10 AWG a n d s m a l l e r .

3.05 TESTING

A. A l l t e s t i n g must be d o c u m e n t e d . Written test records


must be m a i n t a i n e d o n - s i t e b y t h e CONTRACTOR a n d c o p i e s
s h a l l be s u b m i t t e d t o t h e ENGINEER i m m e d i a t e l y upon
c o m p l e t i o n o f each t e s t .

B. A l lfiber optic cables s h a l l be t e s t e d t o A N S I / T I A - 5 6 8 -


C.3.

End o f P a r t 3

End o f S e c t i o n

16120-10 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16130

BOXES

PART 1: GENERAL

1.01 SCOPE OF WORK

A. The CONTRACTOR s h a l l :
1. P r o v i d e a l l b o x e s a s shown on t h e d r a w i n g s o r a s
may be r e q u i r e d f o r p r o p e r i n s t a l l a t i o n of the
v a r i o u s e l e c t r i c a l systems and t o f a c i l i t a t e t h e
p u l l i n g of wires.

1.02 RELATED WORK

A. S p e c i f i e d elsewhere:

1. 16010 - Electrical Work - G e n e r a l


2. 16110 - Raceways
3. 16120 - Wire
4. 16450 - Grounding
5. 16500 - Lighting

1.03 QUALITY ASSURANCE

Not used.

1.04 DELIVERY, STORAGE AND HANDLING

Not used.

End o f P a r t 1

16130-1 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS

2.01 BOXES

A. A l l e x p o s e d o u t l e t b o x e s s h a l l be t y p e " F S " o r "FD"


c a s t aluminum boxes w i t h c a s t aluminum d e v i c e p l a t e s
or cast aluminum blank covers similar t o Cooper
C r o u s e - H i n d s t y p e GUA o u t l e t b o x e s w i t h t h r e a d c o v e r s .

B. S m a l l j u n c t i o n a n d p u l l b o x e s s h a l l be c a s t a l u m i n u m
with cast aluminum d e v i c e plates or cast aluminum
b l a n k c o v e r s s i m i l a r t o C o o p e r C r o u s e - H i n d s t y p e GUA
o u t l e t boxes.

C. Boxes f o r use w i t h r i g i d PVC c o a t e d metal conduit


s h a l l be c a s t o r m a l l e a b l e i r o n o r c a s t a l u m i n u m w i t h
a f a c t o r y a p p l i e d PVC c o a t i n g , i n c l u d i n g c o v e r s .

D. Concealed o u t l e t boxes installed i n dry locations


s h a l l be g a l v a n i z e d s t e e l , h a v i n g d e p t h a n d s h a p e b e s t
s u i t e d t o t h e i n t e n d e d use. O u t l e t boxes w i t h c o n d u i t
c o n c e n t r i c a n d e c c e n t r i c k n o c k o u t s s h a l l n o t be u s e d .

E. A l l B o x e s w h i c h must be l a r g e r t h a n o u t l e t b o x e s s h a l l
be made o f ASTM 316 s t a i n l e s s s t e e l a n d s h a l l be r a t e d
NEMA t y p e 4X. M e t a l boxes w i t h c o n d u i t c o n c e n t r i c o r
e c c e n t r i c knockouts s h a l l n o t be u s e d . A l l boxes
s h a l l be w e l d e d c o n s t r u c t i o n a n d n o t be s m a l l e r t h a n
t h e minimum c o d e d i m e n s i o n s . A l l b o x e s s h a l l have
hinged covers and q u i c k r e l e a s e type f a s t e n e r s .

F. A l l boxes shall be o f a m p l e size to allow the


conductors t o be installed without bending them,
either before or after i n s t a l l a t i o n , to a radius less
t h a n t e n d i a m e t e r s o r t h a n t h a t recommended b y t h e
conductor m a n u f a c t u r e r , i n a d d i t i o n , t h e boxes s h a l l
meet NEC s i z e r e q u i r e m e n t s a n d l e n g t h s o f w i r e shall
be a d e q u a t e f o r s t a g g e r i n g j o i n t s o r s p l i c e s .

G. W i r e w a y i s n o t an a c c e p t a b l e substitute for junction


or p u l l boxes.

H. Acceptable manufacturers

1. Cooper C r o u s e - H i n d s
2. or equal

End o f P a r t 2

16130-2 220/2012-01, 02
PART 3: EXECUTION

3 . 01 BOXES

A. The CONTRACTOR s h a l l f u r n i s h and i n s t a l l o u t l e t and


j u n c t i o n b o x e s as shown on the drawings or where
r e q u i r e d f o r the proper i n s t a l l a t i o n of the systems.

B. B o x e s s h a l l be i n s t a l l e d a t l o c a t i o n s as shown on t h e
d r a w i n g s ; h o w e v e r , t h e CONTRACTOR s h a l l c o o r d i n a t e a l l
rough-in w i t h the other trades to v e r i f y that the
d e v i c e l o c a t i o n s do n o t i n t e r f e r e w i t h o t h e r e l e m e n t s .
N o t i f y t h e ENGINEER o f c o n f l i c t s and modify device
l o c a t i o n s as d i r e c t e d .

C. The OWNER may change r e c e p t a c l e l o c a t i o n s by 5 f e e t i n


any d i r e c t i o n p r i o r t o r o u g h - i n a t no a d d i t i o n a l c o s t .

D. P r o v i d e h o l e s i n p u l l and j u n c t i o n boxes to r e c e i v e
e n t e r i n g raceways. There s h a l l be no h o l e s except
t h o s e u s e d by r a c e w a y s .

E. O u t l e t b o x e s f o r m u l t i p l e d e v i c e s i n t h e same l o c a t i o n
s h a l l be mounted i n gang b o x e s w i t h t h e appropriate
cover p l a t e s .

F. P r o v i d e a s e p a r a t e box o r a s e p a r a t e s e c t i o n f o r each
w i r i n g s y s t e m o f p o w e r , c o n t r o l and instrumentation.
B o x e s s h a l l n o t be s m a l l e r t h a n t h e s i z e r e q u i r e d by
t h e N a t i o n a l E l e c t r i c a l Code.

G. Coordinate w i t h the o t h e r t r a d e s t o assure t h a t the


wall finishes butt against flush w a l l boxes i n a
manner t h a t w i l l a l l o w t h e s t a n d a r d s i z e d e v i c e p l a t e
to cover a l l openings.

H. A l l boxes shall be installed so that they are


accessible.

I. Locations of a l l boxes shall be verified on the job


site.

J. Boxes shall not be placed in locations made


inaccessible by p i p i n g , ducts, raceways, or other
equipment.

K. A l l b o x e s f o r c o n t r o l p a n e l s s h a l l be s i z e d t o house
t h e d e v i c e s r e q u i r e d by t h e d r a w i n g s p l u s 25% spare
s p a c e w i t h a minimum s i z e as i n d i c a t e d on t h e l a y o u t
16130-3 220/2012-01, 02
drawings. B o x e s f o r c o n t r o l p a n e l s s h a l l be NEMA t y p e
4X e x c e p t where n o t e d o t h e r w i s e on t h e d r a w i n g s .

End o f P a r t 3

End of S e c t i o n

16130-4 220/2012-01, 02
SECTION 16140

WIRING DEVICES

PART 1: GENERAL

1.01 SCOPE OF WORK

A. The CONTRACTOR shall:

1. P r o v i d e a l l w i r i n g d e v i c e s as f o l l o w s :

a. Wiring devices (switches, dimmers a n d


receptacles)
b. Ground f a u l t c i r c u i t i n t e r r u p t e r r e c e p t a c l e s
c. I s o l a t e d ground r e c e p t a c l e s
d. Twist-lock® d e v i c e s
e. Transient voltage surge suppressor
receptacles
f. Wall plates
g. Wall devices
h. Decorative style devices
i. Photoelectric controls f o rlighting control
j. Motion detectors (occupancy sensors) f o r
lighting control

2. Install a l l wiring devices as shown on t h e


drawings.

1.02 RELATED WORK

A. Specified elsewhere:

1. 16010 Electrical Work - G e n e r a l


2. 16030 Electrical F i e l d Acceptance Tests
3. 16110 Raceways
4. 16120 Wire
5. 16130 Boxes
6. 16450 Grounding

1.03 TESTING

A. Test a l l r e c e p t a c l e o u t l e t s t o v e r i f y proper power,


n e u t r a l and ground c o n n e c t i o n s .

End o f P a r t 1

16140-1 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS

2.01 RECEPTACLES

A. A l l receptacles shall be Extra Heavy Duty,


specification grade with brass strap and i n t e g r a l
ground contact.

B. W a l l r e c e p t a c l e s s h a l l be m a n u f a c t u r e d by A r r o w - H a r t ,
L e v i t o n , H u b b e l l o r P a s s & Seymour.

C. Schedule of receptacles, duplex, 125 v o l t , grounding:

Rating A-H Leviton Hubbell P & s


2 0 Amp AH5362 5362 HBL5362 5362A
2 0 Amp GFCI None None GFR5362ITR None

Schedule o f r e c e p t a c l e s , duplex, 250 v o l t grounding:

Rating A-H Leviton Hubbell P & S


2 0 Amp 5462 5462 HBL5462 5862-A

E. A l l other receptacle styles shall meet o r exceed t h e


r e q u i r e m e n t s o f t h e above.

F. A l l r e c e p t a c l e s l o c a t e d o u t d o o r s , i n damp l o c a t i o n s o r
i n wet l o c a t i o n s s h a l l be l i s t e d w e a t h e r - r e s i s t a n t .

G. The OWNER s h a l l be a l l o w e d t o c h o o s e f r o m t h e f o l l o w i n g
c o l o r s f o r each b u i l d i n g o r area:

1. White
2. Ivory
3. Gray
4. Brown
5. Black
6. L i g h t Almond

2.02 COVER PLATES

A. S t a n d a r d i n d o o r c o v e r p l a t e s f o r f l u s h b o x e s s h a l l be
s m o o t h s t a i n l e s s s t e e l w i t h r o u n d e d o u t e r edge d e s i g n e d
f o r f l u s h mounting. S u r f a c e mounted o u t l e t b o x e s s h a l l
have c a s t aluminum d e v i c e c o v e r s .

16140-2 2 2 0 / 2 0 1 2 - 0 1 , 02
B. A l t e r n a t e i n d o o r c o v e r p l a t e s f o r f l u s h b o x e s s h a l l be
smooth t h e r m o s e t w i t h r o u n d e d o u t e r edge d e s i g n e d f o r
f l u s h mounting. The OWNER s h a l l be a l l o w e d t o c h o o s e
from the f o l l o w i n g c o l o r s f o r each b u i l d i n g a r e a :

1. White
2. Ivory
3. Gray
4. Brown
5. Black
6. L i g h t Almond
7. S a t i n Brass

C. C o v e r p l a t e s s h a l l be gang t y p e where m u l t i p l e devices


a r e i n s t a l l e d i n t h e same l o c a t i o n .

D. A l l outdoor r e c e p t a c l e s and receptacles indicated as


weatherproof "WP" shall have stainless steel,
w e a t h e r p r o o f t y p e c o v e r p l a t e s and s h a l l be w e a t h e r p r o o f
with the equipment i n use (Calbrite S60000FVCD or
equal).

E. "WP" s w i t c h e s s h a l l have a push pull type operator


without a spring loaded cover.

F. A l l d e v i c e s i n s t a l l e d i n t y p e "FD" o r "FS" boxes shall


have c a s t c o v e r p l a t e s w i t h a g a s k e t .

End of P a r t 2

16140-3 220/2012-01, 02
PART 3: EXECUTION

3.01 INSTALLATION

A. I n s t a l l w a l l s w i t c h e s w i t h t h e "OFF" p o s i t i o n down a n d
d u p l e x r e c e p t a c l e s w i t h t h e g r o u n d p o l e down.

B. I n s t a l l a l l d e v i c e s and c o v e r p l a t e s plumb and s q u a r e .


Coordinate a l l flush device boxes with the wall
c o n s t r u c t i o n so t h a t a s t a n d a r d s i z e cover p l a t e w i l l
cover the w a l l opening.

C. W i r i n g d e v i c e s s h a l l be i n s t a l l e d a t l o c a t i o n s a s shown
on t h e drawings, however, t h e CONTRACTOR shall
coordinate a l l rough-in with the General/Mechanical
C o n t r a c t o r t o v e r i f y t h a t t h e d e v i c e l o c a t i o n s do n o t
i n t e r f e r e w i t h other elements. N o t i f y t h e ENGINEER o f
c o n f l i c t s and modify d e v i c e l o c a t i o n as d i r e c t e d .

D. A l l s w i t c h e s l o c a t e d i n wet l o c a t i o n s o r i n l o c a t i o n s
where WP r e c e p t a c l e s a r e r e q u i r e d s h a l l be w e a t h e r p r o o f
type.

E. The OWNER may c h a n g e o u t l e t l o c a t i o n s b y 5 f e e t i n a n y


d i r e c t i o n p r i o r t o r o u g h - i n a t no a d d i t i o n a l c o s t t o
t h e OWNER.

F. W a l l s w i t c h o c c u p a n c y s e n s o r s s h a l l be s e t t o a one
m i n u t e t i m e d e l a y i n b a t h r o o m s a n d 10 m i n u t e s i n a l l
other locations.

End of Part 3

End of Section

16140-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16150

RACEWAY SCHEDULE

Raceway No. From Equipment From Drawing To Equipment To Drawing


101 CI-MCC-2 220-351 CI-CP-RP-100 220-351
Remarks: Power f o r the Fournier Rotary Press C o n t r o l Panel
Segment Installation Trade S i z e Type
1 Interior 1-1/2" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
102 CI-CP-RP-100 220-351 Network 220-351
Equipment
Cabinet
Remarks: Communications Conduit, see note on drawing
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1-1/2" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
103 CI-CP-RP-100 220-351 CI-CONV-100 220-351
Remarks: Power f o r the Fouriner Screw Conveyor
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
104 CI-CP-RP-100 220-351 CI-RD-CONV-100 220-351
Remarks: R o t a t i o n Detector f o r the Screw Conveyor
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
105 CI-CP-RP-100 220-351 CI-AL-CONV-100 220-351
Remarks: P u l l Cord E-Stop f o r the Screw Conveyor
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
106 CI-CP-RP-100 220-351 CI-M-101 220-351
Remarks: Power t o the 20HP Rotary Press Motor
Segment Installation Trade S i z e Type
Interior 1-1/4" RGS
Interior 1-1/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
107 CI-CP-RP-100 220-351 CI-DS-AC-100 220-352
Remarks: Power f o r the Rotary Press A i r Compressor
Segment Installation Trade S i z e Type
1 Interior 3/< RGS

16150-1 220/2012-01, 02
Raceway No. From Equipment From Drawing To Equipment To Drawing
10c CI-CP-RP-100 220-351 CI-AC-100 220-352
Remarks: Power f o r the Rotary Press A i r Compressor
Segment I n s t a l l a t i o n Trade Size Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
109 CI-CP-RP-100 220-351 CI-JB-RP-100 220-351
Remarks: Wash Valves & Cake d e t e c t i o n contacts
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
110 CI-CP-RP-100 220-351 CI-JB-RP-100 220-351
Remarks: Analog s i g n a l s f o r load c e l l s
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 1-1/4" RGS
Interior 1-1/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
111 CI-CP-RP-100 220-351 CI-JB-RP-100 220-351
Remarks: Spare
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/' RGS
Interior 3/< LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
112 CI-CP-RP-100 220-351 CI-M-102 220-351
Remarks: Power t o the 1 HP Rotary Press F l o c c u l a t o r Motor
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
113 CI-CP-RP-100 220-351 CI-PS-100 220-351
Remarks: Rotary Press Water I n l e t Pressure Switch
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
114 CI-CP-RP-100 220-351 CI-PIT-100 220-351
Remarks: Rotary Press F l o c u l a t o r I n l e t Pressure T r a n s m i t t e r
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC

16150-2 220/2012-01, 02
Raceway No. From Equipment From Drawing To Equipment To Drawing
115 CI-CP-RP-100 220-351 CI-FM-101 220-351
Remarks: Power t o the Sludge Flow Meter
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
116 CI-CP-RP-100 220-351 CI-FM-101 220-351
Remarks: C o n t r o l t o the Sludge Flow Meter
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
117 CI-CP-RP-100 220-351 CI-FM-102 220-351
Remarks: Power t o the Polymer Flow Meter
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
118 CI-CP-RP-100 220-351 CI-FM-102 220-351
Remarks: C o n t r o l t o the Polymer Flow Meter
Segment Installation Trade Size Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
119 CI-CP-RP-100 220-351 CI-FV-100 220-351
Remarks: Power f o r the Rotary Press Feed Valve
Segment Installation Trade S i z e Type
Interior 1" RGS
Interior 1" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
120 CI-CP-RP-100 220-351 CI-RV-100 220-351
Remarks: Power f o r the Rotary Press R e c i r c u l a t i o n Valve
Segment Installation Trade S i z e Type
Interior 1" RGS
Interior 1" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
121 CI-CP-RP-100 220-351 CI-LPS-100 220-351
Remarks: Polymer System D i s c r e t e S i g n a l s
Segment Installation Trade S i z e Type
Interior 1-1/4" RGS
Interior 1-1/4" LFMC

16150-3 220/2012-01, 02
Raceway No. From Equipment From Drawing To Equipment To Drawing
122 CI-CP-RP-100 220-351 CI-LPS-100 220-351
Remarks: Polymer System Analog S i g n a l s
Segment I n s t a l l a t i o n Trade Size Type
Interior 1" RGS
Interior 1" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
123 CI-CP-RP-100 220-351 CI-LPS-100 220-351
Remarks Spare
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
124 CI-CP-RP-100 220-351 CI-CP-002 220-351
Remarks: C o n t r o l Wires f o r the E x i s t i n g Conveyor Panel
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
125 CI-CP-RP-100 220-351 CI-JB-101 220-351
Remarks: C o n t r o l Wires f o r Sludge Pumps 1 s 2
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 2" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
126 CI-JB-101 220-351 CI-VFD-P-101 220-351
Remarks: C o n t r o l Wires f o r Sludge Pump 1
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1-1/2' RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
127 CI-JB-101 220-351 CI-VFD-P-102 220-351
Remarks: C o n t r o l Wires f o r Sludge Pump 2
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1-1/4" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
12? CI-MCC-1 220-351 CI-VFD-P-101 220-351
Remarks: Power f o r Sludge Pump 1
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1-1/4 RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
129 CI-MCC-1 220-351 CI-VFD-P-102 220-351
Remarks: Power f o r Sludge Pump 2
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1-1/4" RGS

16150-4 220/2012-01, 02
Raceway No. From Equipment From Drawing To Equipment To Drawing
130 CI-VFD-P-101 220-351 CI-JB-102 220-351
Remarks: 4-20 Speed S i g n a l f o r Sludge Pump 1
Segment I n s t a l l a t i o n Trade Size Type
1 Interior 1-1/2" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
131 CI-VFD-P-102 220-351 CI-JB-102 220-351
Remarks: 4-20 Speed S i g n a l f o r Sludge Pump 2
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1-1/2" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
132 CI-JB-102 220-351 CI-CP-001 220-351
Remarks: Sludge Pumps 1 & 2 speed s i g n a l s and c o n t r o l s
Segment I n s t a l l a t i o n Trade Size Type
Interior 2' RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
133 CI-VFD-P-101 220-351 CI-JB-103 220-352
Remarks Control wires f o r Sludge Pump 1 pressure switches
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 1" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
134 CI-JB-103 220-352 CI-PS-P-101-1 220-352
Remarks: C o n t r o l wires f o r Sludge Pump 1 pressure switch 1
Segment I n s t a l l a t i o n Trade Size Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
135 CI-JB-103 220-352 CI-PS-P-101-2 220-352
Remarks Control wires f o r Sludge Pump 1 pressure switch 2
Segment I n s t a l l a t i o n Trade Size Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
136 CI-VFD-P-102 220-351 CI-JB-104 220-352
Remarks: C o n t r o l wires f o r Sludge Pump 2 pressure switches
Segment I n s t a l l a t i o n Trade S i z e Type
1 Interior 1' RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
137 CI-JB-104 220-352 CI-PS-P-102-1 220-352
Remarks: C o n t r o l wires f o r Sludge Pump 2 pressure switch 1
Segment I n s t a l l a t i o n Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC

16150-5 220/2012-01, 02
Raceway No. From Equipment From Drawing To Equipment To Drawing
13E CI-JB-104 220-352 CI-PS-P-102-2 220-352
Remarks: C o n t r o l wires f o r Sludge Pump 2 pressure switch 2
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
139 CI-VFD-P-101 220-351 CI-DS-P-101 220-352
Remarks: Power f o r Sludge Pump 1
Segment Installation Trade S i z e Type
1 Interior 1-1/4" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
140 CI-DS-P-101 220-352 CI-P-101 220-352
Remarks: Power f o r Sludge Pump 1
Segment Installation Trade S i z e Type
Interior 1-1/4" RGS
Interior 1-1/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
141 CI-VFD-P-102 220-351 CI-DS-P-102 220-352
Remarks: Power f o r Sludge Pump 2
Segment Installation Trade S i z e Type
1 Interior 1-1/4" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
142 CI-DS-P-102 220-352 CI-P-102 220-352
Remarks: Power f o r Sludge Pump 2
Segment Installation Trade S i z e Type
Interior 1-1/4" RGS
Interior 1-1/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
143 CI-VFD-P-101 220-351 CI-LCS-100 220-352
Remarks: Jog contacts f o r P-101, auto contact f o r GR-100
Segment Installation Trade S i z e Type
1 Interior 1-1/4' RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
144 CI-VFD-P-102 220-351 CI-LCS-100 220-352
Remarks: Jog contacts f o r P-102, auto contact f o r GR-100
Segment Installation Trade S i z e Type
1 Interior 1" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
145 CI-LCS-100 220-352 CI-CP-GR-100 220-352
Remarks: Auto s t a r t contacts from P-101 & P-102
Segment Installation Trade S i z e Type
1 Interior 1" RGS

16150-6 220/2012-01, 02
Raceway No. From Equipment From Drawing To Equipment To Drawing
14( CI-CP-GR-100 220-352 CI-TS-GR-100 220-352
Remarks: C o n t r o l wires f o r GR-100 temperature switch
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
147 CI-LP-102 220-351 CI-REC-100 220-351
Remarks: Power t o dedicated REC-100 f o r polymer drum pump
Segment Installation Trade S i z e Type
1 Interior 3/< RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
148 CI-LP-102 220-351 CI-MMS-MX-100 220-351
Remarks: Power t o the Polymer Drum Mixer Motor S t a r t e r
Segment Installation Trade S i z e Type
1 Interior 3/4" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
149 CI-MMS-MX-100 220-351 CI-REC-200 220-351
Remarks: Power t o dedicated REC-200 f o r polymer drum mixer
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
150 CI-MCC-2 220-351 CI-CP-GR-100 220-352
Remarks: Power f o r theGrinder Control Panel
Segment Installation Trade S i z e Type
1 Interior 3/4" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
151 CI-CP-GR-100 220-352 CI-GR-100 220-352
Remarks Power f o r theGrinder
Segment Installation Trade S i z e Type
Interior 3/4" RGS
Interior 3/4" LFMC
Raceway No. From Equipment From Drawing To Equipment To Drawing
152 CI-CP-003 220-351 CI-CP-001 220-351
Remarks: Pump C o n t r o l s
Segment Installation Trade S i z e Type
1 Interior 1-1/4" RGS
Raceway No. From Equipment From Drawing To Equipment To Drawing
153 CI-LP-102 220-351 CI-CP-001 220-351
Remarks: Power f o r CP-0 01 Relays
Segment Installation Trade S i z e Type
Interior 3/4" RGS

End of Section

16150-7 220/2012-01, 02
SECTION 16160

CABLE SCHEDULE

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

1
C102 2 4pr 2 4 AWG CAT 6 CU 300 DC 24 CI-CP'-RP Network SCADA
100 Equipment C o m m u n i c a t i o n s , C a t
Cabinet 6 Plenum R a t e d
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To D r a w i n g

102 CI-CP-RP-100 220-351 Network 220-351


Equipment Cabinet

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
2
C104 7 1/C 14 AWG XHHW CU 600 AC 120 CI-CP'-RP CI-RD- Control f o r the
100 CONV-100 Screw C o n v e y o r
Rotation Detector
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To D r a w i n g

104 CI-CP-RP-100 220-351 CI-RD-CONV-100 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

3
C105 3 1/C 14 AWG XHHW CU 600 AC 120 CI-CP--RP - CI-AL- Control f o r the
100 CONV-100 Screw C o n v e y o r P u l l
Cord E-Stop
Routing Conduit No. From Equipment From D r a w i n g To Equipment To D r a w i n g

105 CI-CP-RP-100 220-351 CI-AL-CONV-100 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

4
C109 8 1/C 14 AWG XHHW CU 600 DC 24 CI-CP--RP — CI-JB-RP- W i r e s f o r R o t a r y
100 100 P r e s s Wash V a l v e s
&Cake D e t e c t o r s
Routing Conduit No. From Equipment From Drawing To Equipment To D r a w i n g

109 CI-CP-RP-100 220-351 CI-JB-RP-100 220-351

16160-1 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

5
C110 4 1 pr 16 AWG PVC SHLD CU 300 DC 24 CI-CP--RP - CI-JB-RP- Wires f o r Rotary
100 100 Press Load C e l l s
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing

110 CI-CP-RP-100 220-351 CI-JB-RP-100 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

6
C113 3 1/C 14 AWG XHHW CU 600 DC 24 CI-CP--RP - CI-PS-100 W i r e s f o r t h e R o t a r y
100 Press Pressure Switch
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing

113 CI-CP-RP-100 220-351 CI-PS-100 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

7
C114 1 1 pr 16 AWG PVC SHLD CU 300 DC 24 CI-CP--RP - CI-PIT- Wires f o r the Rotary
100 100 Press Pressure
Transmitter
Routing Conduit No. From Equipment From D r a w i n g To Equipment To Drawing

114 CI-CP-RP-100 220-351 CI-PIT-100 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

8
C116 1 1 pr 16 AWG PVC SHLD CU 300 DC 24 CI-CP--RP - CI-FM-101 C o n t r o l f o r t h e
100 S l u d g e Flow M e t e r
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

116 CI-CP-RP-100 220-351 CI-FM-101 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

g C118 1 1 pr 16 AWG PVC SHLD CU 300 DC 24 CI-CP--RP - CI-FM-102 C o n t r o l f o r t h e


100 Polymer Flow M e t e r
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing

118 CI-CP-RP-100 220-351 CI-FM-102 220-351

16160-2 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

10
C121 14 1/C 14 AWG XHHW CU 600 AC 120 CI-CP-RP'- CI-LPS- Control f o r the
100 100 L i q u i d Polymer
System S k i d
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing

121 CI-CP-RP-100 220-351 CI-LPS-100 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

11
C122 4 1 pr 16 AWG PVC SHLD CU 300 DC 24 CI-CP-RP'- CI-LPS- Control f o r the
100 100 L i q u i d Polymer
System S k i d
Routing Conduit No. From Equipment From D r a w i n g To Equipment To Drawing

122 CI-CP-RP-100 220-351 CI-LPS-100 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

12
C124 10 1/C 14 AWG XHHW CU 600 AC 120 CI-CP-RP•- CI-CP-002 C o n t r o l W i r e s f o r
100 t h e Time R e l a y
C o n t a c t s (2)
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing

124 CI-CP-RP-100 220-351 CI-CP-002 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

13
C126a 10 1/C 14 AWG XHHW CU 600 AC 120 CI-CP-RP - CI-VFD-P- C o n t a c t W i r e s f o r
100 101 Start/Stop &
Run/Fault
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing

125 CI-CP-RP-100 220-351 CI-JB-101 220-351


126 CI-JB-101 220-351 CI-VFD-P-101 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

14
C126b 2 1 pr 16 AWG PVC SHLD CU 300 DC 24 CI-VFD-P - CI-CP-RP- Spare s i g n a l c a b l e
101 100 f o r P-101
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing

126 CI-JB-101 220-351 CI-VFD-P-101 220-351


125 CI-CP-RP-100 220-351 CI-JB-101 220-351

16160-3 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

15 C127a 10 1/C 14 AWG XHHW CU 600 AC 120 CI-CP-RP'- CI-VFD-P- C o n t a c t W i r e s f o r


100 102 Start/Stop &
Run/Fault
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing

125 CI-CP-RP-100 220-351 C I -JB-101 220-351


127 CI-JB-101 220-351 C I -VFD-P-102 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
1 6
C127b 2 1 pr 16 AWG PVC SHLD CU 300 DC 24 CI-VFD-•P- CI-CP-RP- Spare s i g n a l cable
102 100 f o r P--102
Routing C o n d u i t No. From Equipment From Drawing To E q u i p m e n t To Drawing

127 CI--JB-101 220-351 CI -VFD-P-102 220-351


125 CI--CP-RP-100 220-351 CI -JB-101 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

1 7
C130a 1 1 t r i a d 16 AWG PVC SHLD CU 300 DC 24 CI-VFD-•P- CI-CP-001 Speed S i g n a l f o r P-
101 101
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

130 CI--VFD-P-101 220-351 CI -JB-102 220-351


132 CI--JB-102 220-351 CI -CP-001 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
1 8
C130b 9 1/C 14 AWG XHHW CU 600 AC 120 CI-CP-001 CI-VFD-P- S t a r t / S t o p and Run
101 c o n t a c t s f o r P-101
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing

"l32 CI-JB-102 220-351 CI-CP-001 220-351


130 CI-VFD-P-101 220-351 CI-JB-102 220-351

16160-4 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
G
Number Type Size ^yp Type Voltage Voltage Equipment Equipment
1 9
C131a 1 1 t r i a d 16 AWG PVC SHLD CU 300 DC 24 CI-VFD- P- CI-CP-001 Speed S i g n a l f o r P-
102 102
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

131 CI--VFD-P-102 220-351 CI -JB-102 220-351


132 CI--JB-102 220-351 CI -CP-001 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

20 C131b 9 1/C 14 AWG XHHW CU 600 AC 120 CI--CP-001 CI-VFD-P- S t a r t / S t o p and Run
102 c o n t a c t s f o r P-
-102
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

132 CI--JB-102 220-351 CI -CP-001 220-351


131 CI--VFD-P-102 220-351 CI -JB-102 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
2 1
C132a 2 1/C 14 AWG XHHW CU 600 AC 120 CI--CP-001 CI-VFD-P- C R l c o n t a c t w i r e s
101 f o r CI-VFD-P-101
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

132 CI--JB-102 220-351 CI -CP-001 220-351


130 CI--VFD-P-101 220-351 CI -JB-102 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
2 2
C132b 1 1 triad 16 AWG PVC SHLD CU 300 DC 24 CI-CP-RP- CI-VFD-P- P-101 speed c o n t r o l
100 101 f o r R o t a r y P r e s s CP
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To D r a w i n g

"l25 CI-CP-RP-100 220-351 CI-JB-101 220-351


126 CI-JB-101 220-351 CI-VFD-P-101 220-351

16160-5 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

23 C132C 2 1/C 14 AWG XHHW CU 600 AC 120 CI-CP-•001 CI-VFD-P- CR2 c o n t a c t w i r e s


102 f o r CI-VFD-P-102
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing

132 CI-JB-102 220-351 CI-CP-001 220-351


131 CI-VFD-P-102 220-351 CI-JB-102 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

24 C132d 1 1 triad 16 AWG PVC SHLD CU 300 DC 24 CI-CP-•RP- CI-VFD-P- P-102 s p e e d c o n t r o l


100 102 f o r R o t a r y P r e s s CP
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing

125 CI-CP-RP-100 220-351 CI-JB-101 220-351


127 CI-JB-101 220-351 CI-VFD-P-102 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

25 C134 5 1/C 14 AWG XHHW CU 600 AC 120 CI-VFD-•P- CI-PS-P- C o n t a c t W i r e s f o r P-


101 101-1 101 P r e s s u r e S w i t c h
No. 1
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

133 CI--VFD-P-101 220-351 CI -JB-103 220-352


134 CI--JB-103 220-352 CI -PS-P-101-1 220-352

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

26 C135 5 1/C 14 AWG XHHW CU 600 AC 120 CI-VFD-P- CI-PS-P- C o n t a c t W i r e s f o r P-


101 101-2 101 P r e s s u r e S w i t c h
No. 2
Routing Conduit No. From Equipment From Drawing To Equipment To D r a w i n g

733 CI-VFD-P-101 220-351 CI-JB-103 220-352


135 CI-JB-103 220-352 CI-PS-P-101-2 220-352

16160-6 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
2 7
C137 5 1/C 14 AWG XHHW CU 600 AC 120 CI-VFD-P - CI-PS-P- C o n t a c t W i r e s f o r P-
102 102-1 102 P r e s s u r e S w i t c h
No. 1
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

136 CI-VFD-P-102 220-351 C I -JB-104 220-352


137 CI-JB-104 220-352 C I -PS-P-102-1 220-352

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

28 C138 5 1/C 14 AWG XHHW CU 600 AC 120 CI-VFD- P- CI-PS-P- C o n t a c t W i r e s f o r P-


102 102-2 102 P r e s s u r e S w i t c h
No. 2
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

136 CI--VFD-P-102 220-351 CI -JB-104 220-352


138 CI--JB-104 220-352 CI -PS-P-102-2 220-352

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
2 9
C143 7 1/C 14 AWG XHHW CU 600 AC 120 CI-VFD-•P- CI-LCS- Local Jog (on/off)
101 100 C o n t r o l s f o r P-101
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

143 CI--VFD-P-101 220-351 CI -LCS-100 220-352

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

30 C144 7 1/C 14 AWG XHHW CU 600 AC 120 CI-VFD-•P- CI-LCS- Local Jog (on/off)
102 100 C o n t r o l s f o r P-102
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

144 c i - -VFD-P-102 220-351 CI -LCS-100 220-352

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
3 1
C145a 3 1/C 14 AWG XHHW CU 600 AC 120 CI-VFD-P- CI-CP-GR- " A u t o " S t a r t c o n t a c t
101 100 f r o m P-101 f o r t h e
Grinder
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To D r a w i n g

T43 CI-VFD-P-101 220-351 CI-LCS-100 220-352


145 CI-LCS-100 220-352 CI-CP-GR-100 220-352

16160-7 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From TO Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
3 2
C145b 2 1/C 14 AWG XHHW CU 600 AC 120 CI-VFD-F'- CI-CP-GR- "Auto" S t a r t c o n t a c t
102 100 f r o m P-102 f o r t h e
Grinder
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing

144 CI-VFD-P-102 220-351 CI-LCS-100 220-352


145 CI-LCS-100 220-352 CI-CP-GR-100 220-352

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

33 C145c 4 1/C 14 AWG XHHW CU 600 AC 120 CI-CP-GR- CI-CP-RP- G r i n d e r " F a u l t "
100 100 c o n t a c t t o CP-RP-
100' s PLC
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing

145 CI-LCS-100 220-352 CI-CP-GR-100 220-352


143 CI-VFD-P-101 220-351 CI-LCS-100 220-352
126 CI-JB-101 220-351 CI-VFD-P-101 220-351
125 CI-CP-RP-100 220-351 CI-JB-101 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

3" C146 3 1/C 14 AWG XHHW CU 600 AC 24 CI-CP--GR- CI-TS-GR- C o n t r o l f o r t h e


100 100 G r i n d e r Temperature
Switch
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing

146 CI-CP-GR-100 220-352 CI-TS-GR-100 220-352

Cable Qty Cable Conductor Insulation Cond. Rated Operating From TO Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

3S C152a 8 1/C 14 AWG XHHW CU 600 AC 120 CI-CP--003 CI-VFD-P- S t a r t / S t o p and Run
101 c o n t a c t s f o r P-101
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing

152 CI-CP-003 220-351 CI-CP-001 220-351


132 CI-JB-102 220-351 CI-CP-001 220-351
130 CI-VFD-P-101 220-351 CI-JB-102 220-351

16160-8 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

36
C152b 8 1/C 14 7AWG XHHW CU 600 AC 120 CI-CP-003 CI-VFD-P- S t a r t / S t o p and Run
102 c o n t a c t s f o r P-102
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

152 CI-CP-003 220-351 CI-CP-001 220-351


132 CI-JB-102 220-351 CI-CP-001 220-351
131 CI-VFD-P-102 220-351 CI-JB-102 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

37
P101 4 1/C 6 AWG XHHW CU 600 AC 480 CI-MCC-2 CI-CP-RP- Power f o r t h e R o t a r y
100 Press C o n t r o l Panel
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

101 CI-MCC-2 220-351 CI-CP-RP-100 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From TO Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

38
P103 4 1/C 12 AWG XHHW CU 600 AC 480 CI-CP-RF'- CI-CONV- Power f o r t h e R o t a r y
100 100 P r e s s Screw Conveyor
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

103 CI-CP-RP-100 220-351 CI-CONV-100 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From TO Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

39
P106 4 1/C 8 AWG XHHW CU 600 AC 480 CI-CP-RP'- CI-M-101 Power f o r t h e R o t a r y
100 P r e s s Motor
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

106 CI-CP-RP-100 220-351 CI-M-101 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

40
P107 4 1/C 12 AWG XHHW CU 600 AC 480 CI-CP-RP'- CI-AC-100 Power f o r t h e R o t a r y
100 P r e s s A i r Compressor
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

107 CI-CP-RP-100 220-351 CI-DS-AC-100 220-352


108 CI-CP-RP-100 220-351 CI-AC-100 220-352

16160-9 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

41 P112 4 1/C 12 AWG XHHW CU 600 AC 480 CI-CP-RP - CI-M-102 Power f o r R o t a r y


100 Press F l o c c u l a t o r
Motor
Routing Conduit No. From Equipment From D r a w i n g To E q u i p m e n t To Drawing

112 CI-CP-RP-100 220-351 CI-M-102 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

42
P115 3 1/C 12 AWG XHHW CU 600 AC 120 CI-CP-RP•- CI-FM-101 Power f o r t h e S l u d g e
100 Flow M e t e r
Routing Conduit No. From Equipment From D r a w i n g To Equipment To Drawing

115 CI-CP-RP-100 220-351 CI-FM-101 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

43 P117 3 1/C 12 AWG XHHW CU 600 AC 120 CI-CP-RP - CI-FM-102 Power f o r t h e


100 Polymer Flow M e t e r
Routing Conduit No. From Equipment From D r a w i n g To Equipment To Drawing

117 CI-CP-RP-100 220-351 CI-FM-102 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

44
P119 6 1/C 12 AWG XHHW CU 600 AC 120 CI-CP-RP - CI-FV-100 Power f o r t h e R o t a r y
100 P r e s s Feed V a l v e
Routing Conduit No, From Equipment From D r a w i n g To E q u i p m e n t To Drawing

119 CI-CP-RP-100 220-351 CI-FV-100 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

45
P120 6 1/C 12 AWG XHHW CU 600 AC 120 CI-CP-RP - CI-RV-100 Power f o r t h e R o t a r y
100 Press R e c i r c u l a t i o n
Valve
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

120 CI-CP-RP-100 220-351 CI-RV-100 220-351

16160-10 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From TO Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

46
P128 4 1/C 6 AWG XHHW CU 600 AC 480 CI-MCC-1 CI-VFD-P- Power f o r VFD-P-101
101
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

128 CI-MCC-1 220-351 CI-VFD-P-101 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

47
P129 4 1/C 6 AWG XHHW CU 600 AC 480 CI-MCC-1 CI-VFD-P- Power f o r VFD-P-102
102
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing

129 CI-MCC-1 220-351 CI-VFD-P-102 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

48
P139 4 1/C 6 AWG XHHW CU 600 AC 480 CI-VFD-P'- CI-P-101 Power f o r S l u d g e
101 Pump No. 1, P-101
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

139 CI-VFD-P-101 220-351 CI-DS-P-101 220-352


140 CI-DS-P-101 220-352 CI-P-101 220-352

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

49
P141 4 1/C 6 AWG XHHW CU 600 AC 480 CI-VFD-P'- CI-P-102 Power f o r S l u d g e
102 Pump No. 2, P-102
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

141 CI-VFD-P-102 220-351 CI-DS-P-102 220-352


142 CI-DS-P-102 220-352 CI-P-102 220-352

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

50
P147 3 1/C 12 AWG XHHW CU 600 AC 120 CI-LP-102 CI-REC- Power f o r t h e
100 Polymer Drum Pump
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

147 CI-LP-102 220-351 CI-REC-100 220-351

16160-11 220/2012-01, 02
Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment

31 p 1 4 8 3 1/C 12 AWG XHHW CU 600 AC 120 CI-LP-102 CI-REC- Power f o r t h e


200 Polymer Drum M i x e r
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

148 CI-LP-102 220-351 C I -MMS-MX-100 220-351


149 CI-MMS-MX-100 220-351 C I -REC-200 220-351

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
5 2
P150 4 1/C 12 AWG XHHW CU 600 AC 480 CI-MCC -2 CI-GR-100 Power f o r t h e G r i n d e r
Routing Conduit No. From Equipment From Drawing To E q u i p m e n t To Drawing

150 CI-MCC-2 220-351 CI-CP-GR-100 220-352


151 CI-CP-GR-100 220-352 CI-GR-100 220-352

Cable Qty Cable Conductor Insulation Cond. Rated Operating From To Remarks
Number Type Size Type Type Voltage Voltage Equipment Equipment
5 3
P153 3 1/C 12 AWG XHHW CU 600 AC 120 C I - L P - 102 CI-CP-001 Power f o r CP-001
relays
Routing Conduit No. From Equipment From Drawing To Equipment To Drawing

153 CI-LP-102 220-351 CI-CP-001 220-351

End o f Section

16160-12 220/2012-01, 02
SECTION 16180

SAFETY DISCONNECT SWITCHES

PART 1: GENERAL

1.01 SCOPE OF WORK

A. CONTRACTOR shall:

1. Provide a l l s a f e t y d i s c o n n e c t switches and


for a l l motors, appliances and other
e l e c t r i c a l e q u i p m e n t a s shown on t h e d r a w i n g s
or as r e q u i r e d by t h e N a t i o n a l Electrical
Code.

2. Provide a l l fuses f o r safety disconnect


switches, combination f u s i b l e s t a r t e r s , e t c .
where r e q u i r e d .

3. Review t h e drawings v e r i f y l o c a t i o n and s i z e


of equipment r e q u i r i n g a s a f e t y d i s c o n n e c t
switch.

1.02 RELATED WORK

A. Specified elsewhere:

1. 16010 - Electrical Work


2. 16110 - Raceways
3. 16120 - Wire
4. 16130 - Boxes
5. 16450 - Grounding

End o f S e c t i o n 1

16180-1 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS

2.01 SAFETY DISCONNECT SWITCHES

A. A l l s a f e t y d i s c o n n e c t s w i t c h e s s h a l l be h e a v y d u t y ,
i n d u s t r i a l t y p e r a t e d a t 480 v o l t s and n o n - f u s e d u n l e s s
noted. Fused switches, where shown, shall have
rejection feature for Class R fuses.

B. Safety disconnect switches s h a l l be t h r e e (3) pole


u n i t s w i t h t h e amp o r h o r s e p o w e r r a t i n g b a s e d on t h e
l o a d s e r v e d o r as shown on t h e d r a w i n g s .

C. S w i t c h e n c l o s u r e s s h a l l be r a t e d NEMA t y p e 4X unless
n o t e d o t h e r w i s e on t h e d r a w i n g s .

D. A l l switches shall have f r o n t c o v e r mounted metal


n a m e p l a t e c o n t a i n i n g s w i t c h t y p e , c a t a l o g number and HP
r a t i n g ; h a n d l e whose p o s i t i o n i s e a s i l y r e c o g n i z a b l e ;
non-teasible, positive, quick-make, quick-break
m e c h a n i s m ; and s w i t c h a s s e m b l y p l u s o p e r a t i n g h a n d l e as
an i n t e g r a l p a r t o f t h e e n c l o s u r e b a s e .

E. Switches t o be installed exposed o u t s i d e s h a l l be


p a d l o c k a b l e i n b o t h t h e ON and OFF p o s i t i o n s . All
other switches shall be padlockable in the OFF
position.

F. Switches s h a l l meet NEMA s p e c i f i c a t i o n s KSI-1990.

G. Acceptable manufacturers:

1. E a t o n C u t l e r - H a m m e r
2. Or e q u a l

2.02 SWITCH RATED PLUGS AND RECEPTACLES

A. P l u g s and r e c e p t a c l e s must be l i s t e d t o UL Subject


2682, S w i t c h R a t e d P l u g s and Receptacles.

B. P l u g s and r e c e p t a c l e s must h a v e c o n s t a n t p r e s s u r e b u t t -
c o n t a c t s w i t h s o l i d s i l v e r - n i c k e l t i p s . P i n and s l e e v e
c o n t a c t s are not p e r m i t t e d .

C. R e c e p t a c l e s must h a v e d e a d f r o n t c o n s t r u c t i o n . Live
p a r t s must be i n a c c e s s i b l e t o t h i n t o o l s o r w i r e .

D. P l u g s and r e c e p t a c l e s must be a b l e t o c l o s e a t l e a s t
o n c e on a c o n d i t i o n a l s h o r t - c i r c u i t c u r r e n t o f 65,000A.
( S h o r t c i r c u i t t e s t i n g s h o u l d be p e r f o r m e d w i t h RK1
c u r r e n t l i m i t i n g f u s e s s i z e d a t 400% o f t h e h i g h e s t
f u l l l o a d motor ampacity a s s o c i a t e d w i t h the d e v i c e ) .

16180-2 220/2012-01, 02
E. P l u g s a n d r e c e p t a c l e s must i n c o r p o r a t e an integral
s w i t c h i n g mechanism t o ensure t h e l o a d i s broken b e f o r e
t h e p l u g i s removed f r o m t h e r e c e p t a c l e .

F. P l u g and r e c e p t a c l e w i r e t e r m i n a l s must be spring-


assisted to prevent loosening due to conductor
yielding, shocks, v i b r a t i o n s or thermal c y c l i n g .

G. The minimum environmental rating of plugs and


r e c e p t a c l e s must be NEMA t y p e 4X.

H. I n g r e s s p r o t e c t i o n must be a c h i e v e d a u t o m a t i c a l l y when
the plug i s fully inserted into the r e c e p t a c l e s ,
w i t h o u t a d d i t i o n a l manual o p e r a t i o n .

I. P l u g s and r e c e p t a c l e s must have a s y s t e m o f d i f f e r e n t


keying positions i n order t o d i s c r i m i n a t e between
circuits or incompatible operating voltages or
frequencies.

J. P l u g s and r e c e p t a c l e s i n s t a l l e d outdoor must be a b l e t o


w i t h s t a n d UV r a d i a t i o n .

H. Acceptable manufacturers:

1. Meltric Corporation
2. Or e q u a l

2.03 FUSES

A. F u s e s f r o m 0 t o 600-amp r a t i n g s h a l l be combination
d u a l e l e m e n t t i m e d e l a y a n d c u r r e n t l i m i t i n g t y p e , UL
C l a s s RK-1.

B. Acceptable manufacturers:

1. Bussman
2. Ferraz-Shawmut
3. Littelfuse
4. Or e q u a l

End o f S e c t i o n 2

16180-3 220/2012-01, 02
PART 3: EXECUTION

3.01 INSTALLATION

A. S w i t c h e s s h a l l be s e c u r e l y a t t a c h e d t o t h e b u i l d i n g o r
o t h e r s t r u c t u r e a n d s h a l l n o t d e p e n d on c o n d u i t s f o r
support.

3.02 FUSES

A. F u r n i s h and i n s t a l l f u s e s i n a l l devices where fuses


are i n d i c a t e d or r e q u i r e d .

B. P r o v i d e t h r e e (3) s p a r e f u s e s f o r e a c h r a t i n g a n d t y p e
i n s t a l l e d i n t h e v a r i o u s items o f e l e c t r i c a l equipment
f u r n i s h e d by t h e CONTRACTOR u n d e r D i v i s i o n 16. Turn
t h e s p a r e f u s e s o v e r t o t h e OWNER a t t h e c o m p l e t i o n o f
the p r o j e c t .

C. Permanently a t t a c h a l a b e l a t each d e v i c e t h a t r e q u i r e s
fuses. The l a b e l t o i n d i c a t e t h e p r o p e r s i z e and t y p e
of fuse r e q u i r e d f o r the device. The l a b e l s h a l l be
located on the inside cover of switches, motor
s t a r t e r s , e t c . L a b e l s s h a l l be p l a s t i c s t i c k - o n t y p e
with typed n o t a t i o n s .

End o f S e c t i o n 3

End o f S e c t i o n

16180-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16450

GROUNDING

PART 1: GENERAL

1.01 SCOPE OF WORK

A. The CONTRACTOR shall:

1. P r o v i d e a l l grounding f o r t h e system neutrals,


equipment, c o n d u i t system, c o n t r o l w i r i n g , e t c .

2. P r o p e r l y b o n d a l l new e q u i p m e n t .

1.02 RELATED WORK

A. Specified elsewhere:

1. 15505 - E l e c t r i c Heating
2. 16010 - E l e c t r i c a l Work - G e n e r a l
3. 16110 - Raceways
4. 16111 - Underground Duct Banks
5. 16120 - Wire
6. 16130 - Boxes
7. 16140 - Wiring Devices
8. 16235 - Emergency Standby G e n e r a t o r
9. 16471 - Panelboards
10. 16500 - Lighting
11. 16910 - Instrumentation
12. 16990 - Motor C o n t r o l Center/Automatic
Switch

1.03 QUALITY ASSURANCE

A. Not used.

1.04 DELIVERY, STORAGE AND HANDLING

A. Not used.

1. 05 TESTING

A. Each grounding electrode shall be t e s t e d after


installation and b e f o r e c o n n e c t i o n to the e l e c t r i c a l
system and o t h e r e l e c t r o d e s .

16450-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1. The t e s t s h a l l be c o n d u c t e d u s i n g t h e t h r e e - (3)
p o i n t d y n a m i c method o r o t h e r a p p r o v e d t e s t i n g
method.

2. Do n o t i n t r o d u c e w a t e r o r c h e m i c a l s to a l t e r the
conditions of the earth.

3. P r o v i d e a w r i t t e n r e p o r t t o t h e ENGINEER. The
report shall show the date, test equipment
manufacturer and model number and ground
r e s i s t a n c e measured a t each e l e c t r o d e .

End o f P a r t 1

16450-2 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS

2.01 GROUND RODS

A. G r o u n d r o d s s h a l l be c o p p e r c l a d s t e e l w i t h a diameter
o f 3/4" a n d an o v e r a l l l e n g t h o f 10 f e e t .

B. A l l c o n n e c t i o n s s h a l l be a p p r o v e d b o l t e d b r o n z e clamps
o r e x o t h e r m i c w e l d such as "Cadweld".

End of Part 2

16450-3 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION

3.01 INSTALLATION

A. Grounding f o r equipment, system n e u t r a l and d e r i v e d


s y s t e m s s h a l l be s e p a r a t e and i n d e p e n d e n t e x c e p t a t
the building service e n t r a n c e where t h e y s h a l l be
b o n d e d t o g e t h e r i n a c c o r d a n c e w i t h t h e NEC.

1. Equipment Ground - A l l machine frames, a p p a r a t u s


e n c l o s u r e s , and n o n - e l e c t r i c a l s t r u c t u r e s such as
panel boards, cabinets, motor frames, boxes,
c o n d u i t a n d f i t t i n g s , e t c . s h a l l be g r o u n d e d by
means o f t h e c o n d u i t s y s t e m AND a s e p a r a t e g r o u n d
conductor.

2. The v a r i o u s g r o u n d i n g s y s t e m s s h a l l be c o n n e c t e d
to t h e grounding e l e c t r o d e system a t t h e s e r v i c e
entrance. The g r o u n d i n g e l e c t r o d e s h a l l c o n s i s t
of the following i t e m s bonded t o g e t h e r where
available in accordance with the NEC.

a. Underground m e t a l water p i p e
b. Structural steel
c. Ground rods

3. I n s t a l l a s e p a r a t e equipment ground conductor i n


a l l conduits.

4. A l l g r o u n d r o d c o n n e c t i o n s s h a l l be a c c e s s i b l e
for t e s t i n g purposes. An i n s p e c t i o n w e l l shall
be s e t o v e r e a c h g r o u n d r o d c o n n e c t i o n p o i n t .

5. A l l g r o u n d i n g s h a l l be i n s t r i c t accordance with
t h e N a t i o n a l E l e c t r i c a l Code.

End o f P a r t 3

End o f Section

16450-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16471

PANEL BOARDS

PART 1: GENERAL

1.01 SCOPE OF WORK

A. The CONTRACTOR s h a l l :

1. F u r n i s h a n d i n s t a l l a l l new p o w e r , distribution
and lighting and appliance branch circuit
b r e a k e r s a s s p e c i f i e d h e r e i n a n d where shown on
the drawings.

1.02 REFERENCES

A. The p a n e l b o a r d s a n d c i r c u i t b r e a k e r s r e f e r e n c e d h e r e i n
s h a l l be d e s i g n e d a n d m a n u f a c t u r e d according to the
latest revision of the following specifications.

1. NEMA PB 1 - P a n e l b o a r d s

2. NEMA PB 1.1 - I n s t r u c t i o n s f o rSafe I n s t a l l a t i o n ,


O p e r a t i o n and Maintenance o f Panelboards Rated
600 V o l t s o r L e s s .

3. NEMA AB 1 - M o l d e d C a s e C i r c u i t Breakers

4. NEMA KS 1 Enclosed and Miscellaneous


Distribution Equipment Switches (600 Volts
Maximum)

5. UL 50 - E n c l o s u r e s f o r E l e c t r i c a l E q u i p m e n t

6. UL 67 - P a n e l b o a r d s

7. UL 98 - E n c l o s e d a n d D e a d - f r o n t Switches

8. UL 489 - M o l d e d - C a s e C i r c u i t Breakers and C i r c u i t


Breaker Enclosures

9. F e d e r a l S p e c i f i c a t i o n W-P-115C - Type I C l a s s 1

10. F e d e r a l S p e c i f i c a t i o n W-P-115C - Type I I C l a s s 1

16471-1 2 2 0 / 2 0 1 2 - 0 1 , 02
11. Federal Specification W-C-375B/Gen - Circuit
Breakers, Molded Case, Branch Circuit and
Service.

12. F e d e r a l S p e c i f i c a t i o n W-C-865C - F u s i b l e Switches

13. NFPA 70 - N a t i o n a l E l e c t r i c a l Code (NEC)

14. ASTM - A m e r i c a n Society of Testing Materials

1.03 SUBMITTAL AND RECORD DOCUMENTATION

A. A p p r o v a l documents s h a l l i n c l u d e drawings. Drawings


s h a l l c o n t a i n o v e r a l l panel board dimensions, i n t e r i o r
m o u n t i n g d i m e n s i o n s , a n d w i r i n g g u t t e r d i m e n s i o n s . The
location o f t h e main, branches, and s o l i d neutral
s h a l l be c l e a r l y shown. I n a d d i t i o n , t h e d r a w i n g s h a l l
i l l u s t r a t e one l i n e d i a g r a m s w i t h a p p l i c a b l e v o l t a g e
systems.

1.04 DELIVERY, STORAGE, AND HANDLING

A. I n s p e c t and r e p o r t c o n c e a l e d damage t o c a r r i e r within


t h e i r r e q u i r e d time p e r i o d .

B. Handle carefully to avoid damage to panelboard


i n t e r n a l c o m p o n e n t s , e n c l o s u r e , and f i n i s h .

C. Store i n a c l e a n , d r y environment. Maintain factory


packaging and, i f r e q u i r e d , p r o v i d e an additional
heavy canvas o r heavy plastic cover to protect
enclosure(s) from d i r t , water, construction debris,
and t r a f f i c .

1.05 OPERATIONS AND MAINTENANCE MATERIALS

A. Manufacturer shall provide i n s t a l l a t i o n instructions


and NEMA S t a n d a r d s P u b l i c a t i o n PB 1.1 - I n s t r u c t i o n s
for Safe I n s t a l l a t i o n , O p e r a t i o n and Maintenance of
P a n e l b o a r d s R a t e d 600 V o l t s o r L e s s .

1.06 RELATED WORK

A. Specified Elsewhere.

1. 16010 - E l e c t r i c a l Work - G e n e r a l
2. 16030 - E l e c t r i c a l F i e l d A c c e p t a n c e Tests

16471-2 2 2 0 / 2 0 1 2 - 0 1 , 02
3. 16110 - Raceways
4. 16120 - Wire
5. 16130 - Boxes
6. 16450 - Grounding

End of S e c t i o n 1

16471-3 220/2012-01, 02
PART 2: PRODUCTS

2.01 MANUFACTURERS

A. Acceptable manufacturers:

1. Eaton Cutler-Hammer
2. Siemens
3. General E l e c t r i c
4. Or e q u a l

B. S u b s t i t u t i o n s must be s u b m i t t e d i n w r i t i n g two (2)


weeks p r i o r to original b i d date with supporting
documentation demonstrating that the alternate
m a n u f a c t u r e r meets a l l a s p e c t s o f t h e s p e c i f i c a t i o n
herein.

2.02 PANELBOARDS

A. 120/240 l P h 3 W i r e
120/208 3ph 4 w i r e

1. Interior

a. Shall be t y p e rated f o r 240 VAC/48 VDC


maximum. C o n t i n u o u s m a i n c u r r e n t r a t i n g s , as
indicated on a s s o c i a t e d s c h e d u l e s , n o t t o
e x c e e d 600 amperes maximum.

b. Minimum s h o r t c i r c u i t c u r r e n t r a t i n g : 10,000
i n rms s y m m e t r i c a l amperes a t 240 VAC o r as
shown on t h e d r a w i n g s .

c. Provide one (1) c o n t i n u o u s bus b a r p e r


phase. Each bus b a r s h a l l have s e q u e n t i a l l y
phased branch circuit connectors suitable
for b o l t - o n branch circuit b r e a k e r s . The
b u s s i n g s h a l l be f u l l y r a t e d . P a n e l b o a r d bus
c u r r e n t r a t i n g s s h a l l be d e t e r m i n e d b y h e a t -
r i s e t e s t s c o n d u c t e d i n a c c o r d a n c e w i t h UL
67. Bussing shall be t i n p l a t e d copper
c o n s t r u c t i o n . P a n e l b o a r d s s h a l l be s u i t a b l e
f o r use as S e r v i c e Equipment.

d. A l l current-carrying parts shall be


i n s u l a t e d from ground and p h a s e - t o - p h a s e by
a high d i e l e c t r i c strengththermoplastic.

16471-4 2 2 0 / 2 0 1 2 - 0 1 , 02
e. Split solid neutral shall be plated and
l o c a t e d i n t h e m a i n s c o m p a r t m e n t up t o 225
amperes so a l l i n c o m i n g n e u t r a l c a b l e s may-
be o f t h e same l e n g t h .

f. Interior trim shall be of dead-front


c o n s t r u c t i o n t o s h i e l d user from e n e r g i z e d
p a r t s . D e a d - f r o n t t r i m s h a l l have p r e - f o r m e d
t w i s t o u t s c o v e r i n g unused mounting space.

g. Nameplates s h a l l c o n t a i n system i n f o r m a t i o n
and c a t a l o g number o r f a c t o r y o r d e r number.
Interior wiring diagram, neutral wiring
d i a g r a m , UL L i s t e d l a b e l and s h o r t c i r c u i t
current rating shall be d i s p l a y e d on the
i n t e r i o r or i n a booklet format.

h. I n t e r i o r s s h a l l be f i e l d c o n v e r t i b l e f o r t o p
o r b o t t o m i n c o m i n g f e e d . M a i n and s u b - f e e d
circuit breakers shall be vertically
mounted.

i. E a c h p a n e l b o a r d s h a l l be e q u i p p e d w i t h a
t r a n s i e n t v o l t a g e surge s u p p r e s s i o n device.

2. Main C i r c u i t Breaker

a. S h a l l be of the same manufacture as the


panelboard.

b. Main circuit breakers shall have an


overcenter, trip-free, toggle mechanism
which w i l l p r o v i d e quick-make, q u i c k - b r e a k
c o n t a c t a c t i o n . C i r c u i t b r e a k e r s s h a l l have
a permanent trip unit with thermal and
magnetic t r i p elements i n each p o l e . Each
t h e r m a l e l e m e n t s h a l l be t r u e rms s e n s i n g
and be f a c t o r y c a l i b r a t e d t o o p e r a t e i n a
40° C a m b i e n t e n v i r o n m e n t . T h e r m a l e l e m e n t s
s h a l l be a m b i e n t c o m p e n s a t i n g a b o v e 40° C.

c. Two and t h r e e - p o l e c i r c u i t breakers shall


have common t r i p p i n g o f a l l p o l e s . Circuit
b r e a k e r s f r a m e s i z e s a b o v e 100 amperes s h a l l
have a single magnetic trip adjustment
l o c a t e d on t h e f r o n t o f t h e c i r c u i t b r e a k e r

16471-5 220/2012-01, 02
which allows the user to simultaneously
select the desired t r i p l e v e l of a l l poles.
C i r c u i t b r e a k e r s s h a l l have a p u s h - t o - t r i p
b u t t o n f o r maintenance and t e s t i n g purposes.

d. C i r c u i t b r e a k e r handle and f a c e p l a t e s h a l l
indicate rated ampacity. Standard
construction c i r c u i t breakers s h a l l be UL
Listed f o r reverse connection without
r e s t r i c t i v e l i n e o r l o a d markings.

e. Circuit breaker escutcheon shall have


i n t e r n a t i o n a l I/O m a r k i n g s , i n addition to
standard ON/OFF m a r k i n g s . Circuit breaker
handle a c c e s s o r i e s s h a l l provide p r o v i s i o n s
for locking handle i n t h e ON o r OFF
position.

f. C i r c u i t b r e a k e r s s h a l l be UL L i s t e d f o r u s e
w i t h t h e f o l l o w i n g a c c e s s o r i e s : Shunt T r i p ,
Under V o l t a g e T r i p , Ground F a u l t Shunt T r i p ,
Auxiliary Switch, Alarm Switch, Mechanical
Lug K i t s , and C o m p r e s s i o n Lug K i t s .

3. Branch Circuit Breakers

a. S h a l l be o f t h e same m a n u f a c t u r e r as t h e
panelboard. Circuit breakers shall be UL
L i s t e d w i t h amperage r a t i n g s , interrupting
r a t i n g s , a n d number o f p o l e s a s i n d i c a t e d on
the panelboard schedules.

b. Molded case branch c i r c u i t breakers shall


have b o l t - o n t y p e bus c o n n e c t o r s .

c. Circuit breakers s h a l l have an o v e r c e n t e r


t o g g l e mechanism w h i c h w i l l p r o v i d e q u i c k -
make, quick-break contact action. Circuit
breakers shall have thermal and magnetic
t r i p e l e m e n t s i n e a c h p o l e . Two- a n d t h r e e -
pole circuit breakers shall have common
tripping of a l l poles.

d. T h e r e s h a l l be two f o r m s o f v i s i b l e trip
indication. The b r e a k e r h a n d l e s h a l l r e s i d e
in a position between ON a n d OFF. I n

16471-6 2 2 0 / 2 0 1 2 - 0 1 , 02
addition, there shall be an indicator
appearing on t h e c i r c u i t b r e a k e r h o u s i n g .

e. The e x p o s e d f a c e p l a t e s o f a l l b r a n c h c i r c u i t
b r e a k e r s s h a l l be f l u s h w i t h one a n o t h e r .

f. C i r c u i t b r e a k e r s s h a l l be UL L i s t e d f o r use
with the following factory installed
accessories: Shunt T r i p , A u x i l i a r y Switch,
and A l a r m S w i t c h .

g. C i r c u i t b r e a k e r s s h a l l be UL l i s t e d w i t h t h e
f o l l o w i n g r a t i n g s (15-30A), High Intensity
Discharge (HID) and (15-20A), Switch Duty
(SWD) .

4. Enclosures

a. Type 1 B o x e s

1) Boxes shall be galvanized steel


constructed i n a c c o r d a n c e w i t h UL 50
requirements. Galvanealed steel will
n o t be a c c e p t a b l e .

2) Boxes shall have removable endwalls


with knockouts located on one end.
Boxes shall have welded interior
mounting studs. Interior mounting
b r a c k e t s a r e not r e q u i r e d .

3) Box dimensions shall be manufacturers


standard.

b. Type 1 Fronts

1) F r o n t s h a l l meet s t r e n g t h and rigidity


r e q u i r e m e n t s p e r UL 50 s t a n d a r d s . F r o n t
shall h a v e ANSI 49 o r ANSI 61 gray
enamel e l e c t r o d e p o s i t e d over cleaned
phosphatized steel.

2) Fronts shall be 1-piece with door.


Mounting shall be as indicated on
a s s o c i a t e d drawings.

16471-7 220/2012-01, 02
3) F r o n t s h a l l have c y l i n d r i c a l t u m b l e r t y p e
lock with catch and spring-loaded
stainless steel door pull. A l l lock
a s s e m b l i e s s h a l l be k e y e d a l i k e . Two (2)
keys s h a l l be p r o v i d e d w i t h each l o c k . A
clear p l a s t i c d i r e c t o r y card holder s h a l l
be mounted on t h e i n s i d e o f d o o r .

4) Panelboard layout and numbering shall


match t h e l a y o u t a s shown on t h e p a n e l
schedules with regard t o the l o c a t i o n o f
the v a r i o u s branch breakers i n t h e panel.

5) Circuit numbers shall be engraved


p l a s t i c type. Thin tape or f i l m types
are not acceptable.

6) A l lenclosures shall be NEMA Type 1


unless otherwise noted.

c. Other Enclosure Types

1) NEMA type 4X enclosures shall be


constructed o f 316 s t a i n l e s s steel,
dead-front door d e s i g n . Latches shall
be quick-release fast-operating clamp
assemblies. Clamps s h a l l n o t r e q u i r e a
tool for entry.

2) Where other enclosure types are


r e q u i r e d , t h e a b o v e r e q u i r e m e n t s may be
l i f t e d i n l i e u o f o b t a i n i n g the proper
environmental r a t i n g s .

End of Section 2

16471-8 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION

3.01 INSTALLATION

A. I n s t a l l panelboards i n accordance w i t h manufacturer's


w r i t t e n i n s t r u c t i o n s , NEMA PB 1.1 and NEC s t a n d a r d s .

B. Anchor panelboards to structure and make branch


circuit connections.

C. Coordinate the panelboard bus ratings and circuit


breaker c o o r d i n a t i o n r a t i n g w i t h the a v a i l a b l e fault
current.

D. Wiring i n s i d e panelboards shall be bundled and tied in


a n e a t o r d e r l y manner.

E. A l l p a n e l b o a r d s s h a l l have a typed schedule to show


the branch c i r c u i t loads.

F. E a c h c i r c u i t b r e a k e r s h a l l be l a b e l e d t o m a t c h t h e
n u m b e r i n g s y s t e m shown on t h e p a n e l s c h e d u l e w i t h an
engraved p l a s t i c l a b e l (For example, t h r e e p o l e s h a l l
be l a b e l e d as #-#-# and n o t as a s i n g l e #) . Self
adhesive p r i n t e d paper l a b e l s are not a c c e p t a b l e . A l l
labels shall be installed i n a neat, square and
orderly manner. See Section 16010 of these
s p e c i f i c a t i o n s f o r r e q u i r e m e n t s on I d e n t i f i c a t i o n .

G. E a c h p a n e l b o a r d s h a l l h a v e an i d e n t i f i c a t i o n l a b e l on
the f r o n t cover indicating the v o l t a g e , phase and
identifications designation.

H. A l l l a b e l s s h a l l be e n g r a v e d phenolic plastic type


w i t h H" h i g h l e t t e r s . The t a g s and l a b e l s s h a l l be
permanently attached panelboard (i.e. rivets, screws,
etc.).

3.02 F I E L D QUALITY CONTROL

A. Inspect the complete i n s t a l l a t i o n f o r p h y s i c a l damage,


p r o p e r a l i g n m e n t , a n c h o r a g e , and g r o u n d i n g .

B. Measure s t e a d y s t a t e l o a d c u r r e n t s a t each p a n e l b o a r d
feeder; rearrange circuits in the panelboard to
balance t h e p h a s e l o a d s w i t h i n 20% of each other.

16471-9 220/2012-01, 02
Maintain proper phasing for multi-wire branch
circuits.

C. Check tightness of b o l t e d connections and circuit


b r e a k e r c o n n e c t i o n s u s i n g c a l i b r a t e d torque wrench o r
torque screwdriver per manufacturer's written
specifications.

End of S e c t i o n 3

End of S e c t i o n

16471-10 220/2012-01, 02
SECTION 16481

INDIVIDUAL MOTOR CONTROL

PART 1: GENERAL

1.01 SCOPE OF WORK

A. The CONTRACTOR s h a l l :

1. F u r n i s h and i n s t a l l individual motor controls


where shown on t h e d r a w i n g s .

1.02 RELATED WORK

A. Specified elsewhere:

1. 16010 - E l e c t r i c a l Work -- G e n e r a l
2. 16030 - E l e c t r i c a l F i e l d Acceptance
3. 16110 - Raceways
4. 16120 - Wire
5. 16130 - Boxes
6. 16450 - Grounding

B. References:

1. U n d e r w r i t e r s L a b o r a t o r y UL 508

1.03 QUALITY ASSURANCE

A. A l l equipment and components shall be standard


catalogued products of t h e manufacturer a n d s h a l l be
UL l i s t e d .

B. The CONTRACTOR s h a l l p r o v i d e t h e s e r v i c e s o f a f a c t o r y
a u t h o r i z e d t e c h n i c i a n o f t h e equipment manufacturer t o
conduct the i n i t i a l test and checkout of the
equipment.

C. A l l costs associated with manufacturer field


engineering services required f o r setup, testing,
checkout, demonstration, t r a i n i n g , e t c . s h a l l be p a i d
by t h e CONTRACTOR.

16481-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1.04 DELIVERY, STORAGE AND HANDLING

A. Delivery, store, protect and handle products in


c o n f o r m a n c e w i t h m a n u f a c t u r e r s recommended practices
as o u t l i n e d i n a p p l i c a b l e i n s t a l l a t i o n a n d m a i n t e n a n c e
manuals.

B. S t o r e i n a c l e a n , d r y space. Where a p p l i c a b l e , provide


adequate heating within enclosures to prevent
condensation.

C. D e l i v e r t h e p r o d u c t s t o t h e j o b s i t e p r o p e r l y packaged
with i n t a c t l e g i b l e manufacturer's l a b e l s , i d e n t i f y i n g
manufacturer, date of manufacture, electrical
information, etc.

1.05 TESTING

A. Test a l l motors f o r proper v o l t a g e and phase rotation


p r i o r to energizing.

End o f P a r t 1

16481-2 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS

2.01 MANUAL STARTERS

A. M a n u a l s t a r t e r s s h a l l be t o g g l e t y p e r a t e d f o r 120
v o l t s o r 240 v o l t s s i n g l e p h a s e a n d s h a l l h a v e a NEMA
type enclosure a s shown on t h e d r a w i n g s . Manual
s t a r t e r s s h a l l be c o m p l e t e w i t h h e a t e r e l e m e n t s s i z e d
f o r t h e l o a d served and a handle l o c k i n g attachment.

B. I n g e n e r a l , m a n u a l s t a r t e r s s h a l l be s i m i l a r t o A l l e n -
B r a d l e y b u l l e t i n 600 s t a r t e r s o r E a t o n MS s e r i e s a s
shown i n t h e t a b l e s b e l o w :

A l l e n - B r a d l e y C a t a l o g Numbers
NEMA Type E n c l o s u r e
Open
Description
w/Cover 1 4 7 & 9
Plate
Switch Only 600-TQX5 600-TAX5 600-TCX5 600-TEX5
S w i t c h & HOA
Selector 600-TQX9 600-TAX9 600-TCX9 600-TEX9

Eaton C a t a l o g Numbers
NEMA Type E n c l o s u r e
Open
Description
w/Cover 1 4 7 & 9
Plate
Switch Only MST02DN MST02SN MST02AH MST02EH

C. Acceptable manufacturers:

1. Allen-Bradley
2. E a t o n Cutler-Hammer
3. Or e q u a l

End o f P a r t 2

16481-3 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 3: EXECUTION

3.01 INSTALLATION

A. I n d i v i d u a l s t a r t e r s s h a l l be s e c u r e l y mounted t o t h e
b u i l d i n g o r s t r u c t u r e . A l l equipment l o c a t e d i n areas
t h a t a r e b e l o w g r a d e s h a l l be i n s t a l l e d on s t a i n l e s s
s t e e l channel stand-offs.

B. Make a l l power wiring and c o n t r o l wiring connections


to s t a r t e r s .

C. S i z e o v e r l o a d s b a s e d on t h e a c t u a l m o t o r n a m e p l a t e
data. Note premium e f f i c i e n c y motors may require
d i f f e r e n t overloads than standard motors.

End o f P a r t 3

End o f S e c t i o n

16481-4 220/2012-01, 02
SECTION 16915

CONTROL PANELS/DEVICES - FURNISHED WITH EQUIPMENT (FWE)

PART 1: GENERAL

1.01 SCOPE OF WORK

A. The CONTRACTOR Shall:

1. U n l e s s o t h e r w i s e n o t e d on t h e d r a w i n g s , r e c e i v e ,
s t o r e , mount and make c o n t r o l and power w i r i n g
connections for control panels and other
e l e c t r i c a l d e v i c e s f u r n i s h e d w i t h equipment under
o t h e r S e c t i o n s (FWE) o r o t h e r C o n t r a c t s . Control
p a n e l s / d e v i c e s i n c l u d e but are not l i m i t e d t o the
following:

a. Rotary Press
b. Grinder

2. R e v i e w t h e d r a w i n g s and s p e c i f i c a t i o n s f o r the
equipment furnished by the General/Mechanical
C o n t r a c t o r and provide for a l l electrical and
c o n t r o l requirements noted. The CONTRACTOR s h a l l
be r e s p o n s i b l e f o r a l l e l e c t r i c a l i n s t a l l a t i o n and
connection requirements whether shown in the
General/Mechanical c o n t r a c t documents o r i n t h e
E l e c t r i c a l c o n t r a c t documents.

3. Test, a d j u s t , checkout, etc. a l l control panels.

B. General/Mechanical Contractor:

1. A l l e q u i p m e n t , c o n t r o l p a n e l s and o t h e r d e v i c e s
furnished to the Electrical Contractor for
i n s t a l l a t i o n s h a l l be c o m p l e t e w i t h installation
i n s t r u c t i o n s and m a n u f a c t u r e r ' s r e c o m m e n d a t i o n s .

2. Where f a c t o r y a s s i s t a n c e i s r e q u i r e d f o r p r o p e r
i n s t a l l a t i o n , t e s t i n g , c h e c k o u t and d e m o n s t r a t i o n ,
the General/Mechanical Contractor shall provide
the r e q u i r e d s e r v i c e s .

3. P r o v i d e f a c t o r y a s s i s t a n c e d u r i n g c h e c k o u t t o make
minor i n t e r f a c e adjustments (programming o r w i r i n g
changes) s u c h as c h a n g i n g d r y c o n t a c t s t o powered
contacts, changing NO c o n t a c t s t o NC contacts,
program m o d i f i c a t i o n s , e t c . t o f a c i l i t a t e i n t e r f a c e
between t h e v a r i o u s c o n t r o l p a n e l s and d e v i c e s .

16915-1 220/2012-01, 02
4. Provide factory assistance during TRAINING and
DEMONSTRATION.

1.02 RELATED WORK

A. S p e c i f i e d elsewhere:

1. 11330 - G r i n d e r
2. 11360 - R o t a r y P r e s s

1.03 TESTING

A. The CONTRACTOR s h a l l t e s t a n d c h e c k o u t a l l c o n t r o l
panels. T e s t i n g s h a l l i n c l u d e c h e c k i n g o f w i r i n g and
w i r i n g connections t o v e r i f y t h e e q u i p m e n t i s i n good
o p e r a t i n g o r d e r and has been p r o p e r l y i n s t a l l e d .

B. The t e s t i n g a n d c h e c k o u t r e q u i r e m e n t s a r e l i m i t e d t o t h e
e x t e r n a l c o n n e c t i o n s and f u n c t i o n s . Where p r o b l e m s w i t h
the i n t e r n a l o p e r a t i o n s o f t h e panel a r e i d e n t i f i e d , t h e
CONTRACTOR s u p p l y i n g t h e e q u i p m e n t s h a l l be r e s p o n s i b l e
f o r c o r r e c t i n g the i n t e r n a l problems.

C. A s s i s t other t r a d e s d u r i n g systems s t a r t - u p , checkout


and t e s t i n g o f a l l c o n t r o l p a n e l s a n d c o n t r o l s y s t e m s .

1.04 TRAINING

A. Provide TRAINING f o r e q u i p m e n t f u r n i s h e d u n d e r this


Section. T h i s TRAINING s h a l l be l i m i t e d t o u t i l i z i n g
the interface information and n o t o p e r a t i o n of the
a s s o c i a t e d sub s y s t e m s .

B. TRAINING time shall be a l l o c a t e d to the various


components as indicated under the associated
paragraphs.

1.05 DEMONSTRATION

A. DEMONSTRATE t h e p r o p e r f u n c t i o n o f e q u i p m e n t f u r n i s h e d
under this Section. This DEMONSTRATION shall be
limited t o showing t h e i n t e r f a c e and d i s p l a y s a r e
f u n c t i o n i n g p r o p e r l y and n o t a c t u a l o p e r a t i o n o f t h e
a s s o c i a t e d sub systems.

B. DEMONSTRATION t i m e s h a l l be a s r e q u i r e d t o c o m p l e t e t h e
demonstration.

1.06 CONTROL PANELS/DEVICES "FURNISHED WITH EQUIPMENT"

A. C o n t r o l p a n e l s a n d e q u i p m e n t m a r k e d on t h e e l e c t r i c a l
d r a w i n g s o r i n t h i s S e c t i o n a s (FWE), " f u r n i s h e d w i t h

16915-2 2 2 0 / 2 0 1 2 - 0 1 , 02
equipment" a r e items which a r e f u r n i s h e d w i t h equipment
or systems d e t a i l e d under other D i v i s i o n s of this
s p e c i f i c a t i o n or other associated Contracts f o r this
proj ect.

B. The CONTRACTOR s h a l l r e c e i v e , s t o r e , i n s t a l l , make w i r e


and c o n d u i t c o n n e c t i o n s , t e s t and c h e c k o u t electrical
i t e m s i n d i c a t e d a s FWE.

C. A l l items marked as FWE shall be complete with


a p p r o p r i a t e m o u n t i n g b r a c k e t s and o t h e r hardware e x c e p t
where n o t e d o t h e r w i s e .

D. A l l i t e m s m a r k e d a s FWE w h i c h r e q u i r e t h e a s s i s t a n c e o f
factory trained personnel or authorized representatives
during installation, test and checkout shall be
f u r n i s h e d complete w i t h these r e q u i r e d s e r v i c e s . These
s e r v i c e s s h a l l be p a i d b y t h e CONTRACTOR f u r n i s h i n g t h e
c o n t r o l panels o r equipment.

E. The E l e c t r i c a l C o n t r a c t o r s h a l l f u r n i s h a l l e l e c t r i c a l
i t e m s w h i c h a r e n o t s p e c i f i c a l l y n o t e d on t h e d r a w i n g s
o r i n t h e s p e c i f i c a t i o n s a s FWE. T h i s s h a l l i n c l u d e
w i r e , c a b l e , c o r d g r i p s , support hooks, e t c .

End o f P a r t 1

PART 2: PRODUCTS

A. Not used.

End o f P a r t 2

PART 3: EXECUTION

3.01 GENERAL

A. R e c e i v e , mount a n d i n s t a l l a l l c o n t r o l p a n e l s and
e l e c t r i c a l equipment. Where a d e q u a t e a n d a p p r o p r i a t e l y
located structures are not a v a i l a b l e f o r mounting
panels, provide equipment support structures as
i n d i c a t e d i n S e c t i o n 16010.

B. Make a l l c o n t r o l a n d p o w e r w i r i n g c o n n e c t i o n s t o p a n e l s
and a s s o c i a t e d r e m o t e d e v i c e s a s recommended by t h e
manufacturer, a s d i r e c t e d by t h e G e n e r a l / M e c h a n i c a l
C o n t r a c t o r a n d a s shown on t h e d r a w i n g s .

C. Test and checkout a l l control panels, wiring


connections, etc. Verify a l l interfaces between
v a r i o u s components. Assist i n calibration and system

16915-3 2 2 0 / 2 0 1 2 - 0 1 , 02
startup. T e s t as r e q u i r e d t o i s o l a t e p r o b l e m s a n d
c o r r e c t a l l defects or problems. Problems o r d e f e c t s
i n e q u i p m e n t (FWE) s h a l l be c o r r e c t e d b y t h e CONTRACTOR
f u r n i s h i n g t h e equipment.

D. Provide assistance during the calibration ofa l l


control elements.

E. A l l w i r i n g entering or l e a v i n g the c o n t r o l panels s h a l l


be t e r m i n a t e d on t e r m i n a l b l o c k s . A l l w i r i n g s h a l l be
terminated with a compression type spade terminal
s u i t a b l e f o r use w i t h t h e t e r m i n a l s t r i p . Wires s h a l l
n o t be w r a p p e d d i r e c t l y a r o u n d t e r m i n a l s . Where t h e
c o n t r o l p a n e l i s f u r n i s h e d w i t h box type screw clamp
terminal blocks, t h e spade type terminal i s not
required.

F. A d d w i r e numbers f r o m t h e s c h e m a t i c d r a w i n g s o f t h e
v a r i o u s i t e m s o f equipment t o t h e c o n t r a c t documents
and u s e t h e s e numbers t o i d e n t i f y a l l w i r i n g a s s o c i a t e d
w i t h t h e equipment. See t h e s c h e m a t i c d r a w i n g s f o r
w i r e numbers o r f o r i n d i c a t i o n r e g a r d i n g w h i c h w i r e -
n u m b e r i n g s y s t e m w i l l be u s e d . Where number c o n f l i c t s
occur, a letter or l e t t e r s will be added t o t h e
e q u i p m e n t w i r e numbers. V e r i f y designations with the
ENGINEER when c o n f l i c t s o c c u r . See S e c t i o n 16120 f o r
i d e n t i f i c a t i o n requirements.

G. Since t h e n u m b e r i n g s y s t e m i n some o f t h e c o n t r o l
panels will be d i f f e r e n t than t h e number on t h e
e x t e r n a l w i r i n g , t h e CONTRACTOR s h a l l c o m p l e t e a c r o s s -
reference table f o r each panel where t h e numbers
differ. The t a b l e s h a l l c r o s s - r e f e r e n c e t h e i n t e r n a l
wire or terminal numbers with the external wire
numbers. T h r e e (3) f i n a l v e r s i o n s o f t h i s t a b l e s h a l l
be t y p e d a n d e n c a p s u l a t e d i n s i d e p l a s t i c s h e e t s and
l o c a t e d i n t h e p l a n pocket o f each p a n e l .

H. Thermostats mounted to steel columns, concrete,


c o n c r e t e b l o c k o r s i m i l a r m a t e r i a l s h a l l have a p i e c e
o f two i n c h t h i c k r i g i d i n s u l a t i o n p l a c e d b e t w e e n t h e
thermostat and t h e mounting s u r f a c e .

End of Part 3

End of Section

16915-4 2 2 0 / 2 0 1 2 - 0 1 , 02
SECTION 16950

VARIABLE FREQUENCY DRIVE MOTOR CONTROLLERS

PART 1: GENERAL

1.01 SCOPE OF WORK

A. Provide a l l l a b o r , m a t e r i a l s , equipment and i n c i d e n t a l s


required, and i n s t a l l , place i n operation and f i e l d
t e s t , two (2) c o n s t a n t t o r q u e , 480VAC i n p u t , v a r i a b l e
frequency drives (VFD). E a c h VFD unit shall be
completely independent and p r o v i d e d with i t s ' own
enclosure.

B. E a c h VFD s h a l l be a s p a c e v e c t o r s i n e - c o d e d P u l s e - W i d t h
Modulated (PWM) design. Modulation methods which
incorporate "gear-changing" techniques are not
acceptable. The f i n a l r e s p o n s i b i l i t y o f d i s t r i b u t o r o r
packager modifications to a third-party standard
p r o d u c t w i l l r e s i d e w i t h t h e VFD m a n u f a c t u r e r . A l l
VFD's s h a l l be s u p p l i e d b y one m a n u f a c t u r e r . E a c h VFD
shall be m a n u f a c t u r e d within the United States of
America t o a l l e v i a t e concerns of future s e r v i c e a b i l i t y
and p a r t s a v a i l a b i l i t y a n d must meet t h e r e q u i r e m e n t s
of t h e S t e e l Products Procurement A c t r e f e r e n c e d i n
s e c t i o n B19 o f t h e s e s p e c i f i c a t i o n s .

1.02 QUALITY ASSURANCE

A. The e n t i r e VFD s y s t e m a s d e s c r i b e d below s h a l l be


factory assembled and system tested by the VFD
m a n u f a c t u r e r t o a s s u r e a p r o p e r l y c o o r d i n a t e d system.

B. Provide a l l equipment in full accordance with the


l a t e s t a p p l i c a b l e r u l e s , r e g u l a t i o n s , and s t a n d a r d s o f :

1. L o c a l Laws and O r d i n a n c e s
2. S t a t e and F e d e r a l Laws
3. N a t i o n a l F i r e P r o t e c t i o n A s s o c i a t i o n (NFPA)
4. N a t i o n a l E l e c t r i c Code (NEC)
5. U n d e r w r i t e r s L a b o r a t o r i e s (UL)
6. A m e r i c a n N a t i o n a l S t a n d a r d s I n s t i t u t e (ANSI)
7. Nat i o n a l Electrical Manufacturers Association
(NEMA)
8. I n s t i t u t e o f E l e c t r i c a l and E l e c t r o n i c s E n g i n e e r s
(IEEE)

C. E a c h VFD s y s t e m s h a l l be UL listed.

16950-1 2 2 0 / 2 0 1 2 - 0 1 , 02
D. Acceptable Manufacturers:

1. Eaton Cutler-Hammer
2. Or e q u a l

1.03 SUBMITTALS

A. Submittals shall conform i n a l l respects to Section


01300.

B. Submittals shall be custom prepared by the VFD


manufacturer f o r t h i s s p e c i f i c a p p l i c a t i o n .

C. Submittal information shall i n c l u d e , b u t n o t be l i m i t e d


to:

1. Equipment d i m e n s i o n s , i n c l u d i n g stub-up l o c a t i o n s ,
s h i p p i n g s p l i t s and s h i p p i n g w e i g h t s

2. C o n t r o l a n d Power s c h e m a t i c s

3. Catalog c u t s o f m a j o r components

4. Spare p a r t s list

5. Certifications, i n c l u d i n g ; Warranty, p e r s e c t i o n
1.04 a n d E f f i c i e n c i e s , p e r s e c t i o n 2.02

1.04 WARRANTY

A. A l l e q u i p m e n t f u r n i s h e d u n d e r t h i s s e c t i o n s h a l l be
w a r r a n t e d f o r p a r t s and l a b o r by t h e s u p p l i e r and t h e
e q u i p m e n t m a n u f a c t u r e r s f o r a p e r i o d o f e i g h t e e n (18)
months a f t e r c o m p l e t i o n o f s t a r t u p .

B. E a c h VFD s h a l l meet a l l r e q u i r e m e n t s a s o u t l i n e d i n t h e
1992 e d i t i o n o f IEEE S t a n d a r d 519 f o r e a c h i n d i v i d u a l
and t o t a l h a r m o n i c v o l t a g e a n d c u r r e n t d i s t o r t i o n a n d
as i n d i c a t e d i n t h i s s p e c i f i c a t i o n . P e r T a b l e 10.2 o f
IEEE 519-1992, i n d i v i d u a l o r s i m u l t a n e o u s o p e r a t i o n o f
t h e VFDs s h a l l n o t a d d more t h a n 3% t o t a l harmonic
voltage d i s t o r t i o n while operating at f u l l l o a d and
speed from t h e u t i l i t y source. The P o i n t o f Common
Coupling (PCC) f o r a l l v o l t a g e a n d c u r r e n t harmonic
calculations and measurements shall be t h e i n p u t
t e r m i n a l s t o t h e harmonic m i t i g a t i o n equipment.

C. The T o t a l Demand D i s t o r t i o n (TDD) o f t h e c u r r e n t a t t h e


i n p u t t e r m i n a l s o f t h e harmonic m i t i g a t i o n equipment
s h a l l n o t e x c e e d t h e l i m i t s a s d e f i n e d i n T a b l e 10.3 o f

16950-2 220/2012-01,02
IEEE S t a n d a r d 519. F o r I s c / I L r a t i o < 20, TDD must be
l e s s t h a n 5%. F o r a l l o t h e r I s c / I L r a t i o s , t h e TDD must
n o t e x c e e d 8% e v e n when T a b l e 10.3 a l l o w s f o r more
relaxed l i m i t s .

D. H a r m o n i c c o m p l i a n c e o f e a c h VFD s h a l l be v e r i f i e d w i t h
o n s i t e f i e l d measurements by t h e VFD s u p p l i e r o f b o t h
the voltage and current harmonic d i s t o r t i o n at the
drive input terminals with and without the VFDs
operating. A recording type harmonic analyzer
d i s p l a y i n g i n d i v i d u a l and t o t a l h a r m o n i c c u r r e n t s and
voltages must be u t i l i z e d . A w r i t t e n r e p o r t of the
results shall be submitted to the engineer when
completed.

E. The w a r r a n t y p e r i o d s h a l l commence w i t h t h e Owner's


acceptance a f t e r the s u c c e s s f u l s t a r t u p of each VFD,
d o c u m e n t e d by a c e r t i f i c a t e o f s u b s t a n t i a l c o m p l e t i o n .

F. The VFD M a n u f a c t u r e r s h a l l i n c l u d e i n h i s w a r r a n t y t h e
c o s t o f a l l p a r t s , i n c l u d i n g f r e i g h t o r a i r f r e i g h t as
r e q u i r e d , t o remedy any b r e a k d o w n s i t u a t i o n r e l a t i n g t o
t h e VFD U n i t s f o r t h e w a r r a n t y p e r i o d .

G. The VFD M a n u f a c t u r e r s h a l l i n c l u d e i n t h i s w a r r a n t y t h e
cost of a l l labor i n c l u d i n g t r a v e l i n g and living
expenses, as required, to remedy any breakdown
s i t u a t i o n r e l a t i n g t o t h e VFD U n i t s f o r t h e w a r r a n t y
period.

H. The VFD m a n u f a c t u r e r ' s s e r v i c e p e r s o n n e l s h a l l be on


c a l l 24 h o u r s p e r day a n d 7 d a y s p e r week i n c l u d i n g
holidays.

I. A l l guarantees implied or stated by the VFD


manufacturer s h a l l be p a s s e d in full force to the
OWNER.

End of P a r t 1

16950-3 220/2012-01,02
PART 2: PRODUCTS

2.01 MATERIAL AND EQUIPMENT

A. Any m o d i f i c a t i o n s t o a s t a n d a r d product required t o


meet t h i s s p e c i f i c a t i o n s h a l l be p e r f o r m e d by t h e VFD
manufacturer only. A l l components l i s t e d i n c l u d i n g t h e
p h a s e s h i f t i n g t r a n s f o r m e r s h a l l be i n t e g r a l t o t h e VFD
l i n e u p , f a c t o r y w i r e d and t e s t e d as a c o m p l e t e system.
D i s t r i b u t o r o r s y s t e m i n t e g r a t o r c h a n g e s t o t h e VFD
manufacturer's product are s p e c i f i c a l l y disallowed.

1. The VFD system shall consist of an input


rectifier-grade phase-shifting transformer, 6-
p u l s e minimum c o n v e r t e r s e c t i o n , 3% l i n e r e a c t o r ,
o u t p u t i n v e r t e r and c o n t r o l l o g i c s e c t i o n . A l l
c o m p o n e n t s s h a l l be i n t e g r a l t o t h e VFD l i n e u p ,
f a c t o r y w i r e d a n d t e s t e d a s a c o m p l e t e s y s t e m . The
labor services and material for field
i n t e r c o n n e c t i o n o f t h e s y s t e m a r e t o be p r o v i d e d
by t h e VFD m a n u f a c t u r e r

B. The VFD s y s t e m s h a l l m a i n t a i n a .95 minimum t r u e power


f a c t o r t h r o u g h o u t t h e e n t i r e speed range.

2.02 VARIABLE FREQUENCY DRIVES (VFD'S)

A. Ratings

1. The VFD s y s t e m s h a l l be a minimum o f 96% e f f i c i e n t


a t f u l l l o a d a n d f u l l s p e e d and 95.5% e f f i c i e n t a t
51% l o a d and 80% s p e e d . L o s s e s t o be u t i l i z e d i n
the VFD system efficiency calculation shall
include input transformer, VFD converter and
output f i l t e r i f a p p l i c a b l e . Auxiliary controls,
s u c h as i n t e r n a l VFD c o n t r o l b o a r d s , c o o l i n g f a n s
or pumps, shall be included in a l l loss
calculations.

2. R a t e d I n p u t Power: 480 V o l t s 60 Hz, +10%, -10%


(at r a t e d l o a d ) , t h r e e p h a s e .

a. Voltage Dip Ride-Through: VFD shall be


capable of sustaining continued operation
with a 40% d i p i n n o m i n a l line voltage.
Output s p e e d may decline only i f current
l i m i t r a t i n g o f VFD i s e x c e e d e d .

16950-4 220/2012-01,02
b. Power L o s s R i d e - t h r o u g h : VFD s h a l l be c a p a b l e
o f a minimum 3 c y c l e power l o s s r i d e - t h r o u g h
without f a u l t a c t i v a t i o n .

3. O u t p u t Power:

Output Voltage/
VFD Power Speed Frequency Current
Identification (Hp) (rpm) (VAC/Hz) (Amps)
CI-VFD-P-101 15 1200 480/60 21
CI-VFD-P-102 15 1200 480/60 21

4. A m b i e n t T e m p e r a t u r e Range: 0 t o 50°C

5. Elevation: Up t o 3300 feet (1000 meters) above


MSL w i t h o u t d e r a t i n g

6. Atmosphere: Non-condensing relative humidity to


95%

7. AC L i n e Frequency V a r i a t i o n : +/- 3 Hertz

8. Power U n i t R a t i n g B a s i s : 110% r a t e d current for


one m i n u t e , a t r a t e d t e m p e r a t u r e

B. Construction

1. The VFD shall produce an adjustable AC


v o l t a g e / f r e q u e n c y o u t p u t . I t s h a l l have an o u t p u t
v o l t a g e r e g u l a t o r to m a i n t a i n c o r r e c t output V/Hz
r a t i o d e s p i t e incoming v o l t a g e v a r i a t i o n s .

2. The VFD s h a l l have a c o n t i n u o u s output current


r a t i n g o f 100% o f t h e m o t o r n a m e p l a t e c u r r e n t .

3. The c o n v e r t e r s e c t i o n s h a l l be 6 - p u l s e u t i l i z i n g
diodes. The VFD i s to be supplied with a
transformer t o p r o v i d e phase s h i f t i n g for a 6
pulse or higher converter bridge. The p h a s e s h i f t
t r a n s f o r m e r s r e q u i r e d s h a l l be f a c t o r y w i r e d and
mounted w i t h i n t h e VFD e n c l o s u r e as an integral
p a r t o f t h e VFD a s s e m b l y . Transformers e x t e r n a l
t o t h e VFD e n c l o s u r e a r e n o t a c c e p t a b l e . Separate
isolation transformers arranged in delta/delta,
d e l t a / w y e w i l l n o t be a c c e p t a b l e .

4. The i n v e r t e r o u t p u t s h a l l be g e n e r a t e d by IGBTs.
P u l s e W i d t h M o d u l a t i o n s t r a t e g y s h a l l be o f t h e
space v e c t o r type implemented to generate a s i n e -

16950-5 220/2012-01,02
coded output v o l t a g e . The VFD s h a l l n o t i n d u c e
e x c e s s i v e power l o s s e s i n t h e m o t o r . The w o r s t
c a s e RMS m o t o r l i n e current measured a t r a t e d
s p e e d , t o r q u e a n d v o l t a g e s h a l l n o t e x c e e d 1.05
t i m e s t h e r a t e d RMS m o t o r c u r r e n t f o r p u r e s i n e
wave o p e r a t i o n .

5. The VFD s h a l l be s u i t a b l e f o r use w i t h any


standard NEMA-B squirrel-cage induction motor
h a v i n g a 1.15 S e r v i c e F a c t o r w i t h n a m e p l a t e d a t a
as shown on t h e p l a n s . The VFD may be l o c a t e d up
t o 300 f e e t f r o m t h e m o t o r and s h a l l n o t r e q u i r e
special cabling o r separate motor protection
devices. I f s p e c i a l cabling or separate motor
p r o t e c t i o n devices are required, t h e y s h a l l be
supplied by t h e VFD supplier at t h e VFD
m a n u f a c t u r e r ' s e x p e n s e . A t any t i m e i n t h e f u t u r e ,
i t s h a l l be p o s s i b l e t o s u b s t i t u t e a n y s t a n d a r d
m o t o r ( e q u i v a l e n t h o r s e p o w e r , v o l t a g e a n d RPM) i n
t h e f i e l d w i t h o u t c a u s i n g damage t o t h e VFD.

6. The c o n t r o l l o g i c s e c t i o n s h a l l be f u l l y d i g i t a l
and n o t r e q u i r e a n a l o g a d j u s t m e n t p o t s o r f i x e d
selector resistors. A power f a i l u r e s h a l l not
necessitate a r e l o a d o f a n y VFD p a r a m e t e r s o r
configuration.

C. Basic Features

1. Each VFD shall have a Control Location Selector

( 3 - p o s i t i o n switch) REMOTE - OFF - LOCAL

a. REMOTE p o s i t i o n - The VFD s h a l l be c o n t r o l l e d


by remote d r y c o n t a c t s (Start/Stop) and a
r e m o t e a n a l o g (4-20mA) c o n t r o l s i g n a l s

b. LOCAL p o s i t i o n - The VFD s h a l l immediately


s t a r t a n d t h e VFD s p e e d s h a l l be c o n t r o l l e d
v i a t h e keypad

c. OFF - The VFD s h a l l n o t o p e r a t e

2. A l l pilot lights, s e l e c t o r switches, and meters


a s s o c i a t e d w i t h e a c h VFD s h a l l be mounted on t h e
d o o r o f t h e VFD e n c l o s u r e . P i l o t l i g h t s s h a l l be
LED, h e a v y d u t y , 30mm, t r a n s f o r m e r , press-to-test
type. E a c h VFD s h a l l have t h e f o l l o w i n g pilot
l i g h t and i n d i c a t o r s :

16950-6 220/2012-01,02
a. POWER ON p i l o t l i g h t (white)
b. VFD RUN p i l o t l i g h t ( r e d )
c. VFD STOPPED p i l o t l i g h t (green)
d. VFD FAULT i n d i c a t o r (amber)
e. Non r e - s e t t a b l e MOTOR RUNNING TIME m e t e r

The VFD s h a l l include a customer selectable


a u t o m a t i c r e s t a r t f e a t u r e . When e n a b l e d , t h e VFD
shall automatically attempt t o r e s t a r t a f t e r a
t r i p c o n d i t i o n r e s u l t i n g from instantaneous over
current, over voltage, out of saturation or
overload. F o r s a f e t y , t h e VFD s h a l l s h u t down a n d
r e q u i r e manual r e s e t and r e s t a r t i f t h e a u t o m a t i c
r e s e t / r e s t a r t f u n c t i o n (programmable f o r up t o 9
attempts) i s not successful within a customer
programmable time p e r i o d . A u t o - R e s t a r t s h a l l be
programmable to allow f o r individual fault
selection.

A d o o r - m o u n t e d membrane k e y p a d w i t h i n t e g r a l 2-
l i n e minimum, 24 c h a r a c t e r minimum LCD d i s p l a y
s h a l l be f u r n i s h e d , c a p a b l e o f c o n t r o l l i n g t h e VFD
and s e t t i n g VFD p a r a m e t e r s . The k e y p a d shall
include the following features:

a. The LCD d i s p l a y must p r e s e n t a l l d i a g n o s t i c


message and p a r a m e t e r values i n English
e n g i n e e r i n g u n i t s when a c c e s s e d , w i t h o u t t h e
use o f c o d e s .

b. The k e y p a d s h a l l a l l o w t h e o p e r a t o r t o e n t e r
exact numerical settings in English
engineering units. A p l a i n E n g l i s h u s e r menu
(rather than codes) shall be p r o v i d e d i n
s o f t w a r e i n n o n v o l a t i l e memory a s a g u i d e t o
parameter s e t t i n g and r e s e t t a b l e i n t h e f i e l d
through t h e keypad. Nine (9) l e v e l s o f
password security shall be a v a i l a b l e t o
protect VFD p a r a m e t e r s from unauthorized
personnel. The VFD s e t up p a r a m e t e r s must be
able t o be t r a n s f e r r e d t o new b o a r d s t o
reprogram spare boards.

c. The f o l l o w i n g digital door-mounted keypad


i n d i c a t i o n s may be s e l e c t i v e l y d i s p l a y e d :

i. Speed demand i n p e r c e n t
ii. O u t p u t c u r r e n t i n amperes
iii. Output Frequency i n h e r t z
iv. Input voltage

16950-7 220/2012-01,02
v. Output v o l t a g e
vi. T o t a l 3-phase KW
v i i . K i l o w a t t hour meter
v i i i . Elapsed time running meter
ix. RPM
x. DC b u s v o l t a g e

d. The VFD shall have the c a p a b i l i t y of


c o m m u n i c a t i n g v i a an RS-232, RS-422, o r RS-
485 p o r t .

e. The VFD s h a l l have i n t e g r a l Modbus TCP a n d


Ethernet IP c a p a b i l i t y .

f. The VFD p a r a m e t e r s , f a u l t l o g a n d d i a g n o s t i c
l o g s h a l l be d o w n l o a d a b l e v i a t h e RS-232, RS-
422, RS-485, Modbus TCP o r E t h e r n e t I P p o r t s .

g. The VFD shall support an integral PID


algorithm.

Enclosure

1. A l l VFD components s h a l l be f a c t o r y mounted, w i r e d


and s u p p l i e d i n a NEMA t y p e 12, f o r c e v e n t i l a t e d
enclosure s u i t a b l e f o r m o u n t i n g on a concrete
equipment pad.

P r o t e c t i v e F e a t u r e s and C i r c u i t s

Each VFD shall include the following alarms and


protective features:

1. Instantaneous over current and o v e r v o l t a g e trip.

2. Under v o l t a g e a n d power l o s s p r o t e c t i o n .

3. Power u n i t o v e r t e m p e r a t u r e a l a r m a n d p r o t e c t i o n .
Upon s e n s i n g an o v e r temperature c o n d i t i o n , t h e
VFD i s t o a u t o m a t i c a l l y t r i p .

4. E l e c t r o n i c motor i n v e r s e time overload protection.

5. Responsive action t o motor w i n d i n g temperature


detectors or thermostatic switches. A d r y contact
(NC) i n p u t t o t h e VFD i s r e q u i r e d .

6. When power i s r e s t o r e d a f t e r a c o m p l e t e power


o u t a g e , t h e VFD s h a l l be c a p a b l e o f c a t c h i n g t h e
motor w h i l e i t i s s t i l l s p i n n i n g and r e s t o r i n g i t

16950-8 220/2012-01,02
to proper operating speed without t h e u s e o f an
encoder.

7. The VFD s h a l l be p r o t e c t e d f r o m damage due t o t h e


f o l l o w i n g w i t h o u t r e q u i r i n g an o u t p u t c o n t a c t o r :

a. Three-phase short circuit on VFD output


terminals

b. L o s s o f i n p u t power due t o o p e n i n g o f VFD


input disconnect device or u t i l i t y power
f a i l u r e d u r i n g VFD o p e r a t i o n

c. L o s s o f one (1) p h a s e o f i n p u t power

8. The VFD s h a l l c o n t i n u e t o o p e r a t e at a reduced


c a p a c i t y under a s i n g l e - p h a s e f a u l t c o n d i t i o n .

9. The VFD s h a l l be a b l e t o w i t h s t a n d t h e f o l l o w i n g
fault conditions without damage t o t h e power
c i r c u i t components:

1. F a i l u r e t o c o n n e c t a m o t o r t o t h e VFD o u t p u t

2. VFD o u t p u t open c i r c u i t t h a t may o c c u r during


operation

3. VFD output short circuit that may occur


during operation

F. Parameter S e t t i n g s

1. The f o l l o w i n g s y s t e m c o n f i g u r i n g s e t t i n g s s h a l l be
p r o v i d e d and f i e l d a d j u s t a b l e , w i t h o u t exception,
through the keypad/display u n i t . Except f o r Motor
N a m e p l a t e D a t a , a l l p a r a m e t e r s must be a d j u s t a b l e
while the processor i s o n - l i n e a n d t h e VFD i s
running.

a. Motor Nameplate Data

i. Motor frequency
ii. Number o f p o l e s
iii. F u l l l o a d speed
iv. Motor v o l t s
v. M o t o r f u l l l o a d amps
vi. M o t o r HP
vii. C u r r e n t l i m i t , max

b. VFD C o n f i g u r a t i o n Parameters

16950-9 220/2012-01,02
i. Independent a c c e l e r a t i o n / d e c e l e r a t i o n r a t e s
ii. Max/Min s p e e d (frequency)
i i i . Catch-a s p i n n i n g load s e l e c t i o n
iv. No l o a d b o o s t
v. F u l l load boost
vi. Volts/Hertz ratio
v i i . Over s p e e d t r i p
v i i i . Overload t r i p curve s e l e c t i o n
ix. Overload t r i p time s e l e c t i o n

c. VFD A u t o m a t i c Control

i. PID u t i l i z i n g an i n t e r n a l o r e x t e r n a l
set point
ii. 3 s e l e c t a b l e c r i t i c a l speed avoidance
bands w i t h p r o g r a m m a b l e b a n d w i d t h s
iii. Auto s t a r t f u n c t i o n s : On/Off, Delay
O n / O f f , O p e r a b l e f r o m a 4-20mA s i g n a l o r
f r o m t h e PID o u t p u t command f e e d b a c k
signal
iv. Speed P r o f i l e : Programmable e n t r y and
e x i t p o i n t s . Programmable e n t r y a n d e x i t
speeds
v. Programmable l o s s o f s i g n a l c o n t r o l :
Stop, m a i n t a i n l a s t speed, o r d e f a u l t t o
pre-selected set point.

2. A l l VFD setting adjustments and operation


p a r a m e t e r s s h a l l be s t o r e d i n a p a r a m e t e r l o g
w h i c h l i s t s a l l o w a b l e maximum a n d minimum p o i n t s
as w e l l a s t h e p r e s e n t s e t v a l u e s . This parameter
log s h a l l be a c c e s s i b l e v i a a RS-232, RS-422, o r
RS-485 s e r i a l port a s w e l l as on t h e k e y p a d
display.

G. Input/Output Features

1. Two programmable analog inputs (0-20mA/0-10V


isolated)
a. A n a l o g i n p u t s s h a l l be c a p a b l e o f o p e r a t i n g as
true potentiometer inputs.
2. Two p r o g r a m m a b l e a n a l o g o u t p u t s (0-20mA i s o l a t e d )
3. Seven p r o g r a m m a b l e d i g i t a l i n p u t s (24VDC)
4. Three programmable d i g i t a l o u t p u t s ( f o r m C, d r y
contact relays)
5. One P o t i n p u t ( t h r e e w i r e c o n t r o l , +10 V, w i p e r
and common)
6. S y s t e m P r o g r a m p r o v i d i n g b u i l t - i n VFD c o n t r o l o r
application specific configuration capability.

16950-10 220/2012-01,02
7. One s y s t e m E - S t o p i n p u t (dry contact)

H. Diagnostic F e a t u r e s and F a u l t Handling

1. The VFD shall include a comprehensive


microprocessor based digital diagnostic system
which monitors i t s own control functions and
d i s p l a y s f a u l t s and o p e r a t i n g conditions.

2. A f a u l t l o g s h a l l be a c c e s s i b l e v i a an RS-232, RS-
422, RS-485 serial link and the Modbus
T C P / E t h e r n e t I P as w e l l as l i n e by l i n e on t h e
keypad/display. The fault log shall record,
s t o r e , d i s p l a y and o u t p u t t o a s e r i a l p o r t upon
demand, t h e f o l l o w i n g f o r t h e 64 most recent
events:

a. Date and t i m e o f day


b. Type o f f a u l t

All faults and events shall be stored and


d i s p l a y e d i n E n g l i s h , not f a u l t codes.

3. An h i s t o r i c l o g s h a l l r e c o r d , s t o r e , and output t o
a RS-232, RS-422, o r RS-485 s e r i a l l i n k p o r t upon
demand, t h e f o l l o w i n g s e l e c t a b l e c o n t r o l variables
a t 1 m i l l i s e c o n d . I n t e r v a l s f o r t h e 58 intervals
immediately preceding and the 20 intervals
immediately f o l l o w i n g a f a u l t t r i p :

a. T o r q u e demand
b. T o r q u e command
c. Torque feedback
d. Torque e r r o r
e. T o r q u e maximum
f. C u r r e n t demand
g- Peak c u r r e n t
h. Motor c u r r e n t
i. DC bus v o l t a g e
j• Line voltage
k. V e l o c i t y demand
1. Velocity reference
m. PI min/max l i m i t
n. Boost
o. VFD mode ( L o c a l / R e m o t e )

2.03 VFD OPTIONS

16950-11 220/2012-01,02
A. P r o v i d e t h e f o l l o w i n g o p t i o n s / m o d i f i c a t i o n s t o t h e VFD.
A l l s p e c i a l f e a t u r e s s h a l l be f a c t o r y mounted and w i r e d
w i t h i n t h e VFD e n c l o s u r e u n l e s s o t h e r w i s e s p e c i f i e d .

1. A l l o f t h e VFD p r i n t e d c i r c u i t b o a r d s s h a l l have a
factory applied conformal coating f o r p r o t e c t i o n
against corrosive environments. The VFD
manufacturer's submittal drawings shall verify
t h a t c o a t e d b o a r d s a r e p a r t o f t h e VFD p a c k a g e .

2.04 FACTORY TESTING

The VFD m a n u f a c t u r e r s h a l l p r o v i d e as a minimum, t h e


f o l l o w i n g q u a l i t y assurance steps w i t h i n h i s f a c t o r y :

1. Incoming inspection of components and raw


materials based on s t r a t e g i c s u p p l i e r base and
experience. S a m p l i n g p l a n s b a s e d on MIL STD 105E.

2. MIL STD 45662 c a l i b r a t i o n system.

3. A l l p r o d u c t s s u b j e c t t o 100% t e s t i n g and final


i n s p e c t i o n ; no s a m p l i n g p l a n s permitted.

2.05 STARTUP AND TRAINING

A. The VFD m a n u f a c t u r e r s h a l l p r o v i d e t h e s e r v i c e s of a
factory technician for startup assistance and t r a i n i n g .

B. As a minimum t h e s u p p l i e r s h a l l i n c l u d e one day (8


hours) of factory startup services f o r each VFD
r e q u i r e d by t h i s s p e c i f i c a t i o n and an a d d i t i o n a l one
day (8 h o u r s ) f o r customer training. The factory
t e c h n i c i a n t h a t p r o v i d e s t h a t s t a r t u p s e r v i c e s h a l l be
t h e same t e c h n i c i a n t h a t p e r f o r m s t h e VFD t r a i n i n g .

C. The f a c t o r y s e r v i c e t e c h n i c i a n ' s h o u r l y rate charges,


travel and living expenses shall be paid by the
s u p p l i e r a n d / o r CONTRACTOR.

D. The s e r v i c e t e c h n i c i a n s h a l l s u b m i t a d e t a i l e d r e p o r t
covering the start-up procedures followed, initial
t r o u b l e s and t h e i r s o l u t i o n s and a s t a t e m e n t t h a t t h e
complete system i s i n s t a l l e d i n accordance w i t h the
M a n u f a c t u r e r ' s r e c o m m e n d a t i o n s and t h a t t h e W a r r a n t y i s
in effect.

2.06 SPARE PARTS

A. The f o l l o w i n g spare parts s h a l l be supplied:

16950-12 220/2012-01,02
1. One o f e a c h d i f f e r e n t t y p e o f c o n t r o l b o a r d u s e d
w i t h i n t h e VFD.
2. One d o o r mounted o p e r a t o r ' s k e y p a d f o r t h e VFD.
3. S i x f u s e s of each d i f f e r e n t type used w i t h i n the
VFD.
4. One o f e a c h d i f f e r e n t c o l o r p i l o t l i g h t .

At the completion of the p r o j e c t , p r o v i d e the t a b u l a r


l i s t i n g o f a l l VFD p a r a m e t e r s s h o w i n g t h e d e f a u l t and
as-left settings. In a d d i t i o n , i f a p p l i c a b l e , provide
one (1) c o p y o f t h e VFD programming s o f t w a r e a l o n g w i t h
a PC i n t e r c o n n e c t i n g c a b l e .

End Part 2

16950-13 220/2012-01,02
PART 3: EXECUTION

3.01 HARMONIC TESTING

A. The CONTRACTOR s h a l l be r e s p o n s i b l e f o r v e r i f i c a t i o n o f
c o m p l i a n c e t o IEEE 519, 1992 a s o u t l i n e d i n p a r a g r a p h
1.04 a b o v e .

B. H a r m o n i c m e a s u r e m e n t s w i l l be made w i t h t h e VFD o f f , a t
50% l o a d , 7 5 % l o a d , a n d f u l l l o a d .

3.02 INSTALLATION

A. Mount e a c h VFD on a c o n c r e t e e q u i p m e n t p a d a n d make a l l


power w i r i n g c o n n e c t i o n s .

B. Make a l l c o n t r o l w i r i n g connections between each VFD


and any f i e l d d e v i c e s .

C. The CONTRACTOR shall make a l l adjustments,


c a l i b r a t i o n s , i n i t i a l s e t - u p e t c . as r e q u i r e d a n d a s
recommended b y t h e VFD m a n u f a c t u r e r .

End of P a r t 3

End of S e c t i o n

16950-14 220/2012-01,02
SECTION 16990

MOTOR CONTROL CENTERS - LOW VOLTAGE

PART 1: GENERAL

1.01 SCOPE OF WORK

A. The CONTRACTOR shall:

1. P r o v i d e t h e e x i s t i n g motor c o n t r o l c e n t e r s (MCC)
complete with plug-on combination starters,
automatic transfer switch, feeder circuit
breakers, metering, p i l o t d e v i c e s , e t c . a s shown
on t h e d r a w i n g s . Motor c o n t r o l centers included
are:

a. CI-MCC-1
b. CI-MCC-2

2. Provide t h e number of sections, spare units,


s p a c e s , e t c . a s shown on t h e d r a w i n g s .

1.02 QUALITY ASSURANCE

A. A l l components s h a l l be d e s i g n e d , m a n u f a c t u r e d a n d
tested i n accordance with the latest applicable
s t a n d a r d s o f NEMA, ANSI a n d UL 845.

B. The CONTRACTOR s h a l l p r o v i d e t h e s e r v i c e s o f a f i e l d
engineer or q u a l i f i e d factory representative of the
equipment m a n u f a c t u r e r t o conduct t h e i n i t i a l t e s t and
checkout o f t h e equipment. The f i e l d s e r v i c e e n g i n e e r
s h a l l be on s i t e a minimum o f one (1) f u l l d a y . I f
a d d i t i o n a l t i m e i s r e q u i r e d , a l l c o s t s s h a l l be p a i d b y
t h e CONTRACTOR.

C. Testing shall be required f o r t h e new installed


equipment or sections a n d any o t h e r equipment o r
s e c t i o n s a f f e c t e d b y t h e new work.

D. Testing shall include operation o f t h e equipment i n a l l


modes.

E. A l l costs associated with manufacturers field


engineering services required f o r setup, testing,
c h e c k o u t , e t c . s h a l l be p a i d b y t h e CONTRACTOR.

16990-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1.03 DELIVERY, STORAGE AND HANDLING

A. E q u i p m e n t s h a l l be h a n d l e d and s t o r e d i n a c c o r d a n c e
w i t h m a n u f a c t u r e r ' s i n s t r u c t i o n s . One (1) c o p y o f t h e s e
i n s t r u c t i o n s s h a l l be i n c l u d e d w i t h t h e e q u i p m e n t a t
time o f shipment.

End o f P a r t 1

16990-2 2 2 0 / 2 0 1 2 - 0 1 , 02
PART 2: PRODUCTS

2.01 MANUFACTURERS

A. Match E x i s t i n g Equipment
B. Eaton Cutler-Hammer
C. Square D
D. Or E q u a l

2.02 RATINGS

A. The M o t o r C o n t r o l C e n t e r s shall be 6 0 0 - v o l t class


s u i t a b l e f o r o p e r a t i o n on a t h r e e - p h a s e , three-wire,
s o l i d l y g r o u n d e d , 60 Hz s y s t e m .

2.03 CONSTRUCTION

A. S t r u c t u r e s s h a l l be t o t a l l y e n c l o s e d , d e a d - f r o n t , f r e e -
s t a n d i n g a s s e m b l i e s . They s h a l l be 90 i n c h e s h i g h and
16 i n c h e s d e e p (Not i n c l u d i n g m a i n c i r c u i t breaker)
front-mounted units. Structures shall contain a
h o r i z o n t a l wireway a t t h e t o p , 9 inches t a l l , isolated
f r o m t h e h o r i z o n t a l b u s v i a m e t a l b a r r i e r s a n d s h a l l be
r e a d i l y a c c e s s i b l e through a hinged cover. Structures
s h a l l a l s o c o n t a i n a h o r i z o n t a l wireway a t t h e bottom,
9 i n c h e s t a l l t h a t i s open t o t h e f u l l r e a r o f t h e
s t r u c t u r e . A d e q u a t e s p a c e f o r c o n d u i t and w i r i n g t o
enter t h e t o p o r bottom s h a l l be p r o v i d e d without
structural interference.

B. Compartments f o r mounting control units shall be


i n c r e m e n t a l l y a r r a n g e d s u c h t h a t n o t more t h a n s i x (6)
s i z e one s t a r t e r s c a n be m o u n t e d w i t h i n e a c h v e r t i c a l
s t r u c t u r e . G u i d e r a i l s s h a l l be p r o v i d e d .

C. A v e r t i c a l w i r e w a y w i t h minimum o f 35 s q u a r e i n c h e s o f
c r o s s - s e c t i o n a l a r e a s h a l l be a d j a c e n t t o e a c h v e r t i c a l
u n i t a n d s h a l l be c o v e r e d b y a h i n g e d d o o r . W i r e w a y s
s h a l l contain s t e e l rod cable supports.

D. A l l f u l l v o l t a g e s t a r t e r u n i t s t h r o u g h NEMA S i z e 5 and
a l l f e e d e r b r e a k e r s t h r o u g h 400 Amp s h a l l be o f t h e
draw-out type. Draw-out p r o v i s i o n s s h a l l include a
positive guide rail system and s t a b shrouds to
a b s o l u t e l y ensure alignment o f stabs with the v e r t i c a l
bus. Draw-out units shall have a t i n - p l a t e d stab
a s s e m b l y f o r c o n n e c t i o n t o t h e v e r t i c a l b u s . No w i r i n g
to these s t a b s s h a l l extend o u t s i d e o f t h e draw-out
u n i t . I n t e r i o r o f a l l u n i t s s h a l l be p a i n t e d w h i t e f o r
increased v i s i b i l i t y . Units shall be e q u i p p e d with

16990-3 2 2 0 / 2 0 1 2 - 0 1 , 02
side-mounted, p o s i t i v e l a t c h p u l l - a p a r t type c o n t r o l
t e r m i n a l b l o c k s r a t e d 600 v o l t s . K n o c k o u t s s h a l l be
provided f o r the addition of future terminal blocks.
A l l c o n t r o l w i r e t o be 14 AWG minimum.

E. A l l d r a w - o u t u n i t s s h a l l be s e c u r e d by a s p r i n g - l o a d e d ,
quarter t u r n , i n d i c a t i n g type f a s t e n i n g device l o c a t e d
at the top f r o n t of the u n i t . With the e x c e p t i o n of the
dual-mounted u n i t s , each u n i t compartment s h a l l be
p r o v i d e d w i t h an i n d i v i d u a l f r o n t d o o r .

F. An o p e r a t i n g m e c h a n i s m s h a l l be mounted on t h e p r i m a r y
disconnect of each starter unit. It shall be
m e c h a n i c a l l y i n t e r l o c k e d w i t h t h e u n i t door t o prevent
a c c e s s , u n l e s s t h e d i s c o n n e c t i s i n t h e "OFF" p o s i t i o n .
A d e f e a t e r s h a l l be p r o v i d e d t o b y p a s s t h i s i n t e r l o c k .
W i t h t h e d o o r o p e n , an i n t e r l o c k s h a l l be p r o v i d e d t o
prevent i n a d v e r t e n t c l o s i n g o f the d i s c o n n e c t . A second
interlock shall be p r o v i d e d t o prevent removal or
r e i n s e r t i o n o f t h e u n i t w h i l e i n t h e "ON" p o s i t i o n .
P a d l o c k i n g f a c i l i t i e s s h a l l be p r o v i d e d t o p o s i t i v e l y
l o c k t h e d i s c o n n e c t i n t h e "OFF" p o s i t i o n w i t h up t o
three (3) p a d l o c k s w i t h t h e d o o r open o r c l o s e d . I n
a d d i t i o n , means s h a l l be p r o v i d e d t o p a d l o c k t h e u n i t
i n a p a r t i a l l y withdrawn p o s i t i o n with the stabs free
of t h e v e r t i c a l bus.

2.04 WIRING/TERMINATIONS

A. Wiring shall be NEMA C l a s s I , Type B.

2.05 MOTOR CONTROLLERS

A. C o m b i n a t i o n s t a r t e r u n i t s s h a l l be f u l l - v o l t a g e n o n -
reversing, unless otherwise shown, a n d s h a l l utilize
Motor C i r c u i t P r o t e c t o r s .

1. Each combination u n i t s h a l l be r a t e d 65,000 A I C


symmetrical at 480 Volt. The motor circuit
p r o t e c t o r (MCP) s h a l l p r o v i d e a d j u s t a b l e m a g n e t i c
protection a n d be adjustable t o 1700% motor
n a m e p l a t e f u l l l o a d c u r r e n t t o c o m p l y w i t h NEC
requirements. A l l MCP c o m b i n a t i o n starter units
shall have a " t r i p p e d " p o s i t i o n on t h e u n i t
d i s c o n n e c t a n d a p u s h - t o - t e s t b u t t o n on t h e MCP.
Type MCP m o t o r c i r c u i t p r o t e c t o r s t h r o u g h s i z e 4
s h a l l i n c l u d e t r a n s i e n t o v e r r i d e f e a t u r e f o r motor
inrush current.

B. Motor S t a r t e r s

16990-4 2 2 0 / 2 0 1 2 - 0 1 , 02
M a g n e t i c s t a r t e r s t h r o u g h NEMA S i z e 9 s h a l l be
equipped with double-break s i l v e r a l l o y contacts.
The s t a r t e r must h a v e s t r a i g h t - t h r o u g h w i r i n g .
E a c h s t a r t e r s h a l l h a v e a minimum o f f o u r (4)
n o r m a l l y open a u x i l i a r y c o n t a c t s .

C o i l s s h a l l be o f m o l d e d c o n s t r u c t i o n t h r o u g h NEMA
S i z e 9. A l l c o i l s t o be c o l o r - c o d e d t h r o u g h s i z e 5
and p e r m a n e n t l y m a r k e d w i t h v o l t a g e , f r e q u e n c y a n d
p a r t number.

S o l i d - S t a t e Overload Relay

a. Provide a s o l i d - s t a t e overload relay f o r


p r o t e c t i o n of themotors.

b. The overload relay shall provide high


accuracy through t h e use of s t a t e - o f - t h e - a r t
microelectronic packaging technology. The
r e l a y s h a l l be s u i t a b l e f o r a p p l i c a t i o n w i t h
NEMA S i z e 1 t h r o u g h S i z e 7 m o t o r s t a r t e r s .

c. The o v e r l o a d relay shall be m o d u l a r i n


d e s i g n , be an i n t e g r a l p a r t o f a f a m i l y o f
relays t o provide a choice of levels of
p r o t e c t i o n , be d e s i g n e d t o d i r e c t l y r e p l a c e
e x i s t i n g electromechanical overload relays,
and be l i s t e d u n d e r UL S t a n d a r d 508.

d. The o v e r l o a d relay shall have the following


features:

i. Self-powered
ii. Class 10, 20 o r 30 f i x e d tripping
characteristics
i i i . Manual o r automatic r e s e t
iv. P h a s e l o s s p r o t e c t i o n . The r e l a y s h a l l
t r i p i n 2 seconds o r l e s s under phase
l o s s c o n d i t i o n when a p p l i e d t o a f u l l y
loaded motor
v. Visible trip indication
vi. One n o r m a l l y open a n d one normally
closed i s o l a t e d a u x i l i a r y contact
v i i . Test button that operates the normally
closed contact
viii. Test t r i p f u n c t i o n t h a t t r i p s both
the normally and normally closed
contacts
ix. A c u r r e n t a d j u s t m e n t r a n g e o f 3.2:1 o r
greater
x. Ambient t e m p e r a t u r e compensated

16990-5 2 2 0 / 2 0 1 2 - 0 1 , 02
xi. Ground fault p r o t e c t i o n . Relay shall
t r i p a t 50% o f f u l l l o a d ampere s e t t i n g

4. NEMA S i z e 00 t h r o u g h 2 s t a r t e r s s h a l l be s u i t a b l e
for t h e a d d i t i o n o f a t l e a s t s i x (6) e x t e r n a l
auxiliary c o n t a c t s o f any arrangement normally
open o r n o r m a l l y c l o s e d . S i z e 3 t h r o u g h 8 s t a r t e r s
s h a l l be s u i t a b l e f o r t h e a d d i t i o n o f up t o e i g h t
(8) e x t e r n a l a u x i l i a r y c o n t a c t s o f any a r r a n g e m e n t
n o r m a l l y open o r n o r m a l l y c l o s e d .

5. Each starter shall be equipped with a fused


control power transformer, two (2) indicating
l i g h t s , e l a p s e d time meter, Hand-Off-Auto (HOA)
selector switch, and four (4) normally open
contacts, unless otherwise scheduled on the
d r a w i n g s . A u n i t - m o u n t e d d e v i c e p a n e l s h a l l have
s p a c e t o accommodate s i x (6) 30 mm oil-tight
p i l o t - c o n t r o l d e v i c e s o r i n d i c a t i n g ammeters o r
voltmeters. C o n t r o l power t r a n s f o r m e r s s h a l l be
s i z e d t o s u p p l y a l l o f t h e c o n t r o l l o a d s shown on
the schematic drawings. Oversized transformers
may be r e q u i r e d , e s p e c i a l l y on e x h a u s t / i n t a k e f a n
applications, where multiple electric control
dampers a r e s u p p l i e d f r o m t h e m o t o r s t a r t e r .

6. Solid-state reduced-voltage starters, shall be


p r o v i d e d where shown on t h e c o n t r a c t d r a w i n g s . The
s o l i d - s t a t e reduced-voltage s t a r t e r s h a l l be UL
and CSA l i s t e d i n t h e m o t o r c o n t r o l c e n t e r , and
c o n s i s t o f an S C R - b a s e d power s e c t i o n , l o g i c b o a r d
and p a r a l l e l i n g b y p a s s c o n t a c t o r . The p a r a l l e l i n g
b y p a s s c o n t a c t o r s h a l l be e n e r g i z e d when t h e m o t o r
reaches f u l l speed.

2.06 OVERCURRENT DEVICES

A. A l l feeder c i r c u i t breakers r a t e d over 100 amperes


s h a l l be m a n u a l l y o p e r a t e d t h e r m a l - m a g n e t i c type with
s o l i d s t a t e t r i p u n i t s and s h a l l i n c o r p o r a t e r a t i n g
p l u g s s i z e d as shown on t h e s i n g l e l i n e d i a g r a m .

B. F e e d e r c i r c u i t b r e a k e r s r a t e d 100 amperes o r l e s s s h a l l
be s t a n d a r d t h e r m a l - m a g n e t i c t y p e s i z e d as shown on t h e
s i n g l e l i n e diagram.

C. Each f e e d e r c i r c u i t b r e a k e r w i t h a s o l i d s t a t e t r i p
mechanism shall be equipped with the following
adjustable settings:

16990-6 220/2012-01, 02
1. L o n g t i m e ampere r a t i n g
2. L o n g t i m e delay-
3. S h o r t t i m e ampere r a t i n g
4. Short time delay
2
5. I T
6. I n s t a n t a n e o u s ampere r a t i n g
7. Ground f a u l t p i c k u p
8. Ground f a u l t d e l a y
9. Ground I T 2

D. A l l feeder c i r c u i t breakers shall be rated for a


minimum o f 65,000 amperes rms s y m m e t r i c a l available
fault current.

E. F e e d e r c i r c u i t b r e a k e r s s h a l l be l o c k a b l e i n t h e OFF
p o s i t i o n and h a v e a d e f e a t a b l e d o o r i n t e r l o c k .

2.07 INCOMING FEEDER TERMINATIONS AND DEVICE

A. I n c o m i n g s h a l l t e r m i n a t e w i t h i n t h e c o n t r o l c e n t e r on a
t e r m i n a t i o n p o i n t . Main l u g t e r m i n a t i o n s s h a l l have
a d e q u a t e d e d i c a t e d s p a c e f o r t h e t y p e and s i z e o f c a b l e
u s e d and t h e l u g s s h a l l be c o m p r e s s i o n - t y p e w i t h a n t i -
turn feature.

2.08 ENCLOSURE

A. The t y p e o f e n c l o s u r e s h a l l be i n a c c o r d a n c e w i t h NEMA
standards for type IA with gasketed doors. A l l
e n c l o s i n g s h e e t s t e e l , w i r e w a y s and u n i t d o o r s s h a l l be
gasketed.

B. Each s e c t i o n shall be furnished with a sufficient


number o f i n f r a - r e d i n s p e c t i o n p o r t s so t h a t a c o m p l e t e
i n s p e c t i o n may be p e r f o r m e d on t h e e q u i p m e n t w i t h o u t
r e q u i r i n g t h e r e m o v a l o f any p a n e l s o r t h e o p e n i n g o f
any a c c e s s d o o r s .

2.09 NAMEPLATES

A. Each unit shall have a 1.0 x 2.5-inch engraved


n a m e p l a t e . The l e t t e r i n g s h a l l be 3 / 1 6 - i n c h h i g h , b l a c k
on a w h i t e b a c k g r o u n d .

End of P a r t 2

16990-7 220/2012-01, 02
PART 3: EXECUTION

3.01 FACTORY TESTING

A. R e p r e s e n t a t i v e motor c o n t r o l c e n t e r s s h a l l have been


t e s t e d i n a h i g h power l a b o r a t o r y t o prove adequate
m e c h a n i c a l and e l e c t r i c a l c a p a b i l i t i e s .

B. A l l f a c t o r y t e s t s r e q u i r e d b y t h e l a t e s t A N S I , NEMA a n d
UL s t a n d a r d s s h a l l be p e r f o r m e d .

C. A c e r t i f i e d test report of a l l standard production


t e s t s s h a l l be s u p p l i e d .

3.02 F I E L D QUALITY CONTROL

A. Provide the services of a q u a l i f i e d factory-trained


m a n u f a c t u r e r ' s r e p r e s e n t a t i v e t o a s s i s t t h e CONTRACTOR
in installation and s t a r t u p o f t h e e q u i p m e n t . The
manufacturer's representative s h a l l provide technical
d i r e c t i o n a n d a s s i s t a n c e t o t h e CONTRACTOR i n g e n e r a l
a s s e m b l y o f t h e equipment, c o n n e c t i o n s and a d j u s t m e n t s ,
and t e s t i n g o f t h e a s s e m b l y a n d c o m p o n e n t s c o n t a i n e d
therein.

B. The f o l l o w i n g minimum work s h a l l be p e r f o r m e d b y t h e


CONTRACTOR under the technical direction of the
manufacturer's service representative:

1. R i g t h e MCC a s s e m b l y i n t o final location and


i n s t a l l on l e v e l s u r f a c e .

2. Check a l l removable c e l l s and s t a r t e r units f o r


easy removal and i n s e r t i o n .

3. P e r f o r m i n s u l a t i o n t e s t s on e a c h p h a s e a n d v e r i f y
l o w - r e s i s t a n c e g r o u n d c o n n e c t i o n on g r o u n d b u s .

4. C o n n e c t a l l power w i r i n g and c o n t r o l w i r i n g and


verify basic operation o f each starter from
c o n t r o l power s o u r c e .

5. T o r q u e a l l b o l t e d c o n n e c t i o n s made i n t h e field
and v e r i f y a l l f a c t o r y b o l t e d c o n n e c t i o n s .

6. Calibrate any s o l i d - s t a t e m e t e r i n g or control


r e l a y s f o r t h e i r i n t e n d e d p u r p o s e a n d make w r i t t e n
notations of adjustments on r e c o r d drawings.
P e r f o r m s t a r t u p o f any s o l i d - s t a t e s t a r t e r s and
adjustable frequency drives.

16990-8 2 2 0 / 2 0 1 2 - 0 1 , 02
C. Provide three (3) c o p i e s o f t h e f i e l d startup report.

3.03 MANUFACTURER'S C E R T I F I C A T I O N

A. A qualified factory-trained manufacturer's


representative shall certify i n writing that the
equipment has been i n s t a l l e d , a d j u s t e d and t e s t e d i n
accordance with the manufacturer's recommendations.
E q u i p m e n t s h a l l be i n s p e c t e d p r i o r t o t h e g e n e r a t i o n o f
any r e p o r t s .

B. Provide three (3) c o p i e s of the manufacturer's


representative's certification.

3.04 TRAINING

A. P r o v i d e a t r a i n i n g s e s s i o n f o r up t o f i v e (5) o w n e r ' s
r e p r e s e n t a t i v e s f o r one (1) n o r m a l w o r k d a y a t t h e j o b
site.

B. A manufacturer's q u a l i f i e d representative shall conduct


the t r a i n i n g s e s s i o n .

C. The t r a i n i n g p r o g r a m s h a l l consist of the following:

1. Review of the MCC single line drawings and


schedules.

2. R e v i e w o f t h e f a c t o r y r e c o r d shop drawings and


placement o f t h e v a r i o u s c e l l s .

3. Review o f each type o f s t a r t e r c e l l , components


w i t h i n , c o n t r o l , a n d power w i r i n g .

4. Review contactor coil replacement and contact


replacement procedures.

5. D i s c u s s t h e maintenance t i m e t a b l e and p r o c e d u r e s
t o be f o l l o w e d i n a n o n g o i n g m a i n t e n a n c e p r o g r a m .

6. Provide three-ring binders to participants


complete w i t h c o p i e s o f drawings and o t h e r course
m a t e r i a l covered.

16990-9 2 2 0 / 2 0 1 2 - 0 1 , 02
3.05 EXAMINATION

A. F u l l y i n s p e c t s h i p m e n t s f o r damage a n d r e p o r t damage t o
m a n u f a c t u r e r a n d f i l e c l a i m upon s h i p p e r , i f n e c e s s a r y .

B. Supply overload r e l a y heater r a t i n g s that are properly


s i z e d and c o o r d i n a t e d f o r each motor s t a r t e r u n i t .

C. The CONTRACTOR s h a l l v e r i f y NEC c l e a r a n c e s as d i c t a t e d


on t h e c o n t r a c t d r a w i n g s p r i o r t o i n s t a l l a t i o n . V e r i f y
UL l a b e l i n g o f t h e a s s e m b l y p r i o r t o i n s t a l l a t i o n .

3.06 INSTALLATION

A. The CONTRACTOR shall follow the installation


i n s t r u c t i o n s s u p p l i e d by t h e m a n u f a c t u r e r .

B. Control wiring shall be a s shown on t h e c o n t r a c t


drawings except as m o d i f i e d by t h e a p p r o v a l and
submittal process. Interface a l l local and remote
d e v i c e s i n t o t h e c o n t r o l w i r i n g and o p e r a t i o n a l systems
f o r each l o a d .

3.07 F I E L D ADJUSTMENTS

A. Perform f i e l d adjustments of the short c i r c u i t and


o v e r l o a d d e v i c e s as r e q u i r e d b y t h e power s y s t e m s t u d y ,
b e i n g p e r f o r m e d by o t h e r s t o p l a c e t h e equipment i n
f i n a l operating condition.

End o f P a r t 3

End o f S e c t i o n

16990-10 2 2 0 / 2 0 1 2 - 0 1 , 02
Section H

MEASUREMENT AND PAYMENT

HI General

The C o n s t r u c t i o n C o n t r a c t i s b a s e d upon a lump sum b i d a n d


t h e r e f o r e m e a s u r e m e n t s w i l l be made o n l y f o r t h e p u r p o s e o f
d e t e r m i n i n g p r o g r e s s payments, u n l e s s a p p r o p r i a t e Change O r d e r s a r e
issued which a r e based upon u n i t p r i c e s payment. Linear
measurements s h a l l be made h o r i z o n t a l l y a n d v e r t i c a l l y w h i c h i s t h e
same b a s i s u s e d f o r p r e p a r a t i o n o f t h e d r a w i n g s .

H2 A p p l i c a t i o n s f o r Payment

The CONTRACTOR s h a l l d e v e l o p a s c h e d u l e of values indicating


q u a n t i t i e s a n d r e s p e c t i v e u n i t p r i c e s a g g r e g a t i n g t h e lump sum
c o n t r a c t amount, a n d s h a l l s u b d i v i d e t h e Work i n t o component p a r t s
i n s u f f i c i e n t d e t a i l t o serve as a b a s i s f o r p r o g r e s s payments.
That schedule s h a l l be r e q u i r e d t o meet t h e a p p r o v a l o f t h e
ENGINEER a n d , upon r e c e i p t o f s u c h a p p r o v a l , s h a l l be i n c o r p o r a t e d
i n t o a n A p p l i c a t i o n f o r Payment f o r m . M o n t h l y payment p e r i o d s
s h a l l t e r m i n a t e on t h e l a s t d a y o f e a c h month t o be c o m p a t i b l e w i t h
t h e OWNER'S m e e t i n g d a t e s .

A p p l i c a t i o n s f o r Payment d u r i n g c o n s t r u c t i o n p r o g r e s s s h a l l be
j o i n t l y d e v e l o p e d e a c h month b y a u t h o r i z e d r e p r e s e n t a t i v e s o f t h e
CONTRACTOR, OWNER a n d ENGINEER. I n t h e event o f a d i s p u t e t h e
ENGINEER'S d e c i s i o n s h a l l be f i n a l a n d b i n d i n g upon a l l p a r t i e s .
The CONTRACTOR s h a l l t h e n h a v e t h e A p p l i c a t i o n f o r Payment f o r m
t y p e d , r e p r o d u c e d i n t h e number o f c o p i e s d i r e c t e d b y t h e ENGINEER
and f i l e d w i t h t h e ENGINEER on o r b e f o r e t h e f i r s t d a y o f e a c h
month. A p p l i c a t i o n f o r payment s h a l l b e s u b m i t t e d w i t h a n u p d a t e d
p r o j e c t schedule.

The amount o f p r o g r e s s p a y m e n t s s h a l l be 9 0 % o f t h e v a l u e o f t h e
c o m p l e t e d c o n s t r u c t i o n work p l u s t h e v a l u e o f m a t e r i a l s p r o p e r l y
s t o r e d on t h e s i t e b u t n o t i n c o r p o r a t e d i n t o t h e w o r k . I t e m s
submitted f o r payment a s s t o r e d m a t e r i a l s s h a l l have minimum
i n v o i c e d v a l u e s o f $1000.

The sum o r sums w i t h h e l d b y t h e OWNER f r o m t h e CONTRACTOR a f t e r t h e


c o n t r a c t i s 5 0 % c o m p l e t e d s h a l l n o t e x c e e d 5% o f t h e v a l u e o f
c o m p l e t e d work b a s e d on m o n t h l y p r o g r e s s payment r e q u e s t : p r o v i d e d ,
h o w e v e r , t h a t i n t h e e v e n t a d i s p u t e a r i s e s b e t w e e n t h e OWNER a n d
any CONTRACTOR w h i c h d i s p u t e i s b a s e d upon i n c r e a s e d c o s t s c l a i m e d
by one CONTRACTOR, a d d i t i o n a l r e t a i n a g e i n t h e sum o f one a n d o n e -
h a l f t i m e s t h e amount o f a n y p o s s i b l e l i a b i l i t y may be w i t h h e l d
u n t i l such time as a f i n a l r e s o l u t i o n i s agreed t o by a l l p a r t i e s

H-l 2 2 0 / 2 0 1 2 - 0 1 , 02
d i r e c t l y o r i n d i r e c t l y i n v o l v e d , u n l e s s t h e CONTRACTOR c a u s i n g t h e
a d d i t i o n a l c l a i m f u r n i s h e s a b o n d s a t i s f a c t o r y t o t h e OWNER t o
i n d e m n i f y OWNER a g a i n s t the claim. However, a l l s u c h moneys
r e t a i n e d b y t h e OWNER may be w i t h h e l d f r o m t h e CONTRACTOR u n t i l
substantial completion of the contract.

The A p p l i c a t i o n s f o r Payment s h a l l be r e q u i r e d t o i n c l u d e s u c h
e v i d e n c e o f payment t o s u p p l i e r s and s u b c o n t r a c t o r s by t h e
CONTRACTOR, a s t h e OWNER may r e q u i r e , and s h a l l a l s o be a c c o m p a n i e d
by s u c h l i e n o r o t h e r r e l e a s e s a s r e q u e s t e d b y t h e OWNER.

Progress payments based upon information developed on t h e


A p p l i c a t i o n s f o r Payment a n d s u p p o r t i n g d o c u m e n t a t i o n , i f a p p r o v e d
by t h e ENGINEER, s h a l l be made w i t h i n 45 d a y s f o l l o w i n g p r o p e r
s u b m i s s i o n o f t h e n e c e s s a r y p a p e r s t o t h e ENGINEER. A n y p a y m e n t s
w h i c h a r e n o t made b y t h e OWNER on t h a t s c h e d u l e w i l l b e a r i n t e r e s t
c o m p u t e d a t t h e r a t e d e t e r m i n e d b y t h e S e c r e t a r y o f Revenue f o r
i n t e r e s t p a y m e n t s on o v e r d u e t a x e s o r t h e r e f u n d o f taxes as
p r o v i d e d i n s e c t i o n s 806, 806.1 o f t h e a c t o f A p r i l 9, 1929 ( P . L .
343, No. 176) known a s "The F i s c a l Code" a n d a n y s u b s e q u e n t
amendments t o t h o s e s e c t i o n s .

H3 F i n a l Payment

The m a k i n g a n d a c c e p t a n c e o f f i n a l payment s h a l l constitute:

A w a i v e r o f a l l c l a i m s b y OWNER a g a i n s t CONTRACTOR,
e x c e p t t h o s e c l a i m s a r i s i n g f r o m u n s e t t l e l i e n s , from
d e f e c t i v e work a p p e a r i n g a f t e r f i n a l i n s p e c t i o n , o r
from f a i l u r e t o comply w i t h t e r n s o f t h e c o n t r a c t
documents; and

A w a i v e r o f a l l c l a i m s b y CONTRACTOR a g a i n s t OWNER
o t h e r t h a n t h o s e p r e v i o u s l y s u b m i t t e d i n w r i t i n g and
s t i l l unsettled.

End of Section H

Measurement and Payment

H-2 2 2 0 / 2 0 1 2 - 0 1 , 02
CONTRACT 2012-01: SECTION I - STANDARD DETAILS

SD-3-001 CONCRETE AND REINFORCING STEEL NOTES.

SD-5-001 STEEL COLUMN BASE PLATE DETAILS

SD-5-002 STANDARD HOOK TYPE ANCHOR BOLTS

SD-5-003 STAIR CONNECTION DETAILS.

SD-5-004 ALUMINUM STAIR TREADS.

SD-5-006 WELDED PIPE RAILINGS AND FITTINGS.

SD-5-007 ALUMINUM GRATING.

SD-15-001 ADJUSTABLE PIPE HANGERS.

SD-15-002 ADJUSTABLE U-TYPE PIPE HANGER.

SD-15-003 MULTIPLE PIPE HANGER.

SD-15-004 PIPE PENETRATION.

1-1 2 2 0 / 2 0 1 2 - 0 1 , 02
1. A L L C O N C R E T E WORK SHALL BE IN A C C O R D A N C E WITH AMERICAN C O N C R E T E INSTITUTE BUILDING CODE, ACI 318 (LATEST REVISION)
E X C E P T AS OTHERWISE NOTED ON THE DRAWINGS OR SPECIFICATIONS HEREAFTER.

2. SIZE AND SPACING OF REINFORCING IS NOTED A S FOLLOWS:


#4 @ 6"
(BAR SIZE) (SPACING)

3. KEYWAYS SHALL BE PROVIDED AT A L L CONSTRUCTION JOINTS IN A C C O R D A N C E WITH SD-3-003, UNLESS OTHERWISE NOTED. A L L
KEYWAYS SHALL BE TYPE A. MINIMUM 1/8" x 6" S T E E L OR PVC WATER STOPS SHALL BE PROVIDED IN ANY CONSTRUCTION JOINT
BELOW THE LIQUID LEVEL FOR LIQUID CONTAINING OR LIQUID CONVEYING STRUCTURES AND BELOW GROUND WATER OR FLOOD
LEVEL FOR A L L EXTERIOR BASEMENT AND TUNNEL WALLS. BUTTING OR LAPPING JOINTS OF PLATES SHALL BE CONTINUOUSLY
WELDED AT POINT OF JOINTURE TO PROVIDE A CONTINUOUS WATER STOP FOR ITS ENTIRE LENGTH.

4. STRESS S T E E L IS ALWAYS SHOWN NEXT TO THE SURFACE AND SHOULD BE PLACED WITH THE MINIMUM CONCRETE COVER IN
A C C O R D A N C E WITH ACI 318 (LATEST REVISION) OR AS FOLLOWS:

(A) CONCRETE CAST AGAINST AND PERMANENTLY EXPOSED TO EARTH 3" MINIMUM COVER
(B) FORMED C O N C R E T E EXPOSED TO EARTH, WATER OR WEATHER:
A L L BARS 2" MINIMUM COVER

(C) CONCRETE NOT EXPOSED TO WEATHER NOR IN CONTACT WITH WATER OR EARTH:
SLABS AND WALLS 3/4" MINIMUM COVER
BEAMS, GIRDERS, COLUMNS 1 1/2" MINIMUM COVER

5. A L L SPLICES IN REINFORCING SHALL CONFORM TO THE REQUIREMENTS OF ACI 318 (LATEST REVISION).
MINIMUM SPLICE LENGTH MINIMUM SPLICE LENGTH
BAR SIZE BEAM, S L A B S , AND WALLS * COLUMNS
#4 25" 15"
#5 31" 19"
#6 38" 23"
#7 54" 27"
#8 62" 36"
#9 75" 44"
#10 95" 56"
#11 117" 69"

* (A) TOP BAR SPLICE LENGTH TO BE 1.4 TIMES THOSE GIVEN.


(B) IF SPLICES OCCUR AT THE POINT OF MAXIMUM STRESS THEY MUST BE STAGGERED.

6. A L L HOOKS AND BENDS SHALL CONFORM TO ACI CODE 318 (LATEST REVISION) AS SHOWN IN ITS "MANUAL OF STANDARD PRACTICE FOR
DETAILING REINFORCED CONCRETE STRUCTURES" (LATEST REVISION).

7. UNLESS OTHERWISE INDICATED ON THE DRAWINGS, THE CORNERS OF A L L OPENINGS IN CONCRETE WALLS OR SLABS SHALL BE
REINFORCED WITH #6 x 5'- 0" LONG BARS P L A C E D DIAGONALLY TO EACH CORNER OF THE OPENING. ROUND OPENINGS SHALL BE
REINFORCED WITH #6 BARS BENT TO CONFORM TO THE SHAPE OF THE OPENING. FOR SLABS OR WALLS LESS THAN 8"
THICK, SUCH REINFORCING SHALL CONSIST OF ONE BAR AND FOR SLABS OR WALLS 8" OR GREATER IN THICKNESS,
REINFORCING SHALL CONSIST OF BARS ON EACH FACE.

8. UNLESS OTHERWISE DETAILED, S L A B S ON GRADE SHALL BE REINFORCED WITH 6" x 6" - W2.9 x W2.9, WELDED WIRE FABRIC AND #4 x 3'-0"
AT 12". PERIMETER BARS SHALL BE INSTALLED IN THE SLAB PERPENDICULAR TO A L L DISCONTINUOUS EDGES.

9. A L L EXPOSED EDGES OF C O N C R E T E WALLS SHALL BE BEVELED 3/4" UNLESS OTHERWISE NOTED.

10. CONSTRUCTION JOINTS SHALL BE L O C A T E D AS SHOWN ON THE DRAWINGS. ADDITIONAL JOINTS SHALL BE INSTALLED, HOWEVER, A S
N E C E S S A R Y TO MEET THE FOLLOWING REQUIREMENTS:
MAXIMUM DIMENSION
OF POUR
(A) WALL WITH STRAIGHT RUNS GREATER THAN 20'-0" 30'-0"
(B) SLABS ON GRADE (12" OR GREATER) 50'-0"
(C) SLABS ON GRADE LESS THAN 12" 20'-0"
(D) SLABS SUPPORTED ON BEAMS OR WALLS 20'-0"

11. EQUIPMENT PADS SHALL BE DOWELED INTO C O N C R E T E FLOOR S L A B S WITH ONE #6 DOWEL FOR EVERY SQUARE FOOT OF PAD S U R F A C E
MINIMUM HORIZONTAL PAD REINFORCING SHALL BE #4 @ 12", TOP, EACH WAY.

REVISED Feb. 2007

K L H ENGINEERS, INC.
5173 Campbells Run Road CONCRETE AND REINFORCING
Pittsburgh, PA 15205 STEEL NOTES

Not to scale April 2010 1-2 Standard Detail SD-3-001


NOTE: ON DWG'S GIVE DIMENSIONS
G_OF COLUMN L.T.W. IN THAT ORDER

EXAMPLE:
BASE?.-14" x1 1/4" x 12"

BASE PLATE
PROVIDE MINIMUM EDGE
DISTANCE PER AISC

CONTINOUS FILLET WELD


1/16" THICKER THAN
COLUMN SECTION

<t OF COLUMN & COLUMN SIZE


SHOWN ON DRAWINGS

(4) BOLTS REQUIRED


FOR COLUMN BASE PLATES 1/2 FLANGE WIDTH
AISC SECTION 14-4

PLAN

TOP OF FINISHED FLOOR

TOP OF STRUCTURAL SLAB


OR GRADE BEAM

1
ELEVATION FROM 1/2" GROUT MIN.
GENERAL DRAWINGS

COLUMN FOOTING OR NOTE:


CONCRETE COLUMN 1. ANCHOR BOLT INFORMATION TO BE
GIVEN AS SHOWN ON ANCHOR BOLT
SECTION DETAIL.
2. CUT TOP OF ANCHOR BOLT OFF
BELOW FINISHED FLOOR

KLH ENGINEERS, INC.


5173 Campbells Run Road STEEL COLUMN BASE
Pittsburgh, PA 15205 PLATE DETAILS

Not to scale April 2010 1-3 Standard Detail SD-5-001


SPACE FOR GROUT — COLD PRESSED STD.
WHEN REQD. HEX. NUTS UNLESS
(1" AVG. ALLOWANCE) OTHERWISE NOTED

METAL SHIELD

IS ERECTED 1/2" DIA. MIN.

STANDARD ALTERNATE
TYPE SHIELD

STANDARD HOOK TYPE ANCHOR BOLTS

KLH ENGINEERS, INC.


5173 Campbells Run Road STANDARD HOOK TYPE
Pittsburgh, PA 15205 ANCHOR BOLTS

Not to scale April 2010 1-4 Standard Detail SD-5-002


3" x 3" x 3/8"
GRATING SUPPORT

KLH ENGINEERS, INC.


5173 Campbells Run Road STAIR CONNECTION DETAILS
Pittsburgh, PA 15205

Not to scale April 2010 1-5 Standard Detail SD-5-003


C10x 15.3

1 1/2" ALUMINUM GRATING


STAIR TREADS

(UNLESS OTHERWISE
NOTED ON
DETAIL DRAWING)

SAFETY NOSING
ANGLE 2" x 2" x 5/16"

UJ

| f STAINLESS STEEL BOLTS

Ill
O [if Q
W O =i
OT
Z <
UJ LJ
ALUMINUM TOE-PLATE
Z Q

STEEL FRAMING SUPPORTING ALUMINUM GRATING


SHALL BE PRIMED AND PAINTED WITH A SUITABLE
BITUMINOUS PAINT TO INSULATE BETWEEN
3/16 [/ DISSIMILAR METALS.

NOTE:
STAIR TREADS AND SAFETY
NOSING AS SPECIFIED

K L H ENGINEERS, INC.
5173 Campbells Run Road ALUMINUM STAIR TREADS
Pittsburgh, PA 15205

Not to scale April 2010 1-6 Standard Detail SD-5-004


GENERAL NOTES:
e'-O" MAXIMUM FOR STEEL 1. HANDRAIL SUPPLIER SHALL CERTIFY THAT HANDRAIL DESIGN MEETS
G'-O" MAXIMUM FOR ALUMINUM THE INTERNATIONAL BUILDING CODE (IBC) 2009 OR LATEST ISSUE.
STEEL HANDRAIL SHALL BE SCH. 40 PIPE RAILS AND POST.
STAINLESS STEEL HANDRAIL SHALL BE TYPE 304,1-1/2", SCHEDULE 5.
ALUMINUM HANDRAIL SHALL BE RAILS AND POST FROM EXTRUDED
6063-T6 ALUMINUM SCH.40 PIPE.
3. STEEL AND ALUMINUM TOEPLATE WHEN REQUIRED SHALL
BE 4" X 1/4". STAINLESS STEEL TOEPLATE SHALL BE 4" X 1/8".
ALL HORIZONTAL RAILING RUNS SHALL HAVE TOEPLATE UNLESS
NOTED OTHERWISE.
ALL WELDED PIPE RAILINGS SHALL HAVE WELDS GROUND SMOOTH.
5. ALL HANDRAILS SHALL BE PROVIDED WITH A CLEARANCE
NOT LESS THAN 1-1/2 INCH BETWEEN THE HANDRAIL AND
ANY OTHER OBJECT.
6. STAINLESS STEEL SHALL HAVE SATIN #4
POLISH FINISH. ALUMINUM SHALL HAVE
AA-M12 C22 A41 CLEAR ANODIZED FINISH.
7. HANDRAIL SHALL TERMINATE
AT THE WALL, A GUARD OR
WALKING SURFACE.

DETAIL A
CONCRETE
STAIR

4" DIA.
POST
COLLAR ,1 1/2" MIN.
SET WEEP HOLE FACE OF RISER

SET POST-
fWt ABOVE GROUT IN
TI POST
IN GROUT 3/4" BOLTS & NUTS RAIL WELDED
I I TO PLATE

<£ POST
T z
-EDGE OF CONCRETE
Iti

SLAB OR FLOOR
• STAIR
•-GROUT: NON-SHRINK, NON-METALLIC STRINGER
FOR ALL TOP MOUNTED POSTS
ELEVATION C-1
DETAIL A
DETAIL C SECTION C-2
STAIR STRINGER-
ALTERNATE CONNECTION TO
STAIR STRINGER
2 RIVETS AT 180° ONE -,
CLIP
SIDE OF JOINT ONLY
ANGLE LOCATE SPLICE
WELD WITHIN 8" OF
^•WELD -H- e SUPPORT
— -K,
PLAN B-1 SECTION B-2 -SPLICE SLEEVE
DETAIL B DETAIL D
CONNECTION TO STAIR STRINGER SPLICE EXPANSION JOINTS

K L H ENGINEERS, INC.
5173 Campbells Run Road WELDED PIPE RAILINGS
Pittsburgh, PA 15205 AND FITTINGS

Not to scale January 2012 1-7 Standard Detail SD-5-006


STEEL FRAMES SUPPORTING ALUM. GRATING
SHALL BE PRIMED AND PAINTED WITH A 3» 6" 6" 6" 6" 6"
SUITABLE BITUMINOUS PAINT

n " n " n "


11
J] " u " u_
WELD CONTINUOUS

SPAN
(GRATING
NOT SHOWN)

x1/8"x12" LONG PLAN SHOWING


ANCHORS - STAGGERED ANCHOR SPACING
CURB FOR GRATING

SPAN
TYPE ANGLE H* W D
IN FEET
0' TO
A-3 2"x 2"x 5/16" 1 1/2" 1 1/8" 3/16"
5'-0" • MINIMUM DEPTH FOR THESE SPANS.
5'-0" TO THE GRATING MUST BE DESIGNED FOR
A-4 2 1/2"x2 1/2"x 5/16" 1 3/4" 1 1/2" 7/16" A MAXIMUM SAFE UNIFORM LOAD OF
6'-0" 2
250 #/FT
6'-0" TO
A-5 2 1/2"x2 1/2"x 5/16" 2" 1 1/2" 3/16"
y-o"

A-3
A-4, A-5 NOTE:
1 3/4'/
GRATING SHALL BE AS SPECIFIED.
2
" ^ CONTINUOUS FRAME SUPPORT SHALL BE STEEL
ANCHOR AS DETAILED ABOVE, UNLESS
OTHERWISE SPECIFIED. IF ALUM.
SUPPORTS ARE REQD. THEY SHALL
BE SIMILAR TO THE DETAIL SHOWN
AT LEFT.

ANCHOR
(1/4" x1")
12" O.C.

X
go ALUMINUM FRAMING IN CONTACT WITH CONCRETE SHALL BE PRIMED AND
UJ LL PAINTED WITH AN APPROVED ALKALI-RESISTANT BITUMINOUS PAINT
X O
ALUM. CURB FOR GRATING

K L H ENGINEERS, INC.
5173 Campbells Run Road ALUMINUM GRATING
Pittsburgh, PA 15205

Not to scale April 2010 1-8 Standard Detail SD-5-007


MAXIMUM MAXIMUM *
NOMINAL MINIMUM HANGER SPACING (FEET) NOMINAL MINIMUM HANGER SPACING (FEET)
PIPE SIZE ROD DIA. PIPE SIZE ROD DIA.
(INCHES) AIR.GAS AIR.GAS
(INCHES) WATER (INCHES) (INCHES) WATER
STEAM STEAM
SERVICE SERVICE
SERVICE SERVICE
1/2" 3/8" 5 5 6" 3/4" 17 21

3/4" 3/8" 6 7 8" 7/8" 19 24

1" 3/8" 7 9 10" 7/8" 22 28

1 1/4" 3/8" 8 10 12" 7/8" 23 30

1 1/2" 3/8" 9 12 14" 1" 25 32

2" 3/8" 10 13 16" 1" 27 35

2 1/2" 1/2" 11 14 18" 1" 28 37

3" 1/2" 12 15 20" 1 1/4" 30 39

3 1/2" 1/2" 13 16 24" 1 1/4" 32 42

4" 5/8" 14 17 30" 1 1/4" 34 45

5" 5/8" 16 19
* NOT LESS THAN 1 HANGER PER P
AND BOTH ENDS OF FITTINGS AND VALVES.
ADJUSTABLE CONCRETE INSERT,
ANVIL FIG. 281 OR APPROVED EQUAL.

REINFORCING ROD

CONCRETE TOP TO SUIT SUPPORTING


MEDIUM TO WHICH PIPE
HANGER NEED BE ATTACHED ADJUSTABLE I-BEAM
CLAMP, ANVIL
TURNBUCKLE USED
FIG. 292 OR
IF ADJUSTMENT IS
HANGER ROD TO BE APPROVED EQUAL.
REQUIRED.
ANVIL FIG. 140 OR
ANVIL FIG. 230 OR
APPROVED EQUAL.
APPROVED EQUAL.

ANVIL —
ADJUSTABLE
CLEVIS
FIG. 260 OR
APPROVED
EQUAL

OUTSIDE DIA
ANVIL CONCRETE
OF PIPE
ATTACHMENT PLATE ATTACH TO CONCRETE
FIG. 52 OR APPROVED WITH RED HEAD CINCH
EQUAL. ANCHORS OR EQUAL,
SIZED TO FIT DIA. OF
MOUNTING PLATE HOLES.
Revised- MAY 2006
KLH ENGINEERS, INC.
5173 Campbells Run Road ADJUSTABLE
Pittsburgh, PA 15205 PIPE HANGERS

Not to scale April 2010 1-9 Standard Detail SD-15-001


FOR DUCTILE IRON PIPE - CLASS B FOR SCH. 40 STEEL OR D.I. PIPE

PIPE A B* C D E PIPE A B* C D E
SIZE SIZE
10" 3/4 5.925 8 7/8 3/4 10" 3/4 5.75 8 7/8 3/4
12" 3/4 6.975 8 7/8 3/4 12" 3/4 6.75 8 7/8 3/4
14" 3/4 8.025 11 7/8 3/4
FOR O. D. STEEL OR D. I. PIPE
16" 7/8 9.137 11 1 7/8
18" 7/8 10.182 11 1 7/8 14" 3/4 7.375 8 7/8 3/4
20" 7/8 11.237 11 1 7/8 16" 7/8 8.437 11 1 7/8
24" 7/8 13.337 11 1 7/8 18" 7/8 9.437 11 1 7/8
30" 1 16.50 14 1 1/8 1 20" 7/8 10.437 11 1 7/8
36" 1 19.65 14 1 1/8 1 24" 7/8 12.437 11 1 7/8
30" 1 15.50 14 1 1/8 1
36" 1 18.50 14 1 1/8 1

* ADJUST TO CLASS OF PIPE NOTE:


ALL DIMESIONS IN INCHES

LENGTH AS REQ'D.

EYEBOLT CONCRETE INSERT TO BE


(LENGTH AS| SIZED ACCORDING TO LOADING
Q CONDITIONS. SUBMIT TYPE AND
"a REQUIRED)
LU LOAD DATA TO THE ENGINEER
DC — A A — FOR APPOVAL.
to
<
i
H
O
Z | RIGHT |
LU
-1 A^HAND A X
NOTE:
WHERE CONDITIONS REQUIRE
ATTACHMENT TO STEEL BEAMS
THE BEAMS SHALL BE CLAMPED
WITH BEAM CLAMPS OF SATISFACTORY
STRENGTH OR AT THE DISCRETION
OF THE ENGINEER MAY BE DRILLED
OR PUNCHED AND NUTS AND WASHERS
PROVIDED FOR THE ENDS OF THE RODS.

KLH ENGINEERS, INC.


5173 Campbells Run Road ADJUSTABLE U-TYPE
Pittsburgh, PA 15205 PIPE HANGER

Not to scale April 2010 I-10 Standard Detail SD-15-002


12" UNLESS OTHERWISE

3/4" BOLT
3/4" x 3" GALV.
BOLT AND RAWL
PLUG OR CINCH
ANCHOR

PIPE DIAMETER AS REQ'D.

SPACE AS REQ'D.
BY DIMENSION

PIPE DIAMETER + 1

NUMBER OF PIPES
AS REQ'D.

HANGERS SPACED AT
10'-0" CENTERS MAX.
OR AS RECOMMENDED
BY HANGER MANUFACTURER
FOR PIPE DIAMETER

KLH ENGINEERS, INC.


5173 Campbells Run Road MULTIPLE PIPE
Pittsburgh, PA 15205 HANGER

Not to scale April 2010 I-11 Standard Detail SD-15-003


INSULATE METAL

OUTSIDE METAL
CLOSURE(BY
SIDING MFG)

< OT
UJ
Q
UJ
a. <
>

OUTSIDE FLASHING
W/DRIP (BY
SIDING MFG) INNER FLASHING
(BY SIDING MFG)
OUTSIDE METAL
CLOSURE(BY
SIDING MFG)
PIPE PENETRATION
THROUGH INSULATED METAL SIDING WALL

MASONRY
WALL

PIPE PENETRATION
THROUGH MASONRY WALL

KLH ENGINEERS, INC.


5173 Campbells Run Road PIPE PENETRATION
Pittsburgh, PA 15205

Not to scale April 2010 1-12 Standard Detail SD-15-004


Section J

AGREEMENT - CONTRACT NO. 2012-01, 02

THIS AGREEMENT i s d a t e d as o f t h e day o f


in the year of 20 by and between
hereinafter
c a l l e d OWNER a n d h e r e i n a f t e r c a l l e d CONTRACTOR.

OWNER a n d CONTRACTOR, i n c o n s i d e r a t i o n o f t h e m u t u a l covenants


h e r e i n a f t e r s e t f o r t h , agree as f o l l o w s :

JI WORK

Jl.l CONTRACTOR s h a l l c o m p l e t e a l l Work a s s p e c i f i e d o r i n -


dicated i n the Contract Documents. The Work i s g e n e r a l l y
d e s c r i b e d as f o l l o w s :

J2 CONTRACT TIME

J 2 . 1 The Work w i l l be c o m p l e t e d w i t h i n t w o h u n d r e d s e v e n t y (270)


c a l e n d a r d a y s a f t e r t h e d a t e when t h e C o n t r a c t Time commences a s
provided i n the General Conditions.

J2.2 L i q u i d a t e d Damages OWNER a n d CONTRACTOR r e c o g n i z e t h a t t i m e


i s o f t h e e s s e n c e o f t h i s A g r e e m e n t a n d t h a t OWNER w i l l s u f f e r
f i n a n c i a l l o s s i f t h e Work i s n o t c o m p l e t e w i t h i n t h e t i m e
s p e c i f i e d i n p a r a g r a p h J2.1 above, p l u s any e x t e n s i o n s thereof
allowed i n accordance w i t h t h e General Conditions. They a l s o
recognize the delays, expense and d i f f i c u l t i e s involved i n
p r o v i n g i n a l e g a l p r o c e e d i n g t h e a c t u a l l o s s s u f f e r e d b y OWNER
i f t h e Work i s n o t c o m p l e t e on t i m e . Accordingly, instead of
r e q u i r i n g a n y s u c h p r o o f , OWNER a n d CONTRACTOR a g r e e t h a t a s
l i q u i d a t e d damages f o r d e l a y ( b u t n o t a s a p e n a l t y ) CONTRACTOR
s h a l l p a y OWNER S i x H u n d r e d F i f t y D o l l a r s ($650.00) f o r e a c h d a y
t h a t e x p i r e s a f t e r t h e time s p e c i f i e d i n paragraph J2.1 f o r
c o m p l e t i o n u n t i l t h e Work i s s u b s t a n t i a l l y c o m p l e t e .

J3 CONTRACT PRICE

J 3 . 1 OWNER s h a l l p a y CONTRACTOR f o r p e r f o r m a n c e o f t h e Work i n


a c c o r d a n c e w i t h t h e C o n t r a c t Documents i n t h e f o l l o w i n g lump sum
amount:

J-1 2 2 0 / 2 0 1 2 - 0 1 , 02
J4 PAYMENT PROCEDURES

J 4 . 1 CONTRACTOR s h a l l s u b m i t A p p l i c a t i o n s f o r Payment i n ac-


c o r d a n c e w i t h S e c t i o n H o f t h e C o n t r a c t Documents.

J4.2 P r o g r e s s Payments. OWNER s h a l l make p r o g r e s s p a y m e n t s on


t h e C o n t r a c t P r i c e on t h e b a s i s o f CONTRACTOR'S A p p l i c a t i o n f o r
Payment. A l l p a y m e n t s w i l l be o n t h e b a s i s o f t h e p r o g r e s s o f
t h e Work m e a s u r e d b y t h e s c h e d u l e o f v a l u e s p r o v i d e d f o r i n t h e
C o n t r a c t Documents.

J4.3 P r i o r t o 50% c o m p l e t i o n o f t h e Work, p r o g r e s s payments will


be i n a n amount e q u a l t o :

90% o f t h e Work c o m p l e t e d , a n d

100% o f m a t e r i a l s a n d e q u i p m e n t n o t i n c o r p o r a t e d i n t h e
Work b u t d e l i v e r e d a n d s u i t a b l y s t o r e d , l e s s i n e a c h
c a s e , t h e a g g r e g a t e o f p a y m e n t s p r e v i o u s l y made.

J4.4 A f t e r t h e w o r k i s a t l e a s t 5 0 % c o m p l e t e , and s u b j e c t t o
s a t i s f a c t o r y p r o g r e s s and compliance w i t h t h e p r o v i s i o n s o f t h e
C o n t r a c t D o c u m e n t s , t h e OWNER may, a t i t s d i s c r e t i o n , e l e c t t o
r e d u c e t h e r e t a i n a g e t o an amount e q u a l t o 5% o f t h e c o m p l e t e d
work v a l u e .

J 4 . 5 F i n a l Payment. Upon f i n a l c o m p l e t i o n a n d a c c e p t a n c e o f t h e
Work, OWNER s h a l l p a y t h e r e m a i n d e r o f t h e C o n t r a c t P r i c e n o t
previously paid.

J5 INTEREST

J 5 . 1 A l l moneys n o t p a i d when due h e r e u n d e r shall bear interest


a t t h e r a t e d e f i n e d i n P a r a g r a p h H2.

J6 CONTRACTOR'S REPRESENTATIONS

J 6 . 1 CONTRACTOR r e p r e s e n t s t h a t he h a s f a m i l i a r i z e d h i m s e l f w i t h
t h e n a t u r e a n d e x t e n t o f t h e C o n t r a c t Documents, Work, l o c a l e
and w i t h a l l l o c a l c o n d i t i o n s ; f e d e r a l , s t a t e a n d o t h e r laws,
o r d i n a n c e s , r u l e s a n d r e g u l a t i o n s t h a t i n a n y manner may a f f e c t
cost, progress o r p e r f o r m a n c e o f t h e Work; a n d , h a s made o r
c a u s e d t o be made s u c h e x a m i n a t i o n s , investigations (including
subsurface e x p l o r a t i o n s ) and t e s t s and s t u d i e s o f such r e p o r t s
and r e l a t e d d a t a a s he deems n e c e s s a r y f o r t h e p e r f o r m a n c e o f
t h e Work a t t h e C o n t r a c t P r i c e , w i t h i n t h e C o n t r a c t Time a n d i n
accordance w i t h t h e other terms and c o n d i t i o n s o f t h e C o n t r a c t
Documents; a n d no a d d i t i o n a l examinations, investigations,
tests, reports or similar data are or w i l l be r e q u i r e d b y
CONTRACTOR f o r s u c h p u r p o s e s , a n d t h a t he s h a l l be r e s p o n s i b l e

J-2 2 2 0 / 2 0 1 2 - 0 1 , 02
t o f u l l y p e r f o r m a l l work w i t h i n t h e c o n t r a c t t i m e a n d f o r t h e
contract price(s) stated herein, regardless of the conditions
actually encountered. A l l r i s k s assumed h e r e u n d e r h a v e b e e n
included i nthe contract price.

J6.2 CONTRACTOR has c o r r e l a t e d the results o f a l l such


observations, examinations, i n v e s t i g a t i o n s , t e s t s , r e p o r t s and
d a t a w i t h t h e t e r m s a n d c o n d i t i o n s o f t h e C o n t r a c t Documents.

J7 CONTRACT DOCUMENTS

The C o n t r a c t Documents w h i c h c o m p r i s e t h e e n t i r e a g r e e m e n t b e -
t w e e n OWNER a n d CONTRACTOR a r e a t t a c h e d t o t h i s A g r e e m e n t , made
a p a r t hereof and c o n s i s t s o f t h e f o l l o w i n g :

Section Identification Page No.


J Agreement J - 1 t o J-4
E x h i b i t s a t t a c h e d t o t h i s agreement ( i f any)
K Surety Bonds/Insurance C e r t i f i c a t e s K - l t o K-9
E General Conditions E - l t o E-27
F Supplemental General Conditions F-1 t o F-27
G Technical Specifications 01000-1 t o 16990
H M e a s u r e m e n t a n d Payment H - l t o H-2
I Standard D e t a i l Drawings 1-1 t o 1-12
D r a w i n g s 2 4 " x 3 6 " - Bound S e p a r a t e l y f r o m t h i s Book
(See S e c t i o n 01010 o f t h e B i d d i n g Document)
L Addenda L - l t o L- ( i f any)
C Contractor's B i d C - l t o C-8
Change O r d e r s d u l y i s s u e d w i t h o r a f t e r t h e
e f f e c t i v e d a t e o f t h i s Agreement ( i f any)

T h e r e a r e no C o n t r a c t Documents o t h e r t h a n t h o s e l i s t e d a b o v e
i n t h i s A g r e e m e n t , S e c t i o n J . The C o n t r a c t Documents may o n l y
be altered, modified, amended or repealed by appropriate
e x e c u t i o n o f a Change O r d e r .

J8 MISCELLANEOUS

J 8 . 1 Terms u s e d i n t h i s A g r e e m e n t a r e d e f i n e d i n t h e G e n e r a l
C o n d i t i o n s and s h a l l have t h e meanings i n d i c a t e d i n t h e G e n e r a l
Conditions.

J 8 . 2 No a s s i g n m e n t b y a p a r t y h e r e t o o f a n y r i g h t s u n d e r o r
i n t e r e s t s i n t h e C o n t r a c t Documents w i l l b e b i n d i n g on a n o t h e r
party hereto without t h e w r i t t e n c o n s e n t o f t h e p a r t y t o be
b o u n d ; a n d s p e c i f i c a l l y b u t w i t h o u t l i m i t a t i o n , moneys t h a t may
become due a n d moneys t h a t a r e due may n o t b e a s s i g n e d without
such consent (except t o t h e extent t h a t t h e e f f e c t o f t h i s
r e s t r i c t i o n may be l i m i t e d b y l a w ) a n d u n l e s s specifically
s t a t e d t o t h e c o n t r a r y i n a n y w r i t t e n c o n s e n t t o an a s s i g n m e n t

J-3 2 2 0 / 2 0 1 2 - 0 1 , 02
no a s s i g n m e n t w i l l r e l e a s e o r d i s c h a r g e the assignor from any
duty o r r e s p o n s i b i l i t y under t h e C o n t r a c t Documents.

J8.3 OWNER a n d CONTRACTOR e a c h b i n d s himself, h i s partners,


s u c c e s s o r s , a s s i g n s and l e g a l r e p r e s e n t a t i v e s i n r e s p e c t t o a l l
covenants, agreements and o b l i g a t i o n s c o n t a i n e d i n t h e C o n t r a c t
Documents.

IN WITNESS WHEREOF, t h e p a r t i e s hereto have signed this


Agreement i n ( ) copies. One c o u n t e r p a r t e a c h h a s
b e e n d e l i v e r e d t o OWNER a n d t h e CONTRACTOR. A l l p o r t i o n s o f t h e
c o n t r a c t Documents have b e e n s i g n e d o r i d e n t i f i e d b y OWNER a n d
CONTRACTOR.

This Agreement will be effective on


20 .

OWNER

by

ATTEST
Title

Address f o r G i v i n g N o t i c e

CONTRACTOR

by

ATTEST
Title

(CORPORATE SEAL) Address f o r G i v i n g N o t i c e

J-4 2 2 0 / 2 0 1 2 - 0 1 , 02
Section K

PAYMENT BOND

CONTRACT NO. 2012-01, 02

KNOW ALL MEN BY THESE PRESENTS: t h a t

(Name o f C o n t r a c t o r )

(Address o f C o n t r a c t o r )
a _, hereinafter called Principal,
(Corporation, Partnership, Individual)
and
(Name o f Surety)

(Address o f Surety)
hereinafter called S u r e t y , a r e h e l d a n d f i r m l y bound u n t o

(Name o f Owner)

(Address o f Owner)
hereinafter called Owner, i n t h e p e n a l sum o f
_____ D o l l a r s ($ )
i n l a w f u l money o f t h e U n i t e d S t a t e s , f o r t h e payment o f w h i c h sum
w e l l a n d t r u l y t o be made, we b i n d o u r s e l v e s , o u r h e i r s , e x e c u t o r s ,
a d m i n i s t r a t o r s and s u c c e s s o r s , j o i n t l y and s e v e r a l l y , f i r m l y by
these presents.

THE CONDITION OF THIS OBLIGATION i s s u c h t h a t Whereas, t h e P r i n -


c i p a l entered i n t o a c e r t a i n c o n t r a c t w i t h t h e Owner, d a t e d t h e
day o f , 20 , a copy o f which i s hereto
a t t a c h e d a n d made a p a r t h e r e o f f o r t h e c o n s t r u c t i o n o f :

NOW, THEREFORE, i f t h e P r i n c i p a l s h a l l p r o m p t l y make payment t o a l l


p e r s o n s , f i r m s , s u b c o n t r a c t o r s and c o r p o r a t i o n s f u r n i s h i n g m a t e r i a l s
f o r o r p e r f o r m i n g l a b o r i n t h e p r o s e c u t i o n o f t h e work p r o v i d e d f o r
i n such c o n t r a c t , and any a u t h o r i z e d e x t e n s i o n o r m o d i f i c a t i o n
t h e r e o f , i n c l u d i n g a l l amounts due f o r m a t e r i a l s , l u b r i c a n t s , o i l ,
f u e l , r e p a i r s on m a c h i n e r y , equipment a n d t o o l s , consumed o r used i n
c o n n e c t i o n w i t h t h e c o n s t r u c t i o n o f s u c h work, a n d a l l i n s u r a n c e
premiums on s a i d work a n d f o r a l l l a b o r , p e r f o r m e d i n s u c h work
w h e t h e r b y s u b c o n t r a c t o r o r o t h e r w i s e , t h e n t h i s o b l i g a t i o n s h a l l be
v o i d ; otherwise t o remain i n f u l l f o r c e and e f f e c t .

K-l 2 2 0 / 2 0 1 2 - 0 1 , 02
PROVIDED, FURTHER, t h a t t h e s a i d s u r e t y , f o r v a l u e r e c e i v e d h e r e b y
s t i p u l a t e s a n d a g r e e s t h a t no change, e x t e n s i o n o f t i m e , a l t e r a t i o n
o r a d d i t i o n t o t h e t e r m s o f t h e c o n t r a c t o r t o work t o be p e r f o r m e d
t h e r e u n d e r o r t h e s p e c i f i c a t i o n s a c c o m p a n y i n g t h e same s h a l l i n any
w i s e a f f e c t i t s o b l i g a t i o n on t h i s bond, a n d i t does h e r e b y w a i v e
n o t i c e o f a n y s u c h change, e x t e n s i o n o f t i m e , a l t e r a t i o n o r a d d i t i o n
t o t h e t e r m s o f t h e c o n t r a c t o r t o t h e work o r t o t h e s p e c i f i c a t i o n s .

PROVIDED, FURTHER, t h a t no f i n a l s e t t l e m e n t b e t w e e n t h e Owner a n d


the Contractor shall abridge the right o f any beneficiary
h e r e u n d e r , whose c l a i m may be u n s a t i s f i e d .

IN WITNESS WHEREOF, t h i s i n s t r u m e n t i s e x e c u t e d i n
c o u n t e r p a r t s , e a c h one o f w h i c h s h a l l be deemed a n o r i g i n a l , t h i s
the day o f , 20 .

(Principal)
by
(Address)
(ATTEST)

(Principal) (Secretary)

(Witness t o P r i n c i p a l ) (SEAL)

(Address)

******************************************

(Surety)

(Address) (ATTEST)

(Surety) (Secretary)

(SEAL)

(Witness t o Surety)

*****************************************************************

by:
(Attorney i n Fact)

(Address)

K-2 2 2 0 / 2 0 1 2 - 0 1 , 02
NOTE: D a t e o f Bond must be t h e same a s t h e d a t e o f A g r e e m e n t . If
C o n t r a c t o r i s P a r t n e r s h i p , a l l p a r t n e r s s h o u l d e x e c u t e bond.

IMPORTANT: S u r e t y c o m p a n i e s e x e c u t i n g bonds must a p p e a r on t h e U.


S. T r e a s u r y D e p a r t m e n t ' s most c u r r e n t l i s t ( C i r c u l a r 570 a s
amended) a n d be a u t h o r i z e d t o t r a n s a c t b u s i n e s s i n t h e s t a t e where
the p r o j e c t i s l o c a t e d .

K-3 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

K-4 2 2 0 / 2 0 1 2 - 0 1 , 02
Section K

PERFORMANCE AND MAINTENANCE BOND

CONTRACT NO. 2012-01, 02

KNOW ALL MEN BY THESE PRESENTS: t h a t

(Name o f C o n t r a c t o r )

(Address o f C o n t r a c t o r )
a
, hereinafter called Principal,
(Corporation, Partnership, Individual)
and
(Name o f Surety)

(Address o f Surety)
hereinafter called S u r e t y , a r e h e l d and f i r m l y bound u n t o

(Name o f Owner)

(Address o f Owner)
hereinafter called Owner, i n t h e p e n a l sum o f
D o l l a r s ($ J
i n l a w f u l money o f t h e U n i t e d S t a t e s , f o r t h e payment o f w h i c h sum
w e l l a n d t r u l y t o be made, we b i n d o u r s e l v e s , o u r h e i r s , e x e c u t o r s ,
a d m i n i s t r a t o r s and s u c c e s s o r s , j o i n t l y and s e v e r a l l y , f i r m l y by
these presents.

THE CONDITION OF THIS OBLIGATION i s s u c h t h a t W h e r e a s , t h e P r i n -


c i p a l e n t e r e d i n t o a c e r t a i n c o n t r a c t w i t h t h e Owner, d a t e d t h e
day o f , 20 , a copy o f which i s h e r e t o
a t t a c h e d a n d made a p a r t h e r e o f f o r t h e c o n s t r u c t i o n o f :

NOW, THEREFORE, i f t h e P r i n c i p a l s h a l l w e l l , t r u l y a n d f a i t h f u l l y
perform i t s d u t i e s , a l l t h e u n d e r t a k i n g s , covenants, terms, con-
d i t i o n s and agreements o f s a i d c o n t r a c t d u r i n g t h e o r i g i n a l term
t h e r e o f , a n d a n y e x t e n s i o n s t h e r e o f w h i c h may be g r a n t e d b y t h e
OWNER, w i t h o r w i t h o u t n o t i c e t o t h e S u r e t y , a n d i f he s h a l l
s a t i s f y a l l c l a i m s a n d demands i n c u r r e d u n d e r s u c h c o n t r a c t , a n d
s h a l l remedy i n a c c o r d a n c e w i t h t h e t e r m s o f t h e C o n t r a c t a n y
d e f e c t s w h i c h may d e v e l o p d u r i n g a p e r i o d o f e i g h t e e n (18) months
from t h e date o f completion o f t h e work p e r f o r m e d u n d e r s a i d

K-5 2 2 0 / 2 0 1 2 - 0 1 , 02
c o n t r a c t , a n d s h a l l f u l l y i n d e m n i f y a n d s a v e h a r m l e s s t h e OWNER
f r o m a l l c o s t s a n d damages w h i c h i t may s u f f e r b y r e a s o n o f f a i l u r e
t o do s o , a n d s h a l l r e i m b u r s e a n d r e p a y t h e OWNER a l l o u t l a y a n d
e x p e n s e w h i c h t h e OWNER may i n c u r i n m a k i n g good a n y d e f a u l t , t h e n
t h i s o b l i g a t i o n s h a l l be v o i d ; o t h e r w i s e t o r e m a i n i n f u l l f o r c e
and e f f e c t . Whenever CONTRACTOR s h a l l be d e c l a r e d b y OWNER t o be
i n d e f a u l t u n d e r t h e C o n t r a c t , t h e S u r e t y s h a l l p r o m p t l y remedy t h e
default. I f t h e OWNER t e r m i n a t e s t h e C o n t r a c t f o r s u c h d e f a u l t ,
t h e f o l l o w i n g s h a l l g o v e r n t h e l i a b i l i t y o f t h e CONTRACTOR a n d t h e
Surety hereunder. I n t h e e v e n t o f s u c h t e r m i n a t i o n , t h e CONTRACTOR
and Surety s h a l l remain f u l l y liable t o t h e OWNER f o r t h e
CONTRACTOR'S failure to timely complete t h e C o n t r a c t , any
a d d i t i o n a l c o s t s i n c u r r e d b y t h e OWNER i n c o m p l e t i n g t h e C o n t r a c t ,
and l i q u i d a t e d damages f r o m t h e r e q u i r e d c o m p l e t i o n d a t e t o t h e
d a t e o f t h e a c t u a l c o m p l e t i o n o f t h e work b y t h e OWNER. In the
e v e n t o f s u c h t e r m i n a t i o n , t h e S u r e t y may e l e c t t o t a k e o v e r a n d
complete performance o f t h e C o n t r a c t by g i v i n g w r i t t e n n o t i c e t o
t h e OWNER o f s u c h e l e c t i o n w i t h i n s e v e n (7) d a y s o f t h e OWNER'S
m a i l i n g o f n o t i c e o f t e r m i n a t i o n t o t h e S u r e t y and a c t u a l l y
commencing c o m p l e t i o n w i t h i n f o u r t e e n (14) d a y s o f t h e OWNER'S
n o t i c e t o t h e Surety, time being o f the essence. The S u r e t y s h a l l
fully c o m p l e t e t h e work b y t h e o r i g i n a l l y scheduled date o f
c o m p l e t i o n a n d t h e CONTRACTOR a n d t h e S u r e t y s h a l l r e m a i n l i a b l e t o
t h e OWNER f o r a l l damages.

PROVIDED, FURTHER, t h a t t h e s a i d s u r e t y , f o r v a l u e r e c e i v e d h e r e b y
s t i p u l a t e s a n d a g r e e s t h a t no change, e x t e n s i o n o f t i m e , a l t e r a t i o n
o r a d d i t i o n t o t h e t e r m s o f t h e c o n t r a c t o r t o work t o be p e r f o r m e d
t h e r e u n d e r o r t h e s p e c i f i c a t i o n s a c c o m p a n y i n g t h e same s h a l l i n a n y
w i s e a f f e c t i t s o b l i g a t i o n on t h i s b o n d , a n d i t d o e s h e r e b y w a i v e
n o t i c e o f any such change, extension o f time, a l t e r a t i o n o r
a d d i t i o n t o t h e t e r m s o f t h e c o n t r a c t o r t o t h e work o r t o t h e
specifications.

PROVIDED, FURTHER, a n y s u i t u n d e r t h i s bond may be i n s t i t u t e d u n t i l


t h e e x p i r a t i o n o f t w o y e a r s f r o m t h e d a t e o n w h i c h f i n a l payment
u n d e r t h e C o n t r a c t f a l l s due o r b e f o r e t h e e x p i r a t i o n o f one y e a r
from t h e end o f t h e maintenance and g u a r a n t e e o b l i g a t i o n under t h e
C o n t r a c t , which e v e r i s l a t e r , n o t w i t h s t a n d i n g any s t a t u t e o f
limitations setting forth a shorter l i m i t a t i o n period.

K-6 2 2 0 / 2 0 1 2 - 0 1 , 02
IN WITNESS WHEREOF, t h i s i n s t r u m e n t i s e x e c u t e d i n
c o u n t e r p a r t s , e a c h one o f w h i c h s h a l l be deemed a n o r i g i n a l , this
the day o f , 20

Principal
by
Address
ATTEST

Principal (Secretary)

(Witness t o P r i n c i p a l ) (SEAL)

(Address)

Surety

Address ATTEST

Surety (Secretary)

(SEAL)

(Witness t o Surety)

by:
(Attorney i n Fact)

(Address)

NOTE: D a t e o f Bond must b e t h e same a s t h e d a t e o f A g r e e m e n t . If


C o n t r a c t o r i s P a r t n e r s h i p , a l l p a r t n e r s s h o u l d e x e c u t e bond.

IMPORTANT: S u r e t y c o m p a n i e s e x e c u t i n g b o n d s must a p p e a r on t h e U.
S. T r e a s u r y D e p a r t m e n t ' s most c u r r e n t l i s t (Circular 570 a s
amended) a n d be a u t h o r i z e d t o t r a n s a c t b u s i n e s s i n t h e s t a t e where
the p r o j e c t i s l o c a t e d .

K-7 2 2 0 / 2 0 1 2 - 0 1 , 02
THIS PAGE LEFT INTENTIONALLY BLANK

K-8 2 2 0 / 2 0 1 2 - 0 1 , 02
CERTIFICATE OF LIABILITY INSURANCE DATE (MM/DD/YYYY)

THIS CERTIFICATE IS ISSUED A S A MATTER OF INFORMATION ONLY AND CONFERS NO RIGHTS UPON THE CERTIFICATE HOLDER THIS
CERTIFICATE DOES NOT AFFIRMATIVELY OR NEGATIVELY AMEND, EXTEND OR A L T E R THE COVERAGE AFFORDED BY THE POLICIES
BELOW. THIS CERTIFICATE OF INSURANCE DOES NOT CONSTITUTE A CONTRACT BETWEEN THE ISSUING INSURER(S) AUTHORIZED
K u t u
REPRESENTATIVE OR PRODUCER, AND THE CERTIFICATE HOLDER. '' " ™ ^

IMPORTANT: If the certificate holder is an ADDITIONAL INSURED, the policy(ies) must be endorsed. If SUBROGATION IS WAIVED subject to the
terms and conditions of the policy, certain policies may require an endorsement. A statement on this certificate does not confer riahts to the
certificate holder in lieu of such endorsement(s).
PRODUCER CONTACT ~ — —
NAME:
PHONE | FAX ~ —
( A / C , N o . Ext): | (A/C, No):
E-MAIL —
ADDRESS:

INSURER(S) AFFORDING C O V E R A G E NAIC#


INSURER A :
INSURED
INSURER B :

INSURER C :

INSURER D :

INSURER E :

INSURER F :

THIS IS T O C E R T I F Y T H A T T H E P O L I C I E S O F I N S U R A N C E L I S T E D B E L O W H A V E B E E N I S S U E D T O T H E I N S U R E D N A M E D A B O V E F O R T H E P O L I C Y P E R I O n '
INDICATED. N O T W I T H S T A N D I N G A N Y R E Q U I R E M E N T , T E R M O R C O N D I T I O N O F A N Y C O N T R A C T O R O T H E R D O C U M E N T WITH R E S P E C T T O W H I C H T H I S
C E R T I F I C A T E M A Y B E I S S U E D O R M A Y P E R T A I N , T H E I N S U R A N C E A F F O R D E D B Y T H E P O L I C I E S D E S C R I B E D H E R E I N IS S U B J E C T T O A L L T H E T E R M S
E X C L U S I O N S A N D C O N D I T I O N S O F S U C H P O L I C I E S . LIMITS S H O W N M A Y H A V E B E E N R E D U C E D B Y P A I D C L A I M S
INSR A D D L [SUBR
LTR TYPE OF INSURANCE POLICY EFF POLICY EXP
INSR W V D POLICY NUMBER IMM/DD/YYYYI (MM/DD/YYYY)
G E N E R A L LIABILITY
EACH OCCURRENCE
C O M M E R C I A L G E N E R A L LIABILITY D A M A G E TTTREKtTED
P R E M I S E S (Ea occurrence)
| CLAIMS-MADE j _ _ OCCUR
M E D E X P (Any one person)

P E R S O N A L & A D V INJURY

GENERAL AGGREGATE
G E N ' L A G G R E G A T E LIMIT A P P L I E S P E R :
PRODUCTS -COMP/OP AGG
POLICY _ _ _ _ _ _ f i LOC
A U T O M O B I L E LIABILITY C O M B I N E D S I N G L E LIMIT
(Ea accident)
ANY AUTO B O D I L Y I N J U R Y (Per person)
ALL OWNED SCHEDULED
AUTOS AUTOS B O D I L Y I N J U R Y (Per accident)
NON-OWNED
HIRED A U T O S AUTOS PROPERTY DAMAGE
(Per accident)

U M B R E L L A LIAB
OCCUR EACH OCCURRENCE
E X C E S S LIAB CLAIMS-MADE
AGGREGATE
DED RETENTION $
WORKERS COMPENSATION W C STATU- IOTH-
AND EMPLOYERS'LIABILITY Y ; N T O R Y LIMITS ! I ER
ANY PROPRIETOR/PARTNER/EXECUTIVE
OFFICE/MEMBER EXCLUDED?
(Mandatory in NH}
if yes, describe under
• E.L EACH ACCIDENT

E.L DISEASE - EA E M P L O Y E E
D E S C R I P T I O N O F O P E R A T I O N S nelnw E.L. D I S E A S E - P O L I C Y LIMIT

D E S C R I P T I O N O F O P E R A T I O N S / L O C A T I O N S / V E H I C L E S (Attach A C O R D 101, A d d i t i o n a l R e m a r k s S c h e d u l e , if more s p a c e is required)

CERTIFICATE H O L D E R CANCELLATION

S H O U L D A N Y OF THE A B O V E D E S C R I B E D POLICIES B E C A N C E L L E D B E F O R E
THE EXPIRATION DATE THEREOF, NOTICE WILL B E DELIVERED IN
A C C O R D A N C E WITH T H E P O L I C Y P R O V I S I O N S .

AUTHORIZED REPRESENTATIVE

© 1988-2010 A C O R D C O R P O R A T I O N . All rights reserved.


A C O R D 25 (2010/05) The A C O R D name and logo are registered marks of A C O R D

K-9-

You might also like